Troy Bilt Tb2246 Lawn Tractor Users Manual
2015-04-02
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TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
Printed In USA
OperatOr’s Manual
Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty
WARNING
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL
BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
Form No. 769-09665
(January 10, 2014)
Hydrostatic Lawn Tractor, TB 2246
Customer Support
Please do NOT return the machine to the retailer or dealer without first contacting the Customer Support Department.
If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of
this machine, you can seek help from the experts. Choose from the options below:
◊ Visit us on the web at www.troybilt.com
See How-to Maintenance and Parts Installation Videos at www.troybilt.com/tutorials
◊ Call a Customer Support Representative at (800) 828-5500 or (330) 558-7220
◊
Thank you for purchasing an Troy-Bilt Lawn Tractor. It was
carefully engineered to provide excellent performance when
properly operated and maintained.
Please read this entire manual prior to operating the equipment.
It instructs you how to safely and easily set up, operate and
maintain your machine. Please be sure that you, and any other
persons who will operate the machine, carefully follow the
recommended safety practices at all times. Failure to do so could
result in personal injury or property damage.
All information in this manual is relative to the most recent
product information available at the time of printing. Review
this manual frequently to familiarize yourself with the machine,
Manual may cover a range of product specifications for various
models. Characteristics and features discussed and/or illustrated
in this manual may not be applicable to all models. We reserve
the right to change product specifications, designs and
equipment without notice and without incurring obligation.
If applicable, the power testing information used to establish
the power rating of the engine equipped on this machine can be
If you have any problems or questions concerning the machine,
phone your local authorized Troy-Bilt service dealer or contact
website address and mailing address can be found on this page.
We want to ensure your complete satisfaction at all times.
Throughout this manual, all references to right and left side of the
machine are observed from the operating position
The engine manufacturer is responsible for all engine-related
issues with regards to performance, power-rating, specifications,
machine, for more information.
Thank You
Record Product Information
Before setting up and operating your new equipment, please
locate the model plate on the equipment and record the
information in the provided area to the right. You can locate the
model plate by looking beneath the seat. This information will
be necessary, should you seek technical support via our web site,
Customer Support Department, or with a local authorized service
dealer.
Model NuMber
Serial NuMber
To The Owner 1
2
Safe Operation Practices ........................................ 3
Assembly & Set-Up .................................................. 9
Controls ...................................................................12
Operation ................................................................15
Maintenance & Adjustment .................................19
Service .................................................................... 24
Troubleshooting .................................................... 29
Replacement Parts ................................................ 30
Attachments & Accessories .................................. 32
Warranty ..................................................Back Cover
Table of Contents
Important Safe Operation Practices 2
3
General Operation
Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe place for
future and regular reference and for ordering replacement
parts.
2. Be familiar with all controls and their proper operation.
Know how to stop the machine and disengage them
quickly.
3.
the instructions and safe operation practices in this manual
and on the machine and should be trained and supervised
by an adult.
Never allow adults to operate this machine without proper
instruction.
5. To help avoid blade contact or a thrown object injury,
keep bystanders, helpers, children and pets at least 75 feet
from the machine while it is in operation. Stop machine if
anyone enters the area.
Thoroughly inspect the area where the equipment is to be
used. Remove all stones, sticks, wire, bones, toys, and other
foreign objects which could be picked up and thrown by
the blade(s). Thrown objects can cause serious personal
injury.
7. Plan your mowing pattern to avoid discharge of material
toward roads, sidewalks, bystanders and the like. Also,
avoid discharging material against a wall or obstruction
which may cause discharged material to ricochet back
toward the operator.
8. Always wear safety glasses or safety goggles during
operation and while performing an adjustment or repair
to protect your eyes. Thrown objects which ricochet can
cause serious injury to the eyes.
Wear sturdy, rough-soled work shoes and close-fitting
slacks and shirts. Loose fitting clothes and jewelry can be
caught in movable parts. Never operate this machine in
bare feet or sandals.
Be aware of the mower and attachment discharge direction
and do not point it at anyone. Do not operate the mower
without the discharge cover or entire grass catcher in its
proper place.
Do not put hands or feet near rotating parts or under the
cutting deck. Contact with the blade(s) can amputate
hands and feet.
WARNING! This symbol points out important safety instructions which, if not followed,
could endanger the personal safety and/or property of yourself and others. Read and follow
all instructions in this manual before attempting to operate this machine. Failure to comply
with these instructions may result in personal injury.
When you see this symbol. HEED ITS WARNING!
DANGER! This machine was built to be operated according to the safe operation practices in
this manual. As with any type of power equipment, carelessness or error on the part of the
operator can result in serious injury. This machine is capable of amputating hands and feet
and throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
CALIFORNIA PROPOSITION 65
WARNING! Engine Exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to State of California to cause cancer and birth defects
or other reproductive harm.
WARNING! Battery posts, terminals, and related accessories contain lead and lead
compounds, chemicals known to the State of California to cause cancer and reproductive
harm. Wash hands after handling
4Section 2 — important Safe operation practiceS
A missing or damaged discharge cover can cause blade
contact or thrown object injuries.
Stop the blade(s) when crossing gravel drives, walks, or
roads and while not cutting grass.
Watch for traffic when operating near or crossing
roadways. This machine is not intended for use on any
public roadway.
Do not operate the machine while under the influence of
alcohol or drugs.
Mow only in daylight or good artificial light.
Never carry passengers.
Disengage blade(s) before shifting into reverse. Back up
slowly. Always look down and behind before and while
backing to avoid a back-over accident.
Avoid erratic operation and excessive speed.
20. Disengage blade(s), set parking brake, stop engine and wait
until the blade(s) come to a complete stop before removing
grass catcher, emptying grass, unclogging chute, removing
any grass or debris, or making any adjustments.
Never leave a running machine unattended. Always turn
off blade(s), place transmission in neutral, set parking
brake, stop engine and remove key before dismounting.
22. Use extra care when loading or unloading the machine into
a trailer or truck. This machine should not be driven up or
down ramp(s), because the machine could tip over, causing
serious personal injury. The machine must be pushed
manually on ramp(s) to load or unload properly.
23. Muffler and engine become hot and can cause a burn. Do
not touch.
Check overhead clearances carefully before driving under
low hanging tree branches, wires, door openings etc.,
where the operator may be struck or pulled from the
machine, which could result in serious injury.
25. Disengage all attachment clutches, depress the brake
pedal completely and shift into neutral before attempting
to start engine.
Your machine is designed to cut normal residential grass of
unusually tall, dry grass (e.g., pasture) or piles of dry leaves.
Dry grass or leaves may contact the engine exhaust and/
or build up on the mower deck presenting a potential fire
hazard.
27. Use only accessories and attachments approved for this
machine by the machine manufacturer. Read, understand
and follow all instructions provided with the approved
accessory or attachment.
28.
involved in a large percentage of riding mower-related
injuries. These operators should evaluate their ability
to operate the riding mower safely enough to protect
themselves and others from serious injury.
If situations occur which are not covered in this manual, use
care and good judgment. Contact your customer service
representative for assistance.
Slope Operation
Slopes are a major factor related to loss of control and tip-over
accidents which can result in severe injury or death. All slopes
require extra caution. If you cannot back up the slope or if you
feel uneasy on it, do not mow it.
For your safety, use the slope gauge included as part of this
manual to measure slopes before operating this machine on
shown on the slope gauge, do not operate this machine on that
area or serious injury could result.
Do:
Mow up and down slopes, not across. Exercise extreme
caution when changing direction on slopes.
2. Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could overturn the machine. Tall
grass can hide obstacles.
3. Use slow speed. Choose a low enough speed setting so
that you will not have to stop or shift while on the slope.
