Trane Rt Svx19A E4 Users Manual
rtsvx19ae4 59ce82fb-902c-474a-8563-47f43d70690e Trane Thermostat RT-SVX19A-E4 User Guide |
2015-01-21
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Installation Operation Maintenance Voyager™ II Rooftop units Cooling only TKD/TKH 155 175 200 250 Reversible WKD/WKH 125 155 200 Gas-Fired YKD/YKH 155 175 200 250 R22 - R407C Refrigerant RT-SVX19A-E4 General information Foreword Warnings and cautions Reception These instructions are given as a guide to good practice in the installation, start-up, operation, and maintenance by the user, of Trane TKD/TKH, WKD/WKH and YKD/YKH units. They do not contain full service procedures necessary for the continued successful operation of this equipment. The services of a qualified technician should be employed through the medium of a maintenance contract with a reputable service company. Read this manual thoroughly before unit start-up. Warnings and Cautions appear at appropriate sections throughout this manual. Your personal safety and the proper operation of this machine require that you follow them carefully. The constructor assumes no liability for installations or servicing performed by unqualified personnel. On arrival, inspect the unit before signing the delivery note. TKD/TKH units are designed to operate in cooling mode only, with optional auxiliary heat (electric heater or hot water coil). WKD/WKH can operate in cooling mode or heating mode by reversing the refrigeration cycle with or without auxiliary heat. YKD/YKH units are designed to operate In cooling mode and equipped with a gas fired heating module. TKD/TKH, WKD/WKH and YKD/YKH units are assembled, pressure tested, dehydrated, charged and run tested before shipment. 2 WARNING! : Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION! : Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices or for equipment or property-damage-only accidents. In case of visible damage: The consignee (or the site representative) must specify any damage on the delivery note, legibly sign and date the delivery note, and the truck driver must countersign it. The consignee (or the site representative) must notify Trane Epinal Operations - Claims team and send a copy of the delivery note. The customer (or the site representative) should send a registered letter to the last carrier within 3 days of delivery. Reception in France only: Concealed damage must be looked for at delivery and immediately treated as visible damage. Safety recommendations To avoid death, injury, equipment or property damage, the following recommendations should be observed during maintenance and service visits: 1. The maximum allowable pressures for system leak testing on low and high pressure side are given in the chapter "Installation". Always provide a pressure regulator. 2. Disconnect the main power supply before any servicing on the unit. 3. Service work on the refrigeration system and the electrical system should be carried out only by qualified and experienced personnel. Reception in all countries except France: In case of concealed damage: The consignee (or the site representative) must send a registered letter to the last carrier within 7 days of delivery, claiming for the described damage. A copy of this letter must be sent to Trane Epinal Operations - Claims team. RT-SVX19A-E4 General information Warranty Refrigerant Storage Warranty is based on the general terms and conditions of the manufacturer. The warranty is void if the equipment is repaired or modified without the written approval of the manufacturer, if the operating limits are exceeded or if the control system or the electrical wiring is modified. Damage due to misuse, lack of maintenance or failure to comply with the manufacturer's instructions or recommendations is not covered by the warranty obligation. If the user does not conform to the rules of this manual, it may entail cancellation of warranty and liabilities by the manufacturer. The refrigerant provided by the manufacturer meets all the requirements of our units. When using recycled or reprocessed refrigerant, it is advisable to ensure its quality is equivalent to that of a new refrigerant. For this, it is necessary to have a precise analysis made by a specialized laboratory. If this condition is not respected, the manufacturer warranty could be cancelled. Take precautions to prevent condensate formation inside the unit's electrical components and motors when: 1. The unit is stored before it is installed; or, 2. The unit is set on the roof curb and temporary auxiliary heat is provided in the building. RT-SVX19A-E4 Maintenance contract It is strongly recommended that you sign a maintenance contract with your local Service Agency. This contract provides regular maintenance of your installation by a specialist in our equipment. Regular maintenance ensures that any malfunction is detected and corrected in good time and minimizes the possibility that serious damage will occur. Finally, regular maintenance ensures the maximum operating life of your equipment. We would remind you that failure to respect these installation and maintenance instructions may result in immediate cancellation of the warranty. Isolate all side panel service entrances and base pan openings (e.g., conduit holes, S/A and R/A openings, and flue openings) to minimize ambient air from entering the unit until it is ready for start-up. Do not use the unit's heater as temporary heat without completing the start-up procedures detailed under "Unit Start-Up". The Trane Company will not assume responsibility for equipment damage resulting from accumulation of condensate on the unit electrical components. Training To assist you in obtaining the best use of it and maintaining it in perfect operating condition over a long period of time, the manufacturer has at your disposal a refrigeration and air conditioning service school. The principal aim of this is to give operators and technicians a better knowledge of the equipment they are using, or that is under their charge. Emphasis is particularly given to the importance of periodic checks on the unit operating parameters as well as on preventive maintenance, which reduces the cost of owning the unit by avoiding serious and costly breakdown. 3 Contents 4 Foreword 2 Warnings and Cautions 2 Safety recommendations 2 Reception 2 Warranty 3 Refrigerant 3 Maintenance contract 3 Storage 3 Training 3 Installation 6 Reception of units 6 Roof curb installation 7 Dimensions/Weights/Clearances 8 Installing the unit 10 Connection of duct network 11 Condensate drain piping 12 Gas pipework installation 13 Filter installation 14 Supply fan adjustment 15 Component air pressure drops 17 Supply fan performances 20 Electrical connection 26 Controls 31 Control wiring 31 CO2 sensors 33 Remote potentiometer 36 Fire thermostat 37 Clogged filter detector 38 Smoke detector 38 High temperature safety thermostat 38 Remote fault relay 38 Thermostats 38 Communication Interfaces 39 RT-SVX19A-E4 Contents Unit Options Hot water coil 40 Electric Heater 41 Soft Starter 41 0 - 25% fresh air hood 42 Barometric relief 43 Operation 44 Operation with a conventional thermostat 44 Setting the economizer 47 Test procedures 49 Test modes 50 Unit start-up 51 Cooling without an Economizer 54 Low Ambient Operation 55 Cooling with an Economizer 55 Economizer Set-Up 56 ReliaTel™ Control Heating Operation 56 Ignition Module 56 Final installation checklist 57 Maintenance RT-SVX19A-E4 40 58 End user routine maintenance 58 Service technician maintenance 59 Troubleshooting 60 5 Installation General information : The installation must conform to all local standards and regulations. Reception of units Rooftop unit The unit is supplied on a wooden frame. It is recommended to check the machine's condition upon reception. There are two ways to handle the unit: 1. Use the openings in the wooden frame to handle the machine using a fork lift, in accordance with applicable safety regulations. 2. Use a lifting beam correctly adjusted to fit the unit (Figure 1a). Unit handling The units are supplied on the truck but are not unloaded. An opening is provided on each corner of the unit base to facilitate handling. 4 shackles and 4 slings are required. Use a lifting beam to prevent the cables pressing too hard on top of the unit during lifting. Figure 1a indicates the position of the center of gravity and the lifting recommendations. Important: For unit to fit on the roof curb the fork lift pockets must be removed. Figure 1a - Unit handling B A 1 = Clevis 2 = Base Rail 3 = Spreader Bar L = Length (Center of Gravity) W = Width (Center of Gravity) Refer to Table 2 for weights and center of gravity. 6 RT-SVX19A-E4 Installation Table 1 - Sling lengths and maximum unit weight Unit size A (mm) B (mm) Maximm weight kg 125 3000 1900 644 155 3000 1900 773 175 3000 1900 810 400 3500 2200 1001 500 3500 2200 1027 Figure 1b - Maximum slope correction of adjustable roof curb. Roof curb Installation (TKD-WKD-YKD accessories) Roof curbs are available as an accessory for "downflow" units to support the unit and ensure the water tightness between the rooftop and the roof. Two types of roof curbs are available: The standard version to allow the installation of the unit on a flat roof and the adjustable version for a sloped roof installation. (See Figure 1b for the maximum slope correction of adjustable roofcurb.) The adjustable roof curbs are supplied pre-assembled on a skid. Two types of self-adhesive seals are provided separately. (40 mm wide for the perimeter, 20 mm wide for the cross pieces). Make sure they are properly installed where indicated to assure an adequate curb to unit seal. Instructions for the roof curb assembly and installation with curb dimensions are provided with each roof curb kit. Figure 2 - Waterproofing 4 3 1 1 2 3 4 = = = = 2 Roofcurb Roof membrane Seal Rooftop RT-SVX19A-E4 7 Installation Dimensions/Weights/Clearances Figure 3 - Minimum clearances Table 2 - Minimum clearances (mm) Minimum clearance UNIT 1 2 3 4 5 YKD/YKH 155 1900 1800 1220 1000 1300 YKD/YKH 175 1900 1800 1220 1000 1300 YKD/YKH 200 1900 1800 1220 1000 1300 YKD/YKH 250 1900 1800 1220 1000 1300 TKD/TKH 155 1900 1800 1220 1000 1300 TKD/TKH 175 1900 1800 1220 1000 1300 TKD/TKH 200 1900 1800 1220 1000 1300 TKD/TKH 250 1900 1800 1220 1000 1300 WKD/WKH 125 1900 1800 1220 1000 1300 WKD/WKH 155 1900 1800 1220 1000 1300 WKD/WKH 200 1900 1800 1220 1000 1300 The structure accommodating the unit(s) must be designed to support the equipment in operation, as a minimum. Refer to Table 3a and the space requirement plan. 8 RT-SVX19A-E4 Installation Table 3a - Weigths & center of gravity (Figure 1) Maximum weight Corner Weight (1) Center of Gravity Shipping Net A B C D Length (L) Width (W) UNIT (kg) (kg) (kg) (kg) (kg) (kg) (mm) (mm) YKD/YKH 155 866 698 243 176 118 162 1143 737 YKD/YKH 175 902 735 251 188 127 169 1168 737 YKD/YKH 200 1128 920 324 242 151 203 1321 838 YKD/YKH 250 1154 946 327 251 159 208 1346 838 TKD/TKH 155 790 623 219 159 103 142 1143 711 TKD/TKH 175 827 660 227 172 112 149 1168 711 TKD/TKH 200 1050 841 297 221 138 185 1321 838 TKD/TKH 250 1075 866 300 230 145 206 1346 838 WKD/WKH 125 792 625 218 159 105 144 1143 711 WKD/WKH 155 809 642 228 162 105 147 1143 711 WKD/WKH 200 1080 871 291 226 155 199 1346 889 1. Corner weights are given for information only. All models must be supported continuously by a curb or equivalent frame support. Table 3b - Weights of Options & accessories UNIT YKD 155 Standard Roof Adjustable Roof Curb Curb 93 220 Economizer 30 Manual Outside Air Damper 15 Motorized Outside Air Damper 27 YKD 175 93 220 30 15 27 YKD 200 107 260 37 15 34 YKD 250 107 260 37 15 34 YKH 155 30 15 27 YKH 175 30 15 27 YKH 200 37 15 34 YKH 250 37 15 34 Electric heater Hot water coil 85 TKD 155 93 220 30 15 27 14 TKD 175 93 220 30 15 27 14 85 TKD 200 107 260 37 15 34 18 110 TKD 250 107 260 37 15 34 18 110 TKH 155 30 15 27 14 TKH 175 30 15 27 14 TKH 200 37 15 34 18 37 15 34 18 WKD 125 TKH 250 93 180 20 15 27 18 WKD 155 93 220 30 15 27 18 85 WKD 200 107 260 37 15 34 18 110 WKH 125 20 15 27 18 WKH 155 30 15 27 18 WKH 200 37 15 34 18 85 Notes : Net weight should be added to unit weight when ordering factory installed accessories. To estimate shipping weight add 2.3 kg to net weight. RT-SVX19A-E4 9 Installation Installing the unit 1) Unit mounting on roof Figure 4 Fix the rooftop curb on the joint beam of the building's structure. Make the rooftop curb's sealing surface level using angle brackets adjusted by screw bolts, located around its perimeter. Place the adhesive seals on the curb's sealing surface (perimeter and cross pieces). Make the rooftop leak-tight around the curbs before installing the unit, in compliance with current construction standards. Note: The unit must be installed perfectly level to ensure condensates flow from the condensate tray. 1 = Frame The rooftop unit nests into the curb and is supported by it. Position the unit, taking care to comply with the indicated directions: the unit's discharge and intake openings must match those of the curb. 2) Installing the unit on the ground Figure 5 To install the unit on the ground, its base must be level and supported securely. For horizontal discharge units, a support is required such as a metal or concrete slab whose height must be determined according to the amount of snow cover, to prevent problems with condensation drainage and obstruction of the external coil. If necessary use an anti-vibration material between the rooftop unit's base and the support. Note: Unit installation must comply to local codes 1 = Concrete slab 10 RT-SVX19A-E4 RT-SVX19A-E4 Installation Connection of duct network 1) Downflow discharge units (TKD,WKD,YKD) Using the rooftop curb • The rooftop curb must be insulated on the outside walls at the discharge and intake openings to prevent condensation in the ducts. • The rims around the discharge and intake openings make it possible to attach the flanges on the ends of the ducts. If you are using rigid duct ends recommended on the rooftop curb plan, it is essential to fix these components before installing the unit. • For the design of the duct network, comply with recommendations currently applicable on the market, in particular: . Installation of a section of flexible ducts to limit transmission of the unit's vibrations . Use of movable vanes or deflectors to reduce the sound level. 