Toshiba Tosvert Vf S9 Users Manual
2014-12-13
: Toshiba Toshiba-Tosvert-Vf-S9-Users-Manual-127560 toshiba-tosvert-vf-s9-users-manual-127560 toshiba pdf
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E6580757 Safety precautions Introduction I II Contents Instruction Manual Read first Connecting equipment Operations The new generation Basic VF-S9 operations Compact inverter Basic parameters TOSVERT VF-S9 Extended parameters Applied operation Monitoring the operation status Taking measures to satisfy the CE/UL directive 1-phase 200V class 0.2 3-phase 200V class 0.2 3-phase 400V class 0.75 2.2kW 15kW 15kW TOSHIBA INDUSTRIAL PRODUCTS MANUFACTURING CORPORATION Peripheral devices Table of parameters and data Specifications Before making a service call - Trip information and remedies NOTICE 1. Make sure that this instruction manual is delivered to the end user of the inverter unit. 2. Read this manual before installing or operating the inverter unit, and store it in a safe place for reference. Inspection and maintenance Warranty Disposal of the inverter 2000 Ver. 101 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 E6580757 Contents I Safety precautions ......................................................................................................................................................... 1 II Introduction.................................................................................................................................................................... 7 1. Read first ....................................................................................................................................................................... A-1 1.1 Check product purchase.................................................................................................................................... A-1 1.2 1.3 Contents of the product code............................................................................................................................. A-2 Names and functions ......................................................................................................................................... A-3 1.4 Notes on the application .................................................................................................................................... A-10 2. Connection equipment................................................................................................................................................... B-1 2.1 Cautions on wiring ............................................................................................................................................. B-1 2.2 2.3 Standard connections ........................................................................................................................................ B-3 Description of terminals ..................................................................................................................................... B-6 3. Operations ..................................................................................................................................................................... C-1 3.1 How to operate the VF-S9 ................................................................................................................................. C-2 3.2 Simplified Operation of the VF-S9 ..................................................................................................................... C-6 4. Basic VF-S9 operations ................................................................................................................................................. D-1 4.1 How to set parameters....................................................................................................................................... D-2 5. Basic parameters........................................................................................................................................................... E-1 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 Setting acceleration/deceleration time ............................................................................................................... E-1 Increasing starting torque .................................................................................................................................. E-3 Setting environmental protection ....................................................................................................................... E-5 Setting parameters by operating method........................................................................................................... E-5 Selection of operation mode .............................................................................................................................. E-7 Meter setting and adjustment............................................................................................................................. E-8 Standard default setting..................................................................................................................................... E-10 Selecting forward and reverse runs (operation panel only)................................................................................ E-11 Maximum frequency .......................................................................................................................................... E-12 Upper limit and lower limit frequencies .............................................................................................................. E-12 Base frequency.................................................................................................................................................. E-13 Selecting control mode ...................................................................................................................................... E-14 Manual torque boost-increasing torque at low speeds ...................................................................................... E-18 i E6580757 5.14 Setting the electronic thermal.............................................................................................................................E-18 5.15 Preset-speed operation (speed in 15 steps) ......................................................................................................E-22 6. Extended parameters.....................................................................................................................................................F-1 6.1 Input/output parameters .....................................................................................................................................F-1 6.2 Input signal selection..........................................................................................................................................F-4 6.3 Terminal function selection.................................................................................................................................F-6 6.4 6.5 Basic parameters 2 ............................................................................................................................................F-10 Frequency priority selection ...............................................................................................................................F-11 6.6 Operation frequency...........................................................................................................................................F-17 6.7 6.8 DC braking .........................................................................................................................................................F-18 Jog run mode .....................................................................................................................................................F-19 6.9 6.10 6.11 6.12 6.13 6.14 6.15 6.16 6.17 Jump frequency-jumping resonant frequencies .................................................................................................F-21 Preset-speed operation frequency 8 to 15 .........................................................................................................F-22 PWM carrier frequency ......................................................................................................................................F-22 Trip-less intensification.......................................................................................................................................F-23 Setting motor constants .....................................................................................................................................F-36 Acceleration/deceleration patterns and acceleration/deceleration 2 ..................................................................F-39 Protection functions............................................................................................................................................F-42 Operation panel parameter ................................................................................................................................F-50 Communication function (Common serial) .........................................................................................................F-54 7. Applied operation ...........................................................................................................................................................G-1 7.1 Setting the operation frequency .........................................................................................................................G-1 7.2 Setting the operation mode ................................................................................................................................G-5 8. Monitoring the operation status......................................................................................................................................H-1 8.1 Status monitor mode ..........................................................................................................................................H-1 8.2 Display of trip information...................................................................................................................................H-3 9. Taking measures to satisfy the CE/UL directive .............................................................................................................I-1 9.1 How to cope with the CE directive .....................................................................................................................I-1 10. Peripheral devices..........................................................................................................................................................J-1 10.1 Selection of wiring materials and devices ..........................................................................................................J-1 10.2 10.3 10.4 Installation of a magnetic contactor....................................................................................................................J-3 Installation of an overload relay .........................................................................................................................J-4 Optional external devices...................................................................................................................................J-4 ii E6580757 11. Table of parameters and data ........................................................................................................................................ K-1 11.1 User parameters ................................................................................................................................................ K-1 11.2 11.3 Basic parameters............................................................................................................................................... K-1 Extended parameters ........................................................................................................................................ K-2 12. Specifications ................................................................................................................................................................ L-1 12.1 Models and their standard specifications........................................................................................................... L-1 12.2 Outside dimensions and mass........................................................................................................................... L-3 13. Before making a service call-Trip information and remedies ......................................................................................... M-1 13.1 13.2 Trip causes/warnings and remedies .................................................................................................................. M-1 Restoring the inverter from a trip ....................................................................................................................... M-5 13.3 13.4 If the motor does not run while no trip message is displayed…......................................................................... M-6 How to determine the causes of other problems................................................................................................ M-7 14. Inspection and maintenance.......................................................................................................................................... N-1 14.1 Regular inspection ............................................................................................................................................. N-1 14.2 14.3 14.4 Periodical inspection.......................................................................................................................................... N-2 Making a call for servicing ................................................................................................................................. N-4 Keeping the inverter in storage.......................................................................................................................... N-4 15. Warranty ........................................................................................................................................................................ O-1 16. Disposal of the inverter .................................................................................................................................................. P-1 iii E6580757 I. I Safety precautions The items described in these instructions and on the inverter itself are very important so that you can use the inverter safely prevent injury to yourself and other people around you as well as prevent damage to property in the area. Thoroughly familiarize yourself with the symbols and indications shown below and then continue to read the manual. Make sure that you observe all warnings given. Explanation of markings Marking Meaning of marking Danger Indicates that errors in operation may lead to death or serious injury. Warning Indicates that errors in operation may lead to injury (*1) to people or that these errors may cause damage to physical property. (*2) (*1) Such things as injury, burns or shock that will not require hospitalization or long periods of outpatient treatment. (*2) Physical property damage refers to wide-ranging damage to assets and materials. Meanings of symbols Symbol Meaning of Symbol Indicates prohibition (Don't do it). What is prohibited will be described in or near the symbol in either text or picture form. Indicates something mandatory (must be done). What is mandatory will be described in or near the symbol in either text or picture form. Indicates danger. What is dangerous will be described in or near the symbol in either text or picture form. Indicates warning. What the warning should be applied to will be described in or near the symbol in either text or picture form. ■ Limits in purpose This inverter is used for controlling speeds of three-phase induction motors in general industrial use. Safety precautions The inverter cannot be used in any device that would present danger to the human body or from which malfunction or error in operation would present a direct threat to human life (nuclear power control device, aviation and space flight control device, traffic device, life support or operation system, safety device, etc.). If the inverter is to be used for any special purpose, first get in touch with the people in charge of sales. This product was manufactured under the strictest quality controls but if it is to be used in critical equipment, for example, equipment in which errors in malfunctioning signal output system would cause a major accident, safety devices must be installed on the equipment. Do not use the inverter for loads other than those of properly applied three-phase induction motors in general industrial use. (Use in other than properly applied three-phase induction motors may cause an accident.) 1 E6580757 I ■ General operation Danger See item • Never disassemble, modify or repair. This can result in electric shock, fire and injury. For repairs, call your sales agency. 2. • Never remove the front cover when power is on or open door if enclosed in a cabinet. The unit contains many high voltage parts and contact with them will result in electric shock. • Don't stick your fingers into openings such as cable wiring hole and cooling fan covers. This can result in electric shock or other injury. • Don't place or insert any kind of object into the inverter (electrical wire cuttings, rods, wires). This can result in electric shock or fire. • Do not allow water or any other fluid to come in contact with the inverter. This can result in electric shock or fire. • Turn power on only after attaching the front cover or closing door if enclosed in a cabinet. If power is turned on without the front cover attached or closing door if enclosed in a cabinet. This can result in electric shock or other injury. • If the inverter begins to emit smoke or an unusual odor, or unusual sounds, immediately turn power off. If the equipment is continued in operation in such a state, the result may be fire. Call your local sales agency for repairs. • Always turn power off if the inverter is not used for long periods of time since there is a possibility of malfunction caused by leaks, dust and other material. If power is left on with the inverter in that state, it may result in fire. 2.1 Disassembly prohibited Prohibited Mandatory Warning 2 2. 2. 2.1 3. 3. See item • Do not touch heat radiating fins or discharge resistors. These device are hot, and you'll get burned if you touch them. 3. • Avoid operation in any location where there is direct spraying of the following solvents or other chemicals. The plastic parts may be damaged to a certain degree depending on their shape, and there is a possibility of the plastic covers coming off and the plastic units being dropped. If the chemical or solvent is anything other than those shown below, please contact us in advance. (Table 1) Examples of applicable chemicals (Table 2) Examples of unapplicable and solvents chemicals and solvents Chemical Solvent Chemical Solvent Hydrochloric acid Methanol Phenol Gasoline, kero(density of 10% or less) sene, light oil Sulfuric acid (density of Ethanol Benzenesulfonic Turpentine oil 10% or less) acid Nitric acid (density of Triol Benzol 10% or less) Thinner Caustic soda Mesopropanol Ammonia Glycerin Sodium chloride (salt) 1.4.4 Prohibited contact Prohibited 2 E6580757 I ■ Transportation Installation Danger Prohibited Mandatory • Do not install or operate the inverter if it is damaged or any component is missing. This can result in electric shock or fire. Please consult your local sales agency for repairs. • Do not place any inflammable objects nearby. If a flame is emitted due to malfunction, it may result in a fire. • Do not install in any location where the inverter could come into contact with water or other fluids. This can result in electric shock or fire. • Must be used in the environmental conditions prescribed in the instruction manual. Use under any other conditions may result in malfunction. • Must be installed in non-inflammables such as metals. The rear panel gets very hot. If installation is in an inflammable object, this can result in fire. • Do not operate with the front panel cover removed. This can result in electric shock. • An emergency stop device must be installed that fits with system specifications (e.g. shut off input power then engage mechanical brake). Operation cannot be stopped immediately by the inverter alone, thus risking an accident or injury. • All options used must be those specified by Toshiba. The use of any other option may result in an accident. Warning Prohibited Mandatory • When transporting or carrying, do not hold by the front panel covers. The covers may come off and the unit will drop out resulting in injury. • Do not install in any area where the unit would be subject to large amounts of vibration. That could result in the unit falling, resulting in injury. • The main unit must be installed on a base that can bear the unit's weight. If the unit is installed on a base that cannot withstand that weight, the unit may fall resulting in injury. • If braking is necessary (to hold motor shaft), install a mechanical brake. The brake on the inverter will not function as a mechanical hold, and if used for that purpose, injury may result. See item 1.4.4 1.4.4 2. 1.4.4 1.4.4 1.4.4 1.4.4 1.4.4 See item 2. 1.4.4 1.4.4 1.4.4 ■ Wiring Danger Prohibited • Do not connect input power to the output (motor side) terminals (U/T1,V/T2,W/T3). That will destroy the inverter and may result in fire. • Do not connect resistors to the DC terminals (across PA-PC or PO-PC). That may cause a fire. Connect resistors as directed by the instructions for "Installing separate braking resistors." • Within ten minutes after turning off input power, do not touch wires of devices (MCCB) connected to the input side of the inverter . That could result in electric shock. 3 See item 2.2 2.2 2.2 E6580757 I Danger Mandatory • Electrical construction work must be done by a qualified expert. Connection of input power by someone who does not have that expert knowledge may result in fire or electric shock. • Connect output terminals (motor side) correctly. If the phase sequence is incorrect, the motor will operate in reverse and that may result in injury. • Wiring must be done after installation. If wiring is done prior to installation that may result in injury or electric shock. • The following steps must be performed before wiring. (1) Turn off all input power. (2) Wait at least ten minutes and check to make sure that the charge lamp is no longer lit. (3) Use a tester that can measure DC voltage (800VDC or more), and check to make sure that the voltage to the DC main circuits (across PA-PC) is 45V or less. If these steps are not properly performed, the wiring will cause electric shock. • Tighten the screws on the terminal board to specified torque. If the screws are not tightened to the specified torque, it may lead to fire. • Check to make sure that the input power voltage is +10%, -15% of the rated power voltage written on the rating label (±10% when the load is 100% in continuous operation) If the input power voltage is not +10%, -15% of the rated power voltage (±10% when the load is 100% in continuous operation) this may result in fire. • Ground must be connected securely. If the ground is not securely connected, it could lead to electric shock or fire when a malfunction or current leak occurs. See item 2.1 2.1 2.1 2.1 2.1 1.4.4 2.1 2.2 Be Grounded Warning Prohibited • Do not attach equipment (such as noise filters or surge absorbers) that have built-in capacitors to the output (motor side) terminals. That could result in a fire. See item 2.1 ■ Operations Danger Prohibited Mandatory • Do not touch inverter terminals when electrical power is going to the inverter even if the motor is stopped. Touching the inverter terminals while power is connected to it may result in electric shock. • Do not touch switches when the hands are wet and do not try to clean the inverter with a damp cloth. Such practices may result in electric shock. • Do not go near the motor in alarm-stop status when the retry function is selected. The motor may suddenly restart and that could result in injury. Take measures for safety, e.g. attaching a cover to the motor, against accidents when the motor unexpectedly restarts.. • Turn input power on after attaching the front cover. When storing inside the cabinet and using with the front cover removed, always close the cabinet doors first and then turn power on. If the power is turned on with the front cover or the cabinet doors open, it may result in electric shock. • Make sure that operation signals are off before resetting the inverter after malfunction. If the inverter is reset before turning off the operating signal, the motor may restart suddenly causing injury. 4 See item 3. 3. 3. 3. 3. E6580757 Warning • Observe all permissible operating ranges of motors and mechanical equipment. (Refer to the motor's instruction manual.) Not observing these ranges may result in injury. See item 3. Prohibited When sequence for restart after a momentary power failure is selected (inverter) Warning Mandatory • Stand clear of motors and mechanical equipment If the motor stops due to a momentary power failure, the equipment will start suddenly after power recovers. This could result in unexpected injury. • Attach warnings about sudden restart after a momentary power failure on inverters, motors and equipment for prevention of accidents in advance. See item 6.12.1 6.12.1 When retry function is selected (inverter) Warning Mandatory • Stand clear of motors and equipment. If the motor and equipment stop when the alarm is given, selection of the retry function will restart them suddenly after the specified time has elapsed. This could result in unexpected injury. • Attach warnings about sudden restart in retry function on inverters, motors and equipment for prevention of accidents in advance. See item 6.12.3 6.12.3 Maintenance and inspection Danger See item • Do not replace parts. This could be a cause of electric shock, fire and bodily injury. To replace parts, call the local sales agency. 14.2 • The equipment must be inspected every day. If the equipment is not inspected and maintained, errors and malfunctions may not be discovered and that could result in accidents. • Before inspection, perform the following steps. (1) Turn off all input power to the inverter. (2) Wait for at least ten minutes and check to make sure that the charge lamp is no longer lit. (3) Use a tester that can measure DC voltages (800VDC or more), and check to make sure that the voltage to the DC main circuits (across PA-PC) is 45V or less. If inspection is performed without performing these steps first, it could lead to electric shock. 14. Prohibited Mandatory 5 14. I E6580757 I Disposal Warning Mandatory • If you throw away the inverter, have it done by a specialist in industry waste disposal*. If you throw away the inverter by yourself, this can result in explosion of capacitor or produce noxious gases, resulting in injury. (*) Persons who specialize in the processing of waste and known as "industrial waste product collectors and transporters" or "industrial waste disposal persons." If the collection, transport and disposal of industrial waste is done by someone who is not licensed for that job, it is a punishable violation of the law. (laws in regard to cleaning and processing of waste materials) Attach warning labels Shown here are examples of warning labels to prevent, in advance, accidents in relation to inverters, motors and other equipment. If the inverter has been programmed for auto-restart function after momentary power failure or retry function, place warning labels in a place where they can be easily seen and read. If the inverter has been programmed for restart sequence of momentary power failure, place warning labels in a place where they can be easily seen and read. (Example of warning label) If the retry function has been selected, place warning labels in a location where they can be easily seen and read. (Example of warning label) Warning (Functions programmed for retry) Warning(Functions programmed for restart) Do not go near motors and equipment. Motors and equipment that have stopped temporarily after an alarm will restart suddenly after the specified time has elapsed. Do not go near motors and equipment. Motors and equipment that have stopped temporarily after momentary power failure will restart suddenly after recovery. 6 E6580757 II. Introduction Thank you for your purchase of the Toshiba "TOSVERT VF-S9" industrial inverter This is the Ver.101 CPU version inverter. Please be informed that this version will be frequently upgraded. ■ Features 1. Built-in noise filter 1) 2) All models in both the 200V and 400V series have a noise filter inside. These models conform to European CE markings and United States UL standards. 3) Reduces space requirements and cuts down on time and labor needed in wiring. 2. Simple operation 1) 2) Automatic functions (torque boost acceleration/deceleration time, function programming, environment programming) Just by wiring the motor to the power supply allows instant operation without the need to program parameters. Switches and potentiometer dial on the front panel allow immediate and easy operation. 3. Superior basic performance 1) 2) 3) 4) 5) Torque from low frequency to 150% and higher Smooth operation : Reduced rotation ripple through the use of Toshiba's unique dead-band compensation. Built-in current surge suppression circuit : Can be safely connected even if power load is low. Maximum 400Hz high frequency output : Optimum for use with high speed motors such as those in lumber machinery and milling machines. Maximum carrier frequency: 16.5kHz quiet operation Toshiba's unique PWM control reduces noise at low carrier. 4. Globally compatible 1) 2) 3) Compatible with 240V and 500V power supplies Conforms to CE marking and with UL, CUL and C-Tick. Sink/source switching of control input/output. 5. Options allow use with a wide variety of applications • • Communication functions (RS485/RS232C) Extension panel/Parameter writer • • DIN rail kit (For 200V class 0.2 to 0.75 kW) Foot-mounted type noise reduction filter (EMC directive: For class A and class B) • Other options are common to all models 7 II E6580757 1. Read first 1.1 Check product purchase Before using the product you have purchased, check to make sure that it is exactly what you ordered. 1 Warning Use an inverter that conforms to the specifications of power supply and three-phase induction motor being used. If the inverter being used does not conform to those specifications, not only will the three-phase induction motor not rotate correctly, but it may cause serious accidents through overheating and fire. Mandatory Inverter main unit Applicable motor label Warning label Pet name Power supply Motor capacity Name plate Carton box Inverter type Power supply Rated output current and capacity Type indication A-1 Name plate E6580757 1.2 Contents of the product code Here is explained the type and form written on the label Optional circuit board and special specification code Form Type 1 W Model name TOSVERT VF-S9 Series Number of power phases S: single-phase None: three-phase Input voltage 2:200V 2` 40V (200V 2` 30V) 4:380V `500V Applicable motor capacity Additional functions 002: 0.2kW 004: 0.4kW 007: 0.75kW 015: 1.5kW 022: 2.2kW 037: 3.7kW 055: 5.5kW 075: 7.5kW 110: 11kW 150: 15kW L: Class A built-in filter M: Standard built-in filter Interface logic* AN: negative WN: negative WP: positive Optional circuit board and special specification code * Logic (negative/positive) is switched by one-touch operation. See 2.3.2 A : Special specification code( is the number) Operation panel P: Provided Warning: Always shut power off first then check the ratings label of inverter held in a cabinet. A-2 E6580757 1.3 Names and functions 1.3.1 Outside view VEC lamp Lights when sensorless vector operation control is running. RUN lamp MON lamp Lights when the inverter is operating. Blinks when the automatic acceleration/deceleration is operating. Lights when the inverter is in monitor mode. ECN lamp PRG lamp Lights when the inverter is in parameter setting mode. Monitor key Displays operation frequency, parameters, and error causes. Lights when energy-saving mode is in operation. Built-in potentiometer lamp Up/down key lamp Pressing up or down key when this lamp is lighted allows the setting of operation frequency. Built-in potentiometer Operation frequency can be changed when the built-in potentiometer lamp is lit. RUN key lamp Lights when the RUN key is enabled. Enter key Down key STOP key RUN key Pressing this key while the RUN key lamp is lighted starts operations. Every pressing of this key while the RUN key lamp is lit will cause a slowdown stop. [Front panel 1] A-3 Up key 1 E6580757 Charge lamp Indicates that high voltage is still present within the inverter. Do not open the terminal board cover while this is lit. Connector cover for common serial option Slide this cover to the right to use the connectors for options. • Parameter writer • Extension panel • RS485/RS232C 1 Terminal board cover Terminal board cover lock screws Covers the terminal board. Always shut tight before operation so that the terminal board is not touched accidentally. A-4 E6580757 Top warning label Note 1) Wiring hole Cooling fin Ventilation slits Name Plate [Bottom] Note 1) [Side] If ambient temperature is high, peel off this label. Removing label invalidates NEMA 1 rating unless enclosed in a cabinet. Example of the label. A-5 1 E6580757 1.3.2 1) 1 Main circuit and control circuit terminal boards Main circuit terminal board In case of the lug connector, cover the lug connector with insulated tube, or use the insulated lug connector. Screw size tightening torque M3 screw 0.8N y m M4 screw 1.2N y m M5 screw 2.8N y m M6 screw 5.0N y m VFS9S-2002PL ∼ 2022PL R/L1 S/L2 M3 screw (2002∼2007) M4 screw (2015/2022) PO PA PB PC U/T1 V/T2 W/T3 Shorting-bar Screw hole of EMC plate A-6 Grounding terminal M5 screw E6580757 VFS9S-2002PM ∼ 2015PM R/L1 S/L2 T/L3 M3 screw (2002∼2007) M4 screw (2015) 1 PO PA PB PC U/T1 V/T2 W/T3 Shorting-bar Grounding terminal M5 screw Screw hole of EMC plate VFS9-2022PM/2037PM VFS9-4007PL ∼ 4037PL R/L1 S/L2 T/L3 M4 screw PO PA PB PC U/T1 V/T2 W/T3 Shorting-bar Screw hole of EMC plate A-7 Grounding terminal M5 screw E6580757 VFS9-2055PL/2075PL 4055PL/4075PL M5 screw 1 R/L1 S/L2 T/L3 PO PA PB PC U/T1 V/T2 W/T3 Shorting-bar Grounding terminal M5 screw Screw hole of EMC plate VFS9-2110PM/2150PM 4110PL/4150PL M6 screw R/L1 S/L2 T/L3 PB PO PC U/T1 V/T2 W/T3 PA Shorting-bar Grounding terminal M5 screw Screw hole of EMC plate In case of the lug connector, cover the lug connector with insulated tube, or use the insulated lug connector. A-8 E6580757 2) Control circuit terminal board The control circuit terminal board is common to all equipment. M3 screw (0.5N・m) JP302 JP301A JP301 M2 screw (0.25N・m) Case of SINK JP301: Input JP301A: Output FLA FLB FLC RY RC Wire size Solid wire : 0.3 to 1.5(mm2) Stranded wire 2 : 0.3 to 1.5(mm ) (AWG 22 to 16) Sheath strip length : 6 (mm) CC VIA VIB PP II FM F FMV SOURCE R RST S1 S2 S3 CC OUT P24 /FMC /SINK Wire size Solid wire Stranded wire : 0.3 to 1.5(mm2) 2 : 0.3 to 1.25(mm ) (AWG 22 to 16) Sheath strip length : 5 (mm) See 2.3.2 for details on all terminal functions. 