Troybilt 14AB809H063 User Manual LAWN TRACTOR Manuals And Guides L0404208

TROYBILT Lawn, Tractor Manual L0404208 TROYBILT Lawn, Tractor Owner's Manual, TROYBILT Lawn, Tractor installation guides

User Manual: Troybilt 14AB809H063 14AB809H063 TROYBILT LAWN TRACTOR - Manuals and Guides View the owners manual for your TROYBILT LAWN TRACTOR #14AB809H063. Home:Lawn & Garden Parts:Troybilt Parts:Troybilt LAWN TRACTOR Manual

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OTRO BILT__

Operator's Manual

Pedal Drive Garden Tractor

Models V809H

Y809P

IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY

Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered,

brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or

state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California

the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws

apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the

service department, P.O. Box 368022 Cleveland, Ohio 44136-9722.

MTD PRODUCTS INC. P.O. BOX 368022 CLEVELAND, OHIO 44136-9722

TROY-BILT® is a registered trademark owned by Garden Way Incorporated of Troy, New York.

PRINTED IN U.S.A. FORM NO. 770-10189C

(3/2001)

TABLEOFCONTENTS

Content Page

Important Safe Operation Practices ................................................................... 3

Slope Gauge ...................................................................................................... 7

Tractor Set-up .................................................................................................... 8

Know Your Garden Tractor ................................................................................ 10

Operating Your Garden Tractor ......................................................................... 13

Making Adjustments .......................................................................................... 16

Maintaining Your Garden Tractor ....................................................................... 18

Service ............................................................................................................... 19

Off-Season Storage ........................................................................................... 24

Attachments & Accessories ............................................................................... 24

Troubleshooting ................................................................................................. 25

Models V809H and Y809P Parts List ................................................................. 26

FINDINGMODELNUMBER

This Operator's Manual is an important part of your new lawn tractor. It will help you assemble, prepare and

maintain the unit for best performance. Please read and understand what it says.

Before you start assembling your new equipment, please locate the model plate on the

equipment and copy the information from it in the space provided below. The information on the

model plate is very important if you need help from our Customer Support Department or an

authorized dealer.

You can locate the model number by looking beneath the seat. A sample model plate is explained below.

For future reference, please copy the model number and the serial number of the equipment in the space

(Serial Number)

below.

(Model Number)

L kcO.OO.OOOC.S,°C

LEVELAND, OHIO 44136_

Copy the model number here:

Copy the serial number here:

CALLINGCUSTOMERSUPPORT

If you have difficulty assembling this product or have any questions regarding the controls, operation or

maintenance of this unit, please call the Customer Support Department.

Call 1- (330) 228-4MTD (4683) or 1- (800)-800-7310 to reach a Customer Support

representative. Please have your unit's model number and serial number ready when you call.

See previous section to locate this information. You wilt be asked to enter the serial number in

order to process your call.

SECTION1: IMPORTANTSAFEOPERATIONPRACTICES

WARNING: This symbol points out important safety instructions which, if not followed, could endanger

the personal safety and/or property of yourself and others. Read and follow all instructions in this manual

before attempting to operate this machine. Failure to comply with these instructions may result in personal

injury. When you see this symbol--heed its warning.

DANGER: This machine was built to be operated according to the rules for safe operation in this man-

ual. As with any type of power equipment, carelessness or error on the part of the operator can result in

serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to

observe the following safety instructions could result in serious injury or death.

California Proposition 65 Warning:

,_ WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain

or emit chemicals known to the State of California to cause cancer and birth defects or other

reproductive harm.

GENERAL OPERATION

1. Read, understand, and follow all instructions on the

machine and in the manual(s) before attempting to

assemble and operate. Keep this manual in a safe

place for future and regular reference and for

ordering replacement parts.

2. Be familiar with all controls and their proper

operation. Know how to stop the machine and

disengage them quickly.

3. Never allow children under 14 years old to operate

this machine. Children 14 years old and over

should read and understand the operation

instructions and safety rules in this manual and

should be trained and supervised by a parent.

4. Never allow adults to operate this machine without

proper instruction.

5. To hetp avoid blade contact or a thrown object

injury, keep bystanders, helpers, children and pets

at least 75 feet from the machine while it is in

operation. Stop machine if anyone enters the area.

6. Thoroughly inspect the area where the equipment

is to be used. Remove all stones, sticks, wire,

bones, toys, and other foreign objects which could

be picked up and thrown by the blade(s). Thrown

objects can cause serious personal injury.

7. Plan your mowing pattern to avoid discharge of

material toward roads, sidewalks, bystanders and

the like. Also, avoid discharging material against a

wall or obstruction which may cause discharged

material to ricochet back toward the operator.

8. Always wear safety glasses or safety goggles

during operation and while performing an

adjustment or repair to protect your eyes. Thrown

objects which ricochet can cause serious injury to

the eyes.

9. Wear sturdy, rough-soled work shoes and close-

fitting slacks and shirts. Loose fitting clothes and

jewelry can be caught in movable parts. Never

operate this machine in bare feet or sandals.

10. Be aware of the mower and attachment discharge

direction and do not point it at anyone. Do not

operate the mower without the discharge cover or

entire grass catcher in its proper place.

11. Do not put hands or feet near rotating parts or

under the cutting deck. Contact with the blade(s)

can amputate hands and feet.

12. A missing or damaged discharge cover can cause

blade contact or thrown object injuries.

13. Stop the blade(s) when crossing gravel drives,

walks, or roads and while not cutting grass.

14. Watch for traffic when operating near or crossing

roadways. This machine is not intended for use on

any public roadway.

15. Do not operate the machine while under the

influence of alcohol or drugs.

16. Mow only indaylight or good artificial light.

17. Never carry passengers.

18. Disengage blade(s) before shifting into reverse.

Back up slowly. Always look down and behind

before and while backing to avoid a back-over

accident.

19. Slow down before turning. Operate the machine

smoothly. Avoid erratic operation and excessive

speed.

20. Disengage blade(s), set parking brake, stop engine

and wait until the blade(s) come to a complete stop

before removing grass catcher, emptying grass,

unclogging chute, removing any grass or debris, or

making any adjustments.

21. Never leave a running machine unattended. Always

turn off blade(s), place transmission in neutral, set

parking brake, stop engine and remove key before

dismounting.

22. Use extra care when loading or unloading the

machine into a trailer or truck. This unit should not

be driven up or down ramp(s), because the unit

could tip over, causing serious personal injury. The

unit must be pushed manually on ramp(s) to load or

unload properly.

23.Mufflerandenginebecomehotandcancausea

burn.Donottouch.

24.Checkoverheadclearancescarefullybeforedriving

underlowhangingtreebranches,wires,door

openingsetc.,wheretheoperatormaybestruckor

pulledfromtheunit,whichcouldresultinserious

injury.

25.Disengageallattachmentclutches,depressthe

brakepedalcompletelyandshiftintoneutralbefore

attemptingtostartengine.

26.Yourmachineisdesignedtocutnormalresidential

grassofa heightnomorethan10".Donotattempt

tomowthroughunusuallytall,drygrass(e.g.,

pasture)orpilesofdryleaves.Drygrassorleaves

maycontacttheengineexhaustand/orbuildupon

themowerdeckpresentingapotentialfirehazard.

27. Useonlyaccessoriesandattachmentsapproved

forthismachinebythemachinemanufacturer.

Read,understandandfollowallinstructions

providedwiththeapprovedaccessoryor

attachment.

28. Dataindicatesthatoperators,age60yearsand

above,areinvolvedina largepercentageofriding

mower-relatedinjuries.Theseoperatorsshould

evaluatetheirabilitytooperatetheridingmower

safelyenoughtoprotectthemselvesandothers

fromseriousinjury.

29. Ifsituationsoccurwhicharenotcoveredinthis

manual,usecareandgoodjudgment.Contactan

authorizedMTDServiceDealerforassistance.

SLOPE OPERATION

Slopes are a major factor related to loss of control and

tip-over accidents which can result in severe injury or

death. All slopes require extra caution. If you cannot

back up the slope or ifyou feet uneasy on it, do not mow

it.

For your safety, use the slope gauge included as part of

this manual to measure slopes before operating this

unit on a sloped or hilly area. If the slope is greater than

15 degrees as shown on the slope gauge, do not

operate this unit on that area or serious injury could

result.

DO:

1. Mow up and down slopes, not across. Exercise

extreme caution when changing direction on

slopes.

2. Watch for holes, ruts, bumps, rocks, or other

hidden objects. Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

3. Use slow speed. Choose a low enough speed

setting so that you will not have to stop or shift while

on the slope. Tires may lose traction on slopes

even though the brakes are functioning properly.

Always keep machine in gear when going down

slopes to take advantage of engine braking action.

4. Follow the manufacturer's recommendations for

wheel weights or counterweights to improve

stability.

5. Use extra care with grass catchers or other

attachments. These can change the stability of the

machine.

6. Keep all movement on the slopes slow and gradual.

Do not make sudden changes in speed or direction.

Rapid engagement or braking could cause the front

of the machine to lift and rapidly flip over backwards

which could cause serious injury.

7. Avoid starting or stopping on a slope. If tires lose

traction, disengage the blade(s) and proceed

slowly straight down the slope.

DO NOT:

1. Do not turn on slopes unless necessary; then, turn

slowly and gradually downhill, if possible.

2. Do not mow near drop-offs, ditches or

embankments. The mower could suddenly turn

over if a wheel is over the edge of a cliff, ditch, or if

an edge caves in.

3. Do not try to stabilize the machine by putting your

foot on the ground.

4. Do not use a grass catcher on steep slopes.

5. Do not mow on wet grass. Reduced traction could

cause sliding.

6. Do not shift to neutral and coast downhill. Over-

speeding may cause the operator to lose control of

the machine resulting in serious injury or death.

7. Do not tow heavy pull behind attachments (e.g.

loaded dump cart, lawn roller, etc.) on slopes

greater than 5 degrees. When going down hill, the

extra weight tends to push the tractor and may

cause you to loose control. (e.g. tractor may speed

up, braking and steering ability are reduced,

attachment may jack-knife and cause tractor to

overturn).

CHILDREN

1. Tragic accidents can occur if the operator is not

alert to the presence of children. Children are often

attracted to the machine and the mowing activity.

They do not understand the dangers. Never

assume that children wilt remain where you last

saw them.

a. Keep children out of the mowing area and in

watchful care of a responsible adult other

than the operator.

b. Be alert and turn machine off if a child enters

the area.

c. Before and while backing, look behind and

down for small children.

d. Never carry children, even with the blade(s)

shut off. They may fall off and be seriously

injured or interfere with safe machine

operation.

e. Useextremecarewhenapproachingblind

corners,doorways,shrubs,treesorother

objectsthatmayblockyourvisionofachild

whomayrunintothemachine.

f. Disengagethecuttingblade(s)before

shiftinginreverse.The"No-Cut-InReverse"

featureisaremindernottocutinreverseand

to helpavoidbackoveraccidents.Donot

defeatit.

g. Keepchildrenawayfromhotorrunning

engines.Theycansufferburnsfromahot

muffler.

h. Removekeywhenmachineisunattendedto

preventunauthorizedoperation.

9. Neverallowchildrenunder14yearsoldtooperate

themachine.Children14yearsoldandovershould

readandunderstandtheoperationinstructionsand

safetyrulesinthismanualandshouldbetrained

andsupervisedbyaparent.

TOWING

1. Tow only with a machine that has a hitch designed

for towing. Do not attach towed equipment except

at the hitch point.

2. Follow the manufacturers recommendation for

weight limits for towed equipment and towing on

slopes.

3. Never allow children or others in or on towed

equipment.