2) Horizontal discharge units (TKH,WKH,YKH) • The intake and discharge ducts must be insulated (thermal insulation). • The duct section located outside must be leak-tight. • Provide a flexible connector to prevent transmission of the unit vibrations. This flexible duct must be installed inside the building. Note: In case of use of TKH, WKH or YKH units with economizer option, temperature and humidity sensors must be installed in return duct. Economizer linkage is factory mounted but the damper position must be adjusted on site. Figure 6 - Condensate Drain location 1 = Condensate drain connection A = TKH/YKH 155, 175, 200, 250 - WKH 125,155, 200 B = TKD/YKD 155, 175, 200, 250 - WKD 125,155,200 RT-SVX19A-E4 11 Installation Condensate drain piping A 42mm PVC condensate drain connection with P-trap is provided. Follow local codes and standard piping practices when running the drain line. Install a trap and be sure to fill with water before starting the unit. Pitch the line downward, away from the unit to avoid long, level, horizontal runs. Refer to Figure 7. Figure 7 - Condensate drain line connection 1 2 3 4 12 = = = = Static pressure drain pan Panel enclosure 42mm PVC drain Cleanout plug RT-SVX19A-E4 Installation Gas pipework installation The installation must conform to all standards and regulations. CAUTION! Should the pressure at the unit valve gas inlet be higher than 0.035 bar, an expansion valve must be installed. The gas supply pipework and gas stop valve to be installed near the unit must be sized so as to assure the gas pressure is sufficient at the unit inlet when operating at full load. The pipework must be selfsupporting and the final connection to the burner must be made by a flexible pipe. Provide a dust protection (filter) upstream the unit connection. CAUTION! The gas pipework must not exert any stress on the burner gas connection. Note: Expansion valve must be adapted to the type of gas used: • G 20 : 20 mb • G 25 : 25 mb • G 31 : (Propane): 37 or 50 mb Table 4 - Gas burner models Unit Burner size YKD/H 155 G350A YKD/H 175 G350A YKD/H 200 G350A YKD/H 250 G350A See Table 38 for burner performance. Gas leak check procedure 1. Vent the gas line 2. Gas supply line pressure test: close valve 4 and open valve 2 3. Leak-check the gas pipe Look for gas pipe leaks using "Typol", "1000 bulles" or a similar product. Do not use soapy water. Figure 8 - Typical gas supply Pipework WARNING! Never use an open flame to check for gas leaks. Required gas pressure at the unit inlet connection are given in Table 37. Note: To operate with propane gas, the burner is fitted with a pressure limiter (supplied by Trane) 1 2 3 4 = = = = Evaporator section Gas burner section Condenser section Gas supply connection RT-SVX19A-E4 5 = Gas supply line 6,8 = Gas stop valve (Field supplied) 7 = Expansion valve (Field supplied) 9 = Filter (Field supplied) 13 Installation Filter installation To gain access to filters, remove the supply fan access panel on downflow units and the filter access panel on the end for horizontal units. CAUTION! Do not operate unit without filters in place. The maximum pressure drops allowable on filters are: EU2/G2: 120 Pa EU4/G4: 150 Pa Each unit ships with 40 or 50 mm thick filters. Number and size of filters is determined by size and configuration of the unit. Table 5 - Filter arrangement UNIT YKH/YKD 155 YKH/YKD 175 YKH 200 YKD 200 YKH 250 YKD 250 TKH/TKD 155 TKH/TKD 175 TKH 200 TKD 200 TKH 250 TKD 250 WKH/WKD 125 WKH/WKD 155 WKH 200 WKD 200 14 EU2/G2 EU4/G4 Qty Size Qty Size 2 (508x508x50) 2 (498x498x40) 4 (508x635x50) 4 (500x625x50) 2 (508x508x50) 2 (498x498x40) 4 (508x635x50) 4 (500x625x50) 8 (508x635x50) 8 (500x625x50) 4 (508x508x50) 4 (498x498x40) 4 (508x635x50) 4 (500x625x50) 8 (508x635x50) 8 (500x625x50) 4 (508x508x50) 4 (498x498x40) 4 (508x635x50) 4 (500x625x50) 2 (508x508x50) 2 (498x498x40) 4 (508x635x50) 4 (500x625x50) 2 (508x508x50) 2 (498x498x40) 4 (508x635x50) 4 (500x625x50) 8 (508x635x50) 8 (500x625x50) 4 (508x508x50) 4 (498x498x40) 4 (508x635x50) 4 (500x625x50) 8 (508x635x50) 8 (500x625x50) 4 (508x508x50) 4 (498x498x40) 4 (508x635x50) 4 (500x625x50) 2 (508x508x50) 2 (498x498x40) 4 (508x635x50) 4 (500x625x50) 2 (508x508x50) 2 (498x498x40) 4 (508x635x50) 4 (500x625x50) 8 (508x635x50) 8 (500x625x50) 4 (508x508x50) 4 (498x498x40) 4 (508x635x50) 4 (500x625x50) RT-SVX19A-E4 Installation Supply fan adjustment Use the following procedure to determine the proper adjustment of the supply fan for a specific application. 1. Determine total external static pressure about system and accessories. a. Obtain the design airflow rate and the design external static pressure drop through the distribution system. b. Add static pressure drop of the accessories installed on the unit. (Table 7,8 & 9) c. Add the total accessory static pressure drop (from step 1b) to the design external static pressure (from step 1a). The sum of these two values is the total system external static pressure. 2. Using the Tables 10 through 20 to find the external static pressure that most closely approximates total system external static pressure. Then locate the appropriate airflow rate for your unit. The value obtained represents the brake horsepower for the supply fan motor and the fan RPM. 3. Adjust motor sheave according to Table 6. Table 6 - Motor sheave / Fan speed UNIT YKD/YKH 155 YKD/YKH 175 YKD/YKH 200 YKD/YKH 250 TKD/TKH 155 TKD/TKH 175 TKD/TKH 200 TKD/TKH 250 WKD/WKH 125 WKD/WKH 155 WKD/WKH 200 UNIT YKD/YKH 155 YKD/YKH 175 YKD/YKH 200 YKD/YKH 250 TKD/TKH 155 TKD/TKH 175 TKD/TKH 200 TKD/TKH 250 WKD/WKH 125 WKD/WKH 155 WKD/WKH 200 RT-SVX19A-E4 6 turns Open 566 724 513 588 566 724 513 588 533 566 513 6 turns Open 672 791 680 690 672 791 680 690 724 513 588 5 turns Open 601 769 550 619 601 769 550 619 566 601 550 5 turns Open 714 840 711 722 714 840 711 722 769 550 619 4 turns Open 637 815 586 650 637 815 586 650 600 637 586 Fan Speed (RPM) Standard Drive 3 turns Open 672 860 623 681 672 860 623 681 633 672 623 2 turns Open 708 906 659 712 708 906 659 712 667 708 659 1 turns Open 743 951 696 743 743 951 696 743 700 743 696 Closed N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 4 turns Open 756 890 742 754 756 890 742 754 815 586 650 Fan Speed (RPM) Oversized Drive 3 turns Open 798 939 773 786 798 939 773 786 860 623 681 2 turns Open 840 989 804 818 840 989 804 818 906 659 712 1 turns Open 882 1038 835 850 882 1038 835 850 951 696 743 Closed N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 15 Installation Figure 9 - Typical fan, motor, and sheave assembly To increase airflow Loosen variable sheave set screw and turn sheave clockwise. To decrease airflow Loosen variable sheave set screw and turn sheave counter-clockwise. To increase belt tension Loosen the nut (next to the idler sheave) that secures the sheave in place. With a wrench, apply pressure clockwise on the outside nut (round headed one), until tension desired is reached. While holding pressure with the tension nut, retighten the nut next to the idler sheave. A = Fan Housing B = Terminal Block C = Fan Sheave D = Plastic Bushing E = Belt Tension Adjustment Bolt F = Idler Pulley Table 6b - Belt tensioning TK* / YK* / Motor kW WK* 125 155 175 200 250 125 155 175 200 250 16 1,5 1,5 3 3 4,6 3 3 4,6 4,6 4,6 Fan pulley Type / diam. (mm) Fan pulley Type / diam. (mm) Belt type / lengh (mm) Belt deflexion (mm) Deflexion effort mini kg BK90 / 222 BK85 / 210 BK130 / 324 BK160 / 400 BK190 / 476 BK130 / 324 BK140 / 349 BK140 / 349 BK190 / 476 BK190 / 476 1VP44 / 105 1VP44 / 105 1VP44 / 105 1VL40 / 95 1VP50 / 121 1VP44 / 105 1VP44 / 105 1VP56 / 136 1VP56 / 136 1VP56 / 136 BX68 / 1727 BX68 / 1727 BX75 / 1905 BX90 / 2286 BX96 / 2438 BX75 / 1905 BX77 / 1955 BX75 / 1905 BX96 / 2438 BX96 / 2438 5,89 6 6,05 6,96 6,91 5,85 6,17 5,45 6,87 6,32 2,4 2,4 2,4 2,4 2,4 2,4 2,4 2,4 2,4 2,4 Deflexion Belt tension Belt tension effort mini maxi maxi kg N N 2,9 2,9 2,9 2,9 2,9 2,9 2,9 2,9 2,9 2,9 400 400 400 400 400 400 400 400 400 400 500 500 500 500 500 500 500 500 500 500 RT-SVX19A-E4 Installation Component air pressure drops Table 7 - YKD/YKH Pressure drop through accessories Filter Filter YKD/YKH 155 YKD/YKH 175 YKD 200 YKH 200 YKD 250 YKH 250 RT-SVX19A-E4 Economizer Economizer Airflow EU2/G2 EU4/G4 100% outside air 100% return air 6800 7650 8500 9350 10200 7870 8860 9850 10840 11830 8970 10090 11210 12330 13450 8970 10090 11210 12330 13450 11280 12690 14100 15510 16920 11280 12690 14100 15510 16920 13 16 19 22 26 17 21 25 30 35 12 15 19 23 27 11 14 17 20 23 18 24 29 36 43 17 21 26 31 36 27 30 34 37 40 30 34 38 43 47 26 30 33 37 41 23 26 29 33 36 32 36 41 46 51 30 34 38 43 47 8 10 12 14 16 10 12 15 17 20 29 37 45 55 65 33 41 51 61 72 46 58 71 86 102 52 65 80 96 114 6 7 8 9 10 7 8 9 11 12 6 8 9 11 13 6 8 9 11 13 10 12 14 17 19 10 12 14 17 19 17 Installation Table 8 - TKD/TKH Pressure drop through accessories Filter TKD/TKH 155 TKD/TKH 175 TKD 200 TKH 200 TKD 250 TKH 250 18 Filter Economizer Economizer Electric Hot water coil 100% outside air 100% return air heater Downflow only Airflow EU2/G2 EU4/G4 6800 13 27 8 6 7 33 7650 16 30 10 7 9 40 8500 19 34 12 8 11 48 9350 22 37 14 9 13 56 10200 26 40 16 10 16 65 7870 17 30 10 7 10 42 8860 21 34 12 8 13 51 9850 25 38 15 9 16 61 10840 30 43 17 11 19 72 11830 35 47 20 12 23 83 8970 12 26 29 6 13 33 10090 15 30 37 8 17 40 11210 19 33 45 9 21 48 12330 23 37 55 11 25 56 13450 27 41 65 13 30 65 8970 11 23 33 6 13 - 10090 14 26 41 8 17 - 11210 17 29 51 9 21 - 12330 20 33 61 11 25 - 13450 23 36 72 13 30 - 11280 18 32 46 10 20 49 12690 24 36 58 12 25 59 14100 29 41 71 14 32 71 15510 36 46 86 17 38 82 16920 43 51 102 19 46 95 11280 17 30 52 10 19 - 12690 21 34 65 12 24 - 14100 26 38 80 14 29 - 15510 31 43 96 17 35 - 16920 36 47 114 19 42 - RT-SVX19A-E4 Installation Table 9 - WKD/WKH Pressure drop through accessories Filter EU2/G2 9 Filter EU4/G4 21 Economizer 100% outside air 6 Economizer 100% return air 5 Electric heater 4 Hot water coil Downflow only 37 6430 11 24 7 6 6 45 7140 14 27 9 6 7 53 7850 17 30 10 7 9 62 8560 20 33 12 8 12 72 6800 13 27 8 6 7 33 Airflow 5720 WKD/WKH 125 WKD/WKH 155 WKD 200 WKH 200 RT-SVX19A-E4 7650 16 30 10 7 9 40 8500 19 34 12 8 11 48 9350 22 37 14 9 13 56 10200 26 40 16 10 16 65 8970 12 26 29 6 13 33 10090 15 30 37 8 17 40 11210 19 33 45 9 21 48 12330 23 37 55 11 25 56 13450 27 41 65 13 30 65 8970 11 23 33 6 13 - 10090 14 26 41 8 17 - 11210 17 29 51 9 21 - 12330 20 33 61 11 25 - 13450 23 36 72 13 30 - 19 Installation Supply fan performances Table 10 - YK 155 External static pressure External Static Pressure (Pa) 25 m3/h 50 75 100 125 6800 7650 8500 150 175 200 225 250 RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) 564 1 587 1.07 610 1.15 633 1.23 655 1.31 677 560 1.14 583 1.23 605 1.31 627 1.39 648 1.48 669 1.56 690 1.65 710 1.39 1.74 1.6 649 1.69 669 1.78 689 1.87 708 1.97 727 2.06 746 2.16 559 1.31 584 1.41 606 1.5 628 9350 610 1.72 633 1.83 654 1.94 675 2.04 694 2.14 713 2.24 732 2.34 750 2.45 767 2.55 785 2.65 10200 661 2.21 683 2.33 703 2.45 722 2.56 External Static Pressure (Pa) 275 300 325 350 375 400 425 450 475 500 m3/h RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) 6800 699 1.47 719 1.55 739 1.63 758 1.71 777 7650 729 1.82 749 1.92 768 2.01 787 2.1 806 2.19 