Technalogix TM100 Modulator User Manual TM 100oct03
Technalogix, Ltd. Modulator TM 100oct03
Manual
BROADCAST MODULATOR OPERATING MANUAL Technalogix TM-100 TABLE OF CONTENTS 1.0 SAFEGUARDS ..................................................................................................................... 2 General Safeguards ................................................................................................................ 2 Safety and First Aid................................................................................................................. 3 2.0 WARRANTY ........................................................................................................................ 4 3.0 DESCRIPTION AND SPECIFICATIONS .................................................................................... 5 General Description ................................................................................................................ 5 Available Options .................................................................................................................... 6 Specifications .......................................................................................................................... 6 Video Conditioning Module ..................................................................................................... 9 4.0 INSTALLATION .................................................................................................................... 9 Building Recommendations .................................................................................................... 9 Heating and Cooling Requirements........................................................................................ 9 Electrical Service Recommendations ................................................................................... 10 Antenna and Tower Recommendations ............................................................................... 10 Shelter Security..................................................................................................................... 11 Unpacking and Inspection .................................................................................................... 12 Location and Function of Controls and Connectors............................................................. 13 5.0 OPERATING P ROCEDURE.................................................................................................. 15 Preliminary Hook-up ............................................................................................................. 15 Setup and Operation ............................................................................................................. 15 Transmitter Hookup .............................................................................................................. 18 6.0 BILL OF M ATERIALS, SCHEMATICS , AND PCB OVERLAYS ................................................ 20 Agile Logic Board .................................................................................................................. 20 Agile Output Amplifier Board ................................................................................................ 25 Audio Video Modulator Board............................................................................................... 28 Digital Up converter Board.................................................................................................... 37 750 MHz Down Converter Board.......................................................................................... 43 Power Supply Board ............................................................................................................. 49 Technalogix Ltd. TM-100 Modulator 1.0 S AFEGUARDS General Safeguards This section is written as a general guide for those having previous knowledge and experience with these kinds of equipment. It is not intended to contain a complete statement of all safety precautions, which should be observed by personnel using this or other electronic equipment. To reduce the risk of fire or electric shock, do not expose this equipment to rain or moisture. Do not open the cabinet. Refer servicing to qualified personnel. 1. READ INSTRUCTIONS - All safety, installation, and operating instructions should be read before the equipment is operated. 2. RETAIN INSTRUCTIONS - The safety and operating instructions should be retained for future reference. 3. FOLLOW INSTRUCTIONS - All safety, installation, and operating instructions should be followed. 4. GROUNDING AND POLARIZATION - The TM-100 Modulator is equipped with a three prong grounded power plug. Do not remove the ground prong from the plug. Do not use an AC receptacle where the plug blades cannot be fully inserted. 5. SERVICING - Do not attempt to service this equipment yourself as opening or removing covers may expose you to dangerous voltage or other hazards and will void the warranty. Refer all servicing to qualified service personnel. 6. DAMAGE REQUIRING SERVICE - Unplug this equipment and refer servicing to qualified service personnel under the following conditions: • if the power cord or plug is damaged. • if liquid has been spilled or objects have fallen into the equipment. • if the equipment has been exposed to rain or water. • if the equipment does not operate normally by following the operating instructions. Adjust only those controls covered by the operating instructions. An improper adjustment may result in damage and will often require extensive work by a qualified technician to restore the equipment to its normal operation. • if the equipment has been dropped or the cabinet has been damaged. • if the equipment exhibits a distinct change in performance. Technalogix Ltd. TM-100 Modulator Safety and First Aid Personnel engaged in the installation, operation, maintenance, or servicing of electronic equipment are exposed to the hazard of high voltage. It is imperative that all safety regulations and precautions are consistently observed. Knowledge of first aid procedures is recommended. The following information is presented as a reference only. • At all times, avoid placing any part of the body in series between ground and circuit points, whether power is on or off. • Dangerous voltage may be present in equipment even though power is off. Do not open the cabinet. Refer servicing to qualified service personnel. • It is the duty of all personnel to be prepared to give adequate emergency first aid treatment and thereby prevent avoidable loss of life. • There are three principle degrees of burns, recognizable as follows: • a first-degree burn reddens the skin. • a