Troybilt 31AE6GO3711 User Manual SNOW THROWER Manuals And Guides L0601260
TROYBILT Snowthrower, Gas Manual L0601260 TROYBILT Snowthrower, Gas Owner's Manual, TROYBILT Snowthrower, Gas installation guides
User Manual: Troybilt 31AE6GO3711 31AE6GO3711 TROYBILT SNOW THROWER - Manuals and Guides View the owners manual for your TROYBILT SNOW THROWER #31AE6GO3711. Home:Lawn & Garden Parts:Troybilt Parts:Troybilt SNOW THROWER Manual
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Safety o Assembly o Operation o Adjustments o Maintenance oTroubleshooting o Parts Lists oWarranty ® Two-Stage READ SAFETY RULES Snow Thrower -- STORM 8526 AND mNSTFIUCTmONS CAREFULLY BEFORE OPEFIATmON Warning: This unitis equippedwith an internalcombustionengineand shouldnot be usedon or nearany unimprovedforest-covered,brush= coveredor grass=coveredland unlessthe engine'sexhaustsystemis equippedwith a sparkarrestermeetingapplicablelocalor state laws (if any), If a sparkarresteris used, it shouldbe maintainedin effectiveworkingorder by the operator,Inthe Stateof Californiathe aboveis requiredbylaw (Section4442 of the CaliforniaPublicResourcesCode), Otherstates mayhavesimilarlaws,Federallaws applyon federallands,A sparkarrester for the muffleris availablethroughyournearestengineauthorizedservicedealeror contactthe servicedepartment,RO, Box361131Cleveland, Ohio 44136=0019, MTD LLC, RO. BOX 361131 CLEVELAND, PRINTEDIN U,S,A OHIO 44136-0019 FORMNO, 769=01930 06/20/2005 This Operator's Manua_ is an important part of your prepare and maintain the unit for best performance. new snow thrower, mtwHI help you assemble, P_ease read and understand what it says. Table of Contents Safety Labels ...................................................... Safe Operation Practices ................................... Setting Up Your Snow Thrower .......................... Operating Your Snow Thrower ........................... MakingAdjustments ......................................... Finding 3 4 6 8 12 Maintaining Your Snow Thrower ...................... Off°SeasonStorage ........................................... TrouMe Shooting .............................................. H_ustrated Parts List ......................................... Warranty and Recording ............................................ 14 18 19 20 Back Cover Model Number BEFOREYOU START ASSEMBLING YOUR NEW EQUIPMENT, please locate the model plate on the equipment and copy the information to the sample model plate providedto the righL You can locate the model plate by standing at the operating position and looking down at the rear of the deck. This information will be necessary to use the manufacturer's web site and/or obtain assistance from the Customer Support Department or an authorized service dealer. 0 TRD BILT° TRO¥-BmLT Lc P. O. 80X 361131 CLEVELAND, ON 44136 338-558-7228 Customer Support P_ease do NOTreturn the unit to the retailer from without first contacting Customer which it was purchased, Support. if you have difficulty assembling this product or have any questions regardingthe controls, operation or maintenance of this unit, you can seek help from the expert& Choose from the options below: 1, Visit troybHt.com for manyusefulsuggestions,Clickon Customer Supportbuttonand youwill get the optionsreproducedin thescreen shot below,CIbk on the appropriatebutton and help is immediately available, 3, Theengine manufacturer is responsiblefor all engine-relatedissues with regardto performance,power-rating,specifications,warrantyand service,Pleasereferto the enginemanufacturer'sOwner's/Operator's Manual,packedseparatelywith yourunit, for moreinformation, 2, Phonea Customer Support Representative at 1(800) 520-5520, 2 m 1. KEEPAWAYFROMROTATING IMPELLER ANDAUGER.CONTACT WITHIMPELLER OR AUGERCANAMPUTATE HANDSANDFEET. 2. USECLEAN-OUT TOOLTO UNCLOG DISCHARGE CHUTE. 3. DISENGAGE CLUTCH LEVERS, STOPENGINE, ANDREMAINBEHINDHANDLES UNTILALL MOVINGPARTSHAVESTOPPED BEFORE UNCLOGGING ORSERVICINGMACHINE. 4. TOAVOIDTHROWNOBJECTS INJURIES, NEVER DIRECT DISCHARGE ATBYSTANDERS. USEEXTRA CAUTION WHENOPERATING ON GRAVELSURFACES. 5. READOPERATOR'SMANUAL. A chute cleamout tool is fastenedto the top of the augerhousingwith a mountingclip, The tool is designed to cleara chute assemblyof ice and snow, This item is fastenedwith a cable tie at the factory,Cut the cabletie beforeoperatingthe snowthrower, hands to clear a clogged WARNING: Never use yourchute assembly. Shut off engine and Restrict the use Of this power machine to persons who read, Undeistand and fo!!ow the warn!ngs and instructions remain behind handles until inthis manual all moving parts have stopped and on the roachne: before using the clean-out tool to clear the chute assembly. 3 Your ResponsibiJity WARNING: EngineExhaust, someofitsconstituents, andcertainvehiclecompo _ nentscontainoremitchemicals knownto StateofCalifornia tocausecancerand birthdefectsor otherreproductive harm. DANGER: Thismachinewasbuilttobeoperated according totherubsforsafeoperation inthis manual.Aswithanytypeofpowerequipment, carelessness or erroronthepartoftheoperatorcan Sa.'_e ,, resultinseriousinjury.Thismachine is capableofamputating handsandfeetandthrowingobjects. Failuretoobservethefollowingsafetyinstructions couldresultin seriousinjuryordeath. Operation Training Preparation 1. Read,understand,andfollowall instructionson the machineandin the manual(s)beforeattemptingto assembleand operate.Keepthis manualina safe placefor futureand regularreferenceandfor orderingreplacement 2. 3. WARNING 4. 5. sut importantsafety 6. endangerthe personal safety and/or property of yourselfand others. Read and follow all manual beforeattemptingto operate this machine. Failure in personalinjury,When you see this symbol, 7. 1. Thoroughlyinspectthe area wherethe equipmentis to be used. Removeall doormats,newspapers,sleds, boards, wiresand otherforeignobjects,whichcould betripped over or thrown bythe auger/impeller. parts. 2. Alwayswear safetyglasses or eye shieldsduringoperation Be familiarwith all controlsandtheir properoperation. andwhile performingan adjustmentor repairto protectyour Knowhowto stopthe machineanddisengagethem quickly. eyes.Thrownobjectswhich ricochetcan cause serious Neverallowchildrenunder14 yearsoldto operatethis injury to the eyes. machine.Children14 yearsold andovershouldread and understandthe operationinstructionsand safetyrules in 3. Do not operatewithoutwearing adequatewinter outer this manualandshouldbe trainedand supervisedby a garments.Donot wearjewelry, long scarvesor other parent. loose clothing,whichcould becomeentangledin moving Neverallowadultsto operatethismachinewithoutproper parts. Wearfootwearwhich will improvefooting on slippery instruction. surfaces. Thrownobjectscancauseserious personalinjury.Plan 4. Usea groundedthree-wireextensioncord andreceptacle yoursnow-throwingpattern to avoiddischargeof material forall units with electricstart engines. towardroads,bystandersandthe like. Keepbystanders,helpers,pets andchildrenat least 75 feet 5. Adjustcollectorhousingheightto cleargravel or crushed rock surfaces. from the machinewhileit is in operation.Stopmachineif anyoneentersthe area. 6. Disengageall control leversbeforestartingthe engine. Exercisecautionto avoidslippingor falling,especially 7. Neverattemptto makeany adjustmentswhile engine is running,exceptwhere specificallyrecommendedinthe when operatinginreverse. operator'smanual. 