Thomson Broadcast and Multimedia 8BUSBM-500A User Manual 33081
Thomson Broadcast & Multimedia, Inc. 33081
8
0 OOMWAVE saw-son Technical Manual Amway TECHNICAL MANUAL DOC33—0009 Q COMWAVE FIGURE 10—0009-1 Created by: Kimberly sinuous Cllzcked by: Donald Willa Released by: Paula Carma ' 12/22/93 ECO 6-164 12/22/96 12/22/93 Documentlt: boom-0009 REV: B Table of Contents SYSTEM °VERVIEW FCC ID SYSTEM BLOCK DIAGRAM SYSTEM SPECIFICATIONS INSTALLATION TURN-ON GUIDE TROUBLESHOOTING FUSING AND PROTECTION MAINTENANCE CALIBRATIONS THEORY OF OPERATION RACK DRIVER FINAL (rowan AMPLIFIER SEGMENT) SCHEMATICS CUSTOMER SERVICE OPTIONS M® T-GIfiUl mull" Kn. u CONWAY! Table nansz TABLE OF CONTENTS For the SBM-500 Transmitter TITLE ...... . ........................... ................................... . ......... , ........................ DOCUMENT # SBM-500 Cover Sheet .. SBM-500 system Figure 10—0009-1 Wamnty ....................... DOCIZ-OOOI SECTIONI Section 1 Introduction .............................................................. DOCl 1-0006 SBM-250, SBM-500, SBM-500050, SBM-500600 Top Level Description .. Rack Assembly .V FCC lDD ........ Block Diagram of Rack — Single Transmitter SBM-500 Detailed Block Diagram, Single Output . .DOC13-0025 .DOC22-0010 .D0022-0013 ‘DOC15-0009 ‘DOC15-0018 Specifications for the SBM Series ................................................................ DOCl9-0019 SECTION 2 Section 2 Introduction ........................................................................ DOC] 1-0007 Installation ...................................................................................................... DOC] 7~0007 Unpacking Physical Installation Rear door AC power connections to the exhaust fans Driver chassis Power amplifier segment Environmental and safety considerations AC Loading in an HPB/SBM System“. 3—Phase DELTA Connected System Outlet Strip Configuration MTS-3 Power Shelf ..DOC17-0012 ..Figure 17-0012-1 . .Figure 17-0012-2 igure 17-0012-3 AC System ...... igure 17-0012-4 HPB/SBM Three Phase AC Loa mg onfiguration ...... DOC24—0006 Cabling ........................................................................................................... DOC18»0017 Driver Reference Distribution Created by: Kimberly Slmmne Checked by: Donald Wilt: Released by: Paulo Carrea ' ' 11/20/93 11/20/98 11/20/98 ' ' Document 45: DOC11‘0015 REV: A l a 00va Table awarrer M_—___—_———— IF Distribution Comview Interconnections VHF/UHF Block Upconverter (driver) Cabling Diagram DOC23—0045 SBM Series System Interconnection ............................... lDOC15-0026 Tum-On Procedure ....... DOC26»0004 Initial Operation Procedure Normal Operation Procedure SECTION 3 Section 3 Introduction ............................................................................ .DOC1 1-0008 Troubleshooting ............................................................................................. DOC 1 8-001 8 Driver Analog metering Power amplifier segment Troubleshooting Worksheet ...................... .DOC1 8-0022 Power Amplifier Segment Node Addresses . .DOC22-0019 Equipment Fusing and Protection ............. .DOC18-0015 Table of Fuse Locations and Values. "Figure 18-0015-1 Circuit Breaker.... “Figure 18-0015-2 ..DOC13-0029 ..Figure 13-0029-1 ..66-310-01 ..DOC13-0030 Figure 13-0030-1 AC Power lnterconnections AC Power lnterconnectrons Block Diagram AC Interconnect HPB/SBM Series 1 Phase & 3 Phase AC power DC Power Connections ...................... DC Power Connections Block iagram 4. Rack Power Supply (AC to DC front end converter) for High Power Series DC to DC Converter .. Motherboard located in Subrack o Interconnect, DC SD/SDA series (high power) RF Power lnterconnections .......................... RF Signal Path for Redundant System. “Figure 13-0030-2 .Figure 13-0030-3 ..Figure 13-0030-4 Maintenance ................................................................................................... DOC 1 8-0005 Inspections Cleaning Power Amplifier Segment Picture .. Monthly Maintenance Record ............................. ........................................ DOC16~0005 Metering Calibration .......... Digital Metering Analog Metering Power Specification Chart ................................................................. Figure 16-0005—1 Reflected Oumut Power Metering- Dacumenr if: DOCIl-001 2 REV: A ’ f.‘ comm: Table of Contents Amlmw —__—— Rear Panel Switch and Control Drawer ............................................. Figure 16-0005-2 +1 IV Switching Power Supply Metering Potentiometer Locations A. Figure 16-0005—3 SBM Series Calibrations ....... DOC23-0042 Power Calibration Test Setup .. DOC22-0018 SECTION 4 Section 4 Introduction .................................................................................... DOCI 1-0009 Rack theory of operation DOC14-0005 Photo of Rack ......... Figure 14-0005—1 SBM/HPB rear view . DOC23-0046 Sub-rack theory of operation .DOC14—0006 Photo of Subrack ...... Figure 14-0006-1 Motherboard to System Interface Motherboard (35-080) Photo .. Figure 14—0006-2 Module to Motherboard Interface VHF to Microwave Drawer Theory of Operation (20-346—2gxx-02) ............ DOC14-0007 Front Panel Features Rear Panel Features Driver Block Diagram.. .66-321-01 Front Panel ............... .DOC23—0038 Rear Panel ........................ .DOC23-0039 .66-323-01 .DOC19-0027 .DOC13-0060 Internal Interconnect VHF to uW, Comv1ew e y Specifications — SBM Series Driver Specs Local Oscillator Multiplier (08-013) A Photo ............ Figure 13-0060—1 Specifications .DOC19»0030 VCXO, PLL (09-060) .. DOC 13-0059 Photo ........ “Figure 13-0059-1 Specifications “DOC 19-0031 Bandpass filter (05-025) . ..DOC13-0063 Photo ................ ..Figure 13-0051—1 "DOC19—0022 ..DOCl3-0057 ..Figure 13-0057-1 “DOCI9—0028 ..DOC13-0066 Bandpass filter specifications Amplifier with ALC (04-305 & 314-02) .. Photo .............................. Specifications, RF and DC. VHF/UHF ALC Module (04-326) Photo ........... “Figure 13—00664 Specifications.. ..DOC19-0032 Mixer — OEM“. DOC] 3—0065 Photo lgure 13-0065-2 Specifications.. igure 13-0065-1 Bandpass filter (OEM) ...................... DOC13-0050 v Decanter" if: 00011—0015 3 REV: A ' f.‘ GOMWAVE nu; afConttm Arm-aim“; Photo ................. Figure 13-0050-1 Bandpass filter specifications . DOC19-0021 Intermediate power amplifier (04-306 ) . DOC13-0052 Photo ...................................................... Figure 13-0052-1 Intermediate power amp specifications (RF and DC specs) DOC19—0023 Envelope detector (12-032).. DOOM-0058 Envelope detector picture Figure 13-0058-1 Broadband RF Precornector (04—299) . DOC] 3-0062 Photo, Top View .. Photo, Side View A Figure 13-0062-1 Figure 13-0062—2 Specifications .DOC 19-0026 Intermediate power amplifier (04-3 08—02) .DOC13 -005 3 Photo .......................................... .Figure 13-0053-1 Intermediate power amp specifications (RF and DC specs).. Motherboard (35—096) ............................ Microcontroller Interface board (34-006) .r Firmware Flowchart VHF/UHF to uW Upconverter Chassis Monitoring and Control Functions .. List and Description of Parameters Monitored m VHF/UHF to uW Upconverter Chassis . Signal distribution board (33-312). Photo ............ Input/Output Signals RS—485 Communications Board (33-284 & 33—304 33—284 Photos .. 