Teleflex Marine Boating Equipment Ke 4A Users Manual Morse Ke4 Electronic Engine Controls Selection Guide

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Morse KE-4a controls

CONTROLS electronic stand-alone

(electronic control
— each lever controls
throttle AND shift)

premium
engine control
(accepts these cables:)
Universal 3300/33C Types
Use KE-4a if . . .
• There are more than 2 stations.
• Throttle and Shift are actuated
mechanically (KE-4a has no electronic
throttle interface).
• Trolling valve control required.
• Throttle Sync only is needed.
• Electrical system is 12 or 24 volt.
• Hand-held remote desired.
• CANBus interface is not needed.
(If needed, see i6000.)
NOTE: When properly installed, these engine
controls will connect to outboard, stern drive and
inboard engines, utilizing an electronic interface,
universal 3300/33C type cables and appropriate
engine connection kits.
The boat's original mechanical control and 3300/33C
cables (if so equipped) can be reused for the "get home"
(emergency back-up) feature. The back-up control does not
have to be mounted, but be certain that the cables used
with this control are long enough so that the control can be
operated from the steering station.

224

The KE-4 set the standard for reliability
in marine electronic controls. Its
simplicity and proven design make it the
choice for most multi-station/multi-engine
control pleasure and work boats. KE-4a
controls are available in either single or twin
lever binnacle mount versions for single or
multiple stations and up to two engines.

Applications:
Electronic stand-alone controls are ideal
for larger, multi-station boats, especially
those applications in which a mechanical
control cannot deliver the desired feel and
performance. For nearly all engine types.

Features:
Works with most engines: outboard, stern
drive or inboard.
Single or twin engine control; dual function
for each lever.
Up to 4 control heads.
Optional hand-held remote control: great
for docking and fishing!
Built-in Station Select switch.
Engine Sync option available.
Gear shift delay available.
Neutral engine warm-up provision.
Mechanical backup (easy to use “get
home” system).
Built-in overload protection & diagnostics.
Visual failure alarm standard (audio alarm
optional).
Uses standard 3300/33C type control
cables on throttle/shift actuator.
Easy to install. Plug-in connectors.
12 and 24 volt capability.
Meets/exceeds all applicable industry
standards.

Teleflex Marine Products: 610-495-7011 • www.teleflexmarine.com

electronic control: mechanical throttle/shift, up to 4 stations

KE-4a
Engine
Controls
Basic
Ordering
Guide:

PART #

QTY.

BASIC SYSTEM COMPONENTS:
CONTROL HEAD - GOLD FINISH See next pages
ELECTRONIC CONTROL UNIT
See next pages
THROTTLE/SHIFT ACTUATOR
NM0165-00
COMMUNICATION HARNESS
NM0619-05
REMOTE CONTROL HARNESS
See next pages
REMOTE CONTROL HARNESS
See next pages
REMOTE CONTROL HARNESS
See next pages
REMOTE CONTROL HARNESS
See next pages
5 METER POWER
NM0414-28 2 PER CONTROL UNIT
SUPPLY HARNESS
OR
10 METER POWER
NM0414-33 2 PER CONTROL UNIT
SUPPLY HARNESS
20 AMP CIRCUIT BREAKER
NJ0514-00 2 PER CONTROL UNIT
BUZZER
See next pages
3300/33C SERIES CONTROL CABLE CC633XX
OPTIONAL UPGRADES:
HAND HELD REMOTE:
HAND HELD CONTROL KIT
NM0906-00
HAND HELD CONTROL KIT
NM0907-00
REMOTE CONTROL HARNESS
NM0616-XX
RELAY KIT (ENGINE CUT-OFF)

NOTES

(SINGLE OR TWIN ENGINE)
(12 or 24 VDC)
FOR TWIN ENGINE BOATS ONLY
CONTROL STATION 1 (IN METERS)
CONTROL STATION 2 (IN METERS)
CONTROL STATION 3 (IN METERS)
CONTROL STATION 4 (IN METERS)

RECOMMENDED OPTION
(12 or 24 VDC)
CC633XX RECOMMENDED

TWIN ENGINE (26’ WIRE)
SINGLE ENGINE (26’ WIRE)
XX=LENGTH IN METERS
(12 or 24 VDC)

SUGGESTED MANUAL “GET HOME” BACKUP SYSTEM:
3300/33C SERIES CONTROL CABLES (2 PER ENGINE – 1 FOR THROTTLE, 1 FOR SHIFT)
MECHANICAL CONTROL (ONE SINGLE FUNCTION TWIN LEVER CONTROL PER ENGINE, ONE DUAL FUNCTION
SINGLE LEVER CONTROL PER ENGINE OR ONE DUAL FUNCTION TWIN LEVER CONTROL FOR TWIN ENGINES)
NOTES:
Controls listed have popular gold tone finish. Several other finishes available. Contact Teleflex Marine for details.
All Wiring harnesses are measured in meters (1 meter = 39.37 inches).
XX = Control cable length in feet. Teleflex Control Cables are measured by the foot. For Morse, XXX = inches.
Check with Engine Manufacturer for Engine Output information.
QUESTIONS? CALL TECH SUPPORT AT 610-495-7011.

