Troy Bilt 12191 5Hp Users Manual
12193-6.5HP 45da03d4-268d-45d3-8336-f0f748629205
121915hp 45da03d4-268d-45d3-8336-f0f748629205 Troy-Bilt Tiller 12191-5HP User Guide |
2015-01-21
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Parts Catalog 3HP, 5HP & 6.5HP Model Tillers HP Model 12190 Models 12190 – 3HP Serial Numbers: 121901100101 - 121901199999 12191 – 5HP Serial Numbers: 121911100101 - 121911199999 12193 – 6.5HP Serial Numbers: 121931100101 - 121931199999 Model 12191 GARDEN WAY INCORPORATED 3HP, 5HP & 6.5HP MODEL TILLERS MODELS 12190, 12191 & 12193 HANDLEBARS, CLUTCH CABLES AND HANDLEBAR MOUNTING HARDWARE 2 3HP, 5HP & 6.5HP MODEL TILLERS MODELS 12190, 12191 & 12193 HANDLEBARS, CLUTCH CABLES AND HANDLEBAR MOUNTING HARDWARE REF No. PART No. 1 1916909 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 DESCRIPTION QTY. Handlebar, Upper (A) – Incl. Ref. Nos. 2 ........................................ 1916996 Handlebar, Upper (B), (C) – Incl. Ref. Nos. 2 and 28............................. 1916928 Decal–Forward Clutch Bail ............ 9854 Curved Hd. Screw, 5/16-18 x 1-1/2 .......................... 1100806 Hex Screw, 1/4-20 x 1-1/4............. 55044 Bracket, Forward Clutch Cable....... 1916106001 Bail, Forward Clutch ...................... 9855 Screw, #10-24 x 2 ......................... 1916712 Spring, Forward Clutch.................. 1100242 Lockwasher, 5/16 .......................... 1186230 Hex Nut, 5/16-18 ........................... 9811 Hex Locknut, 1/4-20 ...................... 55048 Cable Assembly, Forward Clutch ... 1100068 Hex Screw, 3/8-16 x 3/4 ................ 9837 Hex Locknut, 3/8-16 ...................... 1107383 Flat Washer, 3/8............................. 1100044 Hex Screw, 5/16-18 x 3/4 .............. 1 1 1 6 1 1 1 1 1 6 6 1 1 2 2 2 2 REF No. 17 18 19 20 21 22 23 24 25 26 27 28 29 PART No. 1902173001 1110107 1902174001 9386 9856 9552 DESCRIPTION QTY. Support, Handlebar ....................... Hex Locknut, 5/16-18 .................... Handlebar, Lower........................... Klip Ring........................................ Clevis Pin....................................... Hex Screw, 1/4-20 x 1/2, Self-Tapping (A) ........................ 9552 Hex Screw, 1/4-20 x 1/2, Self-Tapping (B), (C) ................. 1901273001 Panel ............................................. 1916923 Decal–Model Name/Logo (A) ........ 1916924 Decal–Model Name/Logo (B) ........ 1916925 Decal–Model Name/Logo (C)......... 1916674001 Bracket, Reverse Clutch Cable (B), (C) ............................. 1916719 Cable Assembly, Reverse Clutch (B), (C)............................ 1186227 Hex Nut, #10-24 ............................ 1916929 Decal–Reverse Drive Control (B), (C) 1735531 Cable Tie (B), (C) ........................... 2 2 1 1 1 4 6 1 1 1 1 1 1 1 1 2 (A) Model 12190 – 3HP (B) Model 12191 – 5HP (C) Model 12193 – 6.5 HP 3 3HP, 5HP & 6.5HP MODEL TILLERS MODELS 12190, 12191 & 12193 HOOD, BRACKET AND DEPTH REGULATOR 4 3HP, 5HP & 6.5HP MODEL TILLERS MODELS 12190, 12191 & 12193 HOOD, BRACKET AND DEPTH REGULATOR REF No. PART No. 1 3 3A 3B 5 9552 1916805 1911361 1916919 1917121 6 7 8 8A 9 10 11 12 DESCRIPTION QTY. Bolt–Fl. Hd., Self-Tap, 1/4-20 x 1/2 2 Decal–Hood .................................. 1 Decal–Warning.............................. 1 Decal–Logo ................................... 1 Tine Hood, (A) –Includes tine flap. and Ref. No. 3, 3A, and 3B ........ 1 1917120 Tine Hood (B), (C) –Includes tine flap and Ref. No. 3, 3A, and 3B ........ 1 (Ref. No. Not Used) 1186391 Nut–Flange Lock, 5/16-18............. 9 1916118001 Depth Regulator Lever .................. 1 9308 Spirol Pin ...................................... 2 9384 Spring–Depth Regulator ............... 1 9534 Spacer .......................................... 