Taylor Frozen Dessert Maker 161 Users Manual OpCvr

161 to the manual 4fba8c54-baa8-437f-91f9-b9b85f45e04e

2015-02-02

: Taylor Taylor-Taylor-Frozen-Dessert-Maker--161-Users-Manual-449431 taylor-taylor-frozen-dessert-maker--161-users-manual-449431 taylor pdf

Open the PDF directly: View PDF PDF.
Page Count: 41

Model 161
Soft Serve Freezer
Original Operating Instructions
055155-M 8/14/08 (Original Publication)
(Updated 5/29/12
Complete this page for quick reference when service is required:
Taylor Distributor:
Address:
Phone:
Service:
Parts:
Date of Installation:
Information found on the data label:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: A
Minimum Wire Ampacity: A
EAugust, 2008 Taylor
All rights reserved.
055155--M
The word Taylor and the Crown design
are registered trademarks in the United States
of America and certain other countries.
Taylor Company
750 N. Blackhawk Blvd.
Rockton, IL 61072
Table of Contents Model 161
Table of Contents
Section 1 To the Installer 1............................................
Installer Safety 1........................................................
Site Preparation 1.......................................................
Air Cooled Units 1.......................................................
Water Connections (Water Cooled Units Only) 2............................
Electrical Connections 2.................................................
Electrical Hook--Up Installation
(60 Cycle, 1 Ph, Supplied With Cord and Plug) 3............................
Section 2 To the Operator 4...........................................
Compressor Warranty Disclaimer 4.......................................
Section 3 Safety 5....................................................
Section 4 Operator Parts Identification 7...............................
Model 161 7............................................................
Beater Door Assembly 8.................................................
Accessories 9..........................................................
Section 5 Important: To the Operator 10.................................
Symbol Definitions 10....................................................
Section 6 Operating Procedures 13.....................................
Assembly 13............................................................
Sanitizing 16............................................................
Priming 18..............................................................
Closing Procedure 18....................................................
Draining Product From the Freezing Cylinder 18.............................
Rinsing 19..............................................................
Cleaning 19.............................................................
Disassembly 19..........................................................
Brush Cleaning 19.......................................................
Model 161 Table of Contents
Table of Contents -- Page 2
Section 7 Important: Operator Checklist 21..............................
During Cleaning and Sanitizing 21.........................................
Troubleshooting Bacterial Count 21........................................
Regular Maintenance Checks 21...........................................
Winter Storage 22........................................................
Section 8 Troubleshooting Guide 23....................................
Section 9 Parts Replacement Schedule 26...............................
Section 10 Parts List 27.................................................
Wiring Diagrams 36......................................................
Note: Continuing research results in steady improvements; therefore, information
in this manual is subject to change without notice.
Note: Only instructions originating from the factory or its authorized translation
representative(s) are considered to be the original set of instructions.
EAugust, 2008 Taylor (Original Publication)
(Updated May, 2012)
All rights reserved.
055155--M
The word Taylor and the Crown design
are registered trademarks in the United States
of America and certain other countries.
Taylor Company
750 N. Blackhawk Blvd.
Rockton, IL 61072
1
Model 161 To the Installer
081208
Section 1 To the Installer
The following are general installation instructions. For
complete installation details, please see the check out
card.
Installer Safety
In all areas of the world, equipment should be
installed in accordance with existing local codes.
Please contact your local authorities if you have any
questions.
Care should be taken to ensure that all basic safety
practices are followed during the installation and
servicing activities related to the installation and
service of Taylor equipment.
SOnly authorized Taylor service personnel
should perform installation and repairs on
the equipment.
SAuthorized service personnel should consult
OSHA Standard 29CFRI910.147 or the
applicable code of the local area for the
industry standards on lockout/tagout
procedures before beginning any installation
or repairs.
SAuthorized service personnel must ensure
that the proper PPE is available and worn
when required during installation and
service.
SAuthorized service personnel must remove
all metal jewelry, rings, and watches before
working on electrical equipment.
The main power supply(s) to the freezer must
be disconnected prior to performing any repairs.
Failure to follow this instruction may result in personal
injury or death from electrical shock or hazardous
moving parts as well as poor performance or damage
to the equipment.
Note:Allrepairsmustbeperformedbyan
authorized Taylor Service Technician.
This unit has many sharp edges that can
cause severe injuries.
Site Preparation
Review the area where the unit will be installed before
uncrating the unit. Make sure that all possible hazards
to the user and the equipment have been addressed.
For Indoor Use Only: This unit is designed to operate
indoors, under normal ambient temperatures of
70_-75_F(21_-24_C). The freezer has successfully
performed in high ambient temperatures of
104_(40_C) at reduced capacities.
This unit must NOT be installed in an area
where a water jet or hose can be used. NEVER use a
water jet or hose to rinse or clean the unit. Failure to
follow this instruction may result in electrocution.
This unit must be installed on a level surface
to avoid the hazard of tipping. Extreme care should be
taken in moving this equipment for any reason. Two or
more persons are required to safely move this unit.
Failure to comply may result in personal injury or
equipment damage.
Uncrate the unit and inspect it for damage. Report any
damage to your Taylor Distributor.
This piece of equipment is made in the USA and has
USA sizes of hardware. All metric conversions are
approximate and vary in size.
Air Cooled Units
DO NOT obstruct air intake and discharge openings:
The Model 161 requires 6” (152 mm) on both sides,
and 0” at the rear. Install the skirt provided on the right
side of the unit. Minimum air clearances must be met
to assure adequate air flow for optimum performance.
2Model 161To the Installer
101012
Water Connections
(Water Cooled Units Only)
An adequate cold water supply must be provided with
a hand shut--off valve. On the underside rear of the
base pan, two 3/8” I.P.S. water connections for inlet
and outlet have been provided for easy hook--up. 1/2”
inside diameter water lines should be connected to the
machine. (Flexible lines are recommended, if local
codes permit.) Depending on local water conditions, it
may be advisable to install a water strainer to prevent
foreign substances from clogging the automatic water
valve. There will be only one water “in” and one water
“out” connection. DO NOT install a hand shut--off valve
on the water “out” line! Water should always flow in this
order: first, through the automatic water valve; second,
through the condenser; and third, through the outlet
fitting to an opentrapdrain.
A back flow prevention device is required
on the incoming water connection side. Please
refer to the applicable National, State, and local codes
for determining the proper configuration.
Electrical Connections
Each unit requires one power supply for each data
label on the unit. Check the data label(s) on the freezer
for branch circuit overcurrent protection or fuse, circuit
ampacity, and other electrical specifications. Refer to
the wiring diagram provided inside of the electrical box
for proper power connections.
In the United States, this equipment is intended to be
installed in accordance with the National Electrical
Code (NEC), ANSI/NFPA 70--1987. The purpose of
the NEC code is the practical safeguarding of persons
and property from hazards arising from the use of
electricity. This code contains provisions considered
necessary for safety. Compliance therewith and
proper maintenance will result in an installation
essentially free from hazard!
In all other areas of the world, equipment should be
installed in accordance with the existing local codes.
Please contact your local authorities.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
CAUTION: THIS EQUIPMENT MUST BE
PROPERLY GROUNDED! FAILURE TO DO SO
CAN RESULT IN SEVERE PERSONAL INJURY
FROM ELECTRICAL SHOCK!
This unit is provided with an equipotential
grounding lug that is to be properly attached to the rear
of the frame by the authorized installer. The installation
location is marked by the equipotential bonding
symbol (5021 of IEC 60417-1) on both the removable
panel and the equipments frame.
SStationary appliances which are not
equipped with a power cord and a plug or
another device to disconnect the appliance
from the power source must have an all-pole
disconnecting device with a contact gap of
at least 3mm installed in the external
installation.
SAppliances that are permanently connected
to fixed wiring and for which leakage
currents may exceed 10 mA, particularly
when disconnected or not used for long
periods, or during initial installation, shall
have protective devices such as a GFI, to
protect against the leakage of current,
installed by the authorized personnel to the
local codes.