4. On slopes, the weight of the towed equipment may

cause loss of traction and loss of control.

5. Travel slowly and allow extra distance to stop.

6. Do not shift to neutral and coast downhill.

SERVICE

SAFE HANDLING OF GASOLINE:

1. To avoid personal injury or property damage

use extreme care in handling gasoline. Gasoline is

extremely flammable and the vapors are explosive.

Serious personal injury can occur when gasoline is

spilled on yourself or your clothes which can ignite.

Wash your skin and change clothes immediately.

a. Use only an approved gasoline container.

b. Never fill containers inside a vehicle or on a

truck or trailer bed with a plastic liner. Always

place containers on the ground away from

your vehicle before filling.

c. When practical, remove gas-powered

equipment from the truck or trailer and refuel

it on the ground. If this is not possible, then

refuel such equipment on a trailer with a

portable container, rather than from a

gasoline dispenser nozzle.

d. Keep the nozzle in contact with the rim of the

fuel tank or container opening at all times

until fueling is complete. Do not use a nozzle

lock-open device.

e. Extinguish all cigarettes, cigars, pipes and

other sources of ignition.

f. Never fuet machine indoors.

g. Never remove gas cap or add fuel while the

engine is hot or running. Allow engine to cool

at least two minutes before refueling.

h. Never over fill fuel tank. Fill tank to no more

than 1/2inch below bottom of filler neck to

allow space for fuel expansion.

i. Replace gasoline cap andtighten securely.

j. If gasoline is spilled, wipe it off the engine

and equipment. Move unit to another area.

Wait 5 minutes before starting the engine.

k. To reduce fire hazards, keep machine free of

grass, leaves, or other debris build-up. Clean

up oil or fuel spillage and remove any fuel

soaked debris.

L Never store the machine or fuel container

inside where there is an open flame, spark or

pilot light as on a water heater, space heater,

furnace, clothes dryer or other gas

appliances.

m. Allow a machine to cool at least 5 minutes

before storing.

GENERAL SERVICE:

1. Never run an engine indoors or in a poorly

ventilated area. Engine exhaust contains carbon

monoxide, an odorless, and deadly gas.

2. Before cleaning, repairing, or inspecting, make

certain the blade(s) and all moving parts have

stopped. Disconnect the spark plug wire and

ground against the engine to prevent unintended

starting.

3. Periodically check to make sure the blades come to

complete stop within approximately (5) five

seconds after operating the blade disengagement

control. If the blades do not stop within the this time

frame, your unit should be serviced professionally

by an authorized MTD Service Dealer.

4. Check brake operation frequently as it is subjected

to wear during normal operation. Adjust and service

as required.

5. Check the blade(s) and engine mounting bolts at

frequent intervals for proper tightness. Also,

visually inspect blade(s) for damage (e.g.,

excessive wear, bent, cracked).

Replace the blade(s) with the original equipment

manufacturer's (O.E.M.) blade(s) only, listed in this

manual. "Use of parts which do not meet the

original equipment specifications may lead to

improper performance and compromise safety!"

6. Mower blades are sharp. Wrap the blade or wear

gloves, and use extra caution when servicing them.

7. Keep all nuts, bolts, and screws tight to be sure the

equipment is in safe working condition.

8. Nevertamperwiththesafetyinterlocksystemor

othersafetydevices.Checktheirproperoperation

regularly.

9. Afterstrikingaforeignobject,stoptheengine,

disconnectthesparkplugwire(s)andground

againsttheengine.Thoroughlyinspectthe

machineforanydamage.Repairthedamage

beforestartingandoperating.

10.Neverattempttomakeadjustmentsorrepairsto

themachinewhiletheengineisrunning.

11.Grasscatchercomponentsandthedischarge

coveraresubjecttowearanddamagewhichcould

exposemovingpartsorallowobjectstobethrown.

12.

13.

14.

Forsafetyprotection,frequentlycheckcomponents

andreplaceimmediatelywithoriginalequipment

manufacturer's(O.E.M.)partsonly,listedinthis

manual."Useofpartswhichdonotmeetthe

originalequipmentspecificationsmayleadto

improperperformanceandcompromisesafety!_

Donotchangetheenginegovernorsettingsor

over-speedtheengine.Thegovernorcontrolsthe

maximumsafeoperatingspeedoftheengine.

Maintainorreplacesafetyandinstructionlabels,as

necessary.

Observeproperdisposallawsandregulationsfor

gas,oil,etc.to protecttheenvironment.

WARNING: YOUR RESPONSIBILITY Restrict the use of this power machine to persons who read,

understand and follow the warnings and instructions in this manual and on the machine.

ILl

..I

ILl

,11

I nq

SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE

A POWER POLE

A CORNER OF A BUILDING

OR A FENCE POST

15°

,_ WARNING

Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower

could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain

your footing and you could slip, resulting in serious injury.

Operate RIDING mowers up and down slopes, never across the face of slopes.

SECTION3: TRACTORSET-UP

AttachingtheBatteryCables

NOTE: The positive battery terminal is marked Pos.

(+). The negative battery terminal is marked Neg. (-).

• The positive cable (heavy red wire) is secured to

the positive battery terminal (+) with a hex bolt and

hex nut at the factory. Make certain that the rubber

boot covers the terminal to help protect it from

corrosion.

• Remove the hex bolt and wing nut from the

negative cable.

• Remove the black plastic cover, if present, from the

negative battery terminal and attach the negative

cable (heavy black wire) to the negative battery

terminal (-) with the bolt and wing nut.

• Make certain the hold-down strap is in position over

the battery, securing it in place. See Figure 1.

Service the engine with gasoline and oil as instructed in

the separate Briggs & Stratton Operator/Owner Manual

(or Kohlerengine's Owner's Manual) packed with your

tractor. Read instructions carefully.

IMPORTANT: Your tractor is shipped with motor oil in the

engine. However, you MUST check the oil level before

operating. Be careful not to overfill.

ShippingBraceRemoval

,_ WARNING: Make sure the riding mower's

engine is off, remove the ignition key, and set

the parking brake before removing the

shipping brace.

On model V809H, locate the shipping brace and

accompanying warning tag found on the right side

of the mower, between the discharge chute and the

cutting deck. See Figure 2.

Figure 1

NOTE: If the battery is put into service after the date

shown on top of battery, charge the battery as

instructed on page 20 of this manual prior to operating

the tractor.

GasandOilFill-up

The gasoline tank is located under the hood and has a

capacity of either two or three gallons. Do not overfill.

WARNING: Use extreme care when

handling gasoline. Gasoline is extremely

flammable and the vapors are explosive.

Never fuel machine indoors or while the

engine is hot or running. Extinguish

cigarettes, cigars, pipes, and other sources of

ignition.

Warning Tag

Figure 2

While holding the discharge chute with your left

hand, remove the shipping brace with your right

hand by grasping it between your thumb and index

finger and rotating it clockwise.

WARNING: The shipping brace, used for

packaging purposes only, must be removed

and discarded before operating your riding

mower.

WARNING: The mowing deck is capable of

throwing objects. Failure to operate the riding

mower without the discharge cover in the

proper operating position could result in

serious personal injury and/or property

damage.

AttachingTheCuttingDeck(ModelY809P)

Notches Deck Lift Assembly

Lift Cables

Deck Support Pins.

Deck

Deck Skid Rod Stabilizer

Bracket

Discharge Chute /

NOTE:

components not shown for clarity.

PTO Idler Pulley Bracket

(mounted on tractor)

Front of Tractor

Deck Stabilizer ROd "_

Figure 3

4_ WARNING: Before attaching the cutting deck, engage the parking brake, turn the ignition key to the

OFF position and remove the key from the switch to avoid accidental starting.

Raise the deck lift arms up and out of the way by placing the lift lever in the top notch on the right fender.

Gently slide the cutting deck beneath the tractor from the right side.

Move the cutting deck into position so that the hooks found on the front end of the deck fit snugly around the

deck stabilizer rod as shown in Figure 3.

NOTE: The stabilizer rod may be secured to the tractor frame with a plastic cable tie for shipping reasons. If so, cut

the cable tie before mounting the front of the cutting deck.

• Lower the deck lift arms by placing the lift lever in the bottom notch on the right fender.

• Raise the left side of the cutting deck by grasping the deck skid rod and lifting upward. Pull the deck support

pin (on the left side of the deck) outward and align it with the hole on the rear of the left deck lift arm before

releasing the pin to lock it in place as shown in Figure 3. Repeat on the right side.

• Route the PTO belt around the electric PTO clutch as shown in Figure 3.

• Grasp the PTO idler pulley bracket and pull it towards the discharge chute, then route the belt around the

PTO idler pulley as shown in Figure 3.

IMPORTANT: Be certain that the FLAT side of the PTO belt is the side coming in contact with the PTO idler pulley.

• If not already attached, hook the idler spring to the stud found on the left side of the tractor frame.

IMPORTANT: After mounting the cutting deck, refer to LevelingtheDeckin the ADJUSTMENTSsection of this manual.

Perform any adjustments, if necessary, prior to operating the tractor

SECTION4: KNOWYOURGARDENTRACTOR

NOTE: Steering

APTO (Power Take-off) Knob

BChoke Control

C Parking Brake Button

DShift Lever

E Cup Holder

F Systems Indicator Monitor/Hour Meter

G Throttle Control Lever

Figure 4

HCruise ControI Button

IIgnition Switch

J Brake Pedal

K Drive Pedal

L DeckLift Lever

MSeat Adjustment Lever

NOTE: Any reference in this manual to the RIGHT or LEFT side of the tractor is observed from operator's position.

ThrottleControlLever

The throttle control lever is located on the right side of

the tractor's dash panel. This lever controls the speed

of the engine. When set in a given position, the throttle

will maintain a uniform engine speed. See Figure 5.

Fast

Position

Slow

Position

Figure 5

IMPORTANT: When operating the tractor with the cutting

deck engaged, be certain that the throttle lever is

always in the FAST (rabbit) position.

ChokeControl

The choke control can be found

on the left side of the dash panel

and is activated by pulling the

knob outward. Activating the

choke control closes the choke

plate on the carburetor and aids

in starting the engine. Refer to

StartingTheEngineon page 14 of

this manual for detailed starting

instructions.

BrakePedal

The brake pedal is located on the

right front side of the tractor

above the drive pedal along the

running board. The brake pedal

can be used for sudden stops or

setting the parking brake.

NOTE: The brake pedal must

be fully depressed to activate the

safety interlock switch when

starting the tractor.

IgnitionSwitch

WARNING: Never leave a running

machine unattended. Always disengage PTO,

move shift lever into neutral position, set

parking brake, stop engine and remove key to

prevent unintended starting.

To start the engine, insert the key into the ignition

switch and turn clockwise to the START position.

Release the key into the ON position once engine has

fired. See Figure 6.

On/Lights

Off

Start

Figure 6

Refer to StartingTheEngineon page 14 of this manual for

detailed starting instructions

The ignition switch is also used to operate the tractor's

headlights. Refer to OperatingTheHeadlightson page 16

of this manual for detailed instructions.

DrivePedal

The drive pedal is located below //_j'_

the brake pedal on the right front

side of the tractor along the

running board. Depress the drive

pedal with your right foot when

the tractor shift lever is in either

FORWARD or REVERSE to

the tractor to move. _/ \cause

Ground speed is also controlled v----v-

with the drive pedal. The further

down the pedal is depressed, the faster the tractor will

travel. The pedal will return to its original position when

it's not depressed.

IMPORTANT: Always set the parking brake when

leaving the tractor unattended.

SystemsIndicatorMonitor/HourMeter

Your tractor is equipped with four indicator lights and an

hour meter located on the left side of the dash panel.

See Figure 7.

