Troybilt 12AF5690711 User Manual LAWNMOWER Manuals And Guides L0403358
TROYBILT Walk Behind Lawnmower, Gas Manual L0403358 TROYBILT Walk Behind Lawnmower, Gas Owner's Manual, TROYBILT Walk Behind Lawnmower, Gas installation guides
User Manual: Troybilt 12AF5690711 12AF5690711 TROYBILT LAWNMOWER - Manuals and Guides View the owners manual for your TROYBILT LAWNMOWER #12AF5690711. Home:Lawn & Garden Parts:Troybilt Parts:Troybilt LAWNMOWER Manual
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TRLII RILT Operator's Manu I Self Starter Mulching Mower Model 569 IMPORTANT: Read safety rules and instructions carefully before operating equipment. Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). if a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019. Troy-Bilt LLC, P.O.BOX361131CLEVELAND,OHIO44136-0019 PRINTED IN U,S,A, FORM NO. 769-00982 (11/2003) TABLEOFCONTENTS Content Important Safe Operation Practices Slope Gauge Assembling Your Lawn Mower Know Your Lawn Mower Page 3 6 7 9 Operating Your Lawn Mower 10 Content Maintaining Your Lawn Mower Service & Adjustments Troubleshooting Illustrated Parts List Page 12 14 16 17 Warranty 20 FINDINGMODELNUMBER This Operator's Manual is an important part of your new lawn mower. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says. equipment and copy the information from it in the space provided below. A sample model plate is efore youbelow. start You assembling your equipment, please at locate the model position plate onand the also given can locate the new model plate by standing the operating O looking down at the rear of the deck. This information will be necessary to use the manufacturer's web site and/or help from the Customer Support Department or an authorized service dealer. Copy the model number here: Copy the serial number here: • TROY-BILT P.O. BOX O_ www, troybiJt,com , LLC 361131 CLEVELAND, OH44136 330-558-7220 1-800-520-5520j CUSTOMER SUPPORT Pleasedo NOT retum the unit to theretailer from whereit was purchased,withoutfirst contactingCustomerSupport. If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, you can seek help from the experts. Choose from the options below: Visit troybUt.com for many useful suggestions. Click on Customer Support button and you will get the four options reproduced here. Click on the appropriate button and help is immediately available. The 8_'_swer you aFe The 8nswer you pleflJ_. N_etl Io_hl ;_s,_i_l_l__ #7 /Jick hele _e fh_l Y t _ To reach a Customer Support Representative, please call 1-800-520-5520. The engine manufacturer is responsible for all engine-related issues with regards to )ertormance, power-rating, specifications, warranty and service. Please refer to the engine manufacturer's Owner's/Operator's Manual, packed separately with your unit, for more information. aFe SECTION 1: IMPORTANT SAFEOPERATION PRACTICES ,_ WARNING: This and/or symbol property points out safety instructions which, notinstructions followed, could the personal safety of important yourself and others. Read and followif all in thisendanger manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol--HEED ITS WARNING. WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm. WARNING: This machine was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GeneralOperation 1. 2. 3. 4. 5. 6. Read this operator's manual carefully in its entirety before attempting to assemble this machine. Read, understand, and follow all instructions on the machine and in the manual(s) before operation. Be completely familiar with the controls and the proper use of this machine before operating it. Keep this manual in a safe place for future and regular reference and for ordering replacement parts. This machine is a precision piece of power equipment, not a plaything. Therefore, exercise extreme caution at all times. Your unit has been designed to perform one job: to mow grass. Do not use it for any other purpose. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent. Only responsible individuals who are familiar with these safe operation rules should use this machine. Thoroughly inspect the area where equipment is to be used. Remove all stones, sticks, wire, bones, toys and other foreign objects which could be tripped over or picked up and thrown by the blade. Thrown objects can cause serious personal injury. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a walt or obstruction which may cause discharged material to ricochet back toward the operator. To help avoid blade contact or a thrown object injury, stay in the operator zone behind the handles and keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area. Always wear safety glasses to protect your eyes during equipment operation and while performing an adjustment or repair. Thrown objects which ricochet can cause serious injury to the eyes. 7. Wear sturdy, rough-soled work shoes and closefitting slacks and shirts. Shirts and pants that cover the arms and legs and steel-toed shoes are recommended. Never operate this machine in bare feet, sandals, slippery or light weight (e.g. canvas) shoes. 8. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade can amputate hands and feet. 9. A missing or damaged discharge cover can cause blade contact or thrown object injuries. 10. Many injuries occur as a result of the mower being pulled over the foot during a fall caused by slipping or tripping. Do not hold on to the mower if you are falling; release the blade control bar immediately. 11. Never pull the mower back toward you while you are walking. If you must back the mower away from a walt or obstruction first look down and behind to 5. 6. 7. 8. avoid tripping and then follow these steps: a. Step back from the mower to fully extend your arms. b. Be sure you are well balanced with sure footing. c. Pull the mower back slowly, no more than half way toward you. d. Repeat these steps as needed. Do not operate the mower while under the influence of alcohol or drugs. Do not engage the self-propelled mechanism on units so equipped while starting engine. The blade control bar is a safety device. Never attempt to bypass its operation. Doing so makes the safety device inoperative and may result in personal injury through contact with the rotating blade. The blade control bar must operate easily in both directions and automatically return to the disengaged position when released. Never operate the mower in wet grass. Always be sure of your footing. A slip and fall can cause serious personal injury. If you feel you are losing yourfooting,releasethebladecontrolhandle 2. Do not mow slopes greater than 15 degrees as immediately andthebladewillstoprotatingwithin shown on the slope gauge. threeseconds. 