Thermo King TKW40815 PCS1900 MHz vehicle tracking system User Manual 40 815
Thermo King Corporation PCS1900 MHz vehicle tracking system 40 815
Contents
- 1. Installation Guide with statements
- 2. Web based USer Guide
Installation Guide with statements
THERMO KING KIT Subject: Units: Benefits: 40-815 Trac-King GSM SB units This kit contains the parts needed to install the system Installation Instructions: 1. Attach antenna to the mounting bracket with the provided nut. 2. Mount the antenna assembly to the center of the condenser frame. Use the bracket as a template to mark and drill two 25/64 (10 mm)for the threaded inserts. Loosely attach the antenna assembly with the supplied screws, flatwashers and lockwashers. 3. Clean the plastic bulkhead with isopropyl alcohol wet wipes (203-498). Wipe dry. 4. Peal off the protective tape (double sided) and firmly press the bracket to the plastic bulkhead. Tighten hardware. Drill two 9/32 holes in the plastic bulkhead and install the rivets, seal the rivet heads with silicone calk to protect the integrity of the bulkhead. Application Guidelines: For maximum bond strength the Ideal tape application is accomplished when temp. is Drill 25/64 (10 mm) between 70 to 100 F and the bond is allowed to dwell 72 hours. The bond strength is dependent upon the amount of adhesive-to-surface contact developed. Firm application pressure develops better adhesive contact and thus improves bond strength. 5. Route the antenna cables to the control box. Bandwrap cables to the lifting eye. Secure antenna cables to bulkhead with caulk. 6. Use bandwraps to secure the cables to the main harness and enter the control box through the harness grommet. Maintain 3 inches of clearance from the muffler, belts and pulleys. Do Not drill into bulkhead, use caulk to secure cables Maintain 3 inches of clearance between the cables and muffler Kit Contents: 92-2619 92-2672 NSS NSS 41-5168 55-2977 55-1800 55-2086 55-7767 10 55-9756 11 55-2201 12 203-498 13 55-1844 14 55-4223 40-815 (1/03 JJ) Antenna Mounting Bracket Unit Mounting Brackets Trac-King Unit. Antenna (GSM/GPS) with nut Trac-King harness Screw - bracket Lockwasher Flatwasher Insert - threaded Rivet - bracket Flatwasher Wipe (Alcohol) Screw Nut 16 5. Attach the brackets to the Trac-King module, position the assembly above the TG-IV controller, mark and drill four (4) ¼ holes into the cover. The brackets must be used on units with or without DAS. Attach the antenna cables and the seven pin connector to Trac-King module, hand tight. 7. Attach the GND wire with terminal to the control box ground stud. 8. Solder the IGN wire to the #8 wire terminal of the On/Off switch. 9. Attach the 2S wire to the #2 terminal on the relay board. 10. Use an Amp terminal remover tool (204-737) to remove the two wires from the Communication harness 14 pin Amp connector (see below) and replace them with TxD and RxD wires. Thermoguard µPIV/µPV, Multitemp µPIV Trac-King TxD RxD Comm. Port TxD2 RxD2 Pin No. Thermoguard µPVI (see Note 1) Thermoguard VI (see Note 2) Trac-King TxD RxD Trac-King TxD RxD TxD RxD Note 1. Note 2. Comm. Port TxD3 RxD3 or TxD2 RxD2 Pin No. 11 14 TxD RxD Comm. Port TxD1 RxD1 or TxD2 RxD2 Pin No. 27 19 Comm. Port 2 is an option if Comm. Port 3 is not available. For Port 3, configure it to REMC OFF and TRMR OFF (for Port 2) in the super guarded access command. If installation configuration has no remote display but with DAS installed, connect the TRAC-king to Comm. Port 1. Otherwise to Comm. Port 2. 11. Secure excess wires with bandwraps. 12. To test the unit refer to your user manual. Return the unit to service. To retrieve a user manual got to http://www.trac-king.com, enter your username and password. Click on the book with the question mark “?” on the cover (located to the far right of the TK Logo) and then click on download. 3 Amp fuse Attach 2S wire to no. 2 terminal Attach GND wire to ground stud Use brackets as a template to mount the Trac-King module Trac-King module DAS Box Attach connectors finger tight Communications Harness (See instructions above) Clamp and Strain Relief (40-633) Connector (41-746) Solder IGN wire to 8 wire on On-Off switch Basic Troubleshooting Guide Symptom/Problem Action 1. No web access. Call Technical support @ 952-887-2200/952-200-8389 or e-mail: 2. Position, time, date and refrigeration data are not being displayed / web does not respond. Step 1: Check LED of the unit is flashing. Step 2: Check fuse and power connection. Step 2: Check GSM network coverage. Step 3: Call Technical support @952-887-2200/952-200-8389 or e-mail gsmtrac-king@thermoking.com Step 1: Check if antenna has line-of-sight to the Sky. Step 2: Check damage to GPS antenna its cable and hand tight connectors. Step 3: Call Technical support @ 952-887-2200/952-200-8389 or e-mail gsmtrac-king@thermoking.com Step 1: Review TX/RX connection –check trac-king loom cable. Step 2: Reset power of the Trac-King GSM Unit. Leave the power of the refrigeration unit on. Step 3: Check communication port. It should be set to datapac protocol or remote no/off. Refer to green book for changes of settings. Step 4: Verify from Table 1 if the software version of the micro is supported by this wireless product. Step 5: Call Technical support @ 952-887-2200/952-200-8389 or e-mail gsmtrac-king@thermoking.com gsmtrac-king@thermoking.com 3. Position, time and date are not displayedrefrigeration data is available. 4. Refrigeration data not displayed, position time and date are available. Table 1 Controller TGVI Supported Software Revision 1090 µP VI 4035 4032 4031 4030 Buzzer 4010 / 8888 µP V KOR 603 602 600 9607 611 610 601 µP IV Multi Zone (TCI) 2023 2022 2021 2015 2011 2001 µP IV+ Single Temp 612 510 512 3021 3022 9438 3020 420 412 Unsupported Software Revision 1060 and below 310 Statement according FCC part 15.19 FCC identifier has to be on the equipment This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Statement according FCC part 15.21 Modifications not expressly approved by Thermo King Corp. could void the user's authority to operate the equipment. Statement according FCC part 15.105 NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. RF Exposure Note: The antenna of this device is installed on the top of a Thermo King refrigeration unit which is mounted in front of the trailer. Thus, the truck driver and passenger are are at least 20 cm from the antenna. Health and Safety Information Exposure to Radio Frequency (RF) Signals This product is a radio transmitter and receiver. It is designed and manufactured not to exceed the emission limits for exposure to radio frequency (RF) energy set by the Federal Communications Commission of the U.S. Government. These limits are part of comprehensive guidelines and establish permitted levels of RF energy for the general population. The guidelines are based on standards that were developed by independent scientific organizations through periodic and thorough evaluation of scientific studies. The standards include a substantial safety margin designed to assure the safety of all persons, regardless of age and health.
Source Exif Data:
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