Troybilt 24A 424G766 User Manual CHIPPER/SHREDDER Manuals And Guides L0503318

TROYBILT Chipper Shredder/Vacuum, Gas Manual L0503318 TROYBILT Chipper Shredder/Vacuum, Gas Owner's Manual, TROYBILT Chipper Shredder/Vacuum, Gas installation guides

User Manual: Troybilt 24A-424G766 24A-424G766 TROYBILT CHIPPER/SHREDDER - Manuals and Guides View the owners manual for your TROYBILT CHIPPER/SHREDDER #24A424G766. Home:Lawn & Garden Parts:Troybilt Parts:Troybilt CHIPPER/SHREDDER Manual

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Operator's Manual
Chipper / Shredder
Models CS4210
CS4265

Model CS4210 Shown

IMPORTANT:

Read safety rules and instructions

carefully

before operating

equipment.

Warning:

This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the enginds exhaust system is equipped with a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required
by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark
arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 36113!
Cleveland, Ohio 44136-0019.

TROY-BILTLLC.P.O.BOX361131,CLEVELAND,
OHIO44136-0019

PRINTED IN U.S.A.

FORM NO.

769-00830A

(4/15/04)

TABLEOFCONTENTS
Content

Page
3
5
6

Important Safe Operation Practices
Assembling Your Chipper Shredder
Know Your Chipper Shredder
Operating Your Chipper Shredder

Content
Maintaining Your Chipper Shredder
Trouble Shooting
Illustrated Parts List

Page
9
12
13

Warranty

FINDINGMODELNUMBER
This Operator's Manual is an important part of your new chipper shredder. It will help you assemble,
prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the
equipment and copy the information from it in the space provided below. A sample model plate is
also given below. You can locate the model plate by standing behind the unit and looking down at
the frame below the engine. This information will be necessary to use the manufacturer's
web site and/or help from the Customer Support Department or an authorized service dealer.

Copy the model number here:

OTRD_BIL
.........

Copy the serial number here:

T TROV-BILT
LL_
P.O.
BOX 361131

wvvw.troybilt.com

CLEVELAND,
0H44136
330=558-722Q
1-8OO-520-5520

CUSTOMER
SUPPORT
Please do NOTretl/rn the unitto the retailer from where it waspurchased,withoutfirst contactingCustomerSupport.
If you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, you can seek help from the experts. Choose from the options below:
Visit troybilt.com
for many useful suggestions. Click on Customer Support button and you will
get the four options reproduced here. Click on the appropriate button and help is immediately
available.

/
s

_,F

If you prefer to reach a Customer Support Representative,

,,..
, ,_

.)1;'1
o

please call 1-800-520-5520.

The engine manufacturer is responsible for all engine-related issues with regards to
3erformance, power-rating, specifications, warranty and service. Please refer to the engine
manufacturer's Owner's/Operator's Manual, packed separately with your unit, for more
information.

SECTION1: IMPORTANT
SAFEOPERATION
PRACTICES
WARNING:

This symbol points out important safety instructions which, if not followed, could
endanger the personal safety and/or property of yourself and others. Read and follow all instructions in
this manual before attempting to operate this machine. Failure to comply with these instructions may
result in personal injury. When you see this symbol - heed its warning.

WARNING:

The Engine Exhaust from this product contains chemicals

State of California
DANGER:

to cause cancer,

birth defects or other reproductive

known to the
harm.

This machine was built to be operated according to the rules for safe operation in this

manual. As with any type of power equipment, carelessness or error on the part of the operator can
result in serious injury. This machine is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury or death.

TRAINING
1.

4.
5.

Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe
place for future and regular reference and for
ordering replacement parts.
Be familiar with all controls and their proper
operation. Know how to stop the machine and
disengage them quickly.
Never allow children under 16 years old to operate
this machine. Children 16 years old and over
should read and understand the operation
instructions and safety rules in this manual and
should be trained and supervised by a parent.
Never allow adults to operate this machine without
proper instruction.
Keep bystanders, helpers, pets, and children at
least 75 feet from the machine while it is in
operation. Stop machine if anyone enters the area.
Never run an engine indoors or in a poorly
ventilated area. Engine exhaust contains carbon
monoxide, an odorless and deadly gas.
Do not put hands and feet near rotating parts or in
the feeding chambers and discharge opening.
Contact with the rotating impeller can amputate
fingers, hands, and feet.
Never attempt to unclog either the feed intake or
discharge opening, remove or empty bag, or
inspect and repair the machine while the engine is
running. Shut the engine offand wait until all
moving parts have come to a complete stop.
Disconnect the spark plug wire and ground it
against the engine.

PREPARATION
1.

Thoroughly inspect the area where the equipment
is to be used. Remove all rocks, bottles, cans, or
other foreign objects which could be picked up or
thrown and cause personal injury or damage to the
machine.