1.3.3 How to open the front (terminal board) cover To wire the terminal board, remove the front lower cover in line with the steps given below Pull and lift the front (terminal board) cover out toward you. Remove the screw at the right hand side of the front cover. A-9 1 E6580757 1.4 Notes on the application 1.4.1 Motors When the VF-S9 and the motor are used in conjunction, pay attention to the following items. Warning 1 Mandatory Use an inverter that conforms to the specifications of the three-phase induction motor and power supply being used. If the inverter being used does not conform to those specifications, not only will the threephase induction motor not rotate correctly, but it may causes serious accidents through overheating and fire. Comparisons with commercial power operation. The VF-S9 Inverter employs the sinusoidal PWM system. However, the output voltage and output current do not assume a precise sine wave, they have a distorted wave that is close to sinusoidal waveform. This is why compared to operation with a commercial power there will be a slight increase in motor temperature, noise and vibration. Operation in the low-speed area When running continuously at low speed in conjunction with a general purpose motor, there may be a decline in that motor's cooling effect. If this happens, operate with the output decreased from rated load. If you want to run continuously low speed operations at rated torque, please use the VF motor made especially for Toshiba inverter. When operating in conjunction with a VF motor, you must change the )". inverter's motor overload protection level to "VF motor use ( Adjusting the overload protection level The VF-S9 Inverter protects against overloads with its overload detection circuits (electronic thermal). The electronic thermal's reference current is set to the inverter's rated current, so that it must be adjusted in line with the rated current of the general purpose motor being used in combination. High speed operation at and above 60Hz Operating at frequencies greater than 60Hz will increase noise and vibration. There is also a possibility that such operation will exceed the motor's mechanical strength limits and the bearing limits so that you should inquire to the motor's manufacturer about such operation. Method of lubricating load mechanisms. Operating an oil-lubricated reduction gear and gear motor in the low-speed areas will worsen the lubricating effect. Check with the manufacturer of the reduction gear to find out about operable gearing area. A-10 E6580757 Extremely low loads and low inertia loads The motor may demonstrate instability such as abnormal vibrations or overcurrent trips at light loads of 50 percent or under of the load percentage, or when the load's inertia moment is extremely small. If that happens reduce the carrier frequency. Occurrence of instability Unstable phenomena may occur under the load and motor combinations shown below. Combined with a motor that exceeds applicable motor ratings recommended for the inverter Combined with special motors such as explosion-proof motors To deal with the above lower the settings of inverter carrier frequency. (Do not set to 2.2kHz or lower during vector control). Combined with couplings between load devices and motors with high backlash In this case, set the S-pattern acceleration/deceleration function and adjust the response time (inertial moment setting) during vector control or switch to V/f control. Combined with loads that have sharp fluctuations in rotation such as piston movements In this case, adjust the response time (inertial moment setting) during vector control or switch to V/f control. Braking a motor when cutting off power supply A motor with its power cut off goes into free-run, and does not stop immediately. To stop the motor quickly as soon as the power is cut off install an auxiliary brake. There are different kinds of brake devices, both electrical and mechanical. Select the brake that is best for the system. Loads that generate negative torque When combined with loads that generate negative torque the protection for overvoltage and overcurrent on the inverter will go into operation and may cause a trip. For this kind of situation, you must install a dynamic braking resistor, etc. that complies with the load conditions. Motor with brake If a motor with brake is connected directly to the output side of the inverter, the brake will not release because voltage at startup is low. Wire the brake circuit separately from the motor's main circuits. MC2 (Non-exciting brake) MC2 B B MC1 MC1 IM IM Three-phase power supply FLB FLC ST CC Three-phase power supply RY RC MC3 MC1 MC3 MC2 MC3 MC2 Circuit Configuration 2 Circuit Configuration 1 In circuit configuration 1, the brake is turned on and off through MC2 and MC3. If the circuit is config- A-11 1 E6580757 ured in some other way, the overcurrent trip may be activated because of the locked rotor current when the brake goes into operation. Circuit configuration 2 uses low-speed signal RY to turn on and off the brake. Turning the brake on and off with a low-speed signal may be better in such applications as elevators. Please confer with us before designing the system. 1.4.2 1 Inverters Protecting inverters from overcurrent The inverter has an overcurrent protection function. However because the programmed current level is set to the inverter's maximum applicable motor, if the motor is one of small capacity and it is in operation, the overcurrent level and the electronic thermal protection must be readjusted. If adjustment is necessary, see 5-14 in Chapter 5, and make adjustments as directed. Inverter capacity Do not operate a large capacity motor with a small capacity (kVA) inverter even with light loads. Current ripple will raise the output peak current making it easier to set off the overcurrent trip. Power factor improving capacitors Power factor improving capacitors cannot be installed on the output side of the inverter. When a motor is run that has a power factor improving capacitor attached to it, remove the capacitors. This can cause inverter malfunction trips and capacitor destruction. Inverter Remove the power factor improving capacitor and surge absorber Power factor improving capacitor Operating at other than rated voltage Connections to voltages other than the rated voltage described in the rating label cannot be made. If a connection must be made to a power supply other than one with rated voltage, use a transformer to raise or lower the voltage to the rated voltage. A-12 E6580757 Circuit interrupting when two or more inverters are used on the same power line. (circuit interupting fuse) MCCB1 MCCB2 INV1 MCCB3 INV2 1 MCCBn+1 INVn Breaking of selected inverter There is no fuse in the inverter's main circuit. Thus, as the diagram above shows, when more than one inverter is used on the same power line, you must select interrupting characteristics so that only the MCCB2 will trip and the MCCB1 will not trip when a short occurs in the inverter (INV1). When you cannot select the proper characteristics install a circuit interrupting fuse between the MCCB2 and the INV1. ■ Disposal If an inverter is no longer usable, dispose of it as industrial waste. 1.4.3 What to do about leak current Warning Current may leak through the inverter's input/output wires because of insufficient electrostatic capacity on the motor with bad effects on peripheral equipment. The leak current's value is affected by the carrier frequency and the length of the input/output wires. Test and adopt the following remedies against leak current. (1) Effects of leak current across ground Leak current may flow not just through the inverter system but also through ground wires to other systems. Leak current will cause earth leakage breakers, leak current relays, ground relays, fire alarms and sensors to operate improperly, and it will cause superimposed noise on the CRT screen or display of incorrect current amounts during current detection with the CT. A-13 E6580757 ELCB Power supply ELCB 1 Inverter M Inverter M Leak current path across ground Remedies: 1.Reduce PWM carrier frequency. The setting of PWM carrier frequency is done with the parameter . 2.Use high frequency remedial products (Schneider Toshiba electric corporation: Esper Mighty Series) for earth leakage breakers. If you use equipment like this, there is no need to reduce the PWM carrier frequency. 3.If the sensors and CRT are affected, it can be remedied using the reduction of PWM carrier frequency described in 1 above, but if this cannot be remedied since there is an increase in the motor's magnetic noise, please consult with Toshiba. (2) E ffects of leak current across lines Thermal relay CT Inverter Power supply M Leak current path across wires (1) A Thermal relays The high frequency component of current leaking into electrostatic capacity between inverter output wires will increase the effective current values and make externally connected thermal relays operate improperly. If the wires are more than 50 meters long, it will be easy for the external thermal relay to operate improperly with models having motors of low rated current (several A(ampere) or less), especially the 400V class low capacity (3.7kW) models, because the leak current will increase in proportion to the motor rating. A-14 E6580757 Remedies: 1.Use the electronic thermal built into the inverter. The setting of the electronic thermal is done using parameter , ( ). 2.Reduce the inverter's PWM carrier frequency. However, that will increase the motor's magnetic noise. Use parameter for setting the PWM carrier frequency. 3.This can be improved by installing 0.1µ~0.5µF-1000V film capacitor to the input/output terminals of each phase in the thermal relay. 1 Thermal relay (2) CT and ammeter If a CT and ammeter are connected externally to detect inverter output current, the leak current's high frequency component may destroy the ammeter. If the wires are more than 50 meters long, it will be easy for the high frequency component to pass through the externally connected CT and be superimposed on and burn the ammeter with models having motors of low rated current (several A(ampere) or less), especially the 400V class low capacity (3.7kW or less) models, because the leak current will increase in proportion to the motor's rated current. Remedies: 1.Use a meter output terminal in the inverter control circuit. The output current can be output on the meter output terminal (FM). If the meter is connected, use an ammeter of 1mAdc full scale or a voltmeter of 7.5V-1mA full scale. 2.Use the monitor functions built into the inverter. Use the monitor functions on the panel built into the inverter to check current values. A-15 E6580757 1.4.4 Installation ■ Installation environment The VF-S9 Inverter is an electronic control instrument. Take full consideration to installing it in the proper operating environment. 1 Danger • Do not place any inflammable substances near the VF-S9 Inverter. If an accident occurs in which flame is emitted, this could lead to fire. Prohibited • Operate under the environmental conditions prescribed in the instruction manual. Operations under any other conditions may result in malfunction. Mandatory Warning • Do not install the VF-S9 Inverter in any location subject to large amounts of vibration. This could cause the unit to fall, resulting in bodily injury. Prohibited Mandatory • Check to make sure that the input power voltage is +10%, -15% of the rated power voltage written on the rating label (±10% when the load is 100% in continuous operation) If the input power voltage is not +10%, -15% of the rated power voltage (±10% when the load is 100% in continuous operation) this may result in fire. Warning Prohibited • Avoid operation in any location where there is direct spraying of the following solvents or other chemicals. The plastic parts may be damaged to a certain degree depending on their shape, and there is a possibility of the plastic covers coming off and the plastic units being dropped. If the chemical or solvent is anything other than those shown below, please contact us in advance. (Table 1) Examples of applicable chemicals and solvents Chemical Solvent Hydrochloric acid Methanol (density of 10% or less) Sulfuric acid (density of Ethanol 10% or less) Nitric acid (density of Triol 10% or less) Caustic soda Mesopropanol Ammonia Glycerin Sodium chloride (salt) Note: (Table 2) Examples of inapplicable chemicals and solvents Chemical Solvent Phenol Gasoline, kerosene, light oil Benzenesulfonic Turpentine oil acid Benzol Thinner The plastic cover has resistance to deformation by the above applicable solvents. They are not examples for resistance to fire or explosion. A-16 E6580757 • • • Do not install in any location of high temperature, high humidity, moisture condensation and freezing and avoid locations where there is exposure to water and/or where there may be large amounts of dust, metallic fragments and oil mist. Do not install in any location where corrosive gases or grinding fluids are present. Operate in areas where ambient temperature ranges from -10°C to 60°C. (Operation over 40°C is allowed when peel off the top warning label. And operation over 50°C is allowed when reduce to 70°C or less of rated current.) 5cm 5cm 5cm Measurement position Note: • The inverter is a heat-emitting body. Make sure to provide proper space and ventilation when installing in the cabinet. When installing inside a cabinet, we recommend peel of the top seal although 40°C or less. Do not install in any location that is subject to large amounts of vibration. Note: • Measurement position If the VF-S9 Inverter is installed in a location that is subject to vibration, anti-vibration measures are required. Please consult with Toshiba about these measures. If the VF-S9 Inverter is installed near any of the equipment listed below, provide measures to insure against errors in operation. Solenoids: Attach surge suppressor on coil. Brakes: Attach surge suppressor on coil. Magnetic contactors: Attach surge suppressor on coil. Fluorescent lights: Resistors: A-17 Attach surge suppressor on coil. Place far away from VF-S9 Inverter. 1 E6580757 ■ How to install Danger • Do not install and operate the inverter if it is damaged or any component is missing. This can result in electric shock or fire. Please consult your local agency for repairs. Prohibited 1 Mandatory • Must be installed in nonflammables such as metals. The rear panel gets very hot so that if installation is in an inflammable object, this can result in fire. • Do not operate with the front panel cover removed. This can result in electric shock. • An emergency stop device must be installed that fits with system specifications (e.g. cuts off input power then engages mechanical brakes). Operation cannot be stopped immediately by the inverter alone, thus risking an accident or injury. • All options used must be those specified by Toshiba. The use of any other option may result in an accident. Warning Mandatory • The main unit must be installed on a base that can bear the unit's weight. If the unit is installed on a base that cannot withstand that weight, the unit may fall resulting in injury. • If braking is necessary (to hold motor shaft), install a mechanical brake. The brake on the inverter will not function as a mechanical hold, and if used for that purpose, injury may result. ■ Installation location Select a location with good indoor ventilation, place lengthwise in the vertical direction and attach to a metal wall surface. If you are installing more than one inverter, the separation between inverters should be at least 5 centimeters, and they should be arranged in horizontal rows. If the inverters are horizontally arranged with no space between them (side-by-side installation), peel of the ventilation seals on top of the inverters and operate at 40°C or less (model of 3.7kW or less). Operate at 50°C or less (model of 5.5kW or more). • • Standard installation Horizontal installation (side-by-side installation) 10 centimeters or more 5 centimeters or more VFS9 5 centimeters or more VFS9 VFS9 VFS9 10 centimeters or more Remove seals on top Ambient temperature of 40°C or less (model of 3.7kW or less) Ambient temperature of 50°C or less (model of 5.5kW or more). 10 centimeters or more The space shown in the diagram is the minimum allowable space. Because air cooled equipment has cooling fans built in on the top or bottom surfaces, make the space on top and bottom as large as possible to allow for air passage. A-18 E6580757 Note: Do not install in any location where there is high humidity or high temperatures and where there are large amounts of dust, metallic fragments and oil mist. If you are going to install the equipment in any area that presents a potential problem, please consult with Toshiba before doing so. ■ Calorific values of the inverter and the required ventilation The energy loss when the inverter converts power from AC to DC and then back to AC is about 5 percent. In order to suppress the rise in temperature inside the cabinet when this loss becomes heat loss, the interior of the cabinet must be ventilated and cooled. The amount of forcible air cooling ventilation required and the necessary heat discharge surface quantity when operating in a sealed cabinet according to motor capacity are as follows. Voltage Class Single-Phase 200V Class Single-Phase 200V Class Three-Phase 400V Class Operating motor capacity (kW) 0.2 0.4 0.75 1.5 2.2 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 0.75 1.5 2.2 3.7 5.5 7.5 11 15 Calorific Values Inverter Type VFS9S- VFS9- VFS9- 2002PL 2004PL 2007PL 2015PL 2022PL 2002PM 2004PM 2007PM 2015PM 2022PM 2037PM 2055PL 2075PL 2110PM 2150PM 2007PL 2015PL 2022PL 2037PL 2055PL 2075PL 2110PL 2150PL Carrier frequency 4kHz Carrier frequency 12kHz 23 47 74 142 239 21 43 67 131 168 330 450 576 750 942 44 77 103 189 264 358 490 602 29 60 88 169 270 26 54 79 150 195 374 510 635 820 1035 57 99 134 240 354 477 650 808 Amount of forcible air cooling ventilation re3 quired (m /min) Heat discharge surface area required for sealed 2 storage cabinet(m ) 0.23 0.29 0.40 0.60 0.80 0.23 0.29 0.40 0.60 0.80 1.2 1.7 2.3 3.4 4.6 0.40 0.60 0.80 1.2 1.7 2.3 3.4 4.6 0.8 1.0 1.4 2.1 2.8 0.8 1.0 1.4 2.1 2.8 4.3 6.1 8.1 12.0 16.0 1.4 2.1 2.8 4.3 6.1 8.1 12.0 16.0 Notes 1) The heat loss for the optional external devices (input reactor, DC reactor, radio noise reduction filters, 2) etc.) is not included in the calorific values in the table. Case of 100% Load Continuation operation. ■ Panel designing taking into consideration the effects of noise. The inverter generates high frequency noise. When designing the control panel setup, consideration must be given to that noise. Examples of measures are given below. • Wire so that the main circuit wires and the control circuit wires are separated. Do not place them in the same conduit, do not run them parallel, and do not bundle them. • Provide shielding and twisted wire for control circuit wiring. • Separate the input (power) and output (motor) wires of the main circuit. Do not place them in the same conduit, do not run them parallel, and do not bundle them. • Ground the inverter ground terminals ( ). A-19 1 E6580757 • Install surge suppressor on any magnetic contactor and relay coils used around the inverter. • Install noise filters if necessary. • Install EMC plate (attached as standard) and shielded wires fit with the EMC plate. 1 EMC plate ■ Installing more than one unit in a cabinet If you are installing two or more inverters in one cabinet, pay attention to the following. • Ensure a space of at least 5 centimeters on the left and right sides of the inverters. * If the inverters are horizontally arranged with no space between them (side-by-side installation), remove the ventilation seals on top of the inverters and operate at 40°C or less (model of 3.7kW or less) or 50°C (model of 5.5kW or more). • Ensure a space of at least 20 centimeters on the top and bottom of the inverters. • Install an air deflecting plate so that the heat rising up from the inverter on the bottom does not affect the inverter on the top. Ventilation fan Inverter Air deflecting plate Inverter A-20 E6580757 2. Connection equipment Danger • Never disassemble, modify or repair. This can result in electric shock, fire and injury. For repairs, call your sales agency. Disassembly prohibited Prohibited • Don’t stick your fingers into openings such as cable wiring hole and cooling fan covers. This can result in electric shock or other injury. • Don't place or insert any kind of object into the inverter (electrical wire cuttings, rods, wires). This can result in electric shock or fire. • Do not allow water or any other fluid to come in contact with the inverter. That may result in electric shock or fire. Warning • When transporting or carrying, do not hold by the front panel covers. The covers may come off and the unit will drop out resulting in injury. Prohibited 2.1 Cautions on wiring Danger • Never remove the front cover when power is on or open door if enclosed in a cabinet. The unit contains many high voltage parts and contact with them will result in electric shock. Prohibited Mandatory • Turn power on only after attaching the front cover or closing door if enclosed in a cabinet. If power is turned on without the front cover attached or closing door if enclosed in a cabinet. This can result in electric shock or other injury. • Electrical construction work must be done by a qualified expert. Connection of input power by someone who does not have that expert knowledge may result in fire or electric shock. • Connect output terminals (motor side) correctly. If the phase sequence is incorrect, the motor will operate in reverse and that may result in injury. • Wiring must be done after installation. If wiring is done prior to installation that may result in injury or electric shock. • The following steps must be performed before wiring. (1) Shut off all input power. (2) Wait at least ten minutes and check to make sure that the charge lamp is no longer lit. (3) Use a tester that can measure DC voltage (800VDC or more), and check to make sure that the voltage to the DC main circuits (across PA-PC) is 45V or less. If these steps are not properly performed, the wiring will cause electric shock. • Tighten the screws on the terminal board to specified torque. If the screws are not tightened to the specified torque, it may lead to fire. B-1 2 E6580757 Danger • Ground must be connected securely. If the ground is not securely connected, it could lead to electric shock or fire when a malfunction or current leak occurs. Be Grounded Warning 2 • Do not attach devices with built-in capacitors (such as noise filters or surge absorber) to the output (motor side) terminal. This could cause a fire. Prohibited ■ Preventing radio noise To prevent electrical interference such as radio noise, separately bundle wires to the main circuit's power terminals (R/L1, S/L2, T/L3) and wires to the motor terminals (U/T1, V/T2, W/T3). ■ Control and main power supply The control power supply and the main circuit power supply for the VFS9 are the same. If a malfunction or trip causes the main circuit to be shut off, control power will also be shut off. When checking the cause of the malfunction or the trip, use the trip holding retention selection parameter. ■ Wiring • Because the space between the main circuit terminals is small use sleeved pressure terminals for the connections. Connect the terminals so that adjacent terminals do not touch each other. • For ground terminal use wires of the size that is equivalent to or larger than those given in table 10.1 and always ground the inverter (200V voltage class: D type ground [former type 3 ground]; 400V class: C type ground [former special type 3 ground]). Use as large and short a ground wire as possible and wire it as close as possible to the inverter. • See the table in 9-1 for wire sizes. • The length of the main circuit wire in 10-1 should be no longer than 30 meters. If the wire is longer than 30 meters, the wire size (diameter) must be increased. B-2 E6580757 2.2 Standard connections Danger Prohibited • Do not connect input power to the output (motor side) terminals (U/T1, V/T2, W/T3). Connecting input power to the output could destroy the inverter or cause a fire. • Do not connect resistors to DC terminals (across PA-PC or across PO-PC). It could cause a fire. Connect resistors as directed in the instructions for "Installing separate braking resistors." • First shut off input power and wait at least 10 minutes before touching wires on equipment (MCCB) that is connected to inverter power side. Touching the wires before that time could result in electric shock. • Securely connect to ground with a ground wire. If a secure connection to ground is not made, this could cause electric shock or fire when a malfunction or leak current occurs. Always connect to ground B-3 2 E6580757 2.2.1 Standard connection diagram 1 - sink (common: CC) This diagram shows a standard wiring of the main circuit. DC reactor (DCL) *2 (option) Main circuit power supply 200V class: single-phase 200 ~ 240V-50/60Hz three-phase 200 ~ 230V-50/60Hz 400V class: three-phase 380 ~ 500V-50/60Hz 2 P0 MCCB R/L1 S/L2 T/L3 Braking resistor (option) PA Filter PB PC Motor U/T1 V/T2 W/T3 Main circuit IM *1 FLC R/L1 *1 1-phase series don't have T/L3 terminal. *2 The PO-PA terminals are shorted by a bar when shipped from the factory. Before installing the DC reactor (DCL), remove the bar. FLB Fault detection relay VF-S9 Operation panel FLA Connector for common serial communications RY Low-speed detection signal SOURCE FMV RC FMC FM Meter CC VIA Forward R Reverse Reset RST JP301A S/L2 F S2 S3 CC II P24 SINK OUT VIB Preset speed1 Preset speed2 Preset speed3 Common S1 JP301 MCCB(2P) JP302 Power supply 1φ200 ~ 240V -50/60Hz Control circuit + Ry PP + + - Frequency meter - Current signal: 4 ~ 20mA Designated frequency attainment signal Voltage signal: 0 ~ 10V External potentiometer (or input voltage signal across VIA-CC terminals: 0 ~ 10V) *The VIA terminal and II terminal cannot be used at the same time. B-4 E6580757 2.2.2 Standard connection diagram 2 - source (common: P24) Main circuit power supply 200V class: single-phase 200 ~ 240V-50/60Hz three-phase 200 ~ 230V-50/60Hz 400V class: three-phase 380 ~ 500V-50/60Hz DC reactor (DCL) *2 (option) P0 MCCB R/L1 S/L2 T/L3 Braking resistor (option) PA Filter PB PC Motor U/T1 V/T2 W/T3 Main circuit IM *1 FLC MCCB(2P) F Forward R Reverse R/L1 Operation panel FLA Connector for common serial communications RY Low-speed detection signal RC FMV FMC CC VIA FM Meter RST Preset speed1 Preset speed2 Preset speed3 S2 SOURCE S3 CC II OUT SINK VIB Reset S1 JP301 *1 1-phase series don't have T/L3 terminal. *2 The PO-PA terminals are shorted by a bar when shipped from the factory. Before installing the DC reactor (DCL), remove the bar. VF-S9 Fault detection FLB relay JP301A S/L2 JP302 Power supply 1φ200 ~ 240V -50/60Hz P24 Control circuit Ry PP + + - Frequency meter - Current signal: 4 ~ 20mA Designated frequency attainment signal Voltage signal: 0 ~ 10V External potentiometer (or input voltage signal across VIA-CC terminals: 0 ~ 10V) *The VIA terminal and II terminal cannot be used at the same time. B-5 2 E6580757 2.3 Description of terminals 2.3.1 Main circuit terminals This diagram shows an example of wiring of the main circuit. Use options if necessary. ■ Power supply and motor connections 2 Power supply VF-S9 Power lines are connected to R., S. and T. R/L1 S/L2 T/L3 Motor lines are connected to U., V. and W. U/T1 V/T2 W/T3 Motor Circuit E Note) Model of 3-phase 200V-0.2, 0.4, 0.75kW don't have grounding terminal. Ground connecting to flame of inverter. : Flame grounding ■ Connections with peripheral equipment No-fuse breaker Magnetic contactor Input reactor Noise reduction filter Inverter ‚ /qL1 Power supply ‚ /vT3 ‚ /sL3 PA Braking resistor B-6 IM ‚ /uT2 ‚ /rL2 PB ‚ /tT1 Motor-end surge voltage suppression filter Motor PO DC reactor Zero-phase reactor E6580757 ■ Main circuit Terminal symbol R/L1,S/L2,T/L3 U/T1,V/T2,W/T3 200V class: single-phase 200~240V-50/60Hz three-phase 200~230V-50/60Hz 400V class: three-phase 380~500V-50/60Hz * Single – phase series don’t have T/L3 terminal. Connect to a (three-phase induction) motor. Connect to braking resistors Change parameters , and if necessary. This is a negative potential terminal in the internal DC main circuit. DC common power can be input across the PA terminals (positive potential). Terminals for connecting a DC reactor (DCL: optional external device). Shorted by a short bar when shipped from the factory. Before installing DCL, remove the short bar. PA,PB PC PO,PA 2.3.2 Terminal function Grounding terminal for connecting inverter case. Control circuit terminals (sink logic) The control circuit terminal board is the same for all models. Wire size : See 1.3.2. Terminal symbol Input/output F Input R Input RST Input S1 Input S2 Input S3 Input RY RC CC VIA VIB PP II FM F R RST S1 S2 S3 CC OUTP24 Electrical specifications Function Multifunction programmablecontact input FLA FLB FLC Shorting across F-CC causes forward rotation; open causes slowdown and stop. Shorting across R-CC causes reverse rotation; open causes slowdown and stop. Shorting across RST-CC causes a held reset when the inverter protector function is operating. Note that when the inverter is operating normally, it will not operate even if there is a short across RST-CC. Shorting across S1-CC causes preset speed operation. Shorting across S2-CC causes preset speed operation. Shorting across S3-CC causes preset speed operation. B-7 JP301 JP301A JP302 FMV SOURCE FMC SINK Inverter internal circuits +24V No voltage contact input 24Vdc-5mA or less *Sink-source switchable (JP301) SINK SOURCE JP301 +5V 4.7K 10K F 15K ∼ S3 0.1μ 3.9K 2 E6580757 Terminal symbol Input/output Common to Input/output CC Electrical specifications Function Inverter internal circuits Control circuit's common terminal +24V PP 2 II * VIA * Output Analog input setting power output 10Vdc (permissible load current: 10mAdc) Input Multifunction programmable analog input. Standard default setting: 4(0)~20mAdc input and 0~50Hz (50Hz setting) or 0~60Hz (60Hz setting) frequency 4-20mA (internal impedance: 400Ω) Multifunction programmable analog input. Standard default setting: 0~10Vdc input and 0~80Hz frequency 10Vdc (internal impedance: 30kΩ) Input PP +5V VIA 15K 1K 15K II 150 250 +5V VIB Input Multifunction programmable analog input. Standard default setting: 0~10Vdc input and 0~50Hz(50Hz setting) or 0~60Hz(60Hz setting) frequency. 10Vdc (internal impedance: 30kΩ) VIB 15K 15K 0.1 FM CC Output Common to Input/output Multifunction programmable analog output. Standard default setting: output current. Connect a 1mAdc full-scale ammeter or 7.5Vdc (10Vdc)-1mA full-scale voltmeter. Can change to 0-20mA (4-20mA) by jumper JP302 switching. 1mA full-scale DC ammeter or 7.5Vdc 1mA full-scale dc voltmeter JP302 FMV 4.7K FM 0-20mA (4-20mA) full scale DC ammeter FMC 0.01μ 100K 18K 33K 29K 0.01μ 10K +24V 20K 100K 100 100 20K 100K Control circuit's common terminal +24V P24 Output 24Vdc power output 24Vdc-100mA P24 PTC * The VIA terminal and II terminal cannot be used at the same time. B-8 E6580757 Terminal symbol Input/output Electrical specifications Function Inverter internal circuits +24V SOURCE OUT Output Multifunction programmable open collector output. Standard default settings detect and output speed reach signal output frequencies. Open collector output : 24Vdc-50mA OUT FUSE JP301 +5V 150 10 10 *Sink-source switchable (JP301A) 150 2 +24V RC RY Output Multifunction programmable relay contact output. Contact ratings: 250Vac -2A (cosφ = 1), 30Vdc-1A, 250Vac-1A (cosφ = 0.4). Standard default settings detect and output low-speed signal output frequencies. Output Multifunction programmable relay contact output. Contact ratings: 250Vac -2A (cosφ = 1), 30Vdc-1A, 250Vac-1A (cosφ = 0.4). Detects the operation of the inverter's protection function. Contact across FLAFLC is closed and FLB-FLC is opened during protection function operation. 250Vac-2A (cosφ = 1) : at resistance load 30Vdc-1A : 250Vac-1A (cosφ = 0.4) RC RY RY FLA FLA FLB FLC B-9 250Vac-2A (cosφ = 1) : at resistance load 30Vdc-1A : 250Vac-1A (cosφ = 0.4) +24V FLB RY FLC E6580757 ■ Sink logic (negative common)/source logic (positive common) logic switching of input output terminals Current flowing out turns control input terminals on. These are called sink logic terminals (The end of Type - form : AN / WN). The general used method in Europe is source logic in which current flowing into the input terminal turns it on(The end of Type - form : WP). Source logic Sink logic Input 2 Common Input Output Output Common Output Output Input Input Common Common Programmable controller Inverter Programmable controller B-10 Inverter E6580757 ■ Logic switching/voltage-current output switching (jumper) (1) Logic switching JP301 : Input, JP301A : Output Switch logic before wiring to inverter and without supplying power. If sink and source are switched when power is supplied first after logic switching or while power is being input to the inverter, that will destroy the inverter. First check to make sure that switching is correct and then supply power. Voltage-current output switching JP302 Switch the Fm terminal's voltage-current output before wiring to inverter and without supplying power. 2 FMC(0~20maoutput) * SOURCE Case of SINK logic JP301 JP301A FMV(voltage output) JP302 (2) SINK After switching sink-source logic make sure that switching again switching cannot be done easily. B-11 E6580757 3. Operations Danger Prohibited Mandatory • Do not touch inverter terminals when electrical power is connected to the inverter even if the motor is stopped. Touching the inverter terminals while power is connected to it may result in electric shock. • Do not touch switches when the hands are wet and do not try to clean the inverter with a damp cloth. Such practices may result in electric shock. • Do not go near the motor in alarm-stop status when the retry function is selected. The motor may suddenly restart and that could result in injury. Take measures for safety, e.g. attaching a cover to the motor, against accidents when the motor unexpectedly restarts. • Turn power on only after attaching the front cover or closing door if enclosed in a cabinet. If power is turned on without the front cover attached or closing door if enclosed in a cabinet, that may result in electric shock or other injury. • If the inverter begins to emit smoke or an unusual odor, or unusual sounds, immediately turn power off. If the equipment is continued in operation in such a state, the result may be fire. Call your local sales agency for repairs. • Always turn power off if the inverter is not used for long periods of time. • Turn input power on after attaching the front cover. When enclosed inside a cabinet and using with the front cover removed, always close the cabinet doors first and then turn power on. If the power is turned on with the front cover or the cabinet doors open, it may result in electric shock. • Make sure that operation signals are off before resetting the inverter after malfunction. If the inverter is reset before turning off the operating signal, the motor may restart suddenly causing injury. Warning • Do not touch heat radiating fins or discharge resisters. These device are hot, and you'll get burned if you touch them. Contact prohibited • Always observe the permissible operating ranges of motors and other equipment (see the instruction manual for the motor). If these ranges are not observed, it could result in injury. Prohibited C-1 3 E6580757 3.1 How to operate the VF-S9 Overview of how to operate the inverter with simple examples. Example 1 Setting the operation frequency using built-in potentiometer and running and stopping using the operation panel. (1) Wiring PO 3 MCCB PA PB PC Motor R/L1 U/T1 S/L2 Main circuit T/L3 V/T2 IM W/T3 Control circuit G (2) Parameter setting (default setting) Title (3) Function Programmed value Command mode selection 1 Frequency setting mode selection 2 Operation Run/stop: Press the and keys on the panel. Frequency setting: Set adjusting position of notches on the potentiometer. C-2 E6580757 Example 2 Setting the operation frequency using the operation panel and running and stopping using the operation panel. (1) Wiring PO MCCB PA PC PB Motor R/L1 U/T1 S/L2 Main circuit T/L3 V/T2 IM W/T3 3 Control circuit G (2) Setting parameters Title (3) Function Programmed value Command mode selection 1 Frequency setting mode selection 1 Operation Run/stop: Press the and Frequency setting: Set with the keys on the panel. keys on the operation panel. To store the set frequencies in memory, press the key. and the set frequency will flash on and off alternately. C-3 E6580757 Example 3 Setting the operation frequency using built-in potentiometer and running and stopping using external signals. (1) Wiring PO MCCB R/L1 S/L2 T/L3 PA PB PC Main circuit Control circuit U/T1 V/T2 W/T3 Motor IM F Forward rotation signal R Reverse rotation signal 3 CC Common G (2) Parameter setting (default setting) Title (3) Function Programmed value Command mode selection 0 Frequency setting mode selection 2 Operation Run/stop: ON/OFF input to F-CC and R-CC. (Set JP301 to Sink logic) Frequency setting: Set adjusting position of notches on the potentiometer. C-4 E6580757 Example 4 Operation frequency setting, running and stopping using external signals. (1) Wiring PO MCCB PA PC PB Motor R/L1 S/L2 U/T1 V/T2 Main circuit T/L3 IM W/T3 Control circuit F Forward rotation signal R Reverse rotation signal CC Common Current signal: 4 ∼ 20mA II G CC VIA VIB PP Voltage signal: 0 ∼ 10V External potentiometer (or voltage signal to VIA-CC 0 ∼ 10V) (2) Parameter setting Title (3) Function Programmed value Command mode selection 0 Frequency setting mode selection 0 Operation Run/stop: ON/OFF input to F-CC and R-CC. (Set JP301 to Sink logic.) Frequency setting: VIA and VIB: 0-10Vdc (external potentiometer) II : Input 4-20mAdc. Note) The VIA terminal and II terminal cannot be used at the same time. C-5 3 E6580757 3.2 Simplified Operation of the VF-S9 The procedures for setting operation frequency and the methods of operation can be selected from the following. Run / stop Frequency setting 3 Use the basic parameters for selecting. Title (1) Run and stop using external signals to the terminal board (2) Run and stop from the operation panel (1) Setting using external signals to the terminal board (0-10Vdc, 4-20mAdc) : (2) Setting using the operation panel (3) Setting using the potentiometer on the inverter main unit : (command mode selection) and Function Command mode selection Frequency setting mode selection (frequency setting mode selection) Adjustment range Default setting 0: Terminal board; 1: Operation panel 0: Terminal board; 1: Operation panel; 2: Internal potentiometer 1 [Steps in setting parameters] Key operated LED display 2 Operation Displays the operation frequency (operation stopped). (When standard monitor display selection is set to [Operation frequency]) Press the MON key to display the first basic parameter (automatic acceleration/deceleration). Press either the key or the key to select " ." Press the ENTER key to display the parameter setting. (Standard default setting: ) Change the parameter to (Terminal board) by pressing the Press the ENTER key to save the changed parameter. parameter set value are displayed alternately. Press either the key or the key to select " key. and the ." Press the ENTER key to display the parameter setting. (Standard default setting: ) * Change the parameter to (Operation panel) by pressing the key Press the ENTER key to save the changed parameter. parameter set value are displayed alternately. and the Pressing the MON key twice returns the display to standard monitor mode (displaying operation frequency). C-6 E6580757 3.2.1 How to start and stop (1) Start and stop using the operation panel keys ( Use the and ) keys on the operation panel to start and stop the motor. RUN: Motor starts. STOP: Motor stops (slowdown stop). (2) Start and stop using external