Tait TEL0054 mobile transceiver User Manual Installation Guide

Tait Limited mobile transceiver Installation Guide

Installation Guide

12 T2000 Installation GuideCORPORATE HEAD OFFICE NEW ZEALANDTait Electronics LtdP.O. Box 1645, ChristchurchPhone : (64) (3) 358-3399   Fax : (64) (3) 358-0340AUSTRALIATait Electronics (Aust) Pty LtdPhone : (61) (7) 3865-7799   Fax : (61) (7) 3865-7990Toll Free : (1-300) 304-344E-mail: australia@taitworld.comCANADATait Mobile Radio IncPhone : (1) (905) 472-1100   Fax : (1) (905) 472-5300Toll Free : (1) 1-800-890-8248E-mail: canada@taitworld.comTait Latin AmericaPhone : (1) (305) 260-9900   Fax : (1) (305) 260-9209E-mail: latinamerica@taitworld.comNEW ZEALANDTait Communications LtdPhone : (64) (3) 348-3301   Fax : (64) (3) 343-0558E-mail: newzealand@taitworld.comUSATait Electronics (USA) IncPhone : (1) (713) 984-8684   Fax : (1) (713) 468-6944Toll Free : (1-800) 222-1255E-mail: usa@taitworld.comTAIT EUROPERegional Head OfficeUNITED KINGDOMTait Europe LtdPhone : (44) (1480) 52255   Fax : (44) (1480) 411-996E-mail: unitedkingdom@taitworld.comFRANCETait France S.A.R.L.Phone : (33) (1) 41-14-05-50   Fax : (33) (1) 41-14-05-55E-mail: france@taitworld.comGERMANYGerman OfficePhone : (49) (911) 2870-7064/7160   Fax : (49) (911) 2870-7077E-mail: germany@taitworld.comTAIT NORTH ASIARegional Head OfficeHONG KONGTait Mobile Radio (Hong Kong) LtdE-mail: hongkong@taitworld.comPhone : (852) 2369-3040   Fax : (852) 2369-3009BEIJINGTait Mobile Radio (Hong Kong) LtdPhone : (86) 10-6510-2680   Fax : (86) 10-6510-2686E-mail: beijing@taitworld.comTAIWA NTait Mobile Radio (Taiwan) LtdPhone : (886) 2-2731-1290   Fax : (886) 2-2-711-6351E-mail: taiwan@taitworld.comTAIT SOUTH EAST ASIARegional Head OfficeSINGAPORETait Electronics (Far East) Pte LtdPhone : (65) 471-2688   Fax : (65) 479-7778E-mail: singapore@taitworld.comTHAILANDTait Mobile Radio LtdPhone : (662) 267-6290   Fax : (662) 267-6293E-mail: thailand@taitworld.comExcellence inRadio CommunicationsT2000 Installation GuideT2000Installation Guide
2T2000 Installation GuideT2000 Installation Guide 113. Route the cable as required, fitting grommets where necessary to prevent chafing of the cableinsulation.4. Fit the red connector to the printed circuit board socket – the connector is shaped so that it can befitted in the correct orientation only.5. Refit the cable to the cable clamp on the rear cover and slip the two nuts into the receptacles ateach end of the rear cover.6. Refit the rear cover and replace the cover screws, tightening them carefully. Do not overtightenthe screws.The control head can now be installed as follows:1. Mount the bracket for the control panel on a flat surface using the self-tapping screws supplied.2. Place the control head in the bracket, position it for a good viewing angle, and fit the 2 screws tosecure it in place.Microphone ClipThe microphone clip must be earthed (to the negative supply line) if hookswitch control of monitor-ing, scanning or call termination is to operate. Refer to the radio’s operating instructions to confirmrequirements.Ensure that the microphone clip is mounted in a position where the microphone PTT key cannot beinadvertently activated or jammed on. Installation Checks1. Plug the microphone into the socket on the lower left-hand corner of the radio’s front 2. Insert the fuses into the power lead.3. Switch on the radio and confirm that it is operational.4. Connect an in-line power meter between the radio and the antenna and measure the forwardand reflected power levels. Less than 1W should be reflected for 25W forward power. If this isnot achieved, check the installation - including antenna length.5. Make a call to another party on the radio (as described in the operating instructions).Tait Electronics has made every effort to ensure the accuracy of information in this manual. However, TaitElectronics reserves the right to update the radio and/or this manual without notice.
