Trane CNT PRC002 EN 08/01/2006 Tracer Controllers MP580/581 Programmable User Manual To The 579f7733 4e0d 4bec B455 4f2c73fc0c78
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Tracer™ Controllers Tracer MP580/581 Programmable Controllers August 2006 CNT-PRC002-EN Overview The Tracer MP580 programmable controller is available factory-installed on the following Trane air handlers: • M-Series Climate Changer air handlers • T-Series Climate Changer air handlers • AireSystems custom air handlers The Tracer MP581 programmable controller is available for field installation for a variety of heating, ventilation, and air-conditioning (HVAC) applications. Applications Tracer MP580/581 controllers support a wide variety of building control applications, including: • Air-handler control • Support of the LonMark Space Comfort Controller (SCC) profile and the Discharge Air Controller (DAC) profile for air handlers • Control of mechanical-room equipment, including cooling towers, pumps, boilers, and heat exchangers • Supervisory control of an HVAC network for mid-sized buildings • Nearly any control process needed in a commercial building Inputs and outputs Tracer MP580/581 controllers have the following inputs and outputs (illustrated in Figure 8 on page 9): • • • • Twelve universal inputs Six binary outputs Six analog outputs One static pressure input You can add up to four optional expansion modules to a Tracer MP580/ 581 controller. Each expansion module adds the following points: • Six universal inputs • Four binary outputs • Four analog outputs Figure 9 on page 10 illustrates input and output wiring on an expansion module. Product models The following Tracer MP580/581 models are available: • Tracer MP580 factory-installed on certain Trane air handlers • Tracer MP581 in a NEMA-1 enclosure (with or without a touch screen) • Frame-mounted Tracer MP581 (the termination board and circuit board in a plastic frame assembly) Touch-screen operator displays are available in the following configurations: • Door-mounted operator display • Portable operator display • Stand-alone operator display See “Product models and accessories” on page 4 for more information. ™ ® The following are trademarks or registered trademarks of their respective companies: Tracer, and Tracer Summit, T-Series, Rover, Climate Changer, and AireSystems from Trane; LonTalk and LonMark from Echelon Corporation. © 2 2006 American Standard All rights reserved CNT-PRC002-EN Contents Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Product models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Product models and accessories . . . . . . . 4 Tracer MP580/581 models . . . . . . . . . . . . . . . . . . . . 4 Operator display models . . . . . . . . . . . . . . . . . . . . . 4 Expansion module . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Graphical programming . . . . . . . . . . . . . . . . . . . . . . 6 Operator display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Engineered smoke control. . . . . . . . . . . . . . . . . . . . . 6 Interoperability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Network architecture . . . . . . . . . . . . . . . . 8 Wiring diagrams . . . . . . . . . . . . . . . . . . . . 9 Enclosure interior . . . . . . . . . . . . . . . . . . 11 Dimensions . . . . . . . . . . . . . . . . . . . . . . . 12 Specifications . . . . . . . . . . . . . . . . . . . . . 14 Tracer MP580/581 . . . . . . . . . . . . . . . . . . . . . . . . . . 14 MP581 NEMA-1 enclosure . . . . . . . . . . . . . . . . . . . 14 Frame-mounted MP581 . . . . . . . . . . . . . . . . . . . . . 14 Factory-installed MP580 . . . . . . . . . . . . . . . . . . . . . 14 Operator display . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 EX2 expansion module . . . . . . . . . . . . . . . . . . . . . . 15 CNT-PRC002-EN 3 Product models and accessories Tracer MP580/581 models Operator display models Expansion module Several models of Tracer MP580/581 controllers are available. Tracer MP581 models are illustrated in Figure 1. Operator-display touch screens are available as options for all Tracer MP580/ 581 controllers. The operator-display models are illustrated in Figure 2 on page 5. You can use up to four EX2 expansion modules to add extra points to a Tracer MP580/581 controller. The expansion modules communicate with the controller on an IEEE-485 I/O bus up to 1000 ft (300 m) from the controller. The EX2 expansion module is available in two models: Tracer MP580 on Trane air handlers The Tracer MP580 controller is available packaged with the following air handlers: The controller is factory wired to all sensors, actuators, valves, starters, and other items shipped with the air handler. Factory testing of connected points helps minimize field commissioning time and expense. Door-mounted operator display The door-mounted operator display works with any Tracer MP581 or Tracer AH541 