second-degree burn blisters the skin. • a third degree burn chars the flesh and frequently places the victim in a state of shock accompanied by respiratory paralysis. • Respiratory paralysis can cause death by suffocation within seconds. It is imperative that the approved methods of artificial respiration are initiated immediately and continue until the victim’s breathing is normal. • A muscular spasm of unconsciousness may render the victim unable to break free of the electric power. If this is the case, turn the power off immediately. DO NOT TOUCH THE VICTIM OR YOU MAY SHARE THE SAME PREDICAMENT. • If the power cannot be turned off immediately, very carefully loop a dry rope, article of clothing, length of strong cloth or a rolled-up newspaper around the victim and pull the victim free of the power source. Carefully avoid touching the victim or clothing. • Once free of the power source, the victim must be placed in a reclining position and covered with a blanket or newspapers to keep warm. At the first opportunity, enlist help in summoning a doctor. If a doctor cannot be summoned, transport the victim to the doctor or a hospital. Be sure the victim is kept well covered and warm while awaiting professional treatment. Technalogix Ltd. TM-100 Modulator 2.0 WARRANTY Technalogix Ltd. products have been completely tested and found to meet specifications and be in proper operating condition. They are warranted to be free from defects in materials and workmanship for a period of one year from the date of shipment. Technalogix Ltd. will not be liable for damages of whatever nature arising out of or in connection with the equipment or its use thereof. Technalogix does not assume responsibility for injury or damage resulting from the practices of untrained or unqualified personnel in the handling of this equipment. Technalogix Ltd. warranty does not include: • • • • • • misuse, neglect or accident. incorrect wiring and /or improper installation. unauthorized repairs, modifications or use in violation of instructions issued by Technalogix. incidental or consequential damages as a result of any defect. reshipment cost or insurance of the unit or replacement units or parts. acts of God. Technalogix agrees, at our option, to remedy warranted defects or furnish a new part in exchange for any part of a unit which, under normal installation, use and service, becomes defective. The user will pay for transportation costs to and from the repair center. To claim your rights under this warranty: • Contact Technalogix and describe the problem in as much detail as possible. See troubleshooting section in this manual. If a solution cannot be found at this time, it may be determined that the unit will have to be returned to Technalogix for repair. • Package equipment carefully for prepaid shipment to Technalogix. Include a written description of the problem experienced and a copy of the original invoice establishing warranty status. Technalogix reserves the right to make revisions in current production of the equipment and assumes no obligation to incorporate these changes in earlier models. Technalogix Ltd. TM-100 Modulator 3.0 D ESCRIPTION AND SPECIFICATIONS General Description The high output modulator eliminates the need for preamplifiers prior to the power amplifier system. The modulator processes baseband audio and video information to provide an IF output consisting of a visual IF carrier at 45.75 MHz, using amplitude modulation, and an aural IF carrier at 41.25 MHz, using frequency modulation. An internal upconverter translates the modulator circuitry’s IF carriers to VHF and UHF television frequencies. All operating controls are located on the front panel, as described in a later section. An aural loop through is provided to properly set transmitter power. Standard Features • • Totally microprocessor controlled with self-diagnostic monitoring. Selectable output channels: § § § • • • • • • • • • • • • • • • • • Standard Broadcast VHF 2 – 13, UHF 14 – 60, T7 – T13 HRC channels 1 through 118 ±10 kHz offsets SAW filtered IF designed for adjacent channel operation. + 60 dBmV output using low distortion hybrid amplifiers. Synthesized oscillators – crystal referenced phase locked. Bar graph modulation and digital LED readout. Internal switch selects standard or HRC output. Surface mount technology construction. RF muted during tuning. Optional aural sub-carrier and baseband audio input Phase lock loop FM audio. BTSC stereo compatible. External separate audio/video and composite IF loop-through. RS-232 control option (daisy-chain capable) Sound carrier level adjustable –10 dB to –20 dB. Video delay predistortion network meets FCC 73.687. High stability TCXO, ± 250 Hz Non-volatile memory retains channel selection after power loss. Video Detection turns off carrier in event of loss of video. Technalogix Ltd. TM-100 Modulator Available Options • 4.5 MHz sub carrier and baseband audio inputs. • Dual RS-232 control with daisy chain capabilities that allow for remote control by PC workstation. HRC Output Frequency Set: This Technalogix frequency agile product can be set for HRC frequency output. This feature is controlled by an internal dip switch assembly, DS-1. The switch is located near the right front corner (with the panel facing you) between the test point and the output converter module. DS-1 is clearly marked on the PCB. Switch #3 placed in the OFF position switches the output frequency to HRC on all channels. The switch is normally set to ON at the factory. Specifications RF Characteristics Frequency range Frequency Response (one channel) Frequency Stability RF Output Level Output Impedance Harmonics Predominant Intermodulation Distortion + 920 kHz - 920 kHz + 2.66 MHz - 2.66 MHz + 5.42 MHz + 7.16 MHz 3rd Order Intermodulation Distortion + 4.5 MHz + 9.0 MHz All others Spurious Emissions Technalogix Ltd. 7 to 750 MHz ±0.5 dB ±250 Hz +60 dBmV max 50 Ohms > 60 dB below rated power dBc = decibels below visual carrier > -53 dBc > -53 dBc > -53 dBc > -53 dBc > -53 dBc > -53 dBc > -60 dBc > -60 dBc > -60 dBc > -60 dBc TM-100 Modulator NTSC Video Characteristics Input Level to modulator (for 87.5% modulation) Differential Phase (at 87.5% modulation) Differential Gain (at 87.5% modulation) Group Delay Video Group Delay Pre-emphasis K-Factor Hum and Noise 1.0 V PP ±2 Degrees 2% < ±40 nS Conforms to IC/FCC specifications 1.9% for 2T Pulse > 60 dB below rated power Aural Characteristics Input: 50 Hz – 15 KHz Impedance Frequency Response Frequency Tolerance, +/- 500 Hz Frequency Deviation Harmonic Distortion Preemphasis (mono) Internally Defeatable 0 dBm (0.8V) 600 ohms, balanced +/- 1.0 dB 4.5 MHz +/- 25 KHz 1% max 75 µs IF Section Output Impedance Video IF level