Tanaka TCG 22EAD (SL) 000Book_TCG22EAS_WE.indb User Manual To The 10eccd09 F4ae 44a4 A54c 3fa50d88f71b

User Manual: Tanaka TCG 22EAD (SL) to the manual

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Grass Trimmer/Brush Cutter

Rasentrimmer/Motorsense

Coupe- Herbes/Débroussailleuse

Bordatore/Decespugliatore

Motor Zeis/Motor bosmaaier

Motoguadañas/Desbrozadoras

Foice a motor/Roçadora

Read the manual carefully before operating this machine.

Lesen Sie vor der Verwendung diese Anleitung sorgfältig durch.

Lire attentivement le manuel avant d’utiliser la machine.

Leggere attentamente il manuale prima di mettere in funzione questa apparecchiatura.

Lees de handleiding zorgvuldig door voordat u de machine bedient.

Antes de utilizar esta máquina, lea cuidadosamente el manual.

Leia o manual atentamente antes de operar esta máquina.

Handling instructions

Bedienungsanleitung

Mode d’emploi

Istruzioni per l’uso

Gebruiksaanwijzing

Instrucciones de manejo

Instruções de uso

TCG 22EAS (SLP)/TCG 22EAS (SL)/TCG 22EAS (SP)

TCG 22EAS (S)/TCG 22EAD (SLP)/TCG 22EAD (SL)

TCG 22EAB (LP)/TCG 22EAB (L)/TCG 24EAS (SL)

TCG 24EAS (S)/TCG 27EAS (SL)/TCG 27EAS (S)

TCG 24EASP (SL)/TCG 24EASP (S)/TCG 27EASP (S)

TCG 27EASP (SL)

TCG22EAS (SLP)

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915

345

678

9 10 10-1

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11 13 14

12 15

16 17 18

19 20 21

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22 23 24

25 26 27

27-1 28 29

30 31 32

24 39

15 m

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33 34 35

36 37 38

39 40 41

42 43

10 cm

11–14 cm 11–14 cm

10 cm

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English

(Original instructions)

MEANINGS OF SYMBOLS

NOTE: Some units do not carry them.

Symbols

WARNING

The following show symbols used for the machine. Be sure that you understand their meaning before use.

It is important that you read, fully

understand and observe the following

safety precautions and warnings.

Careless or improper use of the unit may

cause serious or fatal injury.

Shows maximum shaft speed. Do not

use the cutting attachment whose

max rpm is below the shaft rpm.

Read, understand and follow all warnings

and instructions in this manual and on

the unit.

Gloves should be worn when

necessary, e.g., when assembling

cutting equipment.

Always wear eye, head and ear protectors

when using this unit. Use anti-slip and sturdy footwear.

Do not use metal/rigid blades when this

sign is shown on the unit.

Blade thrust may occur when the

spinning blade contacts a solid object

in the critical area. A dangerous

reaction may occur causing the

entire unit and operator to be thrust

violently. This reaction is called blade

thrust. As a result, the operator may

lose control of the unit which may

cause serious or fatal injury. Blade

thrust is more likely to occur in areas

where it is diﬃ cult to see the material

to be cut.

Keep all children, bystanders and helpers

15 m away from the unit. If anyone

approaches you, stop the engine and

cutting attachment immediately.

Be careful of thrown objects.

Indicate handle location. Do not

attach handle above this point.

Indicates blade guard location for a

trimmer head or semi-auto cutting

head.

Before using your machine

• Read the manual carefully.

• Check that the cutting equipment is correctly assembled and adjusted.

• Start the unit and check the carburetor adjustment. See “MAINTENANCE”.

Contents

WHAT IS WHAT .................................................................................7

WARNINGS AND SAFETY INSTRUCTIONS ...................................8

SPECIFICATIONS .............................................................................9

ASSEMBLY PROCEDURES ............................................................10

OPERATING PROCEDURES ..........................................................12

MAI NT ENA NCE ............................................................................... 12

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English

16 17

911

11 13

514

WHAT IS WHAT

Since this manual covers several models, there may be some

diﬀ erence between pictures and your unit. Use the instructions that

apply to your unit.

1. Fuel cap

2. Throttle trigger

3. Starter handle

4. Blade guard

5. Cutting attachment

6. Drive shaft tube

7. Han dle

8. Suspension eyelet

9. Ignition switch

10. Harness

11. Throttle trigger lockout

12. Choke lever

13. Engine

14. Angle transmission

15. Joint case

16. Combi box spanner

17. Handling instructions

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English

WARNINGS AND SAFETY INSTRUCTIONS

Operator safety

○ Always wear a safety face shield or goggles.

○ Always wear heavy, long pants, boots and gloves. Do not wear

loose clothing, jewelry, short pants, sandals or go barefoot.

Secure hair so it is above shoulder length.

○ Do not operate this tool when you are tired, ill or under the

inﬂ uence of alcohol, drugs or medication.

○ Never let a child or inexperienced person operate the machine.

○ Wear hearing protection. Pay attention to your surroundings.

Be aware of any bystanders who may be signaling a problem.

Remove safety equipment immediately upon shutting oﬀ

engine.

○ Wear head protection.

○ Never start or run the engine inside a closed room or building.