signals to the terminal board ( ) Use external signals to the inverter terminal board to start and stop the motor. (Set JP301 to sink logic) Short F and CC terminals: run forward Open F and CC terminals: slow down and stop * Coast stop The standard default setting is for slowdown stop. To make a coast stop, assign an ST terminal function to an idle terminal using the programmable terminal function. And set the :ST signal selection. For coast stop, open the ST-CC when stopping the motor in the state described at left. The monitor on the inverter at this time will display . Motor speed Slowdown stop Frequency F-CC 3.2.2 ON OFF Coast stop F-CC ST-CC How to set the frequency (1) Setting the frequency using the potentiometer on the inverter main unit ) ( Set the frequency with the notches on the potentiometer. Move clockwise through the higher notches for the higher frequencies. C-7 3 E6580757 (2) Setting the frequency using the operation panel ( ) Set the frequency from the operation panel. : Moves the frequency up : Moves the frequency down ■ Example of operating a run from the panel Key operated LED display 3 Operation Displays the operation frequency. (When standard monitor display selection tion frequency]) is set to 0 [opera- Set the operation frequency. Press the ENT key to save the operation frequency. frequency are displayed alternately. Pressing the key or the even during operation. and the set key will change the operation frequency (3) Setting the frequency using external signals to the terminal board ( ) ■ Frequency setting 1) Setting the frequency using external potentiometer * B Potentiometer control Set frequency using the potentiometer (1~10kΩ1/4W) For more detailed information on adjustments, see 6.5. Setting frequency using 50Hz or 60Hz the potentiometer Frequency * The input terminal VIB can be used in the same way and VIA and VIB are automatically switched by the default settings. Set parameters to specify priority. For more details, see 6.5. Note: The VIA terminal and II terminal cannot be used at the same time. C-8 E6580757 2) Setting the frequency using input voltage (0~10V) * voltage signal Setting frequency using voltage signals (0~10V). For more detailed information on adjustments, see 6.5. Voltage signal 0-10Vdc 50Hz or 60Hz Frequency * The input terminal VIB can be used in the same way. VIA and VIB are automatically switched by the default settings. Set parameters to specify priority. For more details, see 6.5. Note: The VIA terminal and II terminal cannot be used at the same time. 3) Setting the frequency using current input (4~20mA) * Current signal Setting frequency using current signals (4~20mA). For more detailed information on adjustments, see 6.5. Current signal 4-20mAdc 50Hz or 60Hz Frequency * Setting of parameters also allow 0-20mAdc. Note: The VIA terminal and II terminal cannot be used at the same time. C-9 3 E6580757 4. Basic VF-S9 operations The VF-S9 has the following three monitor modes. Standard monitor mode : The standard inverter mode. This mode is enabled when inverter power goes on. This mode is for monitoring the output frequency and setting the frequency designated value. In it is also displayed information about status alarms during running and trips. • Setting frequency designated values - see 3.2.2 • Status alarm If there is an error in the inverter, the alarm signal and the frequency will flash alternately in the LED display. : When a current flows at or higher than the overcurrent stall level. : When a voltage is generated at or higher than the over voltage stall level. : : Setting monitor mode When a load reaches 50% or higher of the overload trip value. When temperature inside the inverter rises to the overheating protection alarm level. Model of 3.7kW or less : about 115°C. Model of 5.5kW or more : about 92°C : The mode for setting inverter parameters. For more on how to set parameters, see 4.1. Status monitor mode : The mode for monitoring all inverter status. Allows monitoring of set frequencies, output current/voltage and terminal information. For more on how to use the monitor, see 8.1. Pressing the key will move the inverter through each of the modes. Standard monitor mode Status monitor mode Setting monitor mode D-1 4 E6580757 4.1 How to set parameters Setting monitor mode The standard default parameters are programmed before the unit is shipped from the factory. Parameters can be divided into three major categories. Select the parameter to be changed or to be searched and retrieved. Basic parameters Extended parameters User parameters (automatic edit function) 4 Setup parameters * : The basic parameters that must be programmed before the first use. : The parameters for detailed and special setting. : Indicates parameters that are different from the standard default setting parameters. Use them to check after setting and to change setting. (Parameter title: ) : When the standard setting is entered, this parameter is displayed. Adjustment range of parameters : An attempt has been made to assign a value that is higher than the programmable range. Or, as a result of changing other parameters, the programmed value of the parameter that is now selected exceeds the upper limit. : An attempt has been made to assign a value that is lower than the programmable range. Or, as a result of changing other parameters, the programmed value of the parameter that is now selected exceeds the lower limit. If the above alarm is flashing on and off, no setting can be done of values that are equal to or greater than or equal to or lower than . While these codes are flashing on and off, no change can be made to any parameter. D-2 E6580757 4.1.1 Basic parameters How to set the basic parameters All of the basic parameters can be set by the same step procedures. [Steps in key entry for basic parameters] Switches to the setting monitor mode. Selects parameter to be changed. Reads the programmed parameter setting. * The inverters are shipped from the factory with set parameters by default. * Select the parameter to be changed from "Table of parameters". * If there is something that you do not understand during the operation, press the MON key to return to the indication. Changes the parameter setting. Saves the changed value of the parameter setting. Steps in setting are as follows (the example shown is one of changing the maximum frequency from 80Hz to 60Hz). Key operated LED display Operation Displays the operation frequency (operation stopped). (When standard monitor display selection is set to 0 [operation frequency]). Press the MON key to display the first basic parameter (automatic acceleration/deceleration). Press either the key or the key to select " ". Pressing the ENTER key reads the maximum frequency. Press the After this, key to change the maximum frequency to 60Hz. Press the ENTER key to save the changed maximum frequency. and frequency are displayed alternately. →Displays the same →Switches to the →Displays names programmed padisplay in the of other paramerameter. status monitor ters. mode. D-3 4 E6580757 4.1.2 How to set extended parameters The VF-S9 has extended parameters to allow you to make full use of its functions. All extended parameters are expressed with F and three digits. Basic parameter 4 Press the ▲ key and the ▼ key to select the parameter to be changed. Then, press the ENTER key to display the set parameter. Press the MON key once and use the ▲ key and the ▼ key to select from the basic parameters. [Steps in key entry for extended parameters] : Switches to the setting monitor mode. (displays : Selects " ) " from basic parameters. : Displays the first extended parameter. : Selects the extended parameter to be changed. : Reads the programmed parameter setting. : Changes the parameter setting. : Saves the changed value of the extended parameter setting. Pressing the key instead of the D-4 key moves back to the previous status. E6580757 ■ Example of parameter setting The steps in setting are as follows. Example of changing the dynamic braking selection Key operated LED display from 0 to 1. Operation Displays the operation frequency (operation stopped). (When standard monitor display selection is set to [operation frequency]) Press the MON key to display the first basic parameter (automatic acceleration/deceleration). Press either the group . key or the key to change to the parameter Press the ENTER key to display the first extended parameter Press the . key to change to the dynamic braking selection Pressing the ENTER key allows the reading of parameter setting. Press the to . key to change the dynamic braking selection from Pressing the ENTER key alternately flashes on and off the parameter and changed value and allows the save of those values. If there is anything you do not understand during this operation, press the MON key several times to start over from the step of display. 4.1.3 Search and resetting of changed parameters Automatically searches for only those parameters that are programmed with values different from the standard default setting and displays them in the user parameter group . Parameter setting can also be changed within this group. Notes on operation • When a value is reprogrammed that is the same as the standard value, there will be no display within . • The parameters programmed by the setup parameter are also displayed as changed parameters. D-5 4 E6580757 ■ How to search and reprogram parameters The operations of search and resetting of parameters are as follows. Key operated LED display Operation Displays the operation frequency (operation stopped). (When standard monitor display selection is set to [operation frequency]) Press the MON key to display the first basic parameter (automatic acceleration/deceleration). Press either the key or the key to select " ". Press the ENTER key to enable the user parameter automatic edit function. or ↓ 4 Searches for parameters that are different in value from the standard default setting and displays those parameters. Press the ENTER key or the key to change the parameter displayed. (Pressing the key moves the search in the reverse direction). Press the ENTER key to display the set value. Press the key and key to change set value. Press the ENTER key to save the changed value. The parameter name and the programmed value will flash on and off alternately. Use the same steps as those given above to display parameters that you want to search for or change setting with the key and key. When Parameter display ↓ ↓ appears again, the search is ended. A search can be canceled by pressing the MON key. Press the MON key once while the search is underway to return to the display of parameter setting mode. After that you can press the MON key to return to the status monitor mode or the standard monitor mode (display of operation frequency). If there is something that you do not understand during this operation, press the times and start over again from the step of display. D-6 key several E6580757 4.1.4 Setup parameters How to program setup parameters When the standard parameter is set to (standard default setting), the setup parameter is displayed. Setting the setup parameter enable to operate. The setup parameter selects either 50Hz or 60Hz for the base motor frequency. Set this in line with the specifications of the motor. The setup parameters automatically program the base motor frequency and related parameters, but those parameters can be reprogrammed later. The steps in setting are as follows Key operated LED display Operation Displays the base motor frequency. Press either the key or the key to select 50Hz or 60Hz. Press the ENTER key to set the base motor frequency and related parameters. will be displayed during the setting. Displays the operation frequency (while stopped) Setting of the following parameters can be changed by the setup parameters. searches . They are displayed as changed parameters during and are not displayed as changed parameters. If select of 60Hz, Setting value Title 50 Function 60 Setting value Upper limit frequency 50Hz Base frequency 1 50Hz Base frequency 2 50Hz Frequency at VIA input point 2 50Hz 60Hz 60Hz (Standard) 60Hz (Standard) 60Hz Frequency at VIB input point 2 50Hz 60Hz D-7 4 E6580757 4.1.5 Parameters that cannot be changed while running For reasons of safety, the following parameters have been set up so that they cannot be reprogrammed while the inverter is running. Basic parameters (Automatic acceleration/deceleration) (Automatic torque boost) (Automatic environment setting) (Automatic function setting) Set , and and can (Command mode selection) be changed while the inverter is running. (Frequency setting mode selection) (Maximum frequency) (Default setting) (V/F control mode selection) (Electronic thermal protection characteristics selection) 4 Extended parameters Supply voltage correction Auto-tuning Rated capacity ratio of motor to inverter 4.1.6 Returning all parameters to standard default setting Setting the standard default setting parameter to 3, all parameters can be returned to the those factory ) default settings. (Except for is set to , the set up parameter is displayed. Setting the setup parameter enable to operate, When See 4.1.4. , see 5.7. Note: For more details on the standard default setting parameter Notes on operation • We recommend that before this operation you write down on paper the values of those parameters, because when setting factory default setting. to 3, all parameters with changed values will be returned to standard D-8 E6580757 ■ Steps for returning all parameters to standard default setting Key operated LED display Operation Displays the operation frequency (perform during operation stopped). Press the MON key to display the first basic parameter (automatic acceleration/deceleration). Press the key or the key to change to . Pressing the ENTER key displays the programmed parameters. ( will always display zero " " on the right, the previous setting on the left.) Press the key or the key to change the set value. To return to standard factory default setting, change to " ". Pressing the ENTER key displays " " while returning all parameters to factory default setting. The monitor returns to the display of setup parameters. Set the setup parameters. See. 4.1.4. If there is something that you do not understand during this operation, press the MON key several times and start over again from the step of display. D-9 4 E6580757 5. Basic parameters Before you operate the inverter, the parameters that you must first program are the basic parameters. 5.1 Setting acceleration/deceleration time : Automatic acceleration/deceleration : Acceleration time 1 : Deceleration time 1 • Function 1) For acceleration time , program the time that it takes for the inverter output frequency to go from 0Hz to maximum frequency . 2) For deceleration time , program the time that it takes for the inverter output frequency to go from maximum frequency to 0Hz. 5.1.1 Automatic acceleration/deceleration This automatically adjusts acceleration and deceleration time in line with load size. * Automatically adjusts acceleration and deceleration time within the inverter rated current in a range that and time. It goes to the optimum value taking a margoes from 1/8 to infinity of programmed ginal allowance into consideration. * Automatically adjusts to the shortest time within 120% of the inverter rated current. It is a value that is obtained attaching importance to acceleration/deceleration time. Output frequency (Hz) When load is small Output frequency (Hz) When load is large Time (s) Acceleration time Time (s) Acceleration time Deceleration time Acceleration/deceleration time → decrease Set Deceleration time Acceleration/deceleration time → increase (automatic acceleration/deceleration) to or E-1 . 5 E6580757 [Parameter setting] Title Function Automatic acceleration/deceleration Adjustment range 0: Disabled (manual) 1: Optimum rate 2: Minimum rate Default setting 0 ✩ When automatically setting acceleration/deceleration time, always change the acceleration/deceleration time so that it conforms with the load. For inverters that requires a fixed acceleration/deceleration time, use , ). the manual settings ( ✩ Setting acceleration/deceleration time ( , ) in conformance with mean load allows optimum setting that conforms to further changes in load. ✩ Use this parameter after actually connecting the motor. ✩ Acceleration may not be complete if the load is such that the inverter is operated in the rated current vicinity. If acceleration is incomplete, set acceleration/deceleration time manually ( ). 5 Methods of setting automatic acceleration/deceleration Key operated LED display Operation Displays the operation frequency. (When standard monitor display selection is set to [operation frequency]). Press the MON key to display the first basic parameter (automatic acceleration/deceleration). Press the ENTER key to display the parameter setting. Press the key to change the parameter to or . Press the ENTER key to save the changed parameter. the parameter are displayed alternately. 5.1.2 and Manually setting acceleration/deceleration time Set acceleration time from 0Hz operation frequency to maximum frequency time when operation frequency goes from maximum frequency to 0Hz. and deceleration time as the Output frequency (Hz) (manual setting) Time (s) [Parameter setting] Title Function Adjustment range Default setting Acceleration time 1 0.1-3600 seconds 10.0 Deceleration time 1 0.1-3600 seconds 10.0 E-2 E6580757 ✩ If the programmed value is shorter than the optimum acceleration/deceleration time determined by load conditions, overcurrent stall or overvoltage stall function may make the acceleration/deceleration time longer than the programmed time. If an even shorter acceleration/deceleration time is programmed, there may be an overcurrent trip or overvoltage trip for inverter protection. (for further details, see 13.1). 5.2 Increasing starting torque : Automatic torque boost • Function Simultaneously switches inverter output (V/F) control and programs motor constants automatically (Online automatic-tuning function) to improve torque generated by the motor. This parameter integrates the setting of special V/F control selection such as vector control. Title Function Automatic torque boost Adjustment range 0: Disabled 1: Sensorless vector control + auto-tuning Default setting 0 Note: Parameter displays on the right always return to 0 after setting. The pervious setting is displayed on the left. Ex. 1) When using vector control (increasing starting torque and high-precision operations) Set the automatic control to (sensorless vector control + auto-tuning) Setting automatic control to (sensorless vector control + auto-tuning) provides high starting torque bringing out the maximum in motor characteristics from the low-speed range. This suppresses changes in motor speed caused by fluctuations in load to provide high precision operation. This is an optimum feature for elevators and other load transporting machinery. [Methods of setting] Key operated LED display Operation Displays the operation frequency. (Perform during operation stopped.) (When standard monitor display selection is set to [operation frequency]) Press the MON key to display the first basic parameter (automatic acceleration/deceleration). Press the boost). key to change the parameter to (automatic torque Press the ENTER key to display the parameter setting. E-3 5 E6580757 Key operated LED display Operation Press the key to change the parameter to 1 (sensorless vector control + auto-tuning). Press the ENTER key to save the changed parameter. the parameter are alternately displayed. and Note 1: Setting V/F control selection to (sensorless vector control) provides the same characteristics as (auto-tuning) is set to 2. ⇒ See 5.12 when Note 2: Setting to automatically programs to . If vector control cannot be programmed.... First read the precautions about vector control in 5.12, 6. 1) If the desired torque cannot be obtained, see 6.13, 3. 2) If auto-tuning error " " appears, see 6.13, 3. ■ 5 (automatic torque boost) and (V/F control mode selection) Automatic torque boost is the parameter for setting V/F control mode selection ( ) and auto) together. That is why all parameters related to change automatically when tuning ( is changed. Automatically programmed parameters Displays after resetting Sensorless vector control + auto-tuning - Check the programmed value of . (If is not changed, it becomes 0 (V/F constant) ) - Sensorless vector control Executed ( after execution) 2) Increasing torque manually (V/F constant control) The VF-S9 inverter is set to this control mode by factory default. This is the setting of constant torque characteristics that are suited for such things as conveyors. It can also be used to manually increase starting torque. If V/F constant control is programmed after changing Set V/F control mode selection , to 0 (V/F constant) ⇒ See 5.12. Note 1: If you want to increase torque further, raise the setting value of manual torque boost . How to set manual torque boost parameter ⇒ See 5.13. Note 2: V/F control selection to 1 (variable torque) is an effective setting for the load on such equipment as fans and pumps. ⇒ See 5.12. E-4 E6580757 5.3 Setting environmental protection : Automatic environment setting • Function This automatically programs all parameters related to inverter environmental protection (auto-restart or ride-through control after momentary power failure, supply voltage correction, acceleration/deceleration Spattern). This parameter is especially suitable for wind force or hydraulic machinery such as fans and pumps Note: Do not use this parameter for equipment such as transporters, since it is dangerous to operate automatically such equipment after temporary stops. [Parameter setting] Title Function Adjustment range 0: Disabled 1: Automatic setting Automatic environment setting Default setting 0 5 Values of automatically programmed parameters Title Function Default setting Auto-restart control selection Regenerative power ride-through control Supply voltage correction Acceleration/deceleration 1 pattern 5.4 1: At auto-restart after momentary stop 1: Enabled 1: Supply voltage corrected, output voltage limited 1: S-pattern 1 0: Disabled 0: Disabled 1: Supply voltage corrected, output voltage limited 0: Linear Setting parameters by operating method : Automatic function setting • Function Automatically programs all parameters (parameters described below) related to the functions by selecting the inverter's operating method. The major functions can be programmed simply. [Parameter setting] Title Function Adjustment range 0: Disabled 1: Coast stop 2: 3-wire operation 3: External input UP/DOWN setting 4: 4-20mA current input operation Automatic function setting E-5 Default setting 0 E6580757 Automatically programmed functions and parameter set values Default setting 1: Coast stop 2: 3-wire operation 5 3: External input UP/DOWN setting 1: Operation panel 4: 4-20mA current input operation 2: Potentiometer 2: Potentiometer 2: Potentiometer 0: Terminal board 1: Operation panel 0: Terminal board 0: Terminal board 0: Terminal board 0: Terminal board (F) 2: F 2: F 2: F 2: F 2: F (R) 3: R 3: R 3: R 3: R 3: R (RST) 10: RST 10: RST 10: RST 10: RST 10: RST (S1) 6: SS1 6: SS1 6: SS1 41: UP 6: SS1 (S2) 7: SS2 7: SS2 7: SS2 42: DOWN 38: FCHG (S3) 8: SS3 1: ST 49: HD 43: CLR 1: ST (ST) 1: Always active 1: Always active 1: Always active 0: VIA/II 0: Activated by turning ST on active 0: VIA/II 0: VIA/II 3: UP/DOWN 0: Activated by turning ST on active 0: VIA/II - - - - 20% - - - - - - - - - - - - - - - - - - 1 - - - - 0.1Hz - - - - 1 - - - - 0.1Hz - Disabled ( ) Input terminals and parameters are standards programmed at the factory. Coast stop ( ) Setting for coast stopping. ST (standby signal) is assigned to the S3 terminal and the operation is controlled by the on and off of the S3 terminal. 3-wire operation ( ) Can be operated by a momentary push-button. HD (operation holding) is assigned to the terminal S3. A self-holding of operations is made in the inverter by connecting the stop switch (b-contact) to the S3 terminal and connecting the running switch (a-contact) to the F terminal or the R terminal. External input UP/DOWN setting ( ) Allows setting of frequency with the input from an external contact. Can be applied to changes of frequencies from several locations. UP (frequency up signal input from external contact) is assigned to the S1 ter- E-6 E6580757 minal, and DOWN (frequency down signal input from external contact) are assigred to the S2 and CLR (frequency up/down clear signal input from external contact) are assigned to the S3 terminals respectively. Frequencies can be changed by input to the S1 and S2 terminals. 4-20mA current input operation ( ) Used for setting frequencies with 4-20mA current input. Priority is given to current input and FCHG (frequency command forced switching) and ST (standby terminal) are assigned to the S2 and S3 terminals respectively. Remote/manual control (by different frequency commands) can be switched by input to the S2 terminal. The S3 terminal can also be used for coast stop. 5.5 Selection of operation mode : Command mode selection : Frequency setting mode selection • Function These parameters are to program which command to the inverter (from operation panel or terminal board) will be given priority in running/stopping the operation and in frequency setting (internal potentiometer, operation panel or terminal board).Title Function Command mode selection [Setting value] Terminal board : operation : Operation panel operation Adjustment range 0: Terminal board 1: Operation panel Default setting 1 ON and OFF of an external signal Runs and stops operation. Press the and keys on the operation panel to Run and stop a run. Performs the Run and stop of a run when the optional expansion panel is used. , and the func* There are two types of function: the function that conforms to commands selected by tion that conforms only to commands from the terminal board. See the table of input terminal function selection in Chapter 11. * When priority is given to commands from a linked computer or terminal board, they have priority over the set. ting of Title Function Frequency setting mode selection E-7 Adjustment range 0: Terminal board 1: Operation panel 2: Internal potentiometer Default setting 2 5 E6580757 [Setting values] : Terminal board : Operation panel Frequency setting commands are entered by external signals. (VIA/VIB terminals: 0-10Vdc or II terminal: 4-20mAdc) Press the key or the key on either the operation panel or the ex- pansion panel (optional) to set frequency. The internal potentiometer to the inverter is used for setting frequencies. Turning the notches clockwise raises the frequency. and the frequency setting mode selection ✩ No matter what value the command mode selection are set to the control input terminal functions described below are always in operative state. • Reset terminal (default setting: RST, valid only for tripping) • Standby terminal (when programmed by programmable input terminal functions). • External input trip stop terminal (when programmed by programmable input terminal functions) and the frequency setting mode selection , ✩ To make changes in the command mode selection is set to .) first stop the inverter temporarily. (Can be changed while in operation when : 5 Internal potentiometer ■ Preset-speed operation : Set to (Terminal board). : Valid in all setting values. 5.6 Meter setting and adjustment : Meter selection : Meter adjustment • Function The signal output from the FM terminal is an analog voltage signal. For the meter, use either a full-scale 0-1mAdc ammeter or full-scale 0-7.5Vdc (or 10Vdc) voltmeter. Note that the jumper pin JP302 can be set to switch to 0-20mA (4-20mA) current output. Adjust to 420mA with parameter (meter bias). E-8 E6580757 ■ Adjustment scale with meter adjustment parameter Connect meters as shown below. Meter: ammeter ( = 1) Meter: frequency meter (default setting) The reading of the frequency meter will fluctuate during scale adjustment. The reading of the frequency meter will fluctuate during scale adjustment. ✩ Make the maximum ammeter scale at least 150 percent of the inverter's rated output current ✩ Optional frequency meter: QS-60T [Connected meter selection parameters] Title Function Meter selection Meter adjustment Adjustment range 0: Output frequency 1: Output current 2: Set frequency 3: For adjustment (current fixed at 100%) 4: Inverter load factor 5: Output power - ■ Resolution All FM terminals have a maximum of 1/256 ■ Example of 4-20mA programmed output (for details, see 6.15.10) Set the if adjusting the bias. E-9 Default setting 0 - 5 E6580757 [Example of how to adjustment the FM terminal frequency meter] * Use the meter's adjustment screw to pre-adjust zero-point. Key operated LED display Operation Displays the operation frequency. (When standard monitor display selection is set to [operation frequency] - Press the MON key to display the first basic parameter acceleration/deceleration) . Press either the key or the key to select " (automatic ." Press the ENTER key to display the operation frequency. Press the key or the key to adjust the meter. The meter reading will change at this time but be careful because there will be no change in the inverter's digital LED (monitor) indication. [Hint] It's easier to make the adjustment if you push and hold for several seconds. 5 The adjustment is complete. and the frequency are displayed alternately. The display returns to its original indications (displaying the operation frequency). (When standard monitor display selection is set to [operation frequency]. ■ Adjusting the meter in inverter stop state If, when adjusting the meter for output current, there are large fluctuations in data during adjustment, making adjustment difficult, the meter can be adjusted in inverter stop state. When setting to for adjustment (100% fixed current), a signal of absolute values will be output (Meter adjustment) parameter. (inverter's rated current = 100%). In this state, adjust the meter with the After meter adjustment is ended, set to (output current). 5.7 Standard default setting : Default setting • Function Allows setting of all parameters to the standard default setting, etc. at one time. Title Function Standard setting mode selection Adjustment range 0 ∼ 2 : - (invalid) 3: Default setting 4: Trip clear 5: Cumulative operation time clear 6: Initialize inverter type information E-10 Default setting 0 E6580757 ★ This function will be displayed as during reading on the right. This previous setting is displayed. Ex. ★ cannot be set during the inverter operating. Always stop the inverter first and then program. [Setting values] Default setting Setting to will return all parameters to the standard values that were programmed at the factory. will be displayed for a short time after setting and will then be erased ✩ When 3 is programmed, and displayed the original indication ( setup parameter). Trip history data will be cleared at this time. For setting setup parameters, see 4.1.4. Trip clear Setting to initializes the past four sets of recorded error history data. ✩ (The parameter does not change.) Cumulative operation time clear Setting to allows the initial resetting of the cumulative operation time monitor (0 [zero] time). Initialize inverter type information Setting us. 5.8 to clears the trips when an format error occurs. But if the displayed, call Selecting forward and reverse runs (operation panel only) : Forward/reverse run selection • Function Program the direction of rotation when the running and stopping are made using the RUN key and STOP key on the operation panel. Valid when (command mode) is set to 1 (operation panel). ■ Parameter setting Title Function Adjustment range Forward/reverse run selection 0: Forward run 1: Reverse run Default setting 0 ★ Check the direction of rotation on the status monitor. : Forward run : Reverse run ⇒ For monitoring, see 8.1. ★ When the F and R terminals are used for switching between forward and reverse rotation from the terminal board, the forward/reverse run selection is rendered invalid. Short across the F-CC terminals: forward rotation E-11 5 E6580757 Short across the R-CC terminals: reverse rotation * Reverse rotation is valid if short across the F-CC terminals and R-CC terminals at the same time. is set to 1 (operation panel). ★ This function is valid only when 5.9 Maximum frequency : Maximum frequency • Function 1) Programs the range of frequencies output by the inverter (maximum output values). 2) This frequency is used as the reference for acceleration/deceleration time. Output frequency (Hz) When • This function determines the maximum value in line with the ratings of the motor and load. • Maximum frequency cannot be adjusted during operation. To adjust, first stop the inverter. When 5 Frequency setting signal (%) ★ If is increased, adjust the upper limit frequency as necessary. ■ Parameter setting Title Function Adjustment range 30.0 ∼ 400 (Hz) Maximum frequency Default setting 80.0 5.10 Upper limit and lower limit frequencies : Upper limit frequency : Lower limit frequency • Function Programs the lower limit frequency that determines the lower limit of the output frequency and the upper limit frequency that determines the upper limit of that frequency. E-12 E6580757 Upper limit frequency Output frequency (Hz) Frequency setting signal ★ Lower-limit frequency Output frequency (Hz) Frequency setting signal ★ Frequencies that go higher than will not be output. The output frequency cannot be set at less than . ■ Parameter setting Title Function Adjustment range Setting after setup Upper limit frequency 0.5 ∼ (Hz) 50 or 60 * Lower limit frequency 0.0 ∼ (Hz) 0.0 * Setting value depending on the end of Type – form. AN, WN : 60Hz, WP : 50Hz 5.11 Base frequency : Base frequency 1 • Function Sets the base frequency in conformance with load specifications or the motor's rated frequency. Note: This is an important parameter that determines the constant torque control area. Output voltage [V] Base frequency voltage Output frequency (Hz) Title Function Adjustment range 25 ∼ 400 (Hz) Base frequency 1 * Setting value depending on the end of Type – form. AN, WN : 60Hz, WP : 50Hz E-13 Setting after setup 50 or 60 * 5 E6580757 5.12 Selecting control mode : V/F control mode selection • Function With VF-S9, the V/F controls shown below can be selected {V/F constant {Variable torque {Automatic torque boost *1 {Sensorless vector control {Automatic energy-saving (*1) "Automatic torque boost time. 5 " parameter can automatically set this parameter and auto-tuning at a ■ Parameter setting Title Function Adjustment range 0: V/F constant 1: Variable torque 2: Automatic torque boost 3: Sensorless vector control 4: Automatic energy-saving V/F control mode selection Default setting 0 [Setting V/F control mode selection to 3 (sensorless vector control)] Key operated LED display Operation Displays the operation frequency. (When standard monitor display selection is set to 0 [operation frequency]) Press the MON key to display the first basic parameter (automatic acceleration/deceleration). Press the selection). key to change the parameter to (V/F control mode Press the ENTER key to display the parameter setting. (Standard default setting: (V/F constant)) Press the control). key to change the parameter to 3 (sensorless vector Press the ENTER key to save the changed parameter. parameter set value are displayed alternately. E-14 and the E6580757 1) Constant torque characteristics (general method of use) Setting of V/F control mode selection to (V/F constant) This is applied to loads with equipment like conveyors and cranes that require the same torque at low speeds as at rated speeds. Output voltage (%) Base frequency voltage Base frequency Output frequency (Hz) To increase the torque further, increase the setting value of the manual torque boost . ⇒ For more details, see 5.13. 5 2) Setting for fans and pumps Setting of V/F control selection to (variable torque) This is appropriate for load characteristics of such things as fans, pumps and blowers in which the torque in relation to load rotation speed is proportional to its square. Output voltage (%) Base frequency voltage Base frequency E-15 Output frequency (Hz) E6580757 3) Increasing starting torque Setting V/F control selection to (automatic torque boost) Detects load current in all speed ranges and automatically adjusts voltage output (torque boost) from inverter. This gives steady torque for stable runs. Output voltage (%) Base frequency voltage Automatically adjusts the amount of torque boost. Base frequency Output frequency (Hz) Note: This control system can oscillate and destabilize runs depending on the load. If that should to (V/F constant) and increase torque manually. happen, set V/F control mode selection 5 ★ Motor constant must be set If the motor you are using is a 4P Toshiba standard motor and if it has the same capacity as the inverter, there is basically no need to set the motor constant. There are two procedures for setting the motor constant. 1) The motor constant can be set automatically (auto-tuning). Program the extended parameter to . ⇒ For details, see selection 2 in 6.13. 2) Each motor constant can be set individually. ⇒ For details, see selection 3 in 6.13. 4) Sensorless vector control--increasing starting torque and achieving high-precision operation. Setting of V/F control mode selection to (Sensorless vector control) Using sensorless vector control with a Toshiba standard motor will provide the highest torque at the lowest speed ranges. The effects obtained through the use of sensorless vector control are described below. (1) Provides large starting torque. (2) Effective when stable operation is required to move smoothly up from the lowest speeds. (3) Effective in elimination of load fluctuations caused by motor slippage. ★ Motor constant must be set If the motor you are using is a 4P Toshiba standard motor and if it has the same capacity as the inverter, there is basically no need to set the motor constant. There are three procedures for setting motor constants. 