Tele Radio C1602A Transceiver radio modular User Manual My

Tele Radio AB Transceiver radio modular My

User manual

Transmitters HY-T24-1, HY-T24-3, HY-T24-81, HY-T24-82, HY-T24-83IM-HY-TX101-A02-CERT
CONTENTSChapter 1: INTRODUCTION1.1 Thank you for purchasing a Tele Draulic™ product 31.2 About 4Chapter 2: SAFETY2.1 Safety 52.2 Functionality test 6Chapter 3: PRODUCT DESCRIPTION3.1 Transmitter bottom view – all transmitters 73.2 HY-T24-81 83.3 HY-T24-82 93.4 HY-T24-83 103.5 Transmitter display 113.6 LEDs on receiver 13Chapter 4: TECHNICAL DATAChapter 5: OPERATION5.1 Start-up procedure 175.2 Maintenance 18Chapter 6: REGULATORY6.1 CE marking 196.2 FCC statement 196.3 IC statement 206.4 FCC/IC label placement 216.5 Product label on the transmitter 216.6 The radio module 21
Chapter 1: INTRODUCTION1.1 Thank you for purchasing a Tele Draulic™ product READ ALL INSTRUCTIONS AND WARNINGS CAREFULLY BEFORE MOUNTING, INSTALLING AND CONFIGURATING THE PRODUCT. These instructions are published by Tele Draulic and are not subject to any guarantee. The instruc-tions may be removed or revised by Tele Draulic at any time and without further notice. Cor-rections and additions will be added to the latest version of the instructions. IMPORTANT! Parts of these instructions are directed to installers only. The instructions con-taining information about the installation and configuration of the radio remote control unit on the machine are not intended to be passed on to the end user. Such information is marked "Installers only". Only information that is needed to operate the machine correctly by radio remote control may be passed on to the end user. Tele Draulic products are covered by a guarantee/warranty against material, construction or man-ufacturing faults. During the guarantee/warranty period, Tele Draulic may replace the product or faulty parts. Work under guarantee/warranty must be carried out by Tele Draulic or by an author-ized service center specified by Tele Draulic. Contact your Tele Draulic representative if you need support or service.©Tele Draulic Information in this document is subject to change without notice. The software described in this document is furnished under a license agreement or nondisclosure agreement. The software may be used or copied only in accordance with the terms of those agreements. No part of this pub-lication may be reproduced, stored in a retrieval system, or transmitted in any form or any means electronic or mechanical, including photocopying and recording for any purpose other than the pur-chaser's personal use without the written permission of Tele Draulic. Tele Draulic16520 E. Laser Drive, Suite 2Fountain Hills, AZ 85268Phone 1-(480)-404-9546 3
1.2 AboutBefore installing or operating the product, carefully read the instructions belonging to it. Hydra products are used together with different transmitters/receivers from the Hydra family. For your specific system see the technical documentation. Hydra mainly caters the Hydraulic market. The systems are not standardized but adjusted to the clients needs. This manual covers safety issues, installation instructions, battery information, an operators guide and troubleshooting. All drawings are unique and delivered with your order. Images shown in this instruction may not show the exact position for buttons, paddles and more. How the outputs are connected to control the object depends on the specific installation and will not be covered in this instruction. For exact details please see the technical documentation for your specific system. CHAPTER 1│Installation instruction4
Chapter 2: SAFETY2.1 SafetyTo ensure safe operations this manual must be carefully read and understood before installing and operating the product. Installation must be made by authorized and educated personnel and according to the local laws and regulations. Failure to follow these instructions may cause death, serious injuries and material damages.UserThe following details must be considered for all handling of the system. lHydra products must not be operated without access to the manual, the technical doc-umentation and needed safety training. The purchaser of this Hydra has been instructed how to handle the system safely. lAllow only licensed or qualified personnel to install the product. lAllow only qualified personnel to have access to the transmitter and operate the equipment. lMake sure that the user follows the instructions. lMake sure that the user satisfies the age requirements in your country for operating the equip-ment. lMake sure that the user is not under the influence of drugs, alcohol or medications. lMake sure that the user does not leave the transmitter unsupervised. lMake sure that the user always switches the transmitter off when it is not in use. lMake