8500 764 2.25 782 2.35 800 2.45 818 2.55 1.79 795 1.86 813 1.94 830 2.01 847 2.09 863 2.16 824 2.28 841 2.37 858 2.46 875 2.55 9350 10200 Standard drive Oversized drive 20 RT-SVX19A-E4 Installation Table 11 - YK 175 External static pressure External Static Pressure (Pa) 25 m3/h 50 75 100 125 150 175 200 225 250 RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) 7870 726 8860 751 1.96 1.58 748 1.66 770 1.74 772 2.05 792 2.13 811 2.22 831 2.31 850 9850 779 2.41 801 2.52 822 2.62 841 2.72 859 2.82 877 2.91 895 3.01 10840 852 3.19 11830 926 4.12 946 4.25 874 3.31 893 3.42 911 791 912 1.83 813 1.92 835 2.02 2.4 869 2.5 888 3.11 929 3.21 947 3.31 2.6 3.53 928 3.64 945 3.75 961 3.85 977 3.96 993 4.07 1009 4.18 External Static Pressure (Pa) 275 300 325 350 375 400 425 450 475 500 m3/h RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) 7870 857 2.12 879 2.22 900 2.33 921 2.44 942 2.55 962 2.65 981 2.75 1000 2.86 1018 2.96 1036 3.06 8860 907 9850 964 3.42 981 3.53 998 3.64 1016 3.76 1033 3.88 10840 1024 4.29 2.7 927 2.81 946 2.92 965 3.03 985 3.15 11830 Standard drive Oversized drive Table 12 - YK 200 External static pressure External Static Pressure (Pa) 25 m3/h 50 75 100 125 150 175 200 225 250 RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) 8970 10090 529 11210 530 1.99 1.71 548 530 1.5 551 567 1.94 586 2.06 604 2.18 623 2.31 641 2.45 1.61 572 551 2.12 570 2.24 588 2.36 606 2.48 623 2.61 640 12330 548 2.41 573 2.58 594 2.73 613 2.87 630 13450 593 3.1 1.83 3 646 3.13 662 3.27 678 617 3.29 638 3.46 656 3.61 672 3.76 688 3.9 1.74 593 1.87 614 2 2.74 657 2.87 673 3.01 3.4 693 3.54 709 3.69 703 4.05 718 4.19 External Static Pressure (Pa) 275 300 325 350 375 400 425 450 475 500 m3/h RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) 8970 633 2.14 652 2.27 670 10090 660 11210 690 3.16 707 3.31 724 3.47 12330 724 3.84 739 3.99 754 2.6 2.4 688 2.54 705 2.67 721 679 2.75 697 2.91 714 3.06 731 3.21 741 747 2.8 737 2.93 753 3.06 3.35 763 3.5 768 778 3.65 793 3.19 783 3.31 3.8 808 3.95 3.64 757 3.81 773 3.98 789 4.14 804 4.31 4.15 770 4.31 13450 Standard drive Oversized drive RT-SVX19A-E4 21 Installation Table 13 - YK 250 External static pressure External Static Pressure (Pa) 25 m3/h 50 75 100 125 150 175 200 225 250 RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) 9870 606 11280 603 12690 1.88 620 1.97 639 2.77 660 2.92 679 3.06 696 3.19 712 3.32 727 3.44 15510 699 3.65 719 3.82 736 3.98 753 4.13 16920 758 4.70 777 4.89 794 5.06 810 5.23 824 5.39 838 5.54 625 1.72 643 1.82 637 2.07 653 2.17 670 2.27 686 2.37 602 2.18 622 2.30 640 2.41 657 2.52 673 2.63 688 14100 1.62 742 2.74 704 2.85 719 2.96 733 3.08 3.56 756 3.68 770 3.80 784 3.92 768 4.27 782 4.40 796 4.54 810 4.67 823 4.81 836 4.94 External Static Pressure (Pa) 275 300 325 350 375 400 425 450 475 500 m3/h RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) 9870 662 1.92 11280 702 2.48 718 2.59 734 2.70 750 2.82 12690 748 3.19 762 3.30 776 14100 797 4.05 810 4.17 823 4.30 836 4.43 849 4.55 15510 848 5.08 681 2.03 699 2.15 717 2.26 735 2.36 752 2.48 767 768 2.59 784 2.69 800 2.81 815 2.91 2.94 783 3.08 800 3.20 815 3.42 791 3.54 805 3.66 3.33 831 3.46 846 3.59 819 3.79 834 3.92 848 4.05 16920 Standard drive Oversized drive Table 14 - TK 155 External static pressure External Static Pressure (Pa) 25 m3/h 50 75 100 125 150 175 200 225 250 RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) 6800 565 0.7 599 0.77 633 0.85 665 0.93 697 1.02 728 1.1 758 1.19 7650 571 0.82 603 0.9 634 0.99 665 1.07 694 1.16 723 1.25 752 1.34 780 1.44 1.73 8500 580 0.97 613 1.07 643 1.16 672 1.25 700 1.34 727 1.43 754 1.53 781 1.63 807 9350 590 1.13 624 1.24 656 1.35 684 1.46 711 1.55 738 1.65 763 1.75 788 1.86 813 1.96 838 2.07 10200 637 1.44 670 1.57 699 1.69 727 1.81 753 1.92 777 2.02 801 2.13 825 2.24 848 2.35 871 2.46 External Static Pressure (Pa) 275 300 325 350 375 400 425 450 475 500 m3/h RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) 6800 787 1.28 815 1.37 842 1.46 7650 808 1.53 836 1.63 862 1.74 8500 833 1.83 858 1.93 883 2.04 9350 862 2.18 885 2.29 909 10200 894 2.58 868 1.54 2.4 Standard drive Oversized drive 22 RT-SVX19A-E4 Installation Table 15 - TK 175 External static pressure External Static Pressure (Pa) 25 m3/h 50 75 100 125 150 175 200 225 250 RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) 7870 593 0.95 623 1.03 651 1.11 679 1.19 706 1.28 733 1.37 761 1.47 788 1.57 815 1.68 1.58 756 1.67 780 1.77 805 1.87 829 1.97 853 2.08 8860 623 1.21 653 1.31 680 1.4 706 1.49 731 9850 687 1.64 714 1.75 739 1.85 763 1.95 786 2.05 809 2.15 831 2.25 853 2.36 875 2.47 897 2.58 10840 750 2.16 775 2.28 799 2.4 821 2.51 843 2.62 864 2.73 884 2.84 905 2.95 925 3.07 945 3.18 11830 814 2.78 837 2.92 860 3.05 881 3.17 901 3.29 921 3.41 940 3.53 959 3.65 978 3.77 996 3.89 External Static Pressure (Pa) 275 300 325 350 375 400 425 450 475 500 m3/h RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) 7870 842 1.79 869 1.91 8860 877 2.19 901 2.31 925 2.43 949 2.56 973 2.69 997 2.83 1020 2.96 1043 9850 919 2.7 941 2.82 962 2.94 984 3.07 1006 10840 965 3.3 985 3.43 1005 3.55 1025 3.68 1044 3.82 11830 1015 4.02 1033 4.15 896 2.03 921 2.15 946 2.27 970 2.39 994 2.51 1016 2.63 1038 2.75 3.2 3.1 1027 3.33 Standard drive Oversized drive Table 16 - TK 200 External static pressure External Static Pressure (Pa) 25 m3/h 50 75 100 125 150 175 200 225 250 RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) 8970 10090 11210 1.58 512 0.98 542 1.09 571 1.21 600 1.33 629 1.45 656 1.58 684 519 1.16 547 1.28 575 1.39 601 1.51 627 1.64 653 1.77 679 1.91 704 2.05 1.72 1.63 610 1.76 634 1.89 658 2.02 682 2.16 705 2.3 729 2.44 528 1.36 557 1.5 584 568 1.74 596 1.9 622 2.05 647 2.19 670 2.33 692 2.47 714 2.62 735 2.77 757 2.92 12330 537 13450 580 2.01 609 2.19 636 2.37 661 2.54 684 2.7 706 2.85 728 3.01 748 3.16 768 3.32 788 3.48 External Static Pressure (Pa) 275 m3/h 300 325 350 375 400 425 450 475 500 RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) 8970 710 1.86 735 10090 729 2.2 753 2.35 777 2 759 11210 752 2.6 774 12330 778 3.08 799 3.24 820 13450 808 3.64 828 3.81 2.14 783 2.27 805 2.41 827 2.55 2.5 800 2.66 823 2.81 2.75 797 2.92 819 3.08 841 3.25 3.4 841 3.57 Standard drive Oversized drive RT-SVX19A-E4 23 Installation Table 17 - TK 250 External static pressure External Static Pressure (Pa) 25 m3/h 50 75 100 125 150 175 200 225 250 RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) 9870 11280 606 12690 599 1.8 628 1.97 1.63 585 1.31 609 1.42 632 1.51 633 1.77 657 1.9 679 2.02 700 2.13 720 2.24 739 2.35 655 2.15 681 2.31 704 2.47 726 2.62 14100 631 2.2 654 2.38 679 2.57 705 2.76 729 2.96 752 3.14 15510 690 2.9 711 16920 749 3.73 768 3.92 788 4.14 809 4.36 3.08 733 3.28 756 3.5 774 654 747 1.6 2.76 675 1.69 695 1.78 766 2.89 785 3.02 3.32 795 3.49 814 3.65 832 3.8 779 3.71 801 3.93 822 4.13 842 4.33 External Static Pressure (Pa) 275 m3/h 300 325 350 375 400 425 450 475 500 RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) 9870 714 751 2.02 769 2.1 786 11280 757 2.45 775 2.55 793 2.65 1.86 733 1.94 810 2.74 827 2.84 843 2.93 859 3.02 2.17 802 2.25 818 2.32 834 2.39 849 2.46 864 2.53 12690 803 3.14 820 3.26 837 3.38 853 3.49 869 3.61 885 3.72 14100 850 3.95 866 4.09 883 4.23 898 4.37 901 874 3.83 916 3.11 889 3.19 904 3.28 3.93 931 4.04 15510 16920 Standard drive Oversized drive Table 18 - WK 125 External static pressure External Static Pressure (Pa) 25 m3/h 50 75 100 125 8970 562 0.55 10090 548 11210 0.6 544 0.68 578 0.75 12330 13450 150 175 200 225 250 RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) 584 0.68 620 611 542 0.77 577 0.85 609 0.93 640 541 0.85 578 0.96 612 1.05 643 1.14 601 671 0.63 639 0.71 675 0.76 0.8 709 0.89 655 0.84 690 0.93 723 0.83 644 0.91 676 1.01 670 1.1 1.23 699 1.32 741 0.98 1.03 755 1.13 1 708 1.09 739 1.19 770 1.29 700 1.19 730 1.28 759 1.38 788 1.48 727 1.41 755 1.51 782 1.61 809 1.71 External Static Pressure (Pa) 275 300 325 350 375 400 425 450 475 500 m3/h RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) 5720 772 1.06 802 1.15 830 1.24 857 1.33 883 1.41 909 1.5 933 1.59 6430 786 1.23 815 1.32 843 1.42 871 1.52 897 1.62 922 1.72 947 1.82 7140 800 1.4 829 1.51 857 1.62 884 1.73 911 1.84 936 1.94 960 2.05 7850 816 1.59 844 1.7 872 1.82 898 1.94 925 2.06 950 2.18 8560 835 1.82 862 1.94 888 2.05 913 2.18 939 957 1.68 2.3 Standard drive Oversized drive 24 RT-SVX19A-E4 Installation Table 19 - WK 155 External static pressure External Static Pressure (Pa) 25 m3/h 50 75 100 125 150 175 200 225 250 RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) 6800 566 7650 571 0.82 604 8500 0.7 599 0.77 632 0.85 664 0.93 696 1.02 727 1.11 757 1.2 0.9 634 0.99 664 1.07 694 1.16 723 1.25 751 1.34 779 1.44 578 0.95 612 1.05 644 1.15 673 1.25 700 1.34 727 1.43 754 1.53 780 1.63 806 1.73 1.65 764 1.75 788 1.86 813 1.96 837 2.07 9350 586 1.09 622 1.22 655 1.33 685 1.44 712 1.55 739 10200 633 1.39 667 1.53 698 1.66 726 1.78 753 1.9 778 2.02 803 2.13 826 2.24 848 2.35 871 2.47 External Static Pressure (Pa) 275 300 325 350 375 400 425 450 475 500 m3/h RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) 6800 787 1.29 816 1.38 843 1.47 7650 807 1.54 834 1.64 861 1.74 8500 832 1.83 857 1.94 882 2.04 9350 861 2.18 884 2.29 10200 893 2.58 Standard drive Oversized drive Table 20 - WK 200 External static pressure External Static Pressure (Pa) 25 m3/h 50 75 100 125 150 175 200 225 250 RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) 8970 10090 11210 540 1.42 521 1.01 550 1.12 579 1.24 608 1.36 636 1.49 664 1.62 691 1.76 529 1.2 557 1.32 584 1.44 610 1.56 636 1.68 662 1.82 687 1.95 712 2.1 569 1.56 595 1.69 621 1.82 645 1.95 669 2.08 692 2.22 715 2.36 738 2.51 1.98 635 2.13 659 2.27 681 2.41 704 2.55 725 12330 552 1.66 582 1.82 610 13450 597 2.11 625 2.3 651 2.47 675 2.64 698 2.8 14570 638 2.59 666 2.8 692 3.01 3.39 762 3.58 783 3.75 803 3.92 15690 677 16810 715 3.66 3.1 716 3.2 740 720 2.95 741 3.11 2.7 747 2.85 768 3 761 3.26 781 3.42 801 3.58 707 3.37 735 3.61 761 3.85 748 3.98 External Static Pressure (Pa) 275 m3/h 300 325 350 375 400 425 450 475 500 RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) RPM (kW) 8970 717 10090 737 2.25 1.9 742 2.04 766 761 2.4 785 2.56 808 2.71 830 2.87 11210 761 2.66 784 2.82 806 2.98 828 3.15 12330 789 3.16 13450 820 3.75 840 3.91 810 2.17 789 2.31 811 2.45 833 2.58 3.32 831 3.49 14570 15690 16810 Standard drive Oversized drive RT-SVX19A-E4 25 Installation Electrical connection Over current protection The electric panel is located in the unit compressor section. Remove the compressor access panel. The unit is designed to run with 400 V +/- 5%/50 Hz/ 3 ph. The branch circuit feeding the unit must be protected in accordance with national or local codes and max unit amps indicated in Table 21 to 28. Factory supplied Disconnect switch (Option) Power wiring The disconnect switch is factory mounted. It is located on the side of the Electrical panel and equipped with fuses as standard. The unit power supply must be provided by 4-wire cable with crosssectional areas complying with legislation. The power supply cables must be laid in leak-tight pipes and pass through the bottom of the electric panel. The cables must not be taut. Appropriate connectors must be provided. Flexible pipe supports are required to prevent noise transmission in the building structure. Ensure all the connections are tightened. Figure 10 - Power supply TKD/TKH, WKD/WKH units: Note: 1. earthing must be executed in accordance with local legislation. 