1) The sensorless vector control and motor constants (auto-tuning) can be set at a time. to . ⇒ For details, see 1 in 5.2. Set the basic parameter 2) The motor constant can be automatically set (auto-tuning). to . ⇒ For details, see selection 2 in 6.13. Set the extended parameter E-16 E6580757 3) Each motor constant can be set individually. ⇒ For details, see selection 3 in 6.13. 5) Energy-saving Setting V/F control mode selection to (automatic energy-saving) Energy can be saved in all speed areas by detecting load current and flowing the optimum current that fits the load. ★ Motor constant must be set The motor you are using is a 4P Toshiba standard motor and if it has the same capacity as the inverter, there is basically no need to set the motor constant. There are two procedures for setting the motor constant. to 1) The motor constant can be set automatically (auto-tuning). Set the extended parameter ⇒ For details, see selection 2 in 6.13. 2) Each motor constant can be set individually. ⇒ For details, see selection 3 in 6.13. . 6) Precautions on vector control 1) The sensorless vector control exerts its characteristics effectively in frequency areas below the base frequency ( ). The same characteristics will not be obtained in areas above the base frequency. ). 2) Set the base frequency to anywhere from 40 to 120Hz during sensorless vector control ( 3) Use a general purpose squirrel-cage motor with a capacity that is the same as the inverter's rated capacity or one rank below. The minimum applicable motor capacity is 0.1kW. 4) Use a motor that has 2~8 P. 5) Always operate the motor in single operation (one inverter to one motor). Sensorless vector control cannot be used when one inverter is operated with more than one motor. 6) The maximum length of wires between the inverter and motor is 30 meters. If the wires are longer than 30 meters, set standard auto-tuning with the wires connected to improve low-speed torque during sensorless vector control. However the effects of voltage drop cause motor-generated torque in the vicinity of rated frequency to be somewhat lower. 7) Connecting a reactor or surge voltage suppression filter between the inverter and the motor may reduce ) rendering sensorless vector motor-generated torque. Setting auto-tuning may also cause a trip ( control unusable. E-17 5 E6580757 5.13 Manual torque boost - increasing torque at low speeds : Torque boost 1 • Function If torque is inadequate at low speeds, increase torque by raising the torque boost rate with this parameter. Output voltage [V]/(%) Base frequency voltage 5 Base frequency [Parameters] Title Function Output frequency (Hz) Adjustment range 0 ∼ 30 (%) Torque boost 1 Default setting According to model (See section 11) ★ Valid for the standard default setting, = 0 (V/F constant) and 1 (variable torque). Note 1: The optimum value is programmed for each inverter capacity. Be careful not to increase the torque boost rate too much because it could cause an overcurrent trip at startup. If you are going to change the set values, keep them within ±2% of the standard default values. 5.14 Setting the electronic thermal : Electronic thermal protection characteristic selection : Motor electronic thermal protection level 1 • Function Selects the electronic thermal protection characteristics that fit with the ratings and characteristics of the motor. This is the same parameter as the extended parameter . The set values will be the same no matter which one is changed. E-18 E6580757 ■ Parameter setting Title Function Electronic thermal protection characteristics selection ( ) Setting value 0 1 2 3 4 5 6 7 Motor electronic thermal protection level 1 Adjustment range Overload protection { { Standard motor × × { VF motor { (special × motor) × Default setting Overload stall × { × { × { × { 10 ∼ 100 (%) 0 100 { : valid, × : invalid 1) Setting the electronic thermal protection characteristics selection motor electronic thermal protection level 1 and The electronic thermal protection characteristics selection is used to enable or disable the motor overload trip function ( ) and the overload stall function. ) will be in constant detect operation, the motor overload trip ( While the inverter overload trip ( . can be selected using the parameter Explanation of terms Overload stall: When the inverter detects an overload, this function automatically lowers the output frequency before the motor overload trip is activated. The soft stall function allows the drive to run with balanced load current frequency without a trip. This is an optimum function for equipment such as fans, pumps and blowers with variable torque characteristics that the load current decreases as the operating speed decreases. Note: Do not use the overload stall function with loads having constant torque characteristics (such as conveyor belts in which load current is fixed with no relation to speed). [Using standard motors (other than motors intended for use with inverters)] When a motor is used in the lower frequency range than the rated frequency, that will decrease the cooling effects for the motor. This speeds up the start of overload detection operations when a standard motor is used in order to prevent overheating. E-19 5 ) E6580757 ■ Setting of electronic thermal protection characteristics selection Setting value Overload protection Overload stall { × { { × × × { { : valid, × : invalid ■ Setting of motor electronic thermal protection level 1 If the capacity of the motor is smaller than the capacity of the inverter, or the rated current of the motor is smaller than the rated current of the inverter, adjust the electronic thermal protection level 1 so that it fits the motor's rated current. Output current reduction factor [%]/[A] 5 Output frequency (Hz) Note: The motor overload protection start level is fixed at 30Hz. [Example of setting: When the VFS9-2007PM is running with a 0.4kW motor having 2A rated current ] Key operated LED display Operation Displays the operation frequency (perform during stop). (When standard monitor display selection is set to [operation frequency]) Press the MON key to display the first basic parameter (automatic acceleration/deceleration). Press either the . key or the key to change the parameter to Press the ENTER key to display the parameter setting. (Standard default setting: 100%) Press the key to change the parameter to (= motor rated current/inverter output rated current x 100 = 2.0/4.8 x 100). (When PWM carrier frequency is set to 12kHz.) Press the ENTER key to save the changed parameter. and the parameter set value are displayed alternately. E-20 E6580757 [Using a VF motor (motor for use with inverter)] ■ Setting selection of electronic thermal protection characteristics Setting value Overload protection Overload stall { × { { × × × { { : valid, × : invalid A VF motor (a motor for use with an inverter) can be used in lower frequency ranges than the generalpurpose motor, but if that frequency is extremely low, the effects of cooling on the motor will deteriorate. ■ Setting the motor electronic thermal protection level 1 If the capacity of the motor being used is smaller than the capacity of the inverter, or the rated current of the motor is smaller than the rated current of the inverter, adjust the electronic thermal protection level 1 so that it fits the motor's rated current. * If the indications are in percentages (%), then 100% equals the inverter's rated output current (A). Output current reduction factor [%]/[A] × 1.0 × 0.6 Output frequency (Hz) Setting of motor overload protection start level E-21 5 E6580757 2) Inverter over load characteristics Set to protect the inverter unit. Cannot be changed or turned off by parameter setting. If the inverter overload trip function ( stall operation level ) is activated frequently, this can be improved by adjusting the downward or increasing the acceleration time or deceleration time Inverter overload Time [s] 100%: inverter rated output current Output current [%] 5 * To protect the inverter, overload trip may activate in a short period of time when output current reaches 150% or higher. Inverter overload protection characteristics 5.15 Preset-speed operation (speeds in 15 steps) • ∼ : Preset-speed operation frequencies 1~7 ~ : Same as Sr1 ~ Sr7 ∼ : Preset-speed operation frequencies 8~15 Function A maximum of 15 speed steps can be selected just by switching an external contact signal. Multi-speed frequencies can be programmed anywhere from the lower limit frequency to the upper limit frequency . [Setting method] 1) Run/stop The starting and stopping control is done from the terminal board. Title Function Adjustment range 0: Terminal board Command mode selection 1: Operation panel Setting 1 Note: If speed commands (analog signal or digital input) are switched in line with preset-speed operations, select the terminal board using the frequency setting mode selection . ⇒ See 3) or 5.5 E-22 . E6580757 2) Preset-speed frequency setting Set the speed (frequency) of the number of steps necessary. Setting from speed 1 to speed 7 Title Function ∼ Preset-speed operation frequencies or 1~7 ~ Setting from speed 8 to speed 15 Title ∼ Adjustment range ∼ Function (Hz) 0.0 Adjustment range Default setting ∼ Preset-speed frequencies 8~15 Default setting 0.0 (Hz) Examples of preset-speed contact input signals (JP301 set to sink logic) O: ON -: OFF (Speed commands other than preset-speed commands are valid when all are OFF) CC Terminal S1 S2 S3 RST Preset-speed 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 S1-CC { - { - { - { - { - { - { - { S2-CC - { { - - { { - - { { - - { { S3-CC - - - { { { { - - - - { { { { RST-CC - - - - - - - { { { { { { { { ✩ Terminal functions are as follows. Terminal S1............. Input terminal function selection 4 (S1) Terminal S2............. Input terminal function selection 5 (S2) Terminal S3............. Input terminal function selection 6 (S3) Terminal RST .......... Input terminal function selection 3 (RST) =6 (SS1) =7 (SS2) =8 (SS3) =9 (SS4) ✩ SS4 is not allocated to standard default setting. Use the input terminal function selection to allocate SS4 an idle terminal. In the above example the RST terminal is used for SS4. Example of a connection diagram (JP301 set to sink logic) VF-S9 F (Forward run) R (Reverse run) Forward Reverse CC S1 Preset-speed 1 S2 Preset-speed 2 S3 Preset-speed 3 RST Preset-speed 4 E-23 5 E6580757 3) Using other speed commands with preset-speed command Command mode selection Frequency setting mode selection Preset - speed command Note) Entered Not entered 0 : Terminal board 1 : Operation panel 0 : Terminal 0 : Terminal 1 : Operation 1 : Operation board 2 : Potentiometer board 2 : Potentiometer panel panel Analog signal Analog signal Preset - speed command Analog signal Operation panel Potentiometer Valid Note) Valid Command Valid Valid Analog signal Operation panel Potentiometer (The inverter doesn’t accept Preset - speed command.) Valid Command Valid Valid The preset-speed command is always given priority when other speed commands are input at the same time. Below is an example of 7-step speed operation with standard default setting. Output frequency [Hz] 5 Time [s] ST-CC F-CC S1-CC S2-CC S3-CC Example of 7-step speed operation E-24 E6580757 6. Extended parameters Extended parameters are provided for sophisticated operation, fine adjustment and other special purposes. Modify parameter settings as required. See Section 11, Table of extended parameters. 6.1 Input/output parameters 6.1.1 Low-speed signal : Low-speed signal output frequency • Function When the output frequency exceeds the setting of this parameter, an ON signal will be generated. This signal can be used as an electromagnetic brake excitation/release signal. ★ Relay output (250Vac-2A (cos φ = 1), 30Vdc-1A, 250Vac -1A (cos φ = 0.4) at RY-RC or FLA-FLCFLB terminals (Default setting: RY-RC). 6 ★ Open-collector output (24Vdc-50mA [maximum]) can also be set at OUT terminal. [Parameter setting] Title Function Adjustment range Low-speed signal output frequency 0.0 ∼ Default setting 0.0 (Hz) Output frequency [Hz] Set frequency Time [sec] Low-speed signal output RY-RC terminals (Default setting) P24-OUT terminals FLA-FLC-FLB terminals Low-speed signal output: Inverted F-1 E6580757 [Connection diagram for sink logic] [Incase of relay] P24 Ry RC • RY OUT Ry Output terminal setting Output of the low-speed signal (ON signal) between the RY and RC terminals is the factory default setting of the output terminal selection parameter. This setting must be changed to invert the polarity of the signal. [Parameter setting] Title Function Adjustment range 0 ∼ 29 (see section 11) Output terminal selection 1 (RC-RY) If the signal output from OUT terminal, set 6 6.1.2 Setting 4 (ON signal) or 5 (OFF signal) to the value. Output of designated frequency reach signal : Speed reach detection band • Function When the output frequency becomes equal to the designated frequency the setting of this parameter, an ON or OFF signal is generated. ■ Parameter setting of designated frequency and detection band Title Function Adjustment range 0.0 ∼ Speed reach detection band (Hz) Default setting 2.5 ■ Parameter setting of output terminal selection Title Function Output terminal selection 2 (OUT) Adjustment range 0 ∼ 29 (See section 11) Setting 6: RCH (Designated frequency - ON signal), or 7: RCH (Designated frequency - OFF signal) Note: Select the parameter to specify RY-RC terminal output, or the FLA-FLC-FLB terminal output. F-2 parameter to specify E6580757 Output frequency [Hz] Designated frequency + Designated frequency Designated frequency − Designated frequency attainment signal P24-OUT (Default setting) RY-RC FLA-FLC-FLB 0 Time [s] ON OFF ON OFF Speed attainment set frequency: Inverted 6.1.3 Output of set frequency speed reach signal : Speed reach setting frequency : Speed reach detection band • 6 Function When the output frequency becomes equal to the setting of the the parameter ± the setting of parameter, an ON or OFF signal is generated. ■ Parameter setting of set frequency and detection band Title Function Adjustment range Default setting Speed reach setting frequency 0.0 ∼ (Hz) 0.0 Speed reach detection band 0.0 ∼ (Hz) 2.5 ■ Parameter setting of output terminal selection Title Function Output terminal selection 2 (OUT) Note: Select the Adjustment range 0 ∼ 29 (See section 11) Setting 6: RCH (Designated frequency - ON signal), or 7: RCH (Designated frequency - OFF signal) parameter to specify RY-RC terminal output, or the FLA-FLC-FLB terminal output. F-3 parameter to specify E6580757 1) If the detection band value + the set frequency is less than the designated frequency Output frequency [Hz] Time [sec] Set frequency speed reach detection signal RY-RC P24-OUT FLA/FLC/FLB Set frequency speed reach signal: Inverted 6.2 Input signal selection 6.2.1 Changing the standby signal function 6 : ST (standby) signal selection • Function The F103 parameter specifies standby function activation timing, depending on the particular status of the ST (standby) signal. 1) Standby on only when ST is on (ST-CC on: Standby, ST-CC off: Gate off [Coast stop]) 2) Standby always on 3) Synchronized with F/R (F/R-CC on: Forward/reverse run, F/R-CC off: Coast stop) 4) Standby on only when ST is off (ST-CC off: Standby, ST-CC on: Gate off [Coast stop]) ■ Parameter setting Title Function Adjustment range 0: Standby on when ST is on 1: Standby always on 2: Interlocked with F/R 3: Standby on when ST is off ST signal selection F-4 Default setting 1 E6580757 1) Standby on when ST is on Motor speed Coast stop Use this setting if an ST (standby) terminal is required. * The ST terminal is not assigned as standard default setting. Assign the ST function to an idle input terminal by the input terminal selection. F-CC ST-CC 2) Standby always on (Default setting) The inverter enters a standby status, irrespective of the ST signal status. Motor rotation stops according to the selected deceleration time at the set frequency. 3) Interlocked with F/R Motor speed Coast stop Turning the operation signal (F/R) off causes the motor to coast to a stop. F-CC 4) Standby on when ST is off Inversion of item 1) above. 6.2.2 Setting the reset signal : RST (reset) signal selection • • • Function The parameter specifies reset function activation timing, depending on the particular status of the RST (reset) signal. 1) Standard setting (reset on when RST-CC on to off) 2) Activated by turning RST off (reset on when RST-CC off to on) ∼ ) = 10 (RST). This parameter is available in the modifying input terminal functions ( , do any of the following. To reset the protective function on the parameter setting 1. Turn off the power. 2. Press the STOP key twice while the protection function is displayed. 3. Turn on and off the error reset control input signal. F-5 6 E6580757 ■ Parameter setting Title Function RST signal selection 6.3 Adjustment range 0: Standard setting (reset on when RST-CC on to off) 1: Activated by turning RST off (reset on when RST-CC off to on) Default setting 0 Terminal function selection 6.3.1 Keeping an input terminal function always active (ON) : Always-active function selection • Function This parameter specifies an input terminal function that is always to be kept active (ON). (Only one function selectable) 6 ■ Parameter setting Title Function Adjustment range Always-active function selection 6.3.2 0 ∼ 51 (See section 11) Default setting 0 Modifying input terminal functions : Input terminal selection 1 (F) : Input terminal selection 2 (R) : Input terminal selection 3 (RST) : Input terminal selection 4 (S1) : Input terminal selection 5 (S2) : Input terminal selection 6 (S3) Use the above parameters to send signals from an external programmable controller to various control input terminals to operate and/or set the inverter. The desired contact input terminal functions can be selected from 51 types. This gives system design flexibility. F-6 E6580757 ■ Setting of contact input terminal function Terminal symbol Title Function Adjustment range - Always-active function selection F Input terminal selection 1 (F) R Input terminal selection 2 (R) RST Input terminal selection 3 (RST) Default setting 0 (Without assigned function) 2 (Forward run) 0-51 (See Section 11 table of input terminal functions) 3 (Reverse run) 10 (Reset) S1 Input terminal selection 4 (S1) S2 Input terminal selection 5 (S2) 7 (Preset-speed 2) S3 Input terminal selection 6 (S3) 8 (Preset-speed 3) Note: The function that has been selected using ways activated. 6 (Preset-speed 1) (always-active function selection parameter) is al- ■ Connection method 1) A-contact input (Sink logic) Inverter A-contact switch Input terminal ★ This function is activated when the input terminal and CC (common) are shortcircuited. Use this function to specify forward/reverse run or a preset-speed operation. CC 2) Connection with transistor output Inverter Programmable controller Input terminal * ★ Operation can be controlled by connecting the input and CC (common) terminals to the output (no-contacts switch) of the programmable controller. Use this function to specify forward/reverse run or a presetspeed operation. Use a transistor that operates at 24Vdc/5mA. Interface between programmable controller and inverter When operation is to be controlled using a programmable controller of the open-collector output type, if the programmable controller is turned off with the inverter on, the difference in control power potential will cause wrong signals to be sent to the inverter as shown in the diagram below. Be sure to provide an interlock so that the programmable controller cannot be turned off when the inverter is on. F-7 6 E6580757 Inverter Programmable controller External +24V power supply Inverter internal +24V power supply Fuse blowout detection circuit Fuse 3) Sink logic/source logic input Sink logic/source logic (input/output terminal logic) switching is possible. See Section 2.3 for further details. ■ Example of application ... Three-wire operation 6 F S3 START STOP Run: Press START. Stop: Press STOP. contact-a contact-b CC [Parameter setting] Terminal Title symbol Function F Input terminal selection 1 S3 Input terminal selection 6 ST signal selection In case of three-wire operation, set to 1. F-8 Adjustment range 0-51 (see Section 11) 0-3 Setting 2 (Forward running command) 49 (Operation holding) 1 (Stand by always on) E6580757 6.3.3 Modifying output terminal functions : Output terminal selection 1 (RY-RC) : Output terminal selection 2 (OUT) : Output terminal selection 3 (FLA/B/C) Use the above parameters to send various signals from the inverter to external equipment. Up to 30 functions can be used by setting special parameters for the RY-RC, OUT, and FL (FLA, FLB, FLC) terminals on the control terminal board. ■ Examples of application Function of RY-RC: Can be set using parameter FLA . Function of OUT: Can be set using parameter Function of FLA/B/C: Can be set using parameter FLB FL . 6 FLC . RY RY RC P24 RY OUT ■ Setting of output terminal function Terminal symbol Title Function RY-RC Output terminal selection 1 OUT Output terminal selection 2 FL Output terminal selection 3 Adjustment range Default setting 0∼29 (see Section 11) 4 (Low-speed detection signal) 6 (Designated frequency reach) 10 (Failure FL) Sink logic/source logic output (OUT) Sink logic/source logic (output terminal logic) switching is possible. See Section 2.3 for further details. F-9 E6580757 6.4 Basic parameters 2 6.4.1 Switching motor characteristics via terminal input : Base frequency 2 : Torque boost 2 : Motor electronic-thermal protection level 2 • Function Use the above parameters to switch the operation of two motors with a single inverter and to select motor V/F characteristics (two types) according to the particular needs or operation mode. Note: The (V/F control mode selection) parameter is enabled only for motor 1. If motor 2 is selected, V/F control will be given constant torque characteristics. 6 ■ Parameter setting Title Function Adjustment range Base frequency 2 25 ∼ 400 (Hz) Torque boost 2 0.0 ∼ 30.0 (%) Motor electronic-thermal protection level 2 10 ∼ 100 (%) Default setting 50 or 60 According to model (See section 11) 100 *Setting value of F170 depending on the end of Type-form. AN, WN : 60Hz, WP : 50Hz ■ Setting of switching terminals The terminal for switching to motor 2 needs to be set, since this function is not assigned under the default setting. Assign this function to an idle terminal. The parameters to be switched depend on the particular identification number of the input terminal selection function. Input terminal function number 40:MCHG 39:THR2 5:AD2 OFF OFF OFF OFF OFF ON OFF ON OFF OFF ON ON ON - - Parameters to be used or switched Parameters to be used , , , , , Parameters to be switched → , → Parameters to be switched → , → , Parameters to be switched → , → , → , → Parameters to be switched → , → , → , → F-10 , → , → → , → , → → , → → , , → E6580757 6.5 Frequency priority selection 6.5.1 Using a frequency command according to the particular situation : Frequency setting mode selection : Frequency priority selection • Function Use the above parameters to select the command to be used for frequency setting, and to assign priority to one of the two types of input frequency reference signals. • Combination of the and parameters • Switching via terminal board input ■ Parameter setting Title Function Frequency setting mode selection Adjustment range 0: Terminal board 1: Operation panel 2: Internal potentiometer Default setting Adjustment range 0: VIA/II, VIB 1: VIB, VIA/II 2: External switching (FCHG enabled) 3: External contact UP/DOWN 4: External contact UP/DOWN (Setting retained even if the power is turned off) 5: VIA/II + VIB Default setting 2 ■ Parameter setting Title Function Frequency priority selection 0 The VIA terminal and II terminal cannot be used at the same time. 1) Automatic frequency switching 1 Frequency priority selection parameter (Default setting) = 0: Terminal board is selected. First priority is assigned to analog input terminals VIA/II, and second priority to analog input terminals VIB. When the input to VIA/II with first priority becomes null, control will be switched automatically to VIB with second priority. F-11 6 E6580757 2) Automatic frequency switching 2 Frequency priority selection parameter = 0: Terminal board is selected. First priority is assigned to analog input terminals VIB, and second priority to analog input terminals VIA/II. When the input to VIB with first priority becomes null, control will be switched automatically to VIA/II with second priority. 3) External switching (FCHG enabled) Frequency priority selection parameter = 0: Terminal board is selected. Enter "38" (frequency command forced switching) as the input terminal function selection parameter to specify the analog input terminals to be used. When the frequency command forced switching function is set OFF : VIA/II ON : VIB are selected, respectively, and this function is applicable to automatic/manual switching. 4) External contact UP/DOWN Frequency priority selection parameter 6 = 1: Operation panel is selected. parameter to "1" (operation panel) when the frequency is to be adjusted with external conSet the tacts. In this case, set the frequency priority selection parameter to "3" (External contact UP/DOWN). Set the input terminal function selection parameter to "41/42" (External contact UP/DOWN) to select external contact input. See 6.5.2. The set frequency is cleared automatically after power-off. 5) External contact UP/DOWN (Setting retained even if the power is turned off) Frequency priority selection parameter = 1: Operation panel is selected. parameter to "1" (operation panel) when the frequency is to be adjusted with external conSet the tacts. In this case, set the frequency priority selection parameter to "4" (External contact UP/DOWN). Set the input terminal function selection parameter to "41/42" (External contact UP/DOWN) to select external contact input. See 6.5.2. The set frequency is stored automatically even if the power is turned off. Next time the inverter is operated, the previous setting of the frequency becomes enabled. 6) VIA/II + VIB Frequency priority selection parameter = 0: Terminal board is selected. Analog input terminal data VIA/II and analog input terminal data VIB are added in this mode. The override function can be executed with analog input terminal data VIA/II as the main data, and analog input terminal data VIB as correction data. Note: This mode disabled during feedback operation based on PI control. F-12 E6580757 6.5.2 Setting frequency command characteristics : VIA/II input point 1 setting : VIA/II input point 1 frequency : VIA/II input point 2 setting : VIA/II input point 2 frequency : VIB input point 1 setting (Frequency UP response time) : VIB input point 1 frequency (Frequency UP step width) : VIB input point 2 setting (Frequency DOWN response time) : VIB input point 2 frequency (Frequency DOWN step width) • Function These parameters adjust the output frequency according to the externally applied analog signal (0-10V dc voltage, 4-20mA dc current) and the entered command for setting an external contact frequency. ■ Parameter setting Title Function Adjustment range Default setting VIA/II input point 1 setting 0 ∼ 100 (%) VIA/II input point 1 frequency 0.0 ∼ 400.0 (Hz) VIA/II input point 2 setting 0 ∼ 100 (%) VIA/II input point 2 frequency 0.0 ∼ 400.0 (Hz) VIB input point 1 setting 0 ∼ 100 (%) Frequency UP response time 0 ∼ 100 (1: 0.1 s) 0 VIB input point 1 frequency 0.0 ∼ 400.0 (Hz) 0.0 Frequency UP step width 0.0 ∼ 400.0 0 VIB input point 2 setting 0 ∼ 100 (%) 100 Frequency DOWN response time 0 ∼ 100 (1: 0.1 s) 100 VIB input point 2 frequency 0.0 ∼ 400.0 (Hz) 50 or 60 *1 Frequency DOWN step width 0.0 ∼ 400.0 50 or 60 *1 0 0.0 100 50 or 60 *1 0 Note1) Setting value of and depending on the end of Type form. AN, WN : 60Hz, WP: 50Hz. ~ can be used as UP/DOWN function depend on the setting. Note2) Note3) Don't set the same value between point 1 and point 2. is displayed. If set the same value, the F-13 6 E6580757 1) 0-10Vdc voltage input adjustment (VIA, VIB) VIA, VIB terminals • The output frequency with respect to the voltage input is adjusted according to the selected reference point. • Gradient and bias can be set easily. 50 or 60 (Hz) voltage signal 2) 4-20mAdc current input adjustment (II) 6 II terminal • The output frequency with respect to the current input is adjusted according to the selected reference point. • Gradient and bias can be set easily. • Set to " " to create a current input from 0 to 20mA. 50 or 60 (Hz) current signal 3) Setting frequency via external contact input = , = or ) (only when ■ Adjustment with continuous signals (Parameter-setting example 1) Set parameters as follows to adjust the output frequency up or down in proportion to the frequency adjustment signal input time: setting time Panel frequency incremental gradient = setting time Panel frequency decremental gradient = F-14 E6580757 Set parameters as follows to adjust the output frequency up or down almost in synchronization with the adjustment by the panel frequency command: = =1 (or )/ ]≤( setting time) [ [ (or )/ ]≤( setting time) < > RUN command Incrementing (UP) signal Decrementing (DOWN) signal Set frequency clearing signal Upper limit frequency Gradient: Gradient: Lower limit frequency 6 Frequency 0Hz The dotted line denotes the output frequency obtained by combining the slowdown speed and the panel frequency adjustment speed. ■ Adjustment with pulse signals (Parameter-setting example 2) Set parameters as follows to adjust the frequency in steps of one pulse: , > Pulse ON time > 32msec , = Frequency obtained with each pulse , is not responded. 12ms or more of clearing * If signal input time less than setting signal is allowed. F-15 E6580757 < > RUN command Incrementing (UP) signal Decrementing (DOWN)signal Set frequency clearing signal Upper limit frequency OHZ 6 ■ Simultaneous input • If input clearing signal and decrementing signal at the same time, clearing signal is allowed. • If input incrementing signal and decrementing signal at the same time, difference of both signal is responded. Ex. If > frequency ( - ) increase. ■ Storage of the set frequency Set parameter = to select automatic storage of the frequency setting. ■ Frequency adjustment range The frequency can be set from (lower limit frequency) to (upper limit frequency). The value will be set as soon as the set frequency clearing function (function number: 43, 44) is entered from the input terminal. ■ Minimum unit of frequency adjustment If the unit selection parameter = 2 (free unit selection enabled) and the free unit selection pa= 1.00, the output frequency can be adjusted in steps of 0.01Hz. rameter F-16 E6580757 6.6 Operation frequency 6.6.1 Starting frequency : Starting frequency setting • Function The frequency set with the parameter ting. is put out immediately on completion of frequency set- Use the parameter when a delay in response of starting torque according to the acceleration/deceleration time is probably affecting operation. Setting the starting frequency to a value from 0.5 to 2Hz (maximum: 5Hz) is recommended. The occurrence of an overcurrent can be suppressed by setting this frequency below the rated slippage of the motor. [Parameter setting] Title Function Adjustment range Default setting 0.5 ∼ 10.0 (Hz) Starting frequency setting 0.5 6 Output frequency [Hz] Starting frequency setting Time [sec] F-17 E6580757 6.6.2 Run/stop control with frequency setting signals : Operation starting frequency : Operation starting frequency hysterisis • Function The Run/stop of operation can be controlled simply with frequency setting signals. [Parameter setting] Title Function Adjustment range Default setting Operation starting frequency 0.0 ∼ (Hz) 0.0 Operation starting frequency hysterisis 0.0 ∼ (Hz) 0.0 Output frequency [Hz] The inverter begins accelerating after the frequency setting signal has reached point B. Deceleration begins when the frequency setting signal decreases below point A. 6 Frequency command value 6.7 DC braking 6.7.1 DC braking : DC braking starting frequency : DC braking current : DC braking time • Function A large braking torque can be obtained by applying a direct current to the motor. These parameters set the direct current to be applied to the motor, the application time and the starting frequency. F-18 E6580757 [Parameter setting] Title Function Adjustment range Default setting DC braking starting frequency 0.0 ∼ DC braking current 0.0 ∼ 100 (%) 30.0 DC braking time 0.0 ∼ 20.0 (sec) 1.0 (Hz) 0.0 Output frequency [Hz] Set frequency DC braking DC braking starting frequency Time [sec] Output current [A] DC braking current DC braking time Operation signal (F-CC) Note: During DC braking, the overload protection sensitivity of the inverter increases. The DC braking current may be adjusted automatically to prevent tripping. 6.8 Jog run mode : Jog run frequency : Jog run stopping pattern • Function Use the jog run parameters to operate the motor in jog mode. Input of a jog run signal generates a jog run frequency output at once, irrespective of the designated acceleration time. The motor can be operated in jog mode while the jog run setting terminals are connected (RST-CC ON).(Setting to .) F-19 6 E6580757 [Parameter setting] Title Function Adjustment range 0.0 ∼ 20.0 (Hz) 0: Slowdown stop 1: Coast stop 2: DC braking Jog run frequency Jog run stopping pattern Default setting 0.0 0 RST-CC (JOG) ON + F-CC ON: Forward jog run RST-CC (JOG) ON + R-CC ON: Reverse jog run ( Normal operation frequency signal input + F-CC ON: Forward run ) ( Normal operation frequency signal input + R-CC ON: Reverse run ) Output frequency [Hz] Set frequency Forward Forward 6 Forward Reverse ST-CC F-CC R-CC RST-CC Normal operation frequency setting signal input • The jog run setting terminal (RST-CC) is enabled when the operation frequency is below the jog run frequency. This connection does not function at an operation frequency exceeding the jog run frequency. • The motor can be operated in jog mode while the jog run setting terminals are connected (RST-CC ON). • Jog run has priority, even when a new operation command is given during operation. or , an emergency DC braking becomes enabled when setting parameter to • Even for . [Setting of jog run setting terminal (RST-CC)] Assign control terminal RST ([4: reset signal] in default setting) as the jog run setting terminal. Title Function Adjustment range Default setting 4 Input terminal selection (RST) (jog run setting 0 ∼ 51 terminal) Note: During the jog run mode, there is LOW (low speed detection signal) output but no RCH (designated frequency reach signal) output, and PID control does not work. F-20 E6580757 6.9 Jump frequency - jumping resonant frequencies : Jump frequency 1 : Jumping width 1 : Jump frequency 2 : Jumping width 2 : Jump frequency 3 : Jumping width 3 • Function Resonance due to the natural frequency of the mechanical system can be avoided by jumping the resonant frequency during operation. During jumping, hysterisis characteristics with respect to the jump frequency are given to the motor. 6 Output frequency [Hz] Jump frequency 3 Jumping width 3 Jump frequency 2 Jumping width 2 Jump frequency 1 Jumping width 1 Frequency setting signal [Parameter setting] Title Function Adjustment range Jump frequency 1 Jumping width 1 Jump frequency 2 Jumping width 2 Jump frequency 3 Jumping width 3 ∼ (Hz) 0.0 0.0 ∼ 30.0 (Hz) 0.0 ∼ (Hz) 0.0 0.0 ∼ 30.0 (Hz) 0.0 ∼ (Hz) 0.0 0.0 ∼ 30.0 (Hz) 0.0 ✩ Do not set the jump parameters, If multiple jump frequency setting width overlap. ✩ During acceleration or deceleration, the jumping function is disabled for the operation frequency. F-21 Setting E6580757 6.10 Preset-speed operation frequency 8 to 15 ∼ : Preset-speed operation frequency 8 to 15 See Section 5.15 for details. 6.11 PWM carrier frequency : PWM carrier frequency : Random mode • Function 1) The F300 parameter allows the tone of the magnetic noise from the motor to be changed by switching the PWM carrier frequency. This parameter is also effective in preventing the motor from resonating with its load machine or its fan cover. 6 2) In addition, the F300 parameter reduces the electromagnetic noise generated by the inverter. Reduce the carrier frequency to reduce electromagnetic noise. Note: Although the electromagnetic noise level is reduced, the magnetic noise of the motor is increased. 