Tung Keng Enterprise DBREVO-WUC Wireless upper controller User Manual
Tung Keng Enterprise Co. Ltd Wireless upper controller
User Manual
User's Manual
1
dbRevO User's Manual
1.
Usage Notice (Foreword)..........................................................................2
2.
Installation Method ....................................................................................3
Name Of Various Parts: ...................................................................3
Installation Of Power Wheel ............................................................ 4
SENSOR installation........................................................................6
Installation Of Console.....................................................................7
Accessories bag .............................................................................. 7
3.
Operation Instructions Of Console............................................................8
Istructions of data readout on console.............................................8
Operation Instructions Of Console ................................................ 10
4.
Charging Method..................................................................................... 11
To Charge The Console................................................................. 11
To Charge The Power Wheel......................................................... 11
5.
Maintenance and Repair.........................................................................12
Maintenance .................................................................................. 12
Simple Repair Instruction............................................................... 13
6.
Error Code............................................................................................... 14
7.
Specification............................................................................................ 16
“This device complies with Part 15 of the FCC Rules. Operation is
subject to the following
two conditions: (1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including
interference that may cause undesired operation.”
Warning: Changes or modifications to this unit not expressly approved
by the party responsible for compliance could void the user authority to
operate the equipment.
2
1. Usage Notice (Foreword)
Be sure to read and abide by following instructions then
abide by traffic rules for your driving safety. Products may
be damaged to endanger personal life safety if there is any
violation.
1 Be sure to wear safety helmets when driving bicycles.
2 Power wheel may be damaged with speed deceleration due to passengers
or heavy articles.
3 Users shall prevent batteries from being affected with damp when driving
across low-lying water.
4 It is strictly prohibited to reconstruct wheel body or detach parts to avoid
reduction of products life of power wheel.
5 Be sure to inspect and maintain periodically to reduce failures.
6 It is strictly prohibited to drive on excessively instable pavement to avoid
damaging power wheel.
7 It is strictly prohibited to use assistance power for slope section to avoid
danger.
8 Motor will stop power supply automatically. if super-high motor
temperature is caused by continuous climbing. Climbing slope is limited to
13°
9 Users shall pay attention to pits, stones on roads and rails, etc which may
deviate from driving direction at any time during driving.
10 Users shall stop driving if driving safety is influenced by damaged parts
during driving.
11 It is suggested to use parts of original manufacturer according to
replacement demand.
12 Power wheel is originally designed for urban usage. It is strictly prohibited
to use in following locations such as cross-country, athletics or instable
pavement to avoid personal injury or Power wheel damaged
13 Users shall stop driving and take care of it as soon as possible if there is
noise or sound under abnormal conditions.
14 It is strictly prohibited to use solvent or other chemical medicine on battery
cell. It can be wiped by dipping cloth by water.
15 Note! Users can not reconstruct power wheel easily.
3
2. Installation Method
Name Of Various Parts:
①Tyre aeration
hole ②Charging hole ③Power switch
④Software updating
location
A.
Power wheel F.
Washer
( Users shall install the washer
according to the space between
front fork )
B.
Console G.
Screw cap
C.
sensor H.
Axle center fixation sheet iron
D.
Sleeve (M4,M5,M6) I. Front fork fixation piece
M5XP0.8X25
J. Magnetic disc for sensor
M5xP0.8x15 K.
Magnetic disc
M4XP0.7X15 M.
Disc brake +Screw x 6 (optional)
M5xP0.8x15 N.
Connecting wire
E.
Truss
headhexagon
screws M6xP1.0x15
①
②
③
④
(A
side
)
(
B
side
)
4
Installation Of Power Wheel
I.
5. Power wheel (A side)：To align I. to
axle center.
6. Power wheel (A side)：To install E.
onto F. and place into I. for lock
(according to E.D. conditions). To install
axle center onto G. then lock.
E.
F.
I.
G.
2. To place the M. disc brake on the
power wheel (A side) to be locked
by M. screw (Disc brake is optional)
M.
1. To place the wheel via aligning the
front side of J. to the axis of the
power wheel (B side).
J.
4. To place the power wheel via aligning
the center of two sides to the front fork
connection.
3. To invert the bicycle and place the the
power wheel on the front fork. The A
side of the wheel should be on right side
of front fork. The B side of wheel is on
the left side of ffront fork. on the
5
Installation Of Power Wheel
H.
7. Power wheel (B side)：To align H.
into groove and place into axle
center (in charging side) for
locking.
8. To check if tyre is perpendicular to
ground or not.
6
SENSOR installation
K.
C.