2. the machines are designed for a short-circuit current of 10 kA. In the event of a higher application, contact your Trane sales office. YKD/YKH units: 1 = Power supply from the bottom or from the side. 26 RT-SVX19A-E4 Installation Scroll compressors Compressor electrical phasing Proper phasing of the electrical power wiring is critical for proper operation and reliability of the scroll compressor and fans. Proper rotation of the scroll compressor must be established before the unit is started. This is accomplished by confirming that the electrical phase sequence of the power supply is correct. The motor is internally connected for clockwise rotation with the inlet power supply phased A, B, C. Electrical Characteristics Unit amps UNIT MPS Without Electric heat option TKD/H 155 400/3/50 TKD/H 175 400/3/50 TKD/H 200 400/3/50 TKD/H 250 400/3/50 WKD/H 125 400/3/50 WKD/H 155 400/3/50 WKD/H 200 400/3/50 YKD/H 155 400/3/50 YKD/H 175 400/3/50 YKD/H 200 400/3/50 YKD/H 250 400/3/50 With Electric heat TKD/H 155 400/3/50 TKD/H 175 400/3/50 TKD/H 200 400/3/50 TKD/H 250 400/3/50 WKD/H 125 400/3/50 WKD/H 155 400/3/50 WKD/H 200 400/3/50 RT-SVX19A-E4 The "ABC" indicator on the face of the phase indicator will glow if phase is ABC for terminals L1, L2, L3. CAUTION! After completion of wiring, check all electrical connections, and ensure all connections are tight. Replace and secure all electrical box covers and access doors before leaving unit or connecting power to circuit supplying unit. CAUTION! Units with Scroll compressors are not equipped with crankcase heaters. Table 21 - Electrical data - YKD/YKH Unit Wiring Standard Evaporator Fan Motor The direction of rotation may be reversed by interchanging any two of the line wires. It is this possible interchange of wiring that makes a phase sequence indicator necessary if the operator is to quickly determine the phase rotation of the compressor motor. Oversized Evaporator Fan Motor Minimum Circuit Ampacity Maximum Overcurrent Protective Device (Fuse or Circuit Breaker) Minimum circuit ampacity Maximum Overcurrent Protective Device (Fuse or Circuit Breaker) 35 41 44 46.4 31.9 35.1 50.4 35.6 42.3 44.6 46.4 50 50 63 63 40 50 63 50 50 63 63 36.9 41.9 44.5 33.8 37 50.9 37.5 43.2 45.1 - 50 50 63 40 50 63 50 50 63 - 41 43 61 62 68 71.2 104.5 63 63 80 80 80 80 125 43 43 61 69.9 73.1 105 63 63 80 80 80 125 WARNING ! Disconnect all power,including remote disconnects, and discharge all capacitors before servicing. Follow proper lockout/tagout procedures to ensure the power cannot be inadvertently energized. After power is removed, allow 4 minutes for capacitors to discharge. Verify with an appropriate voltmeter that all capacitors have discharged. Failure to disconnect power and/or discharge capacitors before servicing could result in death or serious injury. For additional information regarding the safe discharge of capacitors, see Trane Service Bulletin PROD-SVB06A. 27 Installation Table 22 - Electrical data - TKD/TKH Compressor motor and condenser motor YKD/H YKD/H YKD/H YKD/H 155 175 200 250 2 2 2 2 Compressor Number Type Model Scroll Scroll Scroll Scroll 9T / 5T 10T / 6.7T 9T / 9T 10T / 10T Nominal Amps (1) (A) 15.0 / 8.5 15.1 / 11.4 14.7 / 14.7 15.3 / 15.3 Locked rotor Amps (2) (A) 118 / 65.5 118 / 101 118 / 118 118 / 118 Nominal Airflow (m3/h) 15350 19750 21000 23500 Axial Axial Axial Axial 660 660 710 710 Direct Direct Direct Direct Outdoor Fan Type Diameter (mm) Drive type Number / Voltage 2 2 2 2 0.25 0.25 0.56 0.56 1.6 1.6 2.3 2.3 Motor HP (kW) Motor Rated Amps (1) (A) Motor Locked rotor Amps (2) (A) 3.8 3.8 5.8 5.8 Motor RPM (rpm) 925 925 925 925 TKD/H TKD/H TKD/H 175 200 250 (1) At Eurovent rating conditions : Indoor return Air (27°C DB / 19°C WB) - Ambiant 35°C (2) per motor Table 23 - Electrical data - YKD/YKH Compressor motor and condenser motor TKD/H 155 Compressor Number Type Model 2 2 2 2 Scroll Scroll Scroll Scroll 9T / 5T 10T / 6.7T 9T / 9T 10T / 10T Rated Amps (1) (A) 15.0 / 8.5 15.1 / 11.4 14.7 / 14.7 15.3 / 15.3 Locked rotor Amps (2) (A) 118 / 65.5 118 / 101 118 / 118 118 / 118 Nominal Airflow (m3/h) 15350 19750 21000 23500 Axial Axial Axial Axial 660 660 710 710 Direct Direct Direct Direct Outdoor Fan Type Diameter (mm) Drive type Number 2 2 2 2 0.25 0.25 0.56 0.56 1.6 1.6 2.3 2.3 3.8 3.8 5.8 5.8 925 925 925 Motor HP (kW) Motor Rated Amps (1) (A) Motor Locked rotor Amps (2) (A) Motor RPM (rpm) 925 (1) At Eurovent rating conditions : Indoor return Air (27°C DB / 19°C WB) - Ambiant 35°C (2) per motor 28 RT-SVX19A-E4 Installation Table 24 - Electrical data - WKD/WKH Compressor motor and condenser motor WKD/H WKD/H WKD/H 125 155 200 2 2 2 Compressor Number Type Model Scroll Scroll Scroll 6T / 6T 7.5T /7.5T 10T / 10T Rated Amps (1) (A) 10.0 / 10.0 12.1 / 12.1 17.5 / 17.5 Locked rotor Amps (2) (A) 74 / 74 79 / 79 98 / 98 Nominal Airflow (m3/h) 15300 15850 23600 Axial Axial Axial 660 660 710 Direct Direct Direct Outdoor Fan Type Diameter (mm) Drive type Number 2 2 2 0.25 0.25 0.56 1.6 1.6 2.3 Motor HP (kW) Motor Rated Amps (1) (A) Motor Locked rotor Amps (2) (A) 3.8 3.8 5.8 Motor RPM (rpm) 925 925 950 (1) At Eurovent rating conditions : Indoor return Air (27°C DB / 19°C WB) - Ambiant 35°C (2) per motor Table 25 - Electrical data - TKD/TKH Supply fan motor YKD/H YKD/H YKD/H YKD/H 155 175 200 250 14100 Indoor Fan Nominal Airflow (m3/h) 8500 9850 11210 Static pressure available (4) (Pa) 150 75 175 75 Maximum static pressure available (5) (Pa) 350 375 450 375 FC Centrifugal FC Centrifugal FC Centrifugal FC Centrifugal 15" / 15" 15" / 15" 18" / 18" 18" / 18" Belt Belt Belt Belt 1 1 1 1 4.6 / - Type Diameter / Width (in / in) Drive type Number # Motor HP (Standard/Oversized) (kW) 2.2 / 3.0 3.0 / 4.6 3.0 / 4.6 Motor Rated Amps (Standard/Oversized) (A) 4.6 / 6.5 6.5 / 9.0 6.5 / 9.0 9/- Motor Locked rotor Amps (Standard/Oversized) (A) 36.4 / 57 57 / 71.9 57 / 71.9 71.9 / - 1450 / 2870 2870 / 2900 2870 / 2900 2900 / - Motor RPM (Standard/Oversized) (rpm) (4) At the nominal airflow with standard drive (5) At the nominal airflow with oversized drive when available RT-SVX19A-E4 29 Installation Table 26 - Electrical data - YKD/YKH Supply fan motor TKD/H TKD/H TKD/H TKD/H 155 175 200 250 8500 9850 11210 14100 Indoor Fan Nominal Airflow (m3/h) Static pressure available (4) (Pa) 175 250 200 125 Maximum static pressure available (5) (Pa) 325 400 375 350 FC Centrifugal FC Centrifugal FC Centrifugal FC Centrifugal 15" / 15" 15" / 15" 18" / 18" 18" / 18" Belt Belt Belt Belt 1 1 1 1 2.2 / 3.0 3.0 / 4.6 3.0 / 4.6 4.6 / - Type Diameter / Width (in / in) Drive type Number # Motor HP (Standard/Oversized) (kW) Motor Rated Amps (Standard/Oversized) (A) 4.6 / 6.5 6.5 / 9.0 6.5 / 9.0 9/- Motor Locked rotor Amps (Standard/Oversized) (A) 36.4 / 57 57 / 71.9 57 / 71.9 71.9 / - 1450 / 2870 2870 / 2900 2870 / 2900 2900 / - Motor RPM (Standard/Oversized) (rpm) (4) At the nominal airflow with standard drive (5) At the nominal airflow with oversized drive when available Table 27 - Electrical data - WKD/WKH Supply fan motor WKD/H WKD/H WKD/H 125 155 200 Indoor Fan Nominal Airflow (m3/h) 7140 8500 11210 Static pressure available (4) (Pa) 200 175 200 Maximum static pressure available (5) (Pa) 425 325 350 FC Centrifugal FC Centrifugal FC Centrifugal 15" / 15" 15" / 15" 18" / 18" Belt Belt Belt 1 1 1 2.2 / 3.0 2.2 / 3.0 3.0 / 4.6 Type Diameter / Width (in / in) Drive type Number # Motor HP (Standard/Oversized) (kW) Motor Rated Amps (Standard/Oversized) (A) 4.6 / 6.5 4.6 / 6.5 6.5 / 9.0 Motor Locked rotor Amps (Standard/Oversized) (A) 36.4 / 57 36.4 / 57 57 / 71.9 Motor RPM (Standard/Oversized) (rpm) 1450 / 2870 1450 / 2870 2870 / 2900 (4) At the nominal airflow with standard drive (5) At the nominal airflow with oversized drive when available Table 28 - Electrical data - Combustion Blower Motorr YKD/H YKD/H YKD/H YKD/H 155 175 200 250 G350 Gas burner Heating Models G350 G350 G350 Heating Input (G20) (kW) 77 77 77 77 Heating Output (kW) 69.3 69.3 69.3 69.3 Steady State Efficiency (%) 90 90 90 90 No. Burners 1 1 1 1 No. Stages 2 2 2 2 3/4" NPT 3/4" NPT 3/4" NPT 3/4" NPT Gas Connection Pipe Size 30 RT-SVX19A-E4 Controls Control wiring The control circuit is 24 V AC. Unit includes a 400/24 V transformer. WARNING! The unit disconnect switch must be opened and locked open. Risk of injury and electrocution. CAUTION! The unit 24 V transformer must not be used to power accessories mounted on site, other than those proposed by Trane. Unit controlled by thermostat Figure 11 - Thermostat wiring RTRM 3J6 7 THP03 SR6 1 2 8 S2 9 S1 10 11 12 14 7 8 9 10 11 12 14 7 8 9 10 11 12 14 7 8 9 10 11 12 14 1 SR6 3J6 1 2 1 2 3 1 THS03 4 5 6 7 8 9 10 (WH) THA01 (GN) 11 (RD) 12 (BK) 14 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 11 12 14 RTRM 1 Trane THS01,THS02, THP01 and THP02 Thermostats are directly connected to RTRM board (J7 connector). TRANE THS02 and THP03 thermostats are directly connected to RTRM board (J6 connector). Install the electrical link between the thermostat (thermostat terminal strip) and the unit (J6 or J7 connector) in compliance with the interconnection diagram. The low voltage wiring must not be laid in the same pipes as the power cables. The sizes and lengths of the thermostat connection wires are given in Table 29. The total resistance of these control cables must not exceed 5 ohms. If the resistance exceeds this value the thermostat may not operate with the same precision. Table 29 - Zone sensor wire size and maximum length 2 Maximum length 3 4 5 Zone sensor wire size 6 7 8 9 10 11 12 RTRM W1 THS02 4239070 G G THP02 4240530 Y1 Y2 R Y1 Y2 R THS01 4239060 THP01 4240520 0.33 45 Conventionnal thermostat THS/THP 01-02 0.5 76 0.75 115 1.3 185 2 300 0.33 10 0.5 15 0.75 23 1.3 37 2 60 COM 3J7 W1 W2 G W1 W2 G Y1 Y2 R Y1 Y2 R 24V 24V(C) RT-SVX19A-E4 3J7 0 W1 24V 24V(C) Maximum wire lengh (m) 14 THS/THP 03 0 Wire size (mm²) RTRM COM 31 Controls Unit controlled by BAS Each unit must be equipped with a TCI-R board. A communication bus (twisted shielded pair) must link each TCI-R to the Trane Roof Top Manager (RTM) or to the communication gateway (in the case of an external BAS). Connect one temperature sensor to each unit. LonTalk® communication interface LTCl-R board allows ICS communication between a ReliaTel™ unit and LonTalk® communication applications. 32 Unit controlled by Tracker™ supervisor The units must also be equipped with the TCI-R communication board. One remote sensor is required on each unit for a constant flow volume. In the case of a variable flow installation (VariTrac™) these sensors must not be installed. A twisted shielded pair must be used for the communication link. The main functions of the Tracker™ supervisor are control of setpoints, timetable management (Programming) and display of faults. For more details refer to the supervisor documentation. RT-SVX19A-E4 Controls CO2 sensors Wall-mounted and duct-mounted CO2 sensors Table 30 - Specifications WaII-mounted Measuring range CO2 Accuracy at 25°C Non-linearity Duct-mounted 0-200 ppm <+/- [30 ppm CO2 + 2% of reading] (included repeatability and caiibration uncertainty) <+/- [40 ppm CO2 + 3% of reading] (included repeatability and calibration uncertainty) <1.0% full scale Ternperature dependence of output 0.3% full scale/°C Long-term stability <5.0% fulI scale / 5 years Recomrnended calibration interval 5 years Response time 1 minute (0-63%) Operating temperature 15-35°C Storage temperature -20-70°C Humidity range 0-85% relative humidity Airflow range Output signals (jumper selectable) Resolution of anaIog outputs Recomrnended external load - 5-45°C 0-10 m/s) 0-10Vdc 10 ppm CO2 Current output: max 500 Voltage output: min. 1000 Power supply Power consumption RT-SVX19A-E4 Nominal 24Vac <5 VA Warm-up time <15 minutes Dimensions (mm) 108 x 80 x 36 80 x 80 x 200 33 Controls Power supply requirements CAUTION! Make sure that you connect the power wire only to the 24V terminal. Connecting the power wire to the output terminal may result in equipment damage. The CO2 sensor is designed to operate with a nominal 24 Vac supply. The power supply should maintain the voltage between 20 to 26 Vac. To connect the wall mounted CO2 sensor, Refer to the wiring diagram provided in the unit. Table 31 - CO2 sensor wire size Cross Maximum wire section Iength (mm2) (mn) 0.25 50 0.5 100 1 200 Wiring the wall-mounted CO2 sensor DVC setpoint potentiometer on economizer module can be adjusted as follows: 0% - 500ppm, 50% - 1000 ppm, 100% - 1500ppm The outside air damper will modulate from minimum position setting to up to 100% while attempting to maintain the CO2 setpoint. Wiring the duct-mounted CO2 sensor 1. Connect the DCV signal lwire to the connector DCV of the ECA 2. Connect the power according to the guidelines in Power supply requirements. Mounting the wall-mounted sensor 1. Select a proper location in the room to mount the CO2 sensor. Look for an interior wall with good air circulation, approximately 1.4 m from the floor. 2. Remove the back plate from the sensor and thread the power wires and output signal wire through the hole in the back plate. For surface wiring, make cutouts with pliers to the thinner section of the upper or lower edge of the back plate and to thread the wires through. 3. Mount the back plate to the wall with screws. Note that the arrow on the back plate shows the mounting direction. To connect the wall mounted CO2 sensor, Refer to the wiring diagram provided in the unit. Figure 12 - Jumper settings OUTPUT SELECTION JUMPERS 34 RT-SVX19A-E4 Controls Mounting the duct-mounted CO2 sensor 1. Select a proper location on the duct to mount the CO2 sensor. 2. Drill a 22-25 mm hole in the mounting surface for sensor insertion (Figure 13). 3. Attach the mounting plate to the duct wall with four screws. 