10 T2000 Installation GuidePower Cable1. Disconnect the vehicle’s battery unless specifically prohibited from doing so by the customer,vehicle manufacturer, agent or supplier. In this event, exercise extreme caution throughout theinstallation and fit the fuses only when the installation is complete.Caution:  Always disconnect the radio’s power lead before connecting a second battery or usingpower from another vehicle (e.g. when “jump-starting” the vehicle).2. Determine where the battery leads will be routed.3. Cut the negative and the positive wires where the in-line crimp fuse holders will be placed (asclose to the battery as practicable).4. Insert each end of the negative wire into one of the in-line crimp fuse holders and crimp them toforce the metal contacts onto the wires. Terminate the wire at the battery earth.5. Repeat Step 4 for the positive wire and terminate it at the positive terminal of the battery.Caution:  Prevent the power wires chafing on any metal parts.Note: T2000II radios are designed to operate from a nominal 12V negative earth supply, and requirecurrents of up to 8A. (The radios will tolerate a supply voltage range of 10.8V to 16.0V). Invehicles with a 24V electrical system (e.g. many trucks), it is essential to provide a suitablyrated 24/12V converter (e.g. Tait T2007) to isolate the radio from the battery and protect itagainst excessive voltages.6. If the economizer is to be controlled by the ignition line, terminate a wire in the power connectorand connect the ‘ignition’ wire to a +12V supply which is live only when the vehicle’s ignition isswitched ‘On’.External Wire (Horn/Hush/Emergency)The T2000II can be configured to operate the vehicle’s horn, radio or a hidden switch:1. Terminate a suitable length of wiring in the “external” port of the power connector.2. Run the free end of the external wire from the power connector to the appropriate vehicle wiring.The option’s interface is usually configured to switch or be switched in the ground state. Confirmthe exact operation in the documentation supplied with the interface unit.Remote Control Head OptionThe control head of some T2000II models may be supplied ready for mounting remotely from theradio chassis. In this case the control head should be located away from direct sunlight, and thecable connecting it to the radio should be routed away from the antenna with care taken to ensurethat the cable will not be subject to damage.If it is necessary to run the cable through a bulkhead or similar obstruction, you may unplug thecable from the control head as follows:1. Unscrew the rear of the control panel and lift off the rear cover, taking care not to lose the twonuts located on each end. 2. Disconnect the red connector from the printed circuit board socket to free the cable.T2000 Installation Guide 3TAIT ELECTRONICS LIMITEDSoftware licence agreementThis legal document is an Agreement between you, (the “Licencee”) and Tait Electronics Limited(“Tait”).  By opening this product package and/or using the product you agree to be bound by theterms of this Agreement. If you do not agree to the terms of this Agreement, do not open the prod-uct package and immediately return the unopened product package to Tait.  If you open the prod-uct package that will be deemed to be acceptance of the terms of this licence agreement.Licence In consideration of the payment of the Licence Fee which forms part of the price you paid for prod-ucts you acquired from Tait or its subsidiary or agent (the “products”) and our willingness to bebound by the terms of this agreement, Tait grants to you as Licencee the non-exclusive right to usethe copy of a Tait software program included in the products, (the “Software”). In particular the Licencee may use the program on a single machine and if the software is suppliedon a diskette, the licensee may: (a)   copy the program into any machine readable or printed form for backup purposes in sup-port  of your use of the program on the single machine (Certain programs, however, mayinclude mechanisms to  limit or inhibit copying.  They are marked “copy protected”), pro-vided the copyright  notice must be reproduced and included on any such copy of the Soft-ware. (b)   Merge it into another program for your use on the single machine. (Any portion of this pro-gram merged into another program will continue to be subject to the terms and conditionsof this Agreement.);The Licencee may not duplicate, modify, reverse compile or reverse assemble the Software in wholeor part. Title to softwareThis agreement does not constitute a contract of sale in relation to the Software supplied to theLicencee.  Not withstanding the Licencee may own the magnetic or other physical media on whichthe Software was originally supplied, or has subsequently been recorded or fixed, it is a fundamen-tal term of this Agreement that at all times title and ownership of the Software, whether on the orig-inal media or otherwise, shall remain vested in Tait or third parties who have granted licences toTa it. Term and terminationThis Licence shall be effective until terminated in accordance with the provisions of this Agreement.The Licencee may terminate this Licence at any time by destroying all copies of the Software andassociated written materials.  This Licence will be terminated  automatically and without noticefrom Tait in the event that the Licencee fails to comply with any term or condition of this Agree-ment.  The Licencee agrees to destroy all copies of the Software and associated written materials inthe event of such termination. Limited warrantyThe Software is supplied by Tait and accepted by the Licencee “as is” without warranty of any kindeither expressed or implied, including but not being limited to any implied warranties as to mer-chantability or fitness for any particular purpose.  The entire risk as to the quality and performanceof the Software vests in the Licencee. Should the Software prove to be defective, the Licencee (andnot Licensor or any subsidiary or agent of the Licensor) shall assume the entire cost of all necessaryservicing, repair or correction. Tait does not warrant that the functions contained in the Softwarewill meet the Licencee’s requirements or that the operation of the Software will be uninterrupted or