8. Let engine andmachineadjustto outdoortemperature beforestartingto clear snow. 9. Toavoid personalinjury or propertydamageuse extreme care in handlinggasoline.Gasolineis extremelyflammable andthe vaporsare explosive.Serious personalinjury can occurwhen gasoline is spilledon yourself or your clothes, whichcan ignite.Washyour skinand changeclothes immediately. a. Useonly an approvedgasolinecontainer. b. Extinguishall cigarettes,cigars, pipes andothersources of ignition. c. Neverfuel machineindoors. d. Neverremovegas cap or add fuel whilethe engineis hot or running. e. Allow engineto coolat leasttwo minutes beforerefueling. f. Neverover fill fuel tank. Filltank to no morethan 1/2inch HEED iTS WARNING[ Your Responsibility Restrict the use sf this powermachine to persons who read. understand belowbottom offiller neckto providespacefor fuel expansion. g. Replacegasolinecap andtighten securely. h. If gasolineis spilled,wipe it off the engineand equipment. Movemachineto another area.Wait 5 minutes beforestartingthe engine. Neverstore the machineor fuel containerinside where thereis an openflame, sparkor pilot light (e.g.furnace, waterheater,spaceheater,clothesdryeretc.). Allow machineto cool at least5 minutesbeforestoring. and follow the warnings and instructions in this manual and on the machine. 4 Operation Maintenance 1. Donotputhandsorfeetnearrotatingparts, inthe auger/impellerhousingor chuteassembly.Contactwith the rotatingpartscan amputatehands andfeet. 2. The auger/impellercontrol leveris a safetydevice.Never bypassits operation.Doingso makesthe machineunsafe andmay causepersonalinjury. 3. The control leversmustoperate easilyin both directions andautomaticallyreturnto the disengagedpositionwhen released. 4. Neveroperate witha missingor damagedchuteassembly. Keepall safetydevicesin place andworking. 5. Neverrunan engineindoorsor in a poorlyventilatedarea. Engineexhaustcontainscarbon monoxide,an odorlessand deadlygas. 6. Do not operatemachinewhile underthe influenceof alcohol or drugs. 7. Mufflerandengine becomehot and can causea burn.Do not touch. 8. Exerciseextremecautionwhen operatingon or crossing gravelsurfaces.Stayalert for hidden hazardsor traffic. 9. Exercisecaution when changingdirectionandwhile operating on slopes. 10. Planyour snow-throwingpatternto avoid dischargetowards windows,walls, cars etc. Thus, avoidingpossibleproperty damageor personal injurycaused bya ricochet. 11. Neverdirect dischargeat children,bystandersand pets or allowanyonein front of the machine. 12. Do not overloadmachinecapacity byattemptingto clear snowat too fast of a rate. 13. Neveroperate this machinewithoutgoodvisibility or light. Alwaysbe sure of yourfooting and keepa firm hold on the handles.Walk, never run. 14. Disengagepowerto the auger/impellerwhen transportingor not in use. 15. Neveroperate machineat hightransport speedson slippery surfaces.Lookdown andbehind anduse care when backingup. 16. Ifthe machineshouldstart to vibrate abnormally,stop the engine,disconnectthe spark plugwire and groundit against the engine.Inspectthoroughlyfor damage. Repairany damagebeforestartingand operating. 17. Disengageall control leversandstop engine beforeyou leavethe operatingposition (behindthe handles).Wait untilthe auger/impellercomesto a completestop before uncloggingthe chuteassembly,makingany adjustments,or inspections. 18. Neverput yourhand in the dischargeor collectoropenings. Alwaysuse the clean-outtool providedto unclogthe discharge opening.Donot unclogchuteassemblywhileengine is running.Shut off engine and remainbehind handlesuntil all movingparts havestoppedbeforeunclogging. 19. Useonly attachmentsandaccessoriesapprovedbythe manufacturer(e.g.wheel weights,tire chains,cabs etc.). 20. If situationsoccurwhichare not coveredin this manual, use careand goodjudgment. Contactyour dealeror call (800) 520-5520for assistanceandthe nameof your nearest servicingdealer.. & Storage 1. Nevertamper wkhsafety devices.Checktheir proper operationregularly.Referto the maintenanceandadjustment sectionsof this manual 2. Beforecleaning repairing or inspectingmachinedisengage all control leversandstop the engine.Wait until the auger/impellercometo a completestop. Disconnectthe sparkplug wire and groundagainstthe engineto prevent unintendedstarting. 3. Checkbolts and screwsfor propertightness at frequent intervalsto keepthe machineinsafe workingcondition. Also,visuallyinspectmachinefor any damage. 4. Do not changethe engine governorsettingor over-speed the engine.The governorcontrolsthe maximumsafe operatingspeed of the engine. 5. Snowthrowershaveplatesand skidshoesare subjectto wearanddamage. Foryour safetyprotection,frequently checkall componentsand replacewith originalequipment manufacturer's(OEM) parts only."Use of partswhich do not meetthe original equipmentspecificationsmaylead to improperperformanceandcompromisesafety!" 8. Checkcontrols periodicallyto verify they engageand disengageproperlyandadjust, if necessary.Referto the adjustmentsection inthis operator'smanualfor instructions. 7. Maintainor replacesafetyandinstructionlabels, as necessary. 8. Observeproper disposallaws andregulationsfor gas, oil, etc. to protectthe environment. 9. Priorto storing,run machinea few minutesto clearsnow from machineand preventfreezeup of auger/impeller. 10. Neverstore the machineor fuel containerinside where thereis an openflame, sparkor pilot light such as a water heater,furnace, clothesdryeretc. 