4. Insert the sensor through the mounting plate, adjusting the depth for optimal air sensing. CO2 sensor maintenance This CO2 sensor has excellent stability and requires no maintenance. In most environments the recommended calibration interval is five years. A trained service technician can use a portable CO2 meter to certify sensor calibration. If, when checking the sensor, the reading differs too much from the reference value, the sensor can be recalibrated in the field. A calibration kit, software, and calibration gases are required. If certified accuracy is required, the sensor must be calibrated against accurate and traceable calibration gases in a laboratory. Consult Trane BAS for further details. Figure 13 - Duct-mounted CO2 sensor 15/8 in. ( 42 mm) 7 /8 in. (2 2 mm) 15/8 in. (42 mm) Figure 14 - Duct-mounted CO2 insertion depth 21/2 in. (64 mm) RT-SVX19A-E4 31/8 - 51/2 in. (80 - 140 mm ) 35 Controls Remote potentiometer To install the remote potentiometer, cut the jumper WL on the economizer ECA board, and connect the wires to P and P1. Note: This potentiometer allows to adjust the permanent fresh air intake from 0 to 50%. Note: This potentiometer allows to adjust the permanent fresh air intake from 0 to 50%. 0 W corresponds to closed fresh air damper. 270 W corresponds to 50% open fresh air damper. 0 W corresponds to closed fresh air damper. 270 W corresponds to 50% open fresh air damper. Figure 15 - Remote potentiometer dimensions Figure 16 - Remote potentiometer wiring P P 1 = Remote potentiometer 2 = ECA Board WH = White wire RD = Red Wire BU = Blue wire _____ Factory wiring -------- Field wiring 36 RT-SVX19A-E4 Controls Fire thermostat There are two sensors in the fire thermostat Kit: Sensor X1310004001 is factory-set to open at 57°C. Sensor X13100040-02 is set to open at 115°C. Sensors are mounted directly in the ductwork. They should be installed where elements can respond quickly to air temperature changes. If not possible, the sensor may be installed on a suitable bracket so the air is drawn across the element. Sensor X13100040-01 has to be mounted in the return air duct. Sensor X13100040-02 has to be mounted in the supply air duct. Note: Do not permit element guard to touch internal parts. Do not locate sensor where the air circulation is restricted by baffles. Connection of the fire thermostat with TCI board : Refer to the wiring diagram provided in the unit. Connection without TCI board Connect according to the standard wiring diagram provided on the unit. Remove sensor cover and fasten control securely with screws. Loads connected must not exceed 2 amps, 30V Ac. Figure 17 - Duct mounting of fire thermostat 1 = Fire thermostat 2 = Hole in the duct RT-SVX19A-E4 37 Controls Clogged filter detector This device is mounted in the filter section. The sensor measures the difference in pressure before and after the filter section. The information is sent to the THP03 thermostat, to a Tracker™ or to a BMS. Smoke detector This device is used to detect smoke in the air stream. It includes a factory mounted detector connected to a central panel, both fitted in the fan section. When smoke is detected, it shuts off the unit. A dry contact is available on the control panel for a remote default. High temperature safety thermostat Thermostats This additional safety device is a manual reset thermostat for gas fired units (YKD/YKH), required mainly by the French ERP regulation. It is located in the gas burner section. It stops the gas burner and the supply air fan when the supply air temperature rises to 120°C. THS01/THP01, THS02/THP02 and THS03/THP03. 6 thermostats are available: "THS" are non programmable thermostats, "THP" are programmable. 01 and 02 series are conventional thermostat, 03 series are dedicated to the controller. Remote fault relay This is a factory mounted relay used to send alarm signals (dry contact) to a local BMS or a local control panel. With this relay, the compressor, heating, fan and power supply alarm output signals from the controller are reported to a single dry contact. Table 32 - Thermostats features THS01 THP01 THS02 THP02 THS03 THP03 non-programmable X - X - X - programmable - X - X - X electronic X X X X X X Reliatel Reliatel unit control type design electromech. electromech. electromech. electromech. interface card needed CTI* CTI* CTI* CTI* none none for Cooling Only units X X - - X X for Heat Pump units - - X X X X for Gas Fired units X X - - X X Cooling stages 2 2 2 2 2 2 auxiliary heating stages (elec. heater, HWC ) 2 2 1 1 2 2 none none 1 1 1 1 X X X X - X heating stages (heat pump mode) liquid crystal display *some important features are lost while using the CTI card. Note: thermostats are powered up by the rooftop control (24V) 38 RT-SVX19A-E4 Controls Other accessories available Communication Interfaces Remote temperature sensor to be used with THS/THP 01-02 TRANE Communication Interface (TCI-R) board TZS01: Remote room temperature sensor to be used with THS/THP 03, Tracker or Varitrac systems. This is an electronic board, factorymounted in the main control panel, needed to allow communication between a TRANE Integrated Comfort system (TRACKER or Varitrac CCP2) and the unit. (COM3COM4) DTS: Duct temperature sensor to be used with THS/THP 03 TZS02: Remote room temperature sensor with adjustable thumwheel setpoint to be used with Tracker or Varitrac systems TZS04: Room temperature sensor with adjustable thumbwheel and override button, to be used with Tracker or Varitrac systems Refer to separate documentation for more information. LON Communication Interface (LCI-R) board This is an electronic board, factorymounted in the main control panel, needed to allow communication on a LonTalk® Network at the unit level. LonTalk®. Communication Interface (LCI-R) board This interface board allows Voyager units to communicate on a LonTalk® Network at the unit level. Network variables are based on the LonMark®. Space Comfort Controller Functional Profile Template. The LCIV uses a Free Topology transceiver FTT-10A. The FTT-10A transceiver supports non-polarity sensitive, free topology wiring, allowing the system installer to use star, bus, and loop architecture. The LCI-V can also be connected to an optional High Temperature Limit Switch if installed with the rooftop unit. For more information, see attached manual LTCI-IN-1. RT-SVX19A-E4 39 Unit Options Hot water coil (Down flow units only) In order to prevent water to freeze up in the coil during unoccupied period or shutdown limited period, a thermostat opens when there is a risk of freeze-up. The services of a water treatment specialist are recommended if water used can cause scaling deposits or erosion. Insulate all the water piping likely to be exposed to freezing temperatures in order to avoid freeze up of the coil and heat losses. The water distribution network must be fitted with vents in places where air is likely to be trapped. The hot water coil is factory mounted in the discharge section. Two holes are provided to connect the hot water coil. They are located at the base of the unit. Remove the central panel to access the coil, using an 8 mm wrench (the bolts are located on the bottom part of the panels). The tubes for entering and leaving water are equipped with a threaded female connector. Hot water coil: Installation and connection In order to prevent water to freeze up in the coil during unoccupied period or shutdown limited period, it is recommended to use ethylene glycol. The services of a water treatment specialist are recommended if water used can cause scaling deposits or erosion. Insulate all the water piping likely to be exposed to freezing temperatures in order to avoid freeze up of the coil and heat losses. The water distribution network must be fitted with vents in places where air is likely to be trapped. Table 33 - Ethylene glycol percentage Ethylene glycol percentage Freezing point (%) (°C) 10 -4 20 -10 Water connection inlet/outlet: 1 ¼" ISO R7. Figure 18 - Hot water coil connections 40 RT-SVX19A-E4 Unit Options Electric Heater Soft Starter Electric heaters are fitted on the fan discharge. The soft starter is used to achieve a progressive supply fan start and a reduced starting current as well as the motor starting torque. This option is well adapted for textile duct applications. It is factory installed in the main control panel. Heaters have two heating stages and provided with two types of overheat thermostats: • Automatic reset thermostats which stop the electric heater when the air temperature rises to 76°C. Automatic reset at 60°C. No alarm output available. • The manual reset thermostat which stop the unit when the air temperature rises to 120°C. No alarm output available. The soft starter gradually increases the voltage of the supply fan motor until it reaches full line voltage. The starting time can be adjusted from 0 to 64 seconds but the soft starter is factory set to the maximum starting time value, 64 seconds. Figure 19 - Soft starter 1 Supply 6 Start / Line Stop / Load Urg. Stop 5 Motor Softstarter Ctrl Byp. 4 Diag. INITAL TORQUE Time(s) 3 1 2 3 4 5 6 RT-SVX19A-E4 2 = Three phase mains connections = Motor connections = Settings = Status outputs = Controls = LEDs 41 Unit Options 0 - 25% fresh air hood This option includes for the hood itself, a wire mesh and a slidable damper. The 0-25% fresh air hood allows to introduce fresh air into the unit. The slidable damper has to be adjusted manually by removing the screws and sliding it off up or down (Figure 20). This is a manual device fitted on the back of the unit, sized for a maximum of 25% of the nominal rooftop air flow. The amount of fresh air introduced is then permanently fixed. 210 H Figure 20 - 0-25% manual fresh air hood 58 5 1 3 485 2 1 = Intake hood 2 = Wire mesh 3 = Slidable damper 42 RT-SVX19A-E4 Unit Options Barometric relief This option includes exhaust hoods and gravity dampers located in the return air section (Figure 22). When the pressure of the building increase, the gravity dampers open and relieve air to the outside. The barometric relief allows to minimize overpressure in the building caused by the introduction of fresh air. This option is typically installed when fresh air intake is below 25% of the nominal air flow and when the return air pressure drop is below 25Pa. If the return air duct pressure drop is higher than the building overpressure, the gravity dampers will not open. If the return air duct pressure drop is lower than the building overpressure, the gravity dampers will open and releive air outside of the building. Figure 21 - Economizer flow chart with barometric relief S R S E R F Downflow version F Horizontal flow version R = return S = supply F = fresh air E = exhaust RT-SVX19A-E4 43 Operation Operation with a conventional thermostat • The ReliaTel module has conventional thermostat connections as well as Zone Sensor Module connections. When a conventional thermostat is controlling the unit, operation differs as follows. • Supply Air Tempering feature is not available. If outdoor air is being introduced through the equipment, discharge air temperature may be cold when not actively heating. • Proportional Integral (PI) control is not available. • Zone Sensor Diagnostics are only available on the RTRM module on the J6 terminals, instead of at the Zone Sensor in the space. • Intelligent Fall-Back is not available. If a failure occurs in the device controlling the equipment, operation will cease. • Heat Pump Smart Recovery and Smart Staging is not available. Heat Pump operation becomes more costly unless the generic control being applied can accomplish this. • • • • Remote Sensing Capabilities are not available on most mechanical thermostats. Space Temperature Averaging capabilities are not available on most mechanical thermostats. 27½ to 50 VAV – Conventional thermostat input terminals are inactive. Built in Night Set Back and Unoccupied Functions function differently with a conventional mechanical thermostat. A built-in algorithm which allows for automatic reset of the discharge air temperature while economizing is not available. The terminal strip for attaching the thermostat wires is located on the RTRM module in the control compartment. The purpose of each terminal is discussed in the next section. COM T X2 Y2 W2 G W1/0 Y1 R Customers occasionally require operation with a conventional thermostat rather than a zone sensor. In some cases there is a preference for a specific thermostat model, and in others there is reluctance to adopt newer technology that may not be as well understood as conventional thermostats. In addition, non-Trane Building Controllers typically provide an interface to HVAC equipment based on a conventional thermostat interface. Units applied with this type of controller need to accept conventional thermostat inputs. Conventional thermostat signals represent direct calls for unit functions. In their simplest applications, thermostat contacts directly control contactors or other load switching devices. This function provides inputs for the thermostat signals and processing to enhance reliability and performance. Compressor protection and reliability enhancement functions (HPC, LPC, Minimum On/Off timers, etc.). All operate the same whether applied with zone sensors or a conventional thermostat. Logic is also provided to cause appropriate unit functions when inappropriate thermostat signals are provided. Simultaneous calls for heating and cooling will be ignored, and the fan will be turned on with a call for heating or cooling even if the fan request is not detected. If the thermostat is immediately changed from a heating to a cooling call, or vice versa, there will be a five minute delay before the new call will initiate. 