Always wear safety glasses or safety goggles
during operation or while performing an adjustment
or repair, to protect eyes. Thrown objects which
ricochet can cause serious injury to the eyes.
Wear sturdy, rough-soled work shoes and closefitting slacks and shirts. Loose fitting clothes or
jewelry can be caught in movable parts. Never
operate this machine in bare feet or sandals. Wear
leather work gloves when feeding material in the
chipper chute.
Before starting, check all bolts and screws for
proper tightness to be sure the machine is in safe
working condition. Also, visually inspect machine
for any damage at frequent intervals.
Maintain or replace safety and instructions labels,
as necessary.
To avoid personal injury or property damage use
extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive.
Serious personal injury can occur when gasoline is
spilled on yourself or your clothes which can ignite.
Wash your skin and change clothes immediately.
a. Use only an approved gasoline container.
b. Extinguish all cigarettes, cigars, pipes, and
other sources of ignition.
c. Neverfuel machine indoors.
d.
e.
f.

g.
h.

Never remove gas cap or add fuel while the
engine is hot or running.
Allow engine to cool at least two minutes
before refueling.
Never over fill fuel tank. Fill tank to no more
than 1/2 inch below bottom of filler neck to
provide space for fuel expansion.
Replace gasoline cap and tighten securely.
If gasoline is spilled, wipe it off the engine
and equipment. Move machine to another
area. Wait five (5) minutes before starting the
engine.

Neverstorethemachineorfuelcontainer
insidewherethereisanopenflame,spark,
or pilotlight(e.g.furnace,waterheater,
spaceheater,clothesdryer,etc.)
j. Toreducea firehazard,keepmachinefree
ofgrass,leaves,or otherdebrisbuild-up.
Cleanupoilorfuelspillageandremoveany
fuelsoakeddebris.
k. Allowmachinetocoolatleast5minutes
beforestoring.

OPERATION
1.

Do not put hands and feet near rotating parts or in
the feeding chambers and discharge opening.
Contact with the rotating impeller can amputate
fingers, hands, and feet.
Before starting the machine, make sure the chipper
chute, feed intake, and cutting chamber are empty
and free of all debris.
Thoroughly inspect all material to be shredded and
remove any metal, rocks, bottles, cans, or other
foreign objects which could cause personal injury
or damage to the machine.
If it becomes necessary to push material through
the shredder hopper, use a small diameter stick. Do
not use your hands or feet.
If the impeller strikes a foreign object or if your
machine should start making an unusual noise or
vibration, immediately shut the engine off. Allow the
impeller to come to a complete stop. Disconnect
the spark plug wire, ground it against the engine
and perform the following steps:
a. Inspect fordamage.
b. Repair or replace any damaged parts.
c. Check for any loose parts and tighten to
assure continued safe operation.
Do not allow an accumulation of processed
material to build up in the reduction chamber. This
can prevent proper discharge and result in kickback
of material through the feed opening.
Do not attempt to shred or chip material larger than
specified on the machine or in this manual.
Personal injury or machine damage could result.
Never attempt to unclog either the feed intake or
discharge opening while the engine is running.
Shut the engine off, wait until all moving parts have
stopped, disconnect the spark plug wire and
ground it against the engine before clearing debris.

10.
11.

12.
13.

Never operate without the shredder hopper,
chipper chute, or chute deflector properly attached
to the machine. Never empty or change discharge
bag while the engine is running.
Keep all guards, deflectors and safety devices in
place and operating properly.
Keep your face and body back and to the side of
the chipper chute while feeding material into the
machine to avoid accidental kickback injuries.
Never operate this machine without good visibility
or light.
Do not operate this machine on a paved, gravel or
non-level surface.

14. Do not operate this machine while under the
influence of alcohol or drugs.
15. Muffler and engine become hot and can cause a
burn. Do not touch.
16. Never pick up or carry machine while the engine is
running.

MAINTENANCE
ANDSTORAGE
1.

Never tamper with safety devices. Check their
proper operation regularly.
2. Check bolts and screws for proper tightness at
frequent intervals to keep the machine in safe
working condition. Also, visually inspect machine
for any damage and repair, if needed.
3. Before cleaning, repairing, or inspecting, stop the
engine and make certain the impeller and all
moving parts have stopped. Disconnect the spark
plug wire and ground it against the engine to
prevent unintended starting.
4. Do not change the engine governor settings or
overspeed the engine. The governor controls the
maximum safe operating speed of the engine.
5. Maintain or replace safety and instruction labels, as
necessary.
6. Follow this manual for safe loading, unloading,
transporting, and storage of this machine.
7. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
such as a water heater, furnace, clothes dryer, etc.
8. Always refer to the operator's manual for proper
instructions on off-season storage.
9. If the fuel tank has to be drained, do this outdoors.
10. Observe proper disposal laws and regulations for
gas, oil, etc. to protect the environment.

understand and
follow RESPONSIBILITY:
the warnings and instructions
in this
and on machine
the machine.
WARNING:
- YOUR
Restrict the
use manual
of this power
to persons who read,

SAFETYLABELSFOUNDONYOURUNIT

" ROTATING

CUTTmNG BLADES.