Breathing exhaust fumes can kill.

○ Keep handles free of oil and fuel.

○ Keep hands away from cutting equipment.

○ Do not grab or hold the unit by the cutting equipment.

○ When the unit is turned oﬀ , make sure the cutting attachment

has stopped before the unit is set down.

○ When operation is prolonged, take a break from time to time

so that you may avoid possible Hand-Arm Vibration Syndrome

(HAVS) which is caused by vibration.

WARNING

○ Antivibration systems do not guarantee that you will not sustain

Hand-Arm Vibration Syndrome or carpal tunnel syndrome.

Therefore, continual and regular users should monitor closely

the condition of their hands and ﬁ ngers. If any symptoms of the

above appear, seek medical advice immediately.

○ If you are using any medical electric/electronic devices such

as a pacemaker, consult your physician as well as the device

manufacturer prior to operating any power equipment.

Unit/machine safety

○ Inspect the entire unit/machine before each use. Replace

damaged parts. Check for fuel leaks and make sure all

fasteners are in place and securely tightened.

○ Replace parts that are cracked, chipped or damaged in any way

before using the unit/machine.

○ Make sure the safety guard is properly attached.

○ Keep others away when making carburetor adjustments.

○ Use only accessories as recommended for this unit/machine by

the manufacturer.

WARNING

Never modify the unit/machine in any way. Do not use your unit/

machine for any job except that for which it is intended.

Fuel safety

○ Mix and pour fuel outdoors and where there are no sparks or

ﬂ ames.

○ Use a container approved for fuel.

○ Do not smoke or allow smoking near fuel or the unit/machine or

while using the unit/machine.

○ Wipe up all fuel spills before starting engine.

○ Move at least 3 m away from fueling site before starting engine.

○ Stop engine before removing fuel cap.

○ Empty the fuel tank before storing the unit/machine. It is

recommended that the fuel be emptied after each use. If fuel is

left in the tank, store so fuel will not leak.

○ Store unit/machine and fuel in area where fuel vapors cannot

reach sparks or open ﬂ ames from water heaters, electric motors

or switches, furnaces. etc.

WARNING

Fuel is easy to ignite or get explosion or inhale fumes, so that

pay special attention when handling or ﬁ lling fuel.

Cutting safety

○ Do not cut any material other than grass and brush.

○ Inspect the area to be cut before each use. Remove objects

which can be thrown or become entangled.

○ For respiratory protection, wear an aerosol protection mask

when cutting the grass after insecticide is scattered.

○ Keep others including children, animals, bystanders and

helpers outside the 15 m hazard zone. Stop the engine

immediately if you are approached.

○ Always keep the engine on the right side of your body.

○ Hold the unit/machine ﬁ rmly with both hands.

○ Keep ﬁ rm footing and balance. Do not over-reach.

○ Keep all parts of your body away from the muﬄ er and cutting

attachment when the engine is running.

○ Keep cutting attachment below waist level.

○ When relocating to a new work area, be sure to shut oﬀ the

machine and ensure that all cutting attachments are stopped.

○ Never place the machine on the ground when running.

○ Always ensure that the engine is shut oﬀ and any cutting

attachments have completely stopped before clearing debris or

removing grass from the cutting attachment.

○ Always carry a ﬁ rst-aid kit when operating any power

equipment.

○ Never start or run the engine inside a closed room or building

and/or near inﬂ ammable liquids. Breathing exhaust fumes can

kill.

Maintenance safety

○ Maintain the unit/machine according to recommended

procedures.

○ Disconnect the spark plug before performing maintenance

except for carburetor adjustments.

○ Keep others away when making carburetor adjustments.

○ Use only genuine Hitachi replacement parts as recommended

by the manufacturer.

Transport and storage

○ Carry the unit/machine by hand with the engine stopped and

the muﬄ er away from your body.

○ Allow the engine to cool, empty the fuel tank, and secure the

unit/machine before storing or transporting in a vehicle.

○ Empty the fuel tank before storing the unit/machine. It is

recommended that the fuel be emptied after each use. If fuel is

left in the tank, store so fuel will not leak.

○ Store unit/machine out of the reach of children.

○ Clean and maintain the unit carefully and store it in a dry place.

○ Make sure engine switch is oﬀ when transporting or storing.

○ When transporting in a vehicle, cover blade with blade cover.

If situations occur which are not covered in this manual, take care

and use common sense. Contact your Hitachi dealer if you need

assistance. Pay special attention to statements preceded by the

following words:

WARNING

Indicates a strong possibility of severe personal injury or loss of

life, if instructions are not followed.

CAUTION

Indicates a possibility of personal injury or equipment damage,

if instructions are not followed.

NOTE

Helpful information for correct function and use.

CAUTION

Do not disassemble the recoil starter. You may get a possibility

of personal injury with recoil spring.