44 RT-SVX19A-E4 Operation Thermostat signals are as follows: R 24VAC power to thermostat Y1 Call for compressor 1 or first stage cooling Y2 Call for compressor 2 or 2nd stage cooling G Call for supply fan W1 Call for heat 1 W2 Call for heat 2 Conventional thermostat – Gas/ Electric, Electric Heat: Function when Input/connection energized : G (fan) Fan runs continuously except during unoccupied mode (see next page) Y1 (compressor 1 Compressor #1 runs or economizer) or economizer operates Heat pump only: X2 Call for emergency heat O Switchover valve On = cooling, Off = heating T Bias for heat anticipation for those mechanical thermostats that use this function Y2 (compressor 2 Compressor #2 also or compressor 1 runs, or #1 while economizing) compressor runs while economizing W1 (gas / electric 1st stage heat heat first stage) W2 (gas / electric 2nd stage heat (if heat 2nd stage) available) Conventional thermostat – Heat Pump Function when Input/connection energized Cooling mode: G (fan) Fan runs continuously except during unoccupied mode (see next page) O (reversing valve Reversing valve in during cooling) cool mode Y1 + O Compressor #1 runs (first stage cooling) or economizer operates Y1 + Y2 + O Compressor #2 also (2nd stage cool) runs, or #1 compressor runs while economizing. Heating mode: G (fan) Fan runs continuously except during unoccupied mode (see below) Y1 (both Both compressors compressors 1st run stage heat) Y2 (during heating No change – nothing happens) W2 (electric heat 2nd stage) 2nd stage (electric) heat X2 (electric heat only) Electric heat only – no compressors T (provides heat anticipation signal for those mechanical thermostats that use this feature. If the thermostat used does not have a “T” terminal, disregard this terminal. RT-SVX19A-E4 45 Operation Unoccupied mode: Cooling/Economizer Operation: If the thermostat being used is programmable, it will have its own strategy for unoccupied mode and will control the unit directly. If a mechanical thermostat is being used, a field applied time clock with relay contacts connected to J6-11 and J6-12 can initiate an unoccupied mode as follows: • Contacts open: Normal occupied operation. • Contacts closed: Unoccupied operation as follows - Fan in auto mode regardless of fan switch position. Economizer closes except while economizing regardless of minimum position setting. If unit does not have an economizer, the Cool/Econ Stage 1 and Stage 2 will call directly for mechanical cooling (compressor) stages. If the unit has an economizer, the Cool/Econ stages will function as follows. Table 34 - Cooling/Economizer Operation with Thermostat1,2 OK to Thermostat Thermostat Call for Economizer Economize? Y1 Y2 Cooling 46 Compressor Staging Request No On Off Inactive Compressor Output 1 No Off On Inactive Compressor Output 2 No On On Inactive Compressor Outputs 1 & 2 Yes On Off Active Off Yes Off On Active Compressor off Yes On On Active Compessor RT-SVX19A-E4 Operation Setting the economizer or 0-50% motorized hood (option) The ECA board is mounted on the damper actuator. To access the ECA board on economizers: • Remove the access panel located on the economizer section. • The electrical power must be disconnected to set the minimum position and check the economizer. • Disconnect the power supply, put the thermostat fan selector to "ON" and the "HEAT/COOL" selector to "OFF". This puts the damper in the minimum ventilation position. • To set the required minimum ventilation air position, turn the dial on the ECA clockwise to increase ventilation, or anticlockwise to decrease ventilation. The damper will open at this setting whenever the fan circuit is powered up. • When the arrow on the dial adjustment screw is pointing to 8 o'clock, the minimum position is roughly 0%. When the dial is pointing to 12 o'clock it is roughly 25%, and when the dial is pointing to 4 o'clock it is roughly 50% Table 35 - ECA board LED OFF: No Power or Failure ON: Normal, OK to Economize Slow Flash: Normal, Not OK to Economize Fast Flash: Communications Failure Pulse Flash: Error Code: 1 Flash: Actuator Fault 2 Flashes: C02 Sensor 3 Flashes: RA Humidity Sensor 4 Flashes RATemp Sensor 5 Flashes: OA Quality Sensor 6 Flashes: OA Humidity Sensor 7 Flashes: OATernp Sensor 8 Flashes: MATemp Sensor 9 Flashes: RAM Fault 10 Flashes: ROM Fault 11 Flashes: EEPROM Fault While setting the minimum position the damper may move toward the new setting in several small steps. Once the damper has remained in the same position for 10 to 15 seconds it can be assumed it is in the new position. To check the damper is functioning correctly, the ECA is equipped with an indicator light in the middle of the board. This light operates as in Table 35. RT-SVX19A-E4 47 Operation Figure 22 - Minimum fresh air adjustment + 1 EXF 2 1 MAT 2 MIXED SENSOR MIXED AIR AIR SENSOR INPUT INPUT COMMO COMMON OMMON COMMON OMMON COMMO OHS OHS INPUT INPUT 1 OAH AH/ 2 OAE NOT TUSED-OAT USEDOAT T ISIS NOT CONNECTED ONNECTED TO O RTR TRM CONNECTED TO 1 OAT 2 RA INPUT RA A INPU T COMMON COMMO OMMON 1 RAT 2 COMMON COMMO OMMON RHS RHSINPUT INPUT 1 RAH AH/ 2 RAE CO INPUT CO2 O2 SENSOR INPU T 2 SENSOR COMMON COMMO OMMON 1 DCV 2 P P1 2-10 VDC + FEEDBACK FEEDBACK INPUT INPUT 2-10VDC VDC 2-10 CONT ONTROL CONTROL OUTPUT OUTPUT MIN MIN POS. POS. SETPOINT SETPOINT 0-50% 0-50% ABCD ABCD SETTING TINGS SETTINGS 1 + - GREEN GREEN LED LED O2 “PURGE” GE" CO2 "PURGE CO2 SETPOINT SETPOINT ADJUSTMENT ADJUS TMENT 500-1500 PPM 500-1500 PPM 4 321 POWER POWER WEREXHAUST EXH AUST CONTACTS CON ONTACTS - MODBUS + MODBUS COMMON COMMO OMMON 24VAC 24VAC 24 SHORTED=CLOSED SHORTED=C TED=CLOSE OSED OPEN=ON CARD POT. OPEN=ON OARD BARD POT. 270 omega = 50% 270 omega = 50% REMOTE REMOTE MINIMUM MINIMUM POTENTIOMETER POTENTIOMETE TENTIOMETE R WHT WHT RED RED BLUE BLUE 1 = ECA board 48 RT-SVX19A-E4 Operation Test procedures Operating checklist before start-up • Unit is level, with sufficient clearance all round • Duct network is correctly sized according to the unit configuration, insulated, and water-tight • Condensate drainage line is correctly sized, equipped with a trap, and sloped • Filters are in position, of correct size and quantity and clean • Wiring is correctly sized and connected in accordance with wiring diagrams • Power supply lines are protected by recommended fuses and correctly earthed • Thermostat is correctly wired and positioned • Unit is checked for refrigerant charge and leaks • Indoor and outdoor fans rotate freely and are fixed on shafts • Supply fan rotation speed is set • Access panels and doors are replaced to prevent air entering and risks of injury • Checking of the gas heating section, in accordance with above procedure RT-SVX19A-E4 WARNING! If any operating checks must be performed with the unit operating, it is the technician's responsibility to recognize any possible hazards and proceed in a safe manner. Failure to do so could result in severe personal injury or death due to electrical shock or contact with moving parts. Test mode procedure at the ReliaTel™ control board Power-up initialization CAUTION! Use one of the following "Test" procedures to bypass some time delays and to start the unit at the control panel. CAUTION! Before proceeding with any test procedure or operation, make sure that crankcase heaters have been energized for at least 8 hours. Units equipped with Scroll compressors do not have crankcase heaters. Note: Upon power initialization, the RTRM performs self-diagnostic checks to insure that all internal controls are functional. It also checks the configuration parameters against the components connected to the system. The Liteport LED located on the RTRM module is turned "On" within 1 second of power-up if internal operation is okay. Operating the unit from the roof using the test mode at the ReliaTel™ control board. CAUTION! Before proceeding with the following test procedures, make sure that thermostat or zone sensor is off. Each step of unit operation can be activated individually by temporarily shorting across the "Test" terminals for two to three seconds. The Liteport LED located on the RTRM module will blink when the test mode has been initiated. The unit can be left in any "Test" step for up to one hour before it will automatically terminate, or it can be terminated by opening the main power disconnect switch. Once the test mode has been terminated, the Liteport LED will glow continuously and the unit will revert to the "System" control. 49 Operation Test modes There are 2 methods in which the "Test" mode can be cycled with the test button: 1. Step Test Mode This method initiates the different components of the unit, one at a time, by temporarily shorting across the two test terminals for two to three seconds. For the initial startup of the unit, this method allows the technician to cycle a component "On" and have up to 1 hour to complete the check. 2. Auto Test Mode This method is not recommended for start-up due to the short timing between individual component steps. This method initiates the different components of the unit, one at a time, when a jumper is installed across the test terminals. The unit will start the first test step and change to the next step every 30 seconds. At the end of the test mode, control of the unit will automatically revert to the applied "System" control method. For unit test steps and test modes, values to cycle the various components, refer to Table 36. Table 36 - Service Test Guide for Component Operation on gas-fired units Step Mode Indoor Fan Economizer Compressor 1 Compressor 2 Heat 1 Heat 2 Outdoor 1 Outdoor 2 1 Fan On On Min Off Off Off Off Off Off 2* Econ. On Open Off Off Off Off Off Off 3 CooI1 On Min On Off Off Off On ** 4 CooI2 On Min On On Off Off On ** 5 Heat1 On Min Off Off On Off Off Off 6 Heat2 On Min Off Off On On Off Off * With Optional Accessory ** "Off" If temperature falls below 16° (±1°)°C, "On" if temperature rises above 18°(±1°)°C. Note: Steps for optional accessories and modes not present in unit will be skipped. 50 RT-SVX19A-E4 Operation Unit start-up Verification of gas valve settings (Reserved for the qualified gas technician) WARNING! Improper gas valve setting may lead to burner destruction and people injury. Note: Unit to be installed outside only. Note: Expansion valve must be adapted to the type of gas used: • G 20: 20 mb • G 25: 25 mb • G 31 (Propane): 37 or 50 mb Note: Unit factory-set for G20. Figure 23 - Gas valve 1 2 3 4 5 6 7 8 RT-SVX19A-E4 = Negative pressure controller = Safety solenoid valve = Gas injector = Air inlets = To the burner = Fan = Gas unit = Minimum gas pressure cut-out 51 Operation Table 37 - Marking category of the gas section in different countries Country Category Type of gas G20 FR II2E+3P CH+ES-GB-IE-PT II2H3P IT II2H3+ NL II2L3P Pressure in mbar - BE I2E+ & I3P LU-DE I2E & I3P AT-DK-Fl-SE I2H 20 20 20 20 20 20 G25 25 - - 25 25 20 - G31 37 37 37 30 37 50 - Table 38 - Gas burner data YK* 155-175-200-225 G350 1 Burner G350 Natural Gas G20 (20mbar) 34.02 MJ/m3 (15°C-1013) Gas Flow (15 C-1013 mbar) (m3/h) Heating Capacity (kW) Heating Rate (kW) Efficiency % Smoke analysis G20 - 20mbar @ 400V-3-50Hz Nominal rate Reduced rate Nominal rate 8.1 8.13 69.3 Reduced rate 69.1 Nominal rate Reduced rate Nominal rate 77 76.8 90 Reduced rate 90 CO % Nox ppm < 0.001% 9 ppm CO2 % 9.7% Burner G350 Natural Gas G25 (20 ou 25 mbar) 29.30 MJ/m3 (15°C-1013) Gas Flow (15 C-1013 mbar) Heating Capacity Heating Rate Efficiency Smoke analysis (m3/h) (kW) (kW) % G25 - 25mbar @ 400V-3-50Hz Nominal rate 8.8 Reduced rate 8.21 Nominal rate 62.9 Reduced rate 59.5 Nominal rate 71.5 Reduced rate 66.8 Nominal rate 88 Reduced rate 89 CO % < 0.001% Nox ppm - CO2 % 7.4% Burner Propane Gas G31 (30, 37ou 50 mbar) 88.00 MJ/m3 (15 C-1013) Nominal rate Gas Flow (15 C-1013 mbar) (m3/h) Reduced rate Nominal rate Gas Flow (15 C-1013 mbar) (kg/h) Reduced rate Nominal rate Heating Capacity (kW) Reduced rate Nominal rate Heating Rate (kW) Reduced rate Efficiency % Combustion Air Flow (Avec E=25%) (m /h) Smoke analysis 52 3 G31 - 37mbar @ 400V-3-50Hz G350 2.7 2.56 5.1 4.9 57.5 55.3 65.3 62.6 Nominal rate 88 Reduced rate 88.3 Nominal rate 98 Reduced rate 93 CO % Nox ppm < 0.001% - CO2 % 8.9% RT-SVX19A-E4 Operation Starting the unit in cooling