ACTUATOR

ECU
(ELECTRONIC
CONTROL
UNIT)

CONTROLS electronic stand-alone

KE-4a
TOP MOUNT

ITEM DESCRIPTION

Hand
Held
Remote
Control
Overview:

HAND HELD
REMOTE
CONTROL

Teleflex Marine Products: 610-495-7011 • www.teleflexmarine.com

225

Morse KE-4a controls
Basic KE-4a System Overview:

CONTROLS electronic stand-alone

The following schematic shows elements of the KE-4a control system in a typical twin engine/twin station application.
For part numbers associated with the items depicted below, please see the page at right.

226

Teleflex Marine Products: 610-495-7011 • www.teleflexmarine.com

electronic control: mechanical throttle/shift, up to 4 stations

KE-4a System Components:
The following chart lists components of the KE-4a control system for each application. For an illustration of each
component, please see the page at left.
Required for
Single engine
No. of Station
1st 2nd 3rd 4th

Required for
Two engine
No. of Station
1st 2nd 3rd 4th

Part No.

1

NM0511-00
NM0510-00

1
-

2
-

3
-

4
-

1

2

3

4

NM0478-00
NM0477-00
NM0165-00

1
1
1

1
1
1

1
1
1

1
1
1

2
2
2

2
2
2

2
2
2

2
2
2

NM0619-05
NM0616-04
NM0616-06
NM0616-08
NM0616-10
NM0616-12
NM0616-14
NM0616-16
NM0616-18
NM0616-20
NM0616-22
NM0616-24
NM0616-26
NM0616-28
NM0616-30
NM0616-32
NM0616-34
NM0616-36
NM0616-38
NM0616-40
NM0616-50
NM0414-28
NM0414-33

-

-

-

-

1

1

1

1

1

2

3

4

2

4

6

8

2

2

2

2

4

4

4

4

NJ0514-00
2
2 2
NJ0515-00
1
2 3
NJ0596-00 (replaces NJ0251-00)
33C
33C Supreme
2
2 2
3300CC TFXTREME
Use standard Morse 1
1 1
control head
33C
33C Supreme
2
2 2
3300CC TFXTREME

2
4

4
2

4
4

4
6

4
8

Option
Option

2

4

4

4

4

Specify cable length

1

2

2

2

2

Option

2

4

4

4

4

Specify cable length

2

3
4
5

6
7
8
9

Control Head-Single Engine
Control Head-Twin Engine
Control Unit
24V model
12V model
Throttle/Shift Actuator
Communication
Harness
5m
Harness 4m
Remote
6m
Control
8m
10m
12m
14m
16m
18m
20m
22m
24m
26m
28m
30m
32m
34m
36m
38m
40m
50m
Harness 5m
Power
10m
Circuit
Breaker
20A
Buzzer
24V model
12V model
Cable
(actuator)

10 Mechanical Control Head
(for manual backup operation)
11 Cable
(for manual backup operation)

Notes

CONTROLS electronic stand-alone

No. Name

NOTES:
Please refer to the NAME OF EACH PART on previous page for the item number in chart above.
All Wiring harnesses are measured in meters (1 meter = 39.37 inches).
CC633XX is recommended. Teleflex Control Cables are measured by the foot. XX = Control cable length in feet. For Morse, XXX = inches.
Using 20 amp circuit breaker NJ0514-00 is strongly recommended.

Teleflex Marine Products: 610-495-7011 • www.teleflexmarine.com

227



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Keywords                        : telefelx, morse, teleflex morse, morse ke4, morse controls, electronic throttle controls, boat engine controls..
Modify Date                     : 2006:10:13 20:18:38-07:00
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Format                          : application/pdf
Title                           : Teleflex-Morse Ke4 Electronic Engine Controls Selection Guide
Creator                         : Seatechmarineproducts.com
Description                     : Teleflex-Morse Ke4 Electronic Engine Controls Selection Guide|System over view |Electronic controls diagram|Ke4 engine controls components
Author                          : Seatechmarineproducts.com
Subject                         : Teleflex-Morse Ke4 Electronic Engine Controls Selection Guide|System over view |Electronic controls diagram|Ke4 engine controls components

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