SSupply cords used with this unit shall be
oil-resistant, sheathed flexible cable not
lighter than ordinary polychloroprene or
other equivalent synthetic
elastomer-sheathed cord (Code designation
60245 IEC 57) installed with the proper cord
anchorage to relieve conductors from strain,
including twisting, at the terminals and
protect the insulation of the conductors from
abrasion.
3
Model 161 To the Installer
120529
Electrical Hook--Up Installation
(60 Cycle, 1 Ph, Supplied With Cord and Plug)
This freezer is supplied with a 3--wire cord and
grounding type plug for connection to a single phase,
60 cycle, branch circuit supply. This unit must be
plugged into a properly grounded receptacle. The cord
and plug provided for 208/230/60/1, is 20A; therefore
the wall outlet must also be 20A. Check the data label,
located on the side panel, for electrical specifications.
Permanent wiring may be employed if required by local
codes. Instructions for conversion to permanent wiring
are as follows:
1. Be sure the freezer is electrically disconnected.
2. Remove the appropriate panel and locate the
small electrical box at the base of the freezer.
3. Remove the factory--installed cord and strain
relief bushing.
4. Route incoming permanent wiring through 7/8”
(22 mm) hole in base pan.
5. Connect two power supply leads. Attach ground
(earth) wire to the grounding lug inside the
electrical box.
6. Be sure the unit is properly grounded before
applying power.
Beater Rotation
Beater rotation must be clockwise as viewed
looking into the freezing cylinder.
Note: The following procedures should be
performed by a trained service technician.
To correct rotation on a three--phase unit, interchange
any two incoming power supply lines at freezer main
terminal block only. To correct rotation on a
single--phase unit, change the leads inside the beater
motor. (Follow diagram printed on motor.)
Electrical connections are made directly to the
terminal block provided in the splice boxes which are
mounted mid--level on the frame channel on the sides
of the freezer.
Refrigerant
In consideration of our environment, Taylor
proudly uses only earth friendly HFC refrigerants. The
HFC refrigerant used in this unit is R404A. This
refrigerant is generally considered non-toxic and
non-flammable, with an Ozone Depleting Potential
(ODP) of zero (0).
However, any gas under pressure is potentially
hazardous and must be handled with caution.
NEVER fill any refrigerant cylinder completely with
liquid. Filling the cylinder to approximately 80% will
allow for normal expansion.
Use only R134a refrigerant that conforms to
the AHI standard 700 specification. The use of any
other refrigerant may expose users and operators to
unexpected safety hazards.
Refrigerant liquid sprayed onto the skin may
cause serious damage to tissue. Keep eyes and skin
protected. If refrigerant burns should occur, flush
immediately with cold water. If burns are severe, apply
ice packs and contact a physician immediately.
Taylor reminds technicians to be cautious of
government laws regarding refrigerant recovery,
recycling, and reclaiming systems. If you have any
questions regarding these laws, please contact the
factory Service Department.
WARNING: R404A refrigerant used in
conjunction with polyolester oils is extremely moisture
absorbent. When opening a refrigeration system, the
maximum time the system is open must not exceed 15
minutes. Cap all open tubing to prevent humid air or
water from being absorbed by the oil.
4Model 161To the Operator
Section 2 To the Operator
The Model 161 soft serve freezer has been carefully
engineered and manufactured to give you dependable
operation.
This unit, when properly operated and cared for, will
produce a consistent quality product. Like all
mechanical products, it will require cleaning and
maintenance. A minimum amount of care and
attention is necessary if the operating procedures
outlined in this manual are followed closely.
This Operator’s Manual should be read before
operating or performing any maintenance on your
equipment.
The Model 161 will NOT eventually compensate and
correct for any errors during the set--up or filling
operations. Thus, the initial assembly and priming
procedures are of extreme importance. It is strongly
recommended that personnel responsible for the
equipment’s operation, both assembly and
disassembly, go through these procedures together in
order to be properly trained and to make sure that no
misunderstandings exist.
In the event you should require technical assistance,
please contact your local authorized Taylor Distributor.
Note: Warranty is valid only if the parts are authorized
Taylor parts, purchased from an authorized Taylor
Distributor, and the required service work is provided
by an authorized Taylor service technician. Taylor
reserves the right to deny warranty claims on
equipment or parts if non--approved parts or
refrigerant were installed in the machine, system
modifications were performed beyond factory
recommendations, or it is determined that the failure
was caused by neglect or abuse.
If the crossed out wheeled bin symbol is
affixed to this product, it signifies that this product is
compliant with the EU Directive as well as other similar
legislation in effect after August 13, 2005. Therefore,
it must be collected separately after its use is
completed, and cannot be disposed as unsorted
municipal waste.
The user is responsible for returning the product to the
appropriate collection facility, as specified by your local
code.
For additional information regarding applicable local
laws, please contact the municipal facility and/or local
distributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this machine are
warranted for the term indicated on the warranty card
accompanying this machine. However, due to the
Montreal Protocol and the U.S. Clean Air Act
Amendments of 1990, many new refrigerants are
being tested and developed, thus seeking their way
into the service industry. Some of these new
refrigerants are being advertised as drop--in
replacements for numerous applications. It should be
noted that, in the event of ordinary service to this
machine’s refrigeration system, only the refrigerant
specified on the affixed data label should be used.
The unauthorized use of alternate refrigerants will void
your compressor warranty. It will be the owner’s
responsibility to make this fact known to any technician
he employs.
It should also be noted that Taylor does not warrant the
refrigerant used in its equipment. For example, if the
refrigerant is lost during the course of ordinary service
to this machine, Taylor has no obligation to either
supply or provide its replacement either at billable or
unbillable terms. Taylor does have the obligation to
recommend a suitable replacement if the original
refrigerant is banned, obsoleted, or no longer available
during the five year warranty of the compressor.
The Taylor Company will continue to monitor the
industry and test new alternates as they are being
developed. Should a new alternate prove, through our
testing, that it would be accepted as a drop--in
replacement, then the above disclaimer would
become null and void. To find out the current status of
an alternate refrigerant as it relates to your
compressor warranty, call the local Taylor Distributor
or the Taylor Factory. Be prepared to provide the
Model/Serial Number of the unit in question.
5
Model 161 Safety
110301
Section 3 Safety
We, at Taylor Company, are concerned about the
safety of the operator when he or she comes in contact
with the freezer and its parts. Taylor has gone to
extreme efforts to design and manufacture built--in
safety features to protect both you and the service
technician. As an example, warning labels have been
attached to the freezer to further point out safety
precautions to the operator.
IMPORTANT -- Failure to adhere to the
following safety precautions may result in severe
personal injury. Failure to comply with these
warnings may damage the machine and its
components. Component damage will result in
part replacement expense and service repair
expense.
To Operate Safely:
DO NOT operate the freezer without reading
the Operator Manual. Failure to follow this instruction
may result in equipment damage, poor freezer
performance, health hazards, or personal injury.
Per IEC 60335--1 and its part 2 standards,
“This appliance is to be used only by trained personnel.
It is not intended for use by children or people with
reduced physical, sensory, or mental capabilities, or
lack of experience and knowledge, unless given
supervision or instruction concerning the use of the
appliance by a person responsible for their safety.”
This equipment is provided with a grounding lug
that is to be properly attached to the rear of the frame
by the authorized installer. The installation location is
marked by the equipotential bonding symbol (5021 of
IEC 60417--1) on the removable panel and the frame.
SDO NOT operate the freezer unless it is
properly grounded.
SDO NOT operate the freezer with larger
fuses than specified on the freezer data
label.
SAll repairs must be performed by an
authorized Taylor service technician.
SThe main power supplies to the machine
must be disconnected prior to performing
any repairs.
SCord Connected Units: Only Taylor
authorized service technicians may install a
plug on this unit.
SAppliances that are permanently connected
to fixed wiring and for which leakage
currents may exceed 10 mA, particularly
when disconnected or not used for long
periods, or during initial installation, shall
have protective devices such as a GFI, to
protect against the leakage of current,
installed by the authorized personnel to the
local codes.