KEEP BANDS

AND FEET OUT OF OPENRNG WHILE
MACHINE

IS RUNNING.

DO NOT OPERATE

THIS MACHINE

THE CHUTE DEFLECTOR

UNLESS

HAS BEEN

PROPERLY RNSTALLED AND RS SECURED
WITH

THE

HAND

KNOBS,

SECTION2: ASSEMBLING
YOURCHIPPERSHREDDER
IMPORTANT: This unit is shipped without gasoline or oil
in the engine. Be certain to service engine with gasoline
and oil as instructed in the Briggs & Stratton Owner/
Operator manual packed with your unit. before
operating your machine.

LoosePartsIn Carton
•
•
•
•

Spring

Latch

Tow Bar (Model CS4210 Only)
Debris Collection Bag
Safety Glasses
Engine Oil

Loweringthe ChipperChute
For shipping reasons, the unit is crated with its chipper
chute in a raised position. To pivot it downward,
proceed as follows:
•

Pull the spring latch upward and gently pivot the
chipper chute down until it clicks into the lock rod.
See Figure 1.

Figure 1

shredder with the chipper chute in the raised
WARNING:
Never operate the chipper
position. Doing so may result in property
damage or serious injury to the operator or
bystanders.

AttachingTheDebrisCollectionBag

AttachingTheTowBar(Model
CS4210
Only)

•

To attach the bag, place the opening of the bag
completely over the chute deflector.
Position the bag so that the wing knobs which
secure the chute deflector to the impeller housing
are completely covered.
Pull on the drawstrap until the bag is tight around
chute deflector opening.

To attach the tow bar, remove the spring pin and
clevis pin from the end of the tongue.
See Figure 3.

Spring

gue

Base

Clevis Pin
Figure 3
•

Insert the tongue into the base. Reinsert the clevis
pin through aligning holes in both the tongue and
the base.

•

Fasten with the spring pin to secure.

Debris Collection Bag
Figure 2

SECTION3: KNOWYOURCHIPPERSHREDDER
Read this operator's manual and safety rules before
operating your chipper shredder. Compare the
illustrations in Figure 4 with your unit to familiarize
yourself with the location of various controls and
adjustments. Save this manual for future reference.

Lock Rod

EngineControls

Branches up to 3" in diameter may be fed into the
chipper chute for chipping. See Figure 4.

See the Briggs & Stratton Owner/Operator manual
packed with your unit. for the location and function of
the controls on the engine.
Starter Handle
The starter handle is located on the engine. Pull the
starter handle to start engine. See Figure 4.
Spring Latch
The spring latch is located on the top of the hopper. It is
used to release or lock the chipper chute in a raised
position for storage or for transporting. See Figure 4.

shredder with Never
the chipper
chute the
in thechipper
raised
WARNING:
operate
position. Use the spring latch to lower the
chipper chute into the operating position
before starting the engine.

The lock rod is located on the chipper chute support. It
is used to release or lock the chipper chute in a lowered
position for operation. See Figure 4.
Chipper Chute

Hopper
Leaves, twigs and branches up to 1/2-inch in
diameter may be placed into the hopper for shredding.
See Figure 4.
IMPORTANT:Never place branches with a diameter
greater than 1/2-inch in the hopper. Doing so can result
in serious damage to your unit's shredder blade, flails
or impeller.
Handle
Use the handle when manually transporting the chipper
shredder.

pper
Handle_

Chipper Chute

i Latch
Starter Handle...
--Chute

Deflector

-Wing Knob
Two Bar
(Model CS4210 Only)

-Lock

Rod

Figure 4

SECTION4: OPERATING
YOURCHIPPERSHREDDER
•
,_

shredder can The
resultoperation
in foreignof objects
being
WARNING:
any chipper
thrown. Always wear the safety glasses
provided with this unit or eye shields before
chipping or shredding and while performing
any adjustments or repairs.

GasAndOil Fill-Up
Service the engine with gasoline and oil as instructed in
the separate engine manual packed with your chipper
shredder. Read instructions carefully.

engine running
or until
the tank
engine
has been
WARNING:
Never
fill fuel
indoors
with
allowed to cool for at least two minutes after
running.

Starting Engine
•

Attach spark plug wire to spark plug. Make certain
the metal cap on the end of the spark plug is
fastened securely over the metal tip on the spark
plug.