Audio IF Level Adjustable Return Loss IF Frequency, Video Carrier IF Frequency, Audio Carrier Video Sound Spacing Vestigial side-band width Second IF Frequency 75 ohms, unbalanced + 37 dBmV, +97 dBµV +22 dBmV +82 dBµV > 14 dB 45.75 MHz 41.25 MHz + 4.5 MHz 0.05 MHz 945.75 MHz Physical Characteristics Power Requirements Operating Temperature Weight Dimensions (modulator only) Technalogix Ltd. 100-130, 210-230 VAC, 50/60 Hz 0 - 50°C 12 lbs W-19", D-14 ", H 1.75”, 1U-high TM-100 Modulator Video Conditioning Module The TM-100 modulator includes a separate circuit board called the Video Conditioning Module. The baseband video signal passes into the modulator, through a group delay filter, and onto the video conditioning Module circuit board. This module accomplishes two processes: 1. Sync Stretch. Allows the user to adjust the sync level to maintain the proper level. Adjustment is made via potentionmeter VR2 and can be made through the ventilation holes in the modulator lid without having to remove the lid. Potentionmeter VR1 adjusts the video modulation level and must be made by either removing the lid and adjusting VR1 or by the Video Modulation adjust on the front panel of the modulator. The sync stretch is powered by +5Vdc brought in to the connector and –5Vdc, which is generated on board by U1. 2. Video Detect. Turns off the 24Vdc supply to the final amplifier in the TM100 in the event of missing video input. The power supply for the final amplifier (+24Vdc) is routed through a relay on the circuit board. In the event of a missing video signal, the relay contact is opened and the +24Vdc is disconnected from the final amplifier. The input and output impedance of the Video Conditioning Module is 75-ohms and video connections are made via RCA connectors. The video Conditioning Module can be bypassed, if necessary Technalogix Ltd. TM-100 Modulator 4.0 INSTALLATION This section contains installation recommendations, unpacking, inspection, and installation instructions for the Technalogix TM-100 Modulator. Carefully read all material in this section prior to installation. Also read and review operating procedures later in this section. Building Recommendations The quality of the building is of great importance if you are to expect long life and continued performance from the modulator. The building must be clean, dry, temperature controlled and secure. The modulator takes up a single 1-U high space on a 19” rack. Don’t forget to allow space in the building for any additional racks to house test equipment, a workbench area, line regulating transformers, ladders, equipment and parts storage, first aid kit, emergency generator if used, as well as heating and cooling devices that may be unique to your installation. A sloping roof will tend to develop leaks less rapidly. The building should be well roofed with good material. The cooling load will be lowered with reflective or light colored roofing material. Heating and Cooling Requirements The environment’s temperature will contribute greatly to the length of the modulator’s life. Technalogix recommends that the building’s filtered air intake must have capacity for all air-flow in the building plus an additional 20%. Keep the intake below the roofline to avoid intake of solar heated air. Please ensure that the intake and exhaust areas are on the same side of the building to avoid pressure differentials during windy conditions. Also, do not position intake near exhaust’s preheated air. If air conditioning is required to cool the shelter, discuss the situation with a qualified HVAC technician. Under average conditions, 12,000 BTUs will cool approximately 500 square feet to a comfortable level. Technalogix Ltd. TM-100 Modulator Electrical Service Recommendations Technalogix recommends that a qualified, licensed local electrician be consulted for the required electrical service. We suggest local electricians because: • The personnel knows the local codes • The personnel can be on site readily • You are apt to get better overall support if you give what business you can to local suppliers Technalogix recommends that proper AC line conditioning and surge suppression be provided on the primary AC input to the power amplifier. All electrical service should be installed with your national electrical code in your area, any applicable provincial or state codes, and good engineering practice. Special consideration should be given to lightning protection of all systems in view of the vulnerability of most transmitter sites to lightning. Lightning arrestors are recommended in the service entrance. Straight and short grounds are recommended. The electrical serviced must be well grounded. Do not connect the unit to an open delta primary power supply, as voltage fluctuations could harm the unit. Branch your circuits. Do not allow your lights, your workbench plugs, and your transmitting or translating equipment off of one circuit breaker. Each transmitter should have its own circuit breaker, so a failure in one does not shut off the whole installation. Antenna and Tower Recommendations Your preliminary engineering workgroup should establish your antenna and tower requirements, both for receiving and transmitting antennas. Construction of sturdy, high quality antenna/tower systems will pay off in terms of coverage of your service area, the overall quality and saleability of your radiated signal, and reduced maintenance expenses. Technalogix provides complete turnkey antenna systems if needed. Transmitting antennas can enhance or seriously impair the transmitter output. It is assumed that one has been selected prior to system installation, but the best-designed antenna system will function poorly if shortcuts and compromises are used during installation. Follow the manufacturer’s instructions exactly, along with any engineering data prepared for the site. Technalogix Ltd. 10 TM-100 Modulator The selection, routing, and length of coaxial cable is extremely important in the installation. If there is a 3 dB line loss in the cable between your unit’s output and the transmitting antenna, a 500 watt unit will only deliver 250 watts to the antenna. Buy the best cable you can obtain, route it via the shortest way to the antenna, and keep it straight. Do not form it into sharp bends on its way. Do not use any more cable fittings for the installation than absolutely necessary. All cautions here apply equally to all coaxial cables in the system - input and output. The better known tower manufacturers offer complete technical and safety documentation with their towers. Be sure that you have this information as it regards wind loading, guying, etc. Be absolutely safe and certain about this aspect as human lives may be at