Tele Radio i Lysekil C1104B Radio module User Manual ONFC1104B 4807A C1104B Rev3

Tele Radio AB Radio module ONFC1104B 4807A C1104B Rev3

ONFC1104B & 4807A-C1104B User Manual Rev3

Tele RadioFCC-IM-TG-RX005-B03-ENARTICLE CODE: R00004-03, R00004-08, T00012-07, T00012-52LANGUAGE: ENGLISH (ORIGINAL)SAFETY INSTRUCTIONS
Thank you for purchasing a Tele Radio product R00004-03, R00004-08, T00012-07, T00012-52READ ALL INSTRUCTIONS CAREFULLY BEFORE MOUNTING, INSTALLING AND CONFIGURATING THE PRODUCT. These instructions are published by Tele Radio AB without any guarantee. These instructions are solely directed towards qualied installers. The information shall not be handed to end users. The instructions may be removed or revised by Tele radio AB at any time and without any further notice. Corrections and additions will be added to the updated versions of the instructions. The instructions that contain information on the installation and conguration of the remote radio control unit on the machine are not intended to be passed on to the end user. Only such information may be passed on to the end user, that is needed to operate the machine correctly by radio remote control. Tele Radio AB products are covered by a guarantee against material, construction or manufacturing faults. During the guarantee period, Tele Radio AB may replace the product or faulty parts with new. Work under guarantee must be carried out by Tele Radio AB or by an authorized service centre specied by Tele Radio AB. Make sure that repairs and maintenance are only carried out by qualied personnel. Use only spare parts from Tele Radio AB. Contact your Tele Radio representative if you need support or service. ©Tele Radio AB, 2011TELE RADIO ABDatavägen 21, SE-436 32 Askim. Sweden Tel: +46-31-748 54 60 Fax: +46-31-68 54 64 www.tele-radio.com. info@tele-radio.com
3 RECEIVERTECHNICAL DATAMaximum current consumptionRX MODEL 12 V DC 24V DC 48V AC 230V ACR00004-03 280 mA 140 mA 140 mA 20 mAR00004-08 500 mA 240 mA 230 mA 50mARELAYS: R00004-03 2 safe relays (makes/breaks 16A ACI) + 7 function relays (potential free*,makes/breaks 8A ACI). R00004-08 2 safe relays (makes/breaks 16A ACI) + 17 function relays (potential free*,makes/breaks 8A ACI). OPERATING FREQUENCY: 903.0125-926.9875 MHz.FREQUENCY BANKS: 15 banksSIZE: 75 x 126 x 176 mm./ 29.5” x 49.6” x 69.3”WEIGHT: 1000 grams/ 2.2 lbs.ENCAPSULATION IP CLASS: IP65 * potential free means that you have to supply voltage to get voltage out of a relay (e.g. via a connection comb). IMPORTANT! We recommend that the functionality of the STOP button is being tested at a regular basis: At a minimum, when used for 200 hours. Test the STOP button by pressing and pulling it out. STOP BUTTON TEST
4 1. Stop relays 1+2 LED (red)2. Stop relays 1+23. Obligatory fuse: 2A (slow), must comply with IEC691/EN606914. Terminal block for power supply (see next page)5. Function relays 1-76. Relay LEDs1-7 (red)7. Function LED 7 (green)8. Function LED 6 (yellow)9. Function LED 5 (red)10. Antenna connector11.Function LED 4 (orange)12. Function LED 3 (green)13. Function LED 2 (yellow)14. Function LED 1 (red)15. Terminal block for mixed I/Os16. Function button (Cancel button)17. Select button (OK button)2345679111213814151617101RECEIVER TG-R00004-03, TG-R00004-08BASE BOARDIMPORTANT! Tele Radio remote controls are often built into wider applications. We recommend that the system is provided with a wired emergency stop where necessary.
5 TG-R00004-0810 RELAYS EXPANSION BOARD81. GND82. GND83. GND84. GND85. Digital input 386. Digital input 487. Digital input 588. Digital input 689. Digital input 790. Digital input 891. Digital input 992. Digital input 1018. Terminal block for digital inputs19. Relay LEDs 10-1920. Function relays 10-1921. Relay LEDs 1-9 (see next page)22. Select button (OK) 23. Function button (Cancel)24. Base board communication- LED (yellow) 25. Programming connector18. Terminal block for digital inputs1820212324252219
6 LED 1LED 2LED 3LED 4LED 5LED 6LED 7LED 8LED 9LED 1= function relay 1LED 2= function relay 2LED 3= function relay 3LED 4= function relay 4LED 5= function relay 5LED 6= function relay 6LED 7= function relay 7LED 8= not usedLED 9= stop relay 1+2LEDs 1-9 on the expansion board indicate the status of the relays on the base board. When one or more of these LEDs are lit, the corresponding relay on the base board is activated (see list). 21. Relay LEDs 1-9
7 32 33 34 35 36 37 38 39 40 41 42 431. 48-230V AC2. 48-230V AC3. (not used)4. 12-24V AC/DC5. GND6. 12-24V AC/DC32. +12V DC33. +5V DC34. GND35. GND36. Digital input 137. Buzzer38. Digital input 239. GND40. +3.3V DC41. RS485A42. RS485B43. GND15. Terminal block for mixed I/Os4. Input powerFor DC voltages:Connect positive voltage to 4 or 6. Connect negative voltage to 5.
