Trimble WCSNM941 Connected Site Gateway User Manual SNM941 Connected Site Gateway Installation Guide
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DRAFT SNM941 CONNECTED SITE GATEWAY INSTALLATION GUIDE Version 1.2 Revision A October 2017 TRANSFORMING THE WAY THE WORLD WORKS DRAFT Legal Notices – Reorient or relocate the receiving antenna. Corporate Office – Increase the separation between the equipment and the receiver. Trimble Inc. 935 Stewart Drive PO Box 3642 Sunnyvale, CA 94085 USA www.trimble.com Civil Engineering and Construction Trimble Inc. 10368 Westmoor Drive Westminster, CO 80021 USA 800-538-7800 (toll free in USA) +1-937-245-5600 Phone +1-937-233-9004 Fax www.trimble.com Copyright and Trademarks © 2017, Trimble Inc. All rights reserved. Trimble, the Globe & Triangle logo, and Connected Site are trademarks of Trimble Inc, registered in the United States and in other countries. VisionLink is a trademark of Trimble Inc. Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries. All other trademarks are the property of their respective owners. Release Notice This is the October 2017 release (Revision A) of the SNM941 Connected Site Gateway Installation Guide. It applies to version 1.2 of the SNM941 Connected Site Gateway. Limited Warranty Terms and Conditions See Limited Warranty Terms and Conditions, page 35. Software Components Notices See Software Components, page 36. Notices Trimble SNM941-90 – LTE, BLE, Wi-Fi – Americas FCC Identifier: PWR-WCSNM941 Trimble SNM941-90 complies with FCC radiation exposure limits set forth for an occupational/controlled environment. This equipment should be operated with a minimum distance of 20cm between the radiator and your body or another transmitting antenna. The marketed product name is SNM941. The -90 variant of the SNM941 is certified for use with the Trimble GNSS, 112057. In order to maintain compliance with FCC RF exposure requirements, the Trimble SNM941 antenna, 112057 must be used. Class A Statement – Notice to Users This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communication. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: – Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. – Consult the dealer or an experienced radio/TV technician for help. Changes and modifications not expressly approved by the manufacturer or registrant of this equipment can void your authority to operate this equipment under Federal Communications Commission rules. Canada This Class A digital apparatus complies with Canadian RSS-GEN, RSS-247 Cet appareil numérique de la classe A est conforme à la norme RSS-GEN, RSS-247 du Canada. I Pour SNM941-90: Trimble SNM941-90 conforme à l'exposition de l'industrie rayonnement Canada limites établies pour un travail / environnement contrôlé. Cet équipement doit être utilisé avec une distance minimale de 20 cm entre le radiateur et votre corps ou une autre antenne d'émission. Trimble SNM941-90 est certifié pour une utilisation avec l’antenna Trimble 4-In-1, 112057. Afin de maintenir la conformité aux exigences d'exposition aux RF IC, l'antenne Trimble SNM941, 112057, doit être utilisée. Types d'antennes sont approuvés: GNSS 4-In-1 antenna, 112057 Trimble SNM941-90 complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. Under Industry Canada regulations, this radio transmitter may only operate using Trimble SNM941, 112057. Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut fonctionner avec une antenne Trimble SNM941, 112057. This radio transmitter has been approved by Industry Canada to operate with the antenna types listed. Le présent émetteur radio a été approuvé par Industrie Canada pour fonctionner avec les types d'antenne énumérés. Industry Canada Identifier: 1756A-SNM941 Trimble SNM941-60 - LTE, BLE, Wi-Fi - Non Americas Europe The global variant of this product is intended to be used in all EU member countries. This product has been tested and found to comply with the requirements for a Class A device pursuant to European Council Directive 89/336/EEC on EMC and CB Scheme for electrical safety, thereby satisfying the requirements for CE Marking and sale within the European Economic Area (EEA). These requirements are designed to provide reasonable protection against harmful interference when the SNM941 equipment is operated in a commercial environment. Hereby, Trimble Navigation declares that the SNM941 devices are in compliance with the essential requirements and other relevant provisions of CE. SNM941 Connected Site Gateway Installation Guide | 2 DRAFT Notice to Our European Union Customers WEE For product recycling instructions and more information, please go to www.trimble.com/Corporate/Environmental_Compliance.aspx. Recycling in Europe: To recycle Trimble WEEE (Waste Electrical and Electronic Equipment, products that run on electrical power.), Call +31 497 53 24 30, and ask for the "WEEE Associate". Or, mail a request for recycling instructions to: Trimble Europe BV c/o Menlo Worldwide Logistics Meerheide 45 5521 DZ Eersel, NL RoHS The RoHS directive aims to restrict certain dangerous substances commonly used in electronic and electronic equipment. Conformité Européenne (European Conformity) CE mark indicates manufacturer claims product is compliant with the relevant EU legislation applicable. (European Council Directive 89/336/EEC: Radio Equipment Directive (2014/53/EU), CB Scheme IEC 60950-1) Hot Surface Indicate that the marked item can be hot and should not be touched without taking care. It should be allowed to cool before servicing (IEC 60417-5041). Direct Current Indicates that the equipment is suitable for direct current only (IEC 60417-5031). Declaration of Conformity We, Trimble Inc., 935 Stewart Drive PO Box 3642 Sunnyvale, CA 94088-3642 United States +1-408-481-8000 declare under sole responsibility that the product: SNM941 complies with Part 15 of FCC Rules. Operation is subject to the following two conditions: SNM941 Connected Site Gateway Installation Guide | 3 DRAFT Safety Information Before you use the Trimble® SNM941 Connected Site® Gateway, ensure that you have read and understood all safety