3) The random mode reduces motor electromagnetic noise by changing the pattern of the reduced carrier frequency. (Allowable operation frequency: 80Hz max.) [Parameter setting] Title * Function Adjustment range PWM carrier frequency 2.0 ∼ 16.5 (kHz) * Random mode 0: Disabled, 1: Enabled Default setting 12.0 0 Load reduction will be required if the PWM carrier frequency is modified for each applicable motor model. Load reduction ratios required [200V Class] VFS9VFS9S4kHz or less 2002PL/M 1.5A 2004PL/M 3.3A 2007PL/M 4.8A 2015PL/M 7.8A 2022PL/M 11.0A 2037PM 17.5A 2055PL 27.5A 2075PL 33.0A 2110PM 54.0A 2150PM 66.0A Carrier frequency 12kHz 15kHz 1.5A 1.5A 3.3A 3.1A 4.4A 4.2A 7.5A 7.2A 10.0A 9.1A 16.5A 15.0A 25.0A 25.0A 33.0A 29.8A 49.0A 49.0A 60.0A 54.0A F-22 16.5kHz 1.5A 3.0A 3.9A 7.1A 8.7A 14.3A 25.0A 28.2A 49.0A 51.0A E6580757 [400V Class] VFS94007PL 4015PL 4022PL 4037PL 4055PL 4075PL 4110PL 4150PL • 480V or less Carrier frequency 4kHz or less 12kHz 15kHz 2.3A 2.1A 2.1A 4.1A 3.7A 3.3A 5.5A 5.0A 4.5A 9.5A 8.6A 7.5A 14.3A 13.0A 13.0A 17.0A 17.0A 14.8A 27.7A 25.0A 25.0A 33.0A 30.0A 26.4A 16.5kHz 2.1A 3.1A 4.3A 7.0A 13.0A 13.7A 24.7A 24.9A More than 480V Carrier frequency 4kHz or less 12kHz 15kHz 2.1A 1.9A 1.9A 3.8A 3.4A 3.1A 5.1A 4.6A 4.2A 8.7A 7.9A 6.9A 13.2A 12.0A 12.0A 15.6A 14.2A 12.4A 25.5A 23.0A 23.0A 30.4A 27.6A 24.3A 16.5kHz 1.9A 3.0A 4.0A 6.4A 12.0A 12.0A 23.0A 23.0A Note: Default setting of PWM carrier frequency is 12kHz, but rated output current of rating label display at 4kHz. 6.12 Trip-less intensification 6.12.1 Auto-restart (Restart during coasting) : Auto-restart control selection Caution Mandatory • Stand clear of motors and mechanical equipment If the motor stops due to a momentary power failure, the equipment will start suddenly when power is restored. This could result in unexpected injury. • Attach warnings about sudden restart after a momentary power failure on inverters, motors and equipment to prevent accidents in advance. • Function The F301 parameter detects the rotating speed and rotational direction of the motor during coasting in the event of momentary power failure, and then after power has been restored, restarts the motor smoothly (motor speed search function). This parameter also allows commercial power operation to be switched to inverter operation without stopping the motor. During operation, " " is displayed. F-23 6 E6580757 Title Function Auto-restart control selection * Adjustment range 0: Disabled 1: At auto-restart after momentary stop 2: When turning ST-CC on or off 3: At auto-restart or when turning ST-CC on or off 4: Motion of DC braking at start-up (at autorestart after momentary stop) 5: Motion of DC braking at start-up (when turning ST-CC on or off) 6: Motion of DC braking at start-up (at autorestart or when turning ST-CC on or off) Default setting 0 If the motor is restarted in retry mode, this function will operate, regardless of the setting of this parameter. 1) Auto-restart after momentary power failure (Auto-restart function) Input voltage Motor speed F-CC 6 ★ Setting to , ( ): This function operates after power has been restored following detection of an undervoltage by the main circuits and control power. 2) Restarting motor during coasting (Motor speed search function) Motor speed F-CC ST-CC ★ Setting to , ( ): This function operates after the ST-CC terminal connection has been opened first and then connected again. 3) DC braking during restart If this parameter is set to either " ", " ", or " ", DC braking specified by parameter , or will be conducted during the restart of the motor. This function is effective when the motor is under a momentary power failure or coasting status and is reversing for some external reason. F-24 E6580757 Application!! • A waiting time of 200 to 1,000msec is preset to allow the residual voltage in the motor to decrease to a certain level during restart. For this reason, the start-up takes more time than usual. • Use this function when operating a system with one motor connected to one inverter. This function may not operate properly in a system configuration with multiple motors connected to one inverter. Application to a crane or hoist The crane or hoist may have its load moved downward during the above waiting time from input of the operation starting command to the restart of the motor. To apply the inverter to such machines, therefore, set the auto-restart control mode selection parameter to "0" (Disabled), and avoid using the retry function. If retry function is enabled the load could move downward causing damage and or injury. 6.12.2 Regenerative power ride-through control : Regenerative power ride-through control • Function Regenerative power ride-through control continues the operation of the motor by utilizing motor regenerative energy in the event of momentary power failure. [Parameter setting] Title Function Adjustment range Regenerative power ride-through control 0: Disabled, 1: Enabled Default setting 0 Note: Even when this parameter is set, the particular load conditions may cause the motor to coast. In this case, use the auto-restart function along with this parameter function. [When power is interrupted] Input voltage Motor speed Approx. 100ms ★ The time for which the operation of the motor can be continued depends on the machine inertia and load conditions. Before using this function, therefore, perform verification tests. ★ Use with the retry function allows the motor to be restarted automatically without being brought to an abnormal stop. ★ The operation continuing time is about 100ms when regenerative power ridethrough control is enabled ( = 1). [If momentary power failure occurs] Input voltage Motor speed 100ms (maximum) F-25 6 E6580757 6.12.3 Retry function : Retry selection (Selecting the number of times the motor is to be restarted automatically) Warning Mandatory • Do not go near the motor in alarm-stop status when the retry function is selected. The motor may suddenly restart, which could result in injury. • Take measures for safety, e.g. attach a cover to the motor, to prevent accidents if the motor suddenly restarts. • Function This parameter resets the inverter automatically when the inverter gives an alarm. During the retry mode, the motor speed search function operates automatically as required and thus allows smooth motor restarting. [Parameter setting] Title 6 Function Retry selection Adjustment range 0: None, 1 ∼ 10 times Default setting 0 The likely causes of tripping and the corresponding retry processes are listed below. Cause of tripping Retry process Canceling conditions Momentary power Up to 10 times in succession The retry function will be canceled at failure 1st retry: About 1 sec after tripping once if tripping is caused by an unusual Overcurrent 2nd retry: About 2 sec after tripping event other than: momentary power failOvervoltage 3rd retry: About 3 sec after tripping ure, overcurrent, overvoltage or overload. Overload … This function will also be canceled if re10th retry: About 10 sec after tripping trying is not successful within the specified number of times. ★ The retry function is disabled in the following unusual events: : Arm overcurrent at start-up • : Main unit RAM fault • : Overcurrent on the load side at start-up • : Main unit ROM fault • : Output phase failure • : CPU fault trip • : External thermal trip • : Remote control error • : Overtorque trip • : EE PROM fault • : Small-current operation trip • : Auto-tuning error • : External trip stop • : Undervoltage trip (main circuit) • : Ground fault trip • : Input phase failure • : Inverter type error • ★ Protective operation detection relay signals (FLA, FLB, FLC terminal signals) are not sent during use of the retry function. , , ). In this case, the retry func★ A virtual cooling time is provided for overload tripping ( tion operates after the virtual cooling time and retry time. ∼ ), re-tripping may result unless the DC voltage de★ In the event of over voltage tripping ( F-26 E6580757 creases below a predetermined level. ), re-tripping may result unless the internal temperature ★ In the event of overheating-caused tripping ( decreases below a predetermined level, since the internal temperature detection function of the inverter works. is set to " ", the retry function is enabled by ★ Even when trip retention selection parameter setting. " and the monitor display specified by ★ During retrying, the blinking display will alternate between " . status monitor display mode selection parameter 6.12.4 Dynamic (regenerative) braking : Dynamic braking selection : Braking resistor operation rate • Function The VFS9 does not contain a braking resistor. Connect an external braking resistor in the following cases to enable dynamic braking: 1) when decelerating the motor abruptly or if overvoltage tripping (OP) occurs during deceleration stop 2) when a continuous regenerative status occurs during downward movement of a lift or the winding-out operation of a tension control machine 3) when the load fluctuates and a continuous regenerative status results even during constant speed operation of a machine such as a press [Parameter setting] Title Function Adjustment range 0: Dynamic braking disabled 1: Dynamic braking enabled, overload protection disabled 2: Dynamic braking enabled, overload protection enabled Dynamic braking selection Braking resistor operation rate 1 ∼ 100 (% ED) F-27 Default setting 0 3 6 E6580757 1) Connecting an external braking resistor (optional) Separate-type optional resistor (with thermal fuse) External braking resistor (optional) PBR MCCB Three-phase main circuits Power supply PA PB R/L1 U/T1 S/L2 V/T2 T/L3 W/T3 Motor IM Inverter Connecting thermal relays and an external braking resistor External braking resistor (optional) PBR TH-R Without control power MCCB R/L1 PB U/T1 R/L2 PA V/T2 R/L3 W/T3 MC Three-phase main circuits Power supply Step-down transformer 6 2:1 Inverter FLB MC Surge suppressor Fuse Power supply [Parameter setting] Title TC Function Motor IM F Forward run/stop K Reverse run/stop FLC CC FLA G Setting Dynamic braking selection 2 Braking resistor operation rate Overvoltage limit operation Any value 1 ✩ Optional dynamic braking resistor capacities are selected for an operation rate of 3%ED. to ✩ To connect a dynamic braking resistor, set the overvoltage limit operation parameter "1" (Disabled). ✩ To use this inverter in applications that create a continuously regenerative status (such as downward movement of a lift, a press or a tension control machine), or in applications that require slowdown stopping of a machine with a significant load inertial moment, increase the dynamic braking resistor capacity according to the operation rate required. ✩ To connect an external dynamic braking resistor, select one with a resultant resistance value greater than the minimum allowable resistance value. Be sure to set the appropriate operation to ensure overload protection. rate in ✩ To use a braking resistor without a thermal fuse or to use a braking resistor in mode , connect thermal relays as shown in the diagram above, to make an operation cir" " of cuit for stopping operation. F-28 E6580757 2) Setting the braking resistor operation rate Calculate the braking resistor operation rate as follows: Braking resistor operating time 1-cycle operation time T Operation rate: Tr/T * 100 (%ED) 3) Optional dynamic braking resistors (Optional braking resistors for higher frequencies of regenerative braking are also available) Optional dynamic braking resistors are listed below. All these resistors are 3%ED in operation rate. Braking resistor/Braking unit Inverter model Model number Rating VFS9S-2002PL ∼ 2007PL PBR-2007 120W- 200Ω VFS9-2002PM ∼ 2007PM VFS9S-2015PL ∼ 2022PL PBR-2022 120W- 75Ω VFS9-2015PM ∼ 2022PM VFS9-2037PM PBR-2037 120W- 40Ω VFS9-2055PL PBR3-2055 120W- 40Ω × 2P (240W- 20Ω) VFS9-2075PL PBR3-2075 220W- 30Ω × 2P (440W- 15Ω) VFS9-2110PM PBR3-2110 220W- 30Ω × 3P (660W- 10Ω) VFS9-2150PM PBR3-2150 220W- 30Ω × 4P (880W- 7.5Ω) PBR-2007 VFS9-4007PL ∼ 4022PL 120W- 200Ω VFS9-4037PL PBR-4037 120W-160Ω VFS9-4055PL PBR3-4055 120W-160Ω × 2P (240W- 80Ω) VFS9-4075PL PBR3-4075 220W-120Ω × 2P (440W- 60Ω) VFS9-4110PL PBR3-4110 220W-120Ω × 3P (660W- 40Ω) VFS9-4150PL PBR3-4150 220W-120Ω × 4P (880W- 30Ω) Note: The data in parentheses above refer to the resultant resistance capacities (watts) and resultant resistance values (ohms) of standard braking resistors. F-29 6 E6580757 4) Minimum resistances of connectable braking resistors The minimum allowable resistance values of the externally connectable braking resistors are listed in the table below. Do not connect braking resistors with smaller resultant resistances than the listed minimum allowable resistance values. Inverter rated output capacity (kW) 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 200V class Resistance of Minimum allowable standard option resistance 200Ω 63Ω 200Ω 63Ω 200Ω 42Ω 75Ω 30Ω 75Ω 30Ω 40Ω 24Ω 20Ω 10Ω 15Ω 10Ω 10Ω 7Ω 7.5Ω 7Ω 400V class Resistance of Minimum allowable standard option resistance 200Ω 99Ω 200Ω 99Ω 200Ω 73Ω 160Ω 73Ω 80Ω 44Ω 60Ω 44Ω 40Ω 22Ω 30Ω 22Ω 6.12.5 Avoiding overvoltage tripping 6 : Overvoltage limit operation • Function This parameter keeps the output frequency constant or increases the frequency to prevent overvoltage tripping due to increases in DC voltage during deceleration or constant-speed operation. The deceleration time during overvoltage limit operation may increase above the designated time. Overvoltage limiting level Output frequency Overvoltage limiting level DC voltage [Parameter setting] Title Function Adjustment range 0: Enabled 1: Prohibited Overvoltage limit operation F-30 Default setting 0 E6580757 6.12.6 Output voltage adjustment/Supply voltage correction : Output voltage adjustment (Base frequency voltage) : Supply voltage correction • Function Output voltage adjustment (Base frequency voltage) The parameter adjusts the voltage corresponding to the base frequency 1 so that no voltage exceeding the set value is put out. (This function is enabled only when is set to either "0", "1", or "2".) Supply voltage correction The parameter maintains a constant V/F ratio, even when the input voltage decreases. The torque during low-speed operation is prevented from decreasing. Supply voltage correction .............. Maintains a constant V/F ratio, even when the input voltage fluctuates. Output voltage adjustment ............. Limits the voltage at frequencies exceeding the base frequency. Applied when operating a special motor with low induced voltage. [Parameter setting] Title Function Output voltage adjustment (Base frequency voltage) Supply voltage correction Adjustment range 0 ∼ 250 (V), 0 ∼ 500 (V) 0: Supply voltage uncorrected, output voltage limited 1: Supply voltage corrected, output voltage limited 2: Supply voltage corrected (off during slowdown), output voltage limited 3: Supply voltage uncorrected, output voltage unlimited 4: Supply voltage corrected, output voltage unlimited 5: Supply voltage corrected (off during deceleration), output voltage unlimited 6 Default setting 200V/400V 1 ✩ If is set to "0" or "3", the output voltage will change in proportion to the input voltage. parameter) is set above the input voltage, the output voltage ✩ Even if the base frequency voltage ( will not exceed the input voltage. ✩ The rate of voltage to frequency can be adjusted according to the rated motor capacity. For example, to " " or " " prevents the output voltage from increasing, even if the input voltage setting changes when operation frequency exceeds the base frequency. F-31 E6580757 [0: Supply voltage uncorrected, output voltage limited] Rated voltage [1: Supply voltage corrected, output voltage limited] Input voltage × Input voltage High High Output voltage [V] Input voltage Low Output voltage [V] Low Output frequency Output frequency * The above applies when V/F control mode selection parameter is set to "0" or "1". Rated voltage the output voltage can be 1 prevented from exceeding the input voltage. [3: Supply voltage uncorrected, output voltage unlimited] Rated voltage Input voltage × Input voltage High High Input voltage Output frequency Output frequency * Even if is set for an output voltage lower than the input voltage, the output voltage will exceed the voltage adjusted by when the output frequency is higher than the base frequency 1 . * The above applies when V/F control mode selection parameter is set to "0" or "1". Rated voltage Low Output voltage [V] Low Output voltage [V] 6 [4: Supply voltage corrected, output voltage unlimited] the output voltage can be 1 prevented from exceeding the input voltage. The settings to " " and " " [supply voltage corrected (off during deceleration)] mean the same operation as those to " " and " ", respectively, except during deceleration. These settings prevent overvoltage during deceleration, while minimizing decreases in low-speed operating torque due to changes in voltage. F-32 E6580757 6.12.7 Conducting PI control : Proportional/integral control (PI control) : Proportional gain : Integral gain • Function These parameters provide various types of process control, such as maintaining constant air quantity, flow rates and pressures, by input of feedback signals from the detector. [Parameter setting] Title Function Adjustment range 0: Disabled 1: Enabled PI control Default setting 0 Proportional gain 0.01 ∼ 100.0 0.30 Integral gain 0.01 ∼ 100.0 0.20 6 1) External connection U/T1 R/L1 S/L2 T/L3 V/T2 M W/T3 Pressure transmitter P (4) External analog setting DC : 0~10V (1) Potentiometer setting (2) Panel input setting VIB VIA (3) Internal presetspeed setting II CC Feedback signals (1) DC: 4-20mA F-33 (2) DC: 0-10V E6580757 2) Types of PI control interfaces Process quantity input data (frequency) and feedback input data can be combined as follows for the PI control of the VF-S9: Process quantity input data (frequency setting) Feedback input data Setting method Frequency setting mode External analog input (1)II(DC:4 ∼ 20mA) (2)VIA(DC:0 ∼ 10V) (1) Internal potentiometer setting (2) Panel input setting (3) Internal preset-speed setting (4) External analog setting VIB (DC: 0-10V) Note: When PI control is selected ( = "1"), frequency priority selection ( ) is disabled. In this case, therefore, since II or VIA is reserved for feedback signal input only, frequency setting by switching to VIB cannot be executed. 3) Setting PI control 6 Set " " in the extended parameter (PI control). (acceleration time) and (deceleration time) to their minimum values (0.1 (1) Set parameters sec). (upper limit frequency) and (lower limit fre(2) To limit the output frequency, set parameters quency). If process quantities are set from the operation panel, however, the process quantity setting and . range will be limited by the settings of 4) Adjusting the PI control gain level Adjust the PI control gain level according to the process quantities, the feedback signals and the object to be controlled. The following parameters are provided for gain adjustment: Parameter Setting range Default setting (P-gain) 0.01 ∼ 100.0 0.30 (I-gain) 0.01 ∼ 100.0 0.20 (P-gain adjustment parameter) This parameter adjusts the proportional gain level during PI control. A correction value proportional to the particular deviation (the difference between the set frequency and the feedback value) is obtained by multiplying this deviation by the parameter setting. A larger P-gain adjustment value gives faster response. Too large an adjustment value, however, results in an unstable event such as hunting. Process quantity setting value Fast response Slow response Time F-34 E6580757 (I-gain adjustment parameter) This parameter adjusts the integral gain level during PI control. Any deviations remaining unremoved during proportional action are cleared to zero (residual deviation offset function). A larger I-gain adjustment value reduces residual deviations. Too large an adjustment value, however, results in an unstable event such as hunting. Process quantity setting value Residual deviation Time 5) Adjusting analog command voltages To use external analog setting (VIB) or feedback input (II/VIA), perform voltage-scaling adjustments as required. See Section 6.5.2 for further details. If the feedback input data is too small, voltage-scaling adjustment data can also be used for gain adjustment. Example of VIB terminal setting Example of VIA terminal setting Example of II terminal setting 6 (50 or 60Hz) (50 or 60Hz) (50 or 60Hz) F-35 E6580757 6.13 Setting motor constants : Auto-tuning : Slip frequency : Motor primary constant : Motor secondary constant : Motor excitation constant : Magnification of load inertial moment : Rated capacity ratio of motor to inverter 6 To use vector control, automatic torque boost and automatic energy-saving, motor constant setting (motor tuning) is required. The following three methods are available to set motor constants (for automatic torque boosting, however, two methods are available): ) for setting the V/F control mode selection 1) Using the automatic torque boost ( ) and auto-tuning ( ) at the same time ( ) and auto-tuning ( ) independently 2) Setting the V/F control mode selection ( ) and manual tuning 3) Combining the V/F control mode selection ( Sensorless vector control may not operate properly if the motor capacity differs from the applicable rated capacity of the inverter by more than two grades. [Selection 1: Setting by automatic torque boost] This is the easiest of the available methods. It conducts vector control and auto-tuning at the same time. Set the automatic torque boost parameter ( (Sensorless vector control + auto-tuning). ) to " " See Section 5.2 for details of the setting method. [Selection 2: Setting sensorless vector control and auto-tuning independently] This method sets sensorless vector control or automatic torque boost, and auto-tuning independently. )" and then set auto-tuning. Specify the control mode in the V/F control mode selection parameter "( Set the auto-tuning parameter ( ) to " F-36 ". E6580757 [Parameter setting] Title Function Auto-tuning Set Set Adjustment range 0: Auto-tuning disabled (Use of internal parameters) 1: Application of individual settings of ∼ 2: Auto tuning enabled (returns to "1" after auto-tuning) Default setting 0 to " ". to " " if the motor capacity is one size smaller than the applicable rated capacity of the inverter. ✩ Precautions on auto-tuning (1) Conduct auto-tuning only after the motor has been connected and operation completely stopped. If auto-tuning is conducted immediately after operation stops, the presence of a residual voltage may result in abnormal tuning. (2) Voltage is applied to the motor during tuning even though it barely rotates. (3) Tuning is usually completed within three seconds. If it is aborted, the motor will trip with the display of " " and no constants will be set for that motor. (4) High-speed motors, high-slip motors or other special motors cannot be auto-tuned. For these motors, perform manual tuning using Selection 3 described below. (5) Provide cranes and hoists with sufficient circuit protection such as mechanical braking. Without sufficient circuit protection, the resulting insufficient motor torque during tuning could create a risk of machine stalling/falling. (6) If auto-tuning is impossible or an " " auto-tuning error is displayed, perform manual tuning with Selection 3. [Selection 3: Setting vector control and manual tuning independently] If an " " tuning error is displayed during auto-tuning or when vector control characteristics are to be improved, independent motor constants can be set. Title Function Adjustment range 0: Auto-tuning disabled (Use of internal parameters) 1: Application of individual settings of ∼ 2: Auto-tuning enabled (returns to "1" after auto-tuning) Auto-tuning * Default setting 0 Slip frequency 0.0 ∼ 10.0 (Hz) * Motor primary constant 0 ∼ 255 * Motor secondary constant 0 ∼ 255 * Motor excitation constant Magnification of load inertia moment Rated capacity ratio of motor to inverter 0 ∼ 255 * 0 ∼ 200 (time) 0 0: Same capacity as inverter 1: One size smaller than inverter 0 The default settings of the above parameters vary with capacity. See section 11. F-37 6 E6580757 Setting procedure Adjust the following parameters: : Select " " to set the motor constant independently using the ∼ parameters. : Set the slip frequency for the motor. A higher slip frequency reduces motor slipping correspondingly. (The slip frequency can be set on the basis of test records of the motor.) : Adjust the primary resistive component of the motor. Decreases in torque due to a possible voltage drop during low-speed operation can be suppressed by setting a large value in this parameter. (Perform adjustments according to the actual operation.) : Adjust the secondary component of the motor. This parameter is enabled only when is set to " ". A larger adjustment value gives more slip correction. (Perform adjustments according to the actual operation.) : Set the excitation inductance for the motor. A larger inductance creates a smaller no-load current. (Perform adjustments according to the actual operation.) : Set a load inertia moment with a multiple of the motor inertia moment. A transient response can be adjusted. A larger adjustment value reduces inertial overshoot, and thus prevents the occurrence of an overcurrent and an overvoltage, correspondingly. : Set "1" if the rated capacity of the motor is one size smaller than that of the inverter. * Sensorless vector control may not operate properly if the motor capacity differs from the appli- 6 cable rated capacity of the inverter by more than two grades. F-38 E6580757 6.14 Acceleration/deceleration patterns and acceleration/deceleration 2 : Acceleration time 1 : Deceleration time 1 : Acceleration time 2 : Deceleration time 2 : Acceleration/deceleration 1 pattern : Acceleration/deceleration 2 pattern : Acceleration/deceleration pattern selection (1 or 2) 6 : Acceleration/deceleration 1 and 2 switching frequency • Function These parameters allow selection of the appropriate acceleration/deceleration pattern according to the particular needs. Switching is also possible to the acceleration/deceleration pattern 2 using parameters, frequencies and external terminals. Title Function Adjustment range Default setting Acceleration time 1 0.1 ∼ 3600 (s) 10.0 Deceleration time 1 0.1 ∼ 3600 (s) 10.0 Acceleration time 2 0.1 ∼ 3600 (s) 10.0 Deceleration time 2 0.1 ∼ 3600 (s) 0: Linear, 1: S-pattern 1, 2: S-pattern 2 0: Linear, 1: S-pattern 1, 2: S-pattern 2 0: Acceleration/deceleration 1 , 1: Acceleration/deceleration 2 10.0 0∼ 0.0 Acceleration/deceleration 1 pattern Acceleration/deceleration 2 pattern Acceleration/deceleration pattern selection (1 or 2) Acceleration/deceleration 1 and 2 switching frequency F-39 (Hz) 0 0 0 E6580757 ■ Acceleration/deceleration patterns 1) Linear acceleration/deceleration A general acceleration/ deceleration pattern. This pattern can usually be used. Output frequency [Hz] Maximum frequency Time [sec] 2) S-pattern acceleration/deceleration 1 Select this pattern to accelerate/decelerate the motor rapidly to a high-speed region with an output frequency of 60Hz or more or to minimize the shocks applied during acceleration/deceleration. This pattern is suitable for pneumatic transport machines. Output frequency [Hz] Maximum frequency Set frequency 6 Time [sec] Actual acceleration time 3) S-pattern acceleration/deceleration 2 Select this pattern to obtain slow acceleration in a demagnetizing region with a small motor acceleration torque. This pattern is suitable for high-speed spindle operation. Output frequency [Hz] Maximum frequency Set frequency Base frequency Time [sec] Actual acceleration time F-40 E6580757 ■ Switching to acceleration/deceleration 1) Selection using parameters Output frequency [Hz] Time [sec] Acceleration/deceleration time 1 is initially set as the default. Acceleration/deceleration time 2 can be parameter. selected by changing the setting of the 2) Switching by frequencies - Switching the acceleration/deceleration time automatically at the frequency . setting of Output frequency [Hz] 6 Set frequency (1) (2) (1) Acceleration at the gradient corresponding to acceleration time (2) Acceleration at the gradient corresponding to acceleration time F-41 (3) (4) (3) Deceleration at the gradient corresponding to deceleration time (4) Deceleration at the gradient corresponding to deceleration time Time [sec] E6580757 3) Switching using external terminals - Switching the acceleration/deceleration time via external terminals Output frequency [Hz] (1) (2) (3) (4) AD2 switching Time [sec] (1) Acceleration at the gradient corresponding to acceleration time (2) Acceleration at the gradient corresponding to acceleration time 6 (3) Deceleration at the gradient corresponding to deceleration time (4) Deceleration at the gradient corresponding to deceleration time In this case, set " " to 0 (terminal board). A switching signal for the acceleration/deceleration 2 is not set as the default. ) to an idle terminal by specifying the input terminal function selection Assign function number 5 ( parameter. 6.15 Protection functions 6.15.1 Setting motor electronic thermal protection : Motor electronic thermal protection level 1 • Function This parameter allows selection of the appropriate electronic thermal protection characteristics according to the particular rating and characteristics of the motor. The " " parameter and extended parameter have the same function. Modification of either parameter means that the same value is set for both parameters. ■ Parameter setting Title Function Motor electronic thermal protection ( ) level 1 F-42 Adjustment range 10 ∼ 100 (%) Default setting 100 E6580757 6.15.2 Setting current stall : Stall prevention level • Function This parameter reduces the output frequency by activating a current stall prevention function against a current exceeding the -specified level. ■ Parameter setting Title Function Adjustment range 10 ∼ 199 (%), 200: Disabled Stall prevention level Default setting 150 [Display during an alarm status] alarm status (that is, when there is a current flow in excess of the stall prevention level), During an the output frequency changes. At the same time, to the left of this value, " " is displayed flashing on and off. Example of display 6 6.15.3 Inverter trip retention : Inverter trip retention selection • Function If the inverter trips, this parameter will retain the corresponding trip information. Trip information that has thus been stored into memory can be displayed, even after power has been reset. [Parameter setting] Title Function Inverter trip retention selection Adjustment range 0: Not retained 1: Retained Default setting 0 ★ Up to four sets of latest trip information displayed in status monitor mode can be stored into memory. ★ When power is turned back on, trip data in the status monitor mode (such as trip current and voltage) will not be stored. Panel (terminal) reset Error information reset Normal operation Power reset Power turned back on: Error displayed FL deactivated Inverter tripped again: Error displayed FL activated Inverter tripped Only when the cause of the error or other errors has not yet been removed F-43 E6580757 6.15.4 External input trip stop mode selection : External input trip stop mode selection : Emergency DC braking time • Function These parameters set the method of stopping the inverter in external trip stop mode. When the inverter is stopped, the trip detection function (" " display) and the FL relay are activated. If is set to " " (Emergency DC braking), also set (Emergency DC braking time). (DC braking current) and 1) External trip stop via terminals The external trip stop function can be executed via the a-contact. Proceed as follows to assign an external stopping terminal and select the stopping method: Input terminal 6 a-contact CC [Parameter setting] Title Function External input trip stop mode selection Adjustment range 0: Coast stop 1: Slowdown stop 2: Emergency DC braking Default setting 0 Emergency DC braking time 0.0 ∼ 20.0 (s) 1.0 DC braking current 0∼ 100 (%) 30 (Example of terminal assignment): Assigning the trip stop function to the RST terminal Title Function Adjustment range Input terminal selection (RST) 0 ∼ 51 Setting 11 (External trip stop) Notes: 1) Emergency stopping via the specified terminal is possible, even during panel operation. is set to "2" (Emergency DC braking) and DC braking is not required for normal stopping, set 2) If ) to 0.0 (sec). the DC braking time ( F-44 E6580757 2) Emergency stopping from the operation panel Emergency stopping from the operation panel is possible by pressing the STOP key on the panel twice while the inverter is not in the panel control mode. " will blink. (1) Press the STOP key ............................." (2) Press the STOP key once again...........Operation will come to a trip stop in accordance with the setting parameter. After this, " " will be displayed and a of the failure detection signal generated (FL relay deactivated). 6.15.5 Output phase failure detection : Output phase failure detection mode selection • Function This parameter detects inverter output Phase failure. If the Phase failure status persists for one second or more, the tripping function and the FL relay will be activated. At the same time, the trip information will also be displayed. Set to " " to control the opening of the inverter connection to the motor and connecting commercial power to the motor. Detection errors may occur for special motors such as high-speed motors. 6 (Disabled) ................................ No tripping (FL relay deactivated). (Enabled during operation) ................................ Phase failure detection is enabled during operation. The inverter will trip if the Phase failure status persists for one second or more. (FL relay activated.) (Enabled; Disabled during auto-restart) ................................ This function, however, is disabled during auto-restart after momentary power failure. When phase failure detect decrease the output voltage, and restart. Title Function Output phase failure detection mode selection F-45 Adjustment range 0: Disabled 1: Enabled (during operation) 2: Enabled (Disabled during auto-restart) Default setting 0 E6580757 6.15.6 Input phase failure detection : Input phase failure detection mode selection • Function This parameter detects inverter input Phase failure. If the abnormal voltage status of main circuit capacitor persists for few minutes or more, the tripping function and the FL relay will be activated. At the same time, the trip information will also displayed. If the power capacity is larger than the inverter capacity (more than 200kVA or more than 10 times), detection errors may occur. If this actually happens, install an AC or DC reactor. (Disabled) ...... No tripping (FL relay deactivated). (Enabled)....... Phase failure detection is enabled during operation. The inverter will trip if the abnormal voltage status of main circuit capacitor persists for ten minutes or more. (FL relay activated.) Title Function Adjustment range Input phase failure detection mode selection 6 0: Disabled, 1: Enabled Default setting 1 6.15.7 Control mode for small current : Small current trip selection : Small current (trip/alarm) detection current : Small current (trip/alarm) detection time • Function The parameter allows the inverter to be tripped if a current smaller than the -specified value flows for more than the -specified time. When tripping is selected, enter the detection time to tripping. Trip information is displayed as “ ”. (OFF)...... No tripping (FL relay deactivated). A small current alarm can be put out by setting the output terminal function selection parameter. (ON)........ The inverter is tripped (FL relay activated) only after a small current has been de-specified time during operation. tected for more than the F-46 E6580757 Title Function Adjustment range 0: Disabled 1: Enabled Small current trip selection Default setting 0 Small current (trip/alarm) detection current 0 ∼ 100 (%) 0 Small current (trip/alarm) detection time 0 ∼ 255 (s) 0 6.15.8 Over-torque trip : Over-torque trip selection : Over-torque (trip/alarm) level : Over-torque (trip/alarm) detection time : Over-torque (trip/alarm) level hysterisis • Function Use the parameter to trip the inverter if a torque current exceeding the level flows for more than the -specified -specified time. Trip information is displayed as " ". (No trip) ...... No tripping (FL relay deactivated). An overtorque alarm can be put out to the output terminal by setting the output terminal function selection parameter. (Trip) .......... The inverter is tripped (FL relay activated) only after a torque current exceeding -specified level has been detected for more than the the specified time. Title Function Adjustment range 0: Disabled 1: Enabled Over-torque trip selection Default setting 0 Over-torque (trip/alarm) level 0 ∼ 250 (%) 150 Over-torque (trip/alarm) detection time 0.00 ∼ 10.0 (s) 0.5 Over-torque (trip alarm) level hysterisis 0 ∼ 100 (%) 10 F-47 6 E6580757 1) Output terminal function : 12 (OT) Over–torque detection (No trip) Over-torque detection signal OFF ON OFF Less than - Torque current (%) Time(s) When setting 6 to (Trip), trip after over-torque detection time setting of . 