8 DISPLAY1. Left joystick2. Front switch3. Function switch4. Right joystick5. Stop button6. Red/green LED 17. Display 8. Red/green LED 21 2 3 4 5876TRANSMITTERJOYSTICK T00012-07, T00012-52
9 LEFT SIDE RIGHT SIDE3. Side Button 3 (start button)4. Side Button 4 (start + safe button)5. STOP button1. Side button 12. Side button 2 (safe button)
10 START UP IN OPERATING MODE1. Pull out the STOP button. The green/red LEDs 1+2 light up: in green when the battery capacity is good, in red when the battery needs to be charged. See how to charge the battery in “Battery-how to charge”.2. Select a receiver for the current session by using the left joystick. 3. Press the side buttons 3+4 until the buzzer sounds and LED 1+2 starts to ash. TURN OFF1. Press the STOP button. The joystick is now turned off. NOTE! All relays disconnect when the STOP button is pressed.ENTER THE TRANSMITTER CONFIGURATION MENU1. Pull out the STOP button. The green/red LEDs 1+2 light up: in green when the battery capacity is good, in red when the battery needs to be charged. See how to charge the battery in “Battery-how to charge”.2. Press button 3. Keep pressed. 3. Press the STOP button.4. Release button 3. The menu shows in the display. LED 1+2 starts to ash in green. EXIT THE TRANSMITTER CONFIGURATION MENU1. Press button 3. The joystick transmitter turns itself off.
11 TRANSMITTER CONFIGURATION MENU MAP >Channel/Bank>Register SETTINGS>>Logout>Erase>Replace>Show receivers>Auto shutdown>Load selection>Startup protection>Settings protection>Learn RFID>Show RFID>Erase RFID>Enter PIN>Show PIN>Erase PIN>Show SW vers.>Test mode
12 NAVIGATE IN THE CONFIGURATION MENU• TO MOVE UP AND DOWN: Move the left joystick up and down.• TO SELECT: Press button 4. • TO GO BACK: Move the left joystick to the left.• TO EXIT: Press button 3 or pull out the STOP button. The transmitter will turn off. SWITCH FREQUENCY BANK1. Pull out the STOP button. LEDs 1+2 light. 2. Press button 3. Keep pressed. 3. Press the STOP button.4. Release button 3. The conguration menu opens. 5. Navigate to ”Channel/bank” by scrolling down with the left joystick.6. Select by pressing button 4.7. Navigate to the bank that you want to switch to. 8. Select bank by pressing button 4. When you restart the transmitter, it will transmit on the channels included in the selected bank. The receiver will automatically detect and switch to the same frequency as the transmitter. REGISTER THE JOYSTICK IN THE RECEIVERYou can register 1-15 TIGER transmitters in a TIGER receiver. Each transmitter has a unique ID code.1. Pull out the STOP button. LEDs 1+2 light. 2. Press button 3. Keep pressed. 3. Press the STOP button.4. Release button 3. The conguration menu opens. 5. Navigate to ”Register”.6. Select a slot for the transmitter to be stored in (slot 1-15).
13 7. Put the receiver in registering mode: a. Press the receiver Function button. b. Press the receiver Select button. c. All the receiver relay LEDs light red when the receiver is in registering mode. Wait until the joystick display shows ”Conrm on RX”, which may take up to 15 seconds. 8. Conrm by pressing the receiver Select button. All receiver relay LEDs ash in red 3 times.9. The joystick turns itself off. IMPORTANT! For safety reasons, avoid registering transmitters in receivers where you don´t intend to use it. ERASE THE TRANSMITTER FROM THE RECEIVERIMPORTANT! Do not perform the erase function during a running session. NOTE ! The receiver must be powered during the erase function. 1. Pull out the STOP button. LEDs 1+2 light. 2. Press button 3. Keep pressed. 3. Press the STOP button.4. Release button 3. The conguration menu opens. 5. Navigate to ”Erase”.6. Select the receiver that you want to erase. The joystick display will show: ”OK” when the receiver has been erased. The joystick transmitter turns itself off.