Tires may lose traction on slopes even though the brakes
are functioning properly. Always keep machine in gear
when going down slopes to take advantage of engine
braking action.
weights or counterweights to improve stability.
5. Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
Keep all movement on the slopes slow and gradual. Do
not make sudden changes in speed or direction. Rapid
engagement or braking could cause the front of the
machine to lift and rapidly flip over backwards which could
cause serious injury.
7. Avoid starting or stopping on a slope. If tires lose traction,
disengage the blade(s) and proceed slowly straight down
the slope.
Do Not:
Do not turn on slopes unless necessary; then, turn slowly
and gradually downhill, if possible.
2. Do not mow near drop-offs, ditches or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff, ditch, or if an edge caves in.
3. Do not try to stabilize the machine by putting your foot on
the ground.
Do not use a grass catcher on steep slopes.
5. Do not mow on wet grass. Reduced traction could cause
sliding.
may cause the operator to lose control of the machine
resulting in serious injury or death.
7. Do not tow heavy pull behind attachments (e.g. loaded
dump cart, lawn roller, etc.) on slopes greater than 5
degrees. When going down hill, the extra weight tends
to push the tractor and may cause you to loose control
(e.g. tractor may speed up, braking and steering ability are
reduced, attachment may jack-knife and cause tractor to
overturn).
5Section 2 — important Safe operation practiceS
Children
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. They do not understand
the dangers. Never assume that children will remain where
you last saw them.
a. Keep children out of the mowing area and in
watchful care of a responsible adult other than the
operator.
b. Be alert and turn machine off if a child enters the
area.
c. Before and while backing, look behind and down for
small children.
d. Never carry children, even with the blade(s) shut off.
They may fall off and be seriously injured or interfere
with safe machine operation.
e. Use extreme care when approaching blind corners,
doorways, shrubs, trees or other objects that may
block your vision of a child who may run into the
path of the machine.
f. To avoid back-over accidents, always disengage
the cutting blade(s) before shifting into Reverse.
If equipped, the “Reverse Caution Mode” should
not be used when children or others are around.
g. Keep children away from hot or running engines.
They can suffer burns from a hot muffler.
h. Remove key when machine is unattended to
prevent unauthorized operation.
2.
the instructions and safe operation practices in this manual
and on the machine and should be trained and supervised
by an adult.
Towing
Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.
2. Follow the manufacturers recommendation for weight
limits for towed equipment and towing on slopes.
3. Never allow children or others in or on towed equipment.
loss of traction and loss of control.
5. Always use extra caution when towing with a machine
mower). Make wide turns to avoid jack-knifing.
Travel slowly and allow extra distance to stop.
7. Do not shift to neutral and coast downhill.
Service
Safe Handling of Gasoline:
To avoid personal injury or property damage use extreme
care in handling gasoline. Gasoline is extremely
flammable and the vapors are explosive. Serious
personal injury can occur when gasoline is spilled on
yourself or your clothes which can ignite. Wash your skin
and change clothes immediately.
a. Use only an approved gasoline container.
b. Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place
containers on the ground away from your vehicle
before filling.
c. When practical, remove gas-powered equipment
from the truck or trailer and refuel it on the ground.
If this is not possible, then refuel such equipment on
a trailer with a portable container, rather than from a
gasoline dispenser nozzle.
d. Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling is
complete. Do not use a nozzle lock-open device.
e. Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
f. Never fuel machine indoors.
g. Never remove gas cap or add fuel while the engine
is hot or running. Allow engine to cool at least two
minutes before refueling.
h. Never over fill fuel tank. Fill tank to no more than ½
inch below bottom of filler neck to allow space for
fuel expansion.
i. Replace gasoline cap and tighten securely.
j. If gasoline is spilled, wipe it off the engine and
equipment. Move machine to another area. Wait 5
minutes before starting the engine.
k. To reduce fire hazards, keep machine free of grass,
leaves, or other debris build-up. Clean up oil or fuel
spillage and remove any fuel soaked debris.
l. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
as on a water heater, space heater, furnace, clothes
dryer or other gas appliances.
m. Allow a machine to cool at least five minutes before
storing.
General Service
Never run an engine indoors or in a poorly ventilated area.
Engine exhaust contains carbon monoxide, an odorless,
and deadly gas.
2. Before cleaning, repairing, or inspecting, make certain the
blade(s) and all moving parts have stopped. Disconnect the
spark plug wire and ground against the engine to prevent
unintended starting.
6Section 2 — important Safe operation practiceS
3. Periodically check to make sure the blades come to
complete stop within approximately (5) five seconds after
operating the blade disengagement control. If the blades
do not stop within the this time frame, your machine
should be serviced professionally by an authorized MTD
Service Dealer.
Check brake operation frequently as it is subjected to wear
during normal operation. Adjust and service as required.
5. Check the blade(s) and engine mounting bolts at frequent
intervals for proper tightness. Also, visually inspect blade(s)
for damage (e.g., excessive wear, bent, cracked). Replace
which do not meet the original equipment specifications
may lead to improper performance and compromise
Mower blades are sharp. Wrap the blade or wear gloves,
and use extra caution when servicing them.
7. Keep all nuts, bolts, and screws tight to be sure the
equipment is in safe working condition.
8. Never tamper with the safety interlock system or other
safety devices. Check their proper operation regularly.
After striking a foreign object, stop the engine, disconnect
the spark plug wire(s) and ground against the engine.
Thoroughly inspect the machine for any damage. Repair
the damage before starting and operating.
Never attempt to make adjustments or repairs to the
machine while the engine is running.
Grass catcher components and the discharge cover are
subject to wear and damage which could expose moving
parts or allow objects to be thrown. For safety protection,
frequently check components and replace immediately
listed in this manual. “Use of parts which do not meet the
original equipment specifications may lead to improper
Do not change the engine governor settings or over-speed
the engine. The governor controls the maximum safe
operating speed of the engine.
Maintain or replace safety and instruction labels, as
necessary.
etc. to protect the environment.
According to the Consumer Products Safety Commission
(CPSC) and the U.S. Environmental Protection Agency (EPA),
this product has an Average Useful Life of seven (7) years,
or 270 hours of operation. At the end of the Average Useful
Life have the machine inspected annually by an authorized
service dealer to ensure that all mechanical and safety
systems are working properly and not worn excessively.
Failure to do so can result in accidents, injuries or death.
Do not modify engine
To avoid serious injury or death, do not modify engine in any
way. Tampering with the governor setting can lead to a runaway
engine and cause it to operate at unsafe speeds. Never tamper
with factory setting of engine governor.
Notice Regarding Emissions
Engines which are certified to comply with California and federal
are certified to operate on regular unleaded gasoline, and
may include the following emission control systems: Engine
Injection (SAI) and Three Way Catalyst (TWC) if so equipped.
When required, models are equipped with low permeation fuel
lines and fuel tanks for evaporative emission control. California
models may also include a carbon canister. Please contact
Customer Support for information regarding the evaporative
emission control configuration for your model.
Spark Arrestor
WARNING! This machine is equipped with an
internal combustion engine and should not be used
on or near any unimproved forest-covered,
brushcovered or grass-covered land unless the
arrestor meeting applicable local or state laws (if
any).
If a spark arrestor is used, it should be maintained in effective
working order by the operator. In the State of California the
apply on federal lands.
A spark arrestor for the muffler is available through your
nearest engine authorized service dealer or contact the service
WARNING! Your Responsibility—Restrict the use of this power machine to persons who read, understand and
follow the warnings and instructions in this manual and on the machine.
SAVE THESE INSTRUCTIONS!
7Section 2 — important Safe operation practiceS
Safety Symbols
This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the
machine before attempting to assemble and operate.
Symbol Description
Read, understand, and follow all instructions in the manual(s) before attempting to
assemble and operate
Never carry passengers. Never carry children, even with the blades off.