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English

Model TCG22EAS (SLP)

TCG22EAS (SL)

TCG22EAS (SP)

TCG22EAS (S)

TCG22EAD (SLP)

TCG22EAD (SL)

TCG22EAB (LP)

TCG22EAB (L)

Engine

Displacement (cm3) (ml)

Spark plug

Idling speed (min-1)

Recommended max. speed (min-1)

Speed of output shaft (min-1)

Max. engine output (kW)

21.1

NGK BMR7A

3000

13000

9900

0.63

21.1

NGK BMR7A

3000

13000

9900

0.63

21.1

NGK BMR7A

3000

13000

9900

0.63

21.1

NGK BMR7A

3000

9900

0.63

Fuel tank capacity (cm3) (ml) 450 450 450 450

Dry weight (kg) 4.4 4.7 4.7 3.9

Cutting attachment Type / Dia. (mm) Nylon cord Nylon cord

Metal

blade /

230

Nylon cord Nylon cord

Sound pressure

level LpA

(dB (A))

(ISO11806)

Equivalent

Uncertainty

Measured sound

power level LwA

(dB (A))

Measured sound

power level LwA (dB (A))

Guaranteed sound

power level LwA (dB (A))

(ISO11806)

Equivalent

Uncertainty

(2000/14/EC)

Racing

(2000/14/EC)

Racing

104

107

112

104

107

112

103

106

112

104

107

112

104

107

112

Vibration level (m/s2) (ISO7916)

Equivalent (Front / Left handle)

Equivalent (Rear / Right handle)

Idling (Front / Left handle)

Idling (Rear / Right handle)

Racing (Front / Left handle)

Racing (Rear / Right handle)

6.7

4.1

4.9

3.3

8.0

4.7

4.5

4.8

2.7

3.4

5.8

5.9

4.7

4.3

2.7

3.4

6.1

5.1

7.7

4.7

4.1

3.7

10.1

5.5

6.6

5.5

4.7

5.5

8.1

SPECIFICATIONS

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English

Insert the drive shaft into the clutch case of the engine properly until

the marked position (2) on the drive shaft tube meets the clutch

case.

Some models may come with the drive shaft already installed.

NOTE

When it is hard to insert drive shaft up to the marked position on

the drive shaft tube, turn drive shaft by the cutter mounting end

clockwise or counter-clockwise. Tighten tube locking bolt lining

up the hole in the shaft tube. Then tighten clamp bolt securely.

Model TCG24EASP (SL)

TCG24EAS (SL)

TCG24EASP (S)

TCG24EAS (S)

TCG27EASP (SL)

TCG27EAS (SL)

TCG27EASP (S)

TCG27EAS (S)

Engine

Displacement (cm3) (ml)

Spark plug

Idling speed (min-1)

Recommended max. speed (min-1)

Speed of output shaft (min-1)

Max. engine output (kW)

23.9

NGK BMR7A

3000

11000

9900

0.85

23.9

NGK BMR7A

3000

11000

9900

0.85

26.9

NGK BMR7A

3000

11000

9900

0.9

26.9

NGK BMR7A

3000

11000

9900

0.9

Fuel tank capacity (cm3) (ml) 520

Dry weight (kg) 4.6 4.9 4.9 5.1

Cutting attachment Type / Dia. (mm) Nylon cord Nylon

cord

Metal

blade /

230

Nylon cord Nylon

cord

Metal

blade /

230

Sound pressure

level LpA

(dB (A))

(ISO11806)

Equivalent

Uncertainty

Measured sound

power level LwA

(dB (A))

Measured sound

power level LwA (dB (A))

Guaranteed sound

power level LwA (dB (A))

(ISO11806)

Equivalent

Uncertainty

(2000/14/EC)

Racing

(2000/14/EC)

Racing

105

108

111

105

108

111

105

108

111

107

110

111

107

110

111

107

110

111

Vibration level (m/s2) (ISO7916)

Equivalent (Front / Left handle)

Equivalent (Rear / Right handle)

Idling (Front / Left handle)

Idling (Rear / Right handle)

Racing (Front / Left handle)

Racing (Rear / Right handle)

6.2

5.8

4.2

3.1

7.7

7.6

3.7

4.7

2.6

4.4

4.6

5.0

8.5

6.5

2.6

4.4

11.6

8.2

6.2

7.4

3.1

2.0

8.3

10.4

4.8

4.0

2.8

3.9

6.2

4.1

8.6

6.1

2.8

3.9

11.9

7.6

NOTE

Equivalent noise level/vibration level are calculated as the time-weighted energy total for noise/vibration levels under various working

conditions with the following time distribution: 1/2 Idle, 1/2 racing.

* All data subject to change without notice.

ASSEMBLY PROCEDURES

Drive shaft to engine (Fig. 1)

Loosen tube locking bolt (1) about ten turns so that the bolt point will

not obstruct drive shaft tube to be inserted. When inserting drive

shaft tube, hold the tube locking bolt outward preventing inside

ﬁ tting from obstructing as well.

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Installation of attachment

1. Join the attachment in place of it.

2. Make sure the lock pin (3) ﬁ ts in the location hole (4) of tube and

that the tube will not come oﬀ . (Fig. 2)

3. Tighten the knob nut (5) securely. (Fig. 2)

Installation of handle

WARNING

When you use steel/rigid blades on straight shaft trimmers or

brush cutters, always use a barrier bar (6) and shoulder harness

with the loop handle. (Fig. 3)

Attach the handle to the drive shaft tube with the angle towards the

engine.

Adjust the location to the most comfortable position before

operation.

NOTE

If your unit has handle location label on drive shaft tube, follow

the illustration.