1 1100069 Bolt–Hex Hd., 1/4-20 x 1............... 1 9811 Locknut–Hex Hd., 1/4-20 .............. 1 REF No. 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART No. 1916119001 1916120001 11000242 1186331 1186230 1100808 55088 1916121001 1916569001 1916570001 1916708001 1916707001 1186328 1916771 1111607 1107382 DESCRIPTION Bracket–Hood, Right Hand............ Bracket–Hood, Left Hand .............. Lockwasher, 5/16.......................... Bolt–Flanged Hd., 5/16-18 x 1 ...... Nut–Hex Hd., 5/16-18 ................... Bolt–Hex Hd., 5/16-18 x 1-1/4 ...... Bushing–Drag Bar ........................ Drag Bar........................................ Bracket– Stop ............................... Arm– Reverse (Drag Stake) .......... Bracket– Hood Support................. Bracket– Support Channel ............ Bolt– Hex Hd. 5/16-18 x 5/8.......... Spacer........................................... Bolt– Hex Hd. 5/16-18 x 2-1/4 ...... Washer– 5/16 I.D. ......................... QTY. 1 1 2 4 2 2 2 1 1 1 2 1 6 1 1 1 (A) Model 12190 – 3HP (B) Model 12191 – 5HP (C) Model 12193 – 6.5 HP 5 3HP MODEL TILLER ENGINE, ENGINE BRACKETS, AND FORWARD DRIVE MECHANISM Model 12190 6 MODEL 12190 3HP MODEL TILLER MODEL 12190 ENGINE, ENGINE BRACKETS, AND FORWARD DRIVE MECHANISM Model 12190 REF No. 1 2 3 4 5 6 7 8 9 10 11 12 12A 13 14 15 16 17 18 19 PART No. * 1916537001 1100242 1111696 1904557 1917128 9552 DESCRIPTION QTY. Engine 3HP, recoil start ................. 1 Bracket, Belt Cover........................ 1 Lockwasher–5/16.......................... 8 Bolt–Hex Hd., 5/16-24 x 1/2.......... 2 Decal–Warning, Hot Surfaces ....... 1 Belt Cover–(includes decal 1904557) 1 Bolt–Flanged Hd., Self-Tapping, 1/4-20 x 1/2............................... 7 1186230 Nut–Hex Hd., 5/16-18" .................. 4 50027 Support Washer ............................ 1 1916795001 Bracket, Engine, Right................... 1 1138-2 Shim ............................................. A/R 1916574 Spacer........................................... 1 9301 Key–3/16 x 1 ................................. 2 1911322 Pulley, Engine Driven .................... 1 9925 Washer, Belleville .......................... 1 1100009 Bolt–Hex Hd., 3/8-24 x 1............... 1 1916794001 Bracket, Engine, Left ..................... 1 1100799 Bolt–Hex Hd., 5/16-18 x 1-1/2 ...... 5 1916652001 Belt Pulley Guard .......................... 1 1916706 Belt Guide ..................................... 1 REF No. 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 PART No. 9558 9090 1916116001 1110108 1107382 9386 1916657 55034 55033 1100004 DESCRIPTION Bolt–Hex Hd., 3/8-16 x 1-1/2 ........ Idler Pulley .................................... Idler Lever..................................... Locknut – 3/8-16 .......................... Washer, Flat .................................. Klip Ring ....................................... V-Belt ............................................ Spring, Return .............................. Bushing–Idler Lever ...................... Bolt–Hex Hd., 5/16-24 x 3/4, Grade 5...................................... 9944 Washer, Belleville, Transmission Pulley......................................... 1911321 Pulley–Transmission ..................... 1916117001 Bracket–Cable Mount .................... 1900766 Decal–Stabilization........................ 1186328 Bolt–5/16-18 x 5/8, Engine Bracket to Transmission ............ 9856 Clevis Pin–Control Cable ............... 1107383 Washer-flat, 3/8 ............................ QTY. 1 1 1 1 2 1 1 1 1 2 1 1 1 1 4 1 1 A/R – As Required * See your local authorized engine service dealer for engine parts or service. Refer to the engine nameplate for engine type and code information. 