Trapeze Software Group BBX0A01 BBx is a wireless GPS unit with AVL capability User Manual BBX Hardware Install Guide

Trapeze Software Group, Inc. BBx is a wireless GPS unit with AVL capability BBX Hardware Install Guide

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Download: Trapeze Software Group BBX0A01 BBx is a wireless GPS unit with AVL capability User Manual BBX Hardware Install Guide
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Document ID498104
Application IDPeKOuYxvlrNg/3gul7+0JA==
Document Descriptionusers manual
Short Term ConfidentialNo
Permanent ConfidentialNo
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Document TypeUser Manual
Display FormatAdobe Acrobat PDF - pdf
Filesize35.06kB (438229 bits)
Date Submitted2004-12-17 00:00:00
Date Available2004-12-17 00:00:00
Creation Date2004-11-25 14:18:15
Producing SoftwareAcrobat Distiller 4.05 for Windows
Document Lastmod2004-11-25 14:18:41
Document TitleBBX Hardware Install Guide
Document CreatorMicrosoft Word 9.0
Document Author: dpituch

Hardware Installation
Guide
BBX
BBXHardwareInstallationGuide 1_3.doc
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TABLE OF CONTENTS
Table of Contents ..........................................................................................................................................1
Introduction ....................................................................................................................................................2
Revision Tracking................................................................................................................................2
General Precautions ...........................................................................................................................2
FCC Compliance Statement (USA) ...............................................................................................................4
FCC Class B Part 15...........................................................................................................................4
Required Items ..............................................................................................................................................4
Installation......................................................................................................................................................5
General ...............................................................................................................................................5
BBX Mounting Plate ............................................................................................................................7
BBX Connections ................................................................................................................................8
Cabling ................................................................................................................................................9
Communications Device ...................................................................................................................10
Antenna Installation ..........................................................................................................................10
RF Radiation Specs .....................................................................................................................................12
FCC Radio Frequency Exposure Rules ............................................................................................12
How to Comply with FCC SAR/MPE Guidelines ...............................................................................12
SAR and MPE Limits.........................................................................................................................12
Labelling............................................................................................................................................12
Basic Operation ...........................................................................................................................................14
Turning BBX On ................................................................................................................................14
General Handling and Maintenance..................................................................................................14
BBX Technical Data.....................................................................................................................................15
Voltage ..............................................................................................................................................15
Current Consumption ........................................................................................................................15
Temperature Range ..........................................................................................................................15
Dimensions and Weight ....................................................................................................................15
Compliance .......................................................................................................................................15
Suite 230, 2891 Sunridge Way NE, Calgary Alberta, T1Y 7K7 ♦ Phone: (403) 777-3760 ♦ Fax: (403) 777-3769
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INTRODUCTION
This document provides instructions and guidelines that should be followed for the
successful installation of a Mentor BBX.
Revision Tracking
Date
Description
Revision
Initials
February 5, 2004
Initial Release
1.0
DRP
July 6, 2004
Updated BBX Front View
1.1
JK
Sept 30, 2004
Added cabling caution in Installation section
1.2
JK
Nov 25, 2004
Updated System Diagram and FCC Statement
1.3
DRP/JK
General Precautions
Before using this product, be sure to carefully read all operating instructions. Save
these instructions for future reference. Also be sure to heed all the warnings located
throughout this document.
NOTE
Mentor Engineering Inc. reserves the right to change specifications without notice.
Please ensure you have the most recent revision of this Document
CAUTION
Use only a damp cloth for cleaning. Never use any type of liquid or aerosol cleaner, or
any type of organic solvent to clean this product.
CAUTION
The BBX unit should be serviced by qualified trained personnel only. Attempting to
remove the cover or disassemble the product could expose you to dangerous high
voltage points.