mode Operating pressures Before start-up, ensure that all power cables are tightened. After the unit has operated in cooling mode for a short period of time, install pressure gauges on the gauge ports of the discharge and suction line valves. Verify that the unit airflow rate is adjusted according to the information provided in the "Supply fan adjustment" section of this manual. To start the unit in cooling mode: • Place the zone sensor system switch in the "COOL" position. • Position the cooling setpoint approximately 10° below room temperature and place the fan switch in the "AUTO" or "ON" position. • Turn on unit main power supply. The condenser fan motor, compressor and supply fan motor should operate automatically. There will be a delay of up to 5 minutes before the unit starts in cooling mode. Note: To bypass time delays and verify the operation of this unit from the roof, use the "Test procedure" section in this manual. Check the suction and discharge pressures. Note: Always route refrigerant hoses through the port hole provided and ensure that the compressor access panel is in place. Cooling shutdown To exit the test mode, disconnect unit power for 3-5 seconds and reapply. When running the unit using the zone sensor as the control, position the selector switch to "OFF". There may be a delay of up to 3 minutes before compressors shut down and an additional one minute before the fan shuts down in this setting. Do not de-energize main power disconnect except when unit is to be serviced. Power is required to keep the compressor crankcase warm and boil off refrigerant in the oil (except on units with Scroll compressors). RT-SVX19A-E4 Final installation checklist • Are all power cables tightened? Check torque of power cables contact ! • Is the condenser fan and indoor blower operating correctly, i.e. correct rotation and without undue noise? • Are the compressors operating correctly and has the system been checked for leaks? • Have the voltage and running currents been checked to determine if they are within limits? • Have the air discharge grilles been adjusted to balance the system? • Has the ductwork been checked for air leaks and any condensation? • Has the air temperature rise been checked? • Has the indoor airflow been checked and adjusted if necessary? • Has the unit been checked for tubing and sheet metal rattles or any unusual noises? • Are all covers and panels in place and properly fastened? 53 Operation ReliaTel™ is a microelectronic control feature, which provides operating functions that are significantly different from conventional electro-mechanical units. The master module is the ReliaTel™ Refrigeration Module (RTRM). The RTRM provides compressor antishort cycle timing functions through minimum "Off" and "On" timing to increase reliability, performance and to maximize unit efficiency. Upon power initialization, the RTRM performs self-diagnostic checks to insure that all internal controls are functioning. It checks the configuration parameters against the components connected to the system. The LED located on the RTRM module is turned "On" within one second after power-up if all internal operations are okay. 54 Cooling without an Economizer When the system switch is set to the "Cool" position and the zone temperature rises above the cooling setpoint controlband, the RTRM energizes the (K9) relay coil located on the RTRM. When the K9 relay contacts close, the compressor contactor (CC1) coil is energized provided the low pressure control (LPC1) and high pressure control (HPC1) are closed. When the CC1 contacts close, compressor (CPR1) and the outdoor fan motor (ODM) start to maintain the zone temperature to within ± 2 F of the sensor setpoint at the sensed location. If the first stage of cooling can not satisfy the cooling requirement, the RTRM energizes the (K10) relay coil located on the RTRM. When the (K10) relay contacts close, the compressor contactor (CC2) coil is energized provided the low pressure control (LPC2) and high pressure control (HPC2) are closed. When the CC2 contacts close, compressor (CPR2) starts to maintain the zone temperature to within ± 2 F of the sensor setpoint at the sensed location. Evaporator Fan Operation When the fan selection switch is set to the "Auto" position, the RTRM energizes the (K6) relay coil approximately one second after energizing the compressor contactor coil (CC1) in the cooling mode. In heating mode, the RTRM energizes the (K6) relay coil approximately 45 seconds after gas ignition. Closing the K6 contacts on the RTRM energizes the supply fan relay (F) coil to start the supply fan motor (IDM). The RTRM de-energizes the fan relay (F) approximately 60 seconds after the cooling requirement has be satisfied to enhance unit efficiency. When the heating cycle is terminated, the supply fan relay (F) coil is de-energized approximately 90 seconds after the heating requirement. When the fan selection switch is set to the "On" position, the RTRM keeps the supply fan relay coil (F) energized for continuous fan motor operation. When the unit is equipped with the optional clogged filter switch, wired between terminals J7-3 and J7-4 on the ReliaTel™ Options Module (RTOM), the RTRM produces an analog output if the clogged filter switch (CFS) closes for two minutes after a request for fan operation. When the system is connected to a remote panel, the "SERVICE" LED will be turned on when this failure occurs. RT-SVX19A-E4 Operation Low Ambient Operation During low ambient operation, outside air temperature below 13ºC, the RTRM will cycle the compressor and outdoor fan motor "Off" for approximately three minutes after every 10 minutes of accumulated compressor run time. The supply fan motor (IDM) will continue to operate during this evaporator defrost cycle (EDC) and the compressor and outdoor fan will return to normal operation once the defrost cycle has terminated and the compressor "Off" time delay has been satisfied. RT-SVX19A-E4 Cooling with an Economizer The economizer is utilized to control the zone temperature providing the outside air conditions are suitable. Outside air is drawn into the unit through modulating dampers. When cooling is required and economizing is possible, the RTRM sends the cooling request to the unit economizer actuator (ECA) to open the economizer damper. The RTRM tries to cool the zone utilizing the economizer to slightly below the zone temperature setpoint. If the mixed air sensor (MAS) senses that the mixed air temperature is below 53ºF, the damper modulates toward the closed position. If the zone temperature continues to rise above the zone temperature setpoint controlband and the economizer damper is full open, the RTRM energizes the compressor contactor (CC1). If the zone temperature continues to rise above the zone temperature setpoint controlband and the economizer damper is fully open, the RTRM energizes the compressor contactor (CC2). The ECA continues to modulate the economizer damper open/closed to keep the mixed air temperature that is calculated by the RTRM. If economizing is not possible, the ECA drives the damper to the minimum position setpoint when the supply fan relay (F) is energized and allows mechanical cooling operation. When the unit is equipped with the optional fan failure switch, wired between terminals J7-5 and J7-6 on the RTOM, the RTRM will stop all cooling functions and produce an analog output if the fan failure switch (FFS) does not open within 40 seconds after a request for fan operation. When the system is connected to a remote panel, the "SERVICE" LED will flash when this failure occurs. 55 Operation Economizer Set-Up Adjusting the minimum position potentiometer located on the unit economizer Actuator (ECA) sets the required amount of ventilation air. Two of the three methods for determining the suitability of the outside air can be selected utilizing the enthalpy potentiometer on the ECA, as described below: 1. Ambient Temperature controlling the economizing cycle by sensing the outside air dry bulb temperature. The Table below lists the selectable dry bulb values by potentiometer setting. 2. Reference Enthalpy - controlling the economizer cycle by sensing the outdoor air humidity. The Table below lists the selectable enthalpy values by potentiometer setting. If the outside air enthalpy value is less than the selected value, the economizer is allowed to operate. 3. Comparative Enthalpy - By utilizing a humidity sensor and a temperature sensor in both the return air stream and the outdoor air stream, the unit control processor (RTRM) will be able to establish which conditions are best suited for maintaining the zone temperature, i.e. indoor conditions or outdoor conditions. The potentiometer located on the ECA is non-functional when both the temperature and humidity sensors are installed. Table 39 - Potentiometer Setting Potentiometer Setting Dry BuIb Enthalpy (°C) (KJ/kg) A 23* 63 B 21 58 C 19 53 D 17 51 *Factory Setting ReliaTel™ Control Heating Operation When the system switch is set to the "Heat" position and the zone temperature falls below the heating setpoint controlband, a heat cycle is initiated when the RTRM communicates ignition information to the Ignition module (IGN). 56 Ignition Module Two Stage (IGN) runs self-check (including verification that the gas valve is de-energized). (IGN) checks the high-limit switches (TC01 & TC02) for normally closed contacts. With 115 VAC power supplied to the ignition module (IGN), the hot surface ignition probe (IP) is preheated for approximately 45 seconds. The gas valve (GV) is energized for approximately 7 seconds for trial for ignition, to ignite the burner. Once the burner is ignited, the hot surface ignition probe (IP) is deenergized by the ignition module (IGN) and functions as the flame sensing device. If the burner fails to ignite, the ignition module will make two more attempts before locking out. The green LED will indicate a lock out by two fast flashes. An ignition lockout can be reset by: 1. Opening for 3 seconds and closing the main power disconnect switch 2. By switching the "Mode" switch on the zone sensor to "OFF" and then to the desired position 3. Allowing the ignition control module to reset automatically after one hour. RT-SVX19A-E4 Operation Refer to the ignition control module diagnostics section for the LED diagnostic definitions. Final installation checklist • When the fan selection switch is set to the "Auto" position, the RTRM energizes the supply fan relay (F) coil approximately 30 second after initiating the heating cycle to start the supply fan motor (IDM). • The automatic reset high limit (TCO1), located in the bottom right corner of the burner compartment, protects against abnormally high leaving air temperatures. • The automatic reset fan fail limit (TCO2), located in the upper middle section of the supply fan board, protects against abnormally high heat buildup which could occur because of extended cycling of the high limit (TCO1) or if the supply fan motor (IDM) fails to operate. Should TCO2 open, the RTRM will energize the supply fan relay (F) in an attempt to start the fan motor. The RTRM signals that a heat failure has occurred by flashing the "Heat" LED on the zone sensor. There is a Green LED located in the Ignition Control Module. The table below lists the diagnostics and the status of the LED during the various operating states. • • • • • • • Is the condenser fan and indoor blower operating correctly, i.e.: correct rotation and without undue noise? Are the compressors operating correctly and has the system charge been checked? Has the gas module been installed as per the procedure in this manual? Have the voltage and running currents been checked to determine if they are with in limits? Have the air discharge grilles been adjusted to balance the system? Has the ductwork been checked for air leaks and any condensation? Has the heating air temperature rise been checked? Has the indoor airflow been checked and adjusted if necessary? Has the unit been checked for tubing and sheet metal rattles orany unusual noises? Are all covers and panels in placeand properly fastened? To keep the unit operating safely and efficiently, the manufacturer recommends that a qualified service technician check the entire system at least once each year, or more frequently if conditions warrant. Table 40 -LED status Diagnostics 1. Powered but no heat dernand 2. Heat demand without fault 3. No flame detection on ignition - or signal detected and then lost 4. Gas unit incorrectly wired or flame signal detected on a heat demand 5. Internal fault RT-SVX19A-E4 Green LED Red LED Off Off Flash ing Off Off Flashing Steady Flashing Off Steady 57 Maintenance End user routine maintenance To keep the unit operating safely and efficiently, the manufacturer recommends that a qualified service technician check the entire system at least once each year, or more frequently if conditions warrant it. Some of the periodic maintenance functions for the unit can be undertaken by the end user. This includes replacing (disposable) or cleaning (permanent) air filters, cleaning unit cabinet, cleaning the condenser coil, and carrying out a general unit inspection on a regular basis. WARNING! Disconnect the power supply before removing access panels to service the unit. Failure to disconnect power before attempting any servicing can result in severe injury or death. Air filters It is very important for the central duct system air filters to be kept clean. These should be inspected at least once a month when the system is in constant operation (in new buildings, the filters should be checked every week for the first four weeks). If disposable-type filters are used, they should only be replaced with ones of the same type and size. Table 41 - Refrigerant charge Unit model and size Number of circuits Refrigerant charge (kg) (R22/R407C) YSD/YSH 060 1 3.5 YSD/YSH 072 1 3.7 YSD/YSH 090 1 4.5 YSD/YSH 102 2 3.7/2.1 YSD/YSH 120 2 3.5/3.0 Note: Refrigerant charges are given for information only. Check unit nameplate for exact values. 