stake. Shelter Security The FCC requires that the transmitter be secure from entry or control by unauthorized persons, and that any hazardous voltages or other dangers (including most tower bases) be protected by locks or fences as necessary to protect personnel and prevent unauthorized tampering or operation. Security of the building further implies that it be secure from wildlife. Use sturdy construction materials, including sheet metal if necessary. Holes around conduit, cable, and other similar entry points should be stuffed with steel wool and caulked to prevent entry of wildlife. Other features of security for your shelter may include its location with respect to the prevailing wind conditions. A location leeward of some natural topographical feature will prevent wind damage and snowdrifts. Check the soil runoff conditions that may slow or hasten wind or water erosion and other concerns that may be unique to your location. Technalogix Ltd. 11 TM-100 Modulator Unpacking and Inspection Check the outside of the container. Carefully open the container and remove the modulator. Retain all packing material that can be reassembled in the event that the equipment must be returned to the factory. Exercise care in handling equipment during inspection to prevent damage due to rough or careless handling. Visually inspect the enclosure of the modulator for damage that may have occurred during shipment. Check for evidence of water damage, bent or warped chassis, loose screws or nuts, or extraneous packing material in connectors. Inspect all connectors for bent connector pins. If the equipment is damaged, a claim should be filed with the carrier once the extent of the damage is assessed. Technalogix cannot stress too strongly the importance of immediate careful inspection of the equipment and subsequent immediate filing of the necessary claims against the carrier if necessary. If possible, inspect the equipment in the presence of the delivery person. If the equipment is damaged, the carrier is your first area of recourse. If the equipment is damaged and must be returned to the factory, phone for a return authorization. Claims for loss or damage may not be withheld from any payment to Technalogix, nor may any payment due be withheld pending the outcome thereof. Technalogix cannot guarantee the carrier’s performance. Technalogix Ltd. 12 TM-100 Modulator Location and Function of Controls and Connectors The following illustrations depict the location of the installation connectors when installing the power amplifier with a modulator or processor. FRONT BACK Audio Deviation – Allows user to control extent of audio deviation. factory setting at 25 KHz deviation using standard pre-emphasis curve. Original Audio/Video Display Select - Provides a graphical representation of audio deviation and visual modulation levels on an LED bar graph. The switch selects between audio deviation or visual modulation. Video Modulation -- Allows user to control extent of video modulation. Original factory setting at 87.5% video modulation with 1.0 Volt peak to peak baseband input video signal. Frequency Offset Select – Toggles between +10 KHz, 0KHz, and –10 KHz frequency offset. Aural Carrier Level - Allows user to set aural carrier level relative to visual carrier level. Modulator is factory tested at –10 dBc (decibels below visual carrier). Technalogix Ltd. 13 TM-100 Modulator Output Select – Selects the desired channel of operation. If you require a lower channel than the one currently displayed, push the toggle switch down. The channels will change one at a time as many times as you press the switch. Holding the select switch in the up or down position will “scan” to the desired channel. It is normal for the frequency lock LED to turn off during and for a few seconds after, changing channels. The switch must be held up or down initially for three seconds. This helps to ensure that no accidental channel changes will occur. Output Level – Sets visual carrier output level. RF Out Test Point – Provides a sample of the RF output level which is 20 dB below the actual value. RF test point is only a relative indicator of the actual RF output level and may vary. All RF operating measurements should be made at the RF output of the unit. RF Output - Modulated Audio/ Video output capable of +60 dBmV levels using built in low distortion hybrid amplifiers. RS-232 Ports – Set up for optional RS-232 control option. Combined IF Input/ Output – 45.75 MHz visual carrier and 41.25 MHz audio carrier intermediate frequency signal loop. Audio Input/ Ouput Loop – Available for baseband audio processing. Video Input/ Output Loop - Available for baseband video processing. Video In – Connection for 1.0 Volt peak to peak video source. Balanced Baseband Audio In – Used to connect a 1 Volt peak to peak baseband audio signal. For balanced input connection, connect 1 audio input lead to the left terminal on the connector and the other audio input lead to the right terminal. For an unbalanced input connection, connect one audio input lead to the left terminal on the connector and the other audio input lead to the centre terminal. Center terminal is chassis ground. Technalogix Ltd. 14 TM-100 Modulator 5.0 O PERATING PROCEDURE Preliminary Hook-up 1. Terminate modulator into a 50 ohm load before applying power. 2. Connect the power cord of the Technalogix TM-100 agile modulator to a proper electrical source as indicated on the back of the unit 3. Observe the front panel. If power is applied and present, the red power LED will illuminate. Also, all the elements of the displays behind the display readout window will illuminate momentarily as a display test. 4. Observe the numbers displayed behind the display readout window after the test. They will indicate: • Microprocessor software version; • Internal option dipswitch settings; • RS-232 unit ID (if so equipped); and • Last tuned channel. 5. After a moment, the Lock Detect LED will illuminate. Setup and Operation A. Output level and channel selection; connecting monitor. 1. Connect a spectrum analyzer, or a field strength meter tuned to the frequency of the video RF carrier of the desired channel, to the RF OUTPUT jack on the rear panel of the unit. Alternatively, connect a spectrum analyzer or a field strength meter to the –20dB TEST POINT on the front panel of the unit. 2. Select the desired output channel using the CHANNEL SELECT paddle switch on the front panel. • Hold the CHANNEL SELECT switch in the up- or down-position for approximately 3 seconds to activate the channel-select circuit; • Toggle the CHANNEL SELECT switch up to select a higher channel or toggle it down to select a lower channel. The switch may be held in the up- or down-position for rapid channel switching. Technalogix Ltd. 15 TM-100 Modulator 3. Observe the output on the spectrum analyzer, or the field strength meter. If measuring from the rear panel RF OUTPUT jack, adjust the front panel OUTPUT LEVEL potentiometer for an output level between +55dBmV and +60dBmV. If measuring from the front panel –20dB TEST POINT, ensure that the rear panel RF OUTPUT jack is terminated into a 50Ω load, then adjust the front panel OUTPUT LEVEL potentiometer for an output level between +35dBmV and +40dBmV. 4. If using a field strength meter, retune the meter to the frequency of the audio RF Carrier. 