•

Open fuel shut-off valve
(Model CS4210).
Move choke control lever to
CHOKE position (Models
CS4210 & CS4265).

NOTE: (A warm engine may not require choking).
•

Move throttle control lever to FAST (rabbit) position
(Model CS4265).

I+IRuN

Grasp the starter handle and pull the rope out
slowly until resistance is felt. When it becomes
slightly harder to pull the rope, slowly allow the rope
to recoil. Then pull rope with a rapid, continuous,
full arm stroke. Keep a firm grip on starter handle.
NOTE: A "clanking" noise may be heard when pulling
the starter rope. It is completely normal and does NOT
indicate a malfunction of any kind.
•
•

Maintain a grip on the starter handle and allow the
rope to recoil slowly.
Repeat the previous steps until engine starts.
When engine starts, move choke control gradually
toward the RUN position until the engine is running
smoothly.

Observe the following guidelines when shredding yard
debris:
•
•

•
•

•
,_

in a poorly ventilated
Engineindoors
exhaust
WARNING:
Never run area.
the engine
or
contains carbon monoxide, an odorless and
deadly gas.

StoppingEngine
•

Move throttle control lever to STOP position (Model
CS4265) or push rocker switch to OFF (Model
CS4210). See Figure 5.

oab.

Never attempt to shred material other than normal
yard debris (leaves, twigs, pine cones, etc.).
Avoid shredding fibrous plants such as tomato
vines until they are thoroughly dried out. Fresh
vines do not shred well and tend to wrap
themselves around the impeller and flails.
Place reasonable amounts of debris into the
hopper at a time. Do not overload the hopper.
Allow the material in the hopper to be drawn into
the blades and shredded before adding additional
debris to the hopper. Failure to due so may result in
a clogged hopper, clogged chute deflector or a
stalled engine.
Avoid placing twigs longer than 24 inches into the
hopper. Twigs longer than 24 inches may result in a
clogged hopper.

IMPORTANT: Never place branches with a diameter
greater than 1/2-inch in the hopper. Doing so can result
in serious damage to your unit's shredder blade, flails
or impeller.
Clearing the Hopper
Should the hopper become clogged with debris during
operation, proceed as follows:
•

Grasp the handle with both hands and gently
agitate the chipper shredder to help loosen debris,
drawing it into the impeller.
If the clog does not clear, proceed as follows:
•
•
•

•

Stop engine.
Use your hands to remove any debris found near
the top of the hopper.
Use a branch (or other available device, i.e.
broomstick) to dislodge debris located toward the
base of the hopper.
Restart engine.

NOTE: If you're unable to pull the starter rope as a
result of accumulated debris near the impeller, follow
instructions under the heading Cleaningthe Reduction
Chamber.
Figure 5

Chipping

NOTE: See your engine manual packed with your unit
for more detailed instructions.
,_
,_

the
choke lever
CHOKE byposition.
CAUTION:
Never into
stop the
the engine
moving
Backfire, fire or engine damage could result.

Operatingthe ChipperShredder

Branches up to 3" in diameter can be fed into the
chipper chute. See Figure 4. Observe the following
guidelines when chipping branches:
•

Shredding
Yard waste such as leaves and pine needles can be
placed in the hopper for shredding. After material has
been processed by the shredder blade and flails, it will
be forced out of the chute deflector, and, if attached,
into a debris collection bag.

shredder
lowered into
WARNING:without
Neverchipper
operatechute
the chipper
the operating position.

•
•

Keep both hands firmly on the branch as you feed it
into the chipper chute.
Never feed more than one branch into the chipper
chute at a time.
Never feed anything other than branches (or wood)
into the chipper chute.

•

Applyintermittent
pressure(force,inshortpulses)
whilefeedinglarger(2-3-inchdiameter)branches
intothechipperchute,toavoidboggingorstalling
theengine.
IMPORTANT:
Neverfeedbranches
witha diameter
greaterthanthree(3)inchesintothechipperchute.
Doingsocanresultinseriousdamagetoyourunit's
chipperblades,flailsorimpeller.

Locking Buckle

NOTE: For best performance, always operate the unit
with sharp chipper blades. If a noticeable loss in
performance is encountered while chipping branches,
the chipper blades should be replaced.

EmptyingtheDebrisCollectionBag
•
•

•

Stop engine.
Squeeze the locking buckle release the bag's
drawstrap before loosening it from the chute
deflector. See Figure 6.
Empty the bag and reattach to the chute deflector
opening. Refer to Figure 2.