58 RT-SVX19A-E4 Maintenance Note: Do not attempt to clean disposable filters. Permanent filters can be cleaned by washing with a mild detergent and water. Ensure that the filters are thoroughly dry before reinstalling them in the unit (or duct system). Note: Replace permanent filters annually if washing fails to clean them, or they show signs of deterioration. Be sure to use the same type and size as were originally installed. Condenser coil Unfiltered air circulates through the unit's condenser coil and can cause the coil's surface to become clogged with dust, dirt, etc. To clean the coil, brush the coil surface in the direction of the fins with a soft bristled brush. Keep all vegetation away from the condenser coil area. Hot water coil (option) Stop the unit. Do not disconnect the main supply to the unit. This will permit the anti-frost protection to continue to operate, and avoid water to freeze-up in the coil. RT-SVX19A-E4 Service technician maintenance Before the cooling season, your service technician may examine the following areas of your unit: • Filters, for cleaning or replacement • Motors and drives system components • Economizer gaskets, for replacement if necessary • Condenser coils, for cleaning • Safety controls, for mechanical cleaning • Electrical components and wiring, for replacement and tightening of connections as necessary • Condensate drain, for cleaning • Unit duct connections, to ensure they are physically sound and sealed to the unit casing • Unit mounting support, to ensure that it is sound • The unit, to ensure there is no obvious deterioration Before the heating season, your service technician may examine the following areas of your unit: • The unit, to ensure that the condenser coil can receive the required airflow (that the condenser fan grille is not obstructed) • The control panel wiring, to verify that all electrical connections are tight, and that wire insulation is intact • Clean burner area, verify the gas heat system operates properly. 59 Maintenance Troubleshooting The RTRM has the ability to provide the service personnel with some unit diagnostics and system status information. Before turning the main power disconnect switch "Off", follow the steps below to check the ReliaTel™ Refrigeration Module (RTRM). All diagnostics & system status information stored in the RTRM will be lost when the main power is turned "Off". 1. Verify that the Liteport LED on the RTRM is burning continuously. If the LED is lit, go to Step 3. 2. If the LED is not lit, verify that 24 VAC is present between J1-1 and J1-2. If 24 VAC is present, proceed to Step 3. If 24 VAC is not present, check the unit main power supply, check transformer (TNS1). Proceed to Step 3 if necessary. 3. Utilizing "Method 1" or "Method 2" in the system status diagnostic section, check the following: System status, Heating status, Cooling status. If a System failure is indicated, proceed to Step 4. If no failures are indicated, proceed to Step 5. 4. If a System failure is indicated, recheck Steps 1 and 2. If the LED is not lit in Step 1, and 24 VAC is present in Step 2, the RTRM has failed. Replace the RTRM. 60 5. If no failures are indicated, use one of the TEST mode procedures described in the unit "Start-Up" section to start the unit. This procedure will allow you to check all of the RTRM outputs, and all of the external controls (relays, contactors, etc.) that the RTRM outputs energize, for each respective mode. Proceed to Step 6. 6. Step the system through all of the available modes, and verify operation of all outputs, controls, and modes. If a problem in operation is noted in any mode, you may leave the system in that mode for up to one hour while troubleshooting. Refer to the sequence of operations for each mode, to assist in verifying proper operation. Make the necessary repairs and proceed to Steps 7 and 8. 7. If no abnormal operating conditions appear in the test mode, exit the test mode by turning the power "Off" at the main power disconnect switch. 8. Refer to the individual component test procedures if other microelectronic components are suspect. System Status Checkout Procedure "System Status" is checked by using one of the following two methods: Method 1 If the Zone Sensor Module (ZSM) is equipped with a remote panel with LED status indication, you can check the unit within the space. If the ZSM does not have LED's, use Method 2. THS/P03 have the remote panel indication feature. The LED descriptions are listed below: LED 1 (System) "On" during normal operation. "Off" if a system failure occurs or the LED fails. "Flashing" indicates test mode. LED 2 (Heat) "On" when the heat cycle is operating. "Off" when the heat cycle terminates or the LED fails. "Flashing" indicates a heating failure. LED 3 (Cool) "On" when the cooling cycle is operating. "Off" when the cooling cycle terminates or the LED fails. "Flashing" indicates a cooling failure. LED 4 (Service) "On" indicates a clogged filter. "Off" during normal operation. "Flashing" indicates an supply fan failure. RT-SVX19A-E4 Maintenance Below is the complete listing of failure indication causes: System failure Check the voltage between terminals 6 and 9 on J6, it should read approximately 32 VDC. If no voltage is present, a system failure has occurred. Refer to Step 4 in the previous section for the recommended troubleshooting procedure. Heating Failure Verify Heat Failure by Ignition Module (IGN) LED indicator: OFF: No Power or Failure ON: Normal Slow Flash: Normal, Heat Call Fast Flash: Error Code: 1 Flash: Communication Failure 2 Flashes: System Lockout 3 Flashes: Pressure Switch Fail 4 Flashes TC01 or TC02 Open 5 Flashes: Flame w/o Gas Valve 6 Flashes: Flame Rollout Open Cooling Failure 1. Cooling and heating set point (slide pot) on the zone sensor has failed. Refer to the "Zone Sensor Test Procedure" section. 2. Zone temperature thermistor ZTEMP on ZTS failed. Refer to the "Zone Sensor Test Procedure" section. 3. CC1 or CC2 24 VAC control circuit has opened, check CC1 & CC2 coils, and any of the controls below that apply to the unit (HPC1, HPC2). 4. LPC1 has opened during the 3 minute minimum "on time" during 4 consecutive compressor starts, check LPC1 or LPC2 by testing voltage between the J1-8 & J3-2 terminals on the RTRM and ground. If 24 VAC is present, the LPC's has not tripped. If no voltage is present, LPC's has tripped. Service Failure 1. If the supply fan proving switch has closed, the unit will not operate (when connected to RTOM), check the fan motor, belts, and proving switch. 2. Clogged filter switch has closed, check the filters. Simultaneous Heat and Cool Failure 1. Emergency Stop is activated Method 2 The second method for determining system status is done by checking voltage readings at the RTRM (J6). The system indication descriptions and the approximate voltages are listed below. System Failure Measure the voltage between terminals J6-9 & J6-6. Normal Operation = approximately 32 VDC System Failure = less than 1 VDC, approximately 0.75 VDC Test Mode = voltage alternates between 32 VDC & 0.75 VDC Heat Failure Measure the voltage between terminals J6-7 & J6-6. Heat Operating = approximately 32 VDC Heat Off = less than 1 VDC, approximately 0.75 VDC Heating Failure = voltage alternates between 32 VDC & 0.75 VDC Cool Failure Measure the voltage between terminals J6-8 & J6-6. Cool Operating = approximately 32 VDC Cool Off = less than 1 VDC, approximately 0.75 VDC Cooling Failure = voltage alternates between 32 VDC & 0.75 VDC RT-SVX19A-E4 61 Maintenance Service Failure Measure the voltage between terminals J6-10 & J6-6. Clogged Filter = Approximately 32 VDC. Normal = Less than 1 VDC, approximately 0.75 VDC Fan Failure = voltage alternates between 32 VDC & 0.75 VDC. To use LED's for quick status information at the unit, purchase a ZSM and connect wires with alligator clamps to terminals 6 through 10. Connect each respective terminal wire (6 through 10) from the Zone Sensor to the unit J6 terminals 6 through 10. Note: If the system is equipped with a programmable zone sensor THS03, the LED indicators will not function while the ZSM is connected. Resetting Cooling and Ignition Lockouts Zone Temperature Sensor (ZTS) Service Indicator Cooling Failures and Ignition The ZSM SERVICE LED is a generic indicator that will signal the closing of a Normally Open switch at any time, providing the Indoor Motor (IDM) is operating. This indicator is usually used to indicate a clogged filter, or an air side fan failure. Lockouts are reset in an identical manner. Method 1 explains resetting the system from the space, Method 2 explains resetting the system at the unit. Note: Before resetting Cooling Failures and Ignition Lockouts, check the Failure Status Diagnostics by the methods previously explained. Diagnostics will be lost when the power to the unit is disconnected. Method 1 To reset the system from the zone, turn the "Mode" selection switch at the zone sensor to the "Off" position. After approximately 30 seconds, turn the "Mode" selection switch to the desired mode, i.e. Heat, Cool or Auto. Method 2 To reset the system at the unit, cycle the unit power by turning the disconnect switch "Off" and then "On". Lockouts can be cleared through the building management system. Refer to the building management system instructions for more information. 62 The RTRM will ignore the closing of this Normally Open switch for 2 (±1) minutes. This helps prevent nuisance SERVICE LED indications. The exception is the LED will flash 40 seconds after the fan is turned "On" if the Fan Proving Switch is not made. Clogged Filter Switch This LED will remain lit the entire time that the Normally Open switch is closed. The LED will be turned off immediately after resetting the switch (to the Normally Open position), or any time that the IDM is turned "Off". If the switch remains closed, and the IDM is turned "On", the SERVICE LED will be turned "On" again after the 2 (±1) minute ignore delay. This LED being turned "On", will have no other affect on unit operation. It is an indicator only. Fan Failure Switch When the "Fan Failure" switch is wired to the RTOM, the LED will remain flashing the entire time the fan proving switch is closed, indicating a fan failure, and it will shut the unit operations down. RT-SVX19A-E4 Maintenance Zone Temperature Sensor (ZTS) Test Note:These procedures are not for programmable or digital models and are conducted with the Zone Sensor Module electrically removed from the system. Test 1 Zone Temperature Thermistor (ZTEMP) This component is tested by measuring the resistance between terminals 1 and 2 on the Zone Temperature Sensor. RT-SVX19A-E4 Table 42 - Thermistor Resistance / Temperature Chart Temperature/resistance coefficient is negative. Temperature Resistance (°C) (kOhms) -21 103 -15 74.65 -9 54.66 -7 46.94 -4 40.4 -1 34.85 2 30.18 4 26.22 7 22.85 10 19.96 13 17.47 16 15.33 18 13.49 21 11.89 24 10.5 27 9.297 29 8.247 32 7.33 35 6.528 38 5.824 63 Literature order number A business of American Standard Companies www.trane.com For more information, contact your local Trane sales office or e-mail us at comfort@trane.com RT-SVX19A-E4 Date 0805 Supersedes RT-SVX04A and RT-SVX05A Literature stocking location Europe Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice. Only qualified technicians should perform the installation and servicing of equipment referred to in this publication. American Standard Europe BVBA Registered Office: 1789 Chaussée de Wavre, 1160 Brussels - Belgium
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