Always look down and behind before and while backing to avoid a back-over accident.
Do not put hands or feet near rotating parts or under the cutting deck. Contact with the
blade(s) can amputate hands and feet.
This machine may pick up and throw and objects which can cause serious personal injury.
This machine may pick up and throw and objects which can cause serious personal injury.
BYSTANDERS
Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in
operation.
Engine parts, especially the muffler, become extremely hot during operation. Allow engine
and muffler to cool before touching.
To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover
or grass catcher is in its proper place. If damaged, replace immediately.
Avoid jack-knifing when towing, go slow and make wide turns.
8Section 2 — important Safe operation practiceS
(OK) (TOO STEEP)
USE THIS SLOPE GAUGE TO DETERMINE
IF A SLOPE IS TOO STEEP FOR SAFE OPERATION!
To check the slope, proceed as follows:
1. Remove this page and fold along the dashed line.
2. Locate a vertical object on or behind the slope (e.g. a pole, building, fence, tree, etc.)
3. Align either side of the slope gauge with the object (See Figure 1 and Figure 2 ).
4. Adjust gauge up or down until the left corner touches the slope (See Figure 1 and Figure 2).
5. If there is a gap below the gauge, the slope is too steep for safe operation (See Figure 2 above).
15° dashed line
Slope Gauge
Figure 2Figure 1
15° Slope
15° Slope
WARNING! Slopes are a major factor related to tip-over and roll-over accidents which can result in severe injury or death.
or if you feel uneasy on it, do not mow it. Always mow up and down slopes, never across the face of slopes.
Tractor Set-Up
Moving The Tractor Manually
relief valve for occasions when it is necessary to move the
transmission to bypass its normal route, allowing the rear tires
follows:
Locate the hydrostatic bypass rod in the rear of the tractor.
See .
Figure 3-1
2. Pull the hydrostatic bypass rod outward until it clicks into
place.
NOTE:
hydrostatic bypass rod is pulled out. Return the rod to its
normal position prior to operating the tractor.
CAUTION: Never attempt to move the tractor
manually without first opening the hydrostatic relief
valve. Doing so will result in serious damage to the
Shipping Brace Removal
WARNING!
off, set the parking brake and remove the ignition
key before removing the shipping brace.
Locate the shipping brace, if present, and warning tag
found on the right side of the cutting deck. See Figure 3-2.
Figure 3-2
2. While holding the discharge chute with your left hand,
remove the shipping brace with your right hand by
grasping it between your thumb and index finger and
rotating it clockwise.
WARNING! The shipping brace is used for
packaging purposes only. Remove and discard the
shipping brace before operating your lawn tractor.
WARNING! The mowing deck is capable of
throwing objects. Failure to operate the riding
mower without the discharge cover in the proper
operating position could result in serious personal
injury and/or property damage.
Contents of Crate
Assembly & Set-Up 3
9
Connecting the Battery Cables
CALIFORNIA PROPOSITION 65 WARNING!
Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and
reproductive harm. Wash hands after handling.
CAUTION: When attaching battery cables, always
followed by the NEGATIVE (black) wire.
For shipping reasons, both battery cables on your equipment
may have been left disconnected from the terminals at the
factory. To connect the battery cables, proceed as follows:
NOTE: The positive battery terminal is marked Positive (+). The
negative battery terminal is marked Negative (–).
Remove the plastic cover, if present, from the positive (+)
battery terminal and attach the red cable to the positive (+)
battery terminal with the bolt and hex nut. See Figure 3-3.
Figure 3-3
2. Remove the plastic cover, if present, from the negative (–)
battery terminal and attach the black cable to the negative
(–) battery terminal with the bolt and hex nut. See Figure
3-3.
3. Position the red rubber boot over the positive (+) battery
terminal to help protect it from corrosion.
NOTE: If the battery is put into service after the date shown
on top/side of battery, charge the battery as instructed in the
the tractor.
Checking Tire Pressure
WARNING! Do not overinflate tires. Check sidewall
of tires for maximum psi. Equal tire pressure should
be maintained at all times.
The tires on your tractor may be over inflated for shipping
purposes. Reduce the tire pressure before operating the tractor.
Check sidewall of tires for maximum psi.
Setting the Deck Gauge Wheels
Move the tractor on a firm and level surface, preferably
pavement, and proceed as follows:
Select the height position of the cutting deck by placing
the deck lift lever in the normally desired mowing height
setting (any of the six different cutting height notches on
the right fender).
2. Check the gauge wheels for contact or excessive clearance
with the surface below. The deck gauge wheels should
If the gauge wheels have excessive clearance or contact
with the surface, adjust as follows:
a. Raise the deck lift handle to its highest setting.
b. Remove the front gauge wheels by removing the
lock nuts and shoulder screws which secure them to
the deck. See .
Figure 3-4
c. Place the deck lift lever in the desired mowing
height setting.
d. Reinsert the shoulder screw (with each gauge
wheel) into the index hole that leaves approximately
pavement.
Refer to Leveling the Deck in the Maintenance section of this
manual for more detailed instructions regarding various deck
adjustments.
10 Section 3 — ASSembly & Set-Up
Adjusting the Seat
To adjust the position of the seat, pull up and hold the seat
adjustment lever. Slide the seat forward or rearward to the
desired position; then release the adjustment lever. Make sure
seat is locked into position before operating the tractor. See
Figure 3-5.
WARNING! Before operating the tractor, make
sure the seat is engaged in the seat-stop. Engage the
parking brake. Stand behind the machine and pull
back on seat until it clicks into place.
Figure 3-5
WARNING! Before operating the tractor, make
sure the seat is engaged in the seat-stop. Engage the
parking brake. Stand behind the machine and pull
back on seat until it clicks into place.
Gas and Oil
The fuel tank is located under the hood. Remove the fuel cap by
turning it counterclockwise. Use only clean, fresh (no more than
30 days old), unleaded gasoline. Do not overfill the tank.
WARNING! Use extreme care when handling
gasoline. Gasoline is extremely flammable and the
vapors are explosive. Never fuel the machine
indoors or while the engine is hot or running.
Extinguish cigarettes, cigars, pipes and other
sources of ignition.
IMPORTANT:
inside the filler neck. This ensures that a proper expansion
.
Figure 3-6
NOTE: Your tractor is shipped with oil in the engine. However,
you MUST check the oil level before operating.
CAUTION: Always check the engine oil level before
Manual. Add oil as necessary. Failure to do so may
result in serious damage to your engine.
11Section 3 — ASSembly & Set-Up
Lawn Tractor controls and features are illustrated in
and described on the following pages.
WARNING! Read and follow all safety rules and
instructions in this manual, including the entire
this machine. Failure to comply with all safety rules
and instructions may result in personal injury.
Throttle/Choke Control
The throttle/choke control is located on the right side of
the engine and, when pushed all the way forward, closes
the choke for cold starting. When set in a given position,
the throttle will maintain a uniform engine speed.
NOTE: When operating the tractor with the cutting deck
engaged, be certain that the throttle/choke control is
always in the FAST (rabbit) position.
FAST
CHOKE
SLOW
Brake Pedal
The brake pedal is located on the left
front side of the tractor along the
running board. The brake pedal can be
used for sudden stops or setting the
parking brake.
NOTE: The brake pedal must be fully
depressed to activate the safety
interlock switch when starting the tractor.
Seat Adjustment Lever (Not Shown)
The seat adjustment lever is located below the left/front side
of the seat. The lever allows for adjustment of the fore to aft
section of this manual for more detailed instructions.