Suite 230, 2891 Sunridge Way NE, Calgary Alberta, T1Y 7K7 ♦ Phone: (403) 777-3760 ♦ Fax: (403) 777-3769
BBXHardwareInstallationGuide 1_3.doc
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WARNING
To avoid the risk of electric shock, never expose this product to water or operate in a
high humidity environment. Never use the product around water (near a bathtub,
kitchen sink, swimming pool or in the rain).
WARNING
Do not attempt to operate a damaged device. If the product has been exposed to
water, shows evidence of physical damage or is not operating properly unplug it from
the power source and refer servicing to qualified service personnel.
Suite 230, 2891 Sunridge Way NE, Calgary Alberta, T1Y 7K7 ♦ Phone: (403) 777-3760 ♦ Fax: (403) 777-3769
BBXHardwareInstallationGuide 1_3.doc
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FCC COMPLIANCE STATEMENT (USA)
FCC Class B Part 15
This device complies with Part 15 of FCC Rules. Operation is subject to the following two
conditions:
1. This device may not cause harmful interference
2. This device must accept any interference received, including interference that
may cause undesired operation.
NOTE: This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
residential environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. In which case the user will be required to
correct the interference at their own expense.
The user of this equipment is cautioned that changes or modifications not expressly approved
by the party responsible for compliance could void the user’s authority to operate the
equipment.
REQUIRED ITEMS
For a typical installation in a vehicle, following items will be needed:
•
BBX Unit
•
BBX Power cable(s)
•
In-line Cable Fuses
•
Mounting Plate and Thumbscrews
•
Mounting Plate Hardware (Not Supplied)
To assist with the installation, it is often necessary to have the following available:
•
Laptop PC
•
BBX Programming Cable
•
Multimeter
Suite 230, 2891 Sunridge Way NE, Calgary Alberta, T1Y 7K7 ♦ Phone: (403) 777-3760 ♦ Fax: (403) 777-3769
BBXHardwareInstallationGuide 1_3.doc
November 25, 2004
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INSTALLATION
General
BBX is a wireless GPS unit with AVL (Automatic Vehicle Location) capability. The unit has
been designed for use with a Computer Aided Dispatch system to monitor fleet vehicles
on the road. It can be equipped with several different RF Modems, or connected to a
conventional radio system. As well, the device has several vehicle inputs and can attach
to several different peripheral devices via USB or RS232 communication.
The BBX is shipped pre-programmed with the appropriate communications and
application software. In some cases, however, it is necessary to re-program the units with
updated files prior to installation. Please refer to the BBX Programming application note
for details on re-programming and configuring the units.
CAUTION
When installing the BBX, ensure that there is sufficient slack and/or strain relief in the
cables that connect to the unit so that if the position of any of the attached devices
changes, the cables will not cause any stress to occur on the connections to the BBX.
Failure to do so may cause damage to the unit.
Suite 230, 2891 Sunridge Way NE, Calgary Alberta, T1Y 7K7 ♦ Phone: (403) 777-3760 ♦ Fax: (403) 777-3769
BBXHardwareInstallationGuide 1_3.doc
November 25, 2004
Page 6 of 16
Figure 1: Typical System Schematic
Suite 230, 2891 Sunridge Way NE, Calgary Alberta, T1Y 7K7 ♦ Phone: (403) 777-3760 ♦ Fax: (403) 777-3769
BBXHardwareInstallationGuide 1_3.doc
November 25, 2004
Page 7 of 16
BBX Mounting Plate
The Mounting Plate is supplied with each unit, and allows the BBX to be mounted in a
variety of locations and orientations. The mounting location is application specific. The
BBX does not have an interactive user interface and thus can be installed out of sight (i.e.
under a car seat, or in the trunk). Installing the BBX out of sight not only increases the
aesthetic properties of the installation but also limits the access by drivers and
passengers to the cabling.
The Mounting plate is first fastened to the car interior using bolts or other appropriate
means. Hardware has not been supplied for this step as it will vary depending on the
thickness and type of material the mounting plate is attached to. The BBX unit can then
be attached to the mounting plate using the supplied thumbscrews.