33-304 Photos .r Comview Status Monitoring Interconnections iDOCl9—0024 .DOC13—0055 .DOCl3-0056 .DOC21-0003 .DOC13-0071 .DOC24-00 l 0 DOC 13-0064 .Figure 13 -0064-1 .Figure 13-0064-2 .DOCl 3-0009 Figure 13—0009-1 Figure 13 -0009-2 DOC3 0-0005 "DOOM-0008 “Figure 14—0008-1 ..DOC19-0014 ..DOCl5-0013 “66-306—01 .tDOCl 3-0041 ..DOC19—0015 ..DOC15-0014 ..DOC13—0043 ..DOC19-0017 “DOC15-0016 Power Amplifier Segment Theory of Operation (04- -294- 2gxx-02). Power Amplifier Segment Photo. . Power Amplifier Segment Specifications Power Amplifier Segment Block Diagram Internal Interconnect, Power Amplifier Segment Power Amplifier Board (40-220)... Power Amplifier Board Specr ca ons Power Amplifier Board Block Diagram 300 Watt Power Supply Board (32-002) .. 300 Watt Power Supply Board Specifications Power Supply Block Diagam Control Board (3 4-01 0) ...... Control Board Specifications Control Board Block Diagram .. Firmware Flowchart ............... Amplifier Segment State Flow Diagram. RS-232 Communications Board (33-352) Photo DOC21-0006 DOC13-0010 igure 1300104 oacumem a: Docu-oais 4 REV:A 0 COWAVE Table nfConmm ”magma __ _____ SCI-[EMATICS Sub-Rack: Motherboard, Back Panel for HPSC tx .. ...35-080-01 Comview/ CPU Controller Interface ..... 33-430-01 Driver: VCXO, PLL (09-060) ..................... ....09-053-Ol LDCk indicator/control board 33-301-01 Envelope Detector (12—032). Motherboard (35-096)... RS—485 Comm. & clrller 33—461-01 35-096-01 33-304-01 Signal Distribution Board 33—3 12-01 Display Board SBSA-ZOC 33-314-01 Power Amplifier Segment: Front Panel Display with Diagnostics Port .................................................... 33-352—01 SECTION 5 Section 5 Introduction. .DOC1 1-0010 Customer service ...... .DOC20-0001 Contact information Equipment returns Packaging for return (driver) .................... .DOC20-0002 Packaging for return (power amp segment). .DOC20—0003 Datum! if: DOCH-MIS REV: A V.‘ OOMWAVE Section 5 Imduclian SECTION 5 This section will give you the information you need to contact Comwave customer service and return equipment for repair. Checked by: Donald Will: 9/18/98 Cream! by: Kimberly Slmame 9/1 7/98 Dominant #: DOC] 1-0010 REV:A a EM“ customer Service M— CUSTOMER SERVICE Comwave’s customer service personnel are available 24 hours a day to assist with any questions or eompl' ations that may arise. Afier regular business hours, 8-5 Monday through Friday, an answering service will answer calls and forward messages to the appropriate person. Comwave Crestwood Industrial Park 395 Oakhill Road Mountainto PA 18707 1-570—474-6751 International & USA (“use note. in hill/98, out an. code chmgm mm 717 to 570) EQUIPMENT RETURNS In the event the equipment requires return for factory service, please follow the guidelines listed. Comwave cannot be held responsible for damaged equipment received due to improper packing. Contact Comwave with any questions or concerns regarding returning or packaging of equipment. 1. Contact Camwave: Call Comwave to report the problem and to obtain a "Return Authorization” number (RA). This enables Comwave to accurately track and identify returned equipment for prompt and efficient service. If you do not obtain an RA number prior to sending equipment back Comwave cannot be held responsible for delays in receiving the equipment. These delays will inevitably cause time loss in repairing and returning your product to you. 2. Obtain packaging materials: Use original boxes and packing materials when returning any equipment. This will safeguard against most iii—transit damages. If original boxes and packing materials are not available, contact Comwave to obtain replacement materials prior to shipping. Replacement materials are provided at a nominal cost. 3. Pack equipment: Use original packing materials