2) Output terminal function : 20 (POT) Over-torque detection pre-alarm (No trip) Over-torque detection pre-alarm signal ON OFF OFF ON × 0.7 × 0.7 - Torque current (%) Time(s) F-48 E6580757 6.15.9 Undervoltage trip : Undervoltage trip selection • Function This parameter is used for selecting the control mode when an undervoltage is detected. Trip information is displayed as “ “. (Disabled).......The inverter is stopped. However, it is not tripped (FL relay deactivated). The inverter is stopped when the voltage does not exceed 70% or less of its rating. (Enabled) .......The inverter is stopped. It is also tripped (FL relay activated), only after detection of a voltage not exceeding 70% or less of its rating. (Disabled).......Control is continued even at 60% of the rated voltage. The inverter stop (FL relay deactivated), only after detection of a voltage not exceeding 45% of its rating. An input AC reactor must be used. See 10.4. Title Function Undervoltage trip selection Adjustment range 0: Disabled 1: Enabled (Trip at 70% or less) 2: Disabled (Stop(not trip) at 45% or less, optional) Default setting 0 6.15.10 4-20mA dc calibration : Meter bias • Function Output signals from FM terminals are analog voltage signals. Their standard setting range is from 0 to 1mAdc or from 0 to 7.5Vdc. These standard setting ranges can be switched to 0-20mAdc by changing the position of the required jumper pin (JP302) in the inverter main unit. Calibration for 4-20mA dc output is possible by setting this parameter. Title Function Adjustment range 0 ∼ 50 (%) Meter bias Note: Use the jumper pin (JP302) to select FMC (0-20mA dc (4-20mA dc)) output. F-49 Default setting 0 6 E6580757 ■ Examples of setting 6 6.16 Operation panel parameter 6.16.1 Prohibition of change of parameter settings : Prohibition of change of parameter settings • Function This parameter specifies whether parameter setting is changeable or not. ■ Setting methods : Permitted_____Modification of and during operation is prohibited (default setting). , , , , , , , , Modification of during operation is also prohibited. : Prohibited _____All parameter read/write operations are prohibited. : Permitted_____Modification of , during operation is enabled. Modification of , , , , , , , , during operation, however, is prohibited. F-50 E6580757 [Parameter setting] Title Function Prohibition of change of parameter settings Adjustment range 0: Permitted ( , operation) 1: Prohibited 2: Permitted ( , eration) Default setting cannot be modified during 0 can be modified during op- ■ Resetting method Only the lected. parameter is designed so that its setting can be modified even if " " (prohibited) is se- 6.16.2 Changing the display unit to A/V/min-1 : Unit selection : Free unit selection • 6 Function These parameters are used to change the unit of monitor display. % ⇔ A (ampere)/V (volt) Frequency ⇔ Motor speed or load speed ■ Parameter setting Title Function Unit selection Free unit selection Adjustment range 0: No change 1: % → A (ampere)/V (volt) 2: Free unit selection enabled ( 3: % → A (ampere)/V (volt) Free unit selection enabled ( 0.01 ∼ 200.0 Default setting ) 0 ) 1.00 ■ An example of setting for changing voltage/current percentage display to V/A unit display Set to either " " or " ". During the operation of the VFS9-2037PM (rated current: 17.5A) at the rated load (100% load), units are displayed as follows: F-51 E6580757 1) Display in percentage terms 2) Display in amperes/volts Output current: Output current: Input (DC) voltage: Input (DC) voltage: (vale of changing to AC) ■ An example of setting for displaying the motor speed or load speed Set to either " " or " ". The value obtained by multiplying the displayed frequency by the -set value will be displayed as fol- lows: Value displayed = Monitor-displayed or parameter-set frequency × 1) Displaying the motor speed To switch the display mode from 60Hz (default setting) to 1800min-1 (the rotating speed of the 4P motor) 6 2) Displaying the speed of the loading unit To switch the display mode from 60Hz (default setting) to 6m/min-1 (the speed of the conveyer) Note: This parameter displays the inverter output frequency as the value obtained by multiplying it by a positive number. Even when the actual speed of the motor changes according to the particular changes in load, the output frequency will always be displayed. F-52 E6580757 * The converts the following parameter settings: • A display Current monitor display Motor electronic thermal protection level 1/2 ( DC braking current Stall prevention level Small current detection level • V display Voltage monitor display Torque boost 1/2 • Free unit Frequency monitor display Frequency-related parameters ), , , , ∼ , ∼ , , , , , , , ∼ , , , , , , , , , , 6.16.3 Changing the status monitor display format 6 : Standard monitor display selection • Function This parameter specifies display format while power is on. ■ Changing the display format while power is on When the power is on, the standard monitor mode displays the operation frequency (default setting) in the " or " ". This format can be changed to any other monitor display format by setting format of " . This new format, however, will not display an assigned prefix such as " " or " ". • Standard monitor mode ⇒ Standard monitor display selection ( Title Function Standard monitor display selection Adjustment range 0: Operation frequency (Hz/Free unit) 1: Output current (%/A) 2: Frequency command (Hz/Free unit) 3: Inverter rated current (A) 4: Inverter overload factor (%) 5: Output power (%) F-53 ) Default setting 0 E6580757 6.17 Communication function (Common serial) : Data transfer speed : Parity : Inverter number : Communication error trip time Refer to the COMMUNICATIONS EQUIPMENT USER'S MANUAL for details. • Function The VFS9 Series allows a data communication network to be constructed for exchanging data between a host computer or controller (referred to collectively as the computer) and the inverter by connecting an optional RS232C or RS485 communication conversion unit. 6 The following functions are enabled by data communication between the computer and inverter (1) Monitoring inverter status (such as the output frequency, current, and voltage) (2) Sending RUN, STOP and other control commands to the inverter (3) Reading, editing and writing inverter parameter settings Data can be exchanged between one computer and one inverter. Data can be exchanged between the computer and a maximum of 64 inverters. ✩ The following are available as common serial optional units: • RS232C communications conversion unit (Model: RS2001Z) Communications cable (Model: CAB0011, 1m long; CAB0013, 3m long; or CAB0015, 5m long) • RS485 communication conversion unit with terminal board (Model: RS4001Z) Communication cable (Model: CAB0011, 1m long; CAB0013, 3m long; or CAB0015, 5m long) Note 1.: Limit the distance between the common serial optional units and the inverter to 5m. 2.: Set Data transfer speed to 9600 bps or less if data exchange between the common serial optional units and the inverter. F-54 E6580757 ■ Communication function parameters (Common serial options) The data transfer speed, parity type, inverter number, and communication error trip time can be set/edited by operation panel operation or communication function. Title Function Adjustment range 0: 1200bps 1: 2400bps 2: 4800bps 3: 9600bps 4:19200bps 0: NON (No parity) 1: EVEN (Even parity) 2: ODD (Odd parity) Data transfer speed Parity (Common serial) Inverter number Communication error trip time Default setting 0 ∼ 63 0: Disabled * 1 ∼ 100 (s) 3 1 0 0 * Disabled ........... Indicates that the inverter will not be tripped even if a communication error occurs. Trip ...................The inverter trips when a communication time-over occurs. In this case a trip information " flashes on and off on the operation panel. " 6.17.2 Using the RS232C/RS485 6 ■ Setting the communication functions Setting commands and frequencies by communications has priority over sending commands from the operation panel or the terminal board. Command/frequency setting by communications can therefore be enabled, ) or the frequency setting mode ( ). irrespective of the setting in the command mode ( However, when the input terminal function selection parameter is set to 48: SC/LC (Serial/Local selection), ) or the frequency setting mode the inverter can be operated with the settings of the command mode ( ) by external input. ( ■ Transmission specifications Item Specifications Transmission scheme Half-duplex Connection scheme Centralized control Synchronization scheme Asynchronous Transmission rate Default: 9600 baud (parameter setting) Option: Either 1200, 2400, 4800, 9600, or 19200 baud Character transmission ASCII code: JIS X 0201, 8-bit (fixed) Binary code: Binary, 8-bit (fixed) Stop bit length Inverter receiving: 1 bit, Inverter sending: 2 bits Error detection Parity: Even, Odd, or None selectable by parameter setting; check sum method Character transmission format Receiving: 11-bit, Sending: 12-bit Order of bit transmission Least significant bit first Frame length Variable to a maximum of 15 bytes F-55 E6580757 ■ Example of connection for RS485-communication Perform computer-inverter connection as follows to send operation frequency commands from the host computer to inverter No. 3: Wiring Data (host → INV) Given away Given away Given away Response data (INV → host) Given away Given away Host computer "Given away": Only the inverter with the selected inverter number conducts data processing. All other inverters, even if they have received the data, give it away and stand by to receive the 6 next data. * : Use the terminal board to branch the cable. (1) (2) Data is sent from the host computer. Data from the computer is received at each inverter and the inverter numbers are checked. (3) (4) The command is decoded and processed only by the inverter with the selected inverter number. The selected inverter responds by sending the processing results, together with its own inverter number, to the host computer. As a result, only the selected inverter starts operating in accordance with the operation frequency (5) command by communicating independently. F-56 E6580757 7. Applied operation 7.1 Setting the operation frequency Applied operation can be performed by selecting the inverter frequency setting, using the basic parameter (frequency setting mode selection) and the extended parameter (frequency priority selection). (1) Internal potentiometer setting F R RST S1 S2 S3 CC PP VIA II VIB CC RUN (2) Operation panel key setting F R RST S1 S2 S3 CC PP VIA II VIB CC STOP RUN STOP Enter the number with the operation panel keys, then press the ENT key to confirm. G-1 7 E6580757 (3) External potentiometer setting F R RST S1 S2 S3 CC PP VIB II VIA CC RUN (4) Input voltage setting(0 to 10 Vdc) STOP Voltage signal (VIA/II) 7 (VIA/II) Use the parameters setting. To use VIB, set (5) Input current setting(4 to 20 mAdc) Current signal F R RST S1 S2 S3 CC PP VIB II VIA CC F R RST S1 S2 S3 CC PP VIB II VIA CC RUN (VIA/II) Use the parameters to this setting. ( : 20%) RUN to STOP for this at . (6) External contact UP/DOWN F R RST S1 (UP) S2 (Down) S3 (CLR) CC PP VIB II VIA CC STOP for RUN STOP (External contact UP/DOWN) Use the parameters to for this setting. To check the set frequency when the power is off, set at . G-2 E6580757 (7) Preset-speed setting F R RST S1 S2 S3 CC PP VIB II VIA CC (8) Voltage/current switching RUN STOP Current signal Voltage signal : 7-speed run to : 8-speed run To select 7-speed run, use the terminals S1 to S3. To select 15-speed run, add the terminal S4. F R RST S1(FCHG) S2 S3 CC PP VIB II VIA CC RUN STOP to (9) Analog addition setting Current signal Voltage signal (Automatic switching) (Forced switching of FCHG. Enter “38” as the S1 terminal function selection. ON: VIB, OFF:VIA/II) (10) Switching between external contact UP/DOWN and VIA input F F R R RST S1 S2 S3 CC PP VIB II VIA CC RUN RST(PNL/T S1 (Up) S2 (Down) S3 (Clear) CC PP VIB II VIA CC STOP RUN STOP (VIA/II+VIB) To switch to VIA/II setting, use the external PNL/TB. Operation panel key operation is enabled when the external contact UP/DOWN is disabled. G-3 7 E6580757 (11) Switching between analog setting and preset-speed setting Current signal Voltage signal (12) Switching between analog setting and terminal setting from the operation panel F F R R RST S1 S2 S3 CC PP VB II VIA CC RUN RST(PNL/T STOP Current signal Voltage signal To switch to preset-speed setting, use the external terminals S1 to S4. 7 S1 S2 S3 CC PP VIB II VIA CC (14) Switching between remote control and local control F F R R RUN STOP To switch to VIA/II or VIB setting, use the external PNL/TB. (13) Setting by means of a remote input device RST S1 S2 S3 CC PP VIB II VIA CC RUN RST S1(SC/LC) S2 S3 CC PP VIB II VIA CC STOP Serial I/F RUN STOP Serial I/F Priority is given to the remote input device when the remote command fa00h 14-bit is set at 1. Remote control can be switched forcefully to local control from the external SC/LC by setting the remote command fa00h 14-bit at 1. The operation is controlled in accordance with the setting. G-4 E6580757 7.2 Setting the operation mode Applied operation can be performed by selecting the operation mode. To set the operation mode, use the basic parameter (command mode selection) and the input terminal selection parameter. (1) Operation panel operation (2) Terminal board operation F F R R RST S1 S2 S3 CC PP VIB II VIA CC RUN RST S1 S2 S3 CC PP VIB II VIA CC STOP (Operation panel) RUN (Terminal board) G-5 STOP 7 E6580757 (3) Three-wire operation / Self-holding of operation signal Note 1 : In case of three - wire operation, and set to . F Select one input terminal, and set to HD (operation holding). R RST S1 (HD) S2 S3 CC PP VIA II VIB CC set to RUN STOP Ex. (S1 terminal) set to : HD. Note 2 : Enable to turn the input terminal on at power on. Note 3 : Enable to turn the terminal F and R on at HD : on. Note 4 : If select Jog run command during three-wire operation, inverter stop. Selecting HD (operation holding) with the input terminal selection parameter Enable to run at HD : ON Stop at HD: OFF 7 Output trequency Operation frequency command Forward 0 Operation frequency command Reverse HD ON OFF ON F OFF R ON OFF Power supply ON OFF Note 2 Note 3 G-6 E6580757 (4) Operation from an external input device (5) F F R R RST S1 S2 S3 CC PP VIB II VIA CC RUN RST RUN S1 (SC/LC) S2 S3 CC PP VIB II VIA CC Serial I/F STOP Serial I/F Priority is given to an external input device when the remote command fa00h 15-bit is set at 1. (6) Switching from an external input device to the terminal board Remote control can be switched forcefully to local control from the external SC/LC by setting the remote command fa00h 15-bit at 1. Operation is controlled from the terminal board. Switching from the operation panel to the terminal board F R RUN RST S1 (HD) S2 (PNL/TB) S3 CC PP VIA II VIB CC STOP STOP To switch to terminal board operation, use the external PNL/TB. G-7 7 E6580757 8. Monitoring the operation status 8.1 Status monitor mode In this mode, you can monitor the operation status of the inverter. To display the operation status during normal operation: Press the key twice. Setting procedure (eg. operation at 60Hz) Key LED Item displayed operated display Communication No. Note 1 Parameter setting mode Operation frequency Direction of rotation Operation frequency command FE00 FE01 FE02 Note 2 Load current FE03 Note 3 Input (DC) voltage FE04 Output voltage FE05 Input terminal FE06 Description The operation frequency is displayed (during operation). (When the standard monitor display selection parameter is set at 0 [operation frequency]) The first basic parameter "Automatic acceleration/deceleration ( )" is displayed. The operation frequency is displayed (during operation). The direction of rotation is displayed. ( : forward run, : reverse run) The operation frequency command value is displayed. The inverter output current (load current) is displayed. (Default setting : unit %) The inverter input (DC) voltage is displayed. (Default setting: unit %) The inverter output voltage is displayed. (Default setting: unit %) The ON/OFF status of each of the control signal input terminals (F, R, RST, S1, S2 and S3) is displayed in bits. ON: OFF: Input terminal (S3) Input terminal (S2) Input terminal (F) Input terminal (R) Input terminal (RST) Input terminal (S1) The ON/OFF status of each of the control signal output terminals (RY, OUT and FL) is displayed in bits. Output terminal FE07 ON: OFF: Output terminal (FL) Output terminal (RY) Output terminal (OUT) (Continued overleaf) H-1 8 E6580757 (Continued) Item displayed Key operated LED display Communication No. CPU version FE08 The version of the CPU is displayed. Memory version FE09 The version of the memory mounted is displayed. Note 4 Past trip 1 FE10 Note 4 Past trip 2 FE11 Note 4 Past trip 3 FE12 Note 4 Past trip 4 FE13 Note 5 Cumulative operation time FE14 Torque current FE20 The torque current is displayed in %. PI feedback FE22 The PI feedback value is displayed. (Unit: processed amount) Inverter load factor FE26 The inverter load factor is displayed in %. PBR overload factor FE28 The overload factor of the braking resistor is displayed in %. Output power FE30 The inverter output power is displayed in %. Default display mode 8 Description Note 1: Press the Past trip 1 (displayed alternately at 0.5-sec. intervals) Past trip 2 (displayed alternately at 0.5-sec. intervals) Past trip 3 (displayed alternately at 0.5-sec. intervals) Past trip 4 (displayed alternately at 0.5-sec. intervals) The cumulative operation time is displayed. (0.01 corresponds to 1 hours.) The operation frequency is displayed (during operation). or key to change items displayed in the status monitor mode. Note 2: With the current unit selection parameter or voltage unit selection parameter, you can choose between percentage and ampere (A) for current or between percentage and volt (V) for voltage, respectively. Note 3: The input (DC) voltage displayed is 1/ 2 times as large as the rectified dc input voltage. is displayed to show the absence of error. Note 4: Note 5: The cumulative operation time increments only when the machine is in operation. H-2 E6580757 8.2 Display of trip information If the inverter trips, an error code is displayed to suggest the cause. In the status monitor mode, all trip records are retained. ■ Display of trip information Error code Communication No. Description 1 Overcurrent during acceleration 2 Overcurrent during deceleration 3 Overcurrent during operation 5 Armature-side overcurrent during start-up 4 Load-side overcurrent during start-up A Overvoltage during acceleration B Overvoltage during deceleration C Overvoltage during constant-speed operation D Inverter overload trip E Motor overload trip 9 Output phase failure 8 Input phase failure 2Eh External thermal input 20h Over-torque trip F Dynamic braking register overload trip 10h Overheat trip 1E Undervoltage trip 1D Small-current trip 22h Ground fault 11h Emergency stop 15h Inverter RAM fault 16h Inverter ROM fault 17h CPU fault trip 18h Communication error 29h Inverter type error 12h E2PROM fault 28h Auto-tuning error H-3 8 E6580757 Error code Communication No. (*) 0 Description No error (Note) Past trip records (trip records retained or trips that occurred in the past) can be called up. (Refer to 8.1 "Status monitor mode" for the call-up procedure.) (*) Strictly speaking, this code is not an error code; this code is displayed to show the absence of error when the past trip monitor mode is selected. ■ Example of call-up of trip information Item displayed Key operated LED display Communication No. *1 Parameter setting mode Operation frequency Direction of rotation Operation frequency command 8 FE00 FE01 FE02 Load current FE03 Input (DC) voltage FE04 Output voltage FE05 Input terminal FE06 Description Status monitor mode (The code blinks if a trip occurs.) The motor coasts and comes to a stop (coast stop). The first basic parameter "Automatic acceleration/deceleration ( )" is displayed. The operation frequency at the occurrence of a trip is displayed. The direction of rotation at the occurrence of a trip is displayed. ( : forward run, : reverse run) The operation frequency command value at the occurrence of a trip is displayed. The inverter output current at the occurrence of a trip is displayed. (Default setting: unit %) The inverter input (DC) voltage at the occurrence of a trip is displayed. (Default setting: unit %) The inverter output voltage at the occurrence of a trip is displayed. (Default setting: unit %) The ON/OFF status of each of the control signal input terminals (F, R, RST, S1, S2 and S3) at the occurrence of a trip is displayed in bits. ON: OFF: Input terminal (S3) Input terminal (S2) Input terminal (F) Input terminal (R) Input terminal (RST) Input terminal (S1) The ON/OFF status of each of the control signal output terminals (RY, OUT and FL) at the occurrence of a trip is displayed in bits. Output terminal FE07 ON: OFF: Output terminal (FL) Output terminal (RY) Output terminal (OUT) CPU version FE08 (Continued overleaf) H-4 The version of the CPU is displayed. E6580757 (Continued) Item displayed Key operated LED display Communication No. Memory version FE09 Past trip 1 FE10 Past trip 2 FE11 Past trip 3 FE12 Past trip 4 FE13 Cumulative operation time FE14 Torque current FE20 PI feedback FE22 Load factor FE26 PBR overload factor FE28 Output power FE30 Default display mode Note 1: Press the ×2 or Description The version of the memory mounted is displayed. Past trip 1 (displayed alternately at 0.5-sec. intervals) Past trip 2 (displayed alternately at 0.5-sec. intervals) Past trip 3 (displayed alternately at 0.5-sec. intervals) Past trip 4 (displayed alternately at 0.5-sec. intervals) Cumulative operation time (0.01 corresponds to 1 hours.) The torque current at the occurrence of a trip is displayed in %. The PI feedback value at the occurrence of a trip is displayed. (Unit: frequency) The inverter load factor is displayed in %. The overload factor of the braking resistor at the occurrence of a trip is displayed in %. The output power of the inverter at the occurrence of a trip is displayed in %. The cause of the trip is displayed. key to change items displayed in the status monitor mode. Note 2: If trouble occurs while the CPU is being initialized after the inverter is turned on or reset, the trip record retaining function does not record it but displays a status monitor item. H-5 8 E6580757 9. Taking measures to satisfy the CE/UL directive 9.1 How to cope with the CE directive In Europe, the EMC directive and the low-voltage directive, which took effect in 1996 and 1997, respectively, make it obligatory to put the CE mark on every applicable product to prove that it complies with the directives. Inverters do not work alone but are designed to be installed in a control panel and always used in combination with other machines or systems which control them, so they themselves are not considered to be subject to the EMC directive. However, the CE mark must be put on all inverters because they are subject to the low-voltage directive. The CE mark must be put on all machines and systems with built-in inverters because such machines and systems are subject to the above directives. If they are "final" products, they might also be subject to machinerelated directives. It is the responsibility of the manufacturers of such final products to put the CE mark on each one. In order to make machines and systems with built-in inverters compliant with the EMC directive and the lowvoltage directive, this section explains how to install inverters and what measures should be taken to satisfy the EMC directive. We have tested representative models with them installed as described later in this manual to check for conformity with the EMC directive. However, we cannot check all inverters for conformity because whether or not they conform to the EMC direction depends on how they are installed and connected. In other words, the application of the EMC directive varies depending on the composition of the control panel with a built-in inverter(s), the relationship with other built-in electrical components, the wiring condition, the layout condition, and so on. Therefore, please verify yourself whether your machine or system conforms to the EMC directive. 9.1.1 About the EMC directive The CE mark must be put on every final product that includes an inverter(s) and a motor(s). The VF-S9 series of inverters complies with the EMC directive if an EMI filter recommended by Toshiba is connected to it and wiring is carried out correctly. ■ EMC directive 89/336/EEC The EMC standards are broadly divided into two categories; immunity- and emission-related standards, each of which is further categorized according to the operating environment of each individual machine. Since inverters are intended for use with industrial systems under industrial environments, they fall within the EMC categories listed in Table 1 below. The tests required for machines and systems as final products are almost the same as those required for inverters. I-1 9 E6580757 Table 1 EMC standards Category Emission Immunity Subcategory Radiation noise Transmission noise Static discharge Radioactive radio-frequency magnetic contactor field First transient burst Lightning surge Radio-frequency induction/transmission interference General standard EN50081-2 EN50082-2 Test standard and level EN 55011, Group 1, Class A EN 55011, Group 1, Class A EN 61000-4-2 EN 61000-4-3 EN 61000-4-4 EN 61000-4-5 EN 61000-4-6 Emission standards other than the above are applied to inverters when used in a commercial environment but not an industrial environment. Category Emission 9.1.2 9 Subcategory General standard Radiation noise EN50081-2 Transmission noise Test standard and level EN 55011, Group 1, Class B EN 55011, Group 1, Class B Measures to satisfy the EMC directive This subsection explains what measures must be taken to satisfy the EMC directive. (1) Insert a recommended EMI filter (Table 2) on the input side of the inverter to reduce radiation and transmission noises. In the combinations listed in Table 2, inverters were checked for conformity with the EMC directive. For inverters used in Japan, it is recommended to use the NF series of noise filters. Table 2 lists noise filters recommended for the inverters. * Dimensions of EMI filter : See 10.4 (Page J-11) Table 2 Combinations of inverter and EMI filter Three-phase 200V class Combination of inverter and filter Inverter Filter for class A Filter for class B compliance compliance VFS9-2002PM EMF2011BZ VFS9-2004PM EMF2011BZ VFS9-2007PM EMF2011BZ VFS9-2015PM EMF2011BZ VFS9-2022PM EMF4025DZ VFS9-2037PM EMF4025DZ VFS9-2055PL With a built-in filter EMF4045EZ VFS9-2075PL With a built-in filter EMF4045EZ VFS9-2110PM * EMF2080GZ VFS9-2150PM * EMF2080GZ - * Three-phase 400V class Combination of inverter and filter Inverter Filter for class A Filter for class B compliance compliance VFS9-4007PL With a built-in filter EMF4016CZ VFS9-4015PL With a built-in filter EMF4016CZ VFS9-4022PL With a built-in filter EMF4025DZ VFS9-4037PL With a built-in filter EMF4025DZ VFS9-4055PL With a built-in filter EMF4045EZ VFS9-4075PL With a built-in filter EMF4045EZ VFS9-4110PL With a built-in filter EMF4045FZ VFS9-4150PL With a built-in filter EMF4045FZ Wire grounding wire between the EMI filter and EMC plate in order to conform to class A. Wire size : 6mm2 or more (AWG 9 or more) Wire length : 29cm or less I-2 E6580757 Single-phase 200V class Combination of inverter and filter Filter for class A Filter for class B compliance compliance VFS9S-2002PL With a built-in filter EMFS2010AZ VFS9S-2004PL With a built-in filter EMFS2010AZ VFS9S-2007PL With a built-in filter EMFS2010AZ VFS9S-2015PL With a built-in filter EMFS2016CZ VFS9S-2022PL With a built-in filter EMFS2025DZ Inverter (2) Use shielded cables for the power and control cables, including filter input cables and inverter output cables. Route the cables and wires so as to minimize their lengths. Keep a distance between the power ca- (3) (4) (5) (6) ble and the control cable and between the input and output wires of the power cable. Do not route them in parallel or bind them together, instead cross at right angle. Install the inverter and the filter on the same metal plate. It is more effective in limiting the radiation noise to install the inverter in a sealed steel cabinet. Using wires as thick and short as possible, earth the metal plate and the control panel securely with a distance kept between the earth cable and the power cable. Route the EMI filter input and output wires apart from each other. To limit the radiation noise from cables, earth each shielded cable to the metal plate. It is effective to earth shielded cables in the vicinity of the inverter, cabinet and filter (within a radius of 10cm from each of them). Inserting a ferrite core in a shielded cable is even more effective in limiting the radiation noise. To further limit the radiation noise, insert a zero-phase reactor in the inverter output line and insert ferrite cores in the earth cables of the metal plate and cabinet. [Example of wiring] 9 VF-S9 Grounding plate FL relay wiring Control wiring (Shielded cables) Grounding terminal screw (Note 1) RY relay wiring Power supply wiring (shielded cables) Motor wiring (Shielded cables) Note 1: Strip and earth the shielded cable, following the example shown in Fig. I-3 E6580757 Strip the cable and fix it to the metal plate by means of a metal saddle for electrical work or equivalent. Shielded cable 9.1.3 About the low-voltage directive The low-voltage directive provides for the safety of machines and systems. All Toshiba inverters are CE-marked in accordance with the standard EN 50178 specified by the low-voltage directive, and can therefore be installed in machines or systems and imported without problem to European countries. Applicable standard: EN 50178 Electronic equipment for use in power installations Pollution level: 2 (5.2.15.2) Overvoltage category: 3 200V class - 3.0mm (5.2.16.1) 400V class - 5.5mm (5.2.16.1) EN 50178 applies to electrical equipment intended specially for use in power installations, and sets out the conditions to be observed for electric shock prevention when designing, testing, manufacturing and installing electronic equipment for use in power installations. 9.1.4 9 Measures to satisfy the low-voltage directive When incorporating the inverter into a machine or system, it is necessary to take the following measures so that the inverter satisfies the low-voltage directive. (1) When installing the inverter outside the cabinet, provide a protective means for the inverter's wiring hole to prevent workers from putting their fingers through the hole and touching an electrically-charged part in the inverter. (2) Do not connect two or more wires to the main circuit earth terminal of the inverter. If necessary, install an additional earth terminal on the metal plate on which the inverter is installed and connect another cable to it. Or install the EMC plate (attached as standard) and another cable connect to earth terminal on the EMC plate. Refer to the table 10.1 for earth cable sizes. (3) Install a non-fuse circuit breaker on the input side of the inverter. I-4 E6580757 10. Peripheral devices Danger • When using switchgear for the inverter, it must be installed in a cabinet. Failure to do so can lead to risk of electric shock and can result in death or serious injury. Danger Mandatory • Connect earth cables securely. Failure to do so can lead to risk of electric shock or fire in case of a failure, short-circuit or leak current. Be Grounded 10.1 Selection of wiring materials and devices Voltage class Single-phase 200V class Three-phase 200V class Three-phase 400V class Capacity of applicable motor (kW) Inverter model Main circuit 2 (mm ) (See Note 1.) 0.2 0.4 0.75 1.5 2.2 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 0.75 1.5 2.2 3.7 5.5 7.5 11 15 VFS9S-2002PL VFS9S-2004PL VFS9S-2007PL VFS9S-2015PL VFS9S-2022PL VFS9-2002PM VFS9-2004PM VFS9-2007PM VFS9-2015PM VFS9-2022PM VFS9-2037PM VFS9-2055PL VFS9-2075PL VFS9-2110PM VFS9-2150PM VFS9-4007PL VFS9-4015PL VFS9-4022PL VFS9-4037PL VFS9-4055PL VFS9-4075PL VFS9-4110PL VFS9-4150PL 2.0 2.0 2.0 3.5 5.5 2.0 2.0 2.0 2.0 2.0 3.5 8.0 14 14 22 2.0 2.0 2.0 2.0 3.5 3.5 5.5 8.0 Wire size DC reactor 2 (optional) (mm ) 1.25 1.25 2.0 2.0 2.0 1.25 1.25 2.0 2.0 2.0 5.5 5.5 14 14 22 1.25 1.25 2.0 2.0 2.0 3.5 5.5 8.0 Braking resistor/ Braking unit 2 (optional) (mm ) 1.25 1.25 1.25 1.25 2.0 1.25 1.25 1.25 1.25 2.0 5.5 5.5 5.5 5.5 5.5 1.25 1.25 1.25 1.25 2.0 2.0 3.5 3.5 Grounding cable 2 (mm ) 3.5 3.5 3.5 3.5 5.5 3.5 3.5 3.5 3.5 3.5 3.5 8.0 14 14 22 3.5 3.5 3.5 3.5 3.5 5.5 8.0 8.0 Note 1: Sizes of the wires connected to the input terminals R, S and T and the output terminals U, V and W when the length of each wire does not exceed 30m. Note 2: For the control circuit, use shielded wires 0.75 mm2 or more in diameter. Note 3: For grounding, use a cable with a size equal to or larger than the above. J-1 10 E6580757 ■ Selection of wiring devices Voltage class Single-phase 200V class Three-phase 200V class Three-phase 400V class Capacity of applicable motor (kW) 0.2 0.4 0.75 1.5 2.2 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 0.75 1.5 2.2 3.7 5.5 7.5 11 15 Inverter model VFS9S-2002PL VFS9S-2004PL VFS9S-2007PL VFS9S-2015PL VFS9S-2022PL VFS9-2002PM VFS9-2004PM VFS9-2007PM VFS9-2015PM VFS9-2022PM VFS9-2037PM VFS9-2055PL VFS9-2075PL VFS9-2110PM VFS9-2150PM VFS9-4007PL VFS9-4015PL VFS9-4022PL VFS9-4037PL VFS9-4055PL VFS9-4075PL VFS9-4110PL VFS9-4150PL Non-fuse circuit Magnetic contactor Overload relay breaker (MC) (THR) (MCCB) Rated Type Rated Type Adjusted current Type current Note1) current Note1) (A) Note1) (A) (A) (For reference) 10 NJ30N 11 C11J 1.3 T13J 15 NJ30N 11 C11J 2.3 T13J 20 NJ30N 11 C11J 3.6 T13J 30 NJ30N 18 C20J 6.8 T13J 40 NJ50E 35 C35J 9.3 T13J 5 NJ30N 11 C11J 1.3 T13J 5 NJ30N 11 C11J 2.3 T13J 10 NJ30N 11 C11J 3.6 T13J 15 NJ30N 11 C11J 6.8 T13J 20 NJ30N 13 C13J 9.3 T13J 30 NJ30N 26 C25J 15 T20J 50 NJ50E 35 C35J 22 T35J 60 EJ100F 50 C50J 28 T35J 100 EJ100F 65 C65J 44 T65J 125 EJ225F 80 C80A 57 T65J 5 NJ30N 9 C11J 1.6 T13J 10 NJ30N 9 C11J 3.6 T13J 15 NJ30N 9 C11J 5.0 T13J 20 NJ30N 13 C13J 6.8 T13J 30 NJ30N 17 C20J 11 T13J 30 NJ30N 25 C25J 15 T20J 50 EJ50E 33 C35J 22 T35J 60 EJ100F 48 C50J 28 T35J Earth leakage breaker (ELCB) Rated Type current Note1) (A) 10 NJV50E 15 NJV50E 20 NJV50E 30 NJV50E 40 NJV50E 5 NJV50E 5 NJV50E 10 NJV50E 15 NJV50E 20 NJV50E 30 NJV50E 50 NJV50E 60 NJV60F 100 NJV100F 125 NJV225F 5 NJV50E 10 NJV50E 15 NJV50E 20 NJV50E 30 NJV50E 30 NJV50E 50 NJV50E 60 NJV100F Note 1: Produced by Schneider Toshiba electric corporation. Note 2: Be sure to attach a surge killer to the exciting coil of the relay and the magnetic contactor. Selection of surge killers for Toshiba magnetic contactors 200V class: Surge absorbing units are optionally available for Toshiba C11J to C65J, or Model SS-2 for C50J and C65J 400V class: For the operation and control circuits, regulate the voltage at 200V or less with a step-down 10 transformer. Note 3: When using the auxiliary contacts 2a of the magnetic contactor MC for the control circuit, connect the contacts 2a in parallel to increase reliability. Of the wiring devices listed in the above table, the magnetic contactors (MC) and the overload relays (Th-Ry) are intended for use with the Mighty J series. When using the old series (ESPER Mighty series), refer to the table below showing the correspondence between the two series. Magnetic contactor (MC) ESPER Mighty series Mighty J series C12A C13J C20A C20J C35A C35J C50A C50J C65A C65J J-2 Overload relay ESPER Mighty series Mighty J series T11A T13J T20A T20J T35A T35J T65A T65J E6580757 10.2 Installation of a magnetic contactor If using the inverter without installing a magnetic contactor (MC) in the primary circuit, use an MCCB (with a power cutoff device) to open the primary circuit when the inverter protective circuit is activated. If using a braking resistor or braking resistor unit, install a magnetic contactor (MC) or non-fuse circuit breaker with a power cutoff device to the power supply of the inverter, so that the power circuit opens when the failure detection relay (FL) in the inverter or the external overload relay is activated. ■ Magnetic contactor in the primary circuit A magnetic contactor installed in the power supply circuit of the inverter cuts off the power supply to the circuit and prevents the inverter from restarting in case of a power failure, a trip of the overload relay (Th-Ry) or the activation of the inverter protective circuit. In addition, if the FL contact of the failure detection relay in the VF-S9 is connected to the operation circuit of the magnetic contactor on the primary side, the magnetic contactor (MC) will be tripped when the inverter protective circuit is activated. VF-S9 MCCB MC Thermal relay Power supply R/L1 U/T1 Motor S/L2 W/T2 IM T/L3 W/T3 FLC FLB MC FLA Surge killer F Forward run R Reverse run CC Example of connection of a magnetic contactor in the primary circuit Notes on wiring • When frequently switching between start and stop, do not use the magnetic contactor on the primary side as an on-off switch for the inverter. Instead, stop and start the inverter by using terminals F and CC (forward run) or R and CC (reverse run). • Be sure to attach a surge killer to the exciting coil of the magnetic contactor (MC). ■ Magnetic contactor in the secondary circuit A magnetic contactor may be installed on the secondary side to switch controlled motors or supply commercial power to the load when the inverter is out of operation. Notes on wiring • Be sure to interlock the magnetic contactor on the secondary side with the power supply to prevent commercial power from being applied to the inverter output terminals. • When installing a magnetic contactor (MC) between the inverter and the motor, avoid turning the magnetic contactor on or off during operation. Turning the magnetic contactor on or off during operation causes a current to rush into the inverter which could lead to malfunction. J-3 10 E6580757 10.3 Installation of an overload relay 1) 2) 3) The VF-S9 inverter has an electronic-thermal overload protective function. In the following cases, however, the activation level of the electronic thermal protection unit must be adjusted and an overload relay suitable for the motor installed between the inverter and the motor. • When using a motor with a current rating different to that of the corresponding Toshiba general-purpose motor • When operating a single motor with an output smaller than that of the applicable standard motor or more than one motor simultaneously When using the VF-S9 inverter to operate a constant-torque motor, such as the Toshiba VF motor, adjust the protection characteristic of the electronic thermal protection unit to the VF motor use. It is recommended to use a motor with a thermal relay embedded in the motor coil to give sufficient protection to the motor, especially when it runs in a low-speed range. 