Thomson Broadcast and Multimedia 8BUSBM-1000A VHF / UHF Input User Manual 32002
Thomson Broadcast & Multimedia, Inc. VHF / UHF Input 32002
8
0 comwnvs SLIM-1000 Technical Manual A human Company TECHNICAL MANUAL DOC33-0003 FIGURE 10-0008-1 Created b Kimberly Simenne 12/22/98 ECO if: 98-164 Checked b Alan Bragalone Released by: Donald 12/22/98 Document 14: DOC 1 0—0008 1 REV: D Q commvz A Thomas! Cum ... COMWAVE TWO YEAR LIMITED WARRANTY Warranty lnfurmatian Comwave warrants each product of its manufacture to be free from any defect in material and workmanship for a period of two years after delivery to, and return by the original purchaser No retums, however, will be accepted unless accompanied by a written factory return authorization. The limit of liability under this warranty shall be to repair or replace any product, or part thereof, which proves to be defective atter inspection by Comwave with the exception of tubes, semiconductor devices, lamps, fuses or equipment (i.e. modulators) manufactured by others, which are subject to only such loss adjustment as Comwave may obtain for the suppliers thereof. This warranty shall not apply to any Comwave product which has been modified, physically or electrically damaged, or to modules which seals have been broken, or any product which has been subjected to conditions exceeding the applicable specifications or ratings or improper service techniques. Comwave will not be liable for any direct or consequential injury, loss or damage incuned through the use, or the inability to use, any Comwave product. Comwave reserves the right to make design changes to any Comwave product without incurring any obligation to make the same changes to previously purchased units. This warranty is the full extent of the obligation and liability assumed by Comwave with respect to any and all Comwave products Comwave neither makes, nor authorizes any person to make, any other guarantee or warranty concerning Comwave products, Checked by: Jeanette Mulligan 9/4/91? mbzrly Simzune Released by: Donald Wlke Document #: 00012-0001 RE V: A f.‘ comm! Table afCantenLr AThnmunCom .., TABLE OF CONTENTS For the SBM-1000 Transmitter ..DOCUMENT # SBM-1000 Cover Sheet .. ..DOC10—0008 SBM-IOOO system ..Figure 10-0008-1 Warranty ...................... .,..DOC12-0001 SECTIONI Section 1 Introduction......t..4.t.,......4.t... DOCl l-OOOG .DOC13-0028 OC22—00 11 .DOC22—0014 .DOC15—0009 .DOC15»0023 SBM— 1000 Top Level Description. Rack Assembl FCC IDD. Block Diagram of Rack — Single Transmitter. SBM-1000 Detailed Block Diagram, Single Output 4 SBM-lOOO Detailed Block Diagram, Dual Output .DOC15—0019 Specifications for the SBM-l000m.“.....t........t........u,......,........t...,..........i...,DOC19-0019 SECTION 2 Section 2 IntroductionDOCl l-0007 Installation ...................................................................................................... DOC17»0007 Unpacking Physical Installation Rear door AC power connections to the exhaust fans Driver chassis Power amplifier segment Environmental and safety considerations DOCl7-0012 Figure 17-0012-1 Figure 17-0012-2 Figure 17—0012—3 Figure 17—0012-4 DOC24—0006 AC Loading in an HPB/SBM System 3-Phase DELTA Connected System. Outlet Strip Configuratio MTS- 3 Power Shelf ........ AC System... HPB/SBM Three Phase AC Loading DELTA Configuration Cabling. ............................................................................. DOC18—0017 Driver Reference Distribution Created by: Kimberly Simeone 11/23/93 ECO #: 93-159 Checked by: Alan Bragalanz Released by: Don Wike I 1/23/93 in mm wmmeGMWAVEMsh wxualidnm , mum Ike print wrium mission nfOOMWAVE ‘ Dacu’mm tr: noon-mm REV: c 1 Q comwnve A Thnmuxlcwl 11 Table afCantenrs IF Distribution Comview Interconnections VHF/UHF Block Upconverter (driver) Cabling Diagram SBM Series System Interconnection Turn-On Procedure ........................................................................................ DOC26-0004 Initial Operation Procedure Normal Operation Procedure SECTION 3 Section 3 Introduction DOCll-OOOS Troubleshooting...1...1..“.,.........i...,1.,........4......1,,m..............i........“................DOC18-0018 Driver Analog metering Power amplifier segment Troubleshooting Worksheet. ..DOC18-0022 Power Amplifier Segment Node Addresses ..DOC22-0019 DOC18-0015 igure 18-0015-1 igure 18-0015-2 1DOC13-0029 Figure [3-0029-1 6-310-01 DOC] 3-0030 Figure 13-0030-1 Equipment Fusing and Protection... Table of Fuse Locations and Values Circuit Breaker...1 AC Power Interconnections AC Power Interconnections Block Diagram , AC Interconnect HPB/SBM Series 1 Phase & 3 Phase AC power, DC Power Connections ................................... DC Power Connections Block Diagram . Rack Power Supply (AC to DC from end converter) for High Power Series. DC to DC Converter Motherboard located in Subrack of the H1gh Power mes Interconnect, DC SD/SDA series (high power Figure 13-0030-2 Figure 13-0030-3 Figure 13-0030-4 166—304-01 RF Power lnterconnections DOGS-0054 RF Signal Path for Redundant SystemF1gure l3»0054-1 MaintenanceDOClS»0005 Inspections Cleaning Power Amplifier Segment Picture ............... Figure 18-0005-1 Monthly Maintenance Record .................................. DOC18-0016 Metering Calibration ...................................................................................... DOCl6-0005 Digital Metering Analog Metering Power Specification Chart ................................................................. Figure 16-0005-1 Reflected Output Power Metering ' Document #: 00611—0011 2 ma proprimryloOOMWAVR _ unwise d wed REV: C wiumum'e mm mm Dcrmimon arm/ore f“ COMWAVE Table oannrenl: A Thoma-n an“! Rear Panel Switch and Control Drawer ............................................. Figure 16-0005-2 +1 lV Switching Power Supply Metering Potentiometer Locations SBM Series Calibrations ........ “Figure 16-0005-3 DOC23-0042 Power Calibration Test Setup ..DOC22-0018 SECTION 4 Section 4 introductionDOCl 1-0009 Rack theory of operation. Photo of Rack iiiiiiii SBM/HPB rear View ..DOCl4-0005 ..Figure 14-0005—1 ..t.DOC23—0046 Sub-rack theory of operatic DOC 14-0006 Photo of Subrack ..... . igure 14-0006-1 Motherboard to System Interface Motherboard (35-080) Photo ............................................................. F igm~e 14-0006-2 Module to Motherboard Interface VHF to Microwave Drawer Theory of Operation (20-346-2gxx—02) ............ DOC14-0007 Front Panel Features Rear Panel Features Driver Block Diagram Front Panel i. Rear Panel Internal Interconnect VHF to uW, Comview Rea Specifications — SBM Series Driver Spec Local Oscillator Multiplier (08-013) Photo Specifications vcxo, PLL (09-060) Photo Specifica ions Bandpass filter (05-025) Photo Bandpass filter specifica ions ,66»321‘01 .DOC23-0038 .DOC23—0039 .66-323-O] .DOCI9-0027 .DOC13-0060 Figure 13-0060-1 DOClQ-OOSO DOC13—0059 Figure 13-0059-1 DOCl9-003l DOCl3-0063 Figure 13-0051-1 DOC [9-0022 DOCl3—0057 Figure 13-0057-1 DOC19-0028 DOOM-0066 Specifications, RF and DC“ VHF/UHF ALC Module (04-326 Photo .......... Figure 13-0066-1 Specifications. DOC 19-0032 Mixer— OEM.. DOC13-0065 Photo Figure 13-0065-2 Specifications, Figure 13-0065-1 Bandpass filter (OEM)...“..... DOC13-0050 R.— Dacumenl #: DOC] 1-001 1 3 v atln he REV: C witbmdunfiermnsummofCOWp-VE. Q comwm “an cm .n Table oanmzms ..Figure 13-0050-1 ..DOC19-002] ..DOC13-0052 Figure 13-0052-1 OC19-0023 Bandpass filter specification Intermediate power amplifier (04-306 & 313-02) Photo Intermediate power amp specrficatlons (RF and DC specs Envelope detector (12- -032).. Envelope detector picture Broadband RF Precorrector (04-299 Photo, Top View Photo, Side View igure 13-0062-1 igure 13-0062-2 Specifications ., OC19-0026 Intermediate power amplifier (04-308-02) . ..DOCl 3-0053 Photo. ..Figure 13-0053-1 0C19-0024 DOC l3»0055 .DOC13-0056 DOC21—0003 .DOC13-007l Intermediate power amp specr ications (RF and DC specs Motherboard (35— —O96). Microcontroller Interface board (34- 0-06) Firmware Flowchart VHF/UHF to uW Upconverter. Chassis Monitoring and Control Functions List and Description of Parameters Monitored in VHF/U HF to uW Upconverter Chassis Signal distribution board (33-312). Photo .................... Input/Output Signals RS»485 Communications Boar (33-284 & 33-304). 