3. Do not mow on wet grass. Unstable footing could 9. Mowindaylightorgoodartificiallight;walk,notrun. cause slipping. 10.Stopthebladewhencrossinggraveldrives, walkways or roads. Children 11. Iftheequipment shouldstarttovibrateabnormally, Tragic accidents can occur if the operator is not alert to stoptheengineandcheckimmediately forthe the presence of children. Children are often attracted to cause.Vibrationisgenerallya warningoftrouble. the mower and the mowing activity. They do not 12.Shuttheengineoffandwaituntilthebladecomes understand the dangers. Never assume that children toa completestopbeforeremoving thegrass will remain where you last saw them. catcherorunclogging thechute.Thecuttingblade 1. Keep children out of the mowing area and under continues torotateforafewsecondsafterthe the watchful care of a responsible adult other than engineisshutoff.Neverplaceanypartofthebody the operator. inthebladeareauntilyouaresurethebladehas 2. Be alert and turn mower off if a child enters the stoppedrotating. area. 13.Neveroperatemowerwithoutpropertrailshield, 3. Before and while moving backwards, look behind discharge cover,grasscatcher,bladecontrolbaror and down for small children. othersafetyprotective devicesin placeand 4. Use extreme care when approaching blind comers, working.Neveroperatemowerwithdamaged doorways, shrubs, trees, or other objects that may safetydevices.Failuretodosocanresultin obscure your vision of a child who may run into the personalinjury. mower. 14.Mufflerandenginebecomehotandcancausea 5. Keep children away from hot or running engines. burn.Donottouch. They can suffer bums from a hot muffler. 15.Only use parts and accessories made by the original equipment manufacturer (O.E.M). Failure to do so can result in personal injury. 16. If situations occur which are not covered in this manual, use care and good judgment. Contact your dealer for assistance. Ca111-800-520-5520 for the name of your nearest dealer. SlopeOperation Slopes are a major factor related to slip and fall accidents which can result in severe injury. Operation on slopes requires extra caution. If you feel uneasy on a slope, do not mow it. Before operating this unit on a slope or hilly area, use the slope gauge on page 6 to measure slopes. If the slope is greater than 15 degrees, do not mow it. Do: 1. Mow across the face of slopes; never up and down. Exercise caution when changing direction. 2. Watch for holes, ruts, rocks, hidden objects, or bumps which can cause you to slip or trip. Tall grass can hide obstacles. 3. Always be sure of your footing. A slip and fall can cause serious personal injury. If you feel you are losing your balance, release the blade control handle immediately, and the blade will stop rotating within 3 seconds. Do Not: 1. Do not mow near drop-offs, ditches or embankments, you could lose your footing or balance. 6. Never allow children under 14 years old to operate a power mower. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent. Service Safe Handlingof Gasoline: 1. 2. 3. 4. 5. 6. 7. 8. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately. Use only an approved gasoline container. Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling. If possible, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device. Extinguish all cigarettes, cigars, pipes and other sources of ignition. Never fuel machine indoors because flammable vapors will accumulate in the area. 9. Neverremovegascaporaddfuelwhiletheengine is hotorrunning.Allowenginetocoolatleasttwo minutesbeforerefueling. 10.Neveroverfillfueltank.Filltankto nomorethan½ inchbelowbottomoffillernecktoprovidespacefor fuelexpansion. 11.Replacegasolinecapandtightensecurely. 12. Ifgasolineisspilled,wipeitofftheengineand equipment. Moveunittoanotherarea.Wait5 minutesbeforestartingtheengine. 13.Neverstorethemachineorfuelcontainerinside wherethereisanopenflame,sparkorpilotlightas onawaterheater,spaceheater,furnace,clothes dryerorothergasappliances. 14.Toreducefirehazard,keepmowerfreeofgrass, leaves,orotherdebrisbuild-up.Cleanupoilorfuel spillageandremoveanyfuelsoakeddebris. 15.Allowa mowertocoolatleast5 minutesbefore storing. GeneralService: 1. 2. 3. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas. Before cleaning, repairing, or inspecting, make certain the blade and all moving parts have stopped. Disconnect the spark plug wire and ground against the engine to prevent unintended starting. Check the blade and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade for damage (e.g., bent, cracked, worn) Replace blade with the original equipment manufacture's (O.E.M.) blade only, listed in this manual. "Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!" 4. Mower blades are sharp and can cut. Wrap the blade or wear gloves, and use extra caution when servicing them. 5. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition. 6. Never tamper with safety devices. Check their proper operation regularly. 7. After striking a foreign object, stop the engine, disconnect the spark plug wire and ground against the engine. Thoroughly inspect the mower for any damage. Repair the damage before starting and operating the mower. 8. Never attempt to make a wheel or cutting height adjustment while the engine is running. 9. Grass catcher components, discharge cover, and trail shield are subject to wear and damage which could expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately with original equipment manufacturer's (O.E.M.) parts only, listed in this manual. "Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!" 10. Do not change the engine governor setting or overspeed the engine. The governor controls the maximum safe operating speed of the engine. 