controller. A retrofit kit is available to add an operator display to an existing Tracer MP581. The retrofit kit includes a complete enclosure door with an operator display mounted in it. The door-mounted operator display is not available for factory-mounted Tracer MP580 controllers. Frame-mounted Tracer MP581 The frame-mounted Tracer MP581 consists of a circuit board and a termination board mounted in a twopiece modular-frame assembly. This modular design allows the circuit board to be stored separately while installation and wiring are completed. The framemounted model can be installed in new equipment or existing enclosures. Stand-alone operator display The stand-alone operator display is designed for permanent local connection to a Tracer MP580/581 or AH540/541 controller. The stand-alone operator display includes a 7-day time clock to provide scheduling for the associated controller. The 10-foot (3 meter) connector cable can be extended up to 150 feet (46 meters). Tracer MP581 with NEMA-1 enclosure The Tracer MP581 with enclosure consists of the frame assembly mounted in an enclosure compliant with National Electrical Manufacturers Association (NEMA) type-1 standards. A line-to-low voltage transformer is included. The enclosure has a hinged door and plenty of room for input and output wiring. The assembly is UL-listed. Portable operator display The portable operator display is designed for temporary connection to a Tracer MP580/581 or AH540/541 controller. The operator-display touch screen is mounted in a resin enclosure, which is placed in a padded, protective carrying case. A 10-foot (3 meter) connector cable is included. • M-Series Climate Changer air handlers • T-Series Climate Changer air handlers • AireSystems custom air handlers • EX2 module in a metal enclosure • EX2 module with a plastic cover The EX2 models are illustrated in Figure 3 on page 5. Table 1 lists the points available on Tracer MP580/581 controllers and the expansion modules. Refer to “Specifications” on page 14 for details about each type of point. Table 1. Total points available Tracer MP580/ 581 Each EX2 (up to 4) Total points Universal inputs 12 6 36 Binary outputs 6 4 22 Analog outputs 6 4 22 Static pressure input 1 0 1 Type of point Figure 1. Tracer MP581 models Tracer MP581 with optional operator display Tracer MP581 without operator display Frame-mounted Tracer MP581 4 CNT-PRC002-EN Figure 2. Operator display models Door-mounted operator display for Tracer MP581 controllers Portable operator display Stand-alone operator display Figure 3. EX2 expansion modules EX2 in metal enclosure EX2 with plastic cover Note: Expansion modules factory-installed with Tracer MP580s consist of the circuit board only. The modules shown here are available for field installation. CNT-PRC002-EN 5 Features Graphical programming The Tracer graphical programming (TGP) editor, shown in Figure 5 on page 7, eliminates the need for line-by-line programming. The TGP editor is a software component of the Trane Rover service tool. TGP has the following advantages: • Easy to learn—programming is as easy as assembling logic blocks with a computer mouse, much like creating a flow chart. • Powerful—the TGP editor has built-in PID functions and more than 50 logic blocks for building programs. • Self documenting—programs can be printed and used as pictorial representations of sequences of operation (see Figure 6 on page 7). • Programs are stored in the controller along with their graphical representation, and can be uploaded, viewed, and re-used. • Offline programming—configuration and TGP programming can be done without connecting to a Tracer MP580/581 controller. • Program simulation—programmers can simulate TGP programs offline. The programmer can verify, test, and troubleshoot controller operation at a remote location, simplifying setup, maintenance, and service. Operator display The optional operator-display touch screen is an intuitive operator interface for monitoring and changing building control functions. With the operator display, you can: • Monitor space temperature, relative humidity, and other variables • Change setpoints and scheduled occupancy times • Identify and troubleshoot problems • View and reset controller alarms • Manually override outputs Figure 2 on page 5 illustrates the operator-display models available for Tracer MP580/581 controllers. Figure 4 shows a typical operator display screen. Figure 4. Typical status screen Interoperability Tracer MP580/581 controllers communicate by means of the LonTalk protocol. The controllers can be configured to conform to the LonMark® Space Comfort Controller (SCC) profile or the Discharge Air Controller (DAC) profile. You can integrate Tracer MP580/ 581 controllers with any control system that supports these LonTalk protocols and FTT10-A communications. Security You can use up to eight security passwords to limit access to a