Remove the handle bracket (7) from the assembly. (Fig. 4)

Place the handles and attach the handle bracket with four bolts

lightly. Adjust to appropriate position. Then attach it ﬁ rmly with the

bolts.

Attach the protection tube to the drive shaft or handle using cord

clamps (8). (Fig. 5)

Throttle wire / stop cord

Press the upper tab (9) and open the air cleaner cover. (Fig. 6)

Connect stop cords. (Fig. 7)

If the throttle outer end (10) is threaded on your unit, screw it and the

earth terminal (11) (if so equipped) into the cable adjuster stay (12)

all the way, and then tighten this cable end using the adjuster nut

(13) against the cable adjuster stay (12).

Connect throttle wire end (14) to carburetor (15) and install swivel

cap (16) (if so equipped) where is included in tool bag, onto swivel

(15) (Fig. 8).

Some models may come with the parts installed.

Installation of blade guard (Fig. 9, 10, 10-1, 11)

NOTE

The guard bracket may come already mounted to the gear case

on some models.

Install the blade guard on drive shaft tube against angle

transmission. Tighten the guard bracket ﬁ rmly so that the blade

guard does not swing or move down during operation.

Install the blade guard to the guard bracket, which also secures the

guard to the gear case using the two guard mounting screws.

CAUTION

Some blade guards are equipped with sharp line limiters. Be

careful with handling it.

When using a trimmer head with two piece type blade guard, attach

the guard extension to the blade guard. (Fig. 12)

NOTE

○ When attaching the guard extension to the blade guard, the

sharp line limiter must be removed from the blade guard, (if so

installed).

○ If your unit has guard location label on drive shaft tube, follow

the indication.

○ To remove the guard extension, refer to the drawings. Wear

gloves as the extension has a sharp line limiter, then push the

four square tabs on the guard one by one in order. (Fig. 13)

Installation of semi-auto cutting head

1. Function

Automatically feeds more nylon cutting line when it is tapped at

low rpm (not greater than 4500 rpm).

Speciﬁ cations

Code No. Type of

attaching screw

Direction of

rotation

Size of

attaching screw

6696454 Female screw Counterclockwise M10×P1.25-LH

6696597 Female screw Clockwise M8×P1.25-RH

Applicable nylon cord

Cord diameter: Φ3.0 mm Length: 2 m

Cord diameter: Φ2.4 mm Length: 4 m

2. Precautions

○ The case must be securely attached to the cover.

○ Check the cover, case and other components for cracks or

other damage.

○ Check the case and button for wear.

If the wear limit mark (17) on the case is no longer visible or

there is a hole in the bottom (18) of the button, change the new

parts immediately. (Fig. 14)

○ The cutting head must be securely mounted to the unit’s gear

case.

○ For outstanding performance and reliability, always use Tanaka

nylon cutting line. Never use wire or other materials that could

become a dangerous projectile.

○ If the cutting head does not feed cutting line properly, check

that the nylon line and all components are properly installed.

Contact your Hitachi dealer if you need assistance.

3. Installation (Fig. 15)

○ Install cutting head on gear case of grass trimmers/brush

cutters. The mounting nut is left-hand-threaded. Turn clockwise

to loosen/counterclockwise to tighten.

For curved shaft models, the mounting nut is right-hand-threaded.

Turn counterclockwise to loosen/clockwise to tighten.

NOTE

○ Since the cutter holder cap is not used here, keep it for when a

metal blade is used, if so equipped.

○ Insert Allen wrench (19) into the hole of the gear case in order to

lock the cutter holder.

4. Adjusting line length

○ Set the engine speed as low as possible and tap the head on

the ground. The nylon line will be drawn out about 3 cm with

each tap. (Fig. 16)

Also, you can extend the nylon line by hand but the engine must

be completely stopped. (Fig. 17)

○ Adjust the nylon line to the proper length of 11–14 cm before

each operation.

Installation of cutting blade (Fig. 18)

(If so equipped)

When installing a cutting blade, make sure that there are no cracks

or any damage in it and that the cutting edges are facing the correct

direction.

NOTE

○ When installing cutter holder cap (20), be sure to set concave

side upward.

○ Insert the alien wrench (19) into the hole of the angle

transmission in order to lock the cutter holder (21). Please note

that the cutter ﬁ xing bolt or nut (22) has left-handed threads,

(clockwise to loosen/ counter-clockwise to tighten). Tighten the

ﬁ xing bolt or nut with the box wrench.

○ If your unit is of a nut securing type and equipped with a cotter

pin, the blade must be retained with a new pin (23) each time

installed. (Fig. 19)

CAUTION

○ Before operation, make sure the blade has been properly

installed.

○ If your unit is equipped with protection cover under a cutting

blade, check it for wear or cracks before operation. If any damage

or wear is found, replace it, as it is an article of consumption.

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Cutting (Fig. 26, 27, 28)

○ When cutting, operate engine at over 6500 rpm. Extended time

of use at low rpm may wear out the clutch prematurely.

○ Cut grass from right to left.

○ Cut grass from left to right (only curve shaft model).

○ Blade thrust may occur when the spinning blade contacts a

solid object in the critical area.