11. Maintain or replace safety and instruction labels, as necessary. 12. Observe proper disposal laws and regulations. Improper disposal of fluids and materials can harm the environment. YourResponsibility Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine. \ WARNING 'ql SIGHT I _;, " _l, _ ,,,, uq ! --... I HOLD THIS LEVEL A POWER POLE A CORNER ! q _ _ AND ' I _1 . WITH A VERTICAL TREE OF A BUILDING OR A FENCE POST : ...,voo_7._,, E I " ,,,,,.,,,,,. _'LOpF @ zO 15 ° L "o "5 ° w =2 _ & WARNING Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain your footing and you could slip, resulting in serious injury. Operate RIDING mowers up and down slopes, never across the face of slopes. SECTION3: ASSEMBLING YOURLAWNMOWER ToolsRequired , Pair of Pliers Funnel While holding the drive control bar, hook the "Z" end of the drive cable into the bottom hole of the drive control bar from inside to outside. See Figure 3. NOTE: Reference to right or left hand side of the mower and/or front or behind the mower is observed from the Drive Control Bar operating position. HardwarePack Please identify each piece of the hardware pack as shown in figure here. Wing Nut(2) e AssemblingHandle 1. Remove grass bag from the unit and set it out of the way. See Figure 1. Remove any packing material between the handles. 2. Lift lower handle Figure 3 7, 1. Move ba away 8. Remove the hairpin clip from the outer hole of the weld pin on the lower handle. See Figure 4. Using a pair of pliers, insert this clip into the inner hole on the weld pin. Repeat on other side. See Figure 4. 3. Lift upper handle ._-_ Carriage Bolt Handle Mounting Bracket Figure 1 2. 3. 4. Raise the lower handle in the direction shown in Figure 1 till it snaps into place. Raise the upper handle in the direction shown in Figure 1. Tighten the wing nuts shown in Figure 2. Wing Nut Hairpin Clip Tighten these nuts J Lower Handle Handle Figure 2 NOTE: Route the cables inside the lower handle. Also do not crimp the cables while rifting the handle up. 5. Pull the drive control bar all the way back. Figure 4 9. Insert carriage bolt from the hardware pack into the upper hole on the handle mounting bracket. See Figure 4 for direction of the carriage bolt. 10. Secure with plastic wing nut from the hardware pack. Repeat on the other side. 11. Attach cables to the lower handle with the two cable ties already on the lower handle. Insert pegs on cable ties into the holes on the lower handle. Pull cable ties tight and cut offthe extra. AttachingDriveAdjusterBlock Grass Catcher Insert frame The drive adjuster block is attached to the drive cable. 1. 2. 3. Remove bolt attached to the lower left handle. Align the drive adjuster block with hole in handle. Its curved side goes against the handle, Secure drive adjuster block with the bolt previously removed. See Figure 5. Drive Adjuster Grassl Ba _ Plastic Channel Bolt f Grass Catcher Assembly Figure 5 AttachingStarterRope Figure 7 The rope guide is already attached to the right side of the lower handle of your mower. See Figure 6. 1. 2. 2. With spark plug wire disconnected and grounded, hold the blade control bar against the upper handle, and pull the starter rope out of the engine. Slip the rope through the rope guide as shown below. Tighten the wing nut holding the rope guide to the handle. Slip the side openings on the plastic channel of the grass bag over the hooks on the grass catcher frame. Secure bag to the frame by working the six plastic channels. IMPORTANT:Entire channel except the center top of the bag attach from outside of bag. The center top of the bag attaches from inside of bag. See Figure 7. Blade Control Bar 1 AttachingGrassCatcher _b WARNING: If using the grass hooks on the grass catcher must catcher, be firmly the discharge door must rest firmly on top of the grass catcher. _per Starter Rope'_ Handle "_'"_J / "_'_\ Lower Handle / Wing Nut _/ / 1. seated the chutedoor pivot rod, andthe thegrass rear Lift the rear on discharge and place catcher on the pivot rod. Let go of the discharge door so that it rests on the grass catcher. See Figure 8. Figure 6 AssemblingGrass Catcher NOTE: If the grass catcher came pro-assembled, proceed to the next section. If not, foflow the steps below to assemble it before attaching to the mower. 1. Insert frame into grass bag with the black plastic side on the bottom of bag. See Figure 7. Grass Catcher Figure 8 ConvertingToMulcher 1. Lift the rear discharge door on the mower and lift the grass catcher up. Release the discharge door to allow it to close the rear opening of the mower. /Mulching Hinge Pin.. ConvertingToSideDischarge 1. 2. 3. 4. Make sure the grass catcher is off the unit and the rear discharge door is closed. Refer to Figure 9. On the side of the mower, lift the mulching plug. See Figure 9. Slide the two hooks of the side-discharge chute under the hinge pin on the mulching plug assembly. Lower the side mulching plug. Do not remove the side mulching plug at any time, even when you are not mulching. Plug /Deflector j Hooks J /_ (Slide hooks under the two / sides of hinge pin) Figure 9 .* SECTION4: KNOWYOURLAWNMOWER Read this owner's manual and safety rules before operating your lawn mower. Compare the illustrations in Figure 10 with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. GrassCatcherBag The grass bag is used for collecting grass clippings. Attach it to the mower for this purpose, but remove it when the intention is to mulch the grass. ._Control Bar _ WARNING: The operation of any lawn e Control Bar mower can result in foreign objects being thrown into the operator's eyes thus causing severe eye damage. Always wear safety glasses while operating the mower, or while performing any adjustments or repairs on it. Drive ControlBar This mower is equipped with Smart Speed TM transmission which enables the drive control bar to adjust the mowing speed automatically with your walking. The drive control bar is located on the upper handle. Push the bar forward to engage drive, pull it backwards to stop. The farther the bar is pushed forward, the faster the mower will