requirements. WARNING – This alert warns of a potential hazard which, if not avoided, could result in severe injury or even death. CAUTION – This alert warns of a potential hazard or unsafe practice that could result in minor injury or property damage or irretrievable data loss. NOTE – An absence of specific alerts does not mean that there are no safety risks involved. CAUTION – The operating temperature range is –30° C to +85° C and the storage temperature range is –40° C to +85° C. Exceeding these ranges may cause damage to the unit, machine, and the operator. Installing antennas CAUTION – If wiring around the negative master disconnect, the antenna mount must be electrically isolated from the asset’s chassis ground. CAUTION – For your own safety, and to comply with the RF Exposure requirements of the FCC, always observe these precautions: – Do not locate antenna within 20 cm of any other transmitting antenna, to avoid co-location issues. Wiring notices CAUTION – Wiring around a master disconnect switch, if installed, may void the warranty of the machine or equipment. Refer to the machine or device user manual and warranty information. If it is deemed necessary to wire around this switch and directly to battery a 5 A fuse must be installed on the Battery Negative line of the harness. SNM941 Connected Site Gateway Installation Guide | 4 DRAFT Contents Legal Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installing antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Wiring notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 About the SNM941 device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Related information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Technical support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Exterior description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Electrical harness connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Antenna connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Mounting provisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Electrical harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 3 Recommended Tools and Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 4 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 General installation approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Further installation notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Guidelines for antenna mounting – adhesive mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Guidelines for antenna mounting – riser mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 AccuGrade/GCS900 gateway device installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Determine the mounting location of the SNM941 device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Plan the route of the electrical harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Secure the SNM941 device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Determine the location of the 4-In-1 antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Trimble Earthworks gateway device installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Determine the mounting location of the SNM941 device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Plan the route of the electrical harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Secure the SNM941 device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Determine the location of the antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Complete the device connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 5 Locating the R Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 6 SNM941 Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 SNM941 wiring harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 SNM941 Connected Site Gateway Installation Guide | 5 DRAFT Telematics installation wires configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Brown connector pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Earthworks, 8-pin connector pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Recommended DC electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 7 Installing the SIM Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Replacing the SIM card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Limited Warranty Terms and Conditions . . . . . . . . . . . . . . . . . . . . . . . . . 35 Software Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 SNM941 Connected Site Gateway Installation Guide | 6 DRAFT Introduction Welcome to the SNM941 Installation Guide. This document describes how to install and verify initial operation of the SNM941. It is necessary, even for an experienced installer, to review this entire manual in order to become familiar with the special features that differentiate the SNM941 from any other telematics device. If you are not familiar with GNSS or vehicle telematics, visit the Trimble website (www.trimble.com) for an interactive look at Trimble and these technologies. About the SNM941 device The Trimble® SNM941 device comes in two models. The SNM941-60 supports cellular communications in all regions excluding the Americas (but including Brazil). The SNM941-90 supports cellular communications in the Americas (excluding Brazil). Both variants offer GNSS positioning, cellular communications, wireless LAN communications, Ignition sense, Engine On sense, three digital inputs, one analog input, and wired communications using CANbus, RS-232, and Ethernet. The Trimble SNM941 devices are designed to operate reliably in very harsh installation environments including all types of heavy construction equipment. These devices can be installed in-cab or out-of-cab. If the host asset has an electronic control module (ECM) installed somewhere, the SNM941 can be installed in that same location, but not in the engine compartment. Related information Sources of related information include the following: • Support Notes – Product support notes describe new features of the product, information not included in the installation guide, and information on machine model-specific installation. They