5. Still observing the output on the spectrum analyzer, or the field strength meter (now tuned to the frequency of the audio RF carrier), adjust the front panel AURAL CARRIER potentiometer for an output level 10-13dB lower than that at which the video RF Carrier is set. 6. Remove the spectrum analyzer, or field strength meter from the unit. If available, connect a television/monitor to the front panel –20dB TEST POINT, apply power to the television/monitor and tune to the selected output channel of the Technalogix TM-100 modulator. B. VIDEO input connection and adjustment. 1. Connect a 1.0VP-P video source to the VIDEO IN jack on the rear panel. 2. Adjust the front panel VIDEO MODULATION control for 87.5% modulation. • Set the front panel DISPLAY SELECT switch to VIDEO (down) position; • Observe front panel LED bargraph behind front panel display readout window. • First RED LED will begin illumination at approximately 87.5% modulation; or • Observe TV monitor for good visual image. Technalogix Ltd. 16 TM-100 Modulator C. AUDIO input connection and adjustment – BASEBAND AUDIO 1. If your Technalogix TM-100 agile modulator is equipped with a 4.5MHz sub-carrier input option, ensure that the rear-panel AUDIO SELECT switch is in the BASEBAND position. 2. Connect a 1VP-P baseband audio signal to the rear panel baseband audio connector as follows: • For balanced input connection, connect one audio input lead to the left terminal on the connector and the other audio input lead to the right terminal. • For unbalanced input connection, connect one audio input lead to the left terminal on the connector and the other audio input lead to the center terminal. • Center terminal is chassis ground. • Insert the terminal into the connector on the rear panel of the TM-100. 3. Adjust the front panel AUDIO MODULATION control for 100% modulation. • Set the front panel DISPLAY SELECT switch to AUDIO (up) position. • Observe front panel LED bargraph behind front panel display readout window. • First RED LED will begin illumination at approximately 95% modulation; or • Adjust for ±25KHz deviation using a spectrum analyzer; or • Listen to the audio output from TV monitor and setting the loudness equal to that of an off-air channel carried on your system. D. AUDIO input connection and adjustment – 4.5MHz Subcarrier input 1. Set the rear panel AUDIO SELECT switch in the 4.5 position. 2. Connect a modulated 4.5MHz subcarrier signal to the rear panel 4.5MHz input F-connector jack. 3. Inject a minimum +36dBmV (-12.75dBm) 4.5MHz RF carrier into the unit. 4. Using the setup in Step A.5., measure the audio RF carrier output level at the rear panel RF OUTPUT jack. Level should be within ±2dB of the measurement taken in Step A.5. Technalogix Ltd. 17 TM-100 Modulator Important Technalogix power supplies are designed so that under certain power line or heat buildup conditions, the unit shuts off. An indicator would be no RF output, but the POWER LED remains on. If this occurs, unplug the power cord and wait two minutes before re-powering. Upon applying power, you should again have RF output. If not, or should the unit return to shutdown mode, please contact Technalogix for assistance. Technalogix highly recommends a 1.75 inch air circulation space between any rack mounted equipment. Transmitter Hookup 1. Connect modulated video from TM-100 RF OUT to the Technalogix power amplifier. 2. Turn down RF level on TM-100 all the way. 3. Ensure that IF OUT is connected to IF IN on the TM-100 modulator using the loop F to F cable supplied. 4. Connect the transmitting antenna cable to the RF output connector on the power amplifier. It is recommended that a quality through line wattmeter be installed in this same line. 5. Verify that all signal and RF cables are connected properly. 6. After following proper installation procedures outlined in the power amplifier manual, plug the power amplifier’s power cords into an appropriate electrical outlet. Output power should be adjusted with a sync and blanking signal only with the aural carrier removed. This is simply done by disconnecting one end of the audio carrier loop found on the back panel of the TM-100. Technalogix Ltd. 18 TM-100 Modulator 6.0 P ROBLEM T ROUBLESHOOTING GUIDE The guide below covers some typical symptoms, possible associated causes and suggested actions to follow before returning the unit for repair. It is not meant to be allinclusive. Symptom Possible Cause Suggested Action No output Weak output Unit tuned to output channel different from desired (this occurs particularly on the units which have green LED on the front panel to indicate “T” channels and channels above 99) Ensure selected output channel is desired channel Input signal is too weak Ensure input signal strength is 1V peak to peak IF loop cable on rear of unit loose/disconnected Check IF loop cable is securely attached Unit not plugged in or not getting power Check power cord and power source, fuse Output level above rated maximum (most often occurs when changing from high-number channel to low-number channel, especially to the “T” channels) Measure RF output from rear panel jack and adjust front panel OUTPUT LEVEL control as required IF level too high (most often occurs when routing IF through scrambler or other external device) Measure normal IF output level for applied CW/unmodulated input carrier and ensure same level is returned to unit after external processing Input signal too strong or no input signal at all Measure video level and pad to within specified input levels. Bad/noisy video Aural carrier interfering with video carrier Measure Aural Carrier level and/or adjust AURAL CARRIER LEVEL control on front panel Channels do not change Delay feature active Hold channel change switch in raised/lowered position for at least three seconds Excessive noise Spurious signals Technalogix Ltd. 19 TM-100 Modulator 7.0 B ILL OF M ATERIALS, SCHEMATICS, AND PCB O VERLAYS Agile Logic Board Bill of Materials Last Revision: 09.12.00 Component Reference Quantity C1 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C2 C20 C21 C22 C23 C24 C3 C4 C5 C6 