propel. Cutting Height ustment Levers Blade ControlBar The blade control bar is located on the upper handle of the mower. The blade control bar must be depressed in order to operate the unit. Release the blade control bar to stop the engine and the blade and to energize the self starter. _ WARNING: The blade control bar is aits safety device. Never attempt to bypass operations or alter it in any way.The blade will rotate whenever the engine is running and when the self starter is de-energized. Starter Rope The starter rope is attached to the handle. Stand behind the unit and pull the starter rope to start the unit. Safety Key Side*Discharge Chute Mulching Plug Figure 10 MulchingPlug The mulching plug is used only for mulching purposes. Instead of collecting the grass clippings in a grass catcher, your mower has the option of recirculating the clippings back to the lawn. This is called mulching. CuttingHeightAdjustmentLever Start ControlLever These levers are located on each wheel and they are used to adjust the cutting height. All four levers have to be at the same relative position to ensure uniform cut. The start control lever is located on the upper right side of the upper handle. See Figure 10. The start control lever must be depressed fully while pulling the blade control bar toward upper handle for the engine to start. The start control lever will automatically return to the off/up position once the blade control bar is released. Safety Key The safety key is located on the engine. See Figure 10. The safety key is a safety device used to activate and deactivate the self starter system. The self starter system will not work without the key in it's proper position. See your engine manual for more information on the safety key. NOTE: The starter control lever must be depressed to start the engine either with the self starter or recoil starter system. NOTE: The safety key must be in the run position to start the mower for both systems, either the self starter or recoil starter. SECTION5: OPERATING YOURLAWNMOWER Gas& OilFill-Up FirstTimeStartingEngine Check oil level and add oil if necessary. Follow relevant instructions in the engine manual for this. Service the engine with gasoline as instructed in the engine manual. _ NOTE: Use recoil starter rope to start engine for the very first time. The mower is shipped with the safety key in the locked position and the self starter in the deenergized mode. Follow instructions as follows: WARNING: Use Gasoline extreme care when handling gasoline. is extremely flammable and the vapors are explosive. Never fuel the machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes and other sources of ignition. 2. 3. 4. Remove plastic wrap under fuel cap. Check oil level. Add fuel. Open shut off valve (if equipped) 1/4 turn. Push spark plug wire firmly on spark plug. Turn self starter safety key 1/4 turn clockwise to RUN position. 8. Firmly push primer bulb 3 times. 9. While standing at upper handle, depress the starter control lever fully with the thumb of your right hand. 10. Using your left hand, pull the blade control bar all the way toward the upper handle. 11. Release the lever. Attach spark plug wire to spark plug. Make certain the metal cap on the end of the spark plug wire (inside the rubber boot) is fastened securely over the metal tip on the spark plug. WARNING: Place lawn mower on a level surface outdoors. 5. 6. 7. BeforeStartingMower _k, 1. Be sure no one other than the 12. Grasp the recoil rope starter handle with your right hand and slowly pull towards you until you feel a slight resistance, then pull firmly until your arm is fully extended. 13. If engine does not start by second pull, repeat steps 8, 9 10,11 and 12. operator is standing near the lawn mower while starting engine or operating mower. WARNING: Never run engine indoors or in enclosed, poorly ventilated areas. Engine exhaust contains carbon monoxide, an odorless and deadly gas. SecondTimeStartingEngine WARNING: Keep hands, feet, hair and loose clothing away from any moving parts on engine and lawn mower. NOTE: Follow these instructions if the self starter is already in the energized mode. 10 To De-EnergizeSelfStarter _, the de-energizedNEVER mode, assume even if the key is is in WARNING: starter in the locked position and or removed from the engine. ALWAYS de-energize starter prior to performing any maintenance or service to the engine and or mower. Follow instructions on the engine and or machine to de-energize starter. _ Blade Remove spark plug wire from spark plug. Turn safety key to RUN position (1/4 turn clockwise). While standing in the operating position, depress the starter control lever fully with the thumb of your right hand. Using your left hand, pull the blade control bar all the way toward the upper handle. (Release lever and wait until blade and starter stop rotating). Release safety blade control handle (the start control lever will automatically return to the off/up position). Remove safety key. Control NOTE: Stav_er Contr°l_'f(,._ Engine will crank over upon actuating equipment starting controls, but will not spark if spark plug wire was removed from spark plug as described above. Once engine has stopped cranking, self starter is de-energized. \_' Figure 11 1. 2. 3. 4. 5. 