Deck Lift Lever
PTO (Blade Engage)
Handle
LCD Service Minder
& Hour Meter
Brake Pedal
Throttle/Choke Control
Ignition Switch
Module
Drive/Reverse
Pedal
Cup Holder
Parking Brake/
Cruise Control Lever
Figure 4-1
Controls and Features 4
12
Deck Lift Lever
the deck lift lever is used to change
the height of the cutting deck. To
use, move the lever to the left, then
place in the notch best suited for
your application.
Ignition Switch Module
WARNING! Never
leave a running
machine unattended.
Always disengage
brake, stop engine
and remove key to
prevent unintended
starting.
To start the engine, insert the key
into the ignition switch and turn
clockwise to the START position.
Release the key into the position once
the engine has fired.
To stop the engine, turn the ignition key counterclockwise to the
CAUTION: Prior to operating the tractor, refer to
both Safety Interlock Switches and Starting The
detailed instructions regarding the Ignition Switch
Module and operating the tractor in REVERSE
.
Drive Pedal
The drive pedal is located on the right side
of the tractor, along the running board. Press
the drive pedal forward to cause the tractor to
travel forward. Ground speed is also controlled
with the drive pedal. The further forward that
the pedal is pivoted, the faster the tractor
will travel. The pedal will return to its original
Reverse Pedal
The reverse pedal is located on the right side of
the tractor along the running board. Ground
speed is also controlled with the reverse pedal.
The further downward the pedal is pivoted,
the faster the tractor will travel. The pedal will
pressed.
LCD Service Minder & Hour Meter
When the ignition key is rotated
into the START position, the LCD
Service Minder and Hour Meter
will briefly display the battery
accumulated hours.
NOTE: Hours of tractor
operation are recorded any time
the ignition key is rotated out of
whether the engine is started.
The LCD Service Minder will remind the operator of maintenance
intervals for changing the engine oil, air filter service, low engine
and low battery warnings.
Change Oil
on the display for 7 minutes after the meter reaches 50 hours.
This oil service minder interval will occur every 50 hours. Before
the interval expires, change the engine oil as instructed in the
Low Oil
oil. Stop the tractor immediately and check the engine oil level as
Low Battery
At startup, the battery voltage is briefly
displayed then changes to accumulated
generating sufficient amperage. Charge the battery as instructed
in the Service section of this manual or have the charging system
checked by your local service dealer.
Air Filter Service
display for 7 minutes after the meter reaches 25 hours. This air
intervals that are common with oil service, the oil message will
be displayed first followed by the air filter message.
13Section 4 — controlS and FeatureS
PTO/Blade Engage Handle
power to the cutting deck or other
(separately available) attachments.
Push forward on the
Engage handle back to disengage
the power to the cutting deck
or other (separately available)
attachments.
NOTE:
Parking Brake/Cruise Control Lever
panel below the steering wheel, the Parking
Brake/Cruise Control lever is used to engage
the parking brake and the cruise control.
for detailed instructions regarding the
parking brake.
NOTE: The parking brake must be set if the
operator leaves the seat with the engine
running or the engine will automatically shut
off.
NOTE:
operator should attempt to do so, the tractor
will automatically decelerate to the fastest
optimal mowing ground speed.
WARNING! Never leave a running machine
brake, stop engine and remove key to prevent
unintended starting.
14 Section 4— controlS and FeatureS
TO AVOID SERIOUS INJURY OR DEATH
• GO UP AND DOWN SLOPES, NOT ACROSS.
• AVOID SUDDEN TURNS.
• DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP.
• IF MACHINE STOPS GOING UPHILL, STOP BLADE(S)
AND BACK DOWNHILL SLOWLY.
• KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND
SWITCHES, ETC.) IN PLACE AND WORKING.
• REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S).
• KNOW LOCATION AND FUNCTION OF ALL CONTROLS.
• BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE
PLACING HANDS OR FEET NEAR BLADE(S).
• BEFORE LEAVING OPERATOR'S POSITION, DISENGAGE
BLADE(S), ENGAGE PARKING BRAKE, SHUT OFF AND
REMOVE KEY.
READ OPERATOR'S MANUAL
Safety Interlock Switches
This tractor is equipped with a safety interlock system for the
protection of the operator. If the interlock system should ever
malfunction, do not operate the tractor. Contact an authorized
service dealer.
The safety interlock system prevents the engine from
cranking or starting unless the parking brake is engaged,
The engine will automatically shut off if the operator leaves
the seat before engaging the parking brake.
WARNING! Do not operate the tractor if the
interlock system is malfunctioning. This system was
designed for your safety and protection.
Starting the Engine
NOTE: Refer to the Assembly & Set-Up section of this manual for
Insert the tractor key into the ignition switch module.
2.
position.
3.
Activate the choke control by moving the throttle/choke
control all the way forward into the choke position.
5. Turn the ignition key clockwise to the START position.
After the engine starts, release the key. It will return to the
CAUTION:
position for longer than ten seconds at a time. Doing
starter.
After the engine starts, deactivate the choke control.
NOTE:
engine to run poorly.
Stopping the Engine
WARNING! If you strike a foreign object, stop the
engine and disconnect the spark plug wire(s).
Thoroughly inspect the machine for any damage.
Repair the damage before restarting and operating.
2.
3.
Remove the key fr om the ignitio n switch to prevent unintende d
starting.
Operation 5
15
Driving The Tractor
WARNING! Avoid sudden starts, excessive speed
and sudden stops.
Lightl y press the brake p edal to release th e parki ng brake. Move
the throttle lever into the FAST (rabbit) position.
2.
drive pedal forward until the desired speed is achieved. See
.
Figure 5-1
3. To travel in REVERSE, check that the area behind is clear
then slowly depress the lower portion of the drive pedal
speed is achieved. See .
CAUTION:
direction of travel when the tractor is in motion.
Always bring the tractor to a complete stop before
moving from forward to reverse or vice versa.
WARNING! Do not leave the seat of the tractor
parking brake. If leaving the tractor unattended, also
turn the engine off and remove the ignition key.
Reverse Caution Mode
engaged.
NOTE: Mowing in reverse is not recommended.
WARNING! Use extreme caution while operating
look down and behind before and while backing. Do
not operate the tractor when children or others are
around. Stop the tractor immediately if someone
enters the area.
NOTE: The operator MUST be seated in the tractor seat.
Star t the engine as previously instruc ted on the previous page.
2.
key switch module. See Figure 5-2.
Start
position
Indicator
Light
Reverse
Push
Button
Normal
Driving
Mode
Stop
position
Reverse
Caution
Mode
Position
Figure 5-2
3.
Button) at the top, right corner of the key switch module.
The red indicator light at the top, left corner of the key
Figure 5-2.
5. Always look down and behind before and while backing to
make sure no children are around. After resuming forward
a.
b. The operator leaves the seat.
16 Section 5— operation
Driving On Slopes
where you may operate the tractor safely.
WARNING! Do not mow on inclines with a slope in
⁄
cause serious injury.
Mow up and down slopes, NEVER across.
Exercise extreme caution when changing direction on
slopes.
Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could overturn the machine. Tall
grass can hide obstacles.
Avoid turns when driving on a slope. If a turn must be
made, turn down the slope. Turning up a slope greatly
increases the chance of a roll over.
Avoid stopping when driving up a slope. If it is necessary
to stop while driving up a slope, start up smoothly and
carefully to reduce the possibility of flipping the tractor
over backward.
Engaging the Parking Brake/
Setting the Cruise Control
NOTE: The parking break and cruise control are controlled by
the same lever. If using the brake when engaging the parking
brake/cruise control lever, the parking brake will engage. If using
the drive pedal when engaging the parking brake/cruise control
lever, the cruise control will engage.
Parking Brake
NOTE: The parking brake must be set if the operator leaves the
seat with the engine running or the engine will automatically
shut off.