BaRery

Hour

Meter

/. [-oq

PTO/

1/10

\Brake

Figure 7

If the Brake light or PTO light illuminates when

attempting to start the unit, proceed as follows:

Brake -- Engage the parking brake.

Pro -- Move the PTO knob into the disengaged

(OFF) position.

It is normal for the Oil light and the Battery light to

illuminate while the engine is cranking, but if either

illuminates while the engine is running, proceed as

follows:

Oil-- Stop the tractor immediately and check the

crankcase oil level as instructed in the

Briggs & Stratton Operator/Owner Manual

(or Kohlerengine's Owner's Manual)

included. Add oil as required.

Battery-- If this light illuminate's while the engine is

running, it indicates that the battery is in

need of a charge OR that the engine's

charging system is not generating

sufficient amperage. Refer to Batteryon

page 19 of this manual for the proper

battery charging procedure or have the

engine's charging system checked by an

authorized Briggs & Stratton or Kohler

engines dealer.

The hour meter operates whenever the engine is

running and records the actual hours of tractor

operation.

CupHolder

The tractor's cup holder is located on the fender to the

left of the seat, just to the rear of the parking brake

lever.

ElectricPTO

(PowerTake-off)Knob

To engage the power to the

cutting deck or other (separately

available) attachments, pull

outward on the PTO knob. Push

the PTO knob inward to

disengage the power to the cutting deck.

NOTE: The PTO knob must be in the disengaged

(OFF) position when starting the engine, when traveling

in reverse and if the operator leaves the seat.

ShiftLever

The shift lever is located on the front of the fender

between the operator's legs and has four positions,

FORWARD--HI, FORWARD--LO, NEUTRAL and

REVERSE. The brake pedal must be depressed and

the tractor must not be in motion when moving the shift

lever. Always bring the tractor to a complete stop prior

to moving the shift lever from FORWARD--HI to

FORWARD--LO or vice-versa. See Figure 8.

Shift Knob

Figure 8

IMPORTANT: Never force the shift lever. Doing so may

result in serious damage to the tractor's transmission.

SeatAdjustmentLever

To adjust the seat forward or backward, slide the seat

adjustment lever to the left and reposition the seat to

the desired position. Once a comfortable position is

found, release the seat adjustment lever to lock the

seat in place. Refer to SeatAdjustmenton page 17 of this

manual for more detailed instructions.

DeckLift Lever

Found on your tractor's right fender, the deck lift lever is

used to change the height of the cutting deck. To use,

move the lever to the left, then place in the notch best

suited for your application.

ParkingBrakeButton

To set the parking brake, fully

depress the brake pedal and

push the parking brake button in.

Hold the button in while taking

your foot off the brake pedal.

Both the parking button and the

brake pedal will then stay

depressed. To release the

parking brake, depress the brake

pedal slightly. The parking brake

button wilt then return to its original position.

NOTE: The parking brake must be set if the operator

leaves the seat with the engine running or the engine

will automatically shut off.

IMPORTANT: Always set the parking brake when

leaving the tractor unattended.

CruiseControlButton

The cruise control button is

located on the tractor dash panel ;i;

to the left of the ignition switch.

Push the cruise control button

while traveling forward at a

desired speed. While holding the |_11

button in, release pressure from

the drive pedal. This will engage

the cruise control and allow the

tractor to remain at that speed

without applying pressure to the drive pedal. Depress

the brake pedal or the drive pedal to deactivate cruise

control. Refer to SECTION5:OPERATINGYOURGARDEN

TRACTORin this manual for detailed instructions

regarding the cruise control feature.

NOTE: Cruise control can not be engaged at the

tractor's fastest ground speed. If the operator should

attempt to do so, the tractor will automatically

decelerate to the fastest optimal mowing ground speed.

SECTION5: OPERATINGYOURGARDENTRACTOR

WARNING: Read, understand, and follow

all instructions and warnings on the machine

and in this manual before operating.

SafetyInterlockSwitches

This tractor is equipped with a safety interlock system

for the protection of the operator. If the interlock system

should ever malfunction, do not operate the tractor.

Contact an authorized MTD service dealer. The safety

interlock system prevents the engine from cranking or

starting unless the parking brake is engaged, and the

PTO knob is in the disengaged (OFF) position.

• The engine will automatically shut off if the operator

leaves the seat before engaging the parking brake.

• The engine will automatically shut off if the operator

leaves the tractor's seat with the PTO knob in the

engaged (ON) position, regardless of whether the

parking brake is engaged.

• The electric PTO clutch will automatically shut off if

the PTO knob is moved into the engaged (ON)

position with the shift lever in position for reverse

travel.

WARNING: Do not operate the tractor if the

interlock system is malfunctioning. This

system was designed for your safety and

protection.

WARNING

AVOIDSERIOUSINJURYORDEATH

•GO UP AND DOWN SLOPES, NOT ACROSS.

• AVOID SUDDENTURNS.

• DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIR

• tF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND BACK

DOWNHILL SLOWLY.

• DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.

• NEVER CARRY CHILDREN, EVEN WITH BLADES OFE

• LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.

• KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND SWITCHES) IN

PLACE AND WORKING.

• REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S).

• KNOW LOCATION AND FUNCTION OF ALL CONTROLS.

• BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE PLAC-

ING HANDS OR FEET NEAR BLADE(S).

• BEFORE LEAVING OPERATOR'S POSITION, DISENGAGE

BLADE(S), PLACE THE SHIFT LEVER tN NEUTRAL, ENGAGE

BRAKE LOCK, SHUT ENGINE OFF AND REMOVE KEY.

READOPERATOR'SMANUAL

Settingthe CuttingHeight

Select the height position of the cutting deck by placing

the deck lift lever in any of the six different cutting height

notches on the right side of the fender. Then adjust the

deck wheels so that they are between 1A-inch and 1/2-

inch above the ground when the tractor is on a smooth,

flat surface such as a driveway.

_, WARNING: Keep hands and feet away

from the discharge opening of the cutting

deck.

NOTE: The deck wheels are an anti-scalp feature of

the deck and are not designed to support the weight of

the cutting deck.

Refer to Levelingthe Deckon page 17 of this manual for

more detailed instructions regarding various deck

adjustments.

Startingthe Engine

WARNING: Do not operate the tractor if the

interlock system is malfunctioning. This

system was designed for your safety and

protection.

NOTE: Refer to the TRACTORSET-UPon page 8 of this

manual for Gasoline and Oil fill-up instructions.

•Insert the tractor key into the ignition switch.

• Place the PTO knob in the disengaged (OFF)

position.

• Engage the tractor's parking brake.

• Place the throttle control in the FAST (rabbit)

position.

• Pull the choke control outward.

• Turn the ignition key clockwise to the START

position. After the engine starts, release the key. It

will return to the ON position.

IMPORTANT: Do NOT hold the key in the START

position for longer than ten seconds at a time. Doing so

may cause damage to your engine's electric starter.

• After the engine starts, deactivate the choke control

and place the throttle control in the FAST position.

NOTE: Do NOT leave the choke control on while

operating the tractor. Doing so will result in a "rich" fuel

mixture and cause the engine to run poorly.

Stoppingthe Engine

_, WARNING: If you strike a foreign object,

stop the engine, disconnect the spark plug

wire(s) and ground against the engine.

Thoroughly inspect the machine for any

damage. Repair the damage before restarting

and operating

• If the blades are engaged, place the PTO knob in

the disengaged (OFF) position.

• Turn the ignition key counterclockwise to the OFF

position.

• Remove the key from the ignition switch to prevent

unintended starting.

DrivingTheTractor

WARNING: Avoid sudden starts, ex-

cessive speed and sudden stops.

WARNING: Do not leave the seat of the

tractor without first placing the PTO knob in

the disengaged (OFF) position, depressing

the brake pedal and engaging the parking

brake. If leaving the tractor unattended, also

turn the ignition key off and remove the key.

• Depress the brake pedal to release the parking

brake and let the pedal up. Move the throttle lever

into the FAST (rabbit) position.

IMPORTANT: Do NOT use the shift lever to change the

direction of travel when the tractor is in motion. Always

use the brake pedal to bring the tractor to a complete

stop before shifting.

• To move forward, place the shift lever in the

FORWARD position, then slowly depress the drive

pedal until the desired speed is achieved.

• To move in reverse, place the shift lever in the

REVERSE position, check that the area behind is

clear then slowly depress the drive pedal.

Engagingthe ParkingBrake

To engage the parking brake:

• Fully depress the brake pedal and hold it there

while gently pushing the parking brake button

inward.

• Hold the parking brake button in while removing

your foot from the brake pedal.

• Once engaged, the parking brake button and the

brake pedal will lock in the "down" position.

To disengage the parking brake:

• Slightly depress the brake pedal.

NOTE: The parking brake must be engaged if the

operator leaves the seat with the engine running or the

engine will automatically shut off.

DrivingOnSlopes

Refer to the SLOPEGAUGEon page 7 to help determine

slopes where you may operate the tractor safely.

WARNING: Do not mow on inclines with a

slope in excess of 15 degrees (a rise of

approximately 2-1/2 feet every 10 feet). The

tractor could overturn and cause serious

injury.

Mow up and down slopes, NEVER across.

Exercise extreme caution when changing direction

on slopes.

• Watch for holes, ruts, bumps, rocks, or other

hidden objects. Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

• Avoid turns when driving on a slope. If a turn must

be made, turn down the slope. Turning up a slope

greatly increases the chance of a roll over.

• Avoid stopping when driving up a slope. If it is

necessary to stop while driving up a slope, start up

smoothly and carefully to reduce the possibility of

flipping the tractor over backward.

SettingTheCruiseControl

NOTE: The cruise control feature should only be

utilized while traveling in the forward direction.

• Place the shift lever in the FORWARD position,

then slowly depress the drive pedal until the desired

speed is achieved.

• Lightly depress the cruise control button.

• While continuing to hold the cruise button in, lift

your foot from the drive pedal (you should feel the

cruise latch engage).

• Once engaged, the cruise control button and the

drive pedal will lock in the "down" position, and the

tractor will maintain the same forward speed.

NOTE: Cruise control can not be engaged at the

tractor's fastest ground speed. If the operator should

attempt to do so, the tractor will automatically

decelerate to the fastest optimal mowing ground speed.

Disengage the cruise control using one of the following

methods:

• Depress the brake pedal to disengage the cruise

control and stop the tractor.

• Lightly depress the drive pedal.

To change to the reverse direction when operating with

cruise control, depress the brake pedal to disengage

the cruise control and bring the tractor to a complete

stop. Then place the shift lever in the REVERSE

position and depress the drive pedal.

Usingthe DeckLiftLever

To raise the cutting deck, move the deck lift lever to the

left, then place it in the notch best suited for your

application. Refer to SettingTheCattingHeightearlier in

this section.

Engagingthe PTO

Engaging the PTO transfers power to the cutting deck

or other (separately available) attachments. To engage

the PTO, proceed as follows:

• Move the throttle control lever to the FAST (rabbit)

position.

• Pull the PTO knob outward into the engaged (ON)

position. See Figure 9.

Front View Pull Out Push In

Figure 9

• Keep the throttle lever in the FAST (rabbit) position

for the most efficient use of the cutting deck or other

(separately available) attachments

IMPORTANT: The electric PTO clutch will automatically

shut off if the PTO is engaged with the shift lever in

position for reverse travel. Refer to SafetyInterlock

Switcheson page 13.

Mowing

WARNING: To help avoid blade contact or

a thrown object injury, keep bystanders,

helpers, children and pets at least 75 feet

from the machine while it is in operation. Stop

machine if anyone enters the area.

This tractor is equipped with one of MTD's high quality

cutting decks. The following information will be helpful

when using the cutting deck with your tractor.