11. Alwaysreferto the operator'smanualfor proper instructions on off-seasonstorage,onment. Do not modify _) ) t/ / safety and/or property engine To avoidseriousinjury or death,do not modifyengine inany way'.Tamperingwiththe governorsettingcan leadto a runaway engineandcauseit to operateat unsafespeeds.Nevertamper withfactorysettingof enginegovernor. Notice regarding Emissions ual before attempting to Engineswhich arecertifiedto complywithCaliforniaandfederal EPAemissionregulationsforSORE(SmallOff Road Equipment) arecertified to operateon regular unleadedgasoline,and may includethe followingemissioncontrolsystems:EngineModification (EM)andThreeWayCatalyst(TWO)if so equipped. Your Responsibility Of this power machine 5 J ?S ,/ NOTE:References_ongm or lett siaeof the snow mrowerare ae[ermmea trom oenmatne un tin tne operatingpos_on(stana_ng directtybehindtne snow thrower,facingtne nonage paneH, NOTE:Two reptacemenl augersnearpinsare mcluaeawltn [nls manual _orstowed n the p_astLc nanalepane), Referto Augerson page16 for more mTorma_ron regardingshear p_nreplacement, 1, Observethe lowerreararea of the snowthrowerto be sure bothcablesare alignedwith rollerguides beforepivotingthe handleupward, 2, Securethe handle bytighteningthe plasticwing knoblocatedon boththe left and rightsidesof the handle,Removeand discardany rubberbands,if present,They are for packagingpurposesonly, 3, Positionthe chute assemblyoverthe base, 4, Closethe flangekeepersto securethe chute assemblyto the chute base,Theflangekeeperswill click intoplacewhenproperlysecure, NOTE:If the flangekeeperswill not easilyclick into place,use thepalmof yourhand to applyswift,firm pressureto the back of each, 6 5, Removethe flat washerand hairpinclip from theend of the chute directionalcontrol insertthe end of the chute directionalcontrolintothe lowerbracketand securewith the flat washerand hairpin clipiust removed,If necessary',the lowerbracket can be adiusted,Refer toChute BracketAdiustment, on Page 13, iMPORTANT:Priorto operatingyoursnowthrower,refer to Auger ControlTeston page 11,Readand followall instructionscarefullyand performall adiustmentsto verify yoursnow throweris operatingsafelyand properly, Tire Pressure Beforeoperating,checktire pressureand reducepressure in bothtires to between15psi and 20 psi, NOTE:If thetire pressureis not equalin bothtires,the unit may nottravel in a straightpathand the shaveplate may wearunevenly, iMPORTANT Priorto operating your snow thrower,refer to Auger ControlTest on page 11. Read and follow all instructions carefully and pertorm all adoustmentsto verify your snow thrower is operating safely and properly, \ 7 Know Your Snow Thrower f Shift Lever / AugerControl Engine Controls WARNING Choke Controm Read, understand, and follow aH instructions and warnings on the machine and in this manual before Figure 1 operating. Choke Now that you have set up your snow thrower for operation, get acquainted with its controls and features. These are described be!ow and illustrated in Figure 1. This knowledge will allow you to use your Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel the machine indoors Contro_ new equipment to its fullest potential. NOTE: Fordetailedstartinginstructionsand more Thechokecontrol is foundon the rearof the engineand informationon all enginecontrols,referto the Tecumseh is activatedby rotatingthe knobclockwise.Activatingthe Enginesmanualpackedseparatelyand Starting The chokecontrolclosesthe chokeplateon the carburetor Engine on page 10 of this manual and aidsin startingthe engine. or while the engine is hot or running. Extinguish cigarettes, cigars, pipes and )ther sources of Shift Lever Theshift leveris locatedon the right sideof the handlepanel Placethe shift leverintoanyof eight positions to controlthe directionof traveland groundspeed. gnition. Forward Thereare six forward(F) speeds,Posi= tionone (1) is the slowestand position six (6) isthe fastest, Reverse Thereare two reverse(R) speeds, One (1) is the slowerand two (2)is the faster, 6 Throttle Contro_ Thethrottlecontrol is locatedon the engine,it regulatesthe speedof the engineand will shut off the enginewhen pusheddowncompletely. 5 4 3 Primer Depressingthe primerforcesfuel directly intothe engine'scarburetorto aid in cold=weatherstarting, t 2 F1 © ! ! Oil Fill R1 Engineoil levelcan be checkedandoil addedthroughthe oil fill. R2 / 8 @ Auger Control ignition Key The ignitionkeyis a safety devise,It mustbe fully insertedin orderfor the engineto start, Removethe ignitionkey whenthesnow throweris not in use, Donot turnthe ignitionkey in an attemptto startthe engine,Doingso maycause it to break, f CJean-Out TooJ WARNING: Never use your hands to clear a clogged chute assemo Your Snow bly. Shut off engine and remain behind handles until all moving parts have stopped before Theauger controlis locatedon the left handle,Squeeze the controlgrip againstthe handleto engagetheaugers and startsnow throwingaction,Releaseto stop, unclogging. The chutecleamouttool is fastenedto the topof the auger housingwith a mountingclip, Thetool is designed to clear a cloggedchuteassembly, Drive Contro_ J NOTE: This item is fastenedwith a cane tie to the rear of the auger housingat thefactory,Cut the cane tie beforeoperatingthe snow thrower, WARNING Skid Shoes Positionthe skid shoesbasedon surfaceconditions, Adiust upwardfor hard-packedsnow,Adiust downward whenoperatingon gravelor crushedrock surfaces, Y Recoil Starter Handle This handleis usedto manuallystart the engine, Thedrivecontrol is locatedon the right handle,Squeeze the controlgrip againstthe handleto engagethewheel drive,Releaseto stop, Chute s Directional CHUTE Electric ControJ D_RECT_ONAL Electric CONTROL Button Starter Outlet Requiresthe useof a three-prongoutdoorextensioncord and a 120Vpowersource/walloutlet, _ BI$CHARGE LEFT # Starter Pressingtheelectricstarterbuttonengagesthe engine's electricstarterwhenpluggedintoa 120Vpowersource, S Augers Whenengaged,the augersrotateanddraw snowintothe auger housing, Be sure no one other than the operator is Chute Assembly Snowdrawnintothe augerhousingis dischargedoutthe chute assembly, standing near the sno_ thrower while starting engine or operating Gas Cap Unthreadthe gas capto add gasolineto the fueltank, Thechute directionalcontrolis locatedon left side of the snowthrower, Tochangethe directionin whichsnow is thrown,turn chutedirectionalcontrolas follows: * Crankclockwiseto dischargeto the left, Spark Plug Cover Unscrew1/44urnto accessthe sparkplug and spark plugwire, Crankcounterclockwiseto dischargeto the right, 9 The operation of any snow thrower can result in foreign objects being thrown into the eyes, which can damage your eyes severely. Always wear safety glasses whiJe operating the snow thrower, or while performing any adjustments or repairs on it. snow thrower. Never run engine indoors or in enclosed, poody ventiJatedareas. Engine exhaust contains carbon monoxide, an odorless and deadly gas. Keep hands,feet, hair and loose dothim away from any moving parts on engine and snow thrower. Gas & Oit Fill-Up Servicethe enginewith gasolineand oil as instructedin theTecumsehEnginesmanualpackedseparatelywith yoursnowthrower,Readinstructionscarefully, StartingThe Engine 1, Attachsparkplug wire tospark plug, Makecertainthe metalloop on theend of the sparkplug wire(inside the rubberboot)is fastenedsecurelyoverthe metal tip on the spark plug, WARNING Read, understand, and follow all instruc= 2, Makecertain boththe augercontroland drivecontrol are in the disengaged(released)position, tions and warnings on the machine