14 CHARGE THE BATTERYBATTERY TYPE: External and rechargeableCHARGE: In a charger unit. 5V DC ±10% (1A)CHARGING TEMPERATURE: 0°C to 45°C/ 32°F to 113°OPERATING TIME: Approx. 15 h. with continuous usage Approx. 27 h. when the display is offSIZE: 256 x 217 x 85 mm. 10 x 8.5 x 3.3 in. • Before using the joystick for the rst time, make sure that the battery is fully charged. • When it´s time to charge the battery, the transmitter LED 1+ 2 turn red and the buzzer beeps 3 times.• When the battery is fully charged, the LED on the charger unit will go from red to green (approx. 4 h.).• The battery can not be overcharged.• The display monitors the battery status. NOTE! The joystick must be on to check the battery status. CHARGING UNIT LED
15 FCC AND IC INFORMATIONCaution: The user is cautioned that changes or modications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.This device complies with Industry Canada licence-exempt RSS standard(s) and Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.Le présent appareil est conforme aux CNR d’Industrie Canada applica-bles aux appareils radio exempts de licence et la partie 15 des Règles FCC. L’exploitation est autorisée aux deux conditions suivantes : (1) l’appareil ne doit pas produire de brouillage, et (2) l’utilisateur de l’appareil doit accepter tout brouillage radioélec-trique subi, même si le brouillage est susceptible d’en compromettre le fonctionnement.This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. End user must follow the specic operating instructions for satisfying RF exposure compliance. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter.Cet appareil est conforme aux limites d’exposition au rayonnement RF stipulées par la FCC et l’IC pour une utilisation dans un environnement non contrôlé. L’utilisateur nal doit suivre les instructions de fonction-nement spéciques pour le respect d’exposition aux RF. Lesémetteurs ne doivent pas être placées près d’autres antennes ou émetteurs ou fonctionner avec ceux-ci.The radio module in this product is labelled with its own FCC ID and IC number. The FCC ID and IC is not visible when the radio module is installed inside another device. Therefore, the outside of the device into which the module is installed must also display a label referring to the radio module. The nal end device must be labelled in a visible area with the following:“Contains FCC ID: ONFC1104A” “Contains IC: 4807A-C1104A”or “Contains FCC ID: ONFC1104B” “Contains IC: 4807A-C1104B”
16 TRANSMITTER PRODUCT LABELPLACEMENTTIGER12TIGER1. Remove the battery from the bottom of the joystick.2. The product label with FCC/ IC information is placed under the battery.
17 RECEIVER PRODUCT LABEL PLACEMENT
18 FCC/ IC LABEL PLACEMENT ONTRANSMITTERThe FCC/ IC label is placed on the radio module. The radio module is mounted inside the transmitter.L’étiquette FCC/IC est placée sur le module radio. Le module radio est monté à l’intérieur du récepteur.
19 FCC/ IC LABEL PLACEMENT ON RECEIVERThe FCC/ IC label is placed on the radio module. The radio module is mounted inside the receiver.L’étiquette FCC/IC est placée sur le module radio. Le module radio est monté à l’intérieur de l’émetteur.
20 THE RADIO MODULEFUNCTIONEach receiver and transmitter unit in the Tele Radio Tiger product range, contains a radio module that is specically designed to match a Tele Radio Tiger unit in terms of physical dimensions, connection points, voltage levels, signal interface etc. To use the radio modules in non Tele Radio products is not permitted.The radio modules are designed to interface directly to the main board of the receiver/transmitter unit. They are power supplied by the main board and the radio circuit operates strictly according to instructions from a microprocessor on the main board. The radio circuit cong-uration is stored in a ash memory on the radio module.A receiver/transmitter unit with a defective/no radio module will give an error message immediately after power up, and it will not be possible to start a radio session.CROSS REFERENCECross reference of radio modules and corresponding products:Tiger unit Radio module: T0012-* TR236R0004-* TR254
21 INSTALLATIONINSTALLATION INSTRUCTIONS FOR TR236:1. Make sure that the transmitter unit is turned off.2. Open the T0012-* enclosure.3. Connect the antenna cable from the main board to the 1x15 pole pin connector on TR236.4. Assemble TR236 in the bottom part of the enclosure. Assemble TR236 so that the pin connector faces outwards.INSTALLATION INSTRUCTIONS FOR TR254:1. Make sure that the unit is turned off.2. Open the R0004-* enclosure.3. Connect the 2x12 pole socket connector of TR254 directly to the main board of R0004-*.

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