WARNING: Plan your mowing pattern to

avoid discharge of materials toward roads,

sidewalks, bystanders and the like. Also,

avoid discharging material against a walt or

obstruction which may cause discharged

material to ricochet back toward the operator.

• Do not mow at high ground speed, especially if a

mulch kit or grass collector is installed.

• For best results it is recommended that the first two

laps be cut with the discharge thrown towards the

center. After the first two laps, reverse the direction

to throw the discharge to the outside for the

balance of cutting. This will give a better

appearance to the lawn.

• Do not cut the grass too short. Short grass invites

weed growth and yellows quickly in dry weather.

• Mowing should always be done with the engine at

full throttle.

• Under heavier conditions it may be necessary to go

back over the cut area a second time to get a clean

cut.

• Do NOT attempt to mow heavy brush and weeds

and extremely tall grass. Your tractor is designed to

mow lawns, NOT clear brush.

• Keepthebladessharpandreplacetheblades

whenworn.RefertoCuttingBladeson page 23 of this

manual for proper blade sharpening instructions.

OperatingTheHeadlights

To turn the tractor's headlights on:

• Start the engine following the instructions earlier in

this section.

• Turn the key one notch counterclockwise into the

On/Lights position of the ignition switch. Refer to

Figure 6.

To turn the tractor's headlights off:

• Turn the key either into the On position (to leave the

engine running) or the Off position (to shut the

engine off). Refer to Figure 6.

NOTE: Never move the key into the Start position

while the engine is running. Doing so may cause

damage to your engine's electric starter.

SECTION6: MAKINGADJUSTMENTS

WARNING: Never attempt to make any

adjustments while the engine is running,

except where specified in the operator's

manual.

_, WARNING: Disconnect the spark plug

wire(s) and ground against the engine before

performing any adjustments, repairs or

maintenance.

ParkingBrakeAdjustment

WARNING: Never attempt to adjust the

brakes while the engine is running. Always

disengage PTO, move shift lever into neutral

position, stop engine and remove key to

prevent unintended starting.

If the tractor does not come to a complete stop when

the brake pedal is completely depressed, or if the

tractor's rear wheels can roll with the parking brake

applied, the brake is in need of adjustment. The brake

disc can be found on the right side of the transmission

in the rear of the tractor. Adjust if necessary as follows:

• Looking at the transmission from the right side of

the tractor, locate the compression spring and

brake disc.

• Loosen, but do NOT remove, the hex nut found on

the right side of the brake assembly.

• Using a feeler gauge, set the gap between the

brake disc and the brake puck at .011".

• Re-tighten the hex nut loosened earlier.

SeatAdjustment

WARNING: Before operating this machine,

make sure the seat is engaged in the seat

stop, stand behind the machine and pull back

on seat until fully engaged into stop.

To adjust the position of the seat, move the seat

adjustment lever to the left and slide the seat forward or

rearward. Make sure seat is locked into position before

operating the tractor.

SteeringAdjustment

If the tractor turns tighter in one direction than the other,

or if the ball joints are being replaced due to damage or

wear, the steering drag links may need to be adjusted.

Adjust the drag links so that equal lengths are threaded

into the ball joint on the left side and the ball joint on the

right side:

• Loosen the jam nut found on the drag link at the

rear of the ball joint. See Figure 10.

Hex Nut and Pivot Bar

Lock Washer

Dr_g Link

Jam Nut

Ball Joint

Figure 10

Remove the hex nut and lock washer on the top of

bali joint. See Figure 10.

Thread the ball joint toward the jam nut to shorten

the drag link. Thread the ball joint away from the

jam nut to lengthen the drag link.

• Replacehexnutandlockwasherandretightenthe

jamnutafterproperadjustmentisachieved.

NOTE: Threading the ball joints too far onto the drag

links will cause the front tires to "toe-in"too far. Proper

toe-in is between 1/16" and 5/16".

Front tire toe-in can be measured as follows:

• Place the steering wheel in position for straight

ahead travel.

• In front of the axle, measure the distance

horizontally from the inside of the left rim to the

inside of the right rim. Note the distance.

• Behind the axle, measure the distance horizontally

from the inside of the left rim to the inside of the

right rim. Note the distance.

• The measurement taken in front of the axle should

be between 1/16" and 5/16" less than the

measurement taken behind the axle. Adjust if

necessary.

Levelingthe Deck

NOTE: Check the tractor's tire pressure before

performing any deck leveling adjustments. Refer to

Tires on page 24 for information regarding tire pressure.

FrontTo Rear

The front of the cutting deck is supported by a stabilizer

bar that can adjusted to level the deck from front to rear.

The front of the deck should be between 1/4-inch and

3/8-inch lower than the rear of the deck. Adjust if

necessary as follows:

• With the tractor parked on a firm, level surface,

place the deck lift lever in the top notch (highest

position) and rotate the blade nearest the discharge

chute so that it is parallel with the tractor.

• Measure the distance from the front of the blade tip

to the ground and the rear of the blade tip to the

• The first measurement taken should be between

1/4" and 3/8" less than the second measurement.

Determine the approximate distance necessary for

proper adjustment and proceed, if necessary, to the

next step.

• Loosen the two jam nuts on the rear side of the

deck stabilizer bracket. See Figure 11Figure 11A.

• Locate the two lock nuts on the opposite side of the

stabilizer bracket. See Figure 11Figure 11A.

Tighten the lock nuts to raise the front of the deck;

loosen the lock nuts to lower the front of the deck.

• Retighten the two jam nuts loosened earlier when

proper adjustment is achieved.

Sideto Side

If the cutting deck appears to be mowing unevenly, a

side to side adjustment can be performed. Adjust if

necessary as follows:

• With the tractor parked on a firm, level surface,

place the deck lift lever in the top notch (highest

position) and rotate both blades so that they are

perpendicular with the tractor.

• Measure the distance from the outside of the left

blade tip to the ground and the distance from the

outside of the right blade tip to the ground. Both

measurements taken should be equal. If they're

not, proceed to the next step.

• Loosen, but do NOT remove, the hex cap screw on

the left deck hanger bracket. See Figure 11B.

• Balance the deck by using a wrench to turn the

adjustment gear (found immediately behind the hex

cap screw just loosened) clockwise/up or

counterclockwise/down.

• The deck is properly balanced when both blade tip

measurements taken earlier are equal.

• Retighten the hex cap screw on the left deck

hanger bracket when proper adjustment is

achieved.

ground.

Deck

Stabilizer

Bracket

Deck

FRONT TO REAR

Lock

Nuts

Adjustment Gear

SIDE TO SIDE Hex Cap Screw

Figure 11

DeckRollerHeightAdjustment

(Unitswith50-inch Decks)

To adjust the height of the rollers on the rear of the

mowing deck, proceed as follows:

• Place the deck lift lever in the bottom notch (lowest

position).

• Remove the clevis pins and hairpin clips from the

deck roller brackets on the left and right sides of the

cutting deck. See Figure 12.

• Position the deck roller brackets up or down

through the slots on the rear of the deck until

desired position is reached, then re-attach with the

clevis pins and hairpin clips just removed. See

Figure 12.

NOTE: Be certain that the left roller bracket and the

right roller bracket are set in the same position.

)eck Roller Bracket

Hairpin Clip

Clevis pin

Figure 12

SECTION7: MAINTAININGYOURGARDENTRACTOR

,_ WARNING: Before performing any [

maintenance or repairs, disengage PTO, Oil Fill Cap

move shift lever into neutral position, set

parking brake, stop engine and remove key to

prevent unintended starting.

Oil Drain Hose Protective Cap

Engine

Refer to the Briggs & Stratton Operator/Owner

Manual (or Kohlerengine's Owner's Manual) for

engine maintenance instructions.

Check engine oil level before each use as instructed in

the Briggs & Stratton Operator/Owner Manual (or

Koh/erengine's Owner's Manual) packed with your

unit. Follow the instructions carefully.

ChangingEngine0il

NOTE: Depending on the engine model found on your

tractor, it may be necessary to remove the tractor's side

panel in order to replace the oil filter (if so equipped).

• Unscrew oil fill cap and remove dipstick from the oil

fill tube. See Figure 13.

• Pop open the protective cap on the end of the oil

drain valve to expose the drain port. See Figure 13.

• Push the oil drain hose (packed with this manual)

onto the oil drain port. Route the opposite end of

the hose into an appropriate oil collection container

with a capacity great enough to collect the used oil

(approximately 64 oz.).

• Push the oil drain valve in slightly, then rotate

counterclockwise and pull outward to begin

draining oil. See Figure 13.

Oil Fill Tube Oil Drain Valve

Drain Port

Figure 13

• Service the oil filter (if so equipped) as instructed

in the separate Briggs & Stratton Operator/Owner

Manual (or Kohlerengine's Owner's Manual)

packed with your unit.

Perform the above steps in the opposite order after oil

has finished draining.

• Refill the engine with new motor oil.

IMPORTANT: Refer to the Briggs & Stratton Operator/

Owner Manual (or Kohlerengine's Owner's Manual)

packed with your unit for information regarding the

quantity and proper weight of motor oil.

Air Cleaner

Service the pre-cleaner, if so equipped, and cartridge/

air cleaner element as instructed in the Briggs &

Stratton Operator/Owner Manual (or Kohlerengine's

Owner's Manual) packed with your unit.

Spark Plugs

The spark plugs should be cleaned and the gap reset

once a season. Spark plug replacement is

recommended at the start of each mowing season.

Refer to the Briggs & Stratton Operator/Owner Manual

(or Kohlerengine's Owner's Manual) for correct plug

type and gap specifications.

Cleaningthe EngineAndDeck

Any fuel or oil spilled on the machine should be wiped

off promptly. Do NOT allow debris to accumulate

around the cooling fins of the engine or on any other

part of the machine, especially the belts, pulleys and

other moving parts. Clean the underside of the deck

with a wisk broom, scraper or forced air after each

mowing.

IMPORTANT: The use of a pressure washer or garden

hose to clean your tractor is NOT recommended. It may

cause damage to electrical components, spindles,

pulleys, bearings or the engine. The use of water will

result in a shortened life of the tractor and reduce its

serviceability.

Lubrication

Engine

WARNING: Before lubricating, repairing, or

inspecting, always disengage PTO, move

shift lever into neutral position, set parking

brake, stop engine and remove key to prevent

unintended starting.

Lubricate the engine with motor oil as instructed in the

Briggs & Stratton Operator/Owner Manual (or Kohler

engine's Owner's Manual) packed with your unit.

PivotPoints& Linkage

Lubricate all the pivot points on the drive system,

parking brake and lift linkage at least once a season

with light oil.

FrontWheels

Each end of the tractor's front pivot bar is equipped with

a grease fitting. Lubricate with a grease gun after every

25 hours of tractor operation.

SECTION8: SERVICE

CuttingDeckRemoval

To remove the cutting deck, proceed as follows:

• Place the PTO knob in the disengaged (OFF)

position and engage the parking brake.

• Lower the deck by moving the deck lift lever into the

bottom notch on the right fender.

• Remove the PTO belt from around the electric PTO

clutch. Refer to Figure 15.

• Looking at the cutting deck from the left side of the

tractor, locate the deck support pin on the rear left

side of the deck.

• Pull the deck support pin outward to release the

deck from the deck lift arm. See Figure 14.

• Rotate the pin slightly toward the rear of the tractor

and release the pin into the hole provided.

• Repeat the above steps on the tractor's right side.

• Move the deck lift lever into the top notch on the

right fender to raise the deck lift arms up and out of

the way.

• Gently slide the cutting deck toward the front of the

tractor allowing the hooks on the deck to release

themselves from the deck stabilizer rod.