2.7750"
5.1200"
4.0000"
5.8750"
6.5000"
1.7500"
Figure 1: Mounting Plate Dimensions
Mounting Hardware:
•
Mounting Plate and Thumbscrews (supplied)
•
Mounting Plate Hardware (not supplied)
4 x 0.17” Mounting Holes (Fits most #8 fasteners)
Suite 230, 2891 Sunridge Way NE, Calgary Alberta, T1Y 7K7 ♦ Phone: (403) 777-3760 ♦ Fax: (403) 777-3769
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BBX Connections
The cable cover on the BBX unit can be removed by hand or by using a flathead
screwdriver to loosen the two screws. Removing the cable cover gives access to the BBX
interface points, which are detailed below.
Figure 2: BBX Interface points (Rear View)
Figure 3: BBX Interface points (Front View)
3.1 Interface Summary
1. Straight SMB Connector
GPS Antenna
2. Straight SMA Connector
Modem Antenna
3. 18pin Micro Fit Connector (MOLEX 43045-1806)
Suite 230, 2891 Sunridge Way NE, Calgary Alberta, T1Y 7K7 ♦ Phone: (403) 777-3760 ♦ Fax: (403) 777-3769
BBXHardwareInstallationGuide 1_3.doc
November 25, 2004
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4.
5.
6.
7.
8.
Power, Ignition Sense, Odometer and Vehicle I/O
14pin Micro Fit Connector: (MOLEX43045-1406)
Radio I/O
USB-B Slave Port
Future Use
User Interface
LEDs to indicate – USB Good link, Error, In Coverage, Transmit Indicate,
GPS, Power (IGN on).
8 position Modular Jack - RJ48 (AMP 406525-1)
RS232 Comm/Debug Port
3.2 Communications Interface (2 Way Radio)
The installation cable provided will bring the appropriate interface pins from the
communications connector to an appropriate adapter for the communications device
(i.e. mobile radio). Details for specific interfaces are available as application notes
from Mentor Engineering, Inc. See Interface Point #4 above.
3.3 Vehicle Interface
Details regarding the cabling interface for external BBX peripheral devices,
odometers, and additional I/O are available as application notes specific to these
functions. These notes are provided as required by Mentor Engineering, Inc. See
Interface Point #3 above.
Cabling
The BBX receives power via the Mentor supplied power cable (4-CAS-BBXVEHC075-00).
Power and Ignition Sense lines need to be installed with the in-line fuses provided. See
cable pin out for details.
The BBX has a USB Slave Port located under the BBX cable cover. In order to fit the USB
cable under the BBX cable cover, a short over-mold USB cable must be used. This cable
is available in several lengths from Mentor.
It is common practice to route the cabling through the vehicle so it is not visible to the
driver and is protected from the environment. Mentor Engineering recommends that this
practice be followed in all installations.
If an external device (i.e. mobile radio) is being used with the BBX the installation must
ensure that there is a common ground between the devices. BBX Power leads can be
crimped onto the power leads at the power input to the communications device. Installing
the power leads in this way will avoid the possibility of the ground potential at BBX
differing from the ground potential of the communications device (due to current draw
during a transmit cycle).
The BBX should be installed to unswitched power. The unit will use the ignition line to
power on and off automatically.
The in-line power fuse is a 3-amp MINI blade fuse (2-FUS-MINI003A-00). The power fuse
must be installed within 4” of the Vehicle Battery. The in-line ignition fuse is a 2-amp MINI
blade fuse (2-FUS-MINI002A-00). The Vehicle ignition line must be fused with the in-line
fuse provided or through the vehicle fuse box.
Suite 230, 2891 Sunridge Way NE, Calgary Alberta, T1Y 7K7 ♦ Phone: (403) 777-3760 ♦ Fax: (403) 777-3769
BBXHardwareInstallationGuide 1_3.doc
November 25, 2004
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Note, a blown fuse will often indicate that there is either a problem with a connection to
the BBX or with BBX itself. Check all connections before replacing a fuse.
