Tanaka Tcs 3401 S Users Manual 3401.pmd
TCS-3401/S Tanaka TCS-3401
TCS-3401S to the manual 3c728aab-8f5b-4714-e92b-4ae2513772ee
2015-02-02
: Tanaka Tanaka-Tcs-3401-S-Users-Manual-449187 tanaka-tcs-3401-s-users-manual-449187 tanaka pdf
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Illustr ated P ar ts Man ual Illustra Par arts Manual Model Number: TCS-3401/S PROFESSIONAL PRUNING SAW P/N 29019 Rev 000 Date 11-14-07 Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 www.tanakapowerequipment.com custsvc@nikko-tanaka-usa.com PARTS INFORMATION TCS-3401/S CYLINDER, PISTON, CRANKSHAFT, IGNITION • FIGURE 1 ITEM PART NUMBER 1-1 15711666900 1-2 0181166021 1-6 0010175090 1-7 99461050184 1-9 0170175020 1-10 04104000200 1-11 0300175090 1-12 03701400200 1-13 03900000201 1-16 0460175180 1-17 99962091325 1-18 06810100200 1-31 99416040186 1-33 1782055520 1-34 56020517200 1-35 1532055590 1-35 1672055590 1-66-1 75532050200 1-66 75532050200 DESCRIPTION CAP,SPARK PLUG PLUG,SPARK SET,CYLINDER BOLT,HEX,5X18,S GASKET,CYLINDER RING,PISTON PISTON SET PIN,PISTON CIRCLIP,PISTON PIN CRANKSHAFT BEARING,NEEDLE,F-910 KEY,WOODRUFF,3X13X4.5 SCREW,WS,4X18 CORD,HIGH TENSION CAP,RUBBER IGNITION COIL SET IGNITION COIL ASSY TUBE,CORD TUBE,CORD www.tanakapowerequipment.com QTY 1 1 1 4 1 2 1 1 2 1 1 1 2 1 1 1 1 1 1 Page 1 COMMENTS Includes gasket Includes rings & circlips ~B139550 B139551~ ~B139550 custsvc@nikko-tanaka-usa.com PARTS INFORMATION TCS-3401/S FLYWHEEL, STARTER PAWLS, CRANKCASE • FIGURE 2 ITEM 2-19 2-19 2-19 2-21 2-22 2-23 2-24 2-26 2-27 2-28 2-36 2-41 2-42 2-43 2-44 2-46 PART NUMBER 0710406321 0710406323 0710406324 06600000200 99210070012 99201070011 1552054490 7880174020 7900174020 99355040001 99461050204 0720175090 99966122206 0900175020 99961620106 99905250980 DESCRIPTION SHIM,CRANKSHAFT,0.1 SHIM,CRANKSHAFT,0.2 SHIM,CRANKSHAFT,0.3 NUT,FLYWHEEL WASHER,S,7 WASHER,7 MAGNETO ASS'Y PAWL,STARTER SPRING,STARTER PAWL RING,STOP BOLT,HEX,HOLE,5X20,S CRANKCASE ASS'Y SEAL,OIL,#TC12227 GASKET,CRANKCASE BEARING,BALL,#6201 ROLLER,NEEDLE,2.5X9.8 www.tanakapowerequipment.com QTY COMMENTS V Shims are "as needed" to obtain correct V side clearance V 1 1 1 1 2 2 2 3 1 Includes bearings, seals and gasket 2 1 2 1 Page 2 custsvc@nikko-tanaka-usa.com PARTS INFORMATION TCS-3401/S ENGINE CASE, AIR BOX, INTAKE • FIGURE 3 Carburetor See Fig 8 ITEM 3-47 3-48 3-49 3-50 3-51 3-52 3-53 3-54 3-57 3-58 3-59 3-60 3-61 3-62 3-64 3-65 3-67 3-68 3-69 3-70 3-71 3-73 3-73 3-74 3-75 3-77 PART NUMBER 1553297081 4030406320 4003297020 3910175000 5603297090 56204060200 4313297020 6290175090 99463050204 47601700200 7003297020 70832350200 7073297020 7043297080 1903297U20 1913297020 0513297090 3800631A200 4210175020 99461040124 99073045144 99414050401 99416050422 