are available from Trimble Support (see below) and the Trimble Civil Engineering and Construction Sales team. Support notes are updated as firmware updates are released. • Trimble training courses – Consider a training course to help you use your GNSS telematics system to its fullest potential. For more information, go to the Trimble website at www.trimble.com/training.html. SNM941 Connected Site Gateway Installation Guide | 7 DRAFT 1 | Introduction Technical support If you have a problem and cannot find the information that you need in the product documentation, contact your local dealer. Else, go to the Support area of the Trimble website (trimble.com/Support/Technical_Support.aspx). Select the product you need information on. Product updates, documentation, and any support issues are available for download. SNM941 Connected Site Gateway Installation Guide | 8 DRAFT Overview ► Exterior description ► Electrical harness connector ► Antenna connectors ► Mounting provisions ► Electrical harness This chapter introduces the Trimble SNM941 Connected Site® Gateway. These units make it easy to receive status information from all types of construction assets, to effectively manage them, and to link assets to back office applications. The SNM941 device is ideal for the following applications: • Heavy earthmoving equipment, such as track type tractors, scrapers, and motor graders • On/Off road equipment such as dump trucks, aggregate haulers, and service trucks SNM941 Connected Site Gateway Installation Guide | 9 DRAFT 2 | Overview Exterior description The Trimble SNM941 device is a rugged telematics and data communications appliance. The device enclosure is made of heavy duty aluminum. The front of the device contains the electrical harness connector (see page 12) and antenna ports (see page 11). The bottom of the device includes the four mounting through-holes (see page 12). FRONT GNSS antenna connector Wi-Fi antenna Cellular antenna connector connector Electrical harness connector Cellular antenna Cellular antenna connector indicator BACK Product label Figure 2.1 SIM card access door SNM941 exterior SNM941 Connected Site Gateway Installation Guide | 10 DRAFT 2 | Overview Electrical harness connector The electrical harness connector is a 34-pin weatherproof electrical connector with a mechanical locking system. For a description of the connector signals and wiring harness configuration, see Chapter 6, SNM941 Wiring Harness. Some machine installations may use a specialized wiring harness depending on the telematics features available on that particular machine. Trimble recommends that you use only harnesses provided by Trimble or by your machine’s original equipment manufacturer. For more information, see Chapter 4, Installation. NOTE – If adding additional conductors to a factory harness, the conductors must be at least 18 AWG. Larger conductors are acceptable. Antenna connectors The SNM941 device has four connectors that connect to the 4-In-1 antenna, Trimble P/N 112057: • GNSS antenna connector – This connector is a SMA jack. • Two cellular modem connectors – One connector is a TNC jack and other is a reverse polarity SMA (RP-SMA) jack. • Wireless Local Area Network (WLAN or Wi-Fi) antenna connector – This connector is a reverse polarity TNC jack. The Trimble-certified supplied GNSS, WLAN/Wi-Fi and cellular antennas are combined in a single housing. Figure 2.1 on page 10 shows the locations of these connectors. For more information, see Chapter 4, Installation. CAUTION – The antenna body does not provide a grounding path. SNM941 Connected Site Gateway Installation Guide | 11 DRAFT 2 | Overview Wi-Fi antenna connector - RP-TNC jack 4-In-1 antenna GNSS antenna connector - SMA jack Cellular antenna connector - TNC jack Figure 2.2 Cellular antenna connector - RP-SMA jack 4-In-1 antenna (P/N 112057) Mounting provisions The SNM941 and antenna is intended to be mounted directly to the asset that is being monitored, with the exception of the machine chassis. The bottom of the antenna has an industrial adhesive that can be used to mount the antenna directly to the device/machine. The antenna can only be directly adhesive mounted to non-metallic surfaces that do not have metal immediately underneath. If mounting to a metallic surface, you need an antenna riser, P/N 112056. The riser can be mounted with fasteners, adhesive, or magnets. In cases where the adhesive will not adequately stick, especially in cold environments, mount the antenna to the riser P/N 112056 ahead the time in a warm environment. Then fix to the asset using fasteners or magnets. In the case of installations where extreme vibration may be encountered, such as directly on the chassis of a tracked machine, you should mount the SNM941 using a mechanical shock isolation system. NOTE – The top of the antenna should face the open sky. No other antenna should be installed within 20 cm (7.8") of this antenna. For more information, see Chapter 4, Installation. Electrical harness The electrical harness depends on the machine installation. For details, see Chapter 6, SNM941 Wiring Harness. SNM941 Connected Site Gateway Installation Guide | 12 DRAFT Recommended Tools and Supplies ► Tools ► Supplies Every SNM941 installation will vary due to unique features of the asset being equipped. The tools and supplies listed below are the absolute minimum required to complete an SNM941 installation. A complete mechanic’s field tool kit is preferred. NOTE – Holes will most likely need to be drilled into the machine for installation purposes. Ensure that the area drilled will not void contract or warranty on machine while not compromising the safety of the operator. SNM941 Connected Site Gateway Installation Guide | 13 DRAFT 3 | Recommended Tools and Supplies Tools • Mechanic’s socket set • Mechanic’s open-end wrench set • Assorted screw drivers • Digital multimeter • Drill • Assorted metal drill bits Supplies • (4) ¼" or 6 mm fasteners – either nuts and bolts with suitable washers (stainless steel is preferred) or self-tapping screws • Tie wraps • Electrical tape • Cable sheathing such as split