A dangerous reaction may occur causing the entire unit and

operator to be thrust violently. This reaction is called blade

thrust. As a result, the operator may lose control of the unit

which may cause serious or fatal injury. Blade thrust is more

likely to occur in areas where it is diﬃ cult to see the material to

be cut.

○ Wear the harness as shown in the ﬁ gure (if so equipped). The

blade turns counter-clockwise, therefore, be advised to operate

the unit from right to left for eﬃ cient cutting. Keep onlookers out

of working area at least 15 m.

NOTE

Press the quick release button or pull emergency release ﬂ ap

(If so equipped) in the event of emergency. (Fig. 27-1)

WARNING

If cutting attachment should strike against stones or other

debris, stop the engine and make sure that the attachment and

related parts are undamaged. When grass or vines wrap around

attachment, stop engine and attachment and remove them.

Stopping (Fig. 29, 30)

Decrease engine speed and run at an idle for a few minutes, then

turn oﬀ ignition switch (24).

For models with an engine ignition switch, keep the ignition switch

pressed until the engine comes to a complete stop.

WARNING

A cutting attachment can injure while it continues to spin after

the engine is stopped or power control is released. When the

unit is turned oﬀ , make sure the cutting attachment has stopped

before the unit is set down.

Semi-auto cutting head

○ When cutting, operate engine at over 6500 rpm. Extended time

of use at low rpm may wear out the clutch prematurely.

○ Cut grass from right to left.

○ Cut grass from left to right (only curve shaft model).

WARNING

A cutting attachment can injure while it continues to spin after

the engine is stopped or power control is released. When the

unit is turned oﬀ , make sure the cutting attachment has stopped

before the unit is set down.

Automatically feeds more nylon cutting line when it is tapped at low

rpm (not greater than 4500 rpm).

MAINTENANCE

MAINTENANCE, REPLACEMENT OR REPAIR OF THE EMISSION

CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED

BY ANY NON-ROAD ENGINE REPAIR ESTABLISHMENT OR

INDIVIDUAL.

Carburetor adjustment (Fig. 31)

WARNING

○ The cutting attachment may be spinning during carburetor

adjustments.

○ Never start the engine without the complete clutch cover and

tube assembled! Otherwise the clutch can come loose and

cause personal injuries.

In the carburetor, fuel is mixed with air. When the engine is test

run at the factory, the carburetor is basically adjusted. A further

adjustment may be required, according to climate and altitude. The

carburetor has one adjustment possibility:

T = Idle speed adjustment screw.

WARNING

For Hitachi heads, use only ﬂ exible, non-metallic line

recommended by the manufacturer. Never use wire or wire

ropes. They can break oﬀ and become a dangerous projectile.

OPERATING PROCEDURES

Fuel (Fig. 20)

WARNING

○ The trimmer is equipped with a two-stroke engine. Always run

the engine on fuel, which is mixed with oil.

Provide good ventilation, when fueling or handling fuel.

○ Fuel contains highly ﬂ ammable and it is possible to get the

serious personal injury when inhaling or spilling on your body.

Always pay attention when handling fuel. Always have good

ventilation when handling fuel inside building.

Fuel

○ Always use branded 89 octane unleaded gasoline.

○ Use genuine two-cycle oil or use a mix between 25:1 to 50:1,

please consult the oil bottle for the ratio or Hitachi dealer.

○ If genuine oil is not available, use an anti-oxidant added quality

oil expressly labeled for air-cooled 2-cycle engine use (JASO

FC GRADE OIL or ISO EGC GRADE). Do not use BIA or TCW

(2-stroke water-cooling type) mixed oil.

○ Never use multi-grade oil (10 W/30) or waste oil.

○ Always mix fuel and oil in a separate clean container.

Always start by ﬁ ling half the amount of fuel, which is to be used.

Then add the whole amount of oil. Mix (shake) the fuel mixture. Add

the remaining amount of fuel.

Mix (shake) the fuel-mix thoroughly before ﬁ lling the fuel tank.

Fueling

WARNING

○ Always shut oﬀ the engine before refueling.

○ Slowly open the fuel tank, when ﬁ lling up with fuel, so that

possible over-pressure disappears.

○ Tighten the fuel cap carefully, after fueling.

○ Always move the trimmer at least 3 m from the fueling area

before starting.

○ Always wash any spilled fuel from clothing immediately with

soap.

○ Be sure to check for any fuel leakage after refueling.

Before fueling, clean the tank cap area carefully, to ensure that

no dirt falls into the tank. Make sure that the fuel is well mixed by

shaking the container, before fueling.

Starting

CAUTION

Before starting, make sure the cutting attachment does not

touch anything.

1. Set ignition switch (24) to ON position. (Fig. 21, 22)

* Push priming bulb (25) several times so that fuel ﬂ ows through

return pipe (39). (Fig. 23)

2. Set choke lever (27) to CLOSED position (A). (Fig. 24)

3. Pull recoil starter briskly, taking care to keep the handle in your

grasp and not allowing it to snap back. (Fig. 25)

4. When you hear the engine want to start, return choke lever to

RUN position (open) (B). Then pull recoil starter briskly again.

NOTE

If engine does not start, repeat procedures from 2 to 5.

