Troy Bilt 640 Users Manual
640 to the manual 8e04a4ff-4080-9114-512a-8b504550f19f
2015-01-21
: Troy-Bilt Troy-Bilt-640-Users-Manual-350039 troy-bilt-640-users-manual-350039 troy-bilt pdf
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Illustrated Parts Manual Small Frame Tiller — 640 & 650 Series TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 Printed In USA Form No. 769-03824 (January 18, 2008) 640 & 650 Series Handle & Tine Shield 23 27 31 25 34 4 28 36 29 30 22 41 4 4 33 1 48 24 A 40 26 48 38 49 3 35 32 9 20 21 2 16 7 12 11 6 39 9 A 42 24 37 10 6 5 14 7 13 7 49 47 43 45 47 39 17 46 7 19 44 2 18 8 15 640 & 650 Series Handle & Tine Shield Ref. Part Number Description Ref. Part Number Description 1. 686-04076 Tine Hood Assembly (A) 26. 712-0291 Hex Lock Nut, 1⁄4-20 — 686-04077 Tine Hood Assembly (B, C) 27. 732-04185 Forward Clutch Spring 2. 710-0395 Hex Screw, 5⁄16-18 x 2.25 28. 746-04208 Forward Clutch Cable Assembly 3. 710-0597 Hex Head Screw, 1⁄4-20 x 1 29. 746-04058 Rev. Clutch Cable Assembly (B, C) 4. 710-0599 Self-Tapping Screw, 1⁄4-20 x 1⁄2 30. 747-04210 Forward Clutch Bail 5. 710-0874 Hex Head Screw, 5⁄16-18 x 1-1⁄4 31. 749-04084 Upper Handlebar 6. 710-3008 Hex Head Screw, 5⁄16-18 x .75 32. 749-04208 Lower Handlebar 7. 712-04063 Nylon Hex Lock Nut, 5⁄16-18 33. 749-04106 Conduit Mount Tab 8. 712-04064 Nylon Hex Lock Nut, 1⁄4-20 34. 786-04040 Reverse Clutch Cable Bracket (B, C) 9. 715-0108 Spirol Pin 35. 786-04188 Handlebar Support 10. 732-04320 Depth Regulator Spring 36. 786-04200 Panel 710-0216 Hex Screw, 3⁄8-16 x 3⁄4 11. 736-0275 Flat Washer, 5⁄16 37. 12. 750-04149 Spacer, .462 x .328 x 1.63 38. 710-0805 Hex Screw, 5⁄16-18 x 1-1⁄2 13. 750-04160 Bushing 39. 712-3000 Hex Lock Nut, 3⁄8-16 736-0119 Lock Washer, 5⁄16 14. 750-04556 Spacer 40. 15. 786-04092 Reverse Stop Arm 41. 725-0157 Cable Tie 16. 786-04098 Channel Support Bracket 42. 736-3050 Flat Washer, 3⁄8 17. 786-04104 Drag Bar 43. 712-04065 Flange Lock Nut, 3⁄8-16 18. 786-04191 Flap Stop Bracket 44. 710-0347 Hex Hd. Screw, 3⁄8-16 x 1-3⁄4 19. 786-04290 Hood Bracket, Left Hand 45. 710-0514 Hex Hd. Screw, 3⁄8-16 x 1 20. 786-04291 Hood Bracket, Right Hand 46. 710-04048 Flange Screw, .312-18 x 1.00 21. 786-04292 Adjustable Depth Bar 47. 742-04117 Single Bolo Tine Left Hand 22. 710-0106 Hex Hd. Screw, 1⁄4-20 x 1-1⁄4 48. 742-04116 Single Bolo Tine Right Hand 23. 710-04163 Screw, #10-24 x 2 49. 686-04066 Tine Holder (A) 24. 712-3009 Hex Lock Nut, 5⁄16-18 — 686-04065 Tine Holder (B, C) 25. 712-0121 Hex Nut, #10-24 (A) — Bronco (B) — Super Bronco (C) — Pro Line 3 640 & 650 Series Drive System 29 23 40 45 Engine shown for reference only. 8 19 27 14 44 13 49 A 25 36 48 7 2 30 6 31 22 35 28 33 20 26 38 10 18 4 27 A 37 32 17 23 15 39 1 1 5 23 18 24 16 37 15 11 43 Bronco 2 42 9 11 6 18 38 43 41 3 4 46 21 34 42 3 12 50 30 31 35 28 33 17 25 27 15 20 36 32 22 47 37 640 & 650 Series Drive System Ref. Part Number Description Ref. Part Number Description 1. 736-0159 Flat Washer, 5⁄16 27. 736-0119 Lock Washer, 5⁄16 (A) 2. 756-04198 Engine Drive Pulley 28. 750-0535 Spacer, .380 ID x .625 OD x .21 (A) 3. 656-04023A Transmission Pulley (A) — 736-3050 Flat Washer, .406 x .812 x .051 (B, C) — 656-04005A Transmission Pulley (B, C) 29. 736-3090 Flat Washer, .260 x .720 x .060 4. 756-04169 Reverse Idler Pulley (B, C) 30. 736-0452 Bell Washer, .396 x 1.140 x .095 5. 786-04095 Belts/Pulleys Guard 31. 710-0459A Hex Head Screw, 3⁄8-24 x 1.50 6. 754-04090 Forward Drive Belt 32. 736-04181 Support Washer, .690 x 1.250 x .075 7. 754-04091 Reverse Drive Belt (B, C) 33. 732-04085 Forward Return Spring 8. 