loom Optional additional supplies may include SNM941 mounting brackets, antenna mounting brackets, and shock mounts. SNM941 Connected Site Gateway Installation Guide | 14 DRAFT Installation ► General installation approach ► AccuGrade/GCS900 gateway device installation ► Trimble Earthworks gateway device installation ► Complete the device connections This chapter describes the general procedure to install an SNM941 device and its necessary peripheral devices. Trimble assumes you have a basic knowledge of mechanical and electrical technical operations. For a list of recommended tools and supplies for installation, see Chapter 3, Recommended Tools and Supplies. NOTE – Before installing any telematics device, note its serial number for later reference. SNM941 Connected Site Gateway Installation Guide | 15 DRAFT 4 | Installation General installation approach In general, the installation is a simple process, however, failure to follow correct installation guidelines will result in a non-functional or dysfunctional unit. Before starting the installation process, consider the following guidelines: • Installation length of components and length of connection wires to main unit. Keep in mind that it is easier to extend the length of wires from asset terminals rather than change the location of the antennas or control box. • Ensure that you are prepared with various installation tools as each installation can be unique to the machine that it is installed on. The installation can be performed by doing the following tasks: 1. Determine the mounting location for the SNM941 device. 2. Determine the mounting location for the 4-In-1 antenna. The length of the cabling on the antenna to the SNM941 is 0.6 m. Antenna extension cable is available. 3. Plan the route of the electrical harness. 4. Secure the SNM941 device. 5. Install the fuses – telematics installation only. 6. Make the electrical connections – telematics installation only. 7. Complete the device connections. Further installation notes • The SNM941 is designed for use on construction equipment. Attaching to the vehicle chassis or body is standard procedure and will work well. If possible, avoid attaching the device to a subcomponent that is prone to extreme shock or vibration, such as the engine block, or suspension components. On a tracked machine, isolation mounts (P/N 84264-20 for telematics and Accugrade/GCS installations, and P/N 109530 for Earthworks installations) may be required if mounting directly to the chassis. • Ensure that the chosen mounting location of the SNM941 is in a practical location. If installing for a specific customer, confirm with the customer that the chosen location is acceptable. For example, installation in the lunch box compartment may not be an acceptable location. • Electrical Interference – The SNM941 device operates well in electrically noisy environments, but installation best practices include avoiding close proximity to alternators, generators, electric motors, DC to AC converters, switching power supplies, and arc welding equipment. If electrical interference is suspected, enclose the SNM941 device wiring harness in a grounded shield wrap or grounded conduit. SNM941 Connected Site Gateway Installation Guide | 16 DRAFT 4 | Installation Guidelines for antenna mounting – adhesive mount 1. The cure time to reach full strength at room temperature is 24 hours. The longer it can be mounted before being placed into service, the better. 2. Cure time is longer for environments 10° C (50° F) to room temperature. 3. Adhesive mounting should not be attempted below 10° C without supplemental heat. 4. The cure time can be greatly accelerated by preheating the mounting surface and adhesive with a heat gun, as shown in the graph below: 5. The mounting surface should be flat within 2 mm. 6. If placing on a glossy surface, it is best to lightly abrade the surface before final cleaning. 7. Adequate clean the surface: remove all dust, grease and grim and then use an alcohol wipe. A cleaning towel and alcohol wipe are provided with P/N 112056. Allow all the cleaning agent to vaporize before attempting to place the adhesive tape on the cleaned surface. 8. When mounting the riser to a steel surface, you can use magnets to help fixture the antenna while the adhesive cures. Guidelines for antenna mounting – riser mount Antenna Riser mount, P/N 112056 A variety of options are available for attaching the antenna–riser combination to the asset. The options provided are outlined below. 1. Mont the antenna to the pedestal. 2. There are multiple mounting features once the antenna is mounted to the unit: a. Fastener mounting option 1: – 4x M4 fasteners into thread inserts from below SNM941 Connected Site Gateway Installation Guide | 17 DRAFT 4 | Installation b. Fastener mounting option 2: – Fasteners from above into mounting plate tabs – Sized for M6 Fasteners – Quantity of 3 used at a minimum c. Fastener mounting option 3: – Fasteners from above into mounting plate tabs – Sized for M6 Fasteners – Quantity of 3 used at a minimum d. Magnetic mount: – High Strength Rare Earth Magnets in 4 locations – Covered with a rubber boot that resists sliding and damage to the mounting surface TIP – Remove the mounting tab plate from the riser so that the magnets are exposed by removing the four M4 flat head fasteners. e. Adhesive mount: – Use 3 mm foam adhesive tape for slightly out flat surfaces. – Use magnets to help fixture during adhesive curing. SNM941 Connected Site Gateway Installation Guide | 18 DRAFT 4 | Installation AccuGrade/GCS900 gateway device installation Determine the mounting location of the SNM941 device The SNM941 can be installed in various locations; however the recommended location is in the cab or a side compartment, but not the engine compartment, to allow for: • ease of access • increased security • a minimal distance from the antennas and control box to the main unit. • SIM card access The SNM941 mounting plate is designed to be fixed in an area with the dimensions of 185 mm x 230 mm (7.28 in x 9.05 in), to allow adequate space for attachment of the electrical harness, as