Tracer MP580/581 controller. Use the security passwords to prevent unauthorized access to: Engineered smoke control Tracer MP580/581 controllers and EX2 expansion modules can be used to control an engineered smoke control system. When used with a fire alarm control panel (provided by other suppliers), the smoke-control system can help protect occupants by controlling the flow of smoke during a fire. • TGP programs stored in the controller • Operator display functions, such as setpoints and schedules • Configuration downloads from a LonTalk service tool For each of the security passwords, you can choose what can and cannot be accessed, including specific screens on the operator display. The controller ships with security disabled. In addition to smoke control, with a firefighter’s control panel, a firefighter can see the status of smoke control and implement overrides as required. The Tracer MP580/581 and EX2 expansion module are UL-864-UUKL-listed for this application. For details, see the Engineered Smoke Control System for Tracer Summit applications guide, BASAPG001-EN. The operator display includes a 7-day time clock that gives Tracer MP580/581 controllers the ability to manage time-ofday scheduling, with two on/off times per day and up to 20 exception schedules per year. 6 CNT-PRC002-EN Figure 5. TGP editor showing a supply fan program Figure 6. TGP printout of a hot-water valve program CNT-PRC002-EN 7 Network architecture Tracer MP580/581 controllers can operate as stand-alone controllers, on a peer-to-peer network, or as part of a Tracer Summit building automation system (see Figure 7). With an operator display, you can monitor information and make control changes on a peer-to-peer network. Figure 7. Tracer MP581 controller as part of a building automation system with Trane LonTalk controllers Tracer Summit PC Workstation Tracer AH541 Building control unit (BCU) Tracer ZN511 Tracer ZN521 Comm5 (LonTalk) communications link Tracer MP581 Tracer MP501 Tracer MP503 Rover service tool I/O bus for up to four expansion modules EX2 module with metal enclosure 8 EX2 module with plastic cover CNT-PRC002-EN Wiring diagrams Figure 8 shows typical input and output connections to the Tracer MP581 termination board. The Tracer MP581 termination board uses screw terminals. The Tracer MP580 termination board uses 0.25-inch quick-connect terminals. For wiring within a smoke control system, see Applications Guide, Engineered Smoke Control System for Tracer Summit, BAS-APG001-EN. Figure 9 on page 10 shows typical input and output connections to the EX2 expansion module. Figure 8. Wiring diagram for the Tracer MP580/581 Powered output <1000 ft (300 m) 0–10 Vdc output Load > 500 Ω <1000 ft (300 m) <300 ft (100 m) Temperature sensor 0–20 mA sensor <1000 ft (300 m) I/O bus to EX2 expansion modules up to 1000 ft (300 m) CNT-PRC002-EN 9 Figure 9. Wiring diagram for the EX2 expansion module 3-wire, 0–20 mA sensor* <1000 ft (300 m) 24 Vac transformer 2-wire, 0–20 mA sensor Powered output <1000 ft (300 m) <1000 ft (300 m) Temperature sensor <300 ft (100 m) <300 ft (100 m) AC powered actuator I/O bus to Tracer MP580 and EX2 expansion modules up to 1000 ft (300 m) *Note: Or a 3-wire 0–10 Vdc sensor with a distance limitation of 300 ft (100 m). 10 CNT-PRC002-EN Enclosure interior Figure 10 shows the interior of the Tracer MP581 NEMA-1 enclosure. Significant space is available for wiring inputs and outputs. Wires should be routed after the optional pressure sensor is installed. Tracer MP580 enclosure configurations are customized in the factory to meet customer requirements. For interior details of a Tracer MP581 used in a smoke control system, see Applications Guide, Engineered Smoke Control System for Tracer Summit, BASAPG001-EN. Figure 10. Tracer MP581 enclosure interior Line-to-low voltage power transformer Main circuit board Space for input and output wire-routing Mounting location for optional static pressure sensor Termination board CNT-PRC002-EN 11 Dimensions Figure 11 shows the dimensions of the Tracer MP581 NEMA-1 enclosure. Figure 12 shows the dimensions of the frame-mounted Tracer MP581 controller. The dimensions of the operator display models are listed in “Specifications” on page 14. Figure 11. Tracer MP581 enclosure dimensions Figure 12. Frame-mounted Tracer MP581 dimensions 12 CNT-PRC002-EN Figure 13. EX2 plastic-cover module dimensions 5.625 in. (143 mm) 6.313 in. (160 mm) 6.875 in. (175 mm) 5.375 in. (137 mm) 2 in. (51 mm) Figure 14. EX2 metal-enclosure module dimensions 1.875 in. (48 mm) 6.5 in. (165 mm) 0.28 in. (7 mm) 9 in. (25mm) 9 in. (229 mm) 7 in. (178 mm) 10.37 in. (263 mm) with cover 1 in. (25 mm) 2.25 in. (58 mm) CNT-PRC002-EN 10.25 in. (260 mm) without cover 13 Specifications Tracer MP580/581 The specifications in this section apply to all Tracer MP580/581 models. Agency listings/compliance CE—Immunity (directive 89/336/EEC) EN 