and in this manual before 3, Movethrottlecontrolup to FASTposition,Insert ignitionkey intoslot, Makesureit snaps intoplace, Do notattemptto turn the key, operating. NOTE:The enginecannotstart unlessthe key is insertedintoignitionswitch, Use extreme care Electric Starter 1, Determinethat your home'swiringis a three-wire groundedsystem,Ask a licensedelectricianif you are not certain, when handling gasoline. Gasoline is extremely flammable and the vapors are e×plosive. Never fuel the machine indoors if your home's wiring system is not a three-wire grounded system, do not use this electric starter Stopping 1, Plugthe extensioncord intothe outlet locatedon the engine'ssurface,Plugthe otherend of extensioncord underanyconditions. intoa three-prong120-volt,grounded,ACoutlet in a wellwentilatedarea, 2, Rotatechokecontrol to FULLchoke position(fora coldenginestart), NOTE:If the engineis alreadywarm,placechokecontrol in theOFF positioninsteadof FULL, 3, Pushthe primertwo or threetimesfor cold engine start, makingsureto covervent hole in the centerof the primerwhen pushing, notuse yoursnow thrower's electric starter. NOTE:Additionalprimingmay be necessaryif the temperatureis below15° Fahrenheit, 3, Graspthe recoilstarterhandleand slowlypull the ropeout, At the pointwhereit becomesslightlyharder to pull the rope,slowlyallowthe rope to recoil NOTE:Allowthe engineto warm up for a few minutes after starting,The enginewill not developfullpoweruntil it reachesoperatingtemperatures, if youhavea groundedthree-prongreceptacle,proceed as follows: three-hoJe receptacle isnot available, do NOTE:DO NOTuse primerto restarta warm engine after a short shutdown, 5, As the enginewarms,slowlyrotatethe chokecontrol to theOFF position,If the enginefalters,quicklyrotate the choke controlbackto theFULL positionand then slowly intothe OFF positionagain, starter. if your home eJectdcal system is grounded, but a Recoil Starter 1, Rotatechokecontrolto FULLchokeposition(cold engine start), 4, Pullthe starterhandlewith a firm, rapidstroke,Do not releasethe handleand allowit to snap back,Keepa firm holdon the starterhandleand allowit to slowly recoil properly grounded three-prong receptacle at all times to avoid the possibility of electric shock. Follow all instructions carefully prior to operating the electric ignition. 7, Whendisconnectingthe extensioncord, always unplugtheend atthe three-prongwalloutlet before unpluggingthe oppositeend from thesnow thrower, NOTE:If the engineis alreadywarm,placechokecontrol in the OFF positioninsteadof FULL, 2, Pushthe primertwo or threetimesfor coldengine start, makingsure to covervent hole in the centerof the primerwhenpushing, WARNING: The optionat electric starter is equipped with a grounded three-wire power cord and plug, and is designed to operate on 120 volt AC household current, it must be used with a or while the engine is hot or running. Extinguish cigarettes, :igars, pipes and other sources of 6, As the enginewarms,slowlyrotatethe chokecontrol to theOFF position,If the enginefalters,quicklyrotate the choke controlbackto FULLand thenslowlyinto the OFF positionagain, The Engine Runenginefor a few minutesbeforestoppingto help dry off any moistureon the engine, To help preventpossiblestarterfreeze=up,proceedas follows: E_ectric Starter 1, Connectextensioncord to the electdcstarteroutlet on the engine,thento 120volt AC outlet, 2, With the engine running,pushthestarter buttonand allow thestarterfor spin forseveralseconds,The noisemadeby the starteris normal The engine's starter is not beingharmed, NOTE:DO NOT useprimerto restarta warmengine after a shortshutdown, 4, Pushstarterbuttonto start engine, 3, Whendisconnectingthe extensioncord, always unplugtheend atthe three-prongwalloutlet before unpluggingthe oppositeend from thesnow thrower, 5, Oncethe enginestarts,immediatelyreleasestarter button, 4, Movethrottlecontrolto STOPposition, 5, Removethe ignitionkey, J 10 6. Wipeall snowand moisturefrom the areaaroundthe engineas wellas the area in and aroundthedrive controland augercontrol Also,engageand release bothcontrolsseveraltimes. To Engage 1. To engagethe augersand start throwingsnow, squeezethe augercontrolagainstthe left handle. Releaseto stop the augers. NOTE: Keepthe keyin a safe place.The enginecannot start withoutthe ignitionkey. Recoil Auger Control Test Performthe followingtestbeforeoperatingyour snow throwerfor the first time and at thestart of eachwinter. Checkthe adiustmentof the augercontrolas follows: 1. When theauger controlis releasedand in the disengaged"up"position,the cableshouldhavevery little slack. It shouldNOT be tight. Starter 1. With enginerunning,pull starterrope with a rapid, continuousfull arm strokethreeor fourtimes. Pulling the starterropewill producea loudclatteringsound, which is not harmfulto engine. 3. Removethe ignitionkey. Dr!re Speed, use the smower Speeds you ate comfortable and familiar with the operation of the snow 3. While standingin the operator'sposition(behindthe snowthrower),engagethe auger. NOTE: Keepthe keyin a safe place.The enginecannot start withoutthe ignitionkey. 4. Wipeall snowand moisturefrom the areaaroundthe engineas wellas the area in and aroundthedrive controland augercontrol Also,engageand release bothcontrolsseveraltimes. 4. Allowtheauger to remainengagedfor approximately ten (10)secondsbeforereleasingtheauger control. Repeatthis severaltimes. 5. With thethrottlecontrol in the FAST(rabbit)position and the augercontrolin thedisengaged"up"position, walkto thefront of the machine. TooJ Thechute cleamouttoolis convenientlyfastenedto the rear of the augerhousingwith a mountingclip. Should snowand icebecomelodged in the chuteassembly duringoperation,proceedas followsto safelycleanthe chuteassemblyand chuteopening: 1. ReleaseboththeAuger Controland the DriveControl 2. Stopthe engineby removingthe ignitionkey. 3. Removethe cleamouttool fromthe clip which secures it to the rearof the auger housing. 4. Use theshovel=shapedend of thecleamouttool to dislodgeand scoop anysnowand ice whichhas formedin and nearthe chute assembly. 6. Confirmthat the augerhas completelystopped rotatingand showsNO signsof motion.If the auger showsANYsigns of rotating,immediatelyreturnto the operator'spositionand shut off the engine.Wait for ALL movingpartsto stop beforere=adiusfingthe auger control. 7. To readiustthecontrolcable, loosenthe upperhex nut on the augercable bracket. 8. Positionthe bracketupwardto providemoreslack (or downwardto increasecabletension).See Figure2. 9. Retightenthe upper hexnut. 5. Refastenthe cleamouttool to the mountingclip on the rear of the augerhousing,reinserttheignitionkey and startthe snow thrower'sengine. 10.RepeatAuger Control Testto verifyproper adiust= ment hasbeenachieved. 