33-284 Photos ., 33—304 Photos 1. Comview Status Monitoring lnterconnections .DOC24-0010 .DOC13-0064 .Figure l3-0064~l .Figure 13-0064-2 iDOCI3-0009 .Figure 13-00094 .Figure 13-0009-2 .DOC30-0005 Power Amplifier Segment Theory of Operation (04-294-2gxx-02) Power Amplifier Segment Photo .. .. Power Amplifier Segment Specili ' Power Amplifier Segment Block Diagram Internal Interconnect. Power Amplifier Segment Power Amplifier Board (40-220) .......... Power Amplifier Board Specifications Power Amplifier Board Block Diagram . 300 Watt Power Supply Board (32-002) .. 300 Watt Power Supply Board Spec1ficat1ons Power Supply Block Diagram ......................... Control Board (34- 010)... Control Board Specification Control Board Block Diagram Firmware Flowchart“ Amplifier Segment late Flow Chart. RS-232 Communications Board (33—352) Photo .DOC] 40008 figure 14-0008-1 .DOC19-0014 DOC ] 5—00 ] 3 66-3064” DOC13-004] DOC] 9-001 5 DOC] 5-0014 DOC] 3-0043 DOC] 9-00] 7 DOC15-0016 DOC13~OO42 DOC 19-00] 6 DOC 1 5-00] 5 DOC21-0005 DOC21-0006 DOC 13»00 ] O ............................ Figure 13-0010-1 Document #: DOC] 1-001] 4 ma propmwymOOMWAVE nun slull not hedlsulrnrl R EV.- C ' wit-homing m'wwrlnzn nan-damn mama ~ 0 COMWAVE Table ofCanrenLt A non-m amp“; SCHEMATICS Sub-Rack: Motherboard, Back Panel for HPSC tx Comview/ CPU Controller Interface N “35—080-01 .. 3-430-01 Driver: VCXO, PLL (09-060)..........t........ Lock indicator/control board. Envelope Detector (12-032) Motherboard (35-096) ..... RS-485 Comm. & ctrller UP 4 Signal Distribution Board ,..4.409-053-01 4.33-301-01 3-461-01 ..35-096-01 ..33-304-Ol 3-312-01 Display Board SBSA-ZOC .. ..33-3l4-Ol Power Amplifier Segment: Front Panel Display with Diagnostics Port33352—01 SECTION 5 DOC] 1-0010 .DOC20-0001 Section 5 Introduction Customer service ....... Contact information Equipment returns Packaging for retum (driver) ................... Packaging for retum (power amp segment). DOC20-0002 .r..DOC20-0003 Document #: DOC I 1-001 I 5 RE V: C ml pmpnzm m OOMWMIE and an.“ M! wimwut the odd! wrinurmmuim nt'COMWA Q WAVE Section 5 Introduction A Thoma“ W a SECTION 5 This section will give you the information you need to contact Comwave customer service and return equipment for repair. Created by: Kbnberly Simeon Checked by: Danahl Wike Released by: 9/1 7/08 . 9/18/98 Dacamem $1: DOCH—MM REV: A 1) COMWAVE Customer service A rm... wag-n; CUSTOMER SERVICE Comwave’s customer service personnel are available 24 hours a day to assist with any questions or complications that may arise. After regular business hours, 8-5 Monday through Friday, an answering service will answer calls and forward messages to the appropriate person. Comwnve Crestwaod Industrial Park 395 Oakhill Road Mountaintop, PA 18707 00256428 ,. SAfrik : 1-570-474-6751 International & USA (Please not: H urn/9s um um code ch: etl tmm 7l7t 570 g! n EQUIPMENT RETURNS In the event the equipment requires return for factory service, please follow the guidelines listed. Comwave cannot be held responsible for damaged equipment received due to improper packing. Contact Comwave with any questions or concerns regarding returning or packaging of equipment. 