10.4 Optional external devices The following external devices are optionally available for the VF-S9 series of inverters. Power supply Non-fuse circuit breaker MCCB Magnetic contactor MC (1) Input AC reactor (ACL) 10 (5) Foot-mounted noise filter N.F (3)High-attenuation radio noise filter (4) Zero-phase reactor ferrite core-type radio noise filter (2) DC reactor VF-S9 (6) Braking resistor N.F (4) Zero-phase reactor ferrite core-type radio noise filter (7) Motor -end surge voltage suppression filter (for 400V models only) IM J-4 Motor E6580757 No. Device Input AC reactor (1) DC reactor (3) (4) (5) Radio noise reduction filter (2) High-attenuation filter (LC filter) NF type manufactured by Soshin Electric Co. Zero-phase reactor (Inductive filter) Ferrite core type manufactured by Soshin Electric Co. Foot-mounted type noise reduction filter (Soon to be released) Braking resistor (6) (7) (8) (9) (10) Motor-end surge voltage suppression filter (400V class only) Conduit pipe kit (Soon to be released) IP43 enclosure kit (Soon to be released) DIN rail kit (Soon to be released) Optional external devices Function and purpose Used to improve the input power factor, reduce the harmonics, and suppress external surge on the inverter power source side. Install when the power capacity is 500 kVA or more and 10 times or more than the inverter capacity or when a distorted wave generation source such as a thyristor unit or a large-capacity inverter is connected in the same distribution system. Effect Harmonics Suppression Reactor type Power factor External surge 200V-3.7kW improvement suppression Other model or less { { { { Input AC reactor { DC reactor { Large { Large × { Large : Large effective. { : effective. × : ineffective Improves the power factor more than the input reactor. When the facility applying the inverter requires high reliability, it is recommended to use the DC reactor with an input reactor effective for external surge suppression. * An inverter unit of 200V-3.7kW or less is connected to a reactor selected on page J-8, 9 to conform “Guides of limits for harmonics current emissions on general purpose inverter having an input current up to and including 20A per phase” by the Japan Electrical Manufacturers’ Association. These types of filters are not necessary because all single-phase 200V or 3-phase 400V models and 3-phase 200V, 5.5kW or 7.5kW models have a built-in EMI noise filter, conforming to Class A, as standard. But install these filters if necessarily of noise reduction move and more. • Effective to prevent interference in audio equipment used near the inverter. • Install on the input side of the inverter. • Provided with wide-range attenuation characteristics from AM radio bands to near 10MHz. • Use when equipment readily affected by noise is installed in the peripheral area. • Effective to prevent interference in audio equipment used near the inverter. • Effective in noise reduction on both input and output sides of the inverter. • Provided with attenuation characteristics of several dB in frequencies from AM radio bands to 10MHz. • For noise countermeasures, insert on the secondary side of the inverter. High-attenuation EMI noise filter requiring only small space; mounted on the rear side of the inverter. This filter can be installed to conform to the following classes of EMC standard EN5501 Group 1. 3-phase 200V models excluding those of 5.5/7.5kW : Conform to Class A. All models other than above : Conform to Class B. Use when rapid deceleration or stop is frequently required or when it is desired to reduce the deceleration time with large load. This resistor consumes regenerative energy during power generation braking. • Braking resistor – With (resistor + protective thermal relay) built in. Use an insulation-reinforced motor or install the surge voltage restraint filter to prevent degrading motor insulation caused by surge voltage generation depending on cable length and wiring method, or use of a 400V class motor driven with an inverter. Attachment kit used for conformance to NEMA TYPE1. Attachment kit for making a panel conform to the IP43 structure. Available for the 200V class models of 0.75kW or less. (Model: DIN001Z) J-5 10 E6580757 No. (11) Device Parameter writer Extension panel (12) (13) (14) RS485 communication converter unit RS232C communication converter unit Remote panel (10) (15) Application control unit Function and purpose Use this unit for batch read, batch copy, and batch writing of setting parameters. (Model: PWU001Z) Extended operation panel kit provided with LED indication section, RUN/STOP key, UP/DOWN key, Monitor key, and Enter key. (Model: RKP001Z) Use to connect a personal computer for data communication with up to 64 units. (Model: RS4001Z) Use to connect a personal computer for data communication. (Model: RS2001Z) Provided with built-in frequency indicator, frequency setting device, and RUN-STOP (forward/reverse) switch. (Model: CBVR-7B1) AP Series is available to enable various types of application control functions when combined with an inverter. Contact your Toshiba representative for further information. Table for selection of optional external devices Voltage class Singlephase 200V class Threephase 200V class Threephase 400V class 10 Capacity of applicable motor 0.2 0.4 0.75 1.5 2.2 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 0.75 1.5 2.2 3.7 5.5 7.5 11 15 Inverter model Input AC reactor (Note 2) DC reactor (Note 2) VFS9S-2002PL VFS9S-2004PL VFS9S-2007PL VFS9S-2015PL VFS9S-2022PL VFS9-2002PM VFS9-2004PM VFS9-2007PM VFS9-2015PM VFS9-2022PM VFS9-2037PM VFS9-2055PL VFS9-2075PL VFS9-2110PM VFS9-2150PM VFS9-4007PL VFS9-4015PL VFS9-4022PL VFS9-4037PL VFS9-4055PL VFS9-4075PL VFS9-4110PL VFS9-4150PL PFL-2002S PFL-2005S PFL-2011S PFL-2018S PFL-2018S PFL-2001S PFL-2005S PFL-2005S PFL-2011S PFL-2011S PFL-2018S PFL-2025S PFL-2050S PFL-2050S PFL-2100S PFL-4012S PFL-4012S PFL-4012S PFL-4012S PFL-4025S PFL-4025S PFL-4025S PFL-4050S DCLS-2002 DCL-2007 DCL-2022 DCL-2037 DCL-2037 DCL-2002 DCL-2007 DCL-2007 DCL-2022 DCL-2022 DCL-2037 DCL-2055 DCL-2110 DCL-2110 DCL-2220 DCL-2007 DCL-2007 DCL-2022 DCL-2022 DCL-4110 DCL-4110 DCL-4110 DCL-4220 Radio noise reduction filter Highattenuation type NF3005A-MJ NF3005A-MJ NF3005A-MJ NF3015A-MJ NF3015A-MJ NF3020A-MJ NF3050A-MJ NF3080A-MJ - Core type (See Note 1.) RC5078 RC5078 RC5078 RC5078 RC5078 RC5078 RC5078 RC5078 RC5078 RC5078 RC5078 RC9129 RC9129 RC9129 RC9129 RC5078 RC5078 RC5078 RC5078 RC9129 RC9129 RC9129 RC9129 Braking resistor PBR-2007 PBR-2007 PBR-2007 PBR-2022 PBR-2022 PBR-2007 PBR-2007 PBR-2007 PBR-2022 PBR-2022 PBR-2037 PB3-2055 PBR-2075 PBR-2110 PBR-2150 PBR-2007 PBR-2007 PBR-2007 PBR-2007 PBR3-4055 PBR3-4075 PBR3-4110 PBR3-4150 Motor-end surge voltage suppression filter MSF-4015Z MSF-4015Z MSF-4037Z MSF-4037Z MSF-4075Z MSF-4075Z MSF-4150Z MSF-4150Z Conduit pipe kit Foot-mounted type noise reduction filter DIN adapter NEM010Z NEM010Z NEM010Z NEM020Z NEM030Z NEM011Z NEM011Z NEM011Z NEM011Z NEM031Z NEM031Z NEM040Z NEM040Z NEM050Z NEM050Z NEM020Z NEM020Z NEM030Z NEM030Z NEM040Z NEM040Z NEM050Z NEM050Z EMFS2010AZ EMFS2010AZ EMFS2010AZ EMFS2016CZ EMFS2025DZ EMF2011BZ EMF2011BZ EMF2011BZ EMF2011BZ EMF4022DZ EMF4022DZ EMF4045EZ EMF4045EZ EMF2080GZ EMF2080GZ EMF4006CZ EMF4006CZ EMF4022DZ EMF4022DZ EMF4045EZ EMF4045EZ EMF4045FZ EMF4045FZ DIN001Z DIN001Z DIN001Z DIN001Z DIN001Z DIN001Z - Note 1: This filter is used wound around the input-side power line. (Number of turns: 4 or more) This filter can be installed on the output side, as well. Note 2: Connecting this reactor to the inverter makes it compliant with the standard "General Inverter (input current of 20A or less) Harmonic Suppression Measures Execution Guidelines" set by the Japan Electric Industry Association. J-6 E6580757 Devices Input AC reactor (ACL) External dimensions and connections VF-S9 VF-S9 Input AC reactor Terminal box with cover G Power supply Input AC reactor 4-φF holes X Y Rating PFLS2002S PFL2001S 1φ-230V-2.0A-50/60Hz 3φ-230V-1.7A-50/60Hz PFL2005S 3φ-230V-5.5A-50/60Hz PFL2011S 3φ-230V-11A-50/60Hz PFL2018S 3φ-230V-18A-50/60Hz PFL2025S PFL2050S PFL2100S PFL4012S PFL4025S PFL4050S 3φ-230V-25A-50/60Hz 3φ-230V-50A-50/60Hz 3φ-230V-100A-50/60Hz 3φ-460V-12.5A-50/60Hz 3φ-460V-25A-50/60Hz 3φ-460V-50A-50/60Hz U S W IM FIg.B Dimensions (mm) Type R V Inverter type VFS9S-2002PL VFS9-2002PM VFS9-2004PM, 2007PM VFS9S-2004PL VFS9S-2007PL VFS9-2015PM, 2022PM VFS9-2037PM, VFS9S-2015PL, VFS9S-2022PL VFS9-2055PL VFS9-2075PL, VFS9-2110PM VFS9-2150PM VFS9-4007PL ∼ VFS9-4037PL VFS9-4055PL ∼ VFS9-4110PL VFS9-4150PL A B C D E F G 80 105 55 65 115 115 63 90 45 55 5 5 45 40 105 65 115 90 55 5 40 Drawing Fig.A U Power supply V VF-S9S VF-S9S A Terminals Approx. weight (kg) M3.5 M3.5 0.85 1.0 M3.5 1.2 130 70 140 115 60 5 50 M4 2.3 130 70 140 115 60 5 50 M4 2.5 125 155 230 125 155 155 100 115 150 95 110 140 130 140 210 130 155 165 50 50 60 50 50 50 83 95 90 79 94 112 7 7 8 7 7 7 - M4 M6 M8 2.6 3.4 8.2 2.3 4.9 6.6 B M4 M6 Note) PFL2002S has 4 terminals. 10 J-7 E6580757 Devices DC reactor (DCL) External dimensions and connections Terminal box with cover Name plate Name plate 4.4 × 6 slotted hole(DCLS-2002) 4.4 × 6 slotted hole(DCL-2007) Fig.A Fig.B Terminal box with cover Name plate DC reactor Power supply 4-φ7 10 Type Rated current (A) DCLS-2002 2.5 DCL-2007 7 DCL-2022 14 DCL-2037 22.5 DCL-2055 DCL-2110 DCL-2220 DCL-4110 DCL-4220 38 75 150 38 75 Dimensions (mm) Inverter type VFS9S-2002PL, VFS9-2002PM VFS9-2004PM, 2007PM VFS9S-2004PL VFS9-4007PL, 4015PL Note) VFS9-2015PM, 2022PM VFS9S-2007PL VFS9-4022PL, 4037PL Note) VFS9-2037PM VFS9S-2015PL, 2022PL VFS9-2055PL VFS9-2075PL ∼ VFS9-2110PM VFS9-2150PM VFS9-4055PL ∼ VFS9-4110PL VFS9-4150PL W H D X Y d1 d2 79 50 44 66 - - - 92 65 70 82 - - - 86 110 80 71 64 - - Drawing Fig.C A Terminals Approx. weight (kg) V1.25-3.5 0.6 V2-3.5 1.2 M4 2.2 B 86 110 85 71 70 - 55 M4 2.5 75 100 117 95 105 130 150 170 150 160 140 150 190 165 185 50 65 90 70 80 85 85 90 90 100 85 95 130 105 130 55 60 60 65 M5 M6 M8 M5 M8 1.9 2.4 4.3 3.0 3.7 Note) VFS9-4007PL are used DC reactor for 200V class. J-8 C C E6580757 External dimensions and connections φE W D F Devices Footmounted noise filter W1(Mounting dimension) D2 Type Rated current (A) EMFS2010AZ EMF2011BZ EMFS2016CZ EMF4006CZ EMFS2025DZ 10 11 16 6 25 EMF4022DZ 22 EMF4045EZ 45 EMF4045FZ EFM2080GZ 45 80 VF-S9 Filter H H1(Mounting dimension) φG VF-S9 Dimensions (mm) Inverter type VFS9S-2002PL ∼ 2007PL VFS9-2002PM ∼ 2015PM VFS9-2015PL VFS9S-4007PL, 4015PL VFS9S-2022PL VFS9-2022PM, 2037PM VFS9-4022PL, 4037PL VFS9-2055PL, 2075PL VFS9-4055PL, 4075PL VFS9-4110PL, 4150PL VFS9-2110PM, 2150PM W 105 130 140 200 H 185 D W1 50 85 205 110 250 H1 D2 E G 170 190 10 120 230 160 330 8.5 8.5 2 351 372 205 360 0.9 EMC : class B compliance EMC : class A compliance 1.2 1.25 1.4 EMC : class B compliance 3.6 9.5 Remarks Approx. weight (kg) 1.25 60 11 245 F EMC : class A compliance EMC : class B compliance 5.5 5 EMC : class A compliance * * Wire grounding wire between the EMI filter and EMC plate in order to conform to class A. Wire size : 6mm2 or more (AWG 9 or more) Wire length : 29cm or less 10 J-10 E6580757 Devices Braking resistor External dimensions and connections B φ4.2 4.2 VF-S9 R S T Power supply D D A E E U V W 500 500 PB IM PA C Braking resister Fig.A Fig.C 4-φ5 holes VF-S9 Wire opening R S T Power supply U V W MC ON E PB PA PB PA Braking resister E OFF E MC TH1 IM TH2 FLB FLC Connect to operation circuit Earth terminal (M5) TH1 TH2 D Fig.D Fig.B Model Rating PBR-2007 120W-200Ω PBR-2022 120W-75Ω PBR-2037 PBR3-2055 PBR3-2075 PBR3-2110 PBR3-2150 PBR-2007 PBR-4037 PBR3-4055 PBR3-4075 PBR3-4110 PBR3-4150 120W-40Ω 120W-40Ω x 2P(240W-20Ω) 220W-30Ω x 2P(440W-15Ω) 220W-30Ω x 3P(660W-10Ω) 220W-30Ω x 4P(880W-7.5Ω) 120W-200Ω 120W-160Ω 120W-160Ω x 2P(240W-80Ω) 220W-120Ω x 2P(440W-60Ω) 220W-120Ω x 3P(660W-40Ω) 220W-120Ω x 4P(880W-30Ω) Inverter type VFS9-2002PM ∼ VFS9-2007PM VFS9S-2002PL ∼ VFS9S-2007PL VFS9-2015PM ∼ VFS9-2022PM VFS9S-2015PL, 2022PL VFS9-2037PM VFS9-2055PL VFS9-2075PL VFS9-2110PM VFS9-2150PM VFS9-4007PL ∼ VFS9-4022PL Note) VFS9-4037PL VFS9-4055PL VFS9-4075PL VFS9-4110PL VFS9-4150PL Dimensions (mm) C D E A B 42 182 20 320 115 120 42 120 350 190 182 20 320 115 350 190 Note) VFS9-4007PL ∼ 4022PL are used breaking resister for 200V class. J-11 4.2 172 110 230 4.2 172 G Diagram/ Connection Approx. weight(kg) - A&C 0.28 B&D 4 4.5 5 5.5 A&C 0.28 B&D 4 4.5 5 5.5 50 150 50 110 230 150 10 E6580757 Devices Parameter writer Extension panel Communication Converter unit (RS485/ RS232C) External dimensions and connections Extension 延長パネルpanel Parameter writer パラメータライタ Communication Converter 通信変換ユニッ ト Note)注) Dimensions of extension panel are 延長パネルの外形寸法は下図と同じですが same as following drawing, but the 盤面は下図と異なります。 surface of panel are different. RS485/RS232C Note) Following注) is下図はRS485のユニッ RS485 unit. Dimensions トです。of RS232C unit are same as following, but RS232C doesn’t have a connector. RS232Cユニッ トは外形寸法は同じですがコネクタ部がありません。 connector コネクタ部 Parameter writer type: パラメータライタ形式 :PWU001Z PWU001Z パラメータライタ用ケーブル形式: Parameter writer cable type: CAB0011(1m) CAB0011 (1m) CAB0013(3m) CAB0013 (3m) CAB0015(5m) CAB0015 (5m) Extension panel 延長パネル形式 :RKP001Z type: PKP001Z 延長パネル用ケーブル形式 : Extension panel CAB0011(1m) cable type: CAB0011 (1m) CAB0013(3m) CAB0013 (3m) CAB0015(5m) CAB0015 (5m) 10 J-12 RS485RS485通信変換ユニッ communicationト形式:RS4001Z RS232C communication RS232C通信変換ユニッ ト形式:RS2001Z converter type: RS4001Z converter type: RS2001Z RS485用ケーブル形式 : コンピュータ側ケーブル形式 :CAB0025 RS485 CAB0011 cable type: RS232C cable type: : (1m) RS232C用ケーブル形式 CAB0011 (1m) CAB0011 (1m) CAB0013 (3m) CAB0011(1m) CAB0013 (3m) CAB0015 (5m) CAB0013(3m) CAB0013 (3m) CAB0015(5m) CAB0015 (5m) CAB0015 (5m) E6580757 11. Table of parameters and data 11.1 User parameters *1 : The end of type – form depend AN – WN : 60Hz WP : 50Hz *2 : Model depend (See section 11 page K-6) Title - Function Unit Applicable motor base frequency *3 Operation frequency of operation panel Hz Minimum setting unit - Hz 0.1 *3 : When the standard setting ( 11.2 : Adjustment range 60 50 - Default setting *1 User setting Reference 4.1 0.0 3.2 ) is entered, this parameter displayed. Basic parameters • Four automatic functions Title Communication No. 0000 0001 0002 0040 Function Unit Automatic acceleration/ deceleration Automatic torque boost Automatic environment setting Automatic function setting - Minimum setting unit - - - - - - - Adjustment range 0: Disabled (manual) 1: Optimum rate 2: Minimum rate 0: Disabled 1: Vector control + auto-tuning 0: Disabled 1: Automatic setting 0: Disabled 1: Coast stop 2: 3-wire operation 3: External input UP/DOWN setting 4: 4-20 ma current input operation Default setting 0 User setting Reference 5.1 0 5.2 0 5.3 0 5.4 • Other basic parameters Title Communication No. 0003 Function Unit Command mode selection Frequency setting mode selection - Minimum setting unit - - - 0005 Meter selection - - 0006 Meter adjustment - - 0007 Standard setting mode selection - - 0004 Adjustment range 0: Terminal board 1: Operation panel 0: Terminal board 1: Operation panel 2: Internal potentiometer 0: Output frequency 1: Output current 2: Set frequency 3: For adjustment (current fixed at 100%) 4: Inverter load factor 5: Output power 0 ∼ 2: -(invalid) 3: Default setting 4: Trip clear 5: Cumulative operation time clear 6: Initialization of type information K-1 Default setting 1 User setting Reference 5.5 2 5.5 0 5.6 - 5.6 0 5.7 11 E6580757 Title Communication No. 0008 0009 0010 0011 0012 00013 ____ Forward/reverse run selection (Operation panel) Acceleration time 1 Deceleration time 1 Maximum frequency Upper limit frequency lower limit frequency Unit - Minimum setting unit - Adjustment range Default setting 0 s 0.1 0.1-3600 10.0 5.1 s 0.1 0.1-3600 10.0 5.1 Hz 0.1 30.0-400 80.0 5.9 Hz 0.1 0.5- *1 5.10 Hz 0.1 0.0- 0.0 5.10 25-400 0: Forward run 1: Reverse run User setting Reference 5.8 0014 Base frequency 1 Hz 0.1 0015 V/F control mode selection - - 0016 Torque boost %/(V) 0.1 0041 Motor electronic-thermal protection level 1 Electronic-thermal protection characteristic selection *4 %/(A) 1 - - Setting type Overload protection { 0 { 1 Standard motor 2 × 3 × 4 { VF motor { 5 (special 6 × motor) 7 × Preset-speed operation frequencies 1 to 7 Extended parameter Automatic edit function Hz 0.1 - - - - - 4.1 - - - - - 4.1 User setting Reference 0017 to Function 0018 to 0024 - 60.0 *1 5.11 0 5.12 0.0-30.0 *2 5.13 10-100 100 5.14 0 5.14 0.0 5.15 0: V/F constant 1: Variable torque 2: Automatic torque boost 3: Sensorless Vector control 4: Automatic energy-saving - OL stall × { × { × { × { *4 : { : valid, × : invalid 11 11.3 Extended parameters • Input/output parameters Title Communication No. 0100 0101 0102 0103 0104 Function Unit Low-speed signal output frequency Speed reach setting frequency Speed reach detection band ST signal selection RST signal selection Hz Minimum setting unit 0.1 Adjustment range 0.0- Default setting 0.0 Hz 0.1 0.0- 0.0 6.1.3 Hz 0.1 0.0- 2.5 6.1.2 - - 1 6.2.1 - - 0 6.2.2 0: Stand by on when ST is on 1: Stand by always on 2: Interlocked with F/R 3: Stand by on when ST is off 0: Default 1: Activated by turning RST off K-2 6.1.1 E6580757 Title Communication No. 0110 0111 0112 0113 0114 0115 0116 0130 0131 0132 Function Unit Always-active function selection Input terminal selection 1 (F) Input terminal selection 2 (R) Input terminal selection 3 (RST) Input terminal selection 4 (S1) Input terminal selection 5 (S2) Input terminal selection 6 (S3) Output terminal selection 1 (RY-RC) Output terminal selection 2 (OUT) Output terminal selection 3 (FL) - Minimum setting unit - Adjustment range - - 0-51 (F) 2 6.3.2 - - 0-51 (R) 3 6.3.2 - - 0-51 (RST) 10 6.3.2 - - 0-51 (SS1) 6 6.3.2 - - 0-51 (SS2) 7 6.3.2 - - 0-51 (SS3) 8 6.3.2 - - 0-29 (LOW) 4 6.3.3 - - 0-29 (RCH) 6 6.3.3 - - 0-29 (FL) 10 6.3.3 Hz 0.1 25-400 *1 6.4.1 0-51 Default setting 0 User setting Reference 6.3.1 0170 Base frequency 2 0172 Torque boost 2 %/(V) 0.1 0.0-30.0 *2 6.4.1 0173 Motor electronic-thermal protection level 2 %/(A) 1 10-100 100 6.4.1 • Frequency parameters Title Communication No. 0200 0201 0202 0203 0204 0210 0211 0212 *5 : Set the parameter Function Unit Frequency priority selection - Minimum setting unit - VIA/II input point 1 setting VIA/II input point 1 frequency VIA/II input point 2setting VIA/II input point 2frequency VIB input point 1 setting Frequency UP response time *5 VIB input point 1 frequency Frequency UP step width *5 VIB input point 2 setting Frequency DOWN response time *5 % 1 Hz 0.1 % 1 Hz 0.1 % to or Adjustment range 0: VIA/II, VIB 1: VIB, VIA/II 2: External switching (FCHG enabled) 3: External contact UP/DOWN *5 4: External contact UP/DOWN *5 (Setting retained even if the power is turned off) 5: VIAI/II + VB 0-100 Default setting 0 User setting Reference 6.5.1 0 6.5.2 0.0-400.0 0.0 6.5.2 0-100 100 6.5.2 0.0-400.0 *1 6.5.2 1 0-100 0 6.5.2 (0.1s) 1 0-100 0 Hz 0.1 0.0-400.0 0.0 0.1 0.0-400.0 0.0 % 1 0-100 100 (0.1s) 1 0-100 100 ,function of ∼ is bottom of paragraph. K-3 6.5.2 6.5.2 11 E6580757 Title Communication No. 0213 0240 0241 0242 0250 0251 Unit VIB input point 2 frequency Frequency DOWN step width *5 Starting frequency setting Operation starting frequency Operation starting frequency hysterisis DC braking starting frequency DC braking current Hz Minimum setting unit 0.1 Adjustment range 0-400 Default setting *1 User setting Reference 6.5.2 0.1 0.0-400.0 *1 Hz 0.1 0.5-10.0 0.5 6.6.1 Hz 0.1 0.0- 0.0 6.6.2 Hz 0.1 0.0- 0.0 6.6.2 Hz 0.1 0.0- 0.0 6.7.1 %/(A) 1 0-100 30 6.7.1 0252 DC braking time s 0.1 0.0-20.0 1.0 6.7.1 0260 Jog run stopping pattern Jog run stopping pattern Hz 0.1 0.0-20.0 0.0 6.8 - - 0 6.8 0261 0: Slowdown stop 1: Coast stop 2: DC braking 0270 Jump frequency 1 Hz 0.1 - 0.0 6.9 0271 Jumping width 1 Hz 0.1 0.0-30.0 0.0 6.9 0272 Jump frequency 2 Hz 0.1 - 0.0 6.9 0273 Jumping width 2 Hz 0.1 0.0-30.0 0.0 6.9 0274 Jump frequency 3 Hz 0.1 - 0.0 6.9 0275 Jumping width 3 Hz 0.1 0.0-30.0 0.0 6.9 0280 Preset-speed operation frequencies 1 Hz 0.1 - 0.0 5.15 Preset-speed operation frequencies 2 Preset-speed operation frequencies 3 Hz 0.1 - 0.0 Hz 0.1 - 0.0 Preset-speed operation frequencies 4 Preset-speed operation frequencies 5 Hz 0.1 - 0.0 Hz 0.1 - 0.0 Preset-speed operation frequencies 6 Preset-speed operation frequencies 7 Hz 0.1 - 0.0 Hz 0.1 - 0.0 Preset-speed operation frequencies 8 Preset-speed operation frequencies 9 Hz 0.1 - 0.0 Hz 0.1 - 0.0 Preset-speed operation frequencies 10 Preset-speed operation frequencies 11 Hz 0.1 - 0.0 Hz 0.1 - 0.0 Preset-speed operation frequencies 12 Preset-speed operation frequencies 13 Hz 0.1 - 0.0 Hz 0.1 - 0.0 Preset-speed operation frequencies 14 Preset-speed operation frequencies 15 Hz 0.1 - 0.0 Hz 0.1 - 0.0 0281 0282 0283 0284 0285 0286 11 Function 0287 0288 0289 0290 0291 0292 0293 0294 K-4 E6580757 • Operation mode parameters Title Communication No. 0300 0301 0302 0303 0304 0305 0306 0307 0308 Function PWM carrier frequency Auto-restart control selection kHz Minimum setting unit 0.1 - - Regenerative power ridethrough control Retry selection (number of times) Dynamic braking selection - - Times Overvoltage limit operation Output voltage adjustment (Base frequency voltage) Supply voltage correction Unit Adjustment range 2.0-16.5 Default setting 12.0 User setting Reference 6.11 0: Disabled 1: At auto-restart after momentary stop 2: When turning ST-CC on or off 3: At auto-restart or when turning ST-CC on or off 4: Motion of DC braking at start-up (at auto-restart after momentary stop) 5: Motion of DC braking at start-up (when turning ST-CC on or off) 6: Motion of DC braking at start-up (at auto-restart or when turning ST-CC on or off) 0: Disabled 1: Enabled 0 6.12.1 0 6.12.2 1 0-10 0 6.12.3 - - 0 6.12.4 - - 0 6.12.5 V 1 0: Dynamic braking disabled 1: Dynamic braking enabled, overload protection disabled 2: Dynamic braking enabled, overload protection enabled 0: Enabled 1: Prohibited 0 to 250V, 0 to 500V 200V/400V 6.12.6 - - 1 6.12.6 %ED 1 3 6.12.4 - - 0: Disabled 1: Enabled 0: Disabled 1: Enabled 0 6.11 0 6.12.7 0: Supply voltage uncorrected, output voltage limited 1: Supply voltage corrected, output voltage limited 2: Supply voltage corrected (off during deceleration), output voltage limited 3: Supply voltage uncorrected, output voltage unlimited 4: Supply voltage corrected, output voltage unlimited 5: Supply voltage corrected (off during deceleration), output voltage unlimited 1-100 0312 Braking resistor operation rate Random mode 0360 PI control - - 0362 Proportional gain - - 0-01-100.0 0.30 6.12.7 0363 Integral gain - - 0.01-100.0 0.20 6.12.7 K-5 11 E6580757 • Torque boost parameters Title Communication No. 0400 Function Auto-tuning 0401 Slip frequency 0402 Motor primary constant Motor secondary constant Motor excitation constant Magnification of load inertial moment Rated capacity ratio of motor to inverter 0403 0404 0405 0408 Unit - Minimum setting unit - Adjustment range Hz - 0.0-10.0 *2 6.13 - - 0-255 *2 6.13 - - 0-255 *2 6.13 - - 0-255 *2 6.13 Times - 0-200 0 6.13 - - 0: Same capacity as inverter 1: One-size smaller than inverter 0 6.13 0: Auto-tuning disabled (use of internal parameters) 1: Application of individual settings of to 2: Auto-tuning enabled (returns to 1 after auto-tuning) Default setting 0 User setting Reference 6.13 • Acceleration/deceleration time parameters Title Communication No. 0500 0501 0502 0503 0504 0505 11 Function Unit s Minimum setting unit 0.1 Acceleration time 2 Deceleration time 2 Acceleration/ deceleration 1 pattern Acceleration deceleration 2 pattern Acceleration/ deceleration pattern selection (1 or 2) Acceleration/ deceleration 1 and 2 switching frequency Adjustment range 0.1-3600 Default setting 10.0 s 0.1 0.1-3600 10.0 6.14 - - 0 6.14 - - 0 6.14 - - 0 6.14 Hz 0.1 0.0 6.14 0: Linear 1: S-pattern 1 2: S-pattern 2 0: Acceleration/deceleration 1 1: Acceleration/deceleration 2 0- User setting Reference 6.14 • Protection parameters Title Communication No. 0600 0601 0602 0603 0604 0605 Function Unit Motor electronicthermal protection level 1 Stall prevention level Inverter trip retention selection External input trip stop mode selection Emergency DC braking time Output phase failure detection mode selection %/(A) Minimum setting unit 1 %/(A) 1 - - - - s 0.1 - - Adjustment range 10-100 User setting Reference 6.15.1 10-199 200 (disabled) 0: Not retained 1: Retained 0: Coast stop 1: Slowdown stop 2: Emergency DC braking 150 6.15.2 0 6.15.3 0 6.15.4 0.0-20.0 1.0 6.15.4 0 6.15.5 0: Disabled 1: Enabled (during operation) 2: Enabled (disabled during auto-restart) K-6 Default setting 100 E6580757 Title Communication No. 0608 0610 0611 0612 0615 0616 0618 0619 0627 0692 Function Unit Input phase failure detection mode selection Small current trip selection Small current (trip/alarm) detection current Small current (trip/alarm) detection time Over-torque trip selection Over-torque (trip/alarm) level Over-torque detection time Over-torque (trip alarm) level hysterisis Undervoltage trip selection - Minimum setting unit - - - % s Meter bias Adjustment range 0: Disabled 1: Enabled Default setting 1 User setting Reference 6.15.6 0 6.15.7 1 0: Disabled 1: Enabled 0-100 0 6.15.7 1 0-255 0 6.15.7 - 0: Disabled 1: Enabled 0-200 0 6.15.8 150 6.15.8 % 1 s 0.1 0-10 0.5 6.15.8 % 1 0-100 10 6.15.8 - - 0: Disabled 1: Enabled (Trip at 70% or less) 2: Disabled (Stop (not trip) at 50% or less) 0 6.15.9 % 1 0-50 0 6.15.10 • Operation panel parameters Title Communication No. Function Unit 0700 Prohibition of change of parameter settings - Minimum setting unit - 0701 Unit selection - - 0702 Free unit selection - 0.01 0710 Standard monitor display selection - - 0: Operation frequency (Hz/free unit) 1: Output current (%/A) 2. Frequency command (Hz/free unit) 3: Inverter rated current (A) 4: Inverter over load factor (%) 5: Output power (%) Adjustment range Default setting 3 Adjustment range 0: Permitted ( and cannot be changed during operation.) 1: Prohibited 2: Permitted ( and also can be changed during operation.) 0: No change 1: % Æ A (ampere)/V (volt) 2: Free unit selection enabled ( ) 3: % Æ A (ampere)/V (volt) Free unit selection enabled ( ) 0.01-200.0 Default setting 0 User setting Reference 6.16.1 0 6.16.2 1.00 6.16.2 0 6.16.3 • Communication parameters Title Communication No. 0800 Function Unit Communication band speed - Minimum setting unit - 0801 Parity - - 0:NON, 1:EVEN, 2:ODD 0802 Inverter number - 1 0-63 0 6.17 0803 Communication error trip time s 1 0 (Disabled) , 1-100 0 6.17 K-7 0:1200bps , 1:2400bps , 2:4800bps 3:9600bps , 4:19200bps 1 User setting Reference 6.17 6.17 11 E6580757 ■ Default settings by inverter rating Inverter model Torque boost Slip frequency Motor primary constant Motor secondary constant Motor excitation constant VFS9S-2002PL VFS9S-2004PL VFS9S-2007PL VFS9S-2015PL VFS9S-2022PL VFS9-2002PM VFS9-2004PM VFS9-2007PM VFS9-2015PM VFS9-2022PM VFS9-2037PM VFS9-2055PL VFS9-2075PL VFS9-2110PM VFS9-2150PM VFS9-4007PL VFS9-4015PL VFS9-4022PL VFS9-4037PL VFS9-4055PL VFS9-4075PL VFS9-4110PL VFS9-4150PL / 6.0% 6.0% 6.0% 6.0% 5.0% 6.0% 6.0% 6.0% 6.0% 5.0% 5.0% 4.0% 3.0% 2.0% 2.0% 6.0% 6.0% 5.0% 5.0% 4.0% 3.0% 2.0% 2.0% 3.0Hz 3.0Hz 3.0Hz 2.7Hz 2.7Hz 3.0Hz 3.0Hz 3.0Hz 2.7Hz 2.7Hz 2.7Hz 2.0Hz 2.0Hz 1.7Hz 1.7Hz 3.0Hz 2.7Hz 2.7Hz 2.7Hz 2.0Hz 2.0Hz 1.7Hz 1.7Hz 33 36 36 26 28 33 36 36 26 28 27 17 13 13 9 27 28 28 28 17 13 13 9 35 39 28 16 17 35 39 28 16 17 15 11 12 11 11 15 16 39 26 11 12 11 11 35 39 44 42 44 35 39 44 42 44 37 37 36 42 37 38 39 39 41 43 37 42 37 ■ Table of input terminal functions (1/3) Function No. 0 1 11 Code Function ST No function is assigned Standby terminal 2 F Forward-run command 3 R Reverse-run command 4 5 JOG AD2 Jog run command Acceleration/deceleration 2 pattern selection 6 7 8 9 10 11 12 SS1 SS2 SS3 SS4 RST EXT PNL/TB Preset-speed command 1 Preset-speed command 2 Preset-speed command 3 Preset-speed command 4 Reset command Trip stop command from external input device Operation panel/terminal board switching 13 14 DB PI DC braking command Prohibition of PI control 15 PWENE Permission of parameter editing K-8 Action Disabled When is set at - ON: Gate on, OFF: Gate off (free-run) When is set at - OFF: Gate on, ON: Gate off (free-run) ON: Forward run OFF: Slowdown stop ON: Reverse run OFF: Slowdown stop (Reverse run has priority.) ON: Jog run, OFF: Jog run canceled ON: Acceleration/deceleration 2, OFF: Acceleration/deceleration 1 Selection of 15-speed with SS1 to SS4 (4 bits) ON → OFF: Trip reset ON: trip stop ON: Forced switching from panel control (Internal potentiometer)to terminal board control ON: DC braking ON: PI control prohibited OFF: PI control permitted ON: Parameter editing permitted, OFF: Parameter editing prohibited E6580757 ■ Table of input terminal functions (2/3) Function No. 16 17 Code ST+RST ST+PNL/TB Function 18 19 20 F+JOG R+JOG F+AD2 21 R+AD2 22 F+SS1 23 R+SS1 24 F+SS2 25 R+SS2 26 F+SS3 27 R+SS3 28 F+SS4 29 R+SS4 30 F+SS1+AD2 31 R+SS1+AD2 32 F+SS2+AD2 33 R+SS2+AD2 34 F+SS3+AD2 35 R+SS3+AD2 36 F+SS4+AD2 37 R+SS4+AD2 38 FCHG Combination of standby and reset commands Combination of standby and operation panel/terminal board switching Combination of forward run and jog run Combination of reverse run and jog run Combination of forward run and acceleration/ deceleration 2 Combination of reverse run and acceleration/ deceleration 2 Combination of forward run and preset-speed command 1 Combination of reverse run and preset-speed command 1 Combination of forward run and preset-speed command 2 Combination of reverse run and preset-speed command 2 Combination of forward run and preset-speed command 3 Combination of reverse run and preset-speed command 3 Combination of forward run and preset-speed command 4 Combination of reverse run and preset-speed command 4 Combination of forward run, preset-speed command 1 and acceleration/deceleration 2 Combination of reverse run, preset-speed command 1 and acceleration/deceleration 2 Combination of forward run, preset-speed command 2 and acceleration/deceleration 2 Combination of reverse run, preset-speed command 2 and acceleration/deceleration 2 Combination of forward run, preset-speed command 3 and acceleration/deceleration 2 Combination of reverse run, preset-speed command 3 and acceleration/deceleration 2 Combination of forward run, preset-speed command 4 and acceleration/deceleration 2 Combination of reverse run, preset-speed command 4 and acceleration/deceleration 2 Frequency command forced switching 39 THR2 No. 2 thermal switching 40 MCHG No. 2 motor switching 41 UP Frequency UP signal input from external contacts 42 DOWN 43 CLR 44 CLR+RST Frequency DOWN signal input from external contacts Frequency UP/DOWN clear signal input from external contacts Combination of frequency UP/DOWN clear and reset by means of external contacts K-9 Action ON: Simultaneous input from ST and RST ON: Simultaneous input from ST and PNL/TB ON: Simultaneous input from F and JOG ON: Simultaneous input from R and JOG ON: Simultaneous input from F and AD2 ON: Simultaneous input from R and AD2 ON: Simultaneous input from F and SS1 ON: Simultaneous input from R and SS1 ON: Simultaneous input from F and SS2 ON: Simultaneous input from R and SS2 ON: Simultaneous input from F and SS3 ON: Simultaneous input from R and SS3 ON: Simultaneous input from F and SS4 ON: Simultaneous input from R and SS4 ON: Simultaneous input from F, SS1 and AD2 ON: Simultaneous input from R, SS1 and AD2 ON: Simultaneous input from F, SS2 and AD2 ON: Simultaneous input from R, SS2 and AD2 ON: Simultaneous input from F, SS3 and AD2 ON: Simultaneous input from R, SS3 and AD2 ON: Simultaneous input from F, SS4 and AD2 ON: Simultaneous input from R, SS4 and AD2 Enabled if :2 ON: VIB OFF: VIA/II ON: No. 2 thermal (.... : 0, , , ) OFF: No. 1 thermal ( setting: , , ) ON: No. 2 motor (.... : 0, , , , , , ) OFF: No. 1 motor ( setting: , , , , , ) Enabled if ON: Increase in frequency Enabled if ON: Decrease in frequency Off→ON: Resetting of UP/DOWN frequency by means of external contacts ON: Simultaneous input from CLR and RST 11 E6580757 ■ Table of input terminal functions (3/3) Function No. 45 Code Function EXTN 46 47 OH OHN 48 SC/LC Inversion of trip stop command from external device Thermal trip stop signal input from external device Inversion of thermal trip stop command from external device Remote/local control forced switching 49 HD Operation holding (stop of 3-wire operation) 50 SDBF Forward run after DC braking 51 SDBR Reverse run after DC braking Action OFF: ON: OFF: -trip stop trip stop trip stop Enabled when remote control is exercised ON: Local control (setting of and ) OFF: Remote control ON: F (forward run)/R: (reverse run) held, 3-wire operation OFF: Slowdown stop ON: Forward run after DC braking OFF: Slowdown stop ON: Reverse run after DC braking OFF: Slowdown stop ■ Table of output terminal functions (1/2) Function No. 0 11 Code Function LL Frequency lower limit 1 2 LLN UL Inversion of frequency lower limit Frequency upper limit 3 4 ULN LOW Inversion of frequency upper limit Low-speed detection signal 5 6 LOWN RCH Inversion of low-speed detection signal Designated frequency reach signal (completion of acceleration/deceleration) 7 RCHN 8 RCHF Inversion of designated frequency reach signal (inversion of completion of acceleration/ deceleration) Set frequency reach signal 9 10 RCHFN FL Inversion of set frequency reach signal Failure FL (trip output) 11 12 FLN OT Inversion of failure FL (inversion of trip output) Over-torque detection 13 14 OTN RUN Inversion of over-torque detection RUN/STOP K-10 Action ON: Output frequency is equal to or higher than value. OFF: Output frequency is lower than value. Inversion of LL setting ON: Output frequency is equal to or higher than value. OFF: Output frequency is lower than value. Inversion of UL setting ON: Output frequency is equal to or higher than set value. OFF: Output frequency is lower than set value. Inversion of LOW setting ON: Output frequency is within (input frequency ± set frequency). OFF: Output frequency exceeds (input frequency ± set frequency). Inversion of RCH setting ON: Output frequency is within ( set frequency ± set frequency). OFF: Output frequency exceeds ( set frequency ± set frequency). Inversion of RCHF setting ON: When inverter is tripped OFF: When inverter is not tripped Inversion of FL setting ON: Torque current is equal to or larger than set value and longer than set time. OFF: Torque current is lower than set value. Inversion of OT setting ON: When operation frequency is output or during DC braking ( ) OFF: Operation stopped E6580757 ■ Table of output terminal functions (2/2) Function No. 15 16 Code Function RUNN POL Inversion of RUN/STOP OL pre-alarm 17 18 POLN POHR Inversion of OL pre-alarm Braking resistor overload pre-alarm 19 20 POHRN POT Inversion of braking resistor overload pre-alarm Over-torque detection pre-alarm 21 22 POTN PAL Inversion of over-torque detection pre-alarm Pre-alarm 23 24 PALN UC Inversion of pre-alarm Low-current detection 25 26 UCN HFL Inversion of low-current detection Hard fault 27 28 HFLN LFL Inversion of hard fault Soft fault 29 LFLN Inversion of soft fault Action Inversion of RUN setting ON: 50% or more of calculated value of overload protection level OFF: Less than 50% of calculated value of overload protection level Inversion of POL setting ON: 50% or more of calculated value of set overload protection level OFF: Less than 50% of calculated value of set overload protection level Inversion of POHR setting ON: Torque current is equal to or larger than 70% of set value. OFF: Torque current is smaller than 70% of set value. Inversion of POT setting ON: When POL, POHR or POT is on, or , or issues an alarm OFF: When POL, POHR and POT are off, and , and issue no alarm Inversion of PAL setting ON: Output current is equal to or larger than set value and longer than set time. OFF: Output current is smaller than set value. Inversion of UC setting ON: Tripping ( , , , , , , , , , , , ) OFF: Failure other than the above Inversion of HFL setting ON: Tripping ( , , , , , ) OFF: Failure other than the above Inversion of LFL setting 11 K-11 E6580757 ■ Order of precedence of combined functions XX: Impossible combination, X: Invalid, +: Valid under some conditions, O: Valid, @: Priority Function No. / Function 2 3 4 5 6-9 10 11 12 13 14 15 46 48 43 49 38 O 41/ 42 O O O O 50/ 51 + X O O O O X O X O O X O O O O X O X O O X O O O O O + @ + O X O X @ O X O + O XX O XX O O X O X O O X O O O O O O O X O X O O X O O O O O O X O O O O X O O O O O O O @ @ O X O @ O @ O @ O O O O O O O O O O @ O X O @ O @ O @ O X O XX XX O O O 2 Forward run command 3 Reverse run command @ 4 Jog run command (18/19) + + 5 Acceleration/deceleration 2 selection O O X 6~9 Preset-speed run commands 1 to 4 O O X O 10 Reset command O O O O O 11 @ @ @ @ @ @ 12 Trip stop command from external input device Operation panel/terminal board switching O O O O O O O 13 DC braking command @ @ @ @ @ O X O 14 PI control prohibition O O X O O O X O 15 Permission of parameter editing O O O O O O O O O O 46 Thermal trip stop command from external device Remote/local control forced switching @ @ @ @ @ @ @ O @ @ O O O O O O O O O O O O O Frequency UP/DOWN signal input from external contacts Clearing of UP/DOWN frequency with external contacts Operation holding (cancellation of 3-wire operation) Frequency commands forced switching O O X O O O X O X XX O X O O O O O O O O O O XX O O O O O O XX O O O X O X O O X O O O O O O O O O O O O O O O O O O O Operation command after DC braking + + XX O O O X O X O O X O O O XX 48 41/ 42 43 49 38 50/ 51 X O O O O O O O O @ O @ O @ O O O O O O O O O O O O O XX * For the functions of combined terminals (combined functions), refer to the table of their respective functions. 