6. Whilestandingin the operator'sposition(behindthe snowthrower),engagethe augercontrolfor a few secondsto clearany remainingsnow and ice from the chuteassembly. To Engage When selecting a 2. In a well=ventilated area,start thesnow throwerengine as instructedon the previouspage.Makesurethe throttleis set in the FAST )osition. 2. Movethrottlecontrolto STOPposition. Chute Clean-Out Augers Drive Never use your hands to clean snow and ice from the chute \ assembly or auger housing. \ \\ 1. With thethrottlecontrol in the Fast(rabbit)position, moveshift leverintoone of the six forward (F) positionsor two reverse(R) positions.Selecta speed appropriatefor the snowconditionsand a paceyou're comfortablewith. The muffler, engine and surrounding areas become hot and can cause a burn. Do not touch. 2. Squeezethe auger controlagainstthe handleand the augerswill turn. Releaseit and the augerswill stop. 3. Squeezethe drivecontrol againstthe handlethe snow throwerwillmove.Releaseit and drivemotionwill stop. Figure 2 11 WARNING Auger Controm Referto Auger ControlTeston Page11to adiustthe augercontrol Shift Making Cable if thefull rangeof speeds(forwardand reverse)cannot be achieved,referto thefigures to the rightand adiust theshift cableas follows: 1, Placethe shiftleverin the fastest forwardspeed position, 2, Loosenthe hex nuton the shiftcable indexbracket, See Figure3, 3, Pivotthe bracketdownwardto take up slack in the cable, 4, Retightenthe hexnut, Drive Control f Whenthedrive controlis releasedand in the disen= gaged"up"position,the cableshouldhavevery little slack, It shouldNOT betight, Checkthe adiustmentof the drivecontrolas folfows: 1, With the drivecontrol released,pushthe snow throwergently forward,The unitshouldfelt freely, Read, understand, and follow all instructions and warnings on the machine and in this manuaJ before _perating, Never attempt to make any adjustments while the engine is running, except where speci= fied in operator's manual 2, Engagethedrivecontrol andgently attemptto push the snowthrowerforward,The wheelsshouldnot turn,The unit shouldnot roll freely, 3, With the drivecontrol released,movethe shift lever back andforth betweenthe R2 positionand the F6 positionseveraltimes,Thereshouldbe no resistance in the shift lever, 4, if anyof the abovetestsfailed,the drivecabte is in needof adiustment,Proceedas follows: 5, Loosenthe lowerhexnut on the drivecable bracket, See Figure4, Figure 4 6, Positionthe bracketupwardto providemoreslack (or downwardto increasecabletension), 7, Retightenthe upperhexnut, Chute Assembly Thedistancesnow is throwncan be adiustedby chang= ing the angleof thechute assembly,Todo so: 1, Stopthe engineby removingthe ignitionkeyand loosentheplasticwing knobfound on the left side of the chuteassembly, 2, Pivotthe chute upwardor downwardbeforeretight= eningthe wing knob,See Figure5, Figure 5 12 be adiusted,See Figure6, Forclose snow removalon a smoothsurface,raise skid shoeshigheron the augerhousing, • Use a middleor lowerpositionwhenthearea to be clearedis uneven,such as a graveldriveway, Toadiustthe skid shoes: 1, Loosenthe four hexnuts (two on eachside) and carriagebolts,Moveskid shoes to desiredposition, 2, Makecertainthe entire bottomsurfaceof skid shoeis againstthe groundto avoidunevenwearon the skid shoes, 3, Retightennutsand boltssecurely, Chute Bracket Adjustment If the spiralat the bottomof the chute directionalcontrol is not fully engagingwith the chute assembly,the chute bracketcan be adiusted,Todo so: 1, loosenthe two nutswhich securethe chute bracket and repositionit slightly,See Figure7, Figure6 2, Refighteningthenuts, Tire Loosegravelcan be picked up aria mrown bythe auger, causing_n/uryto the operator _ndbt sl:anaersana/or ]amageto [ne snowthrower Pressure Beforeoperating,checktire pressureand reducepres= sureto between15 psiand 20 psi, if the tire pressureis not equalin bothtires,the unit may pull to one side or the other, ana surrouna_ng property, Figure 7 13 Engine Referto the separateTecumsehEnginesmanual packedwith yourunitfor all enginemaintenance, Lubrication Engine Referto the separateTecumsehEnginesmanual packedwith yourunitfor all enginelubricationinstructions, \ \ \ Gear Shaft \ / The gear (hex)shaft shouldbe lubrbatedat bast once a seasonor after every25 hoursof operation, 1, Removethelowerframecover by removingthe two screwswhichsecureit, / 2, Applya lightcoatingof an aBweathermulti-purpose greaseto the hex shaft, See Figure8, Figure 8 WheeJe At bast once a season,removeboth wheeB,Cleanand coat theaxles with a multipurposeautomotivegrease beforereinstallingwheels, repairing,or nspeat. disengage aH controls and stop moving parts have > f I Shear Pin I T Spacers Chute Directional Control Oncea season,theioystickshouldbe lubrbatedwith petrobum ielly,linseedoil, mineraloil, paraffinwaxor 3-in-1oil, Bearing Auger Shaft At leastonce a season,removethe shearpinson auger shaft, Spraylubricantinsideshaft,aroundthe spacers, ABe lubricatethe flangebearingsfoundat eitherend of the shaft, See Figure9, cam toa co pl toGear Case The auger gearcase has beenfilled with greaseat the factory,If disassembledfor anyreason,lubricatewith two ouncesof grease(PartNumber737_0168), On modelsequippedwith a greasefitting, usea grease gun to lubrbatethe auger gear case, J Figure 9 f NOTE: Donot overfillthe gearcase, Damageto the sealscould resuL Be surethe vent plug is freeof greasein order to relievepressure, rubber friction wheel Shave P_ate and Skid Shoes The shave plateand skid shoeson the bottomof the snowthrowerare subiectto wear,They shouldbe checkedperiodicallyand replacedwhennecessary, To removeskid shoes: 1, Removethefour carriagebolts and hexflangenuts whichsecurethem to the snowthrower, NOTE:Augesnot shownfor clarity 2, Reassemblenewskid shoes with thefour carriage bolts (two on each side)and hexflangenuts, Refer to Figure10, Figure 10 To removeshaveplate: 1, Removethecarriageboltsand hexnuts which attachit to the snow throwerhousing, 2, Reassemblenewshave plate,makingsureheadsof carriagebolts are to the insideof housing,Tighten securely, 14 // // '_ /// Auger Belt Replacement To removeand replaceyoursnow thrower'sauger belt, proceedas follows: 1, Removethe plasticbelt coveron the front of the engineby removingthe two self-tappingscrews, NOTE:Drainthe gasolinefrom the snowthrower,or placea pieceof plasticunderthe gas cap, 2, Carefullypivotthe snowthrowerup andforwardso that it restson the augerhousing,Removethe frame coverfrom the undersideof the snow throwerby removingfourself=tappingscrewswhich secureit, 3, Rollthe auger beltoff the enginepulley, 4, a, Loosenand removethe shoulderscrewwhich actsas a belt keeper, b, Unhookthe support bracketspringfromthe frame, 5, Removethe belt from aroundthe augerpulley,and slip the beltbetweenthesupport bracketand the auger pulley,Reassembbauger beltby following instructionsin