2-3mm
K.
C
.
C
.
1. To invert the bicycle for sensor
installation. 2. To place C. outward and lock at the
part highlighted with oblique line shown
in the photo.
5. Install the bracket on the
handlebar.
4. The peoper gap between
magnetic disc and sensor is 2-3mm.
Tighten the magnetic disc by nut.
3. Place K. into it and arrow direction
on magnetic disk must be consistent
with pedal movement direction.
7
Installation Of Console
Accessories bag
1. Insert console into bracket.
Detachment method is opposite to above steps.
Note! Users shall store detached power wheel properly for best condition.
2. To connect N. with the joints of the
sensor and the console, respectively.
Power wheel charger set Console charger set
8
3. Operation Instructions Of Console
Istructions of data readout on console
(a) Speed:
Display the speed per hour of the bike by KM/H(Mile), speed range: 0~99.9.
Note: The speed shown by KM/H or Mile has been pre-set up.
(b)DIS/ODO:
Positive number—Distance counting is set to 0.
Distance increases from 0000 to 9999 by 1km/h(mile). When the distance is
over 9999, the system will automatically reset and record from 0.
Assistant
driving force
levels
Power
switch
Indicator of
battery
capacity for
Power wheel
2.4G wireless
transmission
signal
Indicator of battery
capacity for console
assistance
level
selection
Mileage
Speed
9
Operation Instructions Of Console
(c)
Indicator of battery capacity for Power wheel
Energy column will display full number (namely, 5 BARs) when power volume is
full. BAR will flicker (with frequency of once every second) if there are only 2
BARs. It will begin to flicker and alarm to notify users of charging need.
The battery indicator will display full 5 BARs when fully charged. BAR will flicker
(with frequency of once every second) if there are only 2 BARs It will begin to
flicker and as an alarm to notify users of charging need.
(d)
Battery volume display of electronic watch
Energy column will display full number (namely, 5 BARs) when power volume is
full. BAR will flicker (with frequency of once every second) if there are only 2
BARs. It will begin to flicker and alarm to notify users of charging need.
The battery indicator will display full 5 BARs when fully charged. BAR will flicker
(with frequency of once every second) if there are only 2 BARs It will begin to
flicker and as an alarm to notify users of charging need.
(e)
2.4G wireless transmission signal display
Full signal (of 4 BARs) refers to strong transmission signal and no signal (of 0
BAR) means the transmission stops.
(f) Power switch
Power switch function of console: Press to turn on the console with blue backlight;
press again to turn off the console.
(g)
Auxiliary power set key
● Press to select the assisted power level from none, level 1, level 2 and level 3.
● Console only displays SPEED and DISODO when selecting no assisted power.
● The assisted power will supply according to the selected level (from level 1 to
level 3) when users start pedaling.
● Controller shall supply assisted power instantly when receiving the signal from
speed sensor. It will cut off power supply instantly when speed reaches 24.5KM.
10
Operation Instructions Of Console
1. flickers when user brake the power-off brake.
2. Integrated energy-saving technology will power off the system if the bike
stopped for more than 15 minutes. To re-start the system, user has to
switch off the power for 3 to 5 seconds before to power on again.
3. The console and controller will communicate through 2.4G wireless
transmission when use dbRevO wheel for the 1st time.
4. Users shall power on the wheel before power on the console. After the
console and controller communicate through 2.4G wireless transmission,
user will see which means the communication is successful. If to
power on the console before to power on the wheel, error code E-0 will
flicker on the console screen.
5. Wheel size setup
● User shall press key for 10 seconds to enter into wheel size setup
under standby mode, when not braking the power-off brake. .
● To select the wheel size from 16-30 inch by pressing key. Press
once to increase 2 inch each time.
● Then, press key to save the setup and return to standby mode
11
4. Charging Method
To Charge The Console
● Charging time is about 3-4 hours. Be sure to charge the console for 12
hours before using the battery for the 1st time.
● Suitable ambient temperature for charging is 0~45℃.
● Users shall charge the battery immediately after using, and to charge at
least once every month for better maintenance.
● Meanings of the LED colors on console charger.
Orange LED Red LED Orange LED
Standby:
Power supply In charging Full charged
To Charge The Power Wheel
● Charging time is about 4-6 hours. Be sure to charge the console for 12
hours before using the battery for the 1st time.
● Users shall use the charger provided by the original manufacturer. It is
strictly prohibited to use charger from other manufacturers randomly.
● Suitable ambient temperature for charging is 0~45℃.
● Users shall charge the battery immediately after using, and to charge at
least once every month for better maintenance.