50090-2-2:1996 Inputs and outputs Twelve universal inputs Dry contact binary (including pulse accumulation), 0–20 mA, 0–10 Vdc, linear resistance, or thermistor. The first four inputs can be used directly with resistance temperature detectors (RTDs). CE—Emissions (directive 89/336/EEC) EN 50090-2-2:1996 EN 61000-3-2:1995 EN 61000-3-3:1995 Six binary outputs Tracer MP580: 3 VA per ordered binary output isolation relay Tracer MP581: 12 VA at 24 Vac powered relay contacts UL-864-UUKL Engineered smoke control Six analog outputs 0–10 Vdc or 0–20 mA Static pressure input Specialized input for a Trane differential pressure sensor (5 Vdc, 0–5 in. wc) Analog-to-digital conversion Resolution: 12 bits Digital-to-digital conversion Resolution: 12 bits Microprocessor Motorola MC68332 20 MHz Memory RAM: 512 K ROM: 2 MB Flash EEPROM: 256 K UL and C-UL listed Energy management system UL 916 FCC approved: Part 15, Class A Tracer MP581 with NEMA-1 enclosure Power requirements Nominal rating 120/230 Vac; 50/60 Hz; 1 phase Voltage utilization range 120 Vac nominal: 98–132 Vac 230 Vac nominal: 196–264 Vac Operating environment From 32°F to 122°F (0°C to 50°C) Humidity: 10–90% non-condensing Storage environment Temperature Without display: From –58°F to 203°F (–50°C to 95°C) With display: From –13°F to 149°F (–25°C to 65°C) Humidity: 10–90% non-condensing Time clock Included with operator display; crystal controlled, super-capacitor backed Dimensions 16.5 in. × 14.75 in. × 5.5 in. (418 mm × 373 mm × 140 mm) Battery Not required—backed by super capacitor for 7 days under normal operating conditions; all other programs backed by non-volatile memory Minimum clearances 12 in. (30 cm) top, bottom, and right 24 in. (60 cm) left 36 in. (90 cm) front Weight 15 lb (7 kg) Mounting Wall-mounted with #10 (5 mm) screws 14 Frame-mounted Tracer MP581 Specifications not repeated here are the same as for the NEMA-1 enclosure. Power requirements Nominal rating 24 Vac; 50/60 Hz; 1 phase Voltage utilization range 24 Vac nominal: 19–30 Vac Operating environment From –40°F to 158°F (–40°C to 70°C) Humidity: 10–90% non-condensing Dimensions 10.25 in. × 8 in. × 3.5 in. (260 mm × 203 mm × 89 mm) Minimum clearances 0.5 in. (1.3 cm) top, right, and front 6 in. (15 cm) left (for I/O wiring) 3 in. (8 cm) bottom (for comm wiring) Weight 2 lb (1 kg) Mounting Requires #8 (4 mm) screws Factory-installed Tracer MP580 Specifications not repeated here are the same as for the NEMA-1 enclosure. Enclosure On M-Series air handlers, the Tracer MP580 controller is mounted in a galvanized steel enclosure to minimize costs, facilitate factory mounting, and match unit construction. On T-Series air handlers, the Tracer MP580 controller is mounted in a control panel inside the unit. Operator display On M-Series air handlers, the operator display can be mounted at the factory or shipped loose for field installation. Operator displays are shipped loose for T-Series air handlers. Door-mounted operator displays are not available for the Tracer MP580. CNT-PRC002-EN Operator display EX2 expansion module Touch screen Video graphics adapter (VGA) backlit liquid crystal display (LCD) with touch screen; 4.5 in. × 3.4 in. (115 mm × 86 mm) viewable area; resolution of 320 × 240 pixels Inputs and outputs Six universal inputs; four binary outputs; four analog outputs Operating environment From 32°F to 122°F (0°C to 50°C) Humidity 10–90% non-condensing Portable and stand-alone enclosure dimensions 10.25 in. × 8.75 in. × 2.25 in. (260 mm × 222 mm × 58 mm) Mounting distance for stand-alone operator display 10 ft (3 m) with attached cable; extendable to 150 ft (46 m) as described in the installation sheet for the standalone operator display (3270 3338). Mounting distance Up to 1000 ft (300 m) from controller Power requirements Nominal rating 24 Vac; 50/60 Hz; 1 phase Voltage utilization range 24 Vac nominal: 19–30 Vac Operating environment From –40°F to 158°F (–40°C to 70°C) Humidity 5–95% non-condensing Storage environment From –40°F to 185°F (–40°C to 85°C) Humidity 5–95% non-condensing Dimensions Metal-enclosure module: 10.25 in. × 9 in. × 2.25 in. (260 mm × 229 mm × 58 mm) Plastic-cover module: 6.875 in. × 5.375 in. × 2 in. (175 mm × 137 mm × 51 mm) Minimum clearances Metal-enclosure module: 1 in. (25 mm) top, bottom 2 in. (51 mm) left, right 24 in. (610 mm) front Plastic-cover module: 1 in. (25 mm) top, bottom 4 in. (102 mm) left, right, front Weight Metal-enclosure module: 8 lb (4 kg) Plastic-cover module: 2 lb (1 kg) CNT-PRC002-EN 15 Trane A business of American Standard Companies www.trane.com For more information, contact your local Trane office or e-mail us at comfort@trane.com Literature Order Number CNT-PRC002-EN File Number PL-ES-CNT-PRC002-0806 Supersedes CNT-PRC002-EN March 2003 Stocking Location Inland Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.
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