99463050185 0270630A201 99200050011 DESCRIPTION BODY,CLEANER GASKET,INLET MANIFOLD SPACER,INLET MANIFOLD MANIFOLD,INTAKE SET CASE,ENGINE ASSY VALVE,AIR VENT,B GUIDE PLUS CAP,TANK INNER BOLT,HEX 5X20 BOARD,BLOW OVER CHECK VALVE,CHOKE SHIM,5.2X8X.80 HOLDER,CHOKE ROD ROD,CHOKE CAP,ADJUSTER GROMMET,IDLE COVER,CLEANER BOLT,CLEANER COVER ELEMENT,CLEANER BOLT,HEX,4X12 SCREW,TAPPING 4.5x14 SCREW,5X40/S SCREW,5X42/WS BOLT,HEX 5X18PS COLLAR WASHER,SMALL,5 www.tanakapowerequipment.com QTY 1 1 1 1 1 1 1 1 4 1 1 2 1 1 1 1 1 1 1 2 4 2 2 1 1 1 Page 3 COMMENTS V254087~ ~W277571 W277572~ W277572~ custsvc@nikko-tanaka-usa.com PARTS INFORMATION TCS-3401/S MUFFLER COMPONENTS • FIGURE 4 ITEM 4-26 4-27 4-28 4-29 4-30 4-31 4-32 4-33 4-34 PART NUMBER 99414050401 99201050011 7040175190 7170175080 7240175020 7390175020 7160175080 7370175020 7320175120 DESCRIPTION SCREW,5X40/S WASHER,5 SET,MUFFLER COVER,MUFFLER SPACER,MUFFLER GASKET,MUFFLER BODY,MUFFLER GASKET,MUFFLER ARRESTER,SPARK www.tanakapowerequipment.com QTY 2 2 1 1 1 1 1 1 1 Page 4 COMMENTS custsvc@nikko-tanaka-usa.com PARTS INFORMATION TCS-3401/S OILER & FUEL SYSTEM COMPONENTS • FIGURE 5 ITEM 5-1 5-2 5-3 5-4 5-5 5-10 5-11 5-12 5-13 5-14 5-16 5-17 5-35 5-37 5-60 5-62 PART NUMBER 50532710200 68004019210 99201050011 48732712201 4863271090 4973297020 44225143800 70002504090 7000250421 6780175020 2220175020 6750404280 6353252K90 6303252K20 6423252K90 5233252K20 DESCRIPTION PIPE,OIL,B CLIP,7 WASHER,5 FILTER,OIL FILTER,ASS'Y JOINT,PIPE PUMP,PRIMING ASS'Y PIPE,FUEL,2.5X4X90 PIPE,FUEL,2.5X4X210 PIPE,RUBBER PIPE,FUEL FILTER,FUEL CAP,TANK ASSY GASKET,TANK CAP CAP,OIL TANK ASSY GASKET,OIL TANK CAP www.tanakapowerequipment.com QTY 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 5 COMMENTS custsvc@nikko-tanaka-usa.com PARTS INFORMATION TCS-3401/S RECOIL STARTER • FIGURE 6 Units Before Serial Number D146200 ITEM 6-0 6-1 6-2 6-3 6-4 6-5 6-7 6-9 6-10 6-11 6-12 6-13 6-14 PART NUMBER 7560175090 99072050144 36832350200 7740174020 7830174020 7780174090 7850174320 1120175080 99072045204 1573297020 1450175020 1290175020 99073045144 DESCRIPTION STARTER,RECOIL,ASSY SCREW,TAPPING,5X14 WASHER,BRAKE SHAFT PULLEY,STARTER ROPE,STARTER,3X890 SPRING,RECOIL ASSY HANDLE,STARTER HOUSING,STARTER SCREW,TAPPING,4.5X20 SHUTTER,AIR INTAKE COVER,INNER GROMMET,AIR INTAKE SCREW,TAPPING 4.5x14 www.tanakapowerequipment.com QTY COMMENTS 1 Units before S/N D146200 1 1 1 1 1 1 1 4 1 1 1 1 Page 6 custsvc@nikko-tanaka-usa.com PARTS INFORMATION TCS-3401/S RECOIL STARTER • FIGURE 7 Units After Serial Number D146201 ITEM 7-0 7-1 7-2 7-3 7-4 7-5 7-7 7-9 7-10 7-11 7-12 7-13 7-14 7-15 7-16 PART NUMBER 7560175D90 8390304520 7580176120 7740176120 7830176120 7780176190 7850176120 1120175D80 99072045204 1573297020 1450175020 