C7 C8 C9 D1 D2 D3 DS1 JP1 JP2 JP3 Technalogix Ltd. Identification Modifier 22pF 0.47uF 10 uF 22 uF 22 uF 22 uF 22 uF 0.01uF 0.01uF 47 uF 47 uF 22pF 0.01uF 0.01uF 0.01uF 0.01uF 22 uF 10 uF 0.47uF 0.47uF 0.01uF 0.01uF 470 uF RED T1 T1 W/HLD RED T1 8 POS 4 POS HEADER 8 POS HEADER Package CAP250D CAP100RP CAP100RP CAP100RP CAP100RP CAP100RP CAP100RP CAP250D CAP250D CAP100RP CAP100RP CAP250D CAP100RP CAP250D CAP250D CAP250D CAP250D CAP100RP CAP100RP CAP100RP CAP100RP CAP250D CAP250D CAP197R LED T1-W/HLD LED LED T1-W/HLD DPS8W JP-DUAL4 JP-DUAL8 JP-DUAL4 20 TM-100 Modulator JP4 JP5 JP6 JP7 JP8 L1 L2 L3 L4 L5 P1 P10 P11 P12 P2 P3 P4 P5 P6 P7 P8 P9 Q1 Q2 QP1 R1 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R2 R20 R21 R22 R23 R3 R4 Technalogix Ltd. 3PIN 3PIN 3PIN 3 POS 3 IL 6T 6T 6T 6T 6T 4 PIN 10 POS 4 PIN 8 POS RT ANG F 12 POS 12 POS ON DISPLAY BDS 12 POS 12 POS 4 PIN 10 PIN 2222 2907 4-2222A 10 Mohm 1 kOhm 5 kOhm 10 Kohm 10 Kohm 1 kOhm 6.8 kOhm 1 kOhm 500 Ohm 10 Kohm 5.6 kOhm 4.7 Ohm 10 Kohm 91 Ohm 10 Ohm 5 kOhm 5 kOhm 10 Kohm 21 JP3IL JP3IL JP3IL JP3IL JP3IL COIL 60 COIL 60 COIL 60 COIL 60 COIL 60 SMB DIPIL10 SMB CONNIL8 FCONN CONN IL12 CONN IL12 CONN IL19 CONN IL12 CONN IL12 SMB CONN10IL TRANS2222 TO18C DIP14C RES1-8 RES1-8 POT1 RES1-8 RES1-8 RES1-8 RES1-8 RES1-8 POT1 RES1-8 RES1-8 RES1-8 RES1-8 RES1-8 RES1-8 POT1 POT1 RES1-8 TM-100 Modulator R5 R6 R7 R8 R9 RP1 RP2 RP3 RP4 RP5 SW1 SW2 SW3 SW4 U1 U2 U3 U4 U5 U6 U7 U8 Y1 Technalogix Ltd. 1 kOhm 68 kOhm 68 kOhm 68 kOhm 4.7 Ohm 10 Kohm 10 Kohm 10 Kohm 150 Ohm 150 Ohm PADDLE PADDLE ROCKER ROCKER MC74HC165 IC34064 68705C8 74H04 74H04 MC14499 DS232 X2402 4MHz 22 RES1-8 RES1-8 RES1-8 RES1-8 RES1-8 DIPIL11 DIPIL11 DIPIL11 DIP IL8 DIP IL8 SW1 SW1 SW1 SW1 DIP16C REGTO92 DIP40C DIP14C DIP14C DIP18C DIP16C DIP8C XTAL TM-100 Modulator 1 10 5V 5V R11 +12V IN RP3 U7 16 15 14 13 12 11 10 R18 MUTE Q1 D4 R16 360 VIDEO MODULATION C3 C12 37 36 34 22 21 C14 10 U11 P8 P7 P6 P5 RSTX RSRX RDI TDO R8 LD LDI C1 C10 R7 R6 LDO C6 C5 C9 EEPROM MEMORY STORAGE 32 U8 P1 P2 P3 P4 RP5 5V P8 P7 P6 P5 C2 U9 18 17 16 15 14 13 12 11 10 RP4 JP2 10 11 12 13 14 15 16 17 18 19 20 16 15 14 13 12 11 10 U1A PLLI EN PLLO EN9 PLL EN 4 +5V 12 L4 C22 C21 SPR51 10 POWER ON LED 14 25 KHz 12.5KHz TO RP RJ11 +12V FROM P/S P12 U2D U2C U2B P3 1 REF 2 DATA 3 LDO 4 12.5KHz 5OUT PLL EN 6 CLOCK 7 25KHz +12V +5V +24V -12V +12V TO OUTPUT CONV. C200 10 U1D 12V (360 (370 MOD) T MOD)VIDEO CHANNEL MODULATION (370 MOD) VHF/UHF U1B SPR61 11 12 R10 MONITOR IN +5V +5V U5 U4 R121 R4 +5V R13 JP6 SW4 360 BAR GRAPH DISPLAY TO JP2 P5-4 SPARES/DEMOD VIN 1 VRST 2 DATA IO3 CLK 4 C161 W/R17 C20 D2 R221 P6 U1C 11 P10 CON +5V C191 U1F U1E NOTES: ON M/N UNITS W411808 DISPLAY BD. ONLY 1. CUT THE ETCH CONNECTING PINS 6&9 ON TOP OF P5 ON TOP OF BOARD 2. CUT THE ETCH CONNECTING PINS 7&11 ON P5 ON BOTTOM OF BOARD 3. CONNECT PINS 1&6 OF P5 W/INSULATED WIRE ON BOTTOM OF BOARD 4. CONNECT PINS 2&7 OF P5 W/INSULATED WIRE ON BOTTOM OF BOARD TO P6.2 DEDOM INTERFACE R14 10k 40% J2 U2A QP1 C24 P9 +12V N/C +12V L5 C23 +5V R111 D3 +25V P/S LED +30V +12V -12V JPR U2E P1 P2 P3 P4 13 U2F DATA IO 11 CLK 13 PWR SBSEL LED1 LED0 SPR41 R15 +12V P8 P7 P6 P5 RSTX RSRX -12V TO UP CONV. JP1 C181 L3 P4 MUTE 8 OUT LVL 9 OUT LVL 10 +12V P5 360 VIDEO MOD ADJ 361/2 ALR LEVEL 370/370T VIDEO GAIN R21 12 13 14 3 3 3 3 2 1 +5V L1 P1 P2 P3 P4 (DEMOD) P7 W/R23 500R/360 CW/R23 360 TEXT +5V 100K/361-2 +5V IN 5 PLL EN 5K/370 OVERLAY OPTION 6 DATA 7 CLOCK R171 LD INPUT LD P1 32 VIDEO IN +30V 31 +12V VIDEO OUT 11 OFF (362.SW3 MODULATOR INPUT 3 W/R17) J1 P111 PROCESSOR INPUT (361/2) (360/370) R9 16 15 14 4 13 2 12 3 11 4 10 +5V 5V C11 C13 RP2 R1 JP3 LOCK LED C4 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 RP1 JP4 13 10 NORM TEST 35 NOT RESET Vdd NOT IRQ OSC 1 NOT VPR OSC 2 SW1UP TCAP SW1DWN VIN SW0UP MUTE1 SW0DWN PD 5 PA3 LD PA2 LDI S/L LD0 SHREG TDO DATAIO RDI CLK SBSEL DSPEN LED1 VRST LED0 PLLIEN SPR4I PLLOEN SPR5I PLLEN SPR6I PWR OFF AIR GND ISTHR 10 11 12 13 14 15 16 17 18 19 INPUT MODE Q2 R2 U6 5V R20 C8 21 22 S3 R19 Y1 INPUT CH C7 COM S2 12 19 OUTPUT CH S1 OUT U3 -20dB RF MONITOR 90-F P200 (360.361.362 P100 R5 +5V OUT LVL TO JP5.2 TO JP5.3 N/C J101 FP OUTPUT LEVEL ADJ TO P4.2 RSRX TO P4.1 RSTX R3 C5045.6 REAR PANEL RJ11/RS232 INPUT OMIT FOR DEMOD VIDEO TEXT OVERLAY Technalogix Ltd. #4, 8021 Edgar Industrial Place Red Deer, Alberta, Canada T4P 3R3 Agile Logic Rev ID Date: 09/11/00 Page: 1 of 1 10 23 Agile Output Amplifier Bill of Materials Last Revision: 09.12.00 Component Reference Quantity C1 C2 C3 C4 C5 C6 C7 E1 E2 E3 E5 I1 L1 L2 L3 L4 L5 P1 U1 Technalogix Ltd. Identification 0.1uF 0.1uF 2.7 pF 3-10pF 3-10pF 3-10pF 2.7 pF Modifier VCAP VCAP VCAP Package 1206 1206 1206 CGKG27 CGKG27 CGKG27 1206 E-COAX 12 V EPAD E-COAX GND EPAD 1206 IND400 1210 1210 1210 1210 FCONN-S 10 nH 12 nH 12 nH 10 nH AMP6342 25 TM-100 Modulator 1 E2 +24V L1 C1 C2 L2 L3 L4 L5 U1 + INPUT E1 C3 C4 C5 C6 C7 R1 P1 OUTPUT E3 -20dB TEST Technalogix Ltd. #4, 8021 Edgar Industrial Place Red Deer, Alberta, Canada T4P 3R3 Agile Output Amplifier Board Rev ID Date: 09/11/00 Page: 1 of 1 24 Audio Video Modulator Board Bill of Materials Last Revision: 09.12.00 Component Reference C1 C10 C100 C101 C102 C103 C104 C105 C106 C107 C108 C109 C11 C110 C111 C112 C113 C114 C115 C116 C117 C118 C119 C12 C120 C121 C122 C123 C124 C125 C126 C127 C128 C129 C13 Technalogix Ltd. Quantity Identification 0.1uF 0.1uF 4.7uF 100pF 47uF 0.1uF 470pF 0.1uF 470uF 0.1uF 470uF 0.0027uF 0.1uF 0.1uF NI 470uF 0.1uF 0.1uF 0.1uF 0.1uF 0.01uF 18pF NI 0.01uF 0.1uF 470uF 0.01uF 470uF 10pF 27pF 82pF 0.001uF 0.01uF 0.01uF 0.1uF 28 Modifier Package SMD1206 SMD1206 CAP100RP SMD1206 CAP100RP SMD1206 SMD1206 SMD1206 CAP200RP SMD1206 CAP200RP SMD1206 SMD1206 SMD1206 SMD1206 CAP200RP SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 CAP200RP SMD1206 CAP200RP SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 TM-100 Modulator C130 C131 C132 C133 C134 C135 C136 C137 C138 C139 C14 C140 C141 C142 C143 C144 C145 C146 C147 C148 C149 C15 C150 C151 C152 C153 C154 C155 C156 C16 C17 C18 C19 C2 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 Technalogix Ltd. 0.1uF NI 0.1uF 0.01uF 0.01uF 0.1uF 0.1uF 0.01uF 0.1uF 0.01uF 0.001uF 0.01uF 0.01uF 0.1uF 12pF 12pF 3-10pF 12pF 12pF 0.1uF 0.01uF 0.01uF 0.1uF 27pF 56pF 27pF 0.01uF 0.01uF 0.01uF 0.1uF 22pF 56pF 10pF 0.1uF 0.001uF 0.47uF 22pF 22pF 4.5-20pF 0.01uF 0.001uF 22pF 4.7uF 100pF 29 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 CGKG27 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 CGKG27 SMD1206 SMD1206 SMD1206 CAP100RP SMD1206 TM-100 Modulator C3 C30 C31 C32 C33 C34 C35 C36 C37 C38 C39 C4 C40 C41 C42 C43 C44 C45 C46 C5 C6 C7 C8 C9 D1 D10 D100 D101 D11 D2 D3 D6 D7 D8 D9 F1 F100 F101 J1 JP1 JP2 JP3 JP4 Technalogix