● Meanings of the LED colors on dbRevO Wheel charger.
Green LED Orange LED Green LED
Standby:
Power supply In charging Full charged
12
5. Maintenance and Repair
Maintenance
1. To check if there’s any rusty part or leaks carefully. Leaks may be
eroded to accelerate damage and enlarge the leaks itself.
2. To clean dbRevO wheel periodically and keep away from all corrosive
materials such as salt.
3. Do not polish, drill or carve on wheel surface. Leaks may be caused by
large scratch, chisel hole or nick.
4. Users shall pay attention to find out noise source if any, and try to solve
the problems as soon as possible.
5. It is strictly prohibited to wash the wheel by strong spout to avoid
damaging the battery. Users shall clean the wheel by clean mop.
6. Users shall use neutral or soft detergent to avoid damaging the wheel
housing.
7. It is strictly prohibited to clean the wheel by sea water or salty water.
Users shall use cold water to avoid corrosion problems.
8. It is suggested to park the bicycle indoor or at cool places to avoid being
exposed to the sun and rain. Users shall keep the wheel dry to avoid rusty
problems. .
9. It is strictly prohibited to drop or to dash against the wheel. Huge external
force may cause the deformation and damage the internal electrical parts,
which is dangerous for users safety.
13
Simple Repair Instruction
1. To inspect the safety mark on the tire and to replace new tire instantly if
abrasion exceeds the mark.
2. To inspect the front and rear brakes and parts of the bike to see if any
operation fails, wire disconnection, or damage problems.
3. To keep the tire pressure within the marked scope on the tire because tire
may be burst when driving.
4. To check if there is chapping, damage or abnormal abrasion on tire or not.
Users shall replace a new tire instantly if it is damaged severely.
5. To check if there is excessive abrasion for brake pad or not. It shall be
replaced to avoid inflexible brake.
14
6. Error Code
Error Code will flicker when control system is under abnormal conditions.
The console will be powered off automatically after Error Code flickers for 10
seconds.
Troubles And Troubleshooting
Trouble
code Trouble Description Troubleshooting
1. To check if motor signal wire is
disconnected.
E1 No speed signal from
motor during driving. 2. To replace motor.
E3 Controller fails when
motor operates 1. To replace control board.
E4 Controller fails when
motor operates. 1. To replace control board.
1. To check if Torque Sensor zeroing voltage
setting is correct.
2. To check if Torque Sensor signal wire is
disconnected.
E7 Torque Sensor voltage is
abnormal or out of the
scope of standard.
3. To replace Torque Sensor.
1. To check if motor signal wire is
disconnected.
2. To replace motor.
E-8
UVW wire is disconnected
when motor operates.
3. To replace lower controller.
1. To replace motor.
E-9 Short-circuit after motor
start-up 2. To replace lower controller.
1. To check if motor signal wire is
disconnected.
2. To replace motor.
E-A Motor cannot operate
3. To replace lower controller.
15
E-B Controller current is over
the scope of standard. 1. To replace motor.
1. To power on the console after the battery
is placed well and switch on for 3-
5 seconds.
As the console and controller are checking
the battery capacity after the battery is
switched on. To power on the console within
3-5 seconds, E-0 will flickers on the console.
2. To check if battery voltage is lower than
16V or not. If yes, to charge the battery to
full.
E-0 Battery voltage is lower
than the scope of standard
3. To replace console
●Users shall contact with local dealers if troubles still cannot be solved under
above situations!
16
7. Specification
Color Standard
Battery Housing AL alloy
Wheel rim 26" AL alloy 20" AL alloy
Tire 26''X1.5 20''X1.5
G.W. 26''：8.6 kgs 20''：6.4 kgs
Power System Specification
Motor 24V250W DC Brushless
26'' 20''
24V8.8Ah Lithium
Battery 24V6.6Ah Lithium Battery
Battery
Optional 11A Optional 8.8A
Charger 24V2A charger for battery &
5V500mA USB charger for console
Display LCD Console (Quick-released, wireless)
Sensor Device Speed Sensor Inside Motor or
Quick-Released Speed Sensor for pedelec
2012/8/21 V1.3
FCC statement
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation.
This equipment generates, uses and can radiate radio frequency energy and, if not installed and
used in accordance with the instructions, may cause harmful interference to
radio communications. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to radio or television
reception, which can be determined by turning the equipment off and on, the user is encouraged to
try to correct the interference by one or more of the following measures:
—Reorient or relocate the receiving antenna.
—Increase the separation between the equipment and receiver.
—Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
—Consult the dealer or an experienced radio/TV technician for help.