1290175020 7590174M20 7950406320 99073045144 DESCRIPTION STARTER ASSY,S-START SCREW,SET SPRING PULLEY,STARTER ROPE,STARTER SPRING,STARTER HANDLE,STARTER FAN CASE,S-START SCREW,TAPPING,4.5X20 SHUTTER,AIR INTAKE COVER,INNER GROMMET,AIR INTAKE PLATE,CAM STOPPER,ROPE SCREW,TAPPING 4.5x14 www.tanakapowerequipment.com QTY COMMENTS 1 Units after S/N D146201 1 1 1 1 1 1 1 4 1 1 1 1 1 1 Page 7 custsvc@nikko-tanaka-usa.com PARTS INFORMATION TCS-3401/S CARBURETOR • FIGURE 8 ITEM 8-0 8-2 8-3 8-4 8-5 8-6 8-9 8-10 8-11 8-12 8-13 8-14 8-15 8-16 8-21 8-22 8-25 PART NUMBER 4552530690 57825007200 57525006200 51425001200 ~~~ ~~~ 47325001200 54625001200 4772508020 60525001200 47625004200 ~~~ ~~~ 6032501220 46325006200 46225016200 54825012200 DESCRIPTION CARBURETOR,ASSY SCREEN,INLET BODY,PUMP SCREW,SET GASKET,PUMP DIAPHRAGM,PUMP HINGE,VALVE SCREW,SET,HINGE PIN SPRING,VALVE PIN,HINGE COVER,DIAPHRAGM DIAPHRAGM,METERING GASKET,DIAPHRAGM NEEDLE VALVE SPRING,IDLE ADJUST SCREW,IDLE ADJUST SCREW,SET www.tanakapowerequipment.com QTY COMMENTS 1 Includes gasket 1 1 ~ ~ ~ Contained in Carb Repair Kit 1 P/N 650-25001-910 (not available individually) 1 1 1 1 1 1 1 1 1 1 1 1 4 Page 8 custsvc@nikko-tanaka-usa.com PARTS INFORMATION TCS-3401/S OIL PUMP • FIGURE 9 Service Tools Screw gear inserter P/N 002.29323.50 Screw gear remover P/N 007.29326.00 + 042.29329.00 ITEM 9-8 9-11 9-12 9-13 9-14 9-15 9-16 9-17 9-18 9-19 9-20 9-36 9-38 9-39 9-42 PART NUMBER 99416050141 0973297020 51532710200 0843290020 5670175020 1443297090 4883297020 50132710210 99967006000 0883277A91 99967006000 99072050144 70007105020 12532710200 99075045144 DESCRIPTION SCREW,5X14/WS COVER,OIL PUMP PIPE,OIL,B GEAR,SCREW SPONGE,AIR VENT PUMP,OIL GROMMET,OIL ADJUSTER ADJUSTER,OIL PUMP O-RING,P-6 SET,OIL PUMP O-RING,P-6 SCREW,TAPPING,5X14 PIPE,VINYL CATCHER,CHAIN SCREW, TAPPING,4X14 www.tanakapowerequipment.com QTY 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 Page 9 COMMENTS custsvc@nikko-tanaka-usa.com PARTS INFORMATION TCS-3401/S SIDE CASE, CLUTCH, CHAIN BRAKE • FIGURE 10 12" Bar & Chain Combo = 844001 Bar = 120SDEA041 Chain = 91VG045X 14" Bar & Chain Combo = 844002 Bar = 140SDEA041 Chain = 91VG052X Service Tool 16" Bar & Chain Combo = 844004 Bar = 160SDEA041 Chain = 91VG057X www.tanakapowerequipment.com Clutch Remover P/N 037.29327.100 Page 10 custsvc@nikko-tanaka-usa.com PARTS INFORMATION TCS-3401/S SIDE CASE, CLUTCH, CHAIN BRAKE • FIGURE 10 ITEM 10-2 10-2 10-4 10-5 10-6 10-7 10-21 10-22 10-23 10-24 10-25 10-31 10-32 10-33 10-37 10-46 10-46 10-47 10-48 10-49 10-50 10-51 10-52 10-54 10-55 10-56 10-57 10-58 10-59 10-60 10-61 10-62 10-63 PART NUMBER 12132600200 12132530200 2870170081 99962101301 31032710200 35804050201 34501700200 34601700200 34201700200 3480170021 99274004143 