731-05268 Belt Cover 34. 786-04107 Cable Mounting Bracket 9. 732-04289 Reverse Return Spring (B, C) 35. 756-04170 Forward Idler Pulley 10. 732-04081 Belt Guide (B, C) 36. 714-0105 Key, 3⁄16” x 1” 736-3078 Flat Washer, .344 x 1.00 x .063 11. 732-04079 Belt Guide 37. 12. 786-04068 Engine Bracket Left 38. 736-04193 Belleville Washer, .827 x .331 x .098 13. 786-04069 Engine Bracket Right 39. 710-0805 Hex Screw, 5⁄16-18 x 1.50 (A, B) 710-0395 Hex Screw, 5⁄16-18 x 2-1⁄4 (C) 14. 786-04070 Belt Cover Bracket — 15. 748-04087 Shoulder Washer 40. 712-04063 Hex Lock Nut, 5⁄16-18 16. 786-04276 Reverse Idler Arm (B, C) 41. 750-0258 Shlder Spacer, .315 x .750 x .375 (A) 17. 786-04275 Forward Idler Lever 42. 736-0315 Flat Washer, .75 x 1.5 x .125 (A) 18. 710-0117 Hex Head Screw, 5⁄16-24 x 1 — 736-04192 Flat Washer, .786 x 1.000 x .031 (B, C) 19. 710-0237 Hex Head Screw, 5⁄16-24 x 5⁄8 43. 736-0242 Bell Washer, .340 x .872 x .060 20. 710-0376 Hex Head Screw, 5⁄16-18 x 1 44. 749-04193 Bumper (C) 21. 710-04049 Hex Head Screw, 5⁄16-18 x 5⁄8 45. 726-0201 Speed Nut, 5⁄16-18 (C) 22. 710-0347 Hex Head Screw, 3⁄8-16 x 1-3⁄4 (A) 46. 714-0143 Klik Pin — 710-0520 Hex Head Screw, 3⁄8-16 x 1.50 (B, C) 47. 734-04188 Complete Wheel Ass., 10 x 2.75 (A) 23. 710-0599 Self-Tapping Screw, 1⁄4-20 x 1⁄2 48. 634-04232 Complete Whl. Ass., 13 x 5 x 6 (B, C) 24. 710-3103 Hex Head Screw, 5⁄16-18 x 2 (B, C) 49. 618-04360A Transmission Assembly (A) 25. 712-3000 Lock Nut, 3⁄8-16 — 618-04362 Transmission Assembly (B, C) Lock Nut, 5⁄16-18 (B, C) 50. 710-0672 Hex Head Screw, 5⁄16-24 x 1.25 26. 712-3009 (A) — Bronco (B) — Super Bronco (C) — Pro Line 5 640 & 650 Series Transmission Assembly 16 20 11 20 17 11 25 20 25 3 7 5 6 9 27 21 19 4 13 21 4 1 25 21 18 20 12 11 2 22 17 25 21 26 4 18 15 23 25 23 24 8 10 6 11 20 24 20 16 640 & 650 Series Transmission Assembly Ref. Part Number Description 1. 1918377 Cover Housing 2. 619-04013 Transmission Housing 3. 710-04048 Hex Head Flange Screw 4. 710-04049 Hex Head Flange Screw 5. 710-3008 Hex Screw 6. 711-04078 Tiller Shaft 7. 711-04486 Wheel Shaft 8. 711-04882 Drive Shaft 9. 714-04059 Hi-Pro Key 10. 716-04102 Retaining Ring 11. 716-04104 Retaining Ring 12. 717-04380 Worm Gear, 61T 13. 717-04381 Worm Gear, 30T 14. 718-04008 Rear Bearing Cover 15. 721-04030 Oil Seal, .75 x 1.783 16. 721-04031 Oil Seal, 1.0 x 1.499 17. 721-04036 Oil Seal, 1.0 x 1.5 18. 721-04229 Gear Housing Gasket 19. 736-0119 Lock Washer 20. 736-04309 Flat Washer, 1.375 x 1.015 x .062* — 736-04308 Flat Washer, 1.5 x 1.75 x .01* — 736-04307 Flat Washer, 1.5 x 1.75 x .03* — 736-04306 Flat Washer, 1.5 x 1.75 x .005* — 736-04305 Flat Washer, 1.5 x 1.75 x .062* — 736-04304 Flat Washer, 1.25 x .75 x .06* — 736-04260 Flat Washer, 1.015 x 1.375 x .03* — 736-04259 Flat Washer, 1.015 x 1.375 x .015* — 736-04258 Flat Washer, 1.015 x 1.375 x .01* — 736-04257 Flat Washer, 1.015 x 1.375 x .005* 21. 736-04310 Flat Washer, 1.015 x 1.234 x .062 22. 737-04202 Pipe Plug 23. 741-04298 Cone Bearing 24. 741-04299 Cup Bearing 25. 741-04300 Bushing, 1.005 x 1.25 x 1.5 26. 786-04359 Transmission Cover 27. GW-1104 Woodruff Key, .25 x 1.12 * — The flat washers listed are used as required to obtain .005 to .030 in allowable end play on the wheel shaft and tine shaft and a .005 to .015 in end play on the drive shaft. 7 To order replacement parts or locate your nearest service dealer call Customer Support at (800) 828-5500. or visit www.troybilt.com to find the nearest authorized dealer in your area. TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
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