11 K-12 O O E6580757 12. Specifications 12.1 Models and their standard specifications Standard specifications Item Power supply Rating Input voltage Applicable motor (kW) Type Form Capacity (kVA) Note 1) Rated output current (A) Note 2) Rated output voltage Note 3) Overload current rating 0.2 0.4 0.75 2002PM 0.6 1.5 (1.5) 2004PM 1.3 3.3 (3.3) 2007PM 1.8 4.8 (4.4) Specification 3-phase 200V 1.5 2.2 3.7 5.5 VFS92015PM 2022PM 2037PM 2055PL 3.0 4.2 6.7 10 7.8 11.0 17.5 27.5 (7.5) (10.0) (16.5) 25.0 3-phase 200V to 230V 60 seconds at 150%, 0.5 seconds at 200% Voltage-frequency 3-phase 200V to 230V – 50/60Hz Allowable fluctuation Voltage + 10%, -15% Note 4), frequency ±5% Protective method Cooling method Rating Power supply 11 15 2075PL 13 33 (33) 2110PM 21 54 (49) 2150PM 25 66 (60) IP20 Enclosed type (JEM1030) Self cooling Color Built-in filter Item Input voltage Applicable motor (kW) Type Form Capacity (kVA) Note 1) Rated output current (A) Note 2) Rated output voltage Note 3) Overload current rating 7.5 Forced air-cooled Munsel 5Y+8/0.5 Standard EMI filter High-attenuation EMI filter Standard EMI filter Specification 1-phase 200V 3-phase 400V 0.2 0.4 0.75 1.5 2.2 0.75 1.5 2.2 3.7 5.5 7.5 11 15 VFS9SVFS92002PL 2004PL 2007PL 2015PL 2022PL 4007PL 4015PL 4022PL 4037PL 4055PL 4075PL 4110PL 4150PL 0.6 1.3 1.8 3.0 4.2 1.8 3.1 4.2 7.2 11 13 21 25 1.5 3.3 4.8 7.8 11.0 2.3 4.1 5.5 9.5 14.3 17.0 27.7 33 (1.5) (3.3) (4.4) (7.5) (10.0) (2.1) (3.7) (5.0) (8.6) (13.0) (17.0) (25.0) (30) 3-phase 200V to 240V 3-phase 380V to 500V 60 seconds at 150%, 0.5 seconds at 200% 60 seconds at 150%, 0.5 seconds at 200% Voltage-frequency 3-phase 200V to 240V – 50/60Hz 3-phase 380V to 500V – 50/60Hz Allowable fluctuation Voltage +10%, -15% Note 4), frequency ±5% Voltage +10%, -15% Note 4), frequency ±5% IP20 Enclosed type (JEM1030) Protective method Cooling method Color Built-in filter IP20 Enclosed type (JEM1030) Self cooling Forced air-cooled Forced air-cooled Munsel 5Y+8/0.5 High-attenuation EMI filter Munsel 5Y+8/0.5 High-attenuation EMI filter Note) 1. Capacity is calculated at 220V for the 200V models and at 440V for the 400V models. Note) 2. Indicates rated output current setting when the PWM carrier frequency (parameter F300) is 4kHz or less. When exceeding 4kHz, the rated output current setting is indicated in the parenthesis. When the input power voltage of the 400V class model exceeds 480V, it is necessary to further reduce the setting. The default setting of the PWM carrier frequency is 12kHz. Note) 3. Maximum output voltage is the same as the input voltage. Note) 4. ±10% when the inverter is used continuously (load of 100%). L-1 12 12 Environments Display function Protective function Operation specifications Principal control functions E6580757 Item Control system Rated output voltage Output frequency range Minimum setting steps of frequency Frequency accuracy Voltage/frequency characteristics Frequency setting signal Start-up frequency/frequency jump PWM carrier frequency (Note 1) Acceleration/deceleration time Retry operation Dynamic braking DC braking Input terminal functions (selectable) Output terminal functions (selectable) Failure detection signal Output for frequency meter/output for ammeter Protective function Protection against momentary power failure Electronic thermal characteristic 4-digit 7-segments LED Indicator Use environments Ambient temperature Storage temperature Relative humidity Specification Sinusoidal PWM control Adjustable within a range of 100 to 120% of the corrected supply voltage (200/400V) (Unadjustable to any voltage higher than the input voltage). 0.5 to 400Hz, default setting: 0.5 to 80Hz, maximum frequency: 30 to 400Hz. 0.1Hz: operation panel setting, 0.2Hz: analog input (when the max. frequency is 100Hz). Digital setting: within ±0.01% of the max. frequency (-10 to +50°C). Analog setting: within ±0.5% of the max. frequency (25°C ±10°C). V/f constant, variable torque, vector control, automatic torque boost, Base frequency and torque boost amount adjustable. Front potentiometer and external potentiometer (rated impedance of connectable potentiometer: 1 to 10kΩ), 0 to 10Vdc (input impedance: VIA=30.55kΩ, VB=30kΩ), 4 to 20mAdc (input impedance: 400Ω), The characteristic can be set arbitrarily by two-point setting. Adjustable within a range of 0 to 10Hz / Up to 3 frequencies can be adjusted together with their widths. Adjustable within a range of 2.0 to 16.5Hz (default: 12kHz). 0.1 to 3600 seconds, switchable between acceleration/deceleration time 1 and 2, selectable between S-pattern acceleration/deceleration 1 and 2. Restart after a check of the main circuit elements in case the protective function is activated: 10 times (Max.) (adjustable with a parameter). With a built-in dynamic braking circuit, external braking resistor available (optional). Braking start-up frequency: 0 to maximum frequency, braking rate: 0 to 100%, braking time: 0 to 20 seconds. Forward/reverse run input signal, jog run input signal, standby signal, preset-speed operation input signal, reset input signal, etc./Switching between sink/source. Frequency lower limit output signal, frequency upper limit output signal, low-speed detection output signal, specified speed attainment output signal, etc. Open collector, RY output. 1c-contact output: 250Vac/2A, cosφ = 0.1, 250Vac/1A, cosφ = 0.4, 3Vdc/1A. Analog output: (1mAdc full-scale DC ammeter or 7.5Vdc full-scale DC ammeter / Rectifier-type AC voltmeter, 225% current Max. 1mAdc, 7.5Vdc full-scale), 4 to 20mA/0 to 20mA output. Stall prevention, current limitation, over-current, output short circuit, over-voltage, over-voltage limitation, undervoltage, ground fault, power supply phase failure, output phase failure overload protection by electronic thermal function, armature over-load at start-up (5.5kW or larger), load-side over—torque at start, pre-alarm, overheat. Auto-restart/non-stop control after momentary power failure. Switching between standard motor/constant-torque VF motor, overload trip, overload stall selection. Frequency: Alarm: Status: inverter output frequency. stall alarm “C”, overvoltage alarm “P”, overload alarm “L”, overheat alarm “H”. inverter status (frequency, cause of activation of protective function, input/output voltage, output current, etc.) and parameter settings. Free-unit display: arbitrary unit (e.g. rotating speed) corresponding to output frequency. Lamps indicating the inverter status by lighting, such as RUN lamp, MON lamp, PRG lamp, VEC lamp, ECN lamp, frequency setting potentiometer lamp, UP/DOWN key lamp and RUN key lamp. The charge lamp indicates that the main circuit capacitors are electrically charged. Indoor, altitude: 1000m (Max.), not exposed to direct sunlight, corrosive gas, explosive gas or vibration (less than 5.9m/s2) (10 to 55Hz). -10 to +60°C Note)1.2.3 -20 to +65°C 20 to 93% (free from condensation and vapor). Note) 1. Above 40°C : Remove the protective seal from the top of VF-S9. Note) 2. Above 50°C : Remove the protective seal from the top of VF-S9, and derate the rated output current by 3% for every °C above 50°C. Note) 3. Side-by-side installation • Model of 3.7kW or less : from - 10°C to 40°C (Remove the protective seal from the top of VF-S9). • Model of 5.5kW or more : from - 10°C to 50°C. L-2 E6580757 12.2 Outside dimensions and mass ■ Outside dimensions and mass Input voltage 1-phase 200V 3-phase 200V 3-phase 400V Applicable motor (kW) 0.2 0.4 0.75 1.5 2.2 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 0.75 1.5 2.2 3.7 5.5 7.5 11 15 Type VFS9S-2002PL VFS9S-2004PL VFS9S-2007PL VFS9S-2015PL VFS9S-2022PL VFS9-2002PM VFS9-2004PM VFS9-2007PM VFS9-2015PM VFS9-2022PM VFS9-2037PM VFS9-2055PL VFS9-2075PL VFS9-2110PM VFS9-2150PM VFS9-4007PL VFS9-4015PL VFS9-4022PL VFS9-4037PL VFS9-4055PL VFS9-4075PL VFS9-4110PL VFS9-4150PL Dimensions (mm) D W1 H1 W H 105 130 140 93 118 130 140 150 195 150 163 118 126 138 182 130 93 105 130 150 H2 D2 14 8.5 Drawing A 118 138 140 195 147 126 182 200 270 170 180 255 14 A 8.5 B 12 245 330 195 225 315 130 150 150 118 138 140 195 163 126 182 200 270 170 180 255 C 14 A 8.5 B 12 245 330 195 225 315 C Approx. weight (kg) 1.9 1.9 1.9 2.9 4.5 1.8 1.8 1.8 2.0 4.0 4.0 9.2 9.2 15.8 15.8 2.9 2.9 4.5 4.5 9.2 9.2 15.8 15.8 12 L-3 E6580757 ■ Outline drawing 9 W1 (Mounting dimension) H H1 (Mounting dimension) R3 R2.5 W H2 H H2 W1 (Mounting dimension) R7 H1 (Mounting dimension) R3 ¿5 D2 D2 W VF S9 * VFS9 2002PM and VFS9S 2002PL don’t have fan. M5 4 M4 102 91 D 62 D VF S9 EMC plate M5 4 M4 Fig. A Fig. B H2 H H1 (Mounting dimension) 9 R3 R3 12 D VF S9 91 W D2 W1 (Mounting dimension) M5 4 M4 EMC plate 198 Fig. C L-4 EMC plate 198 E6580757 13. Before making a service call - Trip information and remedies 13.1 Trip causes/warnings and remedies When a problem arises, diagnose it in accordance with the following table. If it is found that replacement of parts is required or the problem cannot be solved by any remedy described in the table, contact your Toshiba dealer. [Trip information] Error code Communication No. 1 2 3 5 4 A B Problem Overcurrent during acceleration Overcurrent during deceleration Overcurrent during operation Arm overcurrent at start-up Overcurrent (An overcurrent on the load side at start-up) Overvoltage during acceleration Overvoltage during deceleration Possible causes Remedies • The acceleration time is too short. • The V/F setting is improper. • A restart signal is input to the rotating motor after a momentary stop, etc. • A special motor (e.g. motor with a small impedance) is used. • The deceleration time is too short. (During deceleration) • The load fluctuates abruptly. • The load is in an abnormal condition. • A main circuit element is defective. • Increase the acceleration time • Check the V/F parameter. • Use (auto-restart) and (ride-through control). • Increase the carrier frequency . • Increase the deceleration time . • The insulation of the output main circuit or motor is defective. • The motor has too small impedance. • The input voltage fluctuates abnormally. (1) The power supply has a capacity of 200kVA or more. (2) A power factor improvement capacitor is opened or closed. (3) A system using a thyristor is connected to the same power distribution line. • A restart signal is input to the rotating motor after a momentary stop, etc. • The deceleration time is too short. (Regenerative energy is too large.) • (dynamic braking resistor activation) is off. • (overvoltage limit operation) is off. • The input voltage fluctuates abnormally. (1) The power supply has a capacity of 200kVA or more. (2) A power factor improvement capacitor is opened or closed. (3) A system using a thyristor is connected to the same power distribution line. • Check the cables and wires for defective insulation. (Continued overleaf) M-1 . • Reduce the load fluctuation. • Check the load (operated machine). • Make a service call. • Insert a suitable input reactor. • Use (auto-restart) and (ride-through control). • Increase the deceleration time . • Install a suitable dynamic braking resistor. • Enable (dynamic braking selection). • Enable (overvoltage limit operation). • Insert a suitable input reactor. 13 E6580757 (Continued) Error code Communication No. C Problem Overvoltage during constant-speed operation Possible causes • The input voltage fluctuates abnormally. (1) The power supply has a capacity of 200kVA or more. (2) A power factor improvement capacitor is opened or closed. (3) A system using a thyristor is connected to the same power distribution line. • The motor is in a regenerative state because the load causes the motor to run at a frequency higher than the inverter output frequency. • The acceleration time is too short. • The DC braking amount is too large. • The V/F setting is improper. • A restart signal is input to the rotating motor after a momentary stop, etc. • The load is too large. D Inverter overload E Motor overload * 9 Output phase failure * 8 Input phase failure • A phase failure occurred in the input line of the main circuit. 2Eh External thermal trip 20h Over-torque trip • A thermal trip command is entered from an external input device. • The load torque rises up to the overtorque detection level during operation F Dynamic braking resistor overload trip • • 10h Overheat • • • • * • The V/F setting is improper. • The motor is locked up. • Low-speed operation is performed continuously. • An excessive load is applied to the motor during operation. • A phase failure occurred in the output line of the main circuit. • 13 * 1E Undervoltage trip (main circuit) • Remedies • Insert a suitable input reactor. • Install a dynamic braking resistor. • Increase the acceleration time . • Reduce the DC braking amount and the DC braking time . • Check the V/F parameter setting. • Use (auto-restart) and (ride-through control). • Use an inverter with a larger rating. • Check the V/F parameter setting. • Check the load (operated machine). • Adjust to the overload that the motor can withstand during operation in a low speed range. • Check the main circuit output line, motor, etc., for phase failure. • Enable (Output phase failure detection). • Check the main circuit input line for phase failure. • Enable (input phase failure detection). • Check the external input device. • Enable (Over - torque trip selection) • Check whether the system is in a normal condition. • Increase the deceleration time . The deceleration time is too short. The dynamic braking amount is too large. • Use a dynamic resistor with a larger capacity (W) and adjust (PBR capacity parameter) accordingly. • Restart the operation by resetting the The cooling fan does not rotate. inverter after it has cooled down enough. The ambient temperature is too high. • The fan requires replacement if it does The vent is blocked up. not rotate during operation. A heat generating device is installed close • Secure sufficient space around the to the inverter. inverter. The thermistor in the unit is broken. • Do not place any heat-generating device near the inverter. • Make a service call. The input voltage (in the main circuit) is • Check the input voltage. too low. • Enable (undervoltage trip selection). • To cope with a momentary stop due to undervoltage, enable (ride-through control) and (auto-restart). * With a parameter, you can choose between trip-on and -off. (Continued overleaf) M-2 E6580757 (Continued) Communication No. Error code * * Problem Possible causes Remedies 1D Small-current operation trip • The output current falls to the low-current detection level during operation. 22h Ground fault trip 11h Emergency stop 15h 16h 17h 18h Main unit RAM fault Main unit ROM fault CPU fault trip Remote control error • A ground fault occurs in the output cable or the motor. • During automatic operation or remote operation, a stop command is entered from the operation panel or a remote input device. • The control RAM is defective. • The control ROM is defective. • The control CPU is defective. • An error arises during remote operation. • Enable (low-current detection parameter). • Check whether the detection level is set properly to the system. ( and ) • If no error is found in the setting, make a service call. • Check the cable and the motor for ground faults. • Reset the inverter. 29h Inverter type error 12h EEPROM fault 28h Auto-tuning error • The control circuit board (main circuit board or drive circuit board) is replaced. • A data writing error occurs. • • • • • • • • • Make a service call. Make a service call. Make a service call. Check the remote control device, cables, etc. • Make a service call. • Turn off the inverter, then turn it on again. If it does not recover from the error, make a service call. Check the settings of the motor parameters to . Check that the motor is not two or more sizes smaller in capacity than the inverter. Check that the inverter output cable is not too thin. Check that the motor is not running. Check that the motor is a three-phase inductive motor. With a parameter, you can choose between trip-on and -off. [Alarm information] Error code (Note 1) Each message in the table is displayed to give a warning but does not cause the inverter to trip. Problem Possible causes Remedies ST terminal OFF Undervoltage in main circuit • The ST-CC circuit is opened. • The supply voltage between R, S and T is under voltage. Retry in process • The inverter is in the process of retry. • A momentary stop occurred. Frequency point setting error Clear command acceptable • The frequency setting signals at points 1 and 2 are set too close to each other. • This message is displayed when pressing the STOP key while an error code is displayed. • The operation panel is used to stop the operation in automatic control or remote control mode. • Close the ST-CC circuit. • Measure the main circuit supply voltage. If the voltage is at a normal level, the inverter requires repairing. • The inverter is normal if it restarts after several tens of seconds. The inverter restarts automatically. Be careful of the machine because it may suddenly restart. • Set the frequency setting signals at points 1 and 2 apart from each other. • Press the STOP key again to clear the trip. Emergency stop command acceptable Setting error alarm / An error code and data are displayed alternately twice each. • An error is found in a setting when data is reading or writing. (Continued overleaf) M-3 • Press the STOP key for an emergency stop. To cancel the emergency stop, press any other key. • Check whether the setting is made correctly. 13 E6580757 (Continued overleaf) Error code Problem DC braking Parameters in the process of initialization Setup parameters in the process of being set Auto-tuning in process Possible causes Remedies • DC braking in process • Parameters are being initialized to default values. • Setup parameters are in the process of being set. • Auto-tuning is in process. • Normal if the message disappears after several tens of seconds. (See Note 2.) • Normal if the message disappears after a while (several seconds to several tens of seconds). • Normal if the message disappears after a while (several seconds to several tens of seconds). • Normal if the message disappears after several seconds. (Note 1) ST : Terminal of stand by function. (Note 2) When the ON/OFF function is selected for DC braking (DB), using the input terminal selection pa" disappears when opening the circuit between rameter, you can judge the inverter to be normal if " the terminal and CC. [Alarms displayed during operation] Overcurrent alarm Same as (overcurrent) Overvoltage alarm Same as (overvoltage) Overload alarm Same as Overheat Same as / (overload) (overheat) If two or more problems arise simultaneously, one of the following alarms appears and blinks. , , The blinking alarms , , , are displayed in this order from left to right. 13 M-4 E6580757 13.2 Restoring the inverter from a trip Do not reset the inverter when tripped because of a failure or error before eliminating the cause. Resetting the tripped inverter before eliminating the problem causes it to trip again. The inverter can be restored from a trip by any of the following operations: (1) By turning off the power (Keep the inverter off until the LED turns off.) Note) Refer to 6.15.3 (inverter trip retention selection ) for details. (2) By means of an external signal (Short-circuiting of control terminals RST and CC) (3) By operation panel operation (4) By inputting a trip clear signal from a remote input device (Refer to the remote input device operating manual for details.) To reset the inverter by operation panel operation, follow these steps. is displayed. 1. Press the STOP key and make sure that 2. Pressing the STOP key again will reset the inverter if the cause of the trip has already been eliminated. ✩ When any overload function [ : inverter overload, : motor overload, : braking re- sistor overload] is active, the inverter cannot be reset by inputting a reset signal from an external device or by operation panel operation before the virtual cooling time has passed. Virtual cooling time ... ✩ : about 30 seconds after the occurrence of a trip : about 120 seconds after the occurrence of a trip : about 20 seconds after the occurrence of a trip In the case of a trip due to overheating ( ), the inverter checks the temperature within. Wait until the temperature in the inverter falls sufficiently before resetting the inverter. [Caution] Turning the inverter off then turning it on again resets the inverter immediately. You can use this mode of resetting if there is a need to reset the inverter immediately. Note, however, that this operation may damage the system or the motor if it is repeated frequently. 13 M-5 E6580757 13.3 If the motor does not run while no trip message is displayed ... If the motor does not run while no trip message is displayed, follow these steps to track down the cause. The motor does not run. Is the 7-segment LED extinguished? YES : NO : Check the power supply and the MCCB. Is power being supplied normally? Supply the power normally. Make a service call. Is displayed? • • The ST-CC circuit is opened. Close the circuit between CC and the terminal to which the ST (standby) function on the control circuit terminal is assigned. (See 6.3.2.) Properly change the setting of the ST (standby) signal selection parameter . (See 6.2.1.) Is any failure message displayed? (See 13.1.) Track down and eliminate the cause of the failure and then reset the inverter. Are The inverter is in the process of retrying. The retry function can be disabled by and a failure message displayed alternately? Is the LED of the RUN/STOP key lighted? See 13.2. normal or emergency stop operation, or by turning off the inverter. • When operation panel operation is selected ... Press the RUN key to start the operation. • Check whether the operation panel operation frequency is set properly. (See 3.2.2.) • When another control mode is selected ... Change the setting of the operation control mode selection Is the LED of the RUN/STOP key off? • • • Is : displayed? • • • • 13 • • . (See 3.2.1.) When operation panel operation is selected ... Change the setting of the operation control mode selection parameter to 1. (See 5.5.) You can check the setting of each input terminal on the monitor. (See 8.1.) When another control mode is selected ... Check whether the external operation command is entered. Check to see that the frequency setting signal is not set at zero. Check the settings of the frequency setting signal parameters , , and . (See 6.5.) Check the frequency setting signal points 1 and 2 settings. (See 6.5.) Check that the start-up frequency is not higher than the operation frequency. (See 6.6.) Check that the frequency setting (preset-speed operation frequency, etc.) is not set at zero. Check that the motor is not under a too large load or not locked up. -> Reduce the load if necessary. Determine the cause, using the parameter display function and the status monitoring function. Refer to Section 11 for the parameter display function or Section 8 for the status motoring function. M-6 E6580757 13.4 How to determine the causes of other problems The following table provides a listing of other problems, their possible causes and remedies. Problems The motor runs in the wrong direction. The motor runs but its speed does not change normally. The motor does not accelerate or decelerate smoothly. A too large current flows into the motor. The motor runs at a higher or lower speed than the specified one. The motor speed fluctuates during operation. Parameter settings cannot be changed. Causes and remedies • Invert the phases of the output terminals U, V and W. • Invert the forward/reverse run-signal terminals of the external input device. (See 6.3 "Assignment of functions to control terminals".) • The load is too heavy. Reduce the load. • The soft stall function is activated. Disable the soft stall function. (See 5.14.) • The maximum frequency and the upper limit frequency are set too low. Increase the maximum frequency and the upper limit frequency . • The frequency setting signal is too low. Check the signal set value, circuit, cables, etc. • Check the setting characteristics (point 1 and point 2 settings) of the frequency setting signal parameters. (See 6.5.) • If the motor runs at a low speed, check to see that the stall prevention function is activated because the torque boost amount is too large. Adjust the torque boost amount ( ) and the acceleration time ( ). (See 5.12 and 5.1.) • The acceleration time ( ) or the deceleration time ( ) is set too short. Increase the acceleration time ( ) or the deceleration time ( ). • The load is too heavy. Reduce the load. • If the motor runs at a low speed, check whether the torque boost amount is too large. (See 5.13.) • The motor has an improper voltage rating. Use a motor with a proper voltage rating. • The motor terminal voltage is too low. Check the setting of the base frequency voltage parameter ( ). (See 6.12.6.) Replace the cable with a cable larger in diameter. • The reduction gear ratio, etc., are not set properly. Adjust the reduction gear ratio, etc. • The output frequency is not set correctly. Check the output frequency range. • Adjust the base frequency. (See 5.11.) • The load is too heavy or too light. Reduce the load fluctuation. • The inverter or motor used does not have a rating large enough to drive the load. Use an inverter or motor with a rating large enough. • Check whether the frequency setting signal changes. • If the V/F control selection parameter is set at 3, check the vector control setting, operation conditions, etc. (See 5.12.) • Change the setting of the parameter (prohibition of change of parameter setting) to (permitted) if it is set at (prohibited). For reasons of safety, some parameters cannot be reprogrammed while the inverter is running. M-7 13 E6580757 How to cope with parameter setting-related problems If you forget parameters • You can search for all reset parameters and change their settings. which have been reset * Refer to 4.1.4 for details. If you want to return all • You can return all parameters which have been reset to their default settings. reset parameters to their * Refer to 4.1.6 for details. respective default settings 13 M-8 E6580757 14. Inspection and maintenance Danger Danger Mandatory • The equipment must be inspected every day. If the equipment is not inspected and maintained, errors and malfunctions may not be discovered which could lead to accidents. • Before inspection, perform the following steps. (1) Shut off all input power to the inverter. (2) Wait for at least ten minutes and check that the charge lamp is no longer lit. (3) Use a tester that can measure DC voltages (800V DC or more), and check that the voltage to the DC main circuits (across PA-PC) does not exceed 45V. Performing an inspection without carrying out these steps first could lead to electric shock. • When using switchgear for the inverter, it must be installed in a cabinet. Failure to do so can lead to risk of electric shock and can result in death or serious injury. Be sure to inspect the inverter regularly and periodically to prevent it from breaking down because of the environment of use, such as temperature, humidity, dust and vibration, or deterioration of its components with aging. 14.1 Regular inspection Since electronic parts are susceptible to heat, install the inverter in a cool, well-ventilated and dust-free place. This is essential for increasing the service life. The purpose of regular inspections is to maintain the correct environment of use and to find any sign of failure or malfunction by comparing current operation data with past operation records. Inspection procedure Subject of Criteria for judgement Inspection inspection Inspection item Inspection method cycle 1) Dust, temperature Occasionally 1) Visual check, check 1) Improve the environand gas by means of a ment if it is found to be thermometer, smell unfavorable. check 1. Indoor environment 2) Drops of water or Occasionally 2) Visual check 2) Check for any trace of other liquid water condensation. 3) Room temperature Occasionally 3) Check by means of 3) Max. temperature: 40°C a thermometer (50°C inside the cabinet) If something unusual is found, open the door and check the transformer, re2. Units and Tactile check of the 1) Vibration and noise Occasionally actors, contactors, relays, components cabinet cooling fan, etc., inside. If necessary, stop the operation. 1) Load current Occasionally Moving-iron type AC To be within the rated curammeter rent, voltage and tem3. Operation perature. 2) Voltage (*) Occasionally Rectifier type AC data (output No significant difference voltmeter side) from data collected in a 3) Temperature Occasionally Thermometer normal state. *) The voltage measured may slightly vary from voltmeter to voltmeter. When measuring the voltage, always take readings from the same circuit tester or voltmeter. N-1 14 E6580757 ■ Check points 1. Something unusual in the installation environment 2. Something unusual in the cooling system 3. Unusual vibration or noise 4. Overheating or discoloration 5. Unusual odor 6. Unusual motor vibration, noise or overheating 14.2 Periodical inspection Make a periodical inspection at intervals of 3 or 6 months depending on the operating conditions. Danger Mandatory • Before inspection, perform the following steps. (1) Shut off all input power to the inverter. (2) Wait for at least ten minutes and check that the charge lamp is no longer lit. (3) Use a tester that can measure DC voltages (800V DC or more), and check that the voltage to the DC main circuits (across PA-PC) does not exceed 45V. Performing an inspection without carrying out these steps first could lead to electric shock. • Never replace any part. This could be a cause of electric shock, fire or bodily injury. To replace parts, call the local sales agency. Prohibited ■ Check items 14 1. Check to see if all screwed terminals are tightened firmly. If any screw is found loose, tighten it again with a screwdriver. 2. Check to see if all crimped terminals are fixed properly. Check them visually to see that there is no trace of overheating around any of them. 3. Check visually all cables and wires for damage. 4. With a vacuum cleaner, remove dirt and dust, especially from the vents and the printed circuit boards. Always keep them clean to prevent an accident due to dirt or dust. 5. When leaving the inverter unused for a long time, check it for functioning once every 2 years or so by supplying it with electricity for at least 5 hours with the motor disconnected. It is advisable not to supply the commercial power directly to the inverter but to gradually increase the power supply voltage with a transformer. 6. If the need arises, conduct an insulation test on the main circuit terminal board only, using a 500V insulation tester. Never conduct an insulation test on control terminals other than terminals on the printed circuit board or on control terminals. When testing the motor for insulation performance, separate it from the inverter in advance by disconnecting the cables from the inverter output terminals U, V and W. When conducting an insulation test on peripheral circuits other than the motor circuit, disconnect all cables from the inverter so that no voltage is applied to the inverter during the test. N-2 E6580757 (Note) Before an insulation test, always disconnect all cables from the main circuit terminal board and test the inverter separately from other equipment. 500V insulation tester (megger) 7. Never test the inverter for pressure. A pressure test may cause damage to its components. 8. Voltage and temperature check Recommended voltmeter: Input side ... Moving-iron type voltmeter ( ) Output side ... Rectifier type voltmeter ( ) It will be very helpful for detecting a defect if you always measure and record the ambient temperature before, during and after the operation. ■ Replacement of expendable parts The inverter is composed of a large number of electronic parts including semiconductor devices. The following parts deteriorate with the passage of time because of their composition or physical properties. The use of aged or deteriorated parts leads to degradation in the performance or a breakdown of the inverter. To avoid such trouble, the inverter should be checked periodically. Note) Generally, the life of a part depends on the ambient temperature and the conditions of use. The life spans listed below are applicable to parts when used under normal environmental conditions. 1) Cooling fan The fan, which cools down heat-generating parts, has a service life of about 30,000 hours (about 2 or 3 years of continuous operation). The fan also needs to be replaced if it makes a noise or vibrates abnormally. 2) Smoothing capacitor The smoothing aluminum electrolytic capacitor in the main circuit DC section degrades in performance because of ripple currents, etc. It becomes necessary to replace the capacitor after it is used for about 5 years under normal conditions. If your inverter is intended for a 3.7kW or smaller motor, replace the smoothing capacitor together with the printed circuit board on which it is mounted. • Absence of liquid leak • Safety valve in the depressed position • Measurement of electrostatic capacitance and insulation resistance N-3 14 E6580757 The operation time is helpful for roughly determining the time of replacement. For the replacement of parts, contact the service network or Toshiba branch office printed on the back cover of this instruction manual. ■ Standard replacement cycles of principal parts The table below provides a listing of the replacement cycles of parts when used under normal conditions (average ambient temperature: 30°C, load factor: not more than 80%, operation time: 12 hours per day). The replacement cycle of each part does not mean its service life but the number of years over which its failure rate does not increase significantly. Part name Cooling fan Smoothing capacitor Circuit breaker and relays Timer Fuse Aluminum capacitor on printed circuit board Standard replacement cycle 2 to 3 years 5 years 10 years 5 years Replacement mode and others Replacement with a new one Replace with a new one (depending on the check results) Whether to replace or not depends on the check results Whether to replace or not depends on the operation time Replacement with a new one Replace with a new circuit board (depending on the check results) (Extract from "Guide to periodical inspections of general-purpose inverters" issued by the Japan Electric Industries Association.) Note) The life of a part greatly varies depending on the environment of use. 14.3 Making a call for servicing For the Toshiba service network, refer to the back cover of this instruction manual. If defective conditions are encountered, please contact the Toshiba service section in charge via your Toshiba dealer. When making a call for servicing, please inform us of the contents of the rating label on the right panel of the inverter, the presence or absence of optional devices, etc., in addition to the details of the failure. 14.4 Keeping the inverter in storage Take the following precautions when keeping the inverter in storage temporarily or for a long period of time. 1. 2. 14 3. Store the inverter in a well-ventilated place away from heat, damp, dust and metal powder. If the printed circuit board in your inverter has an anti-static cover (black cover), do not leave it detached from the circuit board during storage, though the cover must be detached before turning on the inverter. If no power is supplied to the inverter for a long time, the performance of its large-capacity electrolytic capacitor declines. When leaving the inverter unused for a long time, supply it with electricity once every two years, for 5 hours or more each, to recover the performance of the large-capacity electrolytic capacitor and also to check the function of the inverter. It is advisable not to supply the commercial power directly to the inverter but to gradually increase the power supply voltage with a transformer, etc. N-4 E6580757 15. Warranty Any part of the inverter that proves defective will be repaired and adjusted free of charge under the following conditions: 1. 2. 3. This warranty applies only to the inverter main unit. Any part of the inverter which fails or is damaged under normal use within twelve months from the date of delivery shall be repaired free of charge. For the following kinds of failure or damage, the repair cost shall be borne by the customer even within the warranty period. • Failure or damage caused by improper or incorrect use or handling, or unauthorized repair or modification of the inverter • Failure or damage caused by the inverter falling or an accident during transportation after the purchase • 4. Failure or damage caused by fire, salty water or wind, corrosive gas, earthquake, storm or flood, lightning, abnormal voltage supply, or other natural disasters • Failure or damage caused by the use of the inverter for any purpose or application other than the intended one All expenses incurred by Toshiba for on-site services shall be charged to the customer, unless a service contract is signed beforehand between the customer and Toshiba, in which case the service contract has priority over this warranty. 15 O-1 E6580757 16. Disposal of the inverter Warning Mandatory • If you throw away the inverter, have it done by a specialist in industry waste disposal*. If you throw away the inverter by yourself, this can result in explosion of capacitor or produce noxious gases, resulting in injury. (*) Persons who specialize in the processing of waste and known as "industrial waste product collectors and transporters" or "industrial waste disposal persons." If the collection, transport and disposal of industrial waste is done by someone who is not licensed for that job, it is a punishable violation of the law. (laws in regard to cleaning and processing of waste materials) P-1 16 TOSHIBA TOSHIBA CORPORATION INDUSTRIAL EQUIPMENT DEPT. INTERNATIONAL OPERATION DIV. 1-1, SHIBAURA 1-CHOME, MINATO-KU, TOKYO 105-8001, JAPAN TEL: 3-3457-4894 FAX: 3-5444-9268 TOSHIBA INTERNATIONAL CORPORATION: TOSHIBA INTERNATIONAL CORP. PTY. LTD. 13131 WEST LITTLE YORK RD., HOUSTON, TX 77041, U.S.A TEL: (713)466-0277 FAX: (713)466-8773 2 MORTON STREET PARRAMATTA, NSW2150, AUSTRALIA TEL: (02)9768-6600 FAX: (02)9890-7542 TOSHIBA ASIA PACIFIC PTE., LTD Toshiba do Brasil, S.A. Estrada dos Alvarengas 5500, Sao Bernardo do Campo, S.P. 09850-550, Brasil 152 Beach Rd., #16-00 Gateway East, Singapore 189721 Tel: 297-7652 Fax: 297-5510 946 Dusit Thani Building Room 805A, 8th Floor, Rama4 Rd, Bangkok 10500, Thailand Tel: (02)236-6401 03 Fax: (02)237-4682 TEL: (011)7689-7199 FAX: (011)7689-7189 Manufacturer: TOSHIBA INDUSTRIAL PRODUCTS MANUFACTURING CORPORATION INDUSTRIAL ELECTRONIC PRODUCT DEPARTMENT 2121, NAO, ASAHI-CHO, MIE-GUN, MIE, 510-8521 JAPAN Tel: 593-76-6032 For further information, please contact your nearest Toshiba Liaison Representative or International Operations - Producer Goods. The data given in this brochure are subject to change without notice. 2000-X
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