CAUTION
For continued protection against risk of fire and equipment damage, replace only with
the correct type and rating of fuse.
Please refer to the Technical Data section of this manual for details on the voltage and
current requirements of BBX.
Communications Device
The BBX can use a variety of communication devices. In radio systems, this will be an
external mobile radio with its accompanying antenna. If a data system such as GPRS,
iDEN, CDPD, etc. is being used, then the communications device will be a modem (which
may be internal in the BBX). The size and location of the communications device should
be taken into account during the installation process to ensure that there is enough space
to mount and install all components of the system in the vehicle.
Antenna Installation
Antenna location has an extremely significant impact on the performance of a wireless
modem. Mentor Engineering recommends using a roof top antenna installed in the center
of the vehicle roof for best coverage and to meet SAR/MPE radiation specifications (See
Following section: RF Radiation Specifications).
Antenna installation requirements vary between different antennas. Contact Mentor for
specific Antenna information for your application. The following Figure shows the
preferred location of a rooftop antenna.
Figure 4: Location of Roof Mount Antenna
6.1 General Antenna Guidelines
• Position the antenna as high as possible on the body of the vehicle.
Suite 230, 2891 Sunridge Way NE, Calgary Alberta, T1Y 7K7 ♦ Phone: (403) 777-3760 ♦ Fax: (403) 777-3769
BBXHardwareInstallationGuide 1_3.doc
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•
•
•
Keep the RF cable as short as possible. Cut the excess cable during an
installation. Do not wrap it up. Excess cable adds unnecessary loss to the
signal.
Ensure the antenna is in a vertical position during operation.
Use proper RF connectors. Use a straight SMA connector when using a BBX
with an internal wireless modem. (Refer to the SMA Connector Assembly
documentation provided)
WARNING
Improper installation of the SMA connector can cause damage to the mating SMA
connector on the BBX unit.
•
•
•
•
Avoid sharp bends and moving objects in the coaxial cable path.
Position the antenna away from fuel caps.
Position the antenna such that there is separation from other antennas (e.g.
AM/FM Radio, cellular etc.).
Follow the antenna manufacturer's guidelines exactly when installing
antennas.
WARNING
The BBX, when equipped with an internal modem, must be used with a Mentor
authorized antenna in order to comply with FCC regulations. Improper antenna
selection or positioning may result in excessive RF exposure which can harm the
user.
Suite 230, 2891 Sunridge Way NE, Calgary Alberta, T1Y 7K7 ♦ Phone: (403) 777-3760 ♦ Fax: (403) 777-3769
BBXHardwareInstallationGuide 1_3.doc
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RF RADIATION SPECS
FCC Radio Frequency Exposure Rules
Based on FCC rules 2.1091 and 2.1093 and FCC Guidelines for Human Exposure to
Radio Frequency Electromagnetic Fields, OET Bulletin 65 and its Supplement C, all radio
units are subject to routine environmental evaluation for radio-frequency (RF) exposure
prior to equipment authorization or use.
For mobile devices, defined as a transmitting device designed to be generally used such
that a separation distance of at least 25 cm is maintained between the body of the user
and the transmitting radiated structure, the human exposure to RF radiation can be
evaluated in terms of Maximum Permissible Exposure (MPE) limits for field strength or
power density in mW/cm .
How to Comply with FCC SAR/MPE Guidelines
In order to comply with FCC SAR/MPE Guidelines the antenna must be placed a
minimum of 25 cm from the vehicles edge. To accomplish this, and to ensure optimum
antenna performance Mentor Engineering recommends that antenna be installed in the
center of the vehicle rooftop.
WARNING
The user should be instructed to maintain the minimum distance from the antenna.
SAR and MPE Limits
SAR limits for General Population/Uncontrolled exposure is 1.6W/kg for partial body
exposure, averaged over 1 g of tissue and 4 W/kg for hands, wrists and feet averaged
over 10 g of tissue. The limits for Occupational/Controlled exposure are more relaxed, i.e.