sure that the user has a clear view of the work area at all times. The work area must be free from obstacles and the user must be sure of his/her footing. lThe user may not use broken products. lThe user may not change any configurations without proper training. lThe user may not remove any labels from the product. lThe user may not use the product when the battery is low.Installing, connecting and mountingWhen installing, connecting and mounting the following must be considered at all times. lWrite down the serial numbers/ID codes of the receivers and transmitters used. lAllow only licensed or qualified personnel to install the product. lAlways switch off the power supply to the receiver before connecting the equipment. lCheck that the power supply is connected to the correct connection terminal. lTo utilize the safety of the system, use the stop relays in the safety circuitry of the object that you want to control5
lDo not use damaged cables. No cables must hang loose. lAvoid installing in areas affected by strong vibrations. lThe receiver withstands normal weather conditions but should be protected from extreme conditions. The receiver should also not be subjected to mechanical water pressure i.e. a pressure washer or similar adverse conditions. lAvoid installing the receiver in a place where it will be subjected to high water flows and/or heavy precipitation. lCable glands and vent plugs must fave down to prevent water from seeping in.MaintenanceTo keep the Hydra in best possible condition always consider the following details. lIf error messages are shown, do not continue without finding out what caused them. lIf the emergency button is mechanically damaged, contact your representative for service immediately. lAlways contact your representative for service and maintenance work on the product when needed. lWrite down the serial numbers/ID codes of the receivers and transmitters used. lAvoid registering transmitters in receivers where they are not being used. lKeep the safety instructions for future reference. 2.2 Functionality testAlways perform a functionality test before starting to use the system. Prior to performing a func-tionality test, make sure that the controlled object can not do any harm in case of unexpected movement. lFollow local safety rules and start the equipment following instructions. lMake sure that the transmitter can control the receiver by testing all functions and make sure that the functions respond as expected. lMake sure that all movements are as planned. lMake sure that the emergency stop functions. lMake sure that the stop function works correct. lMake sure the system stops when both batteries are removed from the transmitter.Note that further checks can bee added to this list depending on the use of the specific system.CHAPTER 2│Installation instruction6
Chapter 3: PRODUCT DESCRIPTIONNote: The product pictures used in this chapter are for illustrative purposes only, actual product appearance might be slightly different. 3.1 Transmitter bottom view – all transmittersT24-81, T-24-82, T24-833745612 1. RFID antenna 2. Key switch 3. Belt loops 4. Memory card socket 5. Stop button 6. Battery compartments 7. Replaceable batteries7
3.2 HY-T24-81Transmitter top view1 2 4537 6 1. Handle bar 2. Display function buttons 3. Display 4. Display navigation buttons 5. Paddle levers 1–6 6. Buttons 1–6 7. Belt loops Transmitter side views339854 511126710214Left Right  1. Side button 1 2. Side button 2 3. Display 4. Paddle levers 1–6 5. Buttons 1–6 6. Side button 3 7. Key switch 8. Belt loops 9. Side button 4 10. Side button 5 11. Stop button 12. Side button 6CHAPTER 3│Installation instruction8
3.3 HY-T24-82Transmitter top view1 2 4537 6 1. Handle bar 2. Display function buttons 3. Display 4. Display navigation buttons 5. Joystick 1–2 6. Buttons 1–6 7. Belt loops Transmitter side views339854 511126710214Left Right  1. Side button 1 2. Side button 2 3. Display 4. Joysticks 1–2 5. Buttons 1–6 6. Side button 3 7. Key switch 8. Belt loops 9. Side button 4 10. Side button 5 11. Stop button 12. Side button 69
3.4 HY-T24-83Transmitter top view1 2 4537 6 1. Handle bar 2. Display function buttons 3. Display 4. Display navigation buttons 5. Joysticks 1–3 6. Buttons 1–6 7. Belt loops Transmitter side views339854 511126710214Left Right 1. Side button 1 2. Side button 2 3. Display 4. Joysticks 1–3 5. Buttons 1–6 6. Side button 3 7. Key switch 8. Belt loops 9. Side button 4 10. Side button 5 11. Stop button 12. Side button 6CHAPTER 3│Installation instruction10