5. Then allow the engine about 2–3 minutes to warm up before

subjecting it to any load.

000Book_TCG22EAS_WE.indb 12000Book_TCG22EAS_WE.indb 12 2012/10/22 18:09:162012/10/22 18:09:16

English

Idle speed adjustment (T)

Check that the air ﬁ lter is clean. When the idle speed is correct, the

cutting attachment will not rotate. If adjustment is required, close

(clockwise) the T-screw, with the engine running, until the cutting

attachment starts to rotate. Open (counter-clockwise) the screw

until the cutting attachment stops. You have reached the correct idle

speed when the engine runs smoothly in all positions well below the

rpm when the cutting attachment starts to rotate.

If the cutting attachment still rotates after idle speed adjustment,

contact your Hitachi dealer.

NOTE

○ Standard Idle rpm is 2800-3200 rpm.

WARNING

When the engine is idling the cutting attachment must under no

circumstances rotate.

Air ﬁ lter (Fig. 32)

The air ﬁ lter must be cleaned from dust and dirt in order to avoid:

○ Carburetor malfunctions

○ Starting problems

○ Engine power reduction

○ Unnecessary wear on the engine parts

○ Abnormal fuel consumption

Clean the air ﬁ lter daily or more often if working in exceptionally

dusty areas.

Cleaning the air ﬁ lter

Open the air ﬁ lter cover and the ﬁ lter (28). Rinse it in warm soap

suds. Check that the ﬁ lter is dry before reassembly. An air ﬁ lter

that has been used for some time cannot be cleaned completely.

Therefore, it must regularly be replaced with a new one. A damaged

ﬁ lter must always be replaced.

Fuel ﬁ lter (Fig. 33)

Drain all fuel from fuel tank and pull fuel ﬁ lter line from tank. Pull

ﬁ lter element out of holder assembly and rinse element in warm

water with detergent.

Rinse thoroughly until all traces of detergent are eliminated.

Squeeze, do not wring, away excess water and allow element to air

dry.

NOTE

If element is hard due to excessive dirt buildup, replace it.

Spark plug (Fig. 34)

The spark plug condition is inﬂ uenced by:

○ An incorrect carburetor setting

○ Wrong fuel mixture (too much oil in the gasoline)

○ A dirty air ﬁ lter

○ Hard running conditions (such as cold weather)

These factors cause deposits on the spark plug electrodes, which

may result in malfunction and starting diﬃ culties. If the engine

is low on power, diﬃ cult to start or runs poorly at idling speed,

always check the spark plug ﬁ rst. If the spark plug is dirty, clean it

and check the electrode gap. Re-adjust if necessary. The correct

gap is 0.6 mm. The spark plug should be replaced after about 100

operation hours or earlier if the electrodes are badly eroded.

NOTE

In some areas, local law requires using a resistor spark plug

to suppress ignition signals. If this machine was originally

equipped with resistor spark plug, use same type of spark plug

for replacement.

Flexible drive shaft (Fig. 35)

Flexible drive shaft should be removed and lubricated with good

quality lithium grease every 20 hours. To remove the ﬂ exible shaft,

ﬁ rst remove screw (29), loosen bolt (30) and remove the gear case

then pull the shaft out of the drive shaft pipe. Clean the shaft oﬀ and

apply a generous coat of lithium grease to it and insert if back into

the drive shaft pipe, turn it unit it drops into place then install the

gear case, install & tighten screw (29) and screw (30).

Angle transmission (Fig. 36)

Check angle transmission or angle gear for grease level about every

50 hours of operation by removing the grease ﬁ ller plug on the side

of angle transmission.

If no grease can be seen on the ﬂ anks of the gears, ﬁ ll the

transmission with quality lithium based multipurpose grease up to

3/4. Do not completely ﬁ ll the transmission.

Semi-auto cutting head

Nylon line replacement

(1) Remove the case (31) by ﬁ rmly pushing inward the locking tabs

with your thumbs as shown in Fig. 37.

(2) After removing the case, take out the reel and discard the

remaining line.

(3) Fold the new nylon line unevenly in half as shown in picture.

Hook the U-shaped end of the nylon line into the groove (32) on

the center partition of the reel.

Wind both halves of the line on the reel in the same direction,

keeping each half of the line on its own side of the partition.

(Fig. 38)

(4) Push each line into the stopper holes (33), leaving the loose

ends approx. 10 cm in length. (Fig. 39)

(5) Insert both loose ends of the line through the cord guide (34)

when placing the reel in the case. (Fig. 40)

NOTE

When placing a reel in the case, try to line up the stopper holes

(33) with the cord guide (34) for easier line release later.

(6) Place the cover over the case so that the cap locking tabs (35)

on the case meet the long holes (36) on the cover. Then push

the case securely until it clicks into place. (Fig. 41)

(7) The initial cutting line length should be approx. 11–14 cm and

should be equal on both sides. (Fig. 42)

Blade (Fig. 43)

WARNING

Wear protective gloves when handling or performing

maintenance on the blade.

○ Use a sharp blade. A dull blade is more likely to snag and thrust.

Replace the fastening nut if it is damaged and hard to tighten.

○ When replacing blade, purchase one recommended by Hitachi,

with a 25.4 mm (one inch) ﬁ tting hole.