• Gently slide the cutting deck (from the right side)

out from underneath the tractor.

Figure 14

Battery

The battery is sealed and is maintenance-free. Acid

levels cannot be checked.

• Always keep the battery cables and terminals clean

and free of corrosive build-up.

• Aftercleaningthebatteryandterminals,applya

lightcoatofpetroleumjellyorgreasetoboth

terminals

• Alwayskeeptherubberbootpositionedoverthe

positiveterminaltopreventshorting.

IMPORTANT:Ifremovingthebatteryforanyreason,

disconnecttheNEGATIVE(Black)wirefromit's

terminalfirst,followedbythePOSITIVE(Red)wire.

Whenre-installingthebattery,alwaysconnectthe

POSITIVE(Red)wireitsterminalfirst,followedbythe

NEGATIVE(Black)wire.Becertainthatthewiresare

connectedtothecorrectterminals;reversingthem

couldchangethepolarityandcausedamagetoyour

engine'salternatingsystem.

Charging

If the unit has not been put into use for an extended

period of time, charge the battery with an automotive-

type 12-volt charger for a minimum of one hour at six

amps.

WARNING: Batteries give off an explosive

gas while charging. Charge battery in a well

ventilated area and keep away from an open

flame or pilot light as on a water heater, space

heater, furnace, clothes dryer or other gas

appliances.

Changingthe DeckBelt(s)

WARNING: Be sure to shut the engine off,

remove ignition key, disconnect the spark

plug wire(s) and ground against the engine to

prevent unintended starting before removing

the belt(s).

All belts on your tractor are subject to wear and should

be replaced if any signs of wear are present.

IMPORTANT:The V-belts found on your tractor are

specially designed to engage and disengage safely. A

substitute (non-OEM) V-belt can be dangerous by not

disengaging completely. For a proper working machine,

use factory approved belts.

To change or replace the deck belts on your tractor,

proceed as follows:

• Lower the deck by moving the deck lift lever into the

bottom notch on the right fender.

• Remove the belt guards by removing the self-

tapping screws that fasten them to the deck.

• Grasp the PTO idler bracket and pivot it toward the

discharge chute to relieve tension on the PTO belt.

• Remove the PTO belt from the electric PTO clutch

and from around the PTO idler pulley.

• Grasp the deck idler pulley and pivot it toward the

left side of the deck to relieve tension on the belt.

• Remove the belt from around all pulleys, including

the deck idler pulley.

• Route the new belts as shown in Figure 15.

• Remount the belt guards removed earlier.

PTO Idler Bracket

(mounted on tractor) mPTO belt (Top)

Deck Idler Pulley Right Hand

Double Pulley

guard)

Left Hand

Double Pulley Center Pulley

NOTE; Left hand belt cover not shown for clarity,

46-inch deck shown. Belt routing is the same on 50-inch decks.

Self-Tapping Screws

Figure 15

Variable-Speed

Pulley

Shift Lever _Drive belt (Lower)

_Drive belt (Upper)

Keeper Pins Engine Pulley

o11'1

III

till

I101

=111

_III

°11,1

o_=j

Electric PTO Clutch

elt Keeper

Two-speed

Transmission

NOTE: View shown from above tractor. Front of Tractor

Figure 16

Changingthe TransmissionDriveBelt

WARNING: Be sure to shut the engine off,

remove ignition key, disconnect the spark

plug wire(s) and ground against the engine to

prevent unintended starting before removing

the belt(s)

All belts on your tractor are subject to wear and should

be replaced if any signs of cracking, shredding or

rotting are present.

IMPORTANT: The V-belts found on your tractor are

specially designed to engage and disengage safely. A

substitute (non-OEM) V-belt can be dangerous by not

disengaging completely. For a proper working machine,

use factory approved belts.

To change or replace the drive belt on your tractor,

proceed as follows:

NOTE: It's recommended that both drive belts be

replaced at the same time.

• Remove the cutting deck as instructed earlier in this

section.

• After disconnecting the battery cables, remove the

battery and battery tray from beneath the seat.

IMPORTANT: When removing the battery, disconnect

the NEGATIVE (Black) wire from it's terminal first,

followed by the POSITIVE (Red) wire. Re-install in

reverse order.

UpperDriveBelt

• Locate the transmission idler pulley on the upper

drive belt by looking through the battery tray

opening. See Figure 16.

• Grasp the bracket and pivot the transmission idler

pulley toward the rear of the tractor to release

tension on the upper drive belt.

• Remove the belt from around the transmission idler

pulley.

• Remove the upper drive belt from around the

transmission pulley and the variable-speed pulley.

NOTE: Slowly rotate the pulley counterclockwise to

roll the belt off of it.

• Remove the upper drive belt by pulling it up through

the battery tray opening.

• Reroute the new upper drive belt as shown in

Figure 16.

Lower Drive Belt

NOTE: Proper removal of the Iower drive belt requires

the removal of several tractor components. Read

through the following procedure prior to attempting it to

determine if you feel you could successfully complete it.

If you don't, see an authorized MTD Service Dealer to

have the belt changed.

IMPORTANT: Note the routing of the lower drive belt

around both the pulleys and the belt keepers BEFORE

performing the following steps.

• Locate the variable-speed pulley through the

battery tray opening. See Figure 16.

• Remove the variable-speed pulley by loosening the

hex bolt that secures it to the transmission. Use a

second wrench to hold the hex nut on the bottom

side of the pulley.

• Slide the belt off of the variable-speed pulley as you

lift the pulley up and out through the battery tray

opening.

• Remove the rear idler pulley from the double- idler

bracket while unrouting the belt from around both

the rear and the front idler pulley. Refer to Figure

16.

• Remove the hex bolt from the center of the electric

PTO clutch and gently lower it off of the engine

crankshaft. Be careful not to lose any washers or

which may be found on top of the PTO clutch.

IMPORTANT: When remounting the PTO clutch, torque

the center hex bolt to between 38 foot-pounds and 50

foot-pounds.

• Remove the drive belt by feeding it from both ends

toward the front idler pulley on the double-idler

bracket. See Figure 16.

• Reassemble by following the above steps in

reverse order.

• Reroute the new belt around the pulleys, belt

keepers and keeper pins EXACTLY as the old one

was routed. Refer to Figure 16.

The drive pedal is properly adjusted when the hole

found in the double-idler bracket has approximately

1-3/8" of travel with ten pounds of pressure applied to

the drive pedal. See Figure 18.

Adjust the drive pedal after replacing the drive belts on

your tractor, if necessary, as follows:

• Locate the speed control assembly on the

underside of the steering support bracket. See

Figure 18.

• Remove both hairpin clips from the pin which is

fastened to the speed control assembly (be careful

not to lose the small flat washers found on the pin).

See Figure 17.

Idler Adj. Rod Place Wrenches Here

Drive Pedal Speed Control

Return Spring Assembly

Figure 17

Double-idler Bracket

Hole _AdjuldleerROd

Front of Tractor

NOTE: View shownfrom above tractor.

Figure 18

• Remove the drive pedal return spring.

• Using two 9/16" wrenches, remove the pin from the

speed control assembly. See Figure 17.

• Thread the idler adjustment rod inward or outward

to lengthen or shorten the travel of the double-idler

bracket until proper adjustment is achieved.

• Reassemble by following the above steps in

reverse order.

Tires

WARNING: Never exceed the maximum

inflation pressure shown on the sidewall of the

tire.

Refer to the tire sidewall for exact tire manufacturer's

recommended or maximum psi. Do not overinflate.

Uneven tire pressure could cause the cutting deck to

mow unevenly.

CuttingBlades

WARNING: Be sure to shut the engine off,

remove ignition key, disconnect the spark

plug wire(s) and ground against the engine to

prevent unintended starting before removing

the cutting blade(s) for sharpening or

replacement. Protect your hands by using

heavy gloves or a rag to grasp the cutting

blade.

WARNING: Periodically inspect the blade

adapter and/or spindle for cracks or damage,

especially if you strike a foreign object.

Replace immediately if damaged.

The blades may be removed as follows.

•Remove the deck from beneath the tractor, (refer to

CuttingDeckRemovalon page 19) then gently flip the

deck over to expose its underside.

• Place a block of wood between the center deck

housing baffle and the cutting blade to act as a

stabilizer. See Figure 19.

Hex Flange Nut

Spindle Assembly

Figure 19

• Use a 15/16" wrench to remove the hex flange nut

that secures the blade to the spindle assembly. See

Figure 19.

To properly sharpen the cutting blades, remove equal

amounts of metal from both ends of the blades along

the cutting edges, parallel to the trailing edge, at a 25°

to 30° angle. See Figure 20.

IMPORTANT:If the cutting edge of the blade has already

been sharpened to within 5/8" of the wind wing radius,

or if any metal separation is present, replace the blades

with new ones. See Figure 20.

Blade Separation

Worn Blade Edge

Wind Wing

5/8.

Sharpen Edge Evenly

Figure 20

It is important that each cutting blade edge be ground

equally to maintain proper blade balance. A poorly

balanced blade will cause excessive vibration and may

cause damage to the tractor and result in personal

injury.

The blade can be tested by balancing it on a round

shaft screwdriver. Grind metal from the heavy side until

it balances evenly.

When replacing the blade, be sure to install the blade

with the side of the blade marked "Bottom" (or with a

part number stamped in it) facing the ground when the

mower is in the operating position.

IMPORTANT: Use a torque wrench to tighten the blade

spindle hex flange nut to between 70 foot-pounds and

90 foot-pounds.

WARNING: Before servicing, repairing, or

inspecting, always disengage PTO, move

shift lever into neutral position, set parking

brake, stop engine and remove key to prevent

unintended starting.

Fuses

Two fuses are installed in your tractor's wiring harness

to protect the tractor's electrical system from damage

caused by excessive amperage.

If the electrical system does not function, or your

tractor's engine will not crank, first check to be certain

that the fuse has not blown.

One can be found under the hood mounted behind the

top of the dash panel on the support bar. The other can

be found under the seat mounted to the inside of the

tractor frame next to the battery tray. Pull the fuse out

and inspect it to determine if it is good or blown.

IMPORTANT: Always use a fuse with the same

amperage capacity for replacement.

SECTION9: OFF-SEASONSTORAGE

Clean and lubricate the tractor as instructed in Section7:

MAINTAININGYOURGARDENTRACTORon page 18 of this

manual before storing for an extended period.

WARNING: Drain fuel only into an

approved container outdoors, away from an

open flame. Allow engine to cool. Extinguish

cigarettes, cigars, pipes, and other sources of

ignition prior to draining fuel.

Follow the instructions in the Service, Storage &

Specifications section of the Briggs & Stratton

Operator/Owner Manual (or Kohlerengines Manual) for

proper engine care prior to storing your tractor.

WARNING: Never store the machine or

fuel container indoors where there is an open

flame, spark or pilot light such as on water

heater, furnace, clothes dryer or other gas

appliance.

SECTION10: ATTACHMENTS& ACCESSORIES

The following attachments and accessories are compatible for Garden Tractor Models VS09H &YS09P. See the

retailer from which you purchased your tractor, an authorized MTD Service Dealer or phone (800) 800-7310 for

information regarding price and availability.