To set the parking brake:
Press the brake pedal completely down with your left foot and
hold it in that position.
2. Push the park ing brake/cruise control lever downward an d hold
it in that position.
3. Remove your foot from the brake pedal.
Release pressure from the parking brake/cruise control lever.
After completing step 3, the brake pedal should remain in the
not engaged.
To disengage the parking brake, lightly press the brake pedal.
WARNING! Never leave a running machine
brake, stop engine and remove key to prevent
unintended starting.
Cruise Control
WARNING! Never engage the cruise control lever
while traveling in reverse.
To set the cruise control:
Slowl y press the upp er po rtio n of the drive p edal with you r right
foot until the desired speed is achieved.
2. Lightly press the park ing brake/cruise control lever downward
and hold it in that position.
3. Remove your foot from the drive pedal.
Release pressure from the parking brake/cruise control lever.
After completing step 3, the drive pedal should remain in the
down position and the tractor will maintain the same forward
not engaged. Repeat
To disengage the cruise control, lightly press the drive pedal or
the brake pedal.
NOTE:
ground speed. If the operator should attempt to do so, the
tractor will automatically decelerate to the fastest optimal
mowing ground speed.
To change the direction of travel from forward to reverse when
cruise control is engaged, press the brake pedal to disengage
the cruise control and bring the tractor to a complete stop. Then
slowly press the reverse pedal with the ball of your foot to travel
in reverse.
Using the Deck Lift Lever
To raise the cutting deck, move the deck lift lever to the left, then
place it in the notch best suited for your application.
Operating the Headlights
17Section 5 — operation
Engaging the PTO
Move the Throttle/Choke control lever to the FAST (rabbit)
position.
2.
NOTE: Always operate the tractor with the Throttle/Choke
control lever in the FAST (rabbit) position for the most
efficient use of the cutting deck or other (separately available)
attachments.
Mowing
WARNING! To help avoid blade contact or a
thrown object injury, keep bystanders, helpers,
children and pets at least 75 feet from the machine
while it is in operation. Stop machine if anyone
enters the area.
The following information will be helpful when using the cutting
deck with your tractor.
WARNING! Plan your mowing pattern to avoid
discharge of materials toward roads, sidewalks,
bystanders and the like. Also, avoid discharging
material against a wall or obstruction which may
cause discharged material to ricochet back toward
the operator.
Do not mow at high ground speed, especially if a mulch kit
or grass collector is installed.
Do not cut the grass too short. Short grass is prone to weed
growth and yellows quickly in dry weather.
Always operate the tractor with the throttle lever in the
FAST (rabbit) position while mowing.
For best results, it is recommended that the first two laps
be cut with the discharge thrown towards the center.
After the first two laps, reverse the direction to throw the
discharge to the outside for the balance of cutting. This will
give a better appearance to the lawn.
extremely tall grass. Your tractor is designed to mow lawns,
Keep the blades sharp and replace the blades when worn.
18 Section 5— operation
Maintenance Schedule
Before
Each use
Every
10 Hours
Every
25 Hours
Every
50 Hours
Every
100 Hours
Prior
to Storing
Clean Hood/Dash Louvers P P
Check Engine Oil Level P
Check Air Filter for Dirty, Loose or Damaged Parts P
Clean and Re-oil Air Filter’s Foam Precleaner P
Replace Air Filter Element P
Change Engine Oil and Replace Oil Filter P
Clean Battery Terminals P P
Lube Front Axles and Rims P P
Clean Engine Cooling Fins P P
Lube Front Deck Wheels P P
Lube Deck Spindles P P
Lube Pedal Pivot Points P P
Check Spark Plug Condition & Gap P P
Replace Fuel Filter P
Maintenance
WARNING! Before performing any maintenance or
engine and remove key to prevent unintended
starting.
Engine
procedures and instructions.
NOTE: Maintenance, repair, or replacement of the emission
expense may be performed by any engine repair establishment
or individual. Warranty repairs must be performed by an
authorized service dealer.
Changing the Engine Oil
WARNING! If the engine has been recently run, the
engine, muffler and surrounding metal surfaces will
be hot and can cause burns to the skin. Exercise
caution to avoid burns.
NOTE: The oil filter should be changed at every oil change
interval. To complete an oil change, proceed as follows:
Run the engine for a few minutes to allow the oil in the
crankcase to warm up. Warm oil will flow more freely and
carry away more of the engine sediment which may have
settled at the bottom of the crankcase. Use care to avoid
burns from hot oil.
2.
left side of the engine.
Maintenance & Adjustments 6
19
3. Pop open the protective cap on the end of the oil drain
valve to expose the drain port. See .
Figure 6-1
Remove the oil fill cap/dipstick from the oil fill tube.
5. Push the oil drain hose (packed with this manual) onto the
oil drain port. Route the opposite end of the hose into an
appropriate oil collection container with at least a 2.5 quart
capacity to collect the used oil.
The engine is equipped with either a twist-and-pull drain
port or a tabbed drain port. If your engine has the twist-
and-pull drain, go to step a. If your engine is equipped with
the tabbed drain, go to step b.
a. Turn the oil drain valve ⁄-turn, then pull outward to
begin draining oil. After the oil has finished draining,
push the end of the oil drain valve back in and turn
⁄turn to secure it back in place Re-cap the end of
the oil drain valve to keep debris from entering the
drain port.
b. Pinch the tabs on the oil drain valve, then pull
outward to begin draining oil. After the oil has
finished draining, push the end of the oil drain valve
back in, until the tabs click into place. Re-cap the end
of the oil drain valve to keep debris from entering
the drain port.
7.
Manual.
8.
Manual for information regarding the volume and weight
of engine oil.
Air Cleaner
Service the pre-cleaner and cartridge/air cleaner element as
Spark Plug
The spark plug should be cleaned and the gap reset once a
and gap specifications.
Hydrostatic Transmission
The hydrostatic transmission is sealed at the factory and is
maintenance-free. The fluid level cannot be checked and the
fluid cannot be changed.
Battery
CALIFORNIA PROPOSITION 65 WARNING!
Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and
reproductive harm. Wash hands after handling.
The battery is sealed and is maintenance-free. Acid levels cannot
be checked and fluid cannot be added.
Always keep the battery cables and terminals clean and
free of corrosive build-up.
After cleaning the battery and terminals, apply a light coat
of petroleum jelly or grease to both terminals.
CAUTION: If removing the battery for cleaning,
disconnect the NEGATIVE (Black) wire from its
When reinstalling the battery, always connect the
the NEGATIVE (Black) wire. Be certain that the wires
are connected to the correct terminals; reversing
them could result in serious damage to your
Cleaning the Tractor
Any fuel or oil spilled on the machine should be wiped off
part of the machine, especially the belts and pulleys.
Deck Wash System (Optional)
surface as part of its deck wash system.
underside and prevent the buildup of corrosive chemicals.
Drive the tractor to a level, clear spot on your lawn, near
enough for your garden hose to reach.
CAUTION:
chute is directed AWAY from your house, garage,
parked cars, etc.
2.
and stop the engine.
3.
20 Section 6 — Maintenance & adjuStMentS
surface. See .
Figure 6-2
5. Turn the water on.
the engine and place the throttle lever in the FAST (rabbit)
position.
7.
8.
engaged for a minimum of two minutes, allowing the
underside of the cutting deck to thoroughly rinse.
position.
Turn the water off and detach the hose coupler from the
After cleaning your deck with the deck wash system, return to
deck running for a minimum of two minutes, allowing the
underside of the cutting deck to thoroughly dry.
Lubrication
WARNING! Before lubricating, repairing, or
brake, stop engine and remove key to prevent
unintended starting.