3.5 Transmitter displayThe Menu system is controlled by the four buttons next to the display.2167354 1. Back button 2. Select button 3. Battery LED 1 4. Status LED 5. Battery LED 2 6. Up 7. DownGeneral navigation Main menuUp/Down Select menu itemSelect Enter the selected entryBack Back to previous Enter numbersUp/Down Increase/decrease the value displayedSelect Accept the updated value, you will then be asked yes/no to confirm if you want to save the valueBack Cancel and go back to the menu without confirmation Select slotUp/Down Go to the slot you want to select/deselectSelect Toggle the selection of the current slot; indicated with a + sign to the left of the selec-tionBack Accept currently selected slots and confirm with yes/no if you want to store and/or continue11
LED indicationsThe transmitter display area has 3 LEDs.LEDs 1 and 2 are for battery indication. Middle LED is for radio link and system information. LED Colour Action IndicatesBattery LED 1 green lights Battery 1 level is good.red lights Battery 1 level is low, must be charged.red flashes Battery 1 is charging and is not yet fully charged.- off No battery present in battery compartment 1.Battery LED 2 green lights Battery 2 level is good.red lights Battery 2 level is low, must be charged.red flashes Battery 2 is charging and is not yet fully charged.- off No battery present in battery compartment 2.Middle LED green lights When started, radio link ok.green flashes When started, radio link not ok.red lights Fatal error. More information is found on the display.red flashes Sending stop/logout command. Information is also found on the display.CHAPTER 3│Installation instruction12
3.6 LEDs on receiver The receiver has a button including seven LEDs showing the receiver status.LED1LED2LED3LED4LED5231 1. LEDs 1–5 2. DLEDs 1–2 3. Cap sensor button LED Colour Off On Flashes Indicates1 red  x  Radio link establishedx   No transmitter is registered  x One or more transmitters is registered, radio link is down2 yellow x   No transmitter is logged in x  One transmitter is logged in3 yellow    Not in use4 orange    Not in use5 blue x   Bluetooth not activated by settings  Slow Bluetooth stand by  Quick Bluetooth in paring mode x  Bluetooth activated and communicating LED Colour Action IndicatesDLED1 red  CANopen error LED (CAN interface 1)Single flash Warning limit reachedFlickering AutoBaud/LSSDouble flash Error Control EventTriple flash Sync ErrorOn Bus Off13
LED Colour Action IndicatesDLED1 green  CANopen run LED (CAN interface 1)Flickering AutoBaud/LSSSingle flash StoppedBlinking Pre-operationalOn OperationalDLED2 red  CANopen error LED (CAN interface 2)Single flash Warning limit reachedFlickering AutoBaud/LSSDouble flash Error Control EventTriple flash Sync ErrorOn Bus OffDLED2 green  CANopen run LED (CAN interface 2)Flickering AutoBaud/LSSSingle flash StoppedBlinking Pre-operationalOn Operational CHAPTER 3│Installation instruction14
Chapter 4: TECHNICAL DATASYSTEMSPECIFICATIONSCarrier frequency 2.4 GHz standardFrequency management Direct Sequence Spread Spectrum (DSSS)Field Strength Adaptation FeatureRange (typical) 100m (328 ft), adjustable/depending on configurationOperating temperature -30 … + 70 °C (-30 .. +175 °F)Pairing Easy to pair without specialty tools or opening of boxesBluetooth Bluetooth accessible for configuration & settings Note that the above information may differ in customized systems, see technical documentation for each system. RECEIVERSPECIFICATIONHYDRAEnvironmental protection IP65 (Better Nema 4)Antenna InternalPower supply Replaceable, rechargeable lithium-ion battery Note that the above information may differ in customized systems, see technical documentation for each system. 15
Chapter 5: OPERATIONTele Draulic transmitters are intended to be used together with Tele Draulic waist belt, for better support and improved ergonomic while operating the transmitter.Adjust the belt around the waist, then hook the transmitter into the waist belt straps. Note: The product picture above is for illustrative purposes only, actual product appearance might be slightly different.CHAPTER 5│Installation instruction16
Note: Always hold the transmitter with the control panel towards you. The user must be able to read any text on the control panel and understand the symbols on it. Note: Transmitters not in use it must be switched off and stored in a secured storage space.5.1 Start-up procedureBefore operating the Hydra system the following procedure must be followed. 1. Make sure that all safety measures have been followed. 2. Make sure the transmitter battery is charged. 3. Make sure that the emergency stop button is pushed in. 4. Turn the key switch to ON position (horizontal). 5. Twist and release the emergency stop button.Initial start-up logo displays.Battery LED indicators lights.Note: The display shows "Session selection". Should the display show a warning on zero position for control switch or joystick, release affected controls if necessary to proceed. 6. Press the two start buttons simultaneously. Keep pressed for a second. 7. Release both buttons.The transmitter logs in to the receiver in which it is registered.The middle LED flashes quickly while waiting for the receiver confirmation.When successful the middle LED lights with a firm light.Note: If the paired receiver is not detected within 30s, login process will be cancelled and the transmitter will automatically turn OFF. 8. Make sure that the machine functions correspond to the transmitter functions. 9. Test emergency stop.Do not use the system if the emergency stop button does not stop the equip-ment. Doing so may cause serious injury or death.17