reverseorder, NOTE:Do NOT forgetto reinstallthe shoulderscrew and reconnectthespringto the frameafter installinga replacementaugerbelt, tion when used above 321F,Check your snow -_ j NEVERreplace theaugershear pinswithanything otherthanOEM PartNo.788-04124 replacement shear Augers , Theaugersare securedto thespiral shaftwith two shearpinsand cotter pins,if the augershouldstrikea foreignobject or icejam, the snowthroweris designed so that the pinsmay shear,Referto Figure9, • if theaugerswill notturn, checkto seeif the pinshave sheared,One set of replacementshearpins has been providedwith thesnow thrower,When replacingpins, sprayan oil lubrbant intoshaft beforeinsertingnew pins, Drive Belt Replacement To removeand replaceyoursnow thrower'sauger belt, proceedas follows: 1, Removetheplasticbelt coveron thefront of the engineby removingthe two seBtappingscrews, , Drainthe gasolinefrom thesnow thrower,or placea pieceof plasticunderthe gas cap, , Carefullypivotthe snowthrowerup and forwardso that it restson the augerhousing, 2, Removetheframe coverfrom the undersideof the snowthrowerby removingfourseBtappingscrews whichsecure it, 3, a, Graspthe idler pulby and pivot it towardthe right, b, Rollthe auger beltoff the enginepulley, c, Lift the drivebelt off engine pulby, 4, Slip the drivebeltoff the pulleyand betweenfriction wheeland frictionwheeldisc, Removeand replacebelt in the reverseorder, todosowillNOTbe coveredbyyoursnow thrower's warranty. i'\ • i iii:iii i'i ......... :: ........... \ 16 .......... t '_}; : ...... J Friction Whee_ Remova_ if the snowthrowerfailsto drivewith the drivecontrol engaged,and performingthedrive controlcameadiustmenton page 14fails to correctthe problem,the friction wheelmay needto be replaced,Followthe instructions below,Examinethe frictionwheelfor signs of wearor crackingand replaceif necessary o Placetheshift bver in third Forward(F3) position, o Drainthe gasolinefromthe snow thrower,or placea pieceof plasticunderthe gas cap, o Carefullypivotthe snowthrowerup andforwardso that it restson the augerhousing, 1, a, Removetheframe coverfrom the undersideof the snowthrowerby removingfourself-tapping screwswhichsecure it, b, Removethe right-handwheelby removingthe screwand bell washerwhich secureit to the axle, 2, Carefullyremovethe hexnut and washerwhich securesthe hexshaft to the snowthrowerframeand When reassembling the friction wheeHas- lightlytap the shaft'send to dislodgethe ball bearing from the rightsideof the frame, sembHy,tighten each screw only one rotation beforeturning the wheeHclockwise and 3, Carefullypositionthe hexshaftdownwardand to the bft beforecarefullyslidingthefrictionwheel assemblyoff theshaft, / NOTE: If you'rereplacingthe frictionwheelassembly as a whob, discardtheworn partand slide the newpart ontothe hexshaft, Followthe stepsabovein reverse orderto reassemblecomponents,If you'redisassembling thefrictionwheeland replacingonly the rubber ring, proceedas follows: 4, Removethe four screwswhichsecurethe friction proceeding with the next screw. Reoeat this process several times to ensure the plates are secured with equal force, wheel'sside platestogether, o Removethe rubberring from betweenthe plates, o Reassemblethe side plateswith a newrubberring, Slide thefrictionwheelassemblybackontothe hex shaftand follow thestepsabovein reverseorder to reassembbcomponents, NEVER repuace the auger shear pins with anything other than OEM Part No.738-04124 replacementshear pins. Any damage to the auger gearbox or other components as a result of failing to do so will NOT be covered by your snow thrower's warranty. \ 17 If thesnow throwerwill not be usedfor 30 daysor longer, or if it is the end of the snowseason whenthe last pos= sibilityof snow is gone,the equipmentneedsto be stored properly.Followstorageinstructionsbelowto ensuretop performancefromthe snowthrowerfor many moreyears. Preparing Engine or in poorty ventilated areas, where fuel fumes may reach an open flame, spark or pilot tight as on a furnace, water heater, clothes dryer or gas appliance. Never store snow thrower with fueJ in tank indoors or in poody ventilated areas, where fuel fumes may reach an open flame, spark or pilot light as on a furnace, water heater, clothes dryer or gas appliance, Drain fuel into an approved container outdoors, away from any open flame. Be certain engine is cool. Do nol smoke. 2. Runthe engineuntilthe fuel tank is emptyand it stops due to lack of fuel. 3. Draincarburetorby pressingupwardon bowldrain, locatedbelowthe carburetorcover(referto the Tecumsehenginemanualfor moredetailedinstruc= fion). WARNING: Never store snow thrower with fuel in tank indoors WARNING 1. Removeall gasolinefrom the carburetorand the fuel tank to preventgumdepositsfromformingon these partsand harmingthe engine. WARNING: Do not drain carburetor if using fuel stabilizer. Never use engine or carburetor cleaning products in the fuel tank or permanent damage may occur. NOTE:It is importantto preventgum depositsfrom form= ing in essentialfuelsystempartsof the enginesuch as thecarburetor,fuel filter,fuel hoseor tank duringstorage. CAUTION:Alcoholblendedfuels (calledgasoholor using ethanolor methanol)can attractmoisturewhich leadsto separationand formationof acids duringstorage.Acidic gascan damagethe fuelsystemof an enginewhile in storage. To avoidengine problems,the fuel systemshouldbe emptiedbeforestoragefor30 days or longer.Follow theseinstructionsto prepareyoursnow throwerfor storage: NOTE:Fuelstabilizer(such as STA=BIL)is an accept= ablealternativein minimizingtheformationof fuel gum depositsduringstorage.Add stabilizerto gasolinein fuel tankor storagecontainer.Alwaysfollow mix ratiofoundon stabilizercontainer.Runengineat least 10 minutesafter addingstabilizerto allowit to reachthe carburetor.Do not draincarburetorif usingfuelstabilizer. 4. Removethe spark plugand pourone (1)ounceof engine oil throughthespark plug hole intothe cylinder. Cover sparkplug hole with a rag and crankthe engine severaltimesto distributethe oil. Replacesparkplug. NOTE:Referto the Tecumsehenginemanualfor more informationon preparingthe snow throwerenginefor storage. WARNING: Drain fuel into an approved container outdoors, away from any open flame. Be certain engine is cool. Do not smoke. Fuel left in engine during warm weather deteriorates and will Preparing Snow Thrower 1. Whenstoringthe snow throwerin an unventilatedor metalstorageshed,care shouldbe takento rustproof the equipment.Usinga lightoil or silicone,coatthe equipment,especiallyany chains,springs,bearings and cables. cause serious starting problems. 2. Removeall dirt from exteriorof engineand equipment. Fuel left in engine during warm weather deteriorates and will cause serious 3. Followlubricationrecommendationson page12. 