4T2000 Installation Guideerror free.  However Tait warrants that the diskettes if any on which the Software is supplied to theLicencee shall be free from defects in material and workmanship under normal use and service for aperiod of ninety (90) days from the date of delivery to the Licencee. Exclusion of liabilityTai t’s entire liability and the Licencee’s exclusive remedy shall be: 1. The replacement of any diskette not meeting Tait “limited warranty” and which is returned toTait or an authorised agent or subsidiary of Tait with a copy  of  the  Licencee’s purchase receipt;or 2. If a diskette is supplied and if Tait is unable to deliver a replacement diskette which is free fromdefects in material or workmanship, the Licencee may terminate  this  Agreement  by  returningthe Software to Tait. 3. In no circumstances shall Tait be under any liability to the Licencee, or any other person whatso-ever, for any direct or consequential damage arising out of or in connection with any use or ina-bility of using the Software. 4. Tait warrants the operation of the Software only with the operating system for which it wasdesigned.  Use of the Software with an operating system other  than  that  for  which  it  wasdesigned  may not be supported by Tait, unless otherwise expressly agreed by Tait.General The Licencee confirms that it shall comply with the provisions of law in relation to the Software. Law and jurisdictionThis Agreement shall be subject to and construed in accordance with New Zealand law and dis-putes between the parties concerning the provisions hereof shall be determined by the New Zea-land Courts of Law.  Provided however Tait may at its election bring proceedings for breach of theterms hereof or for the enforcement of any judgement in relation to a breach of the terms hereof inany jurisdiction Tait considers fit for the purpose of ensuring compliance with the terms hereof orobtaining relief for breach of the terms hereof. No DealingsThe Licencee may not sublicense, assign or transfer the licence or the program except as expresslyprovided in this Agreement.  Any attempt otherwise to sublicense, assign or transfer any of therights, duties or obligations hereunder is void. No Other TermsThe Licencee acknowledges that it has read this agreement, understand it and agree to be bound byits terms and conditions.  The Licencee further agrees that this is the complete and exclusive state-ment of the agreement between it and Tait in relation to the Software which supersedes any pro-posal or prior agreement, oral or written and any other communications between the Licencee andTait relating to the  Software. (LS-589) T2000 Installation Guide 91. Terminate one end of the coaxial cable at the antenna. Good quality 50 ohm coaxial cables such asRG58 or UR76 are suitable. Run the free end of the coaxial cable to the radio’s mounting positionand cut it to length allowing 200mm to 300mm excess.2. Terminate the free end of the cable with the BNC crimp plug supplied, as shown in Figure 4:Fit the crimp sleeve over the cable sheath.Trim the outer sheath from the cable to 15mm.Trim the braid to 8.5mm.Trim the dielectric to 11mm. (Take extreme care not to ‘nick’ the centre conductor with thetrimming device).Fit the male pin onto the centre conductor with the shoulder pressed against the end of the dielectric.Crimp the male pin onto the centre conductor.Press the assembly firmly into the rear of the plug. (Check that no braid gets trapped between the dielectric and the inside of the plug.)Slide the crimp sleeve over the braid and press against the shoulder of the plug.Crimp the crimp sleeve onto the braid and plug body.Figure 4   Antenna Connector AssemblyWiringExternal SpeakerSome T2000II models are fitted with internal speakers. However it is possible to fit an externalspeaker if required, by terminating a twin wire in the power connector. To disable the internalspeaker, cut the link on the power connector as shown in Figure 5.T2000II models with no internal speaker must have an external speaker fitted. The power connectorcomes pre-wired with the speaker cable.Figure 5   Power Connector WiringMount the external speaker in a convenient location close to the operator. Run the free end of thespeaker wire to the speaker, and connect it to the speaker plug.IgnitionExternalPower  } +13.8VSupply } GroundGround } ExternalLive      } SpeakerInternal Speaker Link(cut to disable)
8T2000 Installation Guidefour cradle cover mounting holes as a template to mark the locations for drilling. Ensure thatdrilling at the selected points will not damage existing wiring.2. Indent the drilling positions with a centre punch and drill 4mm holes for self-tapping screws, or6mm holes for nuts and bolts. Reduce the hole size if using self-tapping screws in metal which isless than 1mm thick.3. Drill any additional holes required for cables and fit them with suitable grommets or bushings.4. Secure the metal cradle cover to the mounting points with the M5 self-tapping screws supplied,or with M5 nuts and bolts. Ensure that tightening the screws or bolts does not distort the cradle.To Reassemble the Cradle1. Reassemble the cradle by clipping one plastic side moulding to each side of the mounted metalcover (as shown in Figure 3). Take care to locate the ribs on the plastic part in the slots on theshoulders of the metal cover. They will only fit one way round.2. Take the remaining metal cover and fit it over the exposed edges of the side mouldings, againtaking care to align the ribs with the slots. Clip it securely home. Figure 3   Cradle ReassemblyAntenna InstallationRF Exposure HazardMount the antenna in such a position that no part of the human body will normally be within 1m ofit for more than a few minutes while the radio is switched on, unless there is an intervening metalscreen.Notice to 900MHz Users Only (as per FCC Requirements)To comply with FCC RF exposure limits, this product must be installed using a 4.5dBi gain antenna.This antenna must not be mounted at a location such that any person or persons can come closerthan the minimum safe distance to the antenna.The minimum safe distance is 0.82m (32.5 inches). T2000 Installation Guide 5Table of ContentsSoftware licence agreement ................................................................................................................. 