MODEL

OEM-190-118

OEM-190-603

OEM-190-604

OEM-190-607

OEM-190-608

OEM-190-821

OEM-190-822

OEM-190-823

OEM-190-824

OEM-190-826

DESCRIPTION

Mulch Kit (For 46-inch Decks Only)

FastAttach TM Grille Guard (mounts on front of tractor)

FastAttach TM Yard-Mate TM Storage Container/Toolbox (mounts on rear of tractor)

FastAttach TM Deluxe Tractor Sunshade

FastAttach TM Sleeve Hitch, Manual Lift

FastAttach TM Triple Bagger Grass Collector (For 46-inch Decks Only)

FastAttach TM 46-inch Front Dozer Blade

42-inch Two-stage Snowthrower

Sleeve Hitch with Electric Lift

FastAttach TM Front-end Weight Kit

OEM-190-825

OEM-190-984

OEM-190-980

OEM-190-978

OEM-190-804

SLEEVE HITCH ATTACHMENTS

30-inch Hydraulic Tiller1.

Row Crop Cultivators

Single-disc Harrows

10-inch Mulboard Plows

42- nch Heavy Duty Rear B ade:l:

1-OEM-190-824 is required for use of this attachment. OEM-190-608 can NOT be used it it's place.

:1:Either OEM-t 90-824 or OEM-190-608 is required for use of this attachment.

SECTION11:TROUBLESHOOTING

Trouble Corrective Action

Engine fails to start

Engine runs erratic

Possible Cause(s)

PTO knob engaged.

Parking brake not engaged.

Spark plug wire(s) disconnected.

Throttle control lever not in correct

starting position.

Choke not activated

Fuel tank empty, or stale fuel.

Blocked fuel line.

Faulty spark plug.

Engine flooded.

Unit running with CHOKE applied.

Spark plug wire(s) loose.

Blocked fuel line or stale fuel.

Vent in gas cap plugged.

Water or dirt in fuel system.

Place PTO knob in disengaged (OFF) position.

Engage parking brake.

Connect wire(s) to spark plug.

Place throttle lever to FAST position.

Puff out the CHOKE control (if so equipped).

Fill tank with clean, fresh (less than 30 days old) gas.

Clean fuel line or replace fuel filter, if so equipped.

Clean, adjust gap or replace plug.

Crank engine with throttle in FAST position.

Push CHOKE control (if so equipped) in.

Connect and tighten spark plug wire(s).

Clean fuel line; fill tank with clean, fresh (less than 30

:lays old) gasoline. Replace fuel filter, if so equipped.

Clear vent or replace cap if damaged.

Drain fuel tank. Refill with clean, fresh (less than 30

:lays old) gasoline.

Replace air cleaner cartridge/element or clean pre-

31eaner, if so equipped.

Fill crankcase with proper capacity and weight of oil.

Clean grass clippings and debris from around the

_ngine's cooling fins and blower housing.

Remove spark plug(s) and reset the gap to .030".

Replace spark plug(s). Set plug(s) gap to .030".

Dirty air cleaner.

Engine overheats Engine oil level low.

Air flow restricted.

Engine hesitates at high RPM Spark plug(s) gap too close.

Idles poorly Spark plug(s) fouled, faulty or gap too

wide.

Dirty air cleaner. Replace air cleaner cartridge/element or clean pre-

3leaner, if so equipped.

Excessive vibration Cutting blade loose or unbalanced. Tighten blade and spindle. Balance blade.

Damaged or bent cutting blade. Replace blade.

Mower will not mulch grass Engine speed too low. Place throttle in FAST (rabbit) position.

Wet grass. Do not mow when grass is wet; wait until later to cut.

Excessively high grass. Mow once at a high cutting height, then mow again at

:lesired height or make a narrower cutting swath.

Duff blade. Sharpen or replace blade.

Uneven cut Deck not balanced properly. Perform side-to-side deck adjustment.

Dull blade. Sharpen or replace blade.

Uneven tire pressure. Check tire pressure in all four tires.

SECTION12: MODELSV809H& Y809PPARTSLIST

(for choke)

ModelsV809H& Y809P

RED PART

NO. NO.

1 710-0227

2 710-0599

3 710-0604A

4 710-1237

5 710-1314

6 710-1315

7 712-3017

8 721-0460

9 726-0205

10 736-0119

11 736-0300

12 751B221535

13 751-0535

14 751-0564

15 751-0616

16 751-0650

17 751-0651

18 751-3140

19 751-3141

20 751-3142

21 783-0615B

22 783-0625B

23 722-0263

24 746-1086

25 746-1100

26 751-0645

27 751-0644A

28 751-0805

29 783-1121

30 721-0377

31 712-3086

DESCRIPTION

Self-tapping Screw, #8-18 x .5

Self-tapping Screw, 1/4-20 x .5

Self-tapping Screw, 5/16-18 x .625

Screw, #10-32 x .625 (Model V809H)

Socket Cap Screw, 5/16-18 x .625

Self-tapping Screw, 3/8-16 x 1.25

Hex Nut, 3/8-16

Exhaust Gasket (Model V809H)

Hose Clamp

Lock Washer, 5/16

Flat Washer

Casing Clamp (Model V809H)

Fuel Line Hose

Muffler Deflector

Muffler, Twin Inlet (Model V809H)

RH Exhaust Pipe (Model V809H)

LH Exhaust Pipe (Model V809H)

Oil Drain Valve

Oil Drain Hose

Oil Drain Cap

Muffler Heat Shield

Engine Heat Shield (Model V809H)

Foam (fits over fuel line)

Throttle Cable (Model V809H)

Throttle Cable (Model Y809P)

RH Exhaust Pipe (Model Y809P)

LH Exhaust Pipe (Model Y809P)

Muffler, Twin Inlet (Model Y809P)

Engine Heat Shield (Model Y809P)

Exhaust Gasket (Model Y809P)

Flange Nut, M8 x 1.25-6 (Model Y809P)

NOTE: Engineaccess_rypartsareapp_icab_et_b_thm_de_V8_9HandY8_9Pexceptwhere_therwisen_ted.

ModelsV809H& Y809P

REP.

NO.

PART

NO.

783-1346

710-0599

710-0528

710-0924

710-1017

725-1741

726-0272

710-0642

712-0292

736-0270

725-1976

712-3004A

731-2119

731-0511

725-0175

746-1086

783-0783

783-0784

783-0786

731-2119

747-1162

625-0051

710-0604A

751-0603

751-0658B

725-1745

725-1744

710-0895

710-3217

712-0142

731- 1857

731-2225B

731-2226

731-2227

736-0142

747-1196

749-1087A

712-3010

731-2270

731-2271

726-3046

736-0119

726-0201

736-3078

710-1238

725-1752

711-0332

768-0010

714-0145

629-0469A

629-1069

629-1071

DESCRIPTION

Grill Support Bracket (9-style)

Self-tapping Screw, 1/4-20 x .5

Hex Cap Screw, 5/16-18 x 1.25

Phillips Pan Screw, 1/4-20 x .75

Truss Phillips Screw, 1/4-20 x .625

Ignition Switch

Clamp, 9/16

Self-tapping Screw, 1/4-20 x .75

U4ype Speed Nut, 1/4-20

Bell Washer, .265 x .75 x .062

Systems Indicator Monitor

Hex Nut, 5/16-18

Grille (9-style)

Trim Strip, 4

Cable Tie, 3/16 x .05 x 7.4

Choke Knob/Cable

Hood (9-style)

RH Side Panel (9-style)

LH Side Panel (9-style)

Headlight Lens (9-style)

Hood Hinge Rod

Headlight Assembly

Self4apping Screw, 5/16-18 x .625

Fuel Cap

Fuel Tank, Three-gallon

Ignition Key w/plastic cover

Ignition Key w/o plastic cover

Self4apping Screw, 1/4-15 x .75

Truss Phillips Screw, #8-32 x .375

Hex Nut, #8-32

Throttle Control Knob

Dash Panel, 8/9-style, Electric PTO

Cruise Control Button

Parking Brake Button

Flat Washer, 9/32 x 1/2 x 1/16

Brake/Cruise Pivot Rod

Dash Support Tube

Hex Nut, 5/16-18

Hood Plenum (Model V809H)

Hood Plenum (Model Y809P)

Ratchet Clip

Lock Washer, 5/16

Speed Nut, .3125

Flat Washer, .349 x 1.0 x .063

Screw, 5/16-18 x .875 (Grade 5)

Electric PTO Switch

Clevis Pin, .50 x .78

Bumper Assembly

Internal Cotter Pin

Headlight Wire Harness

Tractor Wire Harness (Model Y809P)

Tractor Wire Harness (Model V809H)

ModelsV809H& Y809P

REP.

NO.

PART

NO.

747-1130B

683-0197A

711-0332

712-0206

712-0431

712-3004A

712-3083

714-0104

714-0145

716-0106

720-0311

732-0874

732-1175

736-0275

736-0921

736-3019

736-3084

738-0138A

738-0143

741-0225

741-0715

746-0968

747-1111

756-1154

783-0678A

783-0720A

710-0260A

710-0604A

710-0895

731-1990

731-1993

DESCRIPTION

Deck Stabilizer Rod

Lift Shaft Assembly

Clevis Pin, .5 x .78

Hex Nut, 1/2-13

Flange Lock Nut, 3/8-16

Flange Lock Nut, 5/16-18

Hex Nut, 1/2-13

Internal Cotter Pin

E-ring

Handle Grip

Torsion Spring

Extension Spring, .815 x 4.4

Flat Washer, 5/16

Lock Washer, 1/2

Flat Washer, .31 x 1.062 x .134

Flat Washer, .51 x 1.12 x .06

Hex Cap Screw, 5/16-18 x .62

Shoulder Screw, 3/8-16

Hex Flange Bearing

Snap Flange Bearing

Lift Cable, 16.16

Lift Handle

Roller Pulley

Arm Lift

Deck Stabilizer Bracket

Carriage Bolt, 5/16 x .62

Self-tapping Screw, 5/16-18 x .625

Self-tapping Screw, 1/4-15 x .75

Lift Lever Cover

Cover w/Cup Holder

REF. PART

NO. NO.

32 736-3078

33 783-0677

34 783-1280

35 783-0715A

17239A

36 710-1268

37 712-3027

38 720-0309A

39 731-1989

40 732-0499

41 736-0175

42 736-0204

43 738-0137A

44 738-1007

45 783-0611

46 783-0738

47 783-0739

48 783-0753

49 757-0350

50 735-0656

51 735-0657

-- 726-3046

52 714-0111

53 731-0511

54 783-0209A

-- 17239A

55 710-0924

56 712-0292

57 731-2480

58 738-0296

ModelsV809H& Y809P

DESCRIPTION

Flat Washer, .349 x 1.0 x .063

Lift Adjustment Bracket

Fender

LH Seat Mounting Bracket

RH Seat Mounting Bracket (Not Shown)

Screw, #10-16 x .375

Hex Flange Lock Nut, 1/4-20

Seat Adjuster Grip

Spacer

Compression Spring, .41 x 1.5

Spring Washer, .265 x .562 x .025

Flat Washer, .344 x .62 x .03

Shoulder Screw, .340 x .285,1/4-20

Shoulder Screw, .50 x .50, 3/8-16

Seat Stop

Seat Pivot Bracket

Seat Adjustment Lever

Seat Adjustment Selector

High Back Seat w/Drain Holes, Black

RH Foot Pad

LH Foot Pad

Foot Pad Clips

Cotter Pin

Trim Strip

LH Seat Lift Bracket

RH Seat Lift Bracket

Phillips Pan Screw, 1/4-20 x .75

U-type Speed Nut, 1/4-20

Shift Lever Cover

Shoulder Screw, .437 x .286

NOTE: For painted parts, please refer to

the list of color codes below. Please add the

applicable color code, wherever needed, 1o

the part number to order a replacement part.

For instance, if a part numbered 700-xxxx is

painted Powder Black, the part number to

order would be 700-xxxx-0637.

MTD Red: 0638

Oyster Gray: 0662

Powder Black: 0637

ModelsV809H& Y809P

REP.

NO.

PART

NO.