1. Contact Comwave: Call Comwave to report the problem and to obtain a “Return Authorization” number (RA), This enables Comwave to accurately track and identify returned equipment for prompt and efficient service If you do not obtain an RA number prior to sending equipment back Comwave cannot be held responsible for delays in receiving the equipment. These delays will inevitably cause time loss in repairing and returning your product to you. 2. Obtain packaging materials: Use original boxes and packing materials when returning any equipment. This will safeguard against most in-transit damages If original boxes and packing materials are not available, contact Comwave to obtain replacement materials prior to shipping. Replacement materials are provided at a nominal cost 3. Pack equipment: Use original packing materials and directions provided Most equipment is packed in a box within another box; this varies with each product. Double boxing provides maximum protection. Caution: Do not pack equipment using “PEANUTS. ” Equipment packed using "PEANUTS" as filler does NOT provide sufficient protection during shipping. Rough handling by the carrier may cause permanent damage to the equipment being returned. COMWA VE cannot be held responsible for damaged equipment received due to improper packing. Released by: Donald Wike 12/10/93 berly Simone 12/3/78 ECO 91: 93-164 Checked by: Kevin Harding 12/10/93 Document ii: MGM-0001 RE V: C f.‘ (EOMWAVE Return Packaging PACKAGING FOR RETURN I. Start with an empty box, figure 20—0002~l, from Comwave, if you don’t have one please inform customer service when you contact them for a return authorization (RA) number, which you MUST do prior to returning ANY equipment. A box consists of 4 parts, one cardboard box, one cardboard tube, and two polyethylene endcaps, see figure 20-0002-2. If you need to assemble a flattened box, use 2” clear box tape over the bottom seam, using three layers, to assure strength. Then put 4 pieces of fiberglass strapping tape over the edges. 2. Place the cardboard tube in the box as shown in figure 20-0002-3. 3. Place the polyethylene endcaps against the sides of the equipment as shown in figure 20-0002-4. ‘NOTE the front panel fits snuggly into a slotted opening in the endcap. 4. Put the transmitter into the box with the cardboard FIGURE 20-0002-1 tube already in it as shown in figure 20-0002—5. 5. Close the box and seal the top seam with 2” clear box tape, using three layers to assure strength. Then put 4 pieces of fiberglass strapping tape over the edges. Clearly mark the RA number on the outside of the box before shipping. FIGURE 20-0002-2 Created by: Kimberly Simgone Checked by: Shawn Bah! Released by: Paula Carrea 10/21/98 ECO it; 98-116 10/21/98 10/21/93 Document it: DOC2M002 REV: B f,‘ ETEMWflVE Realm Packaging SLO'ITED OPENING FIGURE 20-0002-3 FIGURE 20-0002-4 FIGURE 20-0002-5 Document #: 00620-0002» REV: 15 ' 1.‘ comwnv: x 11mm ... Return Packaging of the Po wer Amplifier Segment RETURN PACKAGING OF THE POWER AMPLIFER SEGMENT 1. Start with an empty power amplifier segment box, shown in figure 20-0003-1. If you don’t have one please inform Comwave customer service when you contact them for a return authorization (RA) number, which you MUST do prior to returning ANY equipment. 2. Place the power amplifier segment into the box, as shown in figure 20-0003-2. The heatsink should always face up and the connectors on the rear of the power amp segment test against the sofi gray foam for protection, FIGURE 20-0003-1 3, Fold the edges of the inner box in and ’ close. 4. Place the inner box into the 4-pack _ master (outer box), being sure to include three empty power amplifier boxes for a secure fit, as shown in figure 20-0003—3. The power amplifier segments are generally m packed 4 l per master box and shipped. FIGURE 20-0003—2 When returning segment(s) please pack them the same way, ALL boxes will be returned to you. If you need to assemble a master box, use 2” i ' clear box tape over the bottom seam, using three layers \ to assure strength. Then put 4 pieces of fiberglass strapping tape over the edges 5. Close the 4-paok master box and seal the top seam with 2” clear box tape, using three layers to assure strength. Then put 4 pieces of fiberglass strapping tape over the edges. Clearly mark the RA number on the outside of the box before shipping. FIGURE 20 0003 3 Released by: DD" Wilt: 10/22/93 Created by: Kimberly Simeon: 10/21/98 ECO it. 116 Document #: 00020-04203 I REV: B
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