3Components of the T2000II Radio Kit ............................................................................................... 6Recommended Installation Tools ....................................................................................................... 6Installation of Your Radio .................................................................................................................. 6Occupant’s Safety ......................................................................................................................... 7To Disassemble the Cradle ........................................................................................................... 7Mounting ............................................................................................................................................7To Reassemble the Cradle .................................................................................................................. 8RF Exposure Hazard .......................................................................................................................... 8Antenna Installation ...................................................................................................................... 8Wiring ................................................................................................................................................ 9External Speaker ........................................................................................................................... 9Power Cable ................................................................................................................................ 10External Wire (Horn/Hush/Emergency) ............................................................................................ 10Remote Control Head Option ........................................................................................................... 10Microphone Clip .............................................................................................................................. 11Installation Checks ........................................................................................................................... 11
6T2000 Installation GuideComponents of the T2000II Radio KitThe T2000II Radio kit includes the following parts:•T2000II Radio kit•BNC Antenna Crimp Plug•Microphone•Cradle Keys (2)•Complete Cradle•Power Cable (5m)•4 Ohm Speaker (not for internal speaker models) •Installation Kit:  Two-way hermaphroditic connector (1) Socket receptacle (2)  10A 12V Blade fuse (2) Inline crimp fuse holder (2) Self tapping screw (4) Shakeproof washer (4) Microphone clip kit (1) Control head mounting bracket (T2020II and T2040II only)Recommended Installation Tools•Portable Drill•Centre Punch•Drill Bits: 4mm for self-tapping screws, 6mm for nuts and bolts•“Pozidriv” Screwdrivers•BNC Crimp Tool (e.g. Transradio England Duo crimp 894)•In-line Power Meter capable of measuring forward and reflected power at the operating fre-quency of the radio•HammerInstallation of Your RadioTo ensure trouble-free, efficient installation, inspect the vehicle and determine how and where theantenna, radio and accessories are to be mounted.It is possible to remote-mount the T2020II, T2040II and T2050II models as these have alphanumerickeypads, with the control head separate from the radio chassis. This enables the radio to bemounted in a discrete location, e.g. the rear luggage space, with the control head mounted in a con-venient position for the vehicle’s occupants. See the M2000 service manual, available from your Taitdealer, for details of this modification.T2000 Installation Guide 7Occupant’s SafetyCheck that the chosen locations for the radio and accessories do not endanger the vehicle occupants.Overhead mounting is not recommended, especially without an additional safety strap. Check thatthe radio may be conveniently operated when seat belts are worn.Caution:  To prevent interference with vehicle electronic systems (such as ignition and anti-skiddevices), the radio, its antenna and wiring should be mounted away from these units andtheir associated cables.Allow sufficient airflow around the radio to permit adequate cooling. Once you have found a suita-ble mounting position for the radio, hold it (fitted in the cradle) in the proposed mounting positionand check there is clearance behind it for the heatsink, cables, etc. Check that the position provides alarge enough flat surface that the cradle will not be distorted.To Disassemble the Cradle1. Remove the radio from its cradle by sliding the plastic key supplied with the radio fully into theslot on the left front of the radio unit. The radio will now slide out forwards from the cradle, asshown below:Figure 1   Cradle and Key2. Disassemble the cradle by placing it on a firm surface and applying pressure down on one of themiddle ribs of the plastic side moulding with a screwdriver. This will release the ribs along thisedge from the slots in the metal cover with which they mate. A similar approach will release theother edge of the metal cover which can now be lifted clear (as shown below).Figure 2   Cradle AssemblyMounting1. Hold the drilled half of the metal cradle cover in the position chosen for the radio and use the

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