well as the coaxial antenna connections. CAUTION – Maximum operating temperature is +85° C and maximum storage temperature is +85° C. Be sure to avoid mounting the unit in an area with excessive exposure to moisture, dirt, direct heat, sunlight and chemicals, while still allowing for accessibility, as well as good air flow. Plan the route of the electrical harness Keep in mind the following factors: • The 34-pin connector on the electrical harness must reach and attach to the SNM941 device. It is not necessary to plug the connector into the SNM941 at this time. Be sure to disconnect the harness before beginning make any other electrical harness connections in steps 3 & 4. • Ensure that the brown connector on the SNM941 harness can easily reach the corresponding brown connector on the GCS/AccuGrade harness. If there is no brown connector on the GCS/AccuGrade harness, refer to the SNM941 Ordering Guide (this can be found online in the Trimble Store help files). Secure the SNM941 device • Trimble recommends that you use the provided mounting bracket for installation of the SNM941. If the chosen mounting location is outside of the cab on a tracked vehicle, then the shock plate must be used. Please note that the shock mount must be bolted to the machine. In most cases this means that the holes must be drilled to accommodate for this. • If the mounting bracket is not to be used, drill a rectangular array of 7 mm (¼") holes with the dimensions of 215.4 mm x 60 mm (8.48" x 2.36"). • Secure the SNM941 to the mounting position using four M6 or ¼" bolts, nuts, and washers. • Firmly tighten the bolts. SNM941 Connected Site Gateway Installation Guide | 19 DRAFT 4 | Installation Determine the location of the 4-In-1 antenna The antenna locations will have a significant effect on the performance quality of the SNM941 device. • Mount antenna with the face of the antenna horizontal with the open sky, in an area that has a clear 360° view of the sky and is at least 20 cm from all other transmitting antennas, the operator and any other occupant, while still allowing the antenna cables to easily reach the SNM941. • The antenna should not be easily sighted, to reduce the chances of tampering or disablement. • The antennas should be firmly attached to the asset so that they will not come loose due to shock, vibration, or thermal cycling. • The antenna may be mounted directly to a horizontal surface near the top of the asset using the industrial adhesive or the antenna bracket. • The antenna must mounted at least 1" from metal structures and surfaces. Use the Trimble antenna mounting bracket to position the antenna away from metal as needed. • If the SNM941 is mounted more than 600 mm from the antenna, you must use the extension cable set P/N 110046-44. The extensions will be 4.4 m in length. Typically these will be required if the SNM941 is chassis mounted. When routing the extension cables make sure to avoid sharp corners, excessive heat sources, frequent flexing of the coax cables, an extremely tight bend radius, or sources of electrical noise. CAUTION – The antenna connectors and extension cable connectors must be isolated from chassis ground. SNM941 Connected Site Gateway Installation Guide | 20 DRAFT 4 | Installation Trimble Earthworks gateway device installation Determine the mounting location of the SNM941 device The SNM941 can be installed in various locations; however the recommended location is near the cab roof-line, typically with the SNR radio. to allow for: • ease of access • a minimal distance from the antenna • SIM card access The SNM941 mounting is designed to be mounted concurrently with the SNR radio and to allow adequate space for attachment of the electrical harness, as well as the coaxial antenna connections. Plan the route of the electrical harness Keep in mind the following factors: • The 34-pin connector on the electrical harness must reach and attach to the SNM941 device. It is not necessary to plug the connector into the SNM941 at this time. Be sure to disconnect the harness before beginning to make any other electrical harness connections. • Connect the Internet Gateway connector to the Internet ETH 2 connector on the Earthworks harness. Secure the SNM941 device Mount the SNM941 with the SNR Radio, using one of the following methods: • Stack the SNM941 mounting bracket between the SNR radio and the provided base bracket. SNM941 Connected Site Gateway Installation Guide | 21 DRAFT 4 | Installation • Mount the SNM941 side-by-side with the SNR radio: mount off existing SNR bracket, or on isolated cab structure, as shown: Determine the location of the antenna The antenna location will have a significant effect on the performance quality of the SNM941 device. • Mount the antenna in an area that has a clear 360° view of the sky and is at least 20 cm from all other transmitting antennas, the operator and any other occupant, while still allowing the antenna cables to easily reach the SNM941. • The antenna should not be easily sighted, to reduce the chances of tampering or disablement. • The antenna should be firmly attached to the asset so that they will not come loose due to shock, vibration, or thermal cycling. • The antenna may be mounted directly to a horizontal surface near the top of the asset using the industrial adhesive or the antenna bracket, Trimble P/N 112056. • The antenna must mounted at least 1" from metal structures and surfaces. Use the Trimble antenna mounting bracket to position the antenna away from metal as needed. Complete the device connections • Attach the antenna connectors to the SNM941. • For use with GCS900 or AccuGrade systems, plug the brown connector from the SNM941 harness to the corresponding brown connector on the GCS900 or AccuGrade harness. • For use with Earthworks, plug the Internet Gateway connector from the SNM941 harness to the corresponding Internet Eth 2 on the machine control harness. Attach the input harness to the SNM941. • Turn the machine on and observe to see the flashing LEDs. SNM941 Connected Site Gateway Installation Guide | 22 DRAFT Locating the R Terminal The location of