SSupply cords used with this unit shall be
oil-resistant, sheathed flexible cable not
lighter than ordinary polychloroprene or
other equivalent synthetic
elastomer-sheathed cord (Code designation
60245 IEC 57) installed with the proper cord
anchorage to relieve conductors from strain,
including twisting, at the terminals and
protect the insulation of the conductors from
abrasion.
Failure to follow these instructions may result in
electrocution. Contact your local authorized Taylor
Distributor for service.
DO NOT use a water jet to clean or rinse the
freezer. Failure to follow these instructions may result
in serious electrical shock.
6Model 161Safety
SDO NOT allow untrained personnel to
operate this machine.
SDO NOT put objects or fingers in door
spout.
SDO NOT operate the freezer unless all
service panels and access doors are
restrained with screws.
SDO NOT remove the freezer door or beater
assembly unless the control switches are in
the “OFF” position.
Failure to follow these instructions may result in severe
personal injury from hazardous moving parts.
SDO NOT put objects or fingers in fill or
discharge openings. Failure to follow this
instruction may result in contaminated
product or personal injury from blade
contact.
SUSE EXTREME CAUTION when removing
the beater assembly. The scraper blades
are very sharp and may cause injury.
DO NOT obstruct air intake and discharge openings:
A minimum of 6” (152 mm) on both sides, and 0” in the
rear is required. Install the skirt provided on the right
side of the unit. Failure to follow this instruction may
cause poor freezer performance and damage to the
machine.
This freezer must be placed on a level
surface. Failure to comply may result in personal injury
or equipment damage.
This freezer is designed to operate indoors, under
normal ambient temperatures of 70_-- 7 5 _F
(21_-- 2 4 _C). The freezer has successfully performed
in high ambient temperatures of 104_F(40_C) at
reduced capacity.
NOISE LEVEL: Airborne noise emission does not
exceed 78 dB(A) when measured at a distance of 1.0
meter from the surface of the machine and at a height
of 1.6 meters from the floor.
7
Model 161 Operator Parts Identification
Section 4 Operator Parts Identification
Model 161
Figure 1
ITEM DESCRIPTION PART NO.
1PAN-DRIP *161* 055206
2PANEL -SIDE LEFT 058491
3GASKET-HOPPER COVER 037042
4COVER A.-HOPPER X37963-SER
4a KNOB-MIX COVER 025429
5TUBE-FEED 030797
6PANEL-REAR 058492
ITEM DESCRIPTION PART NO.
7PANEL A.-SIDE-RIGHT X58490
8GASKET-BASE PAN 055815
9TRAY-DRIP 16-7/8L X 4-5/16 020157-SP
10 SHIELD-SPLASH 022765
11 PANEL-LOWER FRONT 058493
12 PANEL A.-FRONT *161* X58488
8Model 161Operator Parts Identification
120501
Beater Door Assembly
Figure 2
ITEM DESCRIPTION PART NO.
1DRAW VALVE 024763
2O--RING 7/8 OD X .103 W 014402
3SEAL--VALVE 030930
4KIT A.--DOOR 3 SPT 1.5 QT X56906SER1
5PIVOT PIN A.--SHORT X38539
6O--RING 5/16 OD X .070 W 016272
7DRAW VALVE HANDLE 030564
8NUT--STUD 056802
ITEM DESCRIPTION PART NO.
9DESIGN CAP 014218
10 PIVOT PIN A.--LONG X38538
11 GUIDE BEARING 014496
12 CENTER DRAW VALVE 031164
13 O--RING 2--3/4 OD X .139 W 019998
14 FRONT BEARING 023262
15 BEATER ASSEMBLY X24689
16 SEAL--U--CUP 080534
9
Model 161 Operator Parts Identification
110727
Accessories
Figure 3
ITEM DESCRIPTION PART NO.
1PAIL-6·QT. 023348
2BRUSH-REAR BRG 1” D X 2” LG 013071
3BRUSH-DOUBLE·ENDED 013072
4BRUSH-DRAW·VALVE·1” OD X
2” X 17” 013073
ITEM DESCRIPTION PART NO.
5BRUSH-MIX·PUMP·BODY-3”X7”
WHITE 023316
6LUBRICANT-TAYLOR·4·OZ. 047518
7KIT·A.-TUNE·UP X31167
*SANITIZER KAY-5 25 PKTS SEE NOTE
*Not Shown - Note: A sample container of sanitizer is
sent with the unit. For reorders, order Kay-5 part no.
041082 (200 packs) or Stera Sheen part no. 055492
(100 2 oz. packs).
10 Model 161Important: To the Operator
Section 5 Important: To the Operator
Figure 4
ITEM DESCRIPTION
1POWER SWITCH
2MIX REFRIGERATION KEY
3STANDBY KEY
4WASH KEY
5AUTO KEY
6INDICATOR LIGHT “MIX LOW”
7RESET BUTTON
Symbol Definitions
To better communicate in the International arena, the
words on many of our operator switches and keys have
symbols to indicate their functions. Your Taylor
equipment is designed with these International
symbols.
The following chart identifies the symbol definitions
used on the operator switches.
=OFF
=ON
=MIX
= STANDBY
= WASH
=AUTO
=MIXLOW
11
Model 161 Important: To the Operator
Power Switch
When placed in the ON position, the power switch
allows Softechtcontrol panel operation.
MIX REF
When the MIX REF key is pressed, the light comes on
indicating the mix hopper refrigeration system is
operating. MIX REF is controlled by the left side of the
freezer as viewed from the operator end. The MIX REF
function cannot be cancelled unless the AUTO or
STANDBY modes are cancelled first.
STANDBY Key
The Separate Hopper Refrigeration System (SHR)
and the Cylinder Temperature Retention System
(CTR) are standard features on Softechtmachines.
The SHR incorporates the use of a separate small
refrigeration system. This maintains the mix in the
hopper below 40_(4.4_C) to assure bacteria control.
The CTR works with the SHR to maintain a good
quality product. During long “No Sale” periods, it is
necessary to warm the product in the freezing cylinder
to approximately 35_Fto40_F(1.7_Cto4.4_C) to
prevent over--beating and product breakdown.
To activate the SHR and CTR, press the STANDBY
key. Place the end of the feed tube without the hole into
the mix inlet hole.
When the STANDBY key is pressed, the light comes
on, indicating the CTR (Cylinder Temperature
Retention System) has been activated. In the
STANDBY mode, the WASH and AUTO functions are
automatically cancelled. The MIX REF function is
automatically locked in to maintain the mix in the
hopper.
To resume normal operation, press the AUTO key.
When the unit cycles off, the product in the freezing
cylinder will be at serving viscosity. At this time, place
the orifice end of the feed tube into the mix inlet hole.
Install the air orifice.
WASH Key
When the WASH key is pressed, the light comes on.
This indicates beater motor operation. The STANDBY
or AUTO modes must be cancelled first to activate the
WASH mode.
AUTO Key
When the AUTO key is pressed, the light comes on.
This indicates that the main refrigeration system has
been activated. In the AUTO mode, the WASH or
STANDBY functions are automatically cancelled. The
MIX REF function is automatically locked in to
maintain the temperature of the mix in the mix hopper.
Note: An indicating light and an audible tone will
sound whenever a mode of operation has been
pressed. To cancel any function, press the key again.
The light and mode of operation will shut off.
Indicator Light -- MIX LOW
Located on the front of the machine is a mix level
indicating light. When the light is flashing, it indicates
that the mix hopper has a low supply of mix and should
be refilled as soon as possible. Always maintain at
least 3” (76 mm) of mix in the hopper. If you neglect to
add mix, a freeze--up may occur. This will cause
eventual damage to the beater, blades, drive shaft,
and freezer door.
Reset Button
The reset button is located on the front of the unit. The
reset protects the beater motor from an overload
condition. If an overload occurs, the reset mechanism
will trip. To properly reset the freezer, press the AUTO
key to cancel the cycle. Turn the power switch to the
OFF position. Press the reset button firmly.