Ltd. 4.7uF 0.01uF 0.1uF 0.001uF 0.01uF 68pF 100pF 100pF 68pF 470uF 0.01uF 0.1uF 0.01uF 0.1uF 0.01uF 0.01uF 0.1uF 470uF 1000uF 4.7uF 0.1uF 0.001uF 470uF 47pF 5236 3800 2800 2800 3800 2800 2800 MMBV105GL 10 V 4.7V 3800 NI NI NI NI 30 25V CAP100RP SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 CAP200RP SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 CAP200RP CAP300RP CAP100RP SMD1206 SMD1206 CAP200RP SMD1206 SOT23 SOT23 SOT23 SOT23 SOT23 SOT23 SOT23 SOT23 SOT23 SOT23 SOT23 SIP5L FILTER221 SF28S SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 TM-100 Modulator JP5 L1 L100 L101 L102 L103 L104 L105 L106 L107 L15 L2 L3 L4 L5 MX100 P1 P100 P101 P102 P103 P2 P7 P8 Q1 Q100 Q101 Q102 Q103 Q104 Q105 Q106 Q107 Q108 Q109 Q110 Q2 R1 R10 R100 R101 R102 R103 R104 Technalogix Ltd. 10.5 T,26GA 12.5T 22GA 0.47uH 0.47uH 12.5T 22GA 12.5T 22GA 0.47uH 0.47uH 0.47uH 0.47uH 0.33uH 0.33uH 0.33uH 0.47uH 2369 2222 2907 2222 2222 2907 2222 2222 2222 2369 300kohm 220kohm 75ohm 22kohm 270ohm 620ohm 2kohm 31 SMD1206 COIL COIL SMD1812 SMD1812 COIL-S COIL-S SMD1812 SMD1812 SMD1812 IND400 SMD1812 SMD1812 SMD1812 SMD1812 MIXER FCONN-S FCONN-S RTARCA RTARCA FCONN-S CONN10IL CONHDR6 CONHDR6 SOT23 SOT23 SOT23 SOT23 SOT23 SOT23 SOT23 SOT23 SOT23 MRF559B2 MRF559B2 MRF559B2 SOT23 SMD1206 SMD1206 R1206A SMD1206 SMD1206 SMD1206 SMD1206 TM-100 Modulator R105 R106 R107 R108 R109 R11 R110 R111 R112 R113 R114 R115 R116 R117 R118 R119 R12 R120 R121 R122 R123 R124 R125 R126 R127 R128 R129 R13 R130 R131 R132 R133 R134 R135 R136 R137 R138 R139 R14 R140 R141 R142 R143 R144 Technalogix Ltd. 360ohm 2kohm 51ohm 330ohm 3.6kohm 100ohm 6.8kohm 680kohm 1kohm 910ohm 22ohm 330ohm 1.5kohm 560ohm 1kohm 330ohm 75kohm 1kohm 560ohm 1.5kohm 470kohm 51ohm 10kohm 1kohm 1kohm NI 360ohm 1kohm 10kohm 180ohm 51ohm 150ohm 22ohm 10kohm 10kohm 1.5kohm 1kohm 10kohm 470kohm 20kohm 27ohm 36ohms 27ohm 1kohm 32 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 POTENTIOMETER ST53YJ SMD1206 SMD1206 SMD1206 SMD1206 POTENTIOMETER ST53YJ SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 POTENTIOMETER ST53YJ SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 1% SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 TM-100 Modulator R145 R146 R147 R148 R149 R15 R150 R151 R152 R153 R154 R155 R156 R157 R158 R159 R16 R160 R161 R162 R163 R164 R165 R166 R167 R168 R169 R17 R170 R171 R172 R18 R19 R2 R20 R21 R22 R23 R24 R25 R26 R27 R28 R29 Technalogix Ltd. 4.7ohm 82ohm 2kohm 220ohm 75ohm 10kohm 1kohm 18ohm 1kohm 1kohm 2kohm 4.7ohm 82ohm 220ohm 75ohm 4.7ohm 100ohm 91ohm 4.7ohm 4.7ohm 75ohm 4.7ohm 1kohm 2kohm 4.7ohm 82ohm 75ohm 1kohm 220ohm NI NI 270ohm 10kohm 150kohm 560ohm 10kohm 1kohm 390ohm 100kohm 220kohm 1Mohm 2kohm 68ohm 220ohm 33 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 POTENTIOMETER ST53YJ SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 RES2010A 1/2 WATT RES2010A TM-100 Modulator R3 R30 R31 R32 R33 R34 R35 R36 R37 R38 R39 R4 R40 R5 R7 R8 R9 TB1 TP100 TP101 U1 U100 U101 U102 U103 U2 U4 Y1 Y100 Technalogix Ltd. 300kohm 75ohm 1kohm 1kohm 2kohm 1kohm 4.7kohm 2kohm 1kohm 430ohm 27ohm 150kohm 430ohm 1kohm 4.7kohm 10kohm 10kohm LF353 NE592D 2090 LM1881 LM358 145106 501 45.75Mhz 34 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 SMD1206 TERBLK SMD1206 SMD1206 DIP8SM DIP8SM DIP16SM DIP8SM DIP8SM 145106 FPT-08M01 XTL49 XTL49 TM-100 Modulator 1 10 +12V C5 R5 C47 R9 R38 C24 U1:A 3 + C3 C46 C2 P2:7 JP4 +12V +12V R29 C44 R37 P1 P8 P2 U11 P7 P3 P6 P4 P5 D8 R25 R36 D10 D9 R32 R31 C39 R33 C20 R20 L2 C7 C12 R34 C41 +12V C21 R16 C33 +12V L3 TP1 C16 R17 L4 R30 C38 C34 C36 C35 P2:9 U103:A +2 P2:2 C156 C40 J1 STEREO D11 R35 C9 L200 C31 R12 R15 P7:5 C43 C32 C30 +12V R26 R23 R7 P2:4 P2:3 P2:1 C42 C29 D7 JP5 R24 R1 L5 P2:8 C28 JP2 JP3 R11 JP1 R10 P2:6 C6 R2 AUDIO/INPUTTB1 P2:5 R40 R28 P1 P18 P2 U10 P17 P3 P16 P4 P15 P5 P14 P6 P13 P7 P12 P8 P11 P9 P10 Y1 C23 +12V L15 U1:B 5 + P1 R39 P8:2 +12VA C8 R4 C4 P8:1 R27 C26 C22 R8 D1 C27 C25 R3 +12V C37 TP2 C13 C11 D2 D6 R13 R19 R14 C15 D3 C10 R18 C14 Q3 Q2 L106 L107 VIDEO OUT P103 C17 R21 C151 R42 C18 L1 R125 C19 C152 C153 C146 C144 R22 R124 C117 +12V C155 C145 L103 L104 12V P2:10 R126 U103:B +6 C115 R169 D101 +12V C143 R134 D100 C116 C45 R135 C128 C123 L100 R137 R140 R161 R162 R159 R164 +12V Q102 C154 C147 TP100 R123 R118 C124 R160 R163 C150 C125 R136 R119 y100 R122 R115 C148 C127 R139 +12V R114 Q4 C142 R138 C126 R120 C113 L105 R166 Q107 Q103 R170 Q106 C112 Q104 R165 R167 C114 R116 +12V C129 L102 12V R121 R117 C139 Q101 Q7 R133 C137 R158 R155 C149 R156 C110 R113 +12V R112 C106 C141 C122 +12V R111 C140 R154 C130 C135 12V C118 MX2 R108 C109 F101 P1 P2 P3 P4 P1 P2 P3 P4 P5 P6 P7 P8 Q100 R109 R106 R132 R127 U102 U101 R153 C138 R110 R149 12V C134 R105 P16 P15 P14 P13 P12 P11 P10 P9 C107 P8 P7 P6 P5 R168 R157 C111 R107 C108 R104 R131 C119 +12V Q5 C103 R128 R148 TP1 P4 P3 R101 C102 R100 U100 R150 R144 R142 R152 R130 C105 R145 C121 TO LOGIC BOARD P11 R151 Q6 R102 C131 GROUP DELAY C136 C132 C100 P102 P101 R143 P1 P2 R141 P100 L101 R147 C120 R129 FROM LOGIC BOARD P8 F100 R103 R146 C104 C133 C101 Technalogix Ltd. #4, 8021 Edgar Industrial Place Red Deer, Alberta, Canada T4P 3R3 Audio Video Modulator Board Rev ID Date: 09/11/00 Page: 1 of 1 10 Digital Up converter Bill of Materials Last Revision: 09.12.00 Component Reference C1 C101 C102 C103 C104 C105 C106 C107 C108 C109 C11 C110 C111 C112 C113 C114 C115 C116 C116A C117 C118 C119 C12 C120 C126 C127 C128 C129 C13 C130 C131 C132 C133 C134 C135 C136 C137 C138 Technalogix Ltd. Quantity Identification 0.1uF 100 Pf 0.1uF 100uF 0.47uF 0.1uF 0.22uF 100 Pf 1pF 100 Pf 0.1uF 100 Pf 1pF 1pF 1pF 1pF 0.47uF 0.1uF 100uF 0.1uF 0.1uF 0.1uF 0.01uF 100 Pf 0.1uF 0.1uF 100 Pf 0.1uF 0.1uF 2.2pF 100 Pf 0.1uF 0.47uF 100uF 10 Pf 10 Pf 10 Pf 10 Pf 37 Modifier 25V 25V 25V Package 1206 1206 1206 CAP100RP 1812 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 1812 1206 CAP100RP 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 CAP100RP 1206 1206 1206 1206 TM-100 Modulator C139 C14 C140 C141 C15 C2 C201 C204 C205 C206 C207 C208 C209 C21 C210 C3 C300 C301 C303 C4 C5 D1 D100 D101 D102 D103 D2 D3 F2 F4 FT200 J1 J10 J2 J3 J4 J5 J6 J7 J8 J9 L1 L104 L107 Technalogix Ltd. 10 Pf 0.01uF 10 Pf NI 0.1uF 0.01uF NI 0.1uF 0.1uF 100 Pf 0.1uF 2.2pF 0.1uF 0.1uF 0.1uF 0.01uF 0.1uF 100 Pf 470 uF 0.01uF 0.1uF 3800 9.1V 9V 4.7V 10 V 3800 3800 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0.47uH 10nH 0.22uH 38 25 V DIODEZ 914 DIODEZ 1206 1206 1206 1206 1206 1206 CGKG27 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 CAP200RP 1206 1206 SOT-23 DO214AC SOT-23 SOT-23 DO214AC SOT-23 SOT-23 F-LP-TOKO F-LP-TOKO FIL-TOKO THRU-HOLE THRU-HOLE THRU-HOLE THRU-HOLE THRU-HOLE THRU-HOLE THRU-HOLE THRU-HOLE THRU-HOLE THRU-HOLE 1812 1812 1210 