683-0304

710-0604A

783-0726B

783-0727A

783-0728

710-0614

711-1408

711-1409A

712-0240

712-0241

712-0431

712-0459

712-3004A

717-1550D

717-1554

723-0448A

736-0169

736-3084

738-1001A

741-0475

741-0656

738-0372B

631-0027

731-0220

638-0017

638-0018

719-0625B

712-0431

714-0162

726-0214

736-0162

736-0316

736-0286

738-1011

710-0643

634-0183

634-0182

734-0255

734-1727

734-2290

783-0653D

738-0143

736-0331

710-1260A

736-0242

DESCRIPTION

Lower Frame Assembly

Self4apping Screw, 16-18 x .625

RH Pivot Support Bracket

LH Pivot Support Bracket

Pivot Bar Bracket

Hex Cap Screw, 3/8-16 x 1 (Grade 5)

RH Drag Link

LH Drag Link

Jam Nut, 7/16-20 (Grade 2)

Hex Nut, 3/8-24 (Grade 2)

Flange Lock Nut, 3/8-16

Flange Lock Nut, 7/16-20

Flange Lock Nut, 5/16-18

Steering Gear, 11/90 Ratio

Steering Pinion Gear

Ball Joint, 7/16-20

Lock Washer, 3/8

Flat Washer, .51 x 1.12 x .06

Steering Shaft, .625 OD x 24.4

Plastic Bushing, .38 ID

Hex Flange Bearing, 5/8

Shoulder Spacer, .38 ID

Steering Wheel, 13.25

Steering Wheel Cap, Round

LH Axle Assembly, .75 Diameter

RH Axle Assembly, .75 Diameter

Cast Iron Pivot Bar w/Fittings, .75

Flange Lock Nut, 3/8-16

Cotter Pin

Push Cap, .625

Flat Washer, .64 x 1.0 x. 12

Flat Washer, .78 x 1.59 x .06

Flat Washer, .635 x 1.589 x .06

Shoulder Screw, .5 x 2.2, 3/8-16

Hex Bolt, 5/16-18 X 1

Wheel Assembly Complete, 16 x 6.5 x 8

Rim Only w/Plastic Bearing

Air Valve (Not Shown)

Tire Only, Square Shoulder

Hub Cap

Steering Support Bracket

Shoulder Screw, 3/8-16

Bell Washer, .39 x 1.13 x .062

Self-tapping Screw, 5/16-18 x .75

Bell Washer, .34 x .872

NOTE: For painted parts, please refer to

the list of color codes below. Please add the

applicable color code, wherever needed, 1o

the part number to order a replacement part.

For instance, if a part numbered 700-xxxx is

painted Powder Black, the part number to

order would be 700-xxxx-0637.

MTD Red: 0638

Oyster Gray: 0662

Powder Black: 0637

ModelsV809H& Y809P

:48"

RER PART

NO. NO.

1 618-0375

2 618-0376

3 631-0009A

4 647-0037

5 656-0050

6 756-0665

7 683-0251

8 710-0189

9 710-0227

10 710-0347

11 710-0528

12 710-0809

13 710-0604A

14 710-3011

15 711-0677

16 712-0181

17 712-0702

18 712-0431

19 712-0798

20 712-3004A

21 712-3008

22 714-0111

23 723-3018

24 725-1713

25 726-0320

26 732-0384

27 732-0716

28 736-0105

29 736-0169

30 736-0275

31 718-0771

32 736-0642

33 736-3010

34 738-0322

35 747-1122

36 747-1123A

37 747-1127

38 710-1026

39 747-1185

40 748-0416

41 754-0467

42 754-0468

43 756-0981A

44 783-0667A

DESCRIPTION

Variable-speed Bracket Assembly

Two-speed Transmission Assembly

Shfter Knob

Shift Lever

Variable-speed Pulley Assembly

Transmission Pulley, 8.5

Double-idler Bracket

Hex Cap Screw, 5/16-18 x 3

Self Tapping Screw, #8-18 x .5

Hex Cap Screw, 3/8-16 x 1.75

Hex Cap Screw, 5/16-18 x 1.25

Self-tapping Screw, 1/4-20 x 1.25

Self Tapping Screw, 5/16-18 x .625

Hex Cap Screw, 3/8-16 x 2.25

Ferrule, 5/16 x .312 Dia.

Hex Jam Nut, 3/8-16

Hex Flange Nut, 7/16-20

Flange Lock Nut, 3/8-16

Hex Nut, 3/8-16

Flange Lock Nut, 5/16-18

Hex Jam Nut, 3/8-16

Cotter Pin

Ball Joint, 3/8-24

Spring Switch

Insulator Nut Plate

Extension Spring, .62 Dia. x 6.12

Extension Spring, .59 OD x 4.0

Bell Washer, .401 x .870 x .063

Lock Washer, 3/8

Flat Washer, 5/16

Pulley Hub, 1/2 Spline

Flat Washer, .44 x .75 x .06

Flat Washer, .407 x.812 x. 135

Shoulder Screw, .625 Dia. x .21

Brake Rod

Belt Guard

Idler Adjustment Rod, 3/8

Self-tapping Screw, 1/4-20 x 1.75

Transmission Belt Guard Rod

Shoulder Spacer, .380 ID

Variable-speed Belt

Drive Belt

Flat Idler, 2.75 OD

Transmission Torque Bracket

REF. PART

NO. NO.

45 783-0669

46 647-0031

47 647-0032

48 683-0266

49 710-1135

50 711-0736

51 711-1363

52 714-0104

53 732-0437

54 732-0955

55 735-0662

56 735-3049

57 736-0140

58 736-0142

59 736-0187

60 736-0204

61 738-0155

62 738-0507B

63 741-0225

64 741-3065B

65 747-1137

66 747-1138

67 748-0413

68 748-0415A

69 783-0653B

70 783-0732

71 783-0773

72 783-0780A

73 783-0693

74 683-0304

75 732-0963

76 731-2290

77 712-3050

78 634-0132

634-3178

734-0255

734-1728

79 750-0768

80 750-0566A

81 712-3026

82 736-0316

83 710-1260A

84 747-1185

86 710-0599

ModelsV809H& Y809P

DESCRIPTION

Idler Bracket

Brake Control Shaft Assembly

Speed Control Shaft Assembly

Drive Pedal Assembly

Self Tapping Screw, 5/16-18 x 2.5

Ferrule, 1/4-20

Pin, 3/8-16 x 2.43

Cotter Pin

Compression Spring, .34 OD x 1.0

Extension Spring, .50D x 1.41

Drive Pedal Pad

Brake Pedal Pad

Flat Washer, .281 x .5 x .0625

Flat Washer, 9/32 x 1/2 x 1/16

Flat Washer, .64 x 1.24 x .06

Flat Washer, .344 x .062 x .03

Shoulder Screw, .437 x 1.62

Shoulder Screw, .5 x .434

Hex Flange Bearing

Split Hex Flange Bearing

Cruise Control Rod

Brake Lock Control Rod

Cruise Latch

Spacer, 5/16 x 1.54

Steering Support Bracket

Drive Lockout Bracket

Brake Pedal

Neutral Return Bracket

Axle Bracket

Lower Frame Assembly

Extension Spring, .50D x 6.37

Hub Cap

Lug Nut, 7/16-14

Wheel Assembly Complete, 23 x 9.5 x 12

Rim Only

Air Valve

Tire Only, Square Shoulder

Split Spacer, .25 x .37 x 1.32

Spacer, .372 x .26 x 1.03

Jam Nut, 3/4-16

Flat Washer, .78 x 1.59 x .06

Hex Screw, 5/16-18 x .75

Transmission Belt Guard Rod

Self Tapping Screw, I/4-20 x .5

IMPORTANT: For a proper

working machine, use

Factory Approved Parts.

V-belts are designed to

engage and disengage

safely. A substitute (non

OEM) V-belt can be

dangerous by not

disengaging completely.

NOTE: For painted parts, please refer to

the list of color codes below. Please add the

applicable color code, wherever needed, 1o

the part number to order a replacement part.

For instance, if a part numbered 700-xxxx is

painted Powder Black, the part number to

order would be 700-xxxx-0637.

MTD Red: 0638

Oyster Gray: 0662

Powder Black: 0637

ModelsV809H& Y809P

8..

r" 37

\22

\26

,ii:i

ModelsV809H& Y809P

RED PART

NO. NO.

1 618-0225

2 618-0226

3 618-0227A

4 618-0284

5 618-0285

6 618-0286

7 618-0287

8 618-0302

9 618-0365

10 618-0368

11 719-0379A

12 641-0002A

13 661-0012

14 710-0642

15 710-0788

16 711-1051A

17 711-1216

18 712-1329

19 713-0446

20 713-0447

21 713-0448

22 716-0131

23 717-0678

24 717-1438

25 717-1439

26 717-1440

27 717-1441

28 717-1442

29 718-0500

30 718-0504

31 718-0505

32 718-0537

33 719-0385

34 718-0540

35 736-0337

36 736-3046A

37 711-1235

38 747-1140

39 750-1033A

40 761-0215

41 716-0114

42 717-1463

43 736-0335

44 736-0336

736-0337

736-0349

46 741-0335

47 741-0696

48 716-0231

49 618-0376

DESCRIPTION

Reverse Collar Assembly

Hi-Lo Collar Assembly

Shift Fork Assembly

Detent Block Assembly

Output Bearing Block Assembly

Output Seal Bearing Block Assembly

Inboard Sealed Axle Block Assembly

Wheel Hub Assembly

Differential Axle Assembly

Upper Housing

Axle Bearing Block Assembly

Brake Assembly

Self-tapping Screw, 1/4-20 x .75

Self-tapping Screw, 1/4-20 x 1.0

Drive Shaft

Output Shaft

Nut, 3/4-16

9-tooth Sprocket

16-tooth Sprocket

22-1ink Chain, .625

External Snap Ring

Brake Pad

41-tooth Bevel Gear

20-tooth Spur Gear

10-tooth Spur Gear

27-tooth Spur Gear

37-tooth Spur Gear

Inner Axle Bearing Block

Shifter Insert

Shifter Cover

Shifter Bearing Block

Lower Housing

Lockout Plate

Flat Washer, 5/8 x 1.0

Flat Washer, 1.01 x 1.86 x .060

Input Shaft

Shift Lever

Spacer, 1.13 x 1.38 x 1.968

Disc Brake

Retaining Ring, .56

13-tooth Bevel Gear

Flat Washer

Flat Washer, 5/8 x 1.0 x .030*

Flat Washer, 5/8 x 1.0 x ..040*

Falt Washer,5/8 x 1.0 x .020*

Needle Bearing

E-ring, .75

Transmisssion Assembly Complete

NOTE: Transmission has a grease capacity of 32 oz. Order part number 737-0148.

NOTE: Upon reassembling transmission input shaft for any reason, refill its cavity with approximately 2/3 oz. of grease.

Order part number 737-0289.

*Use applicable flat washer (12a, 12b or 12c) in this application allowing proper end-play as instructed in MTD's Service Manual.

ModelsV809H& Y809P

_,_ 32

REP.

NO.

ModelsV809H& Y809P

PART

NO.