○ When installing a saw blade (38), always face the stamped side

up. In the case of a 3 or 4 tooth blade (37), it can be used on

either side.

○ Use the correct blade for the type of work.

○ When replacing blades, use appropriate tools.

○ When cutting edges become dull, re-sharpen or ﬁ le as shown

in the illustration. Incorrect sharpening may cause excessive

vibration.

○ Discard blades that are bent, warped, cracked, broken or

damaged in any way.

NOTE

When sharpening blade it is important to maintain an original

shape of radius at the base of the tooth to avoid cracking.

Maintenance schedule

Below you will ﬁ nd some general maintenance instructions. For

further information please contact your Hitachi dealer.

000Book_TCG22EAS_WE.indb 13000Book_TCG22EAS_WE.indb 13 2012/10/22 18:09:162012/10/22 18:09:16

English

Daily maintenance

○ Clean the exterior of the unit.

○ Check that the harness is undamaged.

○ Check the blade guard for damage or cracks. Change the guard

in case of impacts or cracks.

○ Check that the cutting attachment is properly centred, sharp,

and without cracks. An oﬀ -centre cutting attachment induces

heavy vibrations that may damage the unit.

○ Check that the cutting attachment nut is suﬃ ciently tightened.

○ Make sure that the blade transport guard is undamaged and

that it can be securely ﬁ tted.

○ Check that nuts and screws are suﬃ ciently tightened.

Weekly maintenance

○ Check the starter, especially the cord and return spring.

○ Clean the exterior of the spark plug.

○ Remove it and check the electrode gap. Adjust it to 0.6 mm, or

change the spark plug.

○ Check that the angle gear is ﬁ lled with grease up to 3/4.

○ Clean the air ﬁ lter.

Monthly maintenance

○ Rinse the fuel tank with gasoline.

○ Clean the exterior of the carburetor and the space around it.

○ Clean the fan and the space around it.

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TCG22EAS

000Book_TCG22EAS_WE.indb 69000Book_TCG22EAS_WE.indb 69 2012/10/22 18:09:202012/10/22 18:09:20

TCG22EAS / T CG24EASP / T CG27EASP

TCG24EASP / TCG24EAS TCG27EASP / TCG27EAS

22 23 24

50 51

49 50

57 58

000Book_TCG22EAS_WE.indb 70000Book_TCG22EAS_WE.indb 70 2012/10/22 18:09:212012/10/22 18:09:21

101

102

103

104

105

106

105

107

108

109

110

111

112

113

114

115

116

117

119

120

121

118

122

123

124

125

126

127

128

129

130

131

132

133

134

135

100

119

121

122

120

CG27EASP

190

506

190

211

210

207

208

209

214

212

213

215

216

167

166

163

165

186

192

193

194

195

196

197

185

184

183

182

181

169

180

170

171

172

173

174

175

176

177

178

179

168

501 505

198

199

200

201

202

203

204

206

502

503

504

507

151

153

121

124

161

123

160

126

154

155

157

156

158

127

159

162

191

119

152

122

125

205

164

187

188

189

507

501

502

503

504

506

507

505

CG24EASP / CG27EASP

TCG24EASP / CG27EASP / TCG24EAS / TCG27EAS TCG22EAS / T CG24EASP / T CG27EASP

TCG24EAS / TCG27EAS

000Book_TCG22EAS_WE.indb 71000Book_TCG22EAS_WE.indb 71 2012/10/22 18:09:212012/10/22 18:09:21

TCG22EAD

000Book_TCG22EAS_WE.indb 72000Book_TCG22EAS_WE.indb 72 2012/10/22 18:09:212012/10/22 18:09:21

TCG22EAD TCG22EAB

000Book_TCG22EAS_WE.indb 73000Book_TCG22EAS_WE.indb 73 2012/10/22 18:09:222012/10/22 18:09:22

TCG22EAB

000Book_TCG22EAS_WE.indb 74000Book_TCG22EAS_WE.indb 74 2012/10/22 18:09:232012/10/22 18:09:23

000Book_TCG22EAS_WE.indb 75000Book_TCG22EAS_WE.indb 75 2012/10/22 18:09:242012/10/22 18:09:24

Hitachi Koki Co., Ltd.

208

Code No. E99245472 NA

Printed in China

English EC DECLARATION OF CONFORMITY Nederlands EC VERKLARING VAN CONFORMITEIT

(Applies to Europe only)

We declare under our sole responsibility that this product is in

conformity with Directive 2006/42/EC, 2004/108/EC and 2000/14/EC.

The following standards have been taken into consideration.

ISO 7112/7113/7916/7918/8380/11682 (EN ISO 12100-2, EN ISO

11806)

Annex V (2000/14/EC): For information relating to noise emissions,

see the chapter speciﬁ cations.

The European Standards Manager at Hitachi Koki Europe Ltd. is

authorized to compile the technical ﬁ le.

This declaration is applicable to the product aﬃ xed CE marking.

(Geldt alleen voor Europa)

Wij verklaren onder eigen verantwoordelijkheid dat dit product

voldoet aan de richtlijn 2006/42/EC, 2004/108/EC en 2000/14/EC.

De volgende standaards zijn toegepast.