99341040101 4613290820 1163273590 5113290020 0403297090 0403297091 4623291121 99330026050 3653291180 1163291180 3017200020 3753290021 3743297020 3863290180 99905300980 3793290180 3783291R20 47010246200 0313290120 0393297081 3883290020 99341040151 DESCRIPTION NUT,CLAMP,BAR NUT,CLAMP,BAR CLUTCH BEARING,NEEDLE,101310 HOUSING,CLUTCH,3/8" WASHER,CLUTCH SHOE,CLUTCH BOSS,CLUTCH SPRING,CLUTCH PLATE,CLUTCH A RIVET SCREW,TAPPING,4X10 PLATE,GUIDE TENSIONER ASSY COLLAR,CRANKSHAFT CASE,SIDE ASSY CASE,SIDE ASSY PLATE,GUIDE B SCREW,2.6x5 HANDLE,BRAKE TENSIONER GEAR,A COVER,BRAKE LINK,BLACK SPRING,BRAKE METAL,BRAKE HOLDING BEARING,NEEDLE LINK,BRAKE BAND,BRAKE COLLAR COLLAR COVER,SIDE SPRING,BRAKE LEVER SCREW,4X15 www.tanakapowerequipment.com QTY 2 2 1 1 1 1 2 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 Page 11 COMMENTS ~D146200 D146201~ ~D146200 ~D146200 D146201~ D146201~ D146201~ D146201~ D146201~ custsvc@nikko-tanaka-usa.com PARTS INFORMATION TCS-3401/S HANDLES, CONTROLS, LEVERS • FIGURE 11 www.tanakapowerequipment.com Page 12 custsvc@nikko-tanaka-usa.com PARTS INFORMATION TCS-3401/S HANDLES, CONTROLS, LEVERS • FIGURE 11 ITEM 11-6 11-9 11-10 11-11 11-12 11-15 11-16 11-17 11-18 11-20 11-26 11-27 11-28 11-33 11-39 11-41 11-42 11-43 11-44 11-45 11-46 11-47 11-48 PART NUMBER 99073050354 47010246200 2443297080 99073050404 2753297020 99073050164 0113297080 72532161202 06632300201 06432530200 2573291020 0603297020 06132710200 0103297020 99341040151 2093297020 2740175080 1780175180 1700406380 8850175080 19811600800 5633297020 99073045144 DESCRIPTION SCREW,TAPPING,5X35 COLLAR DAMPER,VIBRATION SCREW,TAPPING,5X40 COLLAR,DAMPER,A SCREW,TAPPING,5X16 HANDLE,REAR B CAP,PUSH PIN SPRING,STOPPER PIN,PUSH LEVER,SAFETY LEVER,THROTTLE SPRING,THROTTLE LEVER HANDLE,REAR,A SCREW,4X15 HANDLE,FRONT CORD,GROUND CORD,325L BUTTON,STOP WIRE,THROTTLE R-B 19811660800 CLAMP SHIELD SCREW,TAPPING 4.5x14 www.tanakapowerequipment.com QTY 2 2 3 1 1 2 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 2 Page 13 COMMENTS custsvc@nikko-tanaka-usa.com PARTS INFORMATION TCS-3401/S TOOLS • FIGURE 12 ITEM 12-1 12-1 12-5 12-6 PART NUMBER 88332600200 01329325400 94332713200 081293297U DESCRIPTION SPANNER,COMBO SPANNER,BOX,10X19 COVER,BAR DRIVER,MINUS,4x50 www.tanakapowerequipment.com QTY 1 ~D146200 1 D146201~ 1 1 Page 14 COMMENTS custsvc@nikko-tanaka-usa.com PARTS INFORMATION TCS-3401/S DECALS • FIGURE 13 ITEM PART NUMBER 13-1 9503297U20 13-2-2 9063297U20 13-2 9063297U21 13-8 9073297U20 13-9 9093265320 DESCRIPTION DECAL,PROFORCE DECAL,TCS-3401 DECAL,TCS-3401S DECAL,WARNING DECAL,CAUTION A www.tanakapowerequipment.com QTY 1 1 ~D146200 1 D146201~ 1 1 Page 15 COMMENTS custsvc@nikko-tanaka-usa.com
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