the R terminal differs depending on the alternator used in the machine. If you cannot locate the alternator’s R terminal, contact a qualified service technician for that machine. The following are some examples of different alternators used in heavy machines, and the location of the R terminal. On machines that do not have an R terminal signal connection or a similar connection that is only active when the engine is running, connect the R terminal wire directly to the yellow key switch wire. Both of these inputs can be driven by a key-switched signal source. In this case, engine hours are accrued when the key switch is on, even if the engine is not running. SNM941 Connected Site Gateway Installation Guide | 23 DRAFT 5 | Locating the R Terminal In situations in which an alternator pictured above is not applicable, R terminal can be determined by using a voltage meter. Clip the Alternator Wires (be careful to do this far enough from the alternator to repair the wire and make the final connection). The alternators typically have 3 outputs. To determine the R-terminal look for a wire that shows all of the following behavior: • No voltage when the machine is off. • No voltage when the machine Key switch is on, but the engine is not running. • DC voltage equivalent to battery or pulse signal of 50 Hz or greater when the machine engine is running. For pulse signals it may show half of battery voltage, so confirm that you have your frequency adjusted to account for pulse signals. This connection should be made in parallel to the output. After connecting the white R terminal wire to the identified R terminal, run the machine for a minimum of 10 minutes to confirm in the web service tool that the correct run time is accruing. In some cases the alternator may be sending a pulse signal, or be outside the correct supported frequency to register. If service hours are not reporting correctly, it is possible to connect to the positive output of the oil pressure gauge, but this should only be done if the R terminal is not a workable solution. SNM941 Connected Site Gateway Installation Guide | 24 DRAFT SNM941 Wiring Harness ► SNM941 wiring harness ► Telematics installation wires configuration ► Brown connector pinouts ► Earthworks, 8-pin connector pinouts ► Recommended DC electrical specifications This chapter describes the SNM941 wiring harness and electrical connections in detail. SNM941 Connected Site Gateway Installation Guide | 25 DRAFT 6 | SNM941 Wiring Harness SNM941 wiring harness The SNM941 wiring harnesses are 186940-02 for AGCS systems and 201641-46 for Earthworks. They derive the best available power from the Brown connector. For telematics the harness may need to be modified to change the power input wires from the Brown connector and re-routed to the appropriate power source. SNM941 Connected Site Gateway Installation Guide | 26 DRAFT 6 | SNM941 Wiring Harness P4 - Three socket connector Connect to CANbus P5 - Brown connector P1 - 34-pin connector Connect to corresponding brown connector on GCS900 or AccuGrade harness Connect to bulkhead on the SNM941 The following table describes the conductors in the Wiring harness kit. 34-Pin Connector Signal Description Battery - Input 186940-02 201641-46 Wire Color Termination Wire Color Termination Black J4 -Brown Connector - Pin 2 Black J2 -8 Pin Connector - Pin 2 Chassis Sense Green J2 - Ring Terminal Green J3 - Ring Terminal Key Switch Input Yellow J4 -Brown Connector - Pin 1 Brown J2 - 8 Pin Connector - Pin 7 Analog Input Purple J5 - 6 Socket Connector - Pin 5 Purple J5 - 6 Socket Connector Pin 5 Digital Input 1 Brown J5 - 6 Socket Connector - Pin 2 Brown J5 - 6 Socket Connector Pin 2 Ethernet TX- Green J4 -Brown Connector - Pin 6 Orange J2 -8 Pin Connector - Pin 5 10 Ethernet TX+ White J4 -Brown Connector - Pin 5 White J2 -8 Pin Connector - Pin 6 12 RS-232 TX Pink J4 -Brown Connector - Pin 10 N/A 13 CAN A Low Green J6 - 3 Socket Connector - Pin B Green J6 - 4 Socket Connector Pin 3 14 CAN A High Yellow J6 - 3 Socket Connector - Pin A Yellow J6 - 4 Socket Connector Pin 2 19 Battery + Input Red J4 -Brown Connector - Pin 1/12 Blue J2 - 8 Pin Connector - Pin 1 22 Digital Input 3 Orange J5 - 6 Socket Connector - Pin 4 Orange J5 - 6 Socket Connector Pin 4 23 R-Terminal Input White J5 - 6 Socket Connector - Pin 1 White J5 - 6 Socket Connector Pin 1 24 Digital Input 2 Blue J5 - 6 Socket Connector - Pin 3 Blue J5 - 6 Socket Connector Pin 3 SNM941 Connected Site Gateway Installation Guide | 27 DRAFT 34-Pin Connector Signal Description 6 | SNM941 Wiring Harness 186940-02 201641-46 Wire Color Termination Wire Color Termination 26 Ethernet RX- Blue J4 -Brown Connector - Pin 8 Blue J2 - 8 Pin Connector - Pin 4 27 Ethernet RX+ Brown J4 -Brown Connector - Pin 7 Brown J2 - 8 Pin Connector - Pin 3 29 RS-232 RX Orange J4 -Brown Connector - Pin 3 N/A 32 RS-232 Ground Green J4 -Brown Connector - Pin 11 N/A Pin numbers not listed above are not connected in the wiring harness. For additional detail on the nature of the signal connections, see table on page 29. NOTE – All electrical conductors used in the installation of an SNM941 Connected Site Gateway must be 18 AWG or larger. SNM941 Connected Site Gateway Installation Guide | 28 DRAFT 6 | SNM941 Wiring Harness Telematics installation wires configuration The following table describes the conductors in the electrical harness: Conductor ID Conductor Pin Number* Signal description Connection Key Switch Input An electrical accessory circuit that becomes active when the asset’s key switch is moved to the “accessory” and “run” positions. Required to initialize the SNM941 as soon as an operator activates an asset. NOTE – If this connection is not made, the device will shut off after 10 minutes of run time. 19 Battery + Input Positive terminal on battery. Terminal with the highest voltage in multi-battery configurations. Required to provide continuous power to the SNM941. Battery Input Negative terminal on battery. Terminal that connects to chassis ground in multi-battery configurations. Required to provide continuous power to the SNM941. Chassis Ground Reliable connection