Front Wheels
Each of the front wheel axles and rims is equipped with a grease
fitting. See . Lubricate with a No. 2 multi-purpose
grease applied with a grease gun after every 25 hours of tractor
operation.
Figure 6-3
Pivot Points & Linkage
Lubricate all the pivot points on the drive system, parking brake
and lift linkage at least once a season with light oil.
Deck Wheels
a grease fitting. Lubricate with a No. 2 multi-purpose grease
applied with a grease gun after every 25 hours of tractor
operation.
21Section 6 — Maintenance & adjuStMentS
Adjustments
WARNING! Shut the engine off, remove the
ignition key and engage the parking brake before
making adjustments. Protect your hands by using
heavy gloves when handling the blades.
NOTE:
any deck leveling adjustments. Refer to Tires on page 27 for
information regarding tire pressure.
Leveling the Deck (Front To Rear)
The front of the cutting deck is supported by a stabilizer bar that
can be adjusted to level the deck from front to rear. The front of
the deck should be between ⁄inch and ⁄inch lower than the
rear of the deck. Adjust if necessary as follows:
Park the tractor on a firm, level surface and place the deck
lift lever in the middle position.
2. Rotate the blade nearest the discharge chute so that it is
parallel with the tractor.
3. Measure the distance from the front of the blade tip to the
ground and the rear of the blade tip to the ground. The
first measurement taken should be between ⁄ and ⁄ less
than the second measurement.
Determine the approximate distance necessary for proper
adjustment and proceed, if necessary.
Locate the hex lock on the end of the deck hanger rod. See
.
To raise the front of the deck, tighten (thread inward)
the inner hex nut against the front hanger bracket.
To lower the front of the deck, loosen (thread
outward) the hex nut, away from the front hanger
bracket. See .
Figure 6-4
22 Section 6 — Maintenance & adjuStMentS
Leveling the Deck (Side to Side)
If the cutting deck appears to be mowing unevenly, a side to side
adjustment can be performed. Adjust if necessary as follows:
With the tractor parked on a firm, level surface, place the
deck lift lever in the middle position and rotate both blades
so that they are perpendicular with the tractor.
2. Measure the distance from the outside of the left blade
tip to the ground and the distance from the outside of the
right blade tip to the ground. Both measurements taken
should be equal. If not, proceed to the next step.
3.
hanger bracket. See .
Hex Bolt
Adjustment
Gear
Figure 6-5
Using a wrench, raise or lower the left side of the deck by
turning the adjustment gear. See .
The deck is properly leveled when both blade tip measurements
taken in step 2 are equal. Retighten the hex bolt on the left deck
hanger bracket when proper adjustment is achieved.
Parking Brake Adjustment
If the tractor does not come to a complete stop when the brake
can roll with the parking brake applied (and the hydrostatic
relief valve open), the brake is in need of adjustment. See an
authorized service dealer to have the brake properly adjusted.
Adjusting the Seat
Refer to the Set-Up and Assembly section of this manual for seat
adjustment instructions.
WARNING! Before operating the tractor, make
sure the seat is engaged in the seat-stop. Engage the
parking brake. Stand behind the machine and pull
back on seat until it clicks into place.
Steering Adjustment
If the tractor turns tighter in one direction than the other, or if
the ball joints are being replaced due to damage or wear, the
steering drag links may need to be adjusted.
Adjust the drag links so that equal lengths of each are threaded
into the ball joint on the left side and the ball joint on the right
side:
Remove the hex nut below the ball joint. See .
Hex Nut
Drag Link
Ball Joint
Figure 6-6
2. Thread the ball joint inward to shorten the drag link.
Thread the ball joint outward to lengthen the drag link.
3. Replace the hex nut after proper adjustment is achieved.
NOTE: Threading the ball joints too far onto the drag links
between ⁄⁄
Front tire toe-in can be measured as follows:
a. Place the steering wheel in position for straight
ahead travel.
b. In front of the axle, measure the distance
horizontally from the inside of the left rim to the
inside of the right rim. Note the distance.
c. Behind the axle, measure the distance horizontally
from the inside of the left rim to the inside of the
right rim. Note the distance.
5. The measurement taken in front of the axle should be
between ⁄⁄
behind the axle.
23Section 6 — Maintenance & adjuStMentS
Cutting Deck Removal
position and engage the parking brake.
2. Lower the deck by moving the deck lift lever into the
bottom notch on the right fender.
3.
.
Figure 7-1
Remove the belt guard and belt as follows. Refer to Figure
:
a. Remove the hex screws.
b. Pull the belt keeper rod to the right and down to
remove.
c.
engine pulley.
NOTE: If there is too much tension on the belt for it to be
easily removed from the engine pulley, carefully insert a
⁄ drive ratchet wrench (set to loosen) into the square hole
found in the deck idler bracket and pivot it toward the
Figure
7-2.
Deck Idler
Bracket
Figure 7-2
WARNING! Avoid pinching injuries. Never place
your fingers on the idler spring or between the belt
and a pulley while removing the belt.
5. Looking at the cutting deck from the left side of the tractor,
locate the deck support pin on the rear left side of the
deck.
Service 7
24
Figure 7-5
Gently slide the cutting deck (from the right side) out from
underneath the tractor.
Reinstall the belt keeper rod loosened earlier.
Changing the Deck Belt
WARNING! The V-belts found on your tractor are
specially designed to engage and disengage safely.
not disengaging completely. For a proper working
machine, use factory approved belts.
All belts on your tractor are subject to wear and should be
replaced if any signs of wear are present . To change or replace
the deck belt on your tractor, proceed as follows:
Remove the deck as instructed earlier in this section.
2. Remove the belt covers by removing the hex washer
screws that fasten them to the deck. See .
Hex Washer Screws
Belt Cover
Deck Idler Pulley
Spindle Pulley
Belt Guard
Figure 7-6
Remove the cotter pin from the deck support pin. See
Figure 7-3.
Deck Lift
Arm
Cotter Pin
Deck Support
Pin
Figure 7-3
7. Pull the deck support pin outward to release the deck from
the deck lift arm. See Figure 7-3.
8.
Move the deck lift lever into the top notch to raise the deck
lift arms up and out of the way.
Carefully remove the deck engage cable from the rear of
the cutting deck by removing the bow-tie cotter clip that
secures it. Remove the spring from the deck idler bracket.
See .
Figure 7-4
Remove the cotter pin and flat washer from the end of
the stabilizer rod and slide the stabilizer out of the hanger
bracket on the deck. See Figure 7-5.
25Section 7 — Service
3. It may also be necessary to loosen the hex nut on the left
idler pulley to get the belt off the pulley and around the
belt guard.
Carefully remove the deck belt from around the two
spindle pulleys and the two deck idler pulleys. See Figure
.
5. To place the new belt, begin by routing the belt around the
two outer spindle pulleys as shown in Figure 7-7.
Figure 7-7
Then route the belt around the two deck idler pulleys as
shown in Figure 7-7.
7. Retighten the belt keeper rod loosened earlier.
8. Remount the belt guards removed earlier.
Reinstall the deck as follows:
a. With the deck beneath the mower frame, attach the
stabilizer rod. See Figure 7-5.
b. Reconnect the deck lift arms. See Figure 7-3.
c. Reattach the deck engage cable. See .
Place the belt into the engine pulley. See Figure 7-8.
Drive Belt
Rotate
Pulley
Figure 7-8
Replace the belt guard. See .
Cutting Blades
WARNING! Shut the engine off and remove
ignition key before removing the cutting blade(s) for
sharpening or replacement. Protect your hands by
using heavy gloves when grasping the blade
WARNING! Periodically inspect the blade and/or
struck a foreign object. Do not operate the machine
until damaged components are replaced.
To remove the blades, proceed as follows:
Remove the deck from beneath the tractor, (refer to
Cutting Deck Removal earlier in this section) then gently
flip the deck over to expose its underside.