Figure 6

SECTION5: MAINTAININGYOURCHIPPERSHREDDER
CustomerResponsibilities

/IIIII

MAINTENANCE
SCHEDULE

Lube Spring
b

Lube Chipper

Lube Chute

SERVICE
DATES

Latch
Chute

Hinge

Deflector

o
inspect

Chipper

Blades

inspect

Shredder

Blade

inspect

for Loose

Hardware

Check
Change

,:,_,,

Oil Level
Oil

Clean

Air Filter Precleaner

Clean

Engine

Check

Spark

Plug

WARNING: Always stop engine, disconnect
spark plug, and ground against engine before
cleaning, lubricating or doing any kind of
maintenance on your machine.

Lubrication
Chipper Chute Hinge: Lubricate the hinge a with light
oil once a season.

ChuteDeflector:Lubricate
thepivotpointsonthe
chutedeflector
withlightoiloncea season.
Engine:RefertotheBriggs & Stratton Owner/Operator

_'hute ....
----

Deflector
Ill\ S)II
Shredder

manual packed with your unit for lubrication
instructions.

Screen

Maintenance

Housing

Engine
Refer to the Maintenance section of the Briggs &
Stratton Owner/Operator manual packed with your unit.
Read and follow instructions carefully
•
•

•

Clevis
Pin

Check engine oil level before each use as
instructed in the separate engine manual.
Clean air cleaner's precleaner every 25 hours
under normal conditions. Clean every few hours
under extremely dusty conditions. Replace the air
cleaner cartridge once a season. To service the
air cleaner, refer to the separate engine manual.
The spark plug should be cleaned and the gap
reset once a season. Refer to the separate engine
manual for correct plug type and gap specifications.

-_Reduction
Chamber

Figure 8
•
•
•

ChipperShredder
Before each use, visually inspect your chipper shredder
for loose (or missing) nuts and bolts. Securely tighten
(or replace) all hardware before operating the chipper
shredder.

•

Replacingthe ChipperBlades

Cleaningthe ReductionChamber
,_

and chipper blades
are sharp.
Wear leather
WARNING:
The impeller's
shredder
blade
work gloves to protect your hands when
cleaning out the reduction chamber.

•

If the reduction chamber becomes clogged with debris,
the shredder screen can be pivoted upward so that you
can clean the surrounding area. To do so, proceed as
follows:
•
•

•
•

Stop the engine and wait until all moving parts have
come to a complete stop.
Disconnect spark plug wire and keep away from
spark plug.

•

•
,_

•

Confirm that the spark plug wire is disconnected
and away from spark plug.
Pull on the starter rope two-to-three times to purge
any remaining debris from the reduction chamber
When the area is cleaned, pivot the shredder
screen downward and re-secure with the clevis pin
and hairpin clip removed earlier.
Reattach the debris collection bag to the chute
deflector, if desired.

will
be hot if the
has been
running. area
Use
WARNING:
Theengine
mufflerand
surrounding
caution and protect your hands if working
near the muffler.

•

Remove the two wing knobs on either side of the
chute deflector and pivot the chute deflector
upward. See Figure 8.
Remove the hairpin clip from the clevis pin which
extends through the housing and shredder screen.
See Figure 8. Retain the clevis pin and hairpin clip.
Pivot the shredder screen upward and clean the
surrounding area by scraping away debris.

•

sharp.
Wear The
leather
work gloves
protect are
WARNING:
impeller's
chipperto blades
your hands.
Stop the engine and make certain the chipper
shredder has come to a complete stop.
Disconnect spark plug wire and keep away from
spark plug.
Pivot the shredder screen upward as instructed
under the heading Cleaning the Reduction
Chamber.
Remove the chipper chute support brace from the
frame by removing the two hex bolts and saddle
washers which secure it. See Figure 9.
Remove the chipper chute by removing three hex
nuts and washers which secure it to the impeller
housing. See Figure 9.
Rotate the impeller by hand until one of the two
chipper blades is visible through the impeller
housing opening.
Remove the blade by removing the internal hex
screws, lock washers and hex nuts which secure it
to the impeller. Retain the hardware.

Chipper Blade

Lock Washer & Nut

Support
Impeller
.... Internal

Hex Bolts &
Saddle Washers

.... Hex Screw
Figure 9

Figure

NOTE: Use a 3/16" hex key (Allen) wrench on the
outside of the blade and a 1/2" box (or socket) wrench
on the inside of the impefler. See Figure 9. Hold the
Allen wrench stationary and rotate the box (or socket)
wrench to loosen the nut.
•

Chute Deflector
Shredder
Blade
_Fl!nge

Install a replacement blade (Part No. 742-0544)
with the hardware removed earlier.

Nuts

IMPORTANT:Make certain blades are reassembled with
the sharp edge outward (toward the chipper chute).
Torque hardware to between 20 ft.-Ibs and 25 ft.-Ibs.
•

Impeller

Inlet

To replace the other blade, rotate the impeller to
expose the second blade and repeat the steps
above.