to asset’s conductive chassis. Required to detect open negative master disconnect. Required EMI connection to asset’s conductive chassis. Failure to make this connection could cause erratic behavior on the device. The following table describes the conductors in the 6-pin Deutsch connector on the electrical harness: Conductor ID Conductor Pin Number* Signal description Wire color Connection 23 R-Terminal Input White The relay terminal on the engine’s alternator or a signal such as an oil pressure switch that provides a signal of 85% of system voltage or greater. This signal is used to determine runtime hours. If the R-terminal is not accessible, see Chapter 5, Locating the R Terminal. Digital Input 1 Brown Optional – A sensor that provides a ground signal when a monitored situation occurs. If not used connect to ground or let float. This can be an open circuit or short circuit to ground, i.e. when the monitored state occurs, the signal should be ground. For more information, see Brown connector pinouts, page 30 or refer to the GCSFlex Installation Guide. SNM941 Connected Site Gateway Installation Guide | 29 DRAFT 6 | SNM941 Wiring Harness Conductor ID Conductor Pin Number* Signal description Wire color Connection 24 Digital Input 2 Blue Optional – A sensor that provides a ground signal when a monitored situation occurs. If not used connect to ground or let float. This can be an open circuit or short circuit to ground, i.e. when the monitored state occurs the signal should be ground. 22 Digital Input 3 Orange Optional – A sensor that provides a system voltage signal when a monitored situation occurs. Connect to system voltage or let float. This will cause the unit to wake up when the asset is in low power mode. Analog Input Purple Optional – A sensor with an analog output or an accessory electrical circuit where voltage monitoring is required. This sensor must be no greater than system voltage. For more information on conductor pin numbers, see the Wiring Harness kit table on page 27. Brown connector pinouts The following figure shows the configuration of the brown connector. - E - Symbol designates reduced wire seal The following table describes the configuration of the pinouts. Pin Function GCS900 SNM941 186940-02 Switched Power. Power available only when the 3D system is on. Yes Yes Power Ground Yes Yes RS-232 TX Display, RX Radio (AGCS RS-232-0) Yes Yes CAN Hi (GCS CAN-0) Yes No Ethernet TXD+ Yes Yes SNM941 Connected Site Gateway Installation Guide | 30 DRAFT 6 | SNM941 Wiring Harness Pin Function GCS900 SNM941 186940-02 Ethernet TXD- Yes Yes Ethernet RXD+ Yes Yes Ethernet RXD- Yes Yes CAN Low (GCSCAN0) Yes No 10 RS-232 TX Display, RX Radio (AGCS RS-232-0) Yes Yes 11 RS-232 Ground No No 12 Typically unswitched power. Power is always available (may not be applicable to all base kits). Some Yes For more information on the nature of the signal connections, see Recommended DC electrical specifications, page 32. SNM941 Connected Site Gateway Installation Guide | 31 DRAFT 6 | SNM941 Wiring Harness Earthworks, 8-pin connector pinouts The following table describes the configuration of the pinouts. Pin Function Battery + Power Ground Ethernet RX+ Ethernet RX- Ethernet TX- Ethernet TX+ Keyswitch Power N/A Recommended DC electrical specifications Item Symbol Min. Typ. Max. Unit VBATT 24 32 Volts IBATT 190 233 1500 mA IBATT — 12 mA IBATT — 600 — mA-h Pulse Input Voltage High VRTH 85 Pulse Input Voltage Low VRTL Ignition High Voltage VIGIH 80 — Ignition Low Voltage (including open circuit) VIGIL — VIGIH-1 Ignition Input Pull-down Resistance RIGN Digital Switch To Ground Input Voltage High VDIH 2.5 Supply Voltage Supply Current, Active Mode 1,2 Supply Current, Hibernate Mode Supply Current, Daily Average 2,3 Digital Switch To Ground Input Voltage Digital Switch To Battery Input Voltage High VDIL VSBIH Digital Switch To Battery Input Voltage Low 5,6 VSBIL Analog Input Voltage VANALOG %VBATT 55 %VBATT — %VBATT 10 1.0 85 kΩ %VBATT 55 %VBATT 100 %VBATT Max tested at Vin = 7 V, cell on and idle, Wi-Fi on and Carrier being transmitted, relay driver sourcing 200 mA, Filtered Power Out sourcing 200mA, USB sourcing 500mA. Typical measurements taken with external voltage of 12.0 V. Measurement calculated based on average current consumption over a 24 hour period multiplied by 24 hours. Typical at 14V, 2 EIA/TIA-232-F Compliant, 3 EIA/TIA-485-B Compliant. This measurement applies only if the PulseIn-2 input is configured as a digital input. This input can also be left floating to represent an input low signal. SNM941 Connected Site Gateway Installation Guide | 32 DRAFT Installing the SIM Card Many versions of the SNM941 device come with a Trimble-supplied SIM card. In some circumstances, such as needing a high data rate plan for a grade control system, you may need to replace this standard SIM card with another. This chapter details how to successfully replace the SIM card. Before changing the SIM card, contact your local Trimble SNM941 dealer to determine if a different SIM is necessary. Replacing the SIM card The SIM card door is located at the back of the enclosure, away from the 34-pin connector. Ensure that the SIM pin number is entered into web interface, TB5x0, or CB4x0 before you replace the SIM. 1. When you replace the SIM card, ensure you are working in a dry and clean environment. 2. Remove the power from the SNM941 device during this procedure. 3. To reduce the chances of electrostatic discharge (ESD) damage, discharge the SNM941 enclosure to chassis ground before starting work. 4. Remove the two screws from the SIM door and open the SIM door. 5. Gently push the SIM card towards the front of the device. This will trigger a release which will eject the SIM card towards you. SNM941 Connected Site Gateway Installation Guide | 33 DRAFT 7 | Installing the SIM Card 6. Carefully remove the SIM card taking care not to touch the gold connectors. 