26 Section 7— Service
2. Place a block of wood between the center deck housing
baffle and the cutting blade to act as a stabilizer.
See .
Hex Flange Nut
Figure 7-9
3. Remove the hex flange nut that secures the blade to the
spindle assembly. See .
To properly sharpen the cutting blades, remove equal
amounts of metal from both ends of the blades along the
cutting edges, parallel to the trailing edge, at a 25°- 30°
angle. Always grind each cutting blade edge equally to
maintain proper blade balance. See .
CAUTION: If the cutting edge of the blade has
previously been sharpened, or if any metal
separation is present, replace the blades with new
ones.
WARNING! A poorly balanced blade will cause
excessive vibration, may cause damage to the
tractor and/or result in personal injury.
Figure 7-10
5.
metal from the heavy side until it balances evenly.
NOTE: When replacing the blade, be sure to install the
a part number stamped in it) facing the ground when the
mower is in the operating position.
CAUTION: Use a torque wrench to tighten the
blade spindle hex flange nut to between 70 ft-lbs
Battery
CALIFORNIA PROPOSITION 65 WARNING:
Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and
reproductive harm. Wash hands after handling.
CAUTION: If removing the battery, disconnect the
NEGATIVE (Black) wire from its terminal first,
(Red) wire its terminal first, followed by the
NEGATIVE (Black) wire.
Jump Starting
WARNING! Never jump start a damaged or frozen
battery. Be certain the vehicles do not touch and
ignitions are off. Do not allow cable clamps to touch.
Connect the positive (+) cable to positive (+) post of your
2. Connect the other end of the cable to the positive (+) post
of the jumper battery.
3. Connect the negative (–), cable to the other post of the
jumper battery.
Make the final connection on the engine block of the
tractor, away from the battery. Attach to an unpainted part
to assure a good connection.
CAUTION: If the jumper battery is installed on a
engine when jump starting your tractor.
5.
this manual).
cables, in reverse order of connection.
27Section 7 — Service
Charging
WARNING! Batteries give off an explosive gas
while charging. Charge the battery in a well
ventilated area and keep away from an open flame
or pilot light as on a water heater, space heater,
furnace, clothes dryer or other gas appliances.
CAUTION:
Always follow its instructions and heed its warnings.
If your tractor has not been put into use for an extended period
of time, charge the battery as follows:
2. If your battery charger is automatic, charge the battery
until the charger indicates that charging is complete. If the
charger is not automatic, charge for no fewer than eight
hours.
Fuse
WARNING! Before servicing, repairing, or
brake, stop engine and remove key to prevent
unintended starting.
excessive amperage.
will not crank, first check to be certain that the fuse has not
blown. It is located under the hood, mounted behind the top of
the dash panel on the support bar.
CAUTION: Always use a replacement fuse with the
same amperage capacity as the blown fuse.
Tires
WARNING! Never exceed the maximum inflation
pressure shown on the sidewall of the tire.
recommended or maximum psi. Do not overinflate.
Uneven tire pressure could cause the cutting deck to mow
unevenly.
Changing the Transmission Drive Belt
Several components must be removed and special tools used
authorized service dealer to have the transmission drive belt
replaced.
28 Section 7— Service
Problem Cause Remedy
Engine fails to start
2. Parking brake not engaged.
3. Spark plug wire disconnected.
Throttle/Choke control lever not in correct
starting position.
5. Choke not activated
Fuel tank empty, or stale fuel.
7. Blocked fuel line.
8. Faulty spark plug.
Engine flooded.
2. Engage parking brake.
3. Connect wire to spark plug.
Place Throttle/Choke control lever to FAST
position.
5. Push the Throttle/Choke control lever into
the Choke position.
Fill tank with clean, fresh (less than 30 days
old) gas.
7. Clean fuel line and replace fuel filter.
8. Clean, adjust gap or replace plug.
Crank engine with Throttle/Choke control
lever in FAST position.
Engine runs erratic Tractor running with Choke activated.
2. Spark plug wires loose.
3. Blocked fuel line or stale fuel.
Vent in gas cap plugged.
5. Water or dirt in fuel system.
Dirty air cleaner.
Move the Throttle/Choke control lever out of
the choke position.
2. Connect and tighten spark plug wires.
3. Clean fuel line; fill tank with clean, fresh
gasoline and replace fuel filter.
Clear vent or replace cap if damaged.
5. Drain fuel tank. Refill with clean, fresh
gasoline.
Replace air cleaner paper element or clean
foam precleaner.
Engine overheats Engine oil level low.
2. Air flow restricted.
Fill crankcase with proper amount and
weight of oil.
2. Clean grass clippings and debris from around
Engine hesitates at high
RPM
Spark plug gap too close. Remove spark plug and reset the gap.
Engine Idles rough Spark plug fouled, faulty or gap too wide.
2. Dirty air cleaner.
Replace spark plug. Set plug gap.
2. Replace air cleaner element and/or clean
pre-cleaner.
Excessive vibration Cutting blade loose or unbalanced.
2. Damaged or bent cutting blade.
Tighten blade and spindle.
2. Replace blade.
Mower will not mulch grass Engine speed too low.
2. Wet grass.
3. Excessively high grass.
Dull blade.
Place Throttle/Choke Control in FAST (rabbit)
position.
2. Do not mulch when grass is wet.
3. Mow once at a high cutting height, then
mow again at desired height or make a
narrower cutting swath.
Sharpen or replace blade.
Uneven cut Deck not leveled properly.
2. Dull blade.
3. Uneven tire pressure.
Perform side-to-side deck adjustment.
2. Sharpen or replace blade.
3. Check tire pressure in all four tires.
Troubleshooting 8
29
Component Part Number and Description
759-3336 Spark Plug (Champion RC12YC)
BS-591334 Air Filter Cartridge
BS-492932S Oil Filter
BS-691035 Fuel Filter
954-04219 Drive Belt (Mower Deck)
942-04290 2-in-1 Deck Blade
942-04290-X Extreme Deck Blade
918-04865A Deck Spindle
734-04155 Deck Wheel (Front)
NOTE: Download a complete Parts Manual free of charge at www.troybilt.com or phone (800) 828-5500 to purchase a Parts Manual.
Be sure to have your model number and serial number ready. These can be found on the model plate located under the seat. Refer to
page 2 for more information regarding locating your model and serial numbers.
Replacement Parts 9
30
NOTE: Download a complete Parts Manual free of charge at www.troybilt.com or phone (800) 828-5500 to purchase a Parts Manual.
Be sure to have your model number and serial number ready. These can be found on the model plate located under the seat. Refer to
page 2 for more information regarding locating your model and serial numbers.
Component Part Number and Description
925-1707D Battery
951-12182 Fuel Tank Cap
946-04542 Throttle Cable
625-05002 Ignition Key
631-05191 Discharge Chute Assembly
31Section 9 — Replacement paRtS
The following attachments and accessories are compatible for the Troy-bilt Lawn Tractor. See the retailer from which you
purchased your tractor, an authorized Troy-bilt Service Dealer or phone (800) 828-5500 for information regarding price
and availability.
CAUTION:
Model Number Description
Twin Bagger
Mulch Kit
Snow Blade Attachment
Snow Thrower Attachment
(Includes 1 weight)
Tractor Cover
Blade Removal Tool
32 oz STA-BIL
Attachments & Accessories 10
32
Notes 11
33
FEDERAL and/or CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
MTD Consumer Group Inc, the United States Environmental Protection Agency (EPA), and for those products certified for sale in the state of
California, the California Air Resources Board (CARB) are pleased to explain the evaporative emission control system (ECS) warranty on your
small off-road spark ignition engine regulations). MTD Consumer Group Inc must warrant the ECS on your outdoor equipment for the period of
time listed below, provided there has been no abuse, neglect, or improper maintenance of the outdoor equipment.