783-0653D

754-0476

754-0475

717-1709

783-1003

710-0859

710-1238

712-0431

732-0978

712-3004A

710-3180

712-3010

683-0294

738-3056

710-3144

710-3025

738-0785

736-0171

710-3157

725-1706

710-0751

712-0271

712-3087

725-1426

710-0599

736-0222

783-1033A

748-0415A

756-0627B

783-0349

712-0459

783-0891B

710-0604A

732-3080

723-0444

738-1020

736-0407

738-1132

736-0322

DESCRIPTION

Steering Support Bracket

PTO Belt (Model V809H)

PTO Belt (Model Y809P)

Electric PTO Clutch

Electric Clutch Anti-rotation Bracket

Hex Cap Screw, 3/8-16 x 2.5

Hex Head Washer Screw, 5/16-18 x .875

Flange Lock Nut, 3/8-16

Extension Spring, .62 x 5.62

Flange Lock Nut, 5/16-18

Hex Cap Screw, 5/16-18 x 1.75

Hex Nut, 5/16-18

Idler Bracket Assembly

Shoulder Screw, 1/2 x 2.5

Hex Cap Screw, 3/8-16 x 2.0

Hex Cap Screw, 5/16-18 x .625

Shoulder Spacer, 1.38 x .445 x .36

Lock Washer, 7/16

Hex Cap Screw, 7/16-20 x 3.25 (Grade 5)

12-volt Battery, 270 CCA

Hex Cap Screw, 1/4-20 x .62

Hex Sems Nut, 1/4-20

Wing Nut, 1/4-20

Solenoid, 12-Volt, 100 Amp

Self Tapping Screw, 1/4-20 x .5

Lock Washer, 1/4

Hitch Plate

Spacer, 3/8 x 1.54

Idler Pulley, 3.5

Battery Tray

Flange Lock Nut, 7/16-20

Deck Stop

Self Tapping Screw, 5/16-18 x .625

Compression Spring, 1.28 x 3.5

Battery Strap

Shoulder Screw, .625 x .5, 7/16-20

Bell Washer, .45 x 1.0 x .062

Shoulder Screw, 1/4-20, .25 x .15

Flat Washer, .45 x 1.25 x. 164

IMPORTANT: For a proper

working machine, use

Factory Approved Parts.

V-belts are designed to

engage and disengage

safely. A substitute (non

OEM) V-belt can be

dangerous by not

disengaging completely.

NOTE: For painted parts, please refer to

the list of color codes below. Please add the

applicable color code, wherever needed, 1o

the part number to order a replacement part.

For instance, if a part numbered 700-xxxx is

painted Powder Black, the part number to

order would be 700-xxxx-0637.

MTD Red: 0638

Oyster Gray: 0662

Powder Black: 0637

ModelV809H

46_

ModelV809H

IMPORTANT: For a proper

working machine, use

Factory Approved Parts.

V-belts are designed to

engage and disengage

safely. A substitute (non

OEM) V-belt can be

dangerous by not

disengaging completely.

REF.

NO.

PART

NO.

16606

17982

618-0240A

756-1187

618-0241

756-0603

683-0254

683-0199C

710-0167

710-0344

710-0501

710-0514

710-0528

710-0599

710-0650

710-0703

710-0751

710-1260A

712-0271

712-0417A

712-0431

712-3006

712-3027

714-0470

717-1553A

726-0233

731-1032B

732-0306

732-0594A

710-0578

734-0973

736-0105

736-0119

736-0270

738-0347

738-0373

742-0611

742-0612

747-1116

754-0349

738-3056

756-0627B

734-3058B

783-0139A

783-0141

783-0142

783-0747

783-0805A

753-0875

DESCRIPTION

Retainer Hook

Spindle Reinforcement Plate

Spindle Assembly, 5.0 Dia.

Pulley Only

Double Pulley Spindle Assembly

Double Pulley Only

Deck Adjustment Bracket Assembly

46-inch Deck Shell

Carriage Screw, 1/4-20 x .50

Hex Cap Screw, 3/8-16 x 1.5

Hex Cap Screw, 1/4-20 x 2.0

Hex Cap Screw, 3/8-16 x 1.0

Hex Cap Screw, 5/8-18 x 1.25

Self-tapping Screw, 1/4-20 x .5

Self-tapping Screw, 15/16-18 x .875

Hex Screw, 1/4-20 x .75

Hex Cap Screw, 1/4-20 x .62

Self-tapping Screw, 5/16-18 x .75

Hex Sems Nut, 1/4-20

Hex Flange Nut, 5/8-18

Flange Lock Nut, 3/8-16

Hex Nut, 1/4-20

Hex Flange Lock Nut, 1/4-20

Cotter Pin, 1/8x 1.25

Deck Adjustment Gear

Push Nut..25 x .5

Side Discharge Chute Assembly

Compression Spring, .406 x .531 x 1.75

Extension Spring, .91 x 7.3

Screw, 1/4-20 x 1.5

Deck Wheel, 5 x 1.38

Bell Washer, .401 x .87 x .063

Lock Washer, 5/16

Bell Washer, .265 x .75 x .062

Shoulder Spacer, .625 x 1.16

Shoulder Screw

Three-in-one Blade, Star Center, 16.28"

Three-in-one Blade, Star Center, 14.88"

Deck Release Pin

Deck Belt, Poly

Shoulder Screw, 1/2-2.5

Idler Pulley, 3.5

Deck Wheel, 5.0

Idler Bracket

Center Deck Skirt

RH Deck Skirt

LH Belt Cover

RH Belt Cover

46-inch Deck Assembly Complete

ModelY809P

i I

i25

8 •

ModelY809P

REP.

NO.

PART

NO.

710-0167

710-0347

710-0614

710-0628

710-0699

710-1260A

712-0291

712-0417A

712-0431

712-3027

714-0104

717-1553A

732-0306

732-0694A

736-0119

738-0347

747-1116

756-0627B

783-0139A

12649

12650

618-0268A

756-1187

618-0269

756-1041

683-0196

710-0260A

711-0332

712-3004A

714-0145

715-0108

715-0246

731-0335

736-0316

738-0295

742-0623

750-0212

750-0288

754-0291A

783-0746

783-0793

710-3288

753-0877

DESCRIPTION

Carriage Screw, 1/4-20 x .5

Hex Cap Screw, 3/8-16 x 1.75

Hex Cap Screw, 3/8-16 x 1.0

Hex Cap Screw, 5/16-18 x 1.25

Self Tapping Screw, I/4-20 x .5

Self Tapping Screw, 5/16-18 x .75

Center Lock Nut, 1/4-20

Hex Flange Nut, 5/8-18

Flange Lock Nut, 3/8-16

Hex Flange Lock Nut, 1/4-20

Internal Cotter Pin, .072 x 1.12

Deck Adjustment Gear

Compression Spring, .406 x .531 x 1.75

Extension Spring, .91 x 7.33

Lock Washer, 5/16

Shoulder Spacer, .625 x .169

Deck Release Pin

Flat Idler Pulley, 3.50D

Idler Bracket

Chute Guard

Height Adjustment Bracket

Center Spindle Assembly, 5 Dia.

Pulley Only

Double Pulley Spindle Assembly

Double Pulley Only

50-inch Deck Shell

Carriage Bolt, 5/16-18 x .62

Clevis Pin, .50 Dia. x .78

Hex Flange Lock Nut, 5/16-18 (Grade 5)

Click Pin, .092 x 1.64

Spring Pin, 1/4 Dia. x 1

Spring Pin, 3/16x 1.25

Deck Roller

Flat Washer, .78 x 1.59 x .06

Deck Roller Shaft, .75 Dia. x 47.12

Blade, Star Center, 17.3

Spacer, .752 x 1.0 x .53

Spacer, .82 x 1.0 x 5.75

Deck Belt

Belt Cover, L.H.

Belt Cover, R.H.

Hex Cap Screw, 1/4-20 x 1.62

50-inch Deck Assembly Complete

IMPORTANT: For a proper

working machine, use

Factory Approved Parts.

V-belts are designed to

engage and disengage

safely. A substitute (non

OEM) V-belt can be

dangerous by not

disengaging completely.

MANUFACTURER'S LIMITED WARRANTY FOR:

OTRO_ R_ILT'__

The limited warranty set forth below is given by MTD

PRODUCTS INC ("MTD") with respect to new merchandise

purchased and used in the United States, its possessions

and territories.

MTD warrants this product against defects in material and

workmanship for a period of two (2) years commencing on

the date of original purchase and will, at its option, repair or

replace, free of charge, any part found to be defective in

material or workmanship. This limited warranty shall only

apply if this product has been operated and maintained in

accordance with the Operator's Manual furnished with the

product, and has not been subject to misuse, abuse, com-

mercial use, neglect, accident, improper maintenance,

alteration, vandalism, theft, fire, water or damage because

of other peril or natural disaster. Damage resulting from the

installation or use of any accessory or attachment not

approved by MTD Products Inc. for use with the product(s)

covered by this manual will void your warranty as to any

resulting damages.

Normal wear parts or components thereof are subject to

separate terms as follows: All normal wear part or compo-

nent failures will be covered on the product for a period of

90 days regardless of cause. After 90 days, but within the

two year period, normal wear part failures will be covered

ONLY IF caused by defects in material or workmanship of

OTHER component parts. Normal wear parts and compo-

nents include, but are not limited to, belts, blades, blade

adapters, grass bags, rider deck wheels, seats, snow

thrower skid shoes, shave plates and tires. Batteries are

covered by a 90-day limited replacement warranty.

HOW TO OBTAIN SERVICE: Warranty service is available,

WITH PROOF OF PURCHASE THROUGH YOUR LOCAL

AUTHORIZED SERVICE DEALER. To locate the dealer in

your area, please check for a listing in the Yellow Pages or

contact the Customer Service Department of MTD PROD-

UCTS INC by calling 1-800-800-7310 or writing to P.O. Box

368022, Cleveland, Ohio 44136-9722.

This limited warranty does not provide coverage in the

following cases:

a. The engine or component parts thereof. These items

carry a separate manufacturer's warranty. Please refer

to the applicable manufacturer's warranty on these

items.

b. Log splitter pumps, valves and cylinders have a sepa-

rate one year warranty.

c. Routine maintenance items such as lubricants, filters,

blade sharpening and tune-ups, or adjustments such

as brake adjustments, clutch adjustments or deck

adjustments; and normal deterioration of the exterior

finish due to use or exposure.

d. MTD does not extend any warranty for products sold

or exported outside of the United States of America,

its possessions and territories, except those sold

through MTD's authorized channels of export distribu-

tion.

NO implied warranty, including any implied warranty of

merchantability or fitness for a particular purpose,

applies after the applicable period of express written

warranty above as to the parts as identified. No other

express warranty or guaranty, whether written or oral,

except as mentioned above, given by any person or

entity, including a dealer or retailer, with respect to any

product shall bind MTD. During the period of the War-

ranty, the exclusive remedy is repair or replacement of

the product as set forth above. (Some states do not

allow limitations on how long an implied warranty lasts, so

the above limitation may not apply to you.)

The provisions as set forth in this Warranty provide the

sole and exclusive remedy arising from the sales. MTD

shall not be liable for incidental or consequential loss

or damages including, without limitation, expenses

incurred for substitute or replacement lawn care ser-

vices, for transportation or for related expenses, or for

rental expenses to temporarily replace a warranted

product. (Some states do not allow the exclusion or limita-

tion of incidental or consequential damages, so the above

exclusion or limitation may not apply to you.)

In no event shall recovery of any kind be greater than the

amount of the purchase price of the product sold. Alteration

of the safety features of the product shah void this War-

ranty. You assume the risk and liability for loss, damage, or

injury to you and your property and/or to others and their

property arising out of the use or misuse or inability to use

the product.

This limited warranty shall not extend to anyone other than

the original purchaser, original lessee or the person for

whom it was purchased as a gift.

How State Law Relates to this Warranty: This limited

warranty gives you specific legal rights, and you may also

have other rights which vary from state to state.

Troybilt 14AB809H063 User Manual LAWN TRACTOR Manuals And Guides L0404208

TROYBILT Lawn, Tractor Manual L0404208 TROYBILT Lawn, Tractor Owner's Manual, TROYBILT Lawn, Tractor installation guides

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