Guide

Weld

Replacingthe ShredderBlade

Studs,

_Hex Bolt, Lock Washer
& Flat Washer

Figure 11
,_
•
•

•

•
•

sharp. Wear The
leather
work gloves
protect are
WARNING:
impeller's
chipperto blades
your hands.

•

Stop the engine and make certain that all moving
parts have come to a complete stop.
Remove the two flange nuts (and hex bolts) which
secure the hopper support bracket to the impeller
housing. Retain the hardware. See Figure 10.
Pivot the shredder screen upward as instructed
under the heading Cleaning the Reduction
Chamber.
Remove the six flange nuts which secure the
hopper inlet guide to the impeller housing. See
Figure 11.
Carefully separate the hopper assembly from the
impeller housing and set it aside.
Insert a piece of wood into the chute deflector
opening to stabilize the impeller and prevent it from
rotating when removing the shredder blade.

Remove the two internal hex screws which secure
the shredder blade to the impeller. See Figure 11.

NOTE: Use a 3/16" hex key (Allen) wrench on the
outside of the shredder blade and a 1/2" box (or socket)
wrench on the inside of the shredder blade. See Figure
11. Hold the Allen wrench stationary and rotate the box
(or socket) wrench to loosen the nut.
•

Remove the hex bolt, lock washer, and fiat washer
to completely free the shredder blade.

IMPORTANT: If sharpening the blade for reuse, follow
the original angle of grind as a guide. Make certain
each cutting edge receives an equal amount of grinding
to prevent an unbalanced blade. Remove metal from
the heavy side until it is balanced evenly.
IMPORTANT: When reassembling the blade, tighten
center bolt to between 45 ft.-Ibs and 60 ft.-Ibs and the
two out bolts to between 20 ft.-Ibs and 25 ft.-Ibs.

StoringYourChipperShredder
•
•
•
•

Clean the equipment thoroughly.
Wipe equipment with an oiled rag to prevent rust.
Refer to engine manual for correct engine storage
instructions
Store unit in a clean, dry area. Do not store next to
corrosive materials such as fertilizer.

SECTION6: TROUBLESHOOTING
Problem
Engine fails to start

Cause
1.
2.
3.

Remedy
1.
2.
3.

Connect wire to spark plug.
Fill tank with clean, fresh gasoline.
Move throttle lever to FAST position.

Move choke to CHOKE position.

5.
6.

Spark plug wire disconnected.
Fuel tank empty or stale fuel.
Throttle control lever (if equipped)
not in correct starting position.
Choke not in CHOKE position.
(If Equipped)
Blocked fuel line.
Faulty spark plug.

Clean, adjust gap, or replace.

1.
2.
3.

Spark plug wire loose.
Unit running on CHOKE.
Blocked fuel line or stale fuel.

1.
2.
3.

5.
6.

Water or dirt in fuel system.
Dirty air cleaner.
Carburetor out of adjustment.

Connect and tighten spark plug wire.
Move choke lever to OFF position.
Clean fuel line; fill tank with clean, fresh
gasoline.
Drain fuel tank. Refill with fresh fuel.

5.
6.

Clean or replace air cleaner.
See authorized service dealer.

Too much vibration

Loose parts or damaged impeller.

See authorized service dealer.

Engine overheats

1.
2.
3.

Engine oil level low.
Dirty air cleaner.
Carburetor not adjusted properly.

1.
2.
3.

Fill crankcase with proper oil.
Clean or replace air cleaner.
See authorized service dealer.

Occasional skip (hesitates
at high speed

Spark plug gap too close.

Adjust gap to.030" (0.76 mm).

Unit does not discharge

Chute deflector clogged.

Foreign object lodged in impeller.

Lowengine

RPM.

Stop engine immediately and
disconnect spark plug wire. Clean flail
screen and inside of discharge opening.
Stop engine and disconnect spark plug
wire. Remove lodged object.
Always run engine at full throttle.

Lowengine

RPM.

Chipper blade dull.

Engine runs erratic

Rate of discharge slows
considerably or
composition of discharged
material changes

Clean fuel line.

Always run enginewith the throttle (if so
equipped) in the FAST position.
Replace chipper blade or see your
authorized service dealer.

NOTE: For repairs beyond the minor adjustments listed above, contact your nearest authorized service dealer.

SECTION7: PARTSLIST FORMODELSCS4265& CS4210
Ref.
No.

Part No.

Part Description

681-04009

Impeller

Assembly

710-1054

Machine

Screw,

711-0833B

Clevis

4.
5.

712-0411
715-0166

Hex Lock

719-0329

Flail

736-0119

Lock Washer,

742-04050

Shredder

742-0544

Chipper

Blade

lO.

781-0735

Retainer

Clip

Spiral

Complete
5/16-24

x 1.0

Pin,.496
Nut, 5/16-24

Pin,.156

x 1.0

5/16

Blade

2
4

Part No.