4. Storeequipmentin a clean,dry area. starting problems. Do not drain carburetor ff using fuel stabilizer. Never use engine or carburetor cleaning products in the fuel tank or permanent damage may occur. 18 ProbHem Cause Ermine faiUsto start ' Engine runs erratic Eng ne overheats !. Chokenot in ON position. 1. Movechoketo ON position. 2. Sparkplugwire disconnected. 2. Connectwire to sparkplug. 3. Fueltank emptyor stale fuel. 3. Filltank with clean,fresh gasoline. 4. Enginenot primed. 5. Fautyspark pug. 4. Primeeng ne as instructedin OperatingYourSnowThrower. 5. Clean adiustgap or replace. 6. Blockedfuel line. 7. Safetykey notin ignitionon engine. 6. Cleanfuel line. 7. insert keyfully intothe swtch. 1 1. Unit runningon CHOKE. 1. Movechokeleverto OFF position. 2. Blockedfuel lineor stab fuel 2. Cleanfuel line;fill tank with clean, fresh gasoline. 3. Wateror dirt in fuel system. 3. Drainfuel tank.Refill with fresh fuel. 4. Carburetoroutof adiustment. 4. ContactTroy-BiltServiceCenter. 1 CarburetornotadjustedproperY Excessive Vibration Remedy 1. Looseparts or damagedauger. 1 1 ContactTroy-B t Servce Center 1. Stopengineimmediatelyand disconnectspark plug wire.Tighten all bolts and nuts.If vibration continues,haveunitservicedby a Troy_BiltServiceCenter. 3. Exhaustport plugged. Unit fails to propel itself 1. Drivecontrolcable in needof adjustment. 1. Adiust drivecontrolcable.Refer to "MakingAdjustments". 2. Drivebelt looseor damaged. 2. Replacedrivebelt. Removeobjectfrom augerwith B 19 NOTE:This section addresses minor service issues. For further details, contact a Troy-Bilt authorized service center or sail 1 (800) 520-5520 for assistance. StyWe 0 20 , 1, _i _i i_ G i _III 731-2635 SnowRemovalToolMount 29, 684-04107 SpiralAssembly,LH j2, 684-04057 JmpellerAssembly,12"Dia, 30, 684-04108 SpiralAssembly,RH j 3, 710-0347 Hex Screw,3/8q6, 1,75,Gr5 31, 731-04870 Spacer,1,25ODx ,75ID x 1,00 4, 710-0451 Bolt, Carriage,5/16q8, ,750Grl 32, 736-0188 Washer,Flat,,76x 1,49x ,06 5, 710-0604A Screw, 5/16q8, 0,625 33, 741_0493A Bushing,Flange,,80ID x ,91OD 6, 710_0703 Screw,Carriage,1/4_20,,750,Gr5 34, 790-00138A BearingHousingw/Hob, l"Hex 7, 712-04063 Nut,FlangeLock,5/16q8, Nylon 8, 712_04064 Nut,FlangeLock,1/4_20,Nylon 35, 790-00121 9, 712-04065 Nut,FlangeLock,3/8q6, Nylon 36, 790_00091 Slide Shoe,Deluxe 10, 714-04040 CotterPin,Bow-tie 37, 719-0319 Housing,Auger,RH Reducer 11, 725-0157 Cable,Tie, 3/16x ,05x 7,4 38, 719-0320 Housing,Auger,LH Reducer 12, 726_04012 Nut,Push-on,,25 Dia 39, 721-0179 Seal,Oil, ,750ID 13, 731-04705 Chute,Adapter5" Dia 40, 741-0662 Bearing,Flange,,75x 1,0x ,59 14, 732-0611 Spring,Extension,,38OD x 3,6 41, 710-0642 Screw,Self-tapping,1/4-20,0,750 15, 736-0174 Washer,Wave,,625x ,885x ,015 42, 711-04284 Axle, Auger,26' 16, 736-0242 Washer,Bell,,340 x ,872x ,060 43, 714-0161 Key,Hi-pro3/16x 5/8 17, 736-0463 Washer,Flat,,25 x ,630x ,0515 44, 715-04021 Pin, Dowel,,25 ODx 1,2 18, 731-2643 SnowRemovaITool 45, 717_04126 Shaft,Worm ,75OD 19, 738-0143 Screw,Shoulder,,498x ,34, 3/8q6 46, 717-0528A Gear,Worm20T 20, 738-0281 Screw,Shoulder,,625x ,17,3/8q6 47, 718-04071 Collar,Thrust 21, 738-04124A ShearPin,,25 x 1,50 48, 721-0325 Plug, 1/4x ,437 parts, contact t'800_800-7310, or Visit 22, 741-0245 Bearing,Hex Flangex ,75ID 49, 721-0327 Seal,Oil, ,75x 1 x ,131 Wwwlmtdpioducts:com: 23, 741-0309 Bearing,Ball,,75 ID x 1,85OD 50, 736_0351 Washer,Flat,,760ID x 1,50D 24, 756_0981A Flat Pulley,Idler, 2,75OD 51, 736-3084 Washer,Flat,,51x 1,12 25, 790-00075 Housing,Bearing,1,85ID 52, 741-0663 Bearing,Flange,,75x 1,0x ,925 26, 790-00080 Bracket,Auger Idlerw/Brake 53, 741-0661A Bearing,Flange,,75x 1,00x ,975 27, 618-04192 GearboxAss'yw/Fitting, Auger 54, 746_04230 ClutchCable,Auger,47,23" GearboxAss'yw/o Fitting,Auger 55, 629_0071 ExtentionCord,110V HousingAss'y,Troy-Bilt,Auger26" 56, 737-3000 GreaseFitting,3/16" 618-04172 28, 684-04078 790-00087A BearingHousingw/o Hob, 1"Hex ShavePlate,2,25x 25,66 \ 21 StyJe 0 -@ ® / ,,,,/" 22 , 1, 631=04133 HandleAssembly,Lock, LH 30, 736=0185 Washer,Flat,,375x ,738x ,063 2, 631=04134A HandleAssembly,Lock, RH 31, 736=0451 Washer,Saddle,320 x ,93 x ,060 3, 684=04105A HandleAss' y, EngagementLH 32, 747=04263 Eye Bolt,ChuteCrank 4, 684=04106A HandleAss'y,Engagement,RH 33, 749=04138 Handle,Lower 5, 710=0224 Screw,#1Od6,0,500 34, 749=04141 Handle,Upper,RH 710d026 Screw,1/4=20,1,750 35, 749=04142 Handle,Upper,LH 7, 710q233 Screw,Machine,#10=24,1,375 36, 731=04912A Chute,Lower,5,0Diameter 8, 71b04064 Nut,FlangeLock,1/4=20,Nylon 37, 710=0276 Bolt, Carriage,5/16d8, 1,0 9, 720=0274 Grip,1,0IDx5,0 38, 71b04063 Nut, FlangeLock,5/16d8, Nylon 6, 10, 720=04039 Knob,Shift 39, 710=04071 Bolt, Carriage,5/16q8, 1,0 11, 731=05333 HandlePanel,O=Style 40, 710=0451 12, 732=0193 41, 731=04426A Chute,Upper,w/Label Spring,,39 x ,60x ,88 Bolt, Carriage,5/16q8, ,750 13, 735=0199A Bumper,Rubber,,62 ODx ,22 42, 736=0159 Washer,349JDx ,879OD x ,063 14, 736=0262 Washer,Flat,,385 x ,870x ,092 43, 741=0475 Bushing,Plastic,,380 15, 736=0463 Washer,Flat,,25x ,630x ,0515 44, 784=5647 Bracket,ChuteCrank 16, 738=04122 Screw,Shoulder,,43 x 1,34, 1/4=20 45, 731=04869 FlangeKeeper,Chute 17, 738=04125 Screw,Shoulder,,374Dia, x 1,05 46, 731=05319 Lens 18, 746=04227 Cable,SpeedSelector 47, 777X41805 ReflectorLabel,Lens 19, 748=0605 48, 710=04326 Screw,#8d6 x 0,50 BarrelHolder,Cable,LH 20, 790=00140 Bracket,Panel 21, 49, 710=04354 Screw,1/4=20x,375 50, 711=04287 Pivot Rod 790=00203 Lever,Shift 22, 684=04104 CrankAssembly,Chute 51, 71bO4081A ShoulderNut, 1/4=20 23, 710=0449 Screw,Carriage,5/16q8, 2,25 52, 731=04894A Lock Plate 24, 710d260A Screw,5/16d8, 0,75,Gr5 53, 731=04896A ClutchLockCam 25, 714=0104 Pin,Cotter,,072x 1,13 54, 73b04219 ClutchLockSpring 26, 720=0201A CrankKnob,1,0Dia, x 3,2, Black 55, 73b04238 TorsionSpring 27, 720=0284 KnobAssembly,WingNut, 5/16q8 56, 725=04213 Lamp 28, 726=0100 Cap,Push,3/8 Rod 57, 725=04214 WireHarness 29, 735=0234 Grommet,,44 JDx ,94ODx ,50 58, 725q649 Light Socket \ 23 _i _i i_ iii_ i _III StyWe 0 @ \ \ 24 , 1, _i _i i_ G i _III 756-04177 Disc, FrictionWheel 39, 741-0919 Ball Bearing 2, 684-04153 FrictionWheelAssembly,5,50D 40, 710_0108 Rex Screw,1/4_20,1,25,Gr5 3, 684-04154 SupportBracket,FrictionWheel 41, 710_0191 Rex Screw,3/8_24,1,25,Gr8 4, 684-04156 Shift Assembly,Rod 42, 710_0672 Hex Screw,5/16_24,1,25,Gr5 5, 710-0627 Hex Screw,5/16-24,,750,Gr5 43, 710_0654A Screw,Seres,3/8_16,1,00 6, 710-0788 Screw,1/4-20,1,000 44, 710_1245B Rex Screw,5/16_24,,875,Gr8 7, 710-0896 Screw,1/4-14x ,625 45, 712_04064 Nut, FlangeLock, 1/4_20,Nylon 8, 712-04085 Nut,FlangeLock,3/8-18,Nylon 46, 726_04012 Nut, Push-on,,25 Dia, 9, 712-0413 Nut,Jam Lock,5/8-18,Gr5, Nylon 47, 731_05353 Cover,Belt 10, 714-0126 Key,Hi Pro,3/16x 3/4 Dia, 48, 732_04308A Spring,Torsion,,850 ID x ,354 11, 716-0104 E_ring,,500 Dia, 49, 736_0247 Washer,Flat,,406x 1,25x ,157 