and directions provided. Most equipment is packed in a box within another box; this varies with each product. Double boxing provides maximum protection. Caution: Do not pack equipment using “PEANUTS.” Equipment packed using “PEANUTS” as filler does NOTprovide suflieient protection during shipping. Rough handng by the carrier may cause permanent damage to the equipment being returned. CDMWA VE cannot be held responsible for damaged equipment received due to improper packing. “0mm: by: Inmlmly Sin-me Checked by: Kevlnlllarding 12/3/93 sea a: 98-164 12/1/1193 . Released by: Donald Wlke I 2/1 M3 Document ii: DOC20-00M REV: C ‘0‘ ”WAVE Return Packaging Ann-saw PACKAGING FOR RETURN 1. Start with an empty box, figure 20-0002-1, from Comwave, if you don’t have one pleue inform customer service when you Contact them for a return authorimtion (RA) number, which you MUST do prior to returning ANY equipment. A box consists of 4 parts, one cardboard box, one cardboard tube, and two polyethylene endcaps, see figure 20—0002-2. If you need to assemble a flattened box, use 2" clear box tape over the bottom seam, using three layers, to assure strength. Then put 4 pieces of fiberglass strapping tape over the edges. 2. Place the cardboard tube in the box as shown in figure 20-0002-3. 3. Place the polyethylene endcaps against the sides of the equipment as shown in figure 20-0002-4. ‘NOTE the front panel fit; runggly Into a slotted opening in the endcap. 4. Put the transmitter into the box with the cardboard FIGURE 20-0002-1 tube already in it as shown in figure 20—0002-5. 5. Close the box and seal the top seam with 2" clear box tape, using three layers to assure strength. Then put 4 pieces of fiberglass strapping tape over the edges. Clearly mark the RA number on the outside of the box before shipping. FIGURE 20-0002-2 Checked by: Shawn Bah! - 10/21/98 Created by: Kmrberty Simeane Ill/21198 ECO ti: 98-116 Released by: Paulo Carren 10/21/98 Document #: MGM-0002 REV.- B ' FIGURE 20-0002-3 FIGURE 20-0002-4 FIGURE 20-0002-5 Document 14: DOC20-0002 2 RE": 3‘ > a CMVE Return Packaging aft/re Power Armpit/lei Segment M— RETURN PACKAGING OF THE POWER AMPLIFER SEGMENT 1. Start with an empty power amplifier segment box, shown in figure 20-0003-1. If you don’t have one please inform Comwave customer service when you contact them for a return authorization (RA) number, which you MUST do prior to retuming ANY equipment. 2. Place the power amplifier segment into the box, as shown in figure 20-0003-2. The heatsink should always face up and the connectors on the rear of the power amp segment rest against the sofl gray foam for protection. FIGURE 20-0003-1 3. Fold the edges of the inner box in and close. 4. Place the inner box into the 4-paek master (outer box), being sure to include three empty power amplifier boxes for a secure fit, as shown in figure 20—0003-3. The power amplifier segments are generally packed 4 per master box and shipped. FIGURE 20-0003-2 When returning segment(s) please pack them the same way, ALL boxes will be returned to you. If you need to assemble a master box, use 2” clear box tape over the bottom seam, using three layers to assure strength Then put 4 pieces of fiberglass strapping tape over the edges. 5. Close the 4-paek master box and seal the top seam with 2" clear box tape, using three layers to assure strength. Then put 4 pieces of fiberglass strapping tape over the edges. Clearly mark the RA number on the outside of the box before shipping. FIGURE 20-0003-3 Created by: Kimberly Simeon! 10/21/93 ECO #: 98-116 Checked by: Shawn Bah! - ' 10/22/96 » ReleasedbyrDan Wilt: ' 10/22/98 _ Document ac.- poem-oaks Rem: '
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