6. _ Check oil level and add fuel, if necessary. Open shutoffvalve (if equipped) 1/4turn. Turn safety key 1/4 turn clockwise to RUN position. Firmly push primer bulb 3 times (For a cold engine only!). While standing at upper handle, depress the starter control lever with the thumb of your right hand. Using your left hand, pull the blade control bar all the way toward the upper handle. See Figure 11. Starter will de-energize and engine will start. (NOTE: If engine does not start, release blade control bar and follow steps 8, 9, 10, 11 and 12 in the "First Time Starting Engine" instructions.) ALWAYS disconnect spark plug, de-energize starter, lock and remove safety key BEFORE performing ANY service to the engine or mower. DO NOT attempt any maintenance or repairs to the self starter. NEVER assume starter is de-energize, even if key is in LOCK AND REMOVE position and/or removed from engine. IMPORTANT: BEFORE removing grass or other debris from under mower deck; BEFORE changing oil, air filter or spark plug; BEFORE removing blade for servicing; BEFORE performing any other service to engine or mower; BEFORE transporting mower-ALWAYS DEENERGIZE SELF STARTER. NOTE: If any problems are encountered, refer to the Trouble Shooting Guide for helpful information. ToStopEngineandBlade l_ 1. NOTE: See your engine manual packed with your unit for more detailed instructions. rotate for three seconds after the blade WARNING: The blade will continue to UsingYourLawnMower control bar is released. You can use your mower as a mulcher or a rear bagger or for side discharge of grass. Be sure that the lawn is clear of stones, sticks, wire, or other objects which could damage lawn mower or engine. Such objects could be accidentty thrown by the mower in any direction and cause serious personal injury to the operator and others. For best results, do not cut wet grass because it tends to stick to the underside of the mower. Release safety blade control bar (the start control lever will automatically return to the off!up position), engine and blade will stop within a few seconds. NOTE: Engine may stop with a ratcheting sound. This sound is the self starter being reactivated/energized for the next start. 2. instructions areSelf not Starting followed,System: amputation or WARNING: If these severe laceration can result. Turn safety key 1/4 turn counterclockwise to LOCK position. Remove key and store in a safe place. For a healthy lawn, always cut off one-third or less of the total length of the grass. Lawn should be trimmed in fall as long as there is growth. 11 _WARNING: BaggingGrassClippings If the mower strikes a foreign You can use the grass catcher bag to collect clippings while you are operating the mower. object, stop the engine. Remove spark plug wire from the spark plug and thoroughly inspect for any damage. Repair the damage promptly before restarting and operating the mower. Attach grass catcher following instructions on page 8. Grass clippings will automatically collect in the bag as you run the mower. Operate the mower till the grass bag is full. Once the bag is full, stop the engine and the mower completely. Lift discharge door and pull grass bag up and away from the mower to dispose of the grass clippings. AdjustingCuttingHeight Refer to height adjustments section of this manual on page 15 for instruction on how to adjust the cutting height and the handle height. For best results in mowing, keep the cutting height position high until you can determine a suitable height. SECTION6: MAINTAININGYOURLAWNMOWER WARNING: Be sure to disconnect the Scrape and clean the underside of the deck with a suitable tool. Do not spray with water. Put the mower back on its wheels on the ground. If you had put plastic under the gas cap, make sure to remove it now. spark plug wire and de-energize starter before performing any repairs or maintenance. DO NOT attempt any maintenance or service to the engine and or mower equipped with the safety key in the unlocked and or energized mode. WARNING: ,_ WARNING: Never tip the mower more than 90 degrees in any directions and do not leave the mower tipped for any length of time. Oil can drain into the upper part of the engine causing a starting problem. NEVER assume starter is de- energized, even if the key is in the locked position and!or removed from the engine. ALWAYS de-energize starter prior to performing any maintenance or service to the engine and or mower. Follow instructions on the engine and or machine to de-energize starter. Always observe safety rules when performing any maintenance. EngineCare A list of key maintenance jobs required for good performance by the mower is given below. Follow the accompanying engine manual for a detailed list and instructions. Change engine oil regularly, as instructed in the engine manual. Check oil level before starting engine every time. Service air cleaner regularly. You may have to service this more frequently if you are operating the mower under extremely dusty conditions. Clean the engine periodically. Remove dirt and debris with a cloth or brush. CleaningMower The underside of the mower deck should be cleaned after each use to prevent any build-up of grass clippings, leaves, dirt, or other debris. If this debris is allowed to accumulate, it will result in rust and corrosion. NOTE: We do not recommend the use of pressure washers or garden hose to clean your unit. These may cause damage to pulleys, bearings, or the engine. The use of water will result in shortened life and reduce Clean the spark plug and reset the gap to.030" at least once a season. Refer to the engine manual for correct spark plug type. Inspect muffler periodically, and replace if necessary. Damaged mufflers or spark arresters can create a fire hazard. serviceability. Disconnect spark plug wire. Drain the gasoline from the lawn mower, or place a piece of plastic under the gas cap. Tip the mower so that it rests on the housing. Keep the side with the air cleaner facing up. Hold the mower firmly. _ WARNING: Avoid muffler and surrounding areas while the mower engine is hot because temperature of these areas of the engine may exceed 150 ° F. 12 Lubrication _ WARNING: When or removing the cutting blade for sharpening replacement, protect hands by using heavy gloves or a thick rag to grasp the cutting blade. 3. Remove the hex bolt which holds the blade 4. adapter-pulley assembly to the engine crankshaft. See Figure 13. Remove the pulley assembly and the bell support from the crankshaft. Remove blade from the blade adapter and pulley. be Adapter-Pulley Assembly Blad_ Blade Bell Support Hex Bolt Figure 13 5. Figure 12: Lubrication Chart 6. Before reinstalling the blade-pulley assembly to the unit, lubricate the engine crankshaft and the inner surface of the blade adapter with light oil. Also lubricate the bolt hole and the hex bolt. 7. Insert the hex bolt, earlier removed, through the center holes on the blade bell support and the blade adapter-pulley assembly respectively. 