Warning: Do not use metal objects to
press the reset button. Failure to comply may
result in severe personal injury or death.
Turn the power switch to the ON position. Press the
WASH key and observe the freezer’s performance.
Open the side access panel. Make sure the beater
motor is turning the drive shaft in a clockwise direction
(from the operator end) without binding.
12 Model 161Important: To the Operator
If the beater motor is turning properly, press the WASH
key to cancel the cycle. Press the AUTO key on both
sides of the unit to resume normal operation. If the
freezer shuts down again, contact a service
technician.
Feed Tube
The feed tube serves two purposes. One end of the
tube has an orifice (hole) and the other end does not.
Figure 5
1. After priming the machine, place the orifice end
of the feed tube into the mix inlet hole. Every
time the draw handle is raised, new mix and air
from the hopper will flow down into the freezing
cylinder. This will keep the freezing cylinder
properly loaded and will maintain overrun.
2. During long “No Sale” periods, remove the feed
tube. Place the end of the feed tube without the
orifice into the mix inlet hole. This will prevent
any mix from entering the freezing cylinder.
The feed tube maintains overrun and allows
enough mix to enter the freezing cylinder after a
draw.
13
Model 161 Operating Procedures
120529
Section 6 Operating Procedures
The Model 161 is a soft serve counter model with a
three spout door. Two individual flavors are available
from the end spouts, and an equal combination of both
is dispensed through the center spout to create a twist
effect. It has a 1.5 quart (1.4 liter) capacity freezing
cylinder. The mix flows by gravity from the hopper to
the freezing cylinder through a feed tube.
Duplicate the procedures where they apply for the
second freezing cylinder.
We begin our instructions at the point where we enter
the store in the morning and find the parts
disassembled and laid out to air dry from the previous
night’s cleaning.
These opening procedures will show you how to
assemble these parts into the machine, sanitize them,
and prime the machine with fresh mix in preparation to
serve your first portion.
Figure 6
If you are disassembling the machine for the first time
or need information to get to the starting point in our
instructions, turn to page 19, “Disassembly”, and start
there.
Assembly
Note: When lubricating parts, use an approved food
grade lubricant (example: Taylor Lube).
Step 1
Lubricate the groove on the beater drive shaft. With the
opening of the cup seal facing away from the hex end,
slide the seal into the groove. Apply an even coat of
lubricant to the seal and the shaft. Do not
lubricate the hex end of the beater drive shaft.
Figure 7
Step 2
Insert the beater assembly through the rear shell
bearing at the back of the freezing cylinder and engage
the hex end firmly into the female socket. When
properly seated, the beater will not protrude beyond
the front of the freezing cylinder.
Figure 8
Repeat Steps 1 through 2 for the other side of the
machine.
14 Model 161Operating Procedures
120501
Step 3
Place the large o--rings into the grooves on the back of
the machine door and lubricate.
Figure 9
Step 4
Slide the front bearings over the baffle rods so the
flanged edge is against the door. Place the white
plastic guide bearings on the end of the baffle rods.
DO NOT lubricate the front bearings or the guide
bearings.
Figure 10
Step 5
Slide the slotted portion of the handscrews into the
slots in the freezer door.
Step 6
With both hands, hold the sides of the freezer door and
insert the baffle rods into the center of the beater
assemblies. The white guide bearings must fit
securely in the holes of the drive shafts.
Step 7
Finger--tighten the handscrews, making sure they are
tightened equally and that the door is snug. Do not
over--tighten the handscrews.
Figure 11
IMPORTANT! Handscrew and door damage can
result if the handscrews are over--tightened or if
one handscrew is tightened more than the other.
Step 8
Install the valve seal into the grooves on the center
draw valve and lubricate. This special seal will prevent
the mix in one freezing cylinder from traveling into the
second cylinder.
Figure 12
15
Model 161 Operating Procedures
Step 9
Slide the two o--rings into the grooves on the remaining
draw valves and lubricate.
Figure 13
Step 10
Lubricate the inside of the freezer door spouts from the
bottom. Insert the draw valves into the freezer door
from the bottom until the slot in the draw valves comes
into view.
Figure 14
Step 11
Slide the o--ring onto each pivot pin and lubricate.
Figure 15
Step 12
Slide the tip of the draw handle into the slot of the draw
valve, starting from the right. Slide the short pivot pin
through the far right draw handle. Slide the long pivot
pin through the far left and middle draw handles.
Figure 16
16 Model 161Operating Procedures
Step 13
Snap the design caps over the bottom of the freezer
door spouts.
Figure 17
Step 14
Lay the feed tubes in the bottom of the mix hoppers.
Step 15
Install the front drip tray and splash shield under the
freezer door.
Figure 18
Step 16
Install the drip pans.
Figure 19
Sanitizing
Step 1
Prepare an approved 100 PPM sanitizing solution
(examples: 2--1/2 gal. [9.5 liters] of Kay--5Ror 2
gal. [7.6 liters] of Stera--SheenR). USE WARM WA-
TER AND FOLLOW THE MANUFACTURER’S
SPECIFICATIONS.
Step 2
Pour one gallon (3.8 liters) of sanitizing solution into
the hopper and allow it to flow into the freezing cylinder.
Figure 20
17
Model 161 Operating Procedures
Step 3
While the solution is flowing into the freezing cylinder,
brush clean the mix hopper, the mix inlet hole, and the
feed tube.
Figure 21
Figure 22
Step 4
Place the power switch in the ON position.
Figure 23
Step 5
Press the WASH key. This will cause the sanitizing
solution in the freezing cylinder to be agitated. Allow it
to agitate for five minutes.
Figure 24
Step 6
Place an empty pail beneath the door spouts.
Momentarily open the center draw valve to sanitize the
center door spout. Open the remaining draw valves to
remove all of the sanitizing solution. When the
sanitizer stops flowing from the door spouts, close the
draw valves. Press the WASH key to cancel the WASH
mode.
Step 7
With sanitized hands, stand the feed tube in the corner
of the mix hopper.
Figure 25
Repeat Steps 1 through 7 for the other side of the
machine.
18 Model 161Operating Procedures
080925
Priming
Prime the machine as close as possible to the time of
first product draw.
Step 1
With a pail beneath the door spouts, open the draw
valves. Fill the mix hopper with FRESH mix and allow
it to flow into the freezing cylinder. This will force out
any remaining sanitizing solution. When full strength
mix is flowing from the door spouts, close the draw
valves.
Note: Use only fresh mix when priming the
machine.
Step 2
When the mix has stopped bubbling down into the
freezing cylinder, install the feed tube in the mix inlet
hole.
Figure 26
Step 3
Press the AUTO key. When the unit cycles off, the
product will be ready to serve.
Figure 27
Repeat Steps 1 through 3 for the other side of the
machine.
Step 4
Place the mix hopper gasket and the mix hopper cover
in position.
Closing Procedure
To disassemble the Model 161, the following items will
be needed:
STwo cleaning pails
SSanitized stainless steel rerun can with lid
SNecessary brushes (provided with machine)
SCleaner
SSingle service towels
Draining Product From the
Freezing Cylinder
Step 1
Press the AUTO key to cancel operation. Press the
MIX REF key to cancel hopper refrigeration. These
operations should be cancelled as far ahead of
cleaning time as possible. This will allow frozen
product to soften for easier cleaning.
Step 2
Remove the mix hopper cover, the mix hopper gasket,
and the feed tube. Take them to the sink for cleaning.
Step 3
If local health codes permit the use of rerun,place
a sanitized, NSF approved stainless steel rerun
container beneath the door spouts. Press the WASH
key and open the draw valves. When all the product
stops flowing from the door spouts, close the draw
valves and press the WASH key to cancel the WASH
mode. Place the sanitized lid on the rerun container
and place it in the walk--in cooler.
Note: If local health codes DO NOT permit the use
of rerun, the product must be discarded. Follow the
instructions in the previous step, except drain the
product into a mix pail and properly discard the mix.
ALWAYS FOLLOW LOCAL HEALTH CODES.
Repeat Steps 1 through 3 for the other side of the
machine.