7 5HP & 6.5HP MODEL TILLERS MODELS 12191 & 12193 ENGINE, ENGINE BRACKETS AND BELT DRIVE SYSTEMS Models 12191 and 12193 33 1 Reverse Clutch Cable 5 6 2 3 11 7 45 17 4 13 30 40 38 15 3 14 Forward Clutch Cable 24 4 37 19 39 20 24 25 21 35 36 23 44 17 3 29 24 3 12 9 30 26 31 28 27 Forward Clutch Cable 32 3 8 7 34 7 34 16 18 41 43 10 24 22 8 15 42 41 5HP & 6.5HP MODEL TILLERS MODELS 12191 & 12193 ENGINE, ENGINE BRACKETS AND BELT DRIVE SYSTEMS Models 12191 and 12193 REF No. 1 2 3 4 5 6 7 PART No. * 1916537001 1100242 1111696 1904557 1917128 9552 8 1186230 9 50027 10 1916795001 11 1138-2 12 9301 13 1916531 14 1916559001 15 1100005 16 1916794001 17 1100799 18 1916652001 19 1916726 20 9558 21 9090 221916116001 DESCRIPTION QTY. Engine – 5HP & 6.5HP, Recoil Start............................... 1 Bracket, Belt Cover........................ 1 Lockwasher, 5/16.......................... 9 Screw, Hex Hd., 5/16-24 x 1/2 ...... 3 Decal–Warning, Hot Surfaces ....... 1 Belt Cover (Incl. Ref. 5)................. 1 Flange Screw, Self-Tapping, 1/4-20 x 1/2............................... 7 Hex Nut, 5/16-18........................... 4 Support Washer ............................ 1 Engine Bracket, Right ................... 1 Shim ............................................. A/R Key, 3/16 x 1 ................................. 1 Pulley, Engine Drive ...................... 1 Bracket, Reverse Idler ................... 1 Hex Screw, 5/16-24 x 1................. 3 Engine Bracket, Left ...................... 1 Hex Screw, 5/16-18 x 1-1/2 .......... 5 Guard, Belts/Pulleys...................... 1 Belt Guide, Forward....................... 1 Hex Screw, 3/8-16 x 1-1/2 ............ 1 Forward Idler Pulley ...................... 1 Forward Idler Lever....................... 1 REF No. 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 PART No. 1110108 1107382 9386 1916657 55034 55033 1916658 9944 1916532 1916117001 1900766 1186328 9856 1107383 1916536 1916578001 1916535 1111606 1110107 1916725 1916724 9572 1108841 DESCRIPTION QTY. Locknut – 3/8-16 .......................... Washer, Flat .................................. Klip Ring ....................................... Forward Drive Belt ........................ Spring, Forward Return................. Bushing, Forward Idler Lever ........ Reverse Drive Belt......................... Washer, Belleville .......................... Pulley, Transmission ..................... Bracket, Cable Mounting ............... Decal–Stabilization........................ Hex Screw, 5/16-18 x 5/8.............. Clevis Pin ...................................... Flat Washer, 3/8 ............................ Bushing......................................... Reverse Idler Arm ......................... Pulley, Reverse Idler ..................... Hex Screw, 5-16-18 x 2................. Locknut, 5-16-18 .......................... Belt Guide ..................................... Spring, Reverse Return................. Hex Screw, 5/16-18 x 1-1/8 .......... Key, 3/16 x 1-1/2........................... 1 2 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 1 1 1 A/R – As Required * Contact your local authorized engine service dealer for engine parts and service. Refer to your engine nameplate for engine model/type number. 9 3HP, 5HP & 6.5HP MODEL TILLERS MODELS 12190, 12191 & 12193 DRIVE SHAFT ASSEMBLY REF No. PART No. 1 1100004 1 1100005 2 3 9944 1911321 3 1916532 4 5 6 7 9301 50027 9517 1714 DESCRIPTION Hex Screw, (A) 5/16-24 x 3/4 Grade 5 ....................................... Hex Screw, (B), (C) 5/16-24 x 1 Grade 5 ....................................... Washer, Belleville ............................ Single Groove Pulley, (A) Transmission .............................. Double Groove Pulley, (B), (C) Transmission .............................. Key–Transmission Pulley, 3/16 x 1.. Support Washer, Front .................... Snap Ring ....................................... Bearing, Tapered Roller (with race) . A/R – As Required (A) Model 12190 – 3HP (B) Model 12191 – 5HP (C) Model 12193 – 6.5 HP 10 QTY. 1 REF No. PART No. 8 9 10 50043 1916936 1224-1 1 1 1224-2 1 1224-3 1 1224-4 1 1 2 1325C DESCRIPTION QTY. Support Washer, Rear ..................... 1 Drive Shaft Assembly...................... 1 Shim, Rear Bearing Cap, .010 thick ................................... A/R Shim, Same as above except .030 thick .................................... A/R Shim, Same as above except .005 thick .................................... A/R Shim, Same as above except .062 thick .................................... A/R Shim Set–Includes the following shims: two #1224-1, two 1224-2, one 1224-3, and one #1224-4 .... A/R 3HP, 5HP & 6.5HP MODEL TILLERS MODELS 12190, 12191 & 12193 WHEEL AND TILLER SHAFT ASSEMBLIES REF No. 1 2 3 4 PART No. 9512 9511 1166-1 1166-2 1166-3 1166-4 1166-5 1086 DESCRIPTION Retainer, Snap Ring, “E” Type ..... Retainer, Snap Ring..................... Shim, 0.062” Thick...................... Shim, 0.030” Thick...................... Shim, 0.015” Thick...................... Shim, 0.010” Thick...................... Shim, 0.005” Thick...................... Bushing, Bronze .......................... QTY. 2 4 A/R A/R A/R A/R A/R 4 REF No. 5 5 5 6 7 8 9 10 11 PART No. 1916722 1916741 1916739 9305 1132-2 1904278 1915074 1104 1916542 DESCRIPTION Wheel Shaft (A) ........................... Wheel Shaft (B) ........................... Wheel Shaft (C) ........................... Key, Hi Pro, 1/4 x 1...................... Spacer ......................................... Worm Gear, Wheel Shaft ............. Tiller Shaft ................................... Woodruff Key, Tiller Shaft............ Worm Gear, Tiller Shaft ............... QTY. 1 1 1 1 4 1 1 1 1 A/R – As Required (A) Model 12190 – 3HP (B) Model 12191 – 5HP (C) Model 12193 – 6.5 HP 11 3HP, 5HP & 6.5HP MODEL TILLERS MODELS 12190, 12191 & 12193 TRANSMISSION HOUSING, COVERS, SEALS, GASKETS AND PLUG 12 3HP, 5HP & 6.5HP MODEL TILLERS MODELS 12190, 12191 & 12193 TRANSMISSION HOUSING, COVERS, SEALS, GASKETS AND PLUG REF No. PART No. 1 2 9727 1186328 5 5A 6 7 8 DESCRIPTION Plug, Transmission Oil Fill............. Flange Screw, Grade 5, 5/16-18 x 5/8............................. 1916641001 Front Cover, Trans. Housing ......... 50074 Rear Cover, Trans. Housing .......... 50032 Gasket, Trans. Housing Cover (Front and Rear) ........................ 9617 Oil Seal, Drive Shaft ...................... 9621 Oil Seal, Wheel Shaft..................... QTY. REF No. 1 9 8 1 1 10 11 2 1 2 12 13 14 15 PART No. DESCRIPTION 1916975001 Transmission Case, Rear Housing and Tube Assembly ................... 1909374 Oil Seal, Tine Shaft ....................... 55011-1 Gasket, Bearing Cap (.010 thick) .. 55011-2 Gasket, Bearing Cap (.030 thick)... 1916111001 Cap, Rear Bearing ........................ 1186331 Flange Screw, 5/16-18 x 1 ............ 1100044 Flange Screw, 5/16-18 x 3/4 ......... 1100242 Lockwasher, 5/16.......................... QTY. 1 2 1 1 1 2 1 1 13 3HP, 5HP & 6.5HP MODEL TILLERS MODELS 12190, 12191 & 12193 TINES 3 2 1 1 4A OPERATOR POSITION 5 2 LEFT SIDE 6A 3 1 5 TINE SHAFT 1 4 3 2 3 1 1 1 RIGHT SIDE ENGINE 1 3 6 DENOTES CUTTING EDGE OF TINE 4 1 5 1 WHEELS 14 4A 1 3 3HP, 5HP & 6.5HP MODEL TILLERS MODELS 12190, 12191 & 12193 TINES, WHEELS REF No. PART No. 1 1100044 2 3 4 ---- 4A 5 6 DESCRIPTION Bolt–Hex Head, 5/16-18 x 3/4, Grade 5, Tine Mounting ............. 1817060 Tine–Twin-Edged, Left-Facing ....... 1732499 Locknut–Hex Hd., 5/16-18 ............ 1982612 Bolt–Hex Hd., 3/8-16 x 2 (tine holder to tiller shaft) .................. 