8. Install the blade assembly on the crankshaft. Tighten the hex bolt to the recommended torque. Blade Mounting Torque: Wheels Lubricate the wheels and bearings, if so equipped, at least once a season with light oil or engine oil. Also if the wheels are removed for any reason, lubricate the surface of the pivot arm axle and the inner surface of the wheel with light oil Center bolt: 450 in.ibs, minimum, in.lbs, maximum. Mulch Plug & Rear DischargeDoor Lubricate the torsion spring and the pivot point on each end of the rear discharge door using a light oil. IMPORTANT: The bolt used to secure the blade to the engine is specially heat-treated. Do not substitute. To order replacement bolt, refer to page 17. Transmission The transmission is pre-iubricated and sealed at the factory and does not require lubrication on a regular basis as part of maintenance. _lb WARNING: TO ensure safe operation of your unit, ait nuts and bolts must be checked periodically for correct tightness. Blade Control Lubricate the pivot points on the blade control bar and the brake cable at least once a season with a light oil. It needs to move in both directions. 9. Engine Follow the engine manual instructions and recommended schedule for lubricating engine components. Sharpen the blade with a file or on a grinding wheel. Do not attempt to sharpen the blade while it is still on the mower. 10. Follow the original angle of grind as a guide. Make sure that each cutting edge receives an equal amount of grinding to prevent an unbalanced blade. NOTE: An unbalanced blade will cause excessive vibration when rotating at high speeds, and may cause damage to the mower and could break, causing personal injury. Test the blade by balancing it on a round shaft screwdriver or a blade balancer. BladeCare Periodically inspect the blade adapter and pulley for cracks, especially if you strike a foreign object. Replace when necessary. 1. 2. 600 11. If the blade is not balanced, remove metal from the heavy side until it balances evenly. Disconnect spark plug wire from spark plug. Turn mower on its side making sure that the air filter and the carburetor are up. 13 SECTION7: SERVICE& ADJUSTMENTS WARNING: Be sure to disconnect the _b spark plug wire and de-energize starter before performing any repairs or maintenance. DO NOT attempt any maintenance or service to the engine and or mower equipped with the safety key in the unlocked and or energized mode. WARNING: WARNING: Use a thick piece of rag to handle the blade while sliding the belt in the next step. Make sure the engine does not start at all while doing this job. 9. NEVER assume starter is de- energized, even if the key is in the locked position and!or removed from the engine. ALWAYS de-energize starter prior to performing any maintenance or service to the engine and or mower. Follow instructions on the engine and or machine to de-energize starter. Always observe safety rules when performing any maintenance. Replace with the new belt, working around the blade. Make sure the belt is firmly seated on the engine pulley while pulling from the other side and sliding it around the transmission pulley. Reassemble the idler bracket. Tighten all hardware. 10. Put the mower down with all four wheels firmly placed on one level. ReplacingDriveBelt 1. Remove two shoulder screws securing the front drive cover to the mower deck. See Figure 14. _ Shoulder Belt Engine Pulley Figure 15 Front Drive ReplacingRearFlap 1. 2. To remove rear flap, cut off the flat end of the wire rod which secures it to the deck. See Figure 16. Attach the new flap and new rod to deck, bending the ends of the new rod over to secure to deck. Rear Discharge Door Handle Bracket Screw \ Figure 14 2. 3. 4. 5. 6. 7. 8. Press inward on the sides of the front drive cover and release the tabs that secure the front drive cover to the height adjuster brackets. Remove drive cover from the mower. Remove the idler and accompanying hardware from the idler bracket using 7/16" wrench and socket. Remove the belt from the transmission pulley. Lift and stabilize the front of the deck. Loosen the center hex bolt and lower the blade and engine pulley until there is adequate clearance to move the belt past the belt keeper. Lift the mower to access the belt from the underside of the mower. Slide the belt off the engine pulley and around the blade. See Figure 15. Bracket Rear Flap Figure 16 AdjustingHandleHeight Your mower is shipped with the handle in the higher height position. 1. 2. 3. 14 Remove the starter rope from the rope guide. Remove the upper handle by removing the hand knobs and carriage bolts. Lay the upper handle out of the way, being careful not to bend or kink cables. Remove the hairpin clips from the weld pins on the handle brackets. Refer to Figure 4. 4, 5. Remove the carriage bolts and wing nuts from the handle brackets. Press out on the legs of the lower handle. Remove lower handle from the mower. Turn the lower handle around so the notch on the bottom shown bottom handle AdjustingCarburetor If the engine is running rough, minor adjustments to the carburetor may be required to compensate for differences in fuel, temperature, altitude and load. of the lower handle is facing forward as in Figure 17. Reassemble, placing the holes in the handle over the weld pins in the mounting bracket. NOTE: Dirty air cleaner may cause an engine to run rough. Before adjusting carburetor, check air cleaner. To adjust the carburetor, please follow the recommendations and instructions on carburetor \ adjustment in the engine manual. any Notch _b WARNING: adjustments are engine made tois the engine (e.g.Ifcarburetor) while the Lower Handle running, keep clear of all moving parts. Be careful of heated surfaces like the muffler. AdjustingDriveClutch , 7. The drive clutch adjustment wheel is located on the lower left handle and is used to tighten or loosen tension on the drive cable. Adjust this cable if Reassemble the upper handle to the lower handle. Place the hairpin clips in the inner holes of the weld pins and replace the carriage bolts and wing nuts on the handle brackets. Attach the starter rope as instructed in the Assembly section. a. b. 1. AdjustingCuttingHeight 2. An adjusting plate and thumb lever at each wheel position provides cutting height adjustment. Each adjusting plate has nine height positions. 