19
Model 161 Operating Procedures
Rinsing
Step 1
Pour one gallon (3.8 liters) of cool, clean water into the
mix hopper. With the brushes provided, scrub the mix
hopper, and the mix inlet hole.
Step 2
With a pail beneath the door spouts, press the WASH
key and open the draw valves.
Step 3
Drain all the rinse water from the freezing cylinder.
When the rinse water stops flowing from the door
spout, close the draw valves and press the WASH key
to cancel.
Repeat this procedure until the rinse water being
drawn from the freezing cylinder is clear.
Repeat Steps 1 through 3 for the other side of the
machine.
Cleaning
Step 1
Prepare an approved 100 PPM cleaning solution
(examples: 2--1/2 gal. [9.5 liters] of Kay--5Ror 2
gal. [7.6 liters] of Stera--SheenR). USE WARM WA-
TER AND FOLLOW THE MANUFACTURER’S
SPECIFICATIONS.
Step 2
Pour one gallon (3.8 liters) of cleaning solution into
the mix hopper and allow it to flow into the freezing
cylinder.
Step 3
While the solution is flowing into the freezing cylinder,
brush clean the mix hopper and the mix inlet hole.
Step 4
Press the WASH key. This will cause the cleaning
solution in the freezing cylinder to agitate.
Step 5
Place an empty pail beneath the door spouts and raise
the draw valve. Draw off all the cleaning solution.
When the solution stops flowing from the door spouts,
close the draw valves. Press the WASH key to cancel.
Repeat Steps 1 through 5 for the other side of the
machine.
Disassembly
MAKE SURE THE POWER SWITCH IS IN
THE “OFF” POSITION. Failure to follow this
instruction may result in severe personal injury to
fingers or hands from hazardous moving parts.
Step 1
Remove the handscrews and the freezer door.
Remove the beater assemblies from the freezing
cylinders and take these parts to the sink for cleaning.
Step 2
Remove the front drip tray, the splash shield, and the
drip pans from the machine. Take them to the sink for
cleaning.
Brush Cleaning
Step 1
Prepare a sink with an approved cleaning solution
(examples: Kay--5Ror Stera--SheenR). USE WARM
WATER AND FOLLOW THE MANUFACTURER’S
SPECIFICATIONS.
IMPORTANT: Follow label directions, as too
STRONG of a solution can cause parts damage, while
too MILD of a solution will not provide adequate
cleaning.) Make sure all brushes provided with the
machine are available for brush cleaning.
Step 2
Remove the cup seals from the drive shafts of the
beater assemblies.
20 Model 161Operating Procedures
Step 3
From the freezer door, remove design caps, pivot pins,
draw handles, and draw valves. Remove all o--rings.
Note: To remove o--rings, use a single service towel
to grasp the o--ring. Apply pressure in an upward
direction until the o--ring pops out of its groove. With
the other hand, push the top of the o--ring forward, and
it will roll out of the groove and can be easily removed.
If there is more than one o--ring to be removed, always
remove the rear o--ring first. This will allow the o--ring
to slide over the forward rings without falling into the
open grooves.
Step 4
Remove the large o--rings, front bearings, and guide
bearings from the back of the freezer door.
Step 5
Return to the machine with a small amount of cleaning
solution. With the black bristle brush, brush clean the
rear shell bearings at the back of the freezing
cylinders.
Note: If the drip pan was filled with an excessive
amount of mix, this is an indication that the drive shaft
o--ring of the beater assembly should be replaced or
properly lubricated.
Step 6
Thoroughly brush clean all disassembled parts in the
cleaning solution. Make sure all lubricant and mix film
is removed. Take particular care to brush clean the
draw valve cores in the freezer door. Place all the
cleaned parts on a clean, dry surface to air dry
overnight.
Step 7
Wipe clean all exterior surfaces of the machine.
21
Model 161 Important: Operator Checklist
Section 7 Important: Operator Checklist
During Cleaning and Sanitizing
ALWAYS FOLLOW LOCAL HEALTH CODES.
Cleaning and sanitizing schedules are governed
by federal, state, or local regulatory agencies, and
must be followed accordingly. If the unit has a
“Standby mode”, it must not be used in lieu of
proper cleaning and sanitizing procedures and
frequencies set forth by the ruling health
authority. The following check points should be
stressed during the cleaning and sanitizing
operations.
CLEANING AND SANITIZING MUST BE
PERFORMED DAILY.
Troubleshooting Bacterial Count
j1. Thoroughly clean and sanitize the machine
regularly, including complete disassembly and
brush cleaning.
j2. Use all brushes supplied for thorough cleaning.
The brushes are specially designed to reach all
mix passageways.
j3. Use the smaller, white bristle brush to clean the
mix inlet hole which extends from the mix
hopper down to the rear of the freezing cylinder.
j4. Use the black bristle brush to thoroughly clean
the rear shell bearing located at the rear of the
freezing cylinder. Be sure to have a generous
amount of cleaning solution on the brush.
j5. IF LOCAL HEALTH CODES PERMIT THE
USE OF RERUN, make sure the mix rerun is
stored in a sanitized, covered stainless steel
container and is used the following day. DO
NOT prime the machine with rerun. When using
rerun, skim off the foam and discard. Mix the
rerun with fresh mix in a ratio of 50/50 during the
day’s operation.
j6. On a designated day of the week, run the mix as
low as feasible and discard after closing. This
will break the rerun cycle and reduce the
possibility of high bacteria and coliform counts.
j7. Properly prepare the cleaning and sanitizing
solutions. Read and follow label directions
carefully. Too strong of a solution may damage
the parts and too weak of a solution will not do
an adequate job of cleaning or sanitizing.
j8. The temperature of the mix in the mix hopper
and walk--in cooler should be below 40_F.
(4.4_C.).
Regular Maintenance Checks
j1. Check the rear shell bearing for signs of wear
(excessive mix leakage in rear drip pan) and be
certain it is properly cleaned.
j2. Using a screwdriver and cloth towel, keep the
rear shell bearing and the female hex drive
socket clean and free of lubricant and mix
deposits.
j3. Dispose of o--rings or seals if they are worn,
torn, or fit too loosely, and replace with new
ones.
j4. Follow all lubricating procedures as outlined in
“Assembly”.
22 Model 161Important: Operator Checklist
j5. If your machine is air cooled, check the
condenser for an accumulation of dirt and lint.
A dirty condenser will reduce the efficiency and
capacity of the machine. Condensers should be
cleaned monthly with a soft brush. Never use
screwdrivers or other metal probes to clean
between the fins.
Note: For machines equipped with an air filter,
it will be necessary to vacuum clean the filters
on a monthly schedule.
CAUTION: Always disconnect elec-
trical power prior to cleaning the condens-
er. Failure to follow this instruction may result in
electrocution.
j6. If your machine is equipped with an auxiliary
refrigeration system, check the auxiliary
condenser for accumulation of dirt and lint. A
dirty condenser will reduce the refrigeration
capacity of the mix hopper. Condensers must
be cleaned monthly with a soft brush. Never
use screwdrivers or other metal probes to clean
between the fins. Failure to comply may result
in electrocution.
j7. If your machine is water cooled, check the water
lines for kinks or leaks. Kinks can occur when
the machine is moved back and forth for clean-
ing or maintenance purposes. Deteriorated or
cracked water lines should be replaced only by
an authorized Taylor mechanic.
Winter Storage
If the place of business is to be closed during the winter
months, it is important to protect the freezer by
following certain precautions, particularly if the
building is subject to freezing conditions.
Disconnect the freezer from the main power source to
prevent possible electrical damage.
On water cooled freezers, disconnect the water
supply. Relieve pressure on the spring in the water
valve. Use air pressure on the outlet side to blow out
any water remaining in the condenser. This is
extremely important. Failure to follow this procedure
may cause severe and costly damage to the
refrigeration system.
Your local Taylor distributor can perform this service for
you.