Part Description

681-0133

Tongue

681-0134A

Base

710-3001

Hex Cap Screw,

711-0299

Clevis

Pin,.625

711-0835

Clevis

Pin,.50

712-0798

Hex Nut, 3/8

Hitch
Hitch

Mount

Mount
3/8-16

x.88

x 2.4
x 4.62

732-0194

Spring

736-0133

Flat Washer,.411

736-0169

Lock Washer,

Pin
x 1.25 x 1.0

3/8

2t
t ModelCS4210
13

On_

ModelsCS4265& CS4210

23
24

4
27

4
30
14

4
6
22
46
42

44
32

22
12

43
59
34

37
58

491

48
20

t Model
:_ Model

CS4210
CS4265

Only
Only

ModelsCS4265& CS4210
Ref.
No.

Part No.

Ref.

Part Description

No.

Part

Part Description

No.

681-04006

Upper Chipper

Chute Assembly

34.

681-04002

Outer

681-04007

Lower Chipper

Chute Assembly

35.

710-0157

Hex Cap Screw,

710-0106

Hex Cap Screw,

1/4-20 x 1.25

36.

710-0502A

Hex Sems

4.
5.

710-3013
712-3010

Hex Cap Screw,

1/4-20 x.5

37.

710-0825

Hex Cap Screw,

1/4-20 x 3.75

Hex Nut, 5/16-18

38.

710-3025

Hex Cap Screw,

5tl 6-18 x.625

712-3027

Hex Lock Nut 1/4-20

39.

726-0211

U-Nut,

714-0104

Cotter

40.

736-0119

Lock Washer,

728-0175

Pop Rivet

41.

736-0170

Special

732-0306A

Compression

42.

750-0793

Hinge Spacer,.265

10.

735-0249A

Chute

Flap

43.

681-0048

Knob, 5/16-18

11.

736-0140

Flat Washer

44.

681-0094

Chute

Deflector

12.
13.

736-0242
736-0451

Bell Washer.340

45.

711-0835

Clevis

Pin,.50

Washer,.320

46.

714-0149B

Internal

14.

747-04163

Lock Rod

47.

719-04070

Shredder

15.

749-1004

Chipper

Chute

Support

48.

726-0214

Push Cap, 5/8

16.

781-04032

Chipper

Chute

Hinge

49.

734-1845

Wheel,

17.

781-0633

Chute

50.

736-0366

Flat Washer,.625

18.

681-04011

Shredder

51.

738-0813

Axle,

22.47"(CS4210)

19.
20.

710-0809
710-0805

Hex Cap Screw,

21.21"(CS4265)

21.

712-0431

Flange

22.

712-3004A

Flange

23.

732-04167

Torsion

24.

736-0182

Spring

25.

736-0326

Flat Washer,.50

x 1.0 x.0125

26.
27.

738-0430
749-04103

Shoulder

3/8-16,.50

28.

749-04104

Tube

29.

781-04007

Shredder

30.

781-04027

Hopper

31.

781-04033

inlet Guide

32.

681-0117

inner Flail Housing

33.

681-0183A
681-0184A

Frame Assembly

(CS4210)

Frame Assembly(

CS4 265)

Spring,.531

x 1.75

ID x.872

ID x.93 OD

Flap Strip
Hopper

Assembly

Screw,

5/16

Lock Washer,

Assembly
x 4.62

Cotter

Screen

10x4x4
x 1.0

Wheel,

Lock Nut, 3/8-16

53.

750-0786

Spacer,.64

Lock Nut, 5116-18

54.

737-0132

Oil Drain

End Cap

Spring

55.

737-0298

Oil Drain

Pipe

56.

710-1254

Hex Cap Screw,

57.

736-0217

Lock Washer,

58.

736-0247

Flat Washer,.406

59.

681-04009

Impeller

Washer,.50

x 1.0 x.022

Screw,

x.685

Handle

Support

10x

Bracket

Assembly

2.5
x.88 x.38

3t8-24

x 2.25

318
x 1.25

Assembly

(See page

Plate

5/16

x.380 x 1.66

Axle,

x 1.50

x 1.25

5/16-18

734-1600

5/16-18

x.75

3/8-16

738-0814

1/4-20 x 1.250

Assembly

5/16-24

52.

Hex Cap Screw,

Hopper

Flail Housing

13 for Impeller

60.

737-0195

Elbow

61.

736-0173

Flat Washer,.28

62.

726-0233

Push

63.