1. 2. the mower does not propel itself; or the wheels hesitate with the drive control bar pushed forward. To adjust, rotate the adjustment wheel with your fingers. See Figure 19 for location of the wheel. Turn the wheel to the left to tighten the drive cable. Turn the wheel to the right to loosen the drive cable. Simply depress the lever towards wheel and move it to any of the nine positions for the desired cutting height. See Figure 18. Place all four levers on the four wheels in the same Drive Clutch Adjustment Wheel relative position for uniform cutting. Height Adjustment Lever __/ Figure 19 Figure 18 SECTION8: OFF-SEASON STORAGE Prepare your lawn mower for storage at the end of the season or if the unit will not be used for 30 days or more. Store the mower in a clean, dry area. WARNING: Be sure to disconnect the spark plug wire and de-energize starter before performing any repairs or maintenance. DO NOT attempt any maintenance or service to the engine and or mower equipped with the safety key in the unlocked and or energized mode. 15 WARNING: NEVER assume starter is de- energized, even if the key is in the locked position and or removed from the engine. ALWAYS de-energize starter prior to performing any maintenance or service to the engine and or mower. Follow instructions on the engine and or machine to de-energize starter. Mower Clean underside of the mower following instructions on page 12. Lubricate mower as instructed on page 13. You can fold your mower's handle for convenient storage: 1. Remove the starter rope from the rope guide. 2. Loosen the two hand knobs on the sides of the handle, and let the upper handle fold down to the rear. 3. Move the hairpin clips to the outer hole in the weld pins on the handle mounting brackets. 4. Spread the sides of the lower handle, and push it forward and down. Inspect and replace/sharpen blade, if required. Engine Follow recommendations in the engine manual for off-season storage of the engine. Change oil if it has not been changed in the last three months. For instructions on how to change oil, refer to the engine manual. Clean engine and remove any grass clippings. Other Do not store gasoline from one season to another. Replace your gasoline can if it starts to rust. Rust and/or dirt in the gasoline wilt cause problems. Store unit in a clean, dry area. Do not store next to corrosive materials, such as fertilizer. NOTE: If storing in an unventilated or metal storage shed, be certain to rustproof the equipment by coating with a light oil or silicone. SECTION9: TROUBLE-SHOOTING Problem Engine fails to start Possible Cause Corrective Action Blade control bar disengaged. Spark plug wire disconnected. Fuel tank empty, or stale fuel. Blocked fuel line. Faulty spark plug. Engine flooded. Start control lever not depressed. Safety key not in run position. Self starter already de-energized. 1. 2. 3. 4. 5. 6. 7. 8. 9. Engage blade control bar. Connect wire to spark plug. Fill up tank with fresh gasoline. Clean fuel line. Clean, adjust gap, or replace. Wait a few minutes to restart. Do not prime. Depress start controllever. Place safety key in run position. Use recoil starter to start engine. 1. 2. 3. 4. 5. Spark plug wire loose. Blocked fuel line or stale fuel. Vent in gas cap plugged. Water or dirt in fuel system. Dirty air cleaner. 1. 2. 3. 4. 5. Connect and tighten spark plug wire. Clean fuel line, fill tank with fresh gasoline. Clear vent. Drain fuel tank. Refill with fresh fuel. Clean air cleaner. Refer to engine manual. Engine overheats 1. 2. Engine oillevellow. Air flow restricted. 1. 2. Fill crankcase with proper oil. Clean lawn mower engine. Occasional skip (hesitates) at high speed 1. Spark plug gap too close. 1. Adjustgapto.030inches. idles poorly 1. 2. Spark plug faulty, or gap too wide. Dirtyair cleaner. 1. 2. Reset gap to.030 inches or replace spark plug. Clean aircleaner. Excessive vibration 1. 2. 3. Blade loose or unbalanced. Bent cutting blade. Bent engine crankshaft. 1. 2. 3. Tighten blade and adapter, balance blade. Replace blade. Contact the nearest service center. Mower will not mulch grass 1. 2. Wet grass. Excessively high grass. 1. 2. 3. Dullblade. 3. Wait until grass is dry to cut. Mow once at a high cutting height, then mow again at desired height. Sharpenor replace blade. 1. 2. Wheels not at same height. Dullblade. 1. 2. Reposition all wheels at same height. Sharpenor replace blade. 1. 2. 3. 4. 5. 6. 7. 8. 9. Engine runs erratic Uneven cut NOTE: For repairs beyond the minor adjustments listed above, contact your local authorized service dealer. 16 SECTION10: PARTSLISTFORMODELF569 Ref No. 15, 17 25 17 Part No. Description 1. 712-0896 Lock Nut 2. 782-7598 Belt Keeper 3. 741-0124 Ball Bearing 4. 750-1050 5. 712-3025 Flange Bearing Hex Jam Nut 5/16-24 6. 736-0425 Bell Washer.325 x.930 x.45 7. 656-0047 Pulley, 3.82 x.313 x.68 8. 736-0406 Flat Washer.422 x 1.38 x.060 9. 682-0029 Front Idler Assembly 10. 732-04001 Extension Spring 11. 741-0682A Bearing Sleeve 12. 736-0570 FI-Wash.865 x 1.145 x.030 13. 710-0299 Hex Screw 1/4-28 x 1.0 14. 741-0699 Needle Bearing.438 x.625 x.500 15. 736-0520 Flat Washer.504 x.700 x.030 16. 717-1492 Pinion Shaft 17. 682-0030 Idler Cable Bracket Assembly 18. 721-0329 Oil Seal 19. 741-0673 Flange Bearing 20. 611-0105A Output Shaft 21. 736-0314 Thrust Washer.375 x.070 x.030 22. 736-0569 Thrust Washer.388 x.625 x.062 23. 618-0300A Upper Housing 24. 618-0299A Lower Housing 25. 710-1276 Hex Screw w/Washer 1/4-20 x.750 26. 618-04006 Transmission 27. 721-0457 Oil Seal Assembly Comp. ModelF569 12 11 52 65 38 79 36 44 NOTE: For painted parts, please refer to the list of color codes below. Please add IMPORTANT: For a proper working machine, use Factory Approved Parts. V-BELTS are specially designed to engage and disengage safely. A substitute (non OEM) V-Belt can be dangerous by not disengaging completely. 18 the applicable color code, wherever needed, to the part number to order a replacement part. For instance, if a part numbered 700-xxxx is painted powder black, the part number to order would be 700-xxxx-0637. Red: 0638 Powder Black: 0637 ModelF569 Re& No 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 44. 