5.2 Maintenance lUse the stop button to start and switch off the transmitter as often as possible. lIf error messages are shown, it is very important to find out what caused them. lIf the stop button is mechanically damaged, contact your representative for service imme-diately. lAlways contact your representative for service and maintenance work on the product. lAvoid registering transmitters in receivers where they are not being used. lKeep the safety instructions for future reference. Always download the configuration instruc-tions from our website for the latest available version. lMaintenance work must be performed by qualified personnel and according to laws and reg-ulations in the country were the system is being used.CHAPTER 5│Installation instruction18
Chapter 6: REGULATORY6.1 CE markingThis product is in compliance with the essential requirements of directive 1995/5/EC of the European Parliament and of the Council. Latest version of the EC Declaration of Conformity can be downloaded from the Tele Radio AB website. 6.2 FCC statementThis device complies with part 15 of the FCC Rules. Operation is subject to the following two con-ditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However there is no guarantee that inter-ference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: – Reorient or relocate the receiving antenna.– Increase the separation between the equipment and receiver.– Connect the equipment into an outlet on a circuit different from that to which the receiver is con-nected.– Consult the dealer or an experienced radio/TV technician for help. The radio module in this product is labelled with its own FCC ID and IC number. The FCC ID and IC is not visible when the radio module is installed inside another device. Therefore, the outside of the device into which the module is installed must also display a label referring to the radio mod-ule. The final end device must be labelled in a visible area with the following: “Contains FCC ID: ONFC1602A”“Contains IC: 4807A-C1602A”19
6.3 IC statementThis product complies with Industry Canada's licence-exempt RSSs. Operation is subject to the following two conditions:(1) This device may not cause interference; and(2) This device must accept any interference, including interference that may cause undesired operation of device. Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux appareils radio exempts de licence. L’exploitation est autorisée aux deux conditions suivantes :1) l’appareil ne doit pas produire de brouillage;2) l’appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d’en compromettre le fonctionnement. The radio module in this product is labelled with its own FCC ID and IC number. The FCC ID and IC is not visible when the radio module is installed inside another device. Therefore, the outside of the device into which the module is installed must also display a label referring to the radio mod-ule. The final end device must be labelled in a visible area with the following: “Contains FCC ID: ONFC1602A”“Contains IC: 4807A-C1602A”CHAPTER 6│Installation instruction20
6.4 FCC/IC label placementThe FCC/ IC label is placed on the radio module. The radio module is fitted inside the transmitter. 6.5 Product label on the transmitterYou will find the product label on the outside of the enclosure of the transmitter. 6.6 The radio moduleEach radio module is specifically designed to match a Tele Draulic product in terms of physical dimensions, connection points, voltage levels, signal interface etc. To use the radio modules in non Tele Draulic products is not permitted. The radio modules are designed to interface directly to the main board of the receiver/transmitter unit. They are power supplied by the main board and the radio circuit operates strictly according to instructions from a microprocessor on the main board. The radio circuit configuration is stored in a flash memory on the radio module. A receiv-er/transmitter unit with a defective/no radio module will give an error message immediately after power up, and it will not be possible to start a radio session.21

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