Wrap detachable parts of the freezer such as the
beater assembly and freezer door, and place them in
a protected dry place. Rubber trim parts and gaskets
can be protected by wrapping them with
moisture--proof paper. All parts should be thoroughly
cleaned of dried mix or lubrication accumulations
which attract mice and other vermin.
23
Model 161 Troubleshooting Guide
Section 8 Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY PAGE
REF.
1. No product being
dispensed.
a. The power switch is in the
OFF position.
a. Place the power switch in
the AUTO position.
17
b. The mix level is
inadequate in the mix
hopper.
b. Fill the mix hopper with
mix.
18
c. The beater motor
overloaded.
c. Reset the freezer. 11
d. The unit is unplugged at
the wall receptacle.
d. Plug in the power cord. 3
e. The circuit breaker is
tripped or the fuse is
blown.
e. Place the circuit breaker in
the “ON” position or
replace the fuse.
-- -- --
f. The freezer door is
incorrectly assembled.
f. See “Operating
Procedures” for proper
installation.
14
g. Product is being drawn off
in excess of the freezer’s
capacity.
g. Stop drawing product and
allow the unit to recover.
-- -- --
2. The machine will not
operate in the AUTO
mode.
a. The unit is unplugged. a. Plug in the power cord. 3
b. The refrigeration system is
not activated.
b. Momentarily raise the
draw switch to activate the
refrigeration system.
-- -- --
c. The circuit breaker is
tripped, or the fuse is
blown.
c. Place the circuit breaker in
the ON position or replace
the fuse.
-- -- --
d. The beater motor
overloaded, causing a loss
of power to the power
switch.
d. Reset the freezer. 11
3. The product is too stiff. a. The control is set too cold. a. Contact service
technician.
-- -- --
24 Model 161Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY PAGE
REF.
4. The product is too soft. a. The control is set too
warm.
a. Contact service
technician.
-- -- --
b. The air tube is not
installed.
b. Install the air tube in the
mix inlet hole at the
bottom of the mix hopper.
18
c. Out--drawing the freezer’s
capacity.
c. Two 4 oz. (113.4 gram)
servings in one minute.
-- -- --
5. The freezing cylinder walls
are scored.
a. Operating freezer without
the front bearing on the
freezer door.
a. Install the front bearing on
the freezer door.
14
b. The gear unit or the direct
drive is out of alignment.
b. Contact service
technician.
-- -- --
6. Excessive leakage in rear
drip pan.
a. A worn or defective o--ring
is on the beater drive
shaft.
a. Replace o--rings every 3
months.
26
b. The rear shell bearing is
worn.
b. Contact service
technician.
-- -- --
c. Incorrect lubricant was
used.
c. Use food grade lubricant
(example: Taylor Lube).
13
d. Inadequate lubrication of
beater drive shaft.
d. Lubricate the beater drive
shaft properly.
13
7. The draw valve is leaking. a. Incorrect lubricant was
used.
a. Use food grade lubricant
(example: Taylor Lube).
14
b. Worn or defective o--rings
are on the draw valve.
b. Replace o--rings every 3
months.
26
c. Inadequate lubrication of
draw valve.
c. Lubricate the draw valve
properly.
14
8. Product is not feeding into
the freezing cylinder.
a. The mix level is
inadequate in the mix
hopper.
a. Fill the mix hopper with
mix.
18
b. The mix inlet hole is
frozen.
b. Contact service
technician.
-- -- --
25
Model 161 Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY PAGE
REF.
9. The unit goes out on
overload excessively.
a. There are too many
appliances plugged into
the circuit.
a. A separate 20A circuit is
needed for the freezer to
operate properly.
-- -- --
b. An extension cord has
been placed between the
power cord and the wall
receptacle.
b. If the extension cord is
used, it must match the
power cord in size of
circuit ampacity.
-- -- --
10. Mix from one freezing
cylinder bleeds over to the
second cylinder.
a. The center draw valve
seal is worn, or is
improperly lubricated.
a. Lubricate properly and
replace seal every 3
months.
14 / 26
26 Model 161Parts Replacement Schedule
120501
Section 9 Parts Replacement Schedule
PART DESCRIPTION EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY QTY.
Beater Drive Shaft Cup Seal X 2
Freezer Door O--Ring X 2
Freezer Door Front Bearing X 2
Freezer Door Guide Bearing X 2
Draw Valve O--Ring X 4
Center Draw Valve Seal X 1
Pivot Pin O--Ring X 2
Black Bristle Brush, 1” x 2” Inspect & Replace
if Necessary
Minimum 1
Double Ended Brush Inspect & Replace
if Necessary
Minimum 1
White Bristle Brush, 1” x 2” Inspect & Replace
if Necessary
Minimum 1
White Bristle Brush, 3” x 7” Inspect & Replace
if Necessary
Minimum 1
Section 10 Parts List
27
+ Available Separately
Model 161 Parts List
110829
DESCRIPTION PART
NUMBER
QTY. WARR.
CLASS
REMARKS
ACTUATOR-SWITCH-PLASTIC 035609 2103 DRAW SWITCH
ARM A.-SWITCH X30736 2103 DRAW SWITCH
BEAD-RUBBER 010613-17 1000
BEARING-FRONT 023262 2000
BEARING-GUIDE 014496 2000
BEATER A. X24689 2103
BELT-AX24 055201 1000
BELT-AX45 045311 1000
BLOCK-TERMINAL 3P .25 SPADE 057201 1103
BOARD-LOGIC-GEN 2.10-W/SEL X36641SER2 2212
BOARD-POWER-GEN 1 & 2 X32326-SER 2212
BOLT-CARRIAGE 1/4-20X3/4 012347 2000
BRUSH-DBL END-PUMP & FEED 013072 1000
BRUSH-DRAW VALVE 1"OD X 2 013073 1000
BRUSH-MIX PUMP BODY-3" 023316 1000
BRUSH-REAR BRG 1"D X 2"LG 013071 1000
BUSHING-SNAP 1 ID X 1-1/4OD 600288 1000
BUSHING-SNAP 11/16 ID X 7/8 010548 5103 CONTROL BOX
BUSHING-SNAP 1-5/16ID X 1 017008 2103
BUSHING-SPLIT 43/64ID X 7/8 027691 2103 CONTROL BOX
BUTTON-RESET-RED PLASTIC 055249 2103
CABLE-RIBBON-PWR/RELAY-60 IN 032445 2103
CAP-DESIGN 1.010"ID-6 POINT 014218 3000
CAPACITOR-START 72-88UF/330V 059757 2103
CAPACITOR-RUN 10UF/370V 059998 2103
CARD-CHECKOUT WARRANTY 033941-W5 1000
COMPRESSOR L63B562BBCB 048727-27E 1512
+CAPACITOR-START 161-193UF 031790 1103
+CAPACITOR-RUN 30UF/370V 038487 1103
+RELAY-START-COMPRESSOR 047067 1103
+ Available Separately
28
Parts List Model 161
DESCRIPTION REMARKSWARR.
CLASS
QTY.PART
NUMBER
+GROMMET-COMPRESSOR MT. 037428 4000
+SLEEVE-MOUNTING-COMP. 039924 4000
+SCREW-5/16-18X1-1/2 HEX 001894 4000
COMPRESSOR PL35G 055187-27 1512
+CAPACITOR-START 60UF-220 047703 1000
+RELAY-START-COMPRESSOR 055358 1000
+KIT-MOUNTING-COMPRESSOR 047704 1000
CONDENSER-AC 7X6X1.25-2 ROW 027155 1103 DANFOSS
+DRYER-CAP. TUBE .021 ID X 9F 055522 1000 DANFOSS
+SCREW-1/4-20X1 HEX HEAD 017254 4000
CONDENSER-AC 12LX16HX2.5T 048935 1103
CONDENSER-AC 7X6X1.25-2 ROW 027155 1103
CONTACTOR 230VAC 1PH 50/60HZ 055248-27 3103
CORD-POWER-250V-15A-120"L 068754-27 1103 S/N M0093177 & UP
COUPLING-3/8FS X 1/4FS 031791 4103
COVER A.-HOPPER X37963-SER 1103
DECAL-DEC-TAYLOR 161 GEN 055511 1000
DECAL-INST-CLN HPR 019029 1000
DECAL-TROUBLESHOOT 038374 1000
DIAGRAM-WIRING *161* 063820-27S 1000
DOOR A.-3SPT 1.5QT W/BAFFLE X56906SER1 1103
+CAP-DESIGN 1.010"ID-6 POINT 014218 3000
+O-RING-2-3/4 OD X .139W 019998 2000
+HANDLE-DRAW VALVE 030564 3103
+PIN A.-PIVOT *168-LONG* X38538 1103
+O-RING-5/16 OD X .070W 016272 1000
+PIN A.-PIVOT *168-SHORT* X38539 1103
+O-RING-5/16 OD X .070W 016272 1000
+VALVE-DRAW *150-2* 024763 2103
+O-RING-7/8 OD X .103W 014402 4000
+VALVE-DRAW-CENTER 031164 1103
29
+ Available Separately
Model 161 Parts List
120501
DESCRIPTION REMARKSWARR.