TM-100 Modulator L108 L109 L5 L6 M1 P1 P2 R1 R101 R102 R103 R104 R105 R106 R108 R109 R111 R112 R113 R114 R115 R116 R117 R118 R119 R120 R121 R122 R123 R14 R15 R16 R17 R18 R19 R2 R20 R200 R201 R202 R203 R204 R205 R206 Technalogix Ltd. 0.22uH 0.22uH 0.47uH 0.47uH 1210 1210 1812 1812 MIXER-RF2 N/A N/A 1k Ohm 1k Ohm 910 Ohm 910 Ohm 47 kOhm 220 Ohm 43 Ohm 220 Ohm 33 Ohm 180 Ohm 180 Ohm 220 Ohm 75 Ohm 10 Ohm 36 Ohm 10 Ohm 75 Ohm 110 Ohm 4.7 Ohm 91 Ohm 4.7 Ohm 36 Ohm 62 Ohm 36 Ohm 1k Ohm 2k Ohm 75 Ohm 1k Ohm 8.2 Ohm 300 Ohm 18 Ohm 300 Ohm 100 Ohm 110 Ohm 4.7 Ohm 75 Ohm 39 1/2 WATT 1/2 WATTS 1/2 WATT 1/2 WATT 1 WATT 1 WATT FCONN-S FCONN-S 1206 1206 1206 1206 1206 1206 RES2010A RES2010A RES2010A 1206 1206 1206 RES2010A 1206 1206 1206 1206 1206 RES2010A 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 RES2010A 1206 1206 TM-100 Modulator R207 R21 R22 R23 R24 R25 R3 R4 R5 R6 U100 U101 U102 U2 U200 VC01 Technalogix Ltd. 4.7 Ohm 82 Ohm 220 Ohm 100 Ohm 4.7 Ohm 100 Ohm 2k Ohm 4.7k Ohm 2k Ohm 1k Ohm 145200 ERA5 ERA5 RF559B2 ERA5 40 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 TSSOP20 WW107 WW107 WW107 MINI14SL TM-100 Modulator 1 10 +12V +12V C207 C209 C3 L5 +12V C206 C210 R1900 C12 +12V C21 R1 IF IN R22 R1800 C1 D2 R14 R16 D3 D1 L1 L6 R24 C204 FIL 200 R201 C15 C201 R23 R15 C5 C2 P1 + U2 C11 R25 R202 R17 R200 C4 U200 C303 R204 C205 C301 C300 R203 C208 R20 R4 R2 C14 +12V C130 R5 R6 LO MIX 1 R21 R205 R207 IF MIXER P2 942 MHZ R3 IF OUT R206 R123 R121 R122 LOCK DETECT TO MPU D101 J2 C104 12V R108 R106 C129 D103 L109 P20 P19 P18 P17 P16 P15 P14 P13 P12 P11 C140 C139 CLOCK IN J5 L108 R103 C105 C128 R102 R111 R104 C107 C120 R114 C117 R112 R120 R118 L100 L101 L102 L103 C126 C118 U101 VCD1 R115 R116 U102 R113 C121 C122 C123 C124 C38 C125 R105 C110 C106 R117 C108 C111 ENABLE IN J6 12V C119 U6 C138 C137 C116A D100 P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 M145200 C115 C116 C109 C103 C101 C102 U100 250 KHZ REF FROM ON CONVERTER J3 C141 DATA IN J4 12V R101 C113 L107 C112 C136 C114 C135 L104 R119 12V R109 C134 C133 C132 C131 D102 Technalogix Ltd. #4, 8021 Edgar Industrial Place Red Deer, Alberta, Canada T4P 3R3 Digital Up Converter Rev ID 412-0885-000 Date: 09/11/00 Page: 1 of 1 10 750 MHz Down Converter Bill of Materials Last Revision: 09.13.00 Component Reference C1 C10 C100 C101 C102 C11 C12 C13 C14 C15 C16 C17 C18 C19 C2 C20 C200 C205 C206 C207 C208 C209 C21 C210 C211 C212 C213 C214 C215 C22 C23 C24 C25 C26 C27 C28 C29 C3 Technalogix Ltd. Quantity Identification 27 pF 100 pF 2.2 pF 2.2 pF Modifier NI 0.1 uF 0.47 uF 100 uF 25 V NI 10 pF 10 pF 10 pF 10 pF 10 pF 27 pF 10 pF NI 2.7 pF 3-10 pF 3-10 pF 3-10 pF 2.7 pF 0.1 uF 0.1 uF 0.1 uF 0.1 uF 100 pF 1 pF 10 pF 0.22 uF 100 pF 1 pF 100 pF 0.1 uF 100 uF 0.1 uF 0.1 uF 4.5-20 pF 43 25 V Package 1206 1206 1206 1206 1206 1206 1812 CAP100RP 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 CGKG27 CGKG27 CGKG27 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 CAP100RP 1206 1206 CGKG27 TM-100 Modulator C30 C301 C302 C303 0.1 uF 0.1 uF 100 pF 470 uF C304 C31 C33 C34 C35 C36 C37 C38 C39 C4 C40 C41 C44 C45 C46 C5 C6 C7 C8 C9 D1 D2 D3 D4 FT100 J1 J2 J3 J4 J5 J6 J7 J8 J9 L1 L100 L2 L200 L201 0.1 uF Technalogix Ltd. 35 WV 1 pF 1 pF 1 pF 1 pF 0.1 uF 0.1 uF NI 0.47 uF NI NI 0.1 uF 0.1 uF 100 pF 100 pF 0.1 uF 0.47 uF 100 uF 100 pF 9V 9.1 V 9V 25 V D914 DIODEZ DIODEZ 0.22 uH 10 nH 0.22 uH 10 nH 12 nH 44 1206 1206 1206 CAP275RP6 50 1206 1206 1206 1206 1206 1206 1206 1206 1206 1812 1206 1206 1206 1206 1206 1206 1206 1812 CAP100RP 1206 SOT23 D0214AC SOT23 D0214AC FIL-TOKO THRU-HOLE THRU-HOLE THRU-HOLE THRU-HOLE THRU-HOLE THRU-HOLE THRU-HOLE THRU-HOLE THRU-HOLE 1210 1210 1210 1210 1210 TM-100 Modulator L202 L203 L204 L3 L4 M1 OSC1 P1 P2 R10 R100 R101 R102 R103 R104 R11 R12 R13 R14 R15 R16 R17 R18 R19 R2 R20 R200 R201 R202 R203 R204 R207 R208 R209 R21 R210 R211 R22 R3 R4 R5 R6 R7 R8 Technalogix Ltd. 12 nH 10 nH 10 nH 0.22 uH 10 nH PULSAR MA06 180 Ohm 33 Ohm 51 Ohm 4.7 Ohm 91 Ohm 4.7 Ohm 33 Ohm 180 Ohm 220 Ohm 0 Ohm 75 Ohm 10 Ohm 33 Ohm 1/2 WATT NI NI 10 kOhm 4.7 Ohm NI NI 0 Ohm NI 0 Ohm 0 Ohm 110 Ohm 0 Ohm 110 Ohm 0 Ohm 75 Ohm 220 Ohm 47 kOhm 910 Ohm 910 Ohm 0 Ohm 45 1 WATT 1 WATT NI 1/2 WATT 1210 1210 1210 1210 1210 MIXER-RF2 MINI14SL FCONN-S FCONN-S 1206 1206 1206 1206 1206 1206 1206 1206 RES2010A 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 1206 RES2010A 1206 RES2010A 1206 1206 1206 RES2010A 1206 RES2010A 1206 1206 1206 TM-100 Modulator R9 U1 U2 U201 U3 Y1 Technalogix Ltd. 43 Ohm 4000 MHz 46 1/2 WATT 145200 ERA3 ERA5 ERA5 RES2010A TSSOP20 WW107 WW107 WW107 XTL49 TM-100 Modulator 1 10 12V C215 12V C48 U16 FILTER C100 C47 C212 C213 RF C101 R100 R102 R200 R104 R208 R212 P1 C43 R202 C42 U4 R205 L200 R204 L202 L201 L203 R207 C210 U201 C211 R209 R211 RF OUT R103 L100 C102 R101 LO C205 C200 R212 R203 R201 R206 C206 C207 C208 P3 C214 C209 R210 L204 R20 C39 R18 R19 LOCK DETECT TO MPU D1 C4 R2 12V R5 Y1 C3 C2 12V R8 R3 C1 4.00MHZ D3 C25 C27 C26 L1 20 19 18 17 16 15 14 13 12 11 DI-J3 C17 1uF C16 1uF L2 CLK-J4 10 C7 C6 R7 C5 C31 D2 9.1V R1 VCC OSC VIN RFOUT C23 C24 R11 C28 R10 C46 R15 U3 ERA GND R6 C9 C45 C30 R13 C21 R16 R14 R21 C38 U4 ERA5 C29 R12 C37 C40 C41 R17 R4 C14 1uF C15 1uF 12V C8 U1 C22 R22 C36 C34 L3 EN-J5 C35 C18 1uF C33 C19 1uF L4 RFOUT-J6 12V D4 ZENER R9 C10 1uF C11 1uF C12 1uF C13 1uF Technalogix Ltd. #4, 8021 Edger Industrial Place Red Deer, Alberta, Canada T4P 3R3 750MHz Down Converter Rev ID Date: 9/11/2000 Page: 1 of 1 10 Power Supply Bill of Materials Last Revision: 09.12.00 Component Reference C1 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C2 C3 C4 C5 C6 C7 C8 C9 P1 P2 P3 P4 P5 P6 P7 R1 R2 R4 U1 U2 U3 U4 U5 U6 U7 Technalogix Ltd. Quantity Identification 4700 0.1 uF 0.1 uF 0.1 uF 0.1 uF 1000 0.1 uF 4700 1000 0.1 uF 0.1 uF 4700 0.1 uF 0.1 uF 0.1 uF 0.1 uF 2200 0.1 uF 10000 Modifier Package 35 V CAP400RPHORZ CAP250 CAP250 CAP250 CAP250 CAP275RP650 CAP250 CAP275RP650 CAP275RP650 CAP250 CAP250 CAP400RPHORZ CAP250 CAP250 CAP250 CAP250 CAP275RP650 CAP250 CAP400RPHORZ CONHDR6 CONHDR6 CONHDR6 CONHDR6 CONHDR6 CONHDR6 CONHDR8 RES400 RES400 RES400 BRIDGE RBRDG-RECT403M T0-220-AB T0-220-AB T0-220-AB T0-220-AB DIP6-2 50 V 16 VDC 50 V 35 V 35 V 25 VDC 2 kOhm 240 Ohm 5.6 kOhm LM317 7824 7812 7805 49 TM-100 Modulator 2 U4 7824 1 IN U6 7805 +24V OUT 3 1 IN +5V OUT 3 COM COM C4 C1 C5 C7 C12 C15 U5 7812 1 IN C16 +12V OUT 3 C2 COM C8 C10 C9 U1 C11 C13 P1 R1 P6 U2 P5 P4 P3 P2 P7 +24V +30V GND +5V +12V GND C19 C18 U7 OUT 3 COM C17 C3 +30V R2 U3 LM317 1 IN C6 C14 R4 Technalogix Ltd. #4, 8021 Edgar Industrial Place Red Deer, Alberta, Canada T4P 3R3 Power Supply Board Rev ID Date: 09/11/00 Page: 1 of 1 Thank you for choosing Technalogix Ltd.
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