ISO 7112/7113/7916/7918/8380/11682 (EN ISO 12100-2, EN ISO

11806)

Aanvulling V (2000/14/EC): Voor informatie over de lawaai-emissie

wordt u verwezen naar het hoofdstuk met de speciﬁ caties.

De manager voor Europese normen van Hitachi Koki Europe Ltd.

heeft de bevoegdheid tot het samenstellen van het technische

bestand.

Deze verklaring is van toepassing op produkten voorzien van de

CEmarkeringen.

Deutsch ERKLÄRUNG ZUR KONFORMITÄT MIT CE-REGELN Español DECLARACIÓN DE CONFORMIDAD DE LA CE

(Gilt nur für Europa)

Wir erklären unter unserer Alleinverantwortung, dass dieses Produkt

konform zu den Richtlinien 2006/42/EG, 2004/108/EG und 2000/14/

EG ist.

Die nachfolgenden Standards wurden in Betracht gezogen.

ISO 7112/7113/7916/7918/8380/11682 (EN ISO 12100-2, EN ISO

11806)

Anhang V (2000/14/EG): Informationen zur Geräuschentwicklung

ﬁ nden Sie im Kapitel Speziﬁ zierungen.

Der Manager für europäische Standards bei der Hitachi Koki Europe

Ltd. ist zum Verfassen der technischen Datei befugt.

Diese Erklärung gilt für Produkte, die die CE-Markierung tragen.

(De aplicación sólo en Europa)

Declaramos bajo nuestra responsabilidad que este producto se

ajusta a la Directiva 2006/42/CE, 2004/108/CE y 2000/14/CE.

Se han tenido en consideración las siguientes normas.

ISO 7112/7113/7916/7918/8380/11682 (EN ISO 12100-2, EN ISO

11806)

Anexo V (2000/14/EC): Para más información sobre la emisión de

ruidos, consulte la sección de especiﬁ caciones.

El Jefe de Normas Europeas de Hitachi Koki Europe Ltd. está

autorizado para recopilar archivos técnicos.

Esta declaración se aplica a los productos con marcas de la CE.

Français DECLARATION DE CONFORMITE CE Português DECLARAÇÃO DE CONFORMIDADE CE

(Concerne l’Europe uniquement)

Nous déclarons sous notre unique responsabilité que ce produit est

conforme aux Directives 2006/42/CE, 2004/108/CE et 2000/14/CE.

Les normes suivantes ont été prises en considération.

ISO 7112/7113/7916/7918/8380/11682 (EN ISO 12100-2, EN ISO

11806)

Annexe V (2000/14/CE): Pour les informations relatives aux

émissions de bruits, reportez-vous au chapitre Caractéristiques.

Le responsable des normes européennes d’Hitachi Koki Europe

Ltd. est autorisé à compiler les données techniques.

Cette déclaration s’applique aux produits désignés CE.

(Aplica-se apenas à Europa)

Declaramos sob nossa única responsabilidade que este produto

está em conformidade com a Directiva 2006/42/CE, 2004/108/CE

e 2000/14/CE.

As seguintes normas harmonizadas foram aplicadas.

ISO 7112/7113/7916/7918/8380/11682 (EN ISO 12100-2, EN ISO

11806)

Anexo V (2000/14/CE): Para obter mais informações relacionadas

com emissões de ruído, consulte as especiﬁ cações do capítulo.

O Gestor de Normas Europeias da Hitachi Koki Europe Ltd. está

autorizado a compilar o ﬁ cheiro técnico.

Esta declaração se aplica aos produtos designados CE.

Italiano DICHIARAZIONE DI CONFORMITÀ CE

(Si applica solo all’Europa)

Dichiariamo sotto la nostra sola responsabilità che questo prodotto

è conforme alla Direttiva 2006/42/CE, 2004/108/CE e 2000/14/CE.

Sono stati presi in considerazione i seguenti standard.

ISO 7112/7113/7916/7918/8380/11682 (EN ISO 12100-2, EN ISO

11806)

Allegato V (2000/14/CE): Per informazioni riguardo alle emissioni di

rumore, consultare le speciﬁ che del capitolo.

Il Responsabile delle Norme Europee di Hitachi Koki Ltd. è

autorizzato a compilare la scheda tecnica.

Questa dichiarazione è applicabile ai prodotti cui sono applicati i

marchi CE.

Representative oﬃ ce in Europe

Hitachi Power Tools Europe GmbH

Siemensring 34, 47877 Willich 1, F. R. Germany

Technical ﬁ le at:

Hitachi Koki Europe Ltd.

Clonshaugh Business & Technology Park, Dublin 17, lreland

Head oﬃ ce in Japan

Hitachi Koki Co., Ltd.

Shinagawa Intercity Tower A, 15-1, Konan 2-chome,

Minato-ku, Tokyo, Japan

31. 8. 2012

F. Tashimo

Vice-President & Director

000Book_TCG22EAS_WE.indb 76000Book_TCG22EAS_WE.indb 76 2012/10/22 18:09:242012/10/22 18:09:24

Tanaka TCG 22EAD (SL) 000Book_TCG22EAS_WE.indb User Manual To The 10eccd09 F4ae 44a4 A54c 3fa50d88f71b

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