CLASS
QTY.PART
NUMBER
+SEAL-DRAW VALVE *SMALL H-RING 030930 1000
DRYER-CAP. TUBE .021 ID X 9F 055522 1000 DANFOSS
DRYER-FILTER 1/4 X 1/4 SOLDER 048878 1000 LINE -LIQUID
DVD-OPS TRAIN VIDEO *161 066821-DVD 1000
EXCHANGER A.-HEAT *161*AC X64357 1103
FAN-3 BLADE 12 " PULL 24D 063397 1103
FASTENER-CLIP 1/4-20 U-TYPE 045865 8103
FILTER-AIR 13.5X17.75X7/1 042703 1000
GASKET-BASE PAN *161* 055815 1000
+SCREW-10X7/16 UNSL TD HWH 066234 12 000 GASKET-BASE PAN
GASKET-HOPPER COVER-8QT 037042 1000
GEAR A.*REDUCER 4 TO 1 SERVICE 025770-SER 2212
+SCREW-1/4-20X3 HEX HEAD 025984 4000
+SCREW-1/4-20X3-1/4 HEX HEAD 025985 4000
HARNESS-WIRE-CONTROL *161* 055838-27 1103
HARNESS-WIRE-MAIN *161* 063573-27 1103
GUARD-FAN 028534-1 1103 DANFOSS
HARNESS-WIRE-CAP/RELAY *161* 063975-27 1103
HARNESS-WIRE-DANFOSS *161* 063563 1103
KIT A.-MOTOR-FAN X62253-27 1103
+FAN-3 BLADE 12 " PULL 24 063397 1103
KIT A.-TUNE UP X31167 1000
BEARING-FRONT 023262 2000
BEARING-GUIDE 014496 2000
CAP-DESIGN 1.010"ID-6 POINT 014218 3000
SEAL-U-CUP 080534 2000
O-RING-2-3/4 OD X .139W 019998 2000
O-RING-5/16 OD X .070W 016272 2000
O-RING-7/8 OD X .103W 014402 4000
SEAL-DRAW VALVE *SMALL H-RING 030930 1000
TOOL-O-RING REMOVAL 048260VWHT 1000
+ Available Separately
30
Parts List Model 161
DESCRIPTION REMARKSWARR.
CLASS
QTY.PART
NUMBER
LABEL-CAUTION-GRD-PERM 032164 1000
LABEL-DOOR-MOVE PART 032749 1000
LABEL-SW-POWER-OFF/ON 052632 1000
LABEL-WARN-CONDENSER 059287 2000
LABEL-WARN-COVER 051433 5000
LABEL-WARN-ELEC-TW-SMALL 032718 1000
LUBRICANT-TAYLOR 4 OZ. 047518 1000
MAN-OPER 161 055155-M 1000
MOTOR-1/2 HP REMOTE CAPS 055097-27G 2212
+SCREW-5/16-18X5/8 SERR. 017326 8000 BEATER MOTOR
MOTOR-FAN 50 WATT W/GROUND 029770-27 1103
MOTOR-FAN 95.3 CFM 2700 RPM 062253-27 N/A SEE - KIT A.-MOTOR-FAN
NUT-5/16-18 WHIZ FLANGE 017327 4000
NUTSERT-10-32/.020-.130 G 047597 6000
NUT-STUD 056802 2000
OVERLOAD-THERMAL-2P-2.4/3.6A 055249-27G 2103
PAIL-6 QT. 023348 1000
PAN-DRIP *161* 055206 2103
PANEL A.-FRONT *161* X58488 1103
+SCREW-10-32X1/2 SERRATED 020982 4000 PANEL-FRONT
PANEL A.-SIDE RIGHT *161* X58490 1103
+SCREW-10-32X3/8 SLTD TRUSS 024298 2000 PANEL-SIDE
PANEL-LOWER-FRONT *161* 058493 1103
PANEL-REAR *161*AC 058492 1103
PANEL-SIDE-LEFT *161* 058491 1103
+SCREW-1/4-20X3/8 SLTD ROUND 011694 8000 PANELS
PLATE-DEC *161* GENII 055512 1103
+SCREW-6-32X3/8 SLTD BINDER 002201 2000 DEC PLATE
+SCREW-10-24X1/2 TORX TRUSS 002077 6000 DEC PLATE
PROBE-THERMISTOR-BARREL 038061-BLK 1103
PROBE A.-THERMISTOR X31602 2103
31
+ Available Separately
Model 161 Parts List
120501
DESCRIPTION REMARKSWARR.
CLASS
QTY.PART
NUMBER
PULLEY-5.7" PITCH DIA X 5 041498 2103
PULLEY-AK20X5/8 041162 2103
SANITIZER-STERA SHEEN -GREEN 055492 1000
SEAL-U-CUP 080534 2000
SHELL A.-INSULATED *161* X68407-SER 1512 S/N M1084472 AND UP
STUD-NOSE CONE-5/16-18X5/16-18 013496 2103
+NUT-STUD 056802 2103
SHELL A.-INSULATED *161* X58457-SER 1512 S/N M1084471 AND PRIOR
+NUT-STUD 056802 2103
+STUD-NOSE CONE-5/16-18X5/16-18 013496 2103
+STUD-NOSE CONE NPN 2M0023521-M0023537 SEE C HARPER
SHIELD-SPLASH *5454-8-752 022765 1103
SHROUD-CONDENSER *161* 064356 1103
SHROUD DANFOSS 048818 1103
SPRING-COMP.720X.063X2.00 023664 2103 DRAW SWITCH
SWITCH A.-DRAW *161* X55234-SER 2103
BEARING-SWITCH 029244 2000
BRACKET-SWITCH *168* 035524 1103
INSULATOR-SWITCH 1/64 029099 1000
NUT-PUSH ON-1/2DIA. SHAFT 039735 2000
SCREW-4-40X5/8 SLTD ROUND 027219 2000
SWITCH-LEVER-SPDT-15A-125 027214 1103
+ACTUATOR-SWITCH-PLASTIC 035609 2103 DRAW SWITCH
+ARM A.-SWITCH X30736 2103 DRAW SWITCH
+SPRING-COMP.720X.063X2.00 023664 2103 DRAW SWITCH
+E-RING-1/4 IN 034962 2000
SWITCH-PRESSURE 405 PSI 052663 1103 LINE DISCHARGE
SWITCH-TOGGLE-4PDT*ON-NONE-ON 037394 1103 SWITCH A.-POWER
TEE-1/4S-COPPER 003949 1000
TERMINAL-FEM.SP.22-18 .25 015850-L 13 103
TERMINAL-FEM.SP.INS.16-14 023959-L 3000
+ Available Separately
32
Parts List Model 161
DESCRIPTION REMARKSWARR.