7. To install new SIM card: a. Hold the SIM card with the notch side going in first and the gold contacts facing down towards the PCB. b. Insert into the slot and then gently push in, to trigger the locking mechanism. NOTE – The SIM card will not insert completely into unit. This is normal. NOTE – It is recommended to use only industrial grade SIM card with 2FF form factor. SNM941 Connected Site Gateway Installation Guide | 34 DRAFT Limited Warranty Terms and Conditions Product Limited Warranty Warranty Exclusions and Disclaimer Subject to the following terms and conditions, Trimble Inc. (“Trimble”) warrants that for a period of one (1) year from date of purchase this Trimble product (the “Product”) will substantially conform to Trimble's publicly available specifications for the Product and that the hardware and any storage media components of the Product will be substantially free from defects in materials and workmanship. This Product limited warranty shall only apply in the event and to the extent that (a) the Product is properly and correctly installed, configured, interfaced, maintained, stored, and operated in accordance with Trimble's applicable operator's manual and specifications, and; (b) the Product is not modified or misused. This Product limited warranty shall not apply to, and Trimble shall not be responsible for, defects or performance problems resulting from (i) the combination or utilization of the Product with hardware or software products, information, data, systems, interfaces, or devices not made, supplied, or specified by Trimble; (ii) the operation of the Product under any specification other than, or in addition to, Trimble's standard specifications for its products; (iii) the unauthorized installation, modification, or use of the Product; (iv) damage caused by: accident, lightning or other electrical discharge, fresh or salt water immersion or spray (outside of Product specifications); or exposure to environmental conditions for which the Product is not intended; (v) normal wear and tear on consumable parts (e.g., batteries); or (vi) cosmetic damage. Trimble does not warrant or guarantee the results obtained through the use of the Product, or that software components will operate error free. NOTICE REGARDING PRODUCTS EQUIPPED WITH TECHNOLOGY CAPABLE OF TRACKING SATELLITE SIGNALS FROM SATELLITE BASED AUGMENTATION SYSTEMS (SBAS) (WAAS/EGNOS, AND MSAS), OMNISTAR, GNSS, MODERNIZED GNSS OR GLONASS SATELLITES, OR FROM IALA BEACON SOURCES: TRIMBLE IS NOT RESPONSIBLE FOR THE OPERATION OR FAILURE OF OPERATION OF ANY SATELLITE BASED POSITIONING SYSTEM OR THE AVAILABILITY OF ANY SATELLITE BASED POSITIONING SIGNALS. THE FOREGOING LIMITED WARRANTY TERMS STATE TRIMBLE’S ENTIRE LIABILITY, AND YOUR EXCLUSIVE REMEDIES, RELATING TO THE TRIMBLE PRODUCT. EXCEPT AS OTHERWISE EXPRESSLY PROVIDED HEREIN, THE PRODUCT, AND ACCOMPANYING DOCUMENTATION AND MATERIALS ARE PROVIDED “AS-IS” AND WITHOUT EXPRESS OR IMPLIED WARRANTY OF ANY KIND, BY EITHER TRIMBLE OR ANYONE WHO HAS BEEN INVOLVED IN ITS CREATION, PRODUCTION, INSTALLATION, OR DISTRIBUTION, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TITLE, AND NONINFRINGEMENT. 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If you have purchased the Product from an authorized Trimble dealer rather than from Trimble directly, Trimble may, at its option, forward the software Fix to the Trimble dealer for final distribution to you. Minor Updates, Major Upgrades, new products, or substantially new software releases, as identified by Trimble, are expressly excluded from this update process and limited warranty. Receipt of software Fixes or other enhancements shall not serve to extend the limited warranty period. For purposes of this warranty the following definitions shall apply: (1) “Fix(es)” means an error correction or other update created to fix a previous software version that does not substantially conform to its Trimble specifications; (2) “Minor Update” occurs when enhancements are made to current features in a software program; and (3) “Major Upgrade” occurs when significant new features are added to software, or when a new product containing new features replaces the further development of a current product line. Trimble reserves the right to determine, in its sole discretion, what constitutes a Fix, Minor Update, or Major Upgrade. OF ALL OBLIGATIONS OR LIABILITIES ON THE PART OF TRIMBLE ARISING OUT OF, OR IN CONNECTION WITH, ANY PRODUCT. BECAUSE SOME STATES AND JURISDICTIONS DO NOT ALLOW LIMITATIONS ON DURATION OR THE EXCLUSION OF AN IMPLIED WARRANTY, THE ABOVE LIMITATION MAY NOT APPLY OR FULLY APPLY TO YOU. 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Alternatively, you may contact Trimble to request warranty service at +1-408-481-6940 (24 hours a day) or email your request to trimble_support@trimble.com. Please be prepared to provide: – your name, address, and telephone numbers – proof of purchase – a copy of this Trimble warranty – a description of the nonconforming Product including the model number – an explanation of the problem The customer service representative may need additional information from you depending on the nature of the problem. PLEASE NOTE: THE ABOVE TRIMBLE LIMITED WARRANTY PROVISIONS WILL NOT APPLY TO PRODUCTS PURCHASED IN THOSE JURISDICTIONS (E.G., MEMBER STATES OF THE EUROPEAN ECONOMIC AREA) IN WHICH PRODUCT WARRANTIES ARE THE RESPONSIBILITY OF THE LOCAL TRIMBLE AUTHORIZED DEALER FROM WHOM THE PRODUCTS ARE ACQUIRED. IN SUCH A CASE, PLEASE CONTACT YOUR LOCAL TRIMBLE AUTHORIZED DEALER FOR APPLICABLE WARRANTY INFORMATION. SNM941 Connected Site Gateway Installation Guide | 35 DRAFT Official Language THE OFFICIAL LANGUAGE OF THESE TERMS AND CONDITIONS IS ENGLISH. IN THE EVENT OF A CONFLICT BETWEEN ENGLISH AND OTHER LANGUAGE VERSIONS, THE ENGLISH LANGUAGE SHALL CONTROL. Registration To receive information regarding updates and new products, please contact your local Trimble authorized dealer or visit the Trimble website at www.trimble.com/register. Upon registration you may select the newsletter, upgrade, or new product information you desire. Software Components Refer to opensource.snm941.com. SNM941 Connected Site Gateway Installation Guide | 36 DRAFT TRANSFORMING THE WAY THE WORLD WORKS
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