45. 47. 48. 49. PaN No. 631-04025 710-0599 736-0270 17032A 732-1014 647-04005 731-04087 749-1507 712-04016 712-0271 747-2133A 747-2132A 720-0279 720-0284 710-1205 746-04014 710-0487 687-02055 726-0240 714-0104 710-1008 746-04013 664-04011 710-1650 631-0075B 732-04020 787-01038 787-01006 782-5004A 710-1017 782-5003 710-0216 732-04089 712-0431 731-04584 782-5002A 754-0465 710-0809 750-1165 748-04015A 742-0741 736-0524A 710-1257 749-0928A 731-04177 732-04090 734-04018A Re& No PaN No. 50. 716-0865 51. 717-1762 Description Drive Control Bar: Red TT Screw 1/4-20 x 0.5 Bell Washer.265 x 0.75 52. 53. 54. 55. 56. Deflector Chute Adapter Torsion Spring Self Start Control Assembly Handle Panel Upper Handle Push Nut Hex Nut Blade Control Bar Control Rod Handle Knob Handle Knob 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. 67. 68. 69. 70. 71. 72. 75. 77. 78. 79. 80. 81. 82. Eye Bolt Smart Speed TM Control Cable Carriage Bolt 5/16-18 x 2.0 Mulch Plug Comp. Cable Tie Cotter Pin Self-Tapping Sems Screw Smart SpeedTM/SS Fwd. Drive Cable Grassbag Assembly Shoulder Screw # 12 -24 Engine Spacer Extension Spring Cable Bracket 21" Deck RH Rear Baffle Screw AB: 1/4-14:.625 LH Rear Baffle Hex Screw 3/8-16 x.75 Torsion Spring LH Hex Nut 3/8-16 Transmission Cover Front Baffle V-Belt TT-Scr. 1/4-20 x 1.25 83. 84. 85. 88. Sleeve Spacer 10.1" Lg. Blade Adapter w/Pulley 21" Mulching Blade Blade Bell Support Hex Screw 3/8-24 x 2.50 Lower Handle Chute Deflector 89. 90. 91. 92. 93. Torsion Spring RH Wheel 8 x 2.125 94. * Not shown in illustration 19 717-1761 747-04080 736-0451 712-3005 710-1652 687-02056 687-02057 715-0221 687-02033 687-02031 687-02039 687-02040 732-0866 720-0312 738-0507B 747-0710 734-04019 728-0199 732-0708 741-0604A 732-0700 731-1236 747-0996 711-1293 731-04134 748-0355 750-04162 738-1002 710-0703 712-0397 736-0447 782-0512B 782-0511A 750-1166 687-02044 618-04006 682-0512A 682-0511A 782-7551 716-0102 736-0474 720-0426 732-0706 732-0707 736-0182 Description Snap Ring Gear 14T RH FWD Gear 14T LH FWD * Grass Bag Frame Saddle Washer Hex Flange Lock Nut 3/8-16 Tt Screw 1/4-20 x.625" Handle Bracket Assembly - RH* Handle Bracket Assembly - LH Dowel Pin Handle Bracket- RH Handle Bracket- LH* Pivot Bar RH Pivot Bar LH* Height Adjustment Lever Foam Grip Shoulder Scr.500 Dia. x.434 Hinge Pin Wheel, 12 x 2.125 Plastic Rivet Bearing Retainer Bearing Sleeve Wire Rear Trailing Shield Pivot Rod Belt Keeper Pin Rear Discharge Door Bearing Support Spacer.375 x.50 x 1.02 Shoulder Screw 1/4-14 Carriage Bolt 1/4-20 Wing Nut Wave Washer Height Adjuster Plate - RH Height Adjuster Plate - LH* Slev. Spacer 2.1" Lg. Pivot Plate Assembly Transmission Assembly Height Adjustment Assembly RH* Height Adjustment Assembly LH Wheel Dust Cap Snap Ring Washer Adjustment Knob Front Lever RH Front Lever LH* Spring Washer MANUFACTURER'S LIMITED WARRANTY O The limited warranty set forth below is given by Troy-Bilt LLC with respect to new merchandise purchased and used in the United States, its possessions and territories. "Troy-Bilt" warrants this product against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator's Manual furnished with the product, and has net been subject to misuse, abuse, commercial use. neglect, accident, improper maintenance, alteration, vandalism, theft, fire. water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by Troy-Bilt for use with the product(s) covered by this manual will void your warranty as to any resulting damage. Normal wear parts are warranted to be free from defects in material and workmanship for a period of thirty (30) days from the date of purchase. Normal wear parts include, but are not limited to items such as: batteries, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates, auger spiral rubber and tires. HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, through your local authorized service dealer. To locate the dealer in your area, check your Yellow Pages, or contact Troy-Bilt LLC at P.O. Box 361131, Cleveland, Ohio 44136-0019. or call 1-866-840-6483 or 1330-558-7220. or log on to our Web site at www.troybilt.com. This limited warranty does not provide coverage in the following cases: a. b. c. d. The engine or component parts thereof. These items may carry a separate manufacturer's warranty. Refer to applicable manufacturer's warranty for terms and conditions. Log splitter pumps, valves, and cylinders have a separate one year warranty. Routine maintenance items such as lubricants, filters, blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the exterior finish due to use or FOR: ® e. f. g. Troy-Bilt does not extend any warranty for products sold or exported outside of the United States, its possessions and territories, except those sold through Troy-Bilt's authorized channels of export distribution. Replacement parts that are not genuine Troy-Bilt parts. Transportation charges and service calls. No implied warranty, including any implied warranty of merchantability of fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind Troy-Bilt. During the period of the warranty, the exclusive remedy is repair or replacement of the product as set forth above. The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. Troy-Bitt shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product. Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you. In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of safety features of the product shall void this warranty. You assume the risk and liability for loss. damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product. This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift. HOW STATE LAW RELATES TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. IMPORTANT: Owner must present Original Purchase to obtain warranty coverage. Proof of exposure. Service completed by someone other than an authorized service dealer. Troy-Bilt LLC, P.O. BOX361131CLEVELAND,OHIO44136-0019; Phone:1-866-840-6483,1-330-558-7220
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