Your ECS may include parts such as fuel tanks, fuel lines, fuel caps, valves, canisters, filters, vapor hoses, clamps, connectors, and other
associated emission-related components.
Where a warrantable condition exists, MTD Consumer Group Inc will repair your outdoor equipment at no cost to you including diagnosis,
parts, and labor.
MANUFACTURER’S WARRANTY COVERAGE:
This emission control system is warranted for two years. If any emission-related part on your outdoor equipment is defective, the part will be
repaired or replaced by MTD Consumer Group Inc.
OWNER’S WARRANTY RESPONSIBILITIES:
Consumer Group Inc recommends that you retain all receipts covering maintenance on your outdoor equipment, but MTD Consumer Group Inc
cannot deny warranty solely for the lack of receipts.
As the outdoor equipment owner, you should however be aware that MTD Consumer Group Inc may deny you warranty coverage if your
outdoor equipment or a part has failed due to abuse, neglect, improper maintenance, or unapproved modifications.
the problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have a question
http://support.mtdproducts.com.
GENERAL EMISSIONS WARRANTY COVERAGE:
built, and equipped so as to conform with all applicable regulations; and (2) free from defects in materials and workmanship that cause the
failure of a warranted part for a period of two years.
The warranty period begins on the date the outdoor equipment is delivered to an ultimate purchaser or first placed into service.
Subject to certain conditions and exclusions as stated below, the warranty on emission-related parts is as follows:
Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied is warranted for
the warranty period stated above. If the part fails during the period of warranty coverage, the part will be repaired or replaced by MTD
remainder of the period.
2. Any warranted part that is scheduled only for regular inspection in the written instructions supplied is warranted for the warranty period
stated above. Any such part repaired or replaced under warranty will be warranted for the remaining warranty period.
3. Any warranted part that is scheduled for replacement as required maintenance in the written instructions supplied is warranted for the
period of time before the first scheduled replacement date for that part. If the part fails before the first scheduled replacement, the part
warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part.
Repair or replacement of any warranted part under the warranty provisions herein must be performed at a warranty station at no charge
to the owner.
5. Notwithstanding the provisions herein, warranty services or repairs will be provided at all of our distribution centers that are franchised to
service the subject engines or equipment.
The outdoor equipment owner will not be charged for diagnostic labor that is directly associated with diagnosis of a defective, emission-
related warranted part, provided that such diagnostic work is performed at a warranty station.
7. MTD Consumer Group Inc is liable for damages to other engine or equipment components proximately caused by a failure under
warranty of any warranted part.
8. Throughout the off-road engine and equipment warranty period stated above, MTD Consumer Group Inc will maintain a supply of
warranted parts sufficient to meet the expected demand for such parts.
Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to
the owner. Such use will not reduce the warranty obligations of MTD Consumer Group Inc.
Add-on or modified parts that are not exempted by the Air Resources Board may not be used. The use of any non-exempted add-on or
modified parts by the ultimate purchaser will be grounds for disallowing a warranty claim. MTD Consumer Group Inc will not be liable to
warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part.
063015 Rev. A
WARRANTED PARTS:
The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage
if MTD Consumer Group Inc demonstrates that the outdoor equipment has been abused, neglected, or improperly maintained, and that
such abuse, neglect, or improper maintenance was the direct cause of the need for repair or replacement of the part. That notwithstanding,
any adjustment of a component that has a factory installed, and properly operating, adjustment limiting device is still eligible for warranty
coverage. Further, the coverage under this warranty extends only to parts that were present on the off-road equipment purchased.
The following emission warranty parts are covered (if applicable):
Fuel Metering System
Fuel pump
Fuel tank
2. Evaporative Control
Fuel hose
Fuel hose clamps
Tethered fuel cap
Carbon canister
Vapor lines
MANUFACTURER’S LIMITED WARRANTY FOR
GDOC-100020 REV. A
The limited warranty set forth below is given by Troy-Bilt LLC with
respect to new merchandise purchased and used in the United States
and/or its territories and possessions, and by MTD Products Limited
with respect to new merchandise purchased and used in Canada and/
This warranty is in addition to any applicable emissions warranty
provided with your product.
Normal Wear Parts
and Attachments as described below) against defects in material and
workmanship for a period of two (2) years commencing on the date of
original purchase and will, at its option, repair or replace, free of charge,
any part found to be defective in materials or workmanship. This
limited warranty shall only apply if this product has been operated and
the product, and has not been subject to misuse, abuse, commercial
use, neglect, accident, improper maintenance, alteration, vandalism,
theft, fire, water, or damage because of other peril or natural disaster.
Damage resulting from the installation or use of any part, accessory
or attachment not approved by Troy-Bilt for use with the product(s)
covered by this manual will void your warranty as to any resulting
damage.
Normal Wear Parts are warranted to be free from defects in material
and workmanship for a period of thirty (30) days from the date of
purchase. Normal wear parts include, but are not limited to items such
as: batteries, belts, blades, blade adapters, tines, grass bags, wheels,
rider deck wheels, seats, snow thrower skid shoes, friction wheels,
shave plates, auger spiral rubber and tires.
Attachments — Troy-Bilt warrants attachments for this product against
lease. Attachments include, but are not limited to items such as: grass
collectors and mulch kits.
HOW TO OBTAIN SERVICE: Warranty service is available, WITH
locate the dealer in your area:
In the U.S.A.
In Canada
This limited warranty does not provide coverage in the following cases:
a. The engine or component parts thereof. These items may
b. Log splitter pumps, valves, and cylinders have a separate one-
year warranty.
c. Routine maintenance items such as lubricants, filters, blade
sharpening, tune-ups, brake adjustments, clutch adjustments,
deck adjustments, and normal deterioration of the exterior finish
due to use or exposure.
d. Service completed by someone other than an authorized service
dealer.
e. Troy-Bilt does not extend any warranty for products sold or
exported outside of the United States and/or Canada, and their
respective possessions and territories, except those sold through
f. Replacement parts that are not genuine Troy-Bilt parts.
g. Transportation charges and service calls.
h. Troy-Bilt does not warrant this product for commercial use.
No implied warranty, including any implied warranty of
merchantability or fitness for a particular purpose, applies
after the applicable period of express written warranty above
as to the parts as identified. No other express warranty,
whether written or oral, except as mentioned above, given by
any person or entity, including a dealer or retailer, with respect
to any product, shall bind Troy-Bilt. During the period of the
warranty, the exclusive remedy is repair or replacement of the
product as set forth above.
The provisions as set forth in this warranty provide the sole
and exclusive remedy arising from the sale. Troy-Bilt shall
not be liable for incidental or consequential loss or damage
including, without limitation, expenses incurred for substitute
or replacement lawn care services or for rental expenses to
temporarily replace a warranted product.
Some states do not allow the exclusion or limitation of incidental
or consequential damages, or limitations on how long an implied
warranty lasts, so the above exclusions or limitations may not apply to
you.
In no event shall recovery of any kind be greater than the amount of
the purchase price of the product sold. Alteration of safety features
of the product shall void this warranty. You assume the risk and
liability for loss, damage, or injury to you and your property and/or to
others and their property arising out of the misuse or inability to use
the product.
This limited warranty shall not extend to anyone other than the original
purchaser or to the person for whom it was purchased as a gift.
HOW STATE LAW RELATES TO THIS WARRANTY: This limited
warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.
IMPORTANT:
obtain warranty coverage.
Troy-Bilt LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-866-840-6483, 1-330-558-7220
MTD Canada Limited - KITCHENER, ON N2G 4J1; Phone 1-800-668-1238