1916783 Replacement Set of 6 Tines– including three right-facing tines, three left-facing tines; and all required assembly hardware ..... 1733398 Locknut– Hex Hd., 3/8-16 ............. 1817059 Tine–Twin-Edged, Right-Facing..... 1916691001 Tine Holder– left side (A) .............. 1916702001 Tine Holder– left side (B) .............. 1916704001 Tine Holder– left side (C) .............. QTY. REF No. 6A 12 3 12 7 2 8 1 2 3 1 1 1 9 10 PART No. DESCRIPTION 1916692001 1916703001 1916705001 55095-01 20918-01 2706-01 55095-02 20918-02 2706-02 9380 9338 QTY. Tine Holder– right side (A)............ Tine Holder– right side (B)............ Tine Holder– right side (C)............ Wheel & Tire Assy–Left Side (A)... Wheel & Tire Assy–Left Side (B)... Wheel & Tire Assy–Left Side (C)... Wheel & Tire Assy–Right Side (A) Wheel & Tire Assy–Right Side (B) Wheel & Tire Assy–Right Side (C) Clevis Pin–.312 x 1-3/4, secures wheel hub to wheel shaft ........... Hair Pin Cotter .............................. 1 1 1 1 1 1 1 1 1 2 2 (A) Model 12190 – 3HP (B) Model 12191 – 5HP (C) Model 12193 – 6.5 HP IMPORTANT: LEFT AND RIGHT SIDES OF TILLER ARE DETERMINED BY STANDING IN THE OPERATOR POSITION (BEHIND THE HOOD) AND FACING THE DIRECTION OF FORWARD TRAVEL. MOUNT TINES SO THE CUTTING EDGE AT THE TOP OF EACH TINE FACES THE OPERATOR (TOP) LEFT-FACING TINE RIGHT-FACING TINE (BOTTOM) 15 Parts Ordering Information If you need service or parts: WARNING For service assistance or parts, contact your local authorized dealer or the factory. Your local dealer or service department will need to know the model/serial numbers of the unit to provide the most efficient service. See below for information on how to identify and record the identification numbers for the unit. We urge using only genuine replacement parts which meet all the latest requirements. Replacement parts manufactured by others could present safety hazards, even though they may fit on the unit! If you need engine service or parts: For engine service or parts, contact your local authorized engine dealer. Look in the yellow pages of the phone book under “Engines-Gasoline” for the name of your nearest authorized engine dealer. An authorized engine dealer can handle all parts, repairs, and warranty service concerning the engine. IMPORTANT: Left and right sides of the unit are determined by standing behind the unit, in the operator’s position, and facing in the direction of forward travel. Note: NOTICE: All replacement parts must conform to our rigid quality specifications. Although some replacement parts we provide may vary slightly in shape, color or texture from the original parts, any variations will not affect the fit or performance of these parts on your unit. We reserve the right to change specifications, add improvements or discontinue the manufacture of any of our equipment without notice or obligation to purchasers of our equipment. Identification Numbers Record the Model/Serial Numbers here: When ordering parts from us or your local servicing dealer, you will need to provide the unit’s model/serial number. For your convenience and ready reference, record this information below. Product Model/Serial Number Engine Model/Serial Spec. Numbers Date of Purchase Name of Dealer For customer assistance, contact your nearest authorized dealer or: GARDEN WAY INCORPORATED • 1 Garden Way • Troy, New York 12180 Customer Service: 1-800-437-8686 • Technical Service: 1-800-520-5520 • Parts Service: 1-800-648-6776 • FAX: (518) 391-7332 • WEBSITE: www.troybilt.com Outside the United States and Canada: Customer Service: (518) 391-7007 • Technical Service: (518) 391-7008 • Parts Service: (518) 391-7006 • FAX (518) 391-7332 1905230 (1/99) Printed in U.S.A. ©1999 Garden Way Incorporated
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