CLASS
QTY.PART
NUMBER
TERMINAL-LOW VOLTAGE GROUND 034455 2000
TRAY-DRIP 16-7/8L 020157-SP 1103
TUBE-FEED-.166 HOLE-SS 030797 2103
VALVE-ACCESS 1/4FL X 1/4 044404 1103 LINE SUCTION DANFOSS
VALVE-ACCESS-1/4MFL X 3/8ODS 053565 2103 LINE ACCESS DISCCHG/LOW
VALVE-ACCESS-1/4 MFLX1/4 047016 1103
VALVE-EPR 1/4S 022665 1103 LINE SUCTION DANFOSS
VALVE-EXP-AUTO-1/4S X1/4 046365 2103
+BOOT-VALVE-EXPANSION 050900 2000
VALVE-SOL-1/4 ORFX3/8IN 062019-27 2103 LINE SUCTION SOLENOID
VALVE-SOLENOID 7/64ORF X 1/4 043449-27 2103 LINE LIQUID SOLENOID
WASHER-3/8 USS FLAT CR3 000653 8000
WASHER-5/16 SAE FLAT CR3 017660 8000
WASHER-5/16 USS FLAT CR3 000651 4000
WATER COOLED
ADAPTOR-3/8MP X 1/2 BARB 011021 2103
BRACKET A.-FITTING *161*W X63791 1103
BRACKET-VALVE-W/C 058440 1103
CLAMP-HOSE 3/4 ID CONST 067113 6000
CONDENSER-WC-SPIRAL 11-1/2 049309 1103
ELBOW-3/8MP X 1/2 BARB-BR 018641 2103
HOSE-RUBBER 1/2 ID X 7/8 OD R50200 5' 000
NUT-1/4-20 WHIZ FLANGE 017523 4000
PANEL-REAR *161*WC* 063837 1103
PANEL-SIDE *161*R*WC* 063838 1103
SWITCH-PRESSURE 350 PSI 048231 1103
VALVE-WATER 3/8 REG/HEAD 046686 1103
33
+ Available Separately
Model 161 Parts List
DESCRIPTION REMARKSWARR.
CLASS
QTY.PART
NUMBER
50HZ (STANDARD-ROHS) -40 220-240V 50HZ 1PH
BLOCK-TERMINAL 7P GREEN 024156 1103 220-240V 50HZ 1PH
CORD-1.5MM-3 HAR7 16GA 60 051656-95 1103 220-240V 50HZ 1PH - STANDARD
CORD-POWER HARMONIZED 066395-95 1103 220-240V 50HZ 1PH - ROHS
INDICATOR-DIGITAL TEMP 051356 2DIGITAL THERMOMETER
DIAGRAM-WIRING *161* 063820-40S 1000 220-240V 50HZ 1PH
DVD-OPS TRAIN VIDEO*TAYLOR 037665-DVD 1000 220-240V 50HZ 1PH - STANDARD
DVD-OPS TRAIN VIDEO *0161 066821-DVD 1000 220-240V 50HZ 1PH - ROHS
COMPRESSOR L63B562BBKB 048727-40E 1512 220-240V 50HZ 1PH
+CAPACITOR-RUN 15UF/370V 027087 1103 220-240V 50HZ 1PH
+CAPACITOR-START-88-108UF 059759 1103 220-240V 50HZ 1PH
+RELAY-START-COMPRESSOR 048766 1103 220-240V 50HZ 1PH
HARNESS-WIRE-MAIN 063573-40 1103 220-240V 50HZ 1PH
HARNESS-WIRE-CAP/RELAY 063975-40 1103 220-240V 50HZ 1PH
MOTOR-1/2 HP REMOTE CAPS 055097-40G 2212 220-240V 50HZ 1PH
OPTIONAL
BOARD-LOGIC-GEN 2.11-W/CHIME X38523SER2 2212 AUDIBLE MIX LOW
INDICATOR-DIGITAL TEMP 051356 2103
KIT A.-CONE DISPENSER-4 TUBE X41141 1103
KIT A.-LEG/AIR SKIRT *161 X64119 1103
KIT A.-HOPPER LOCK TWIN * X66359 1103
LEG-4" 3/8-16 STUD 036397 4103
PANEL-LOWER-FRONT *161* 058493-SP2 2103
+SCREW-8-32X3/8 UNSLTD HEX 041951 4000
PANEL-SKIRT-AIR *161* 055508 1103
TUBE-FEED-.219 HOLE-SS 030797-4 2103 SPECIAL MIX FEED TUBES
+ Available Separately
34
Parts List Model 161
DESCRIPTION REMARKSWARR.
CLASS
QTY.PART
NUMBER
MARINE USE
BLOCK-TERMINAL 7P GREEN 024156 1105
DIAGRAM-WIRING *161* 063820-40S 1000
HARNESS-WIRE-CAP/RELAY 063975-40 1105
HARNESS-WIRE-MAIN *161* 063573-40 1105
PANEL A.-FRONT *161* X58488-SPN 1103
PANEL A.-SIDE RIGHT *161* X58490-SPN 1103
PANEL-LOWER-FRONT *161* 058493-SPN 1103
PANEL-REAR *161*AC 058492-SPN 1103
PANEL-SIDE-LEFT *161* 058491-SPN 1103
PLATE-DEC *161* GEN2 055512-SPN 1103
SHIELD-SPLASH 022765-SPN 1103
MODEL 161 CHINA
BLOCK-TERMINAL 7P GREEN 024156 1
BRUSH-DBL END C00101 1
BRUSH-DRAW VALVE 1"OD X 2 C00104 1
BRUSH-MIX PUMP BODY-3"X7" C00032 1
BRUSH-REAR BRG 1"D X 2"LG C00100 1
COMPRESSOR L63B562BBKB 048727-40E 1
+CAPACITOR-RUN 15UF/370V 027087 1
+CAPACITOR-START-88-108UF 059759 1
+RELAY-START-COMPRESSOR 048766 1
CAP-DESIGN 1.010"ID-6 POINT 014218 3
CARD-CHECKOUT WARRANTY-CH 033941-CW5 1
CORD-POWER HARMONIZED 066395-95 1
COUPLING-3/8FS X 1/4FS 031791 2
DECAL-INST-CLN HPR-CHINESE 019029-CH 1
DECAL-TROUBLESHOOT-CHINESE 038374-CH 1
DIAGRAM-WIRING *161* 063820-40S 1
DRYER-FILTER 1/4 X 1/4 048878 1
35
+ Available Separately
Model 161 Parts List
DESCRIPTION REMARKSWARR.
CLASS
QTY.PART
NUMBER
FORM-QUALITY REPORT BY FAX 065712-SCH 1
GEAR A.*REDUCER 4 TO 1 025770-SER 2
HARNESS-WIRE-CAP/RELAY 063975-40 1
HARNESS-WIRE-MAIN 063573-40 1
INSTRUCTION-INSTALL-CHINESE 056904CINS 1
INSTRUCTION-WEEE END OF LIFE 064371-INS 1
KIT A.-TUNE UP X31167 1
LABEL-ATTN SVC ENG-CHINESE 015068-CH 2
LABEL-CAUTION-GRD-PERM-CH 032164-CH 1
LABEL-DOOR-MOVE PART-CH 032749-CH 1
LABEL-WARN-COVER-CHINESE 051433-CH 5
LABEL-WARN-ELEC-TW-SMALL 032718-CH 1
LUBRICANT-TAYLOR 4 OZ. 047518 1
MAN-OPER 161 CHINESE 055155CM 1
MOTOR-1/2 HP REMOTE CAPS 055097-40G 2
PULLEY-5.7" PITCH DIA X 5 C00186 2
PULLEY-AK20X5/8 C00185 2
SANITIZER-STERA SHEEN-GREEN C00001 1
SWITCH-PRESSURE 405 PSI-S 052663 1
TAG-WARRANTY-REFRIGERANT 047015-M5 2
TERMINAL-FEM.SP.22-18 .25 015850-L 30
TUBE-FEED-.166 HOLE-SS 030797 1
VALVE-ACCESS-1/4MFL X 3/8 053565 2
VALVE-SOL-1/4 ORFX3/8IN 062019-27 2
VALVE-SOLENOID 7/64 ORF 043449-27 2
Model 161
063820-27S
Rev. 2/10
Model 161
063820-40S
Rev. 2/10

Navigation menu