726-0201

Speed

664-04023

Debris

Collection

723-0400

Safety

Glasses

Parts)

Fitting

Nut,.251D

x.74 x.063
x.50OD

Nut,.31251D
Bag (Not Shown)

MANUFACTURER'S

LIMITED WARRANTY

FOR:
®

The limited

warranty

with respect
United

States,

"Troy-Bilt"

set forth below

to new merchandise
its possessions

warrants

and workmanship
replace,

for a period

materials
accordance
product,

vandalism,

improper

disaster.

by Troy-Bilt

this manual

abuse,
maintenance,

resulting

or use of any part, accessory

approved

because

from the

or attachment

for use with the product(s)

will void your warranty

with the

or damage

Damage

shall only

furnished

to misuse,

accident,

repair

and maintained

theft, fire, water,

other peril or natural
installation

warranty

Manual

not

covered

Transportation

wear parts are warranted

material

and workmanship

the date of purchase.

to be free from defects

for a period

Normal

grass bags, rider

skid shoes,

shave

plates,

belts,

blades,

deck wheels,

seats,

auger

spiral

of thirty (30) days from

wear parts include,

limited to items such as: batteries,
adapters,

PROOF
dealer.

SERVICE:

rubber

Warranty

OF PURCHASE,
To locate

but are not
blade

shall

snow thrower

service

through

the dealer

is available,

your local authorized

in your area,

check your

does not provide

coverage

in the

for substitute

or component

pumps,

states

incidental

long an implied
limitations

warranty

In no event shall recovery
amount

of the purchase
features

This limited

warranty

the original

purchaser

purchased

as a gift.

have a

adjustments,

deck adjustments,
and normal
of the exterior finish due to use or

filters,
clutch

limited

warranty

also have other
IMPORTANT:
Purchase

LAW

shall

and/or

to others

or inability

or to the person

RELATES

rights which
must

than the

void

this

Service completed
authorized
service

by someone
dealer.

warranty.
or injury to

and their property

to use the product.

shall not extend

Owner

sold. Alteration

for loss, damage,

to anyone
for whom

other than
it was

TO THIS WARRANTY:

gives you specific

to obtain

of
on how

exclusions

of any kind be greater
price of the product

out of the misuse

HOW STATE

or limitation
or limitations

This

legal rights, and you may

vary from state to state.
present

warranty

Original

Proof

coverage.

exposure.
d.

or for

a warranted

to you.

of the product

and

for terms

damages,

the risk and liability

Refer

and cylinders

brake

incurred

lawn care services

lasts, so the above

may not apply

warranty.

warranty

separate one year warranty.
Routine maintenance
items such as lubricants,
tune-ups,

loss or

expenses

replace

the

Troy-Bilt

or consequential

do not allow the exclusion

or consequential

arising

Log splitter

adjustments,
deterioration

valves,

provide

the sale.

product.

items

blade sharpening,

parts.

calls.

from

limitation,

to temporarily

These

parts thereof.

manufacturer's

arising

without

you and your property

may carry a separate
to applicable
conditions.

distribution.
Troy-Bilt

in this warranty

remedy

or replacement

expenses

You assume

cases:
The engine

and service

as set forth

including,

of safety
following

of export

and tires.

or log on to our Web site at www.troybilt.com.

This limited warranty

charges

not be liable for incidental

damage
rental

Yellow Pages, or contact Troy-Bilt LLC at P.O. Box 361131,
Cleveland,
Ohio 44136-0019,
or call 1-800-520-5520
or 1330-558-7220,

channels

its

those sold through

parts that are not genuine

and exclusive

Some
HOW TO OBTAIN

except

States,

No implied warranty, including any implied warranty of
merchantability of fitness for a particular purpose,
applies after the applicable period of express written
warranty above as to the parts as identified. No other
express warranty, whether written or oral, except as
mentioned above, given by any person or entity,
including a dealer or retailer, with respect to any product,
shall bind Troy-Bilt. During the period of the warranty, the
exclusive remedy is repair or replacement of the product
as set forth above.

sole

service

authorized

Replacement

for products

of the United

and territories,

The provisions

Normal

any warranty

outside

as to any resulting

damage.

WITH

does not extend

Troy-Bilt's

commencing

to be defective

This limited

and has not been subject

alteration,

Troy-Bilt

sold or exported

in material

and will, at its option,

has been operated

use, neglect,

possessions

of two (2) years

with the Operator's

commercial

LLC

and used in the

defects

any part found

or workmanship.

apply if this product

against

purchase

free of charge,

by Troy-Bilt

and territories.

this product

on the date of original

is given

purchased

other than an

Troy-Bilt LLC, P.O.BOX361131CLEVELAND,OHIO44136-0019; Phone:1-800-520-5520,1-330-558-7220

Source Exif Data:

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Subject                         :

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Troybilt 24A 424G766 User Manual CHIPPER/SHREDDER Manuals And Guides L0503318

TROYBILT Chipper Shredder/Vacuum, Gas Manual L0503318 TROYBILT Chipper Shredder/Vacuum, Gas Owner's Manual, TROYBILT Chipper Shredder/Vacuum, Gas installation guides

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