12, 716-0136 E-ring,Retaining, ,875Dia, 50, 736_0362 Washer,Flat,,330x 1,25x ,06 13, 716-0231 E-ring,,750Dia, 51, 736_0505 Washer,Flat,,34 x 1,50x ,150 14, 717-04209 Hex Shaft,,8125,7-Tooth 52, 748_04053 Pulley,Adapter,,75Dia, 15, 717-04230 Gear,80-Tooth 53, 748-04112 16, 726-0221 SpeedNut, ,500 54, 750_04303 Spacer,,875ID x 1,185OD 17, 732-0264 ExtensionSpring 55, 750_04477 Spacer,,340x ,750x ,360 18, 736-0242 Washer,Bell,,340 x ,872x ,060 56, 754-04050 19, 736-0287 Washer,Flat,,793x 1,24x ,080 57, 754_04088 Belt, WheelDrive 20, 736-04161 Washer,Flat,,75x 1,00x ,060 58, 756_04109 Pulley,Auger Drive,8,1x ,5 Pin,FrictionDisc 59, 756_04113 Pulley,Half,2,60D parts, contact t'800_800-7310, or Visit 22, 741-04098 Ball Bearing,30 x 55 x 13 60, 756_04179 Pulley,Half,1,50D Wwwlmtdproducts:com: 23, 738-04184 Screw,Shoulder,,37 x ,105,1/4_20 61, 790-00208 Screw,1/4_28,,375 62, 790_00230 Sleeve,BearingIdler 25, 741-0245 Bearing,Rex Flangex ,75ID 63, 750_04571 Spacer,Shoulder,,26 x ,79x ,538 26, 741_0563 Bearing,Ball, 17x 40 x 12 64, 735_04054 Rubber,FrictionWheel, 5,50D ClutchCable,Wheel,44,95" 65, 710_0751 21, 24, 27, 738-04164 738-0924 746-04229 Spacer,Shoulder Belt, Auger Drive Idler Bracket,WheelDrive Hex Screw,1/4_20,,620, Gr5 28, 746_04230 ClutchCable,Auger,47,23" 66, 732_04311 Spring,Torsion,,750ID x ,968 29, 748_0190 Spacer,,508 ID x ,75 ODx ,68 67, 738_04184 Screw,Shoulder,,37x ,105,1/4_20 30, 756_0625 Roller,Cable 68, 790-00156 Bracket,Shift Spacer FrontGuide Bracket,AugerCable 69, 790-00217 Pivot Bracket,Speed Selector 31, 790-00096 32, 790_00180 Frame 70, 790_00218 Shift Bracket,SpeedSelector 33, 790_00206 GuideBracket,AugerCable 71, 712_04063 Nut, FlangeLock,5/16_18,Nylon 34, 790-00207 72, 736-0119 GuideBracket,DriveCable Washer,Lock,5/16 35, 790_00226 Cover,Frame 73, 731_04049A EngineShroud,Troy-Bilt 36, See Chart WheelAssembly 74, 684_04011 Cap, SparkPlugAccess Spacer,1,25x ,75x 3,0 75, 712-3004A 38, 738-04188 Axle, ,75x 22" 76, 710_04082 Screw,#10_16,,75 WheelAssembly Side 37, 731-04873 WheelSize RimOnly Nut, FlangeLock,5/16-18,GR5 Tire Only ValveOnly 634_04147A Left-Rand 15x 5 x 6 634_04151 734_04012 734_0255 634_04148A Right-Hand 15x 5 x 6 634_04151 734_04012 734_0255 \ 25 26 27 MANUFACTURER'S LIMITED WARRANTY FOR ® _ _ _ The limitedwarrantyset forth belowis givenbyTroy-BiltLLCwith respect to newmerchandisepurchasedand usedin the UnitedStatesand/or its territoriesand possessions,and by MTDProductsLimitedwith respectto newmerchandisepurchasedand usedin Canadaand/or its territoriesand possessions(eitherentityrespectively,"Troy-Bilt"), "Troy-Bilt"warrantsthis product(excludingits normalwearparts as describedbelow)againstdefectsin materialand workmanshipfor a period of two (2) yearscommencingon the dateof originalpurchaseand will, at its option, repairor replace,free of charge,anypartfound to be defective in materialsor workmanship,This limitedwarrantyshallonly applyif this producthas beenoperatedand maintainedin accordancewith the Operator'sManualfurnishedwith the product,and hasnot beensubiectto misuse,abuse,commercialuse, neglect,accident,impropermaintenance, alteration,vandalism,theft, fire, water,or damagebecauseof other peril or naturaldisaster,Damageresultingfrom the installationor useof any part, accessoryor attachmentnotapprovedbyTroy-Biltfor use with the product(s)coveredbythis manualwill voidyourwarrantyas to any resultingdamage, Normalwearparts are warrantedto be free fromdefects in materialand workmanshipfora period of thirty (30) days from thedate of purchase, Normalwearparts include,butare notlimitedto itemssuch as: batteries, belts,blades,bladeadapters,grass bags,rider deck wheels,seats,snow throwerskid shoes,frictionwheels,shave plates,augerspiral rubberand tires, HOWTO OBTAINSERVICE:Warrantyserviceis available,WITH PROOFOF PURCHASE,throughyour localauthorizedservicedeabr,To locatethe deabr in yourarea: In the U.S.A. CheckyourYellowPages,or contactTroy-BiltLLCat RO. Box361131, Cleveland,Ohio 44136-0019,or call 1-866-840-6483or 1-330-558-7220, or log on to our Web site at www.troybilt.com. _ d, e, f, g, h, ,mSSW ,mZZZZZZ_ _ deck adiustments,and normaldeteriorationof the exteriorfinish due to useor exposure, Servicecompletedby someoneotherthan an authorizedservice dealer, Troy-Biltdoesnot extendanywarrantyfor productssold or exportedoutsideof the UnitedStatesand/orCanada,and their respectivepossessionsand territories,exceptthose sold throughTroy-Bilt'sauthorizedchannelsof export distribution, Replacementpartsthat are notgenuineTroy-Biltparts, Transportationchargesand servicecalls, If Productsare usedcommercially,(Troy-Biltmayseparately offer LimitedCommercialWarrantieson certainsebct products, Ask yourdealer or retailerfor detailsor contactTroy-BiltService for moreinformation), No implied warranty, including any implied warranty of merchant° ability of fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind Troy-Bilt. During the period of the warranty, the exclusive remedy is repair or replacement of the product as set forth above. The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. TroyoBiltshall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product. Somestatesdo not allowtheexclusionor limitationof incidentalor consequentialdamages,or limitationson howlong an impliedwarranty lasts,so the aboveexclusionsor limitationsmay notapplyto you. In no eventshall recoveryof any kind be greaterthanthe amountof the purchasepriceof the productsold. Alteration of safety features of the ContactMTDProductsLimited,Kitchener,ON N2G4J1,or call 1-800-668- product shall void this warranty. Youassumethe risk and liability for loss,damage,or injuryto youand yourpropertyand/or to others and their 1238or log on to ourWeb site at www.mtdcanada.com. propertyarisingout of the misuseor inabilityto use the product. This limitedwarrantydoesnot providecoveragein the followingcases: This limitedwarrantyshall notextendto anyoneotherthanthe original a, The engineor componentparts thereof,These itemsmay purchaseror to the personfor whom it was purchasedas a gift. carry a separatemanufacturer'swarranty,Referto applicable HOWSTATELAW RELATESTO THISWARRANTY: This limitedwarmanufacturer'swarrantyfor termsand conditions, rantygives youspecificlegal rights,and you mayalso haveother rights b, Log splitterpumps,valves,and cylindershavea separate which vary from stateto state, one- yearwarranty, c. Routinemaintenanceitemssuch as lubricants,filters, blade I[_tPORTANT:OwnermustpresentOriginalProofof Purchaseto obtain sharpening,tune-ups,brakeadiustments,clutch adiustments, warrantycoverage, In Canada Troy-Bitt LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-866-840-6483, 1-330-558-7220 MTD Canada Limited - KITCHENER, ON N2G 4J1; Phone 1-800-668-1238
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