8 W/kg for partial body and 20 W/kg for hands, wrists and feet. The 1.6 W/kg limit applies
for most BBX applications.
The limit for MPE is 0.6mW/cm at 900 MHz.
RF exposure distance is based on normal operating proximity to the user’s or nearby
persons’ body. This distance is measured from any part of a radiating structure, generally
the antenna, to the closest part of the body.
Labelling
If the antenna is installed at least 25 cm from the vehicle’s edge no warning label is
required.
If the antenna is not at least 25 cm from any vehicle edge, an additional RF radiation
hazard label that warns the user or nearby persons to keep away from the antenna by the
specified distance is required. This is because the minimum separation distance of the
Suite 230, 2891 Sunridge Way NE, Calgary Alberta, T1Y 7K7 ♦ Phone: (403) 777-3760 ♦ Fax: (403) 777-3769
BBXHardwareInstallationGuide 1_3.doc
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final device configuration cannot be met due to occasional non-essential operating
conditions or requirements.
An example statement is shown below.
“Warning: To meet the FCC RF exposure requirement for mobile
transmitter end products, ensure that the antenna is at least 25 cm (10”)
away from the user, or nearby persons, when transmitting.”
Suite 230, 2891 Sunridge Way NE, Calgary Alberta, T1Y 7K7 ♦ Phone: (403) 777-3760 ♦ Fax: (403) 777-3769
BBXHardwareInstallationGuide 1_3.doc
November 25, 2004
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BASIC OPERATION
Turning BBX On
Unit behaviour is dependant on installed software and typical operation will vary.
However, the unit generally turns on when the vehicle ignition line is active or when the
Programming Cable is inserted.
General Handling and Maintenance
Care should be taken in handling BBX to prolong product life. Caution should be used to
prevent liquids from entering any openings on the unit. Liquid spills could seriously
damage the internal contents of the unit.
2.1 Cleaning Tips
Use a soft lint free cloth moistened with water or mild detergent to clean the exterior
of the unit. Do not apply cleaner directly to any unit opening.
Suite 230, 2891 Sunridge Way NE, Calgary Alberta, T1Y 7K7 ♦ Phone: (403) 777-3760 ♦ Fax: (403) 777-3769
BBXHardwareInstallationGuide 1_3.doc
November 25, 2004
Page 15 of 16
BBX TECHNICAL DATA
Voltage
Supply voltage
Current Consumption
Input
Voltage
(V)
18
32
Peak
9 - 32 volts
†
Current Draw (mA)
Standby
No
DSP
DSP
Equipped
2.5
108
165
57
90
10
36
60
¥
2A
Temperature Range
Operating
-30 to +65°C
-22 to +149°F
WARNING
Operation at temperatures outside this range in not recommended.
Storage
-40 to +80°C
-40 to +176°F
Dimensions and Weight
Approximate Size (L x W x H)
4.75” x 5.0” x 1.0”
121 x 127 x 25 mm
Weight (with typical modem)
0.77 lbs / 0.35 kg
Compliance
FCC Class B Part 15
•
†
Typical Current Draw measured with device powered without a modem and peripheral
devices
¥
Peak Current draw will vary depending on Modem type and peripheral devices used.
Suite 230, 2891 Sunridge Way NE, Calgary Alberta, T1Y 7K7 ♦ Phone: (403) 777-3760 ♦ Fax: (403) 777-3769
BBXHardwareInstallationGuide 1_3.doc
November 25, 2004
Page 16 of 16
NOTE
Mentor Engineering Inc. reserves the right to change circuitry and specifications
without notice at any time. Please ensure you have the most recent revision of this
document.
Suite 230, 2891 Sunridge Way NE, Calgary Alberta, T1Y 7K7 ♦ Phone: (403) 777-3760 ♦ Fax: (403) 777-3769

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