UBS Axcera 425A 500-watt solid state television transmitter User Manual Chapter 2
UBS-Axcera 500-watt solid state television transmitter Chapter 2
Contents
Chapter 2
500-Watt VHF Transmitter Chapter 2, System Description Chapter 2 System Description The 425A is a complete 500-watt VHF solid state internally diplexed television transmitter that operates at a nominal visual output power of 500 watts peak sync and an average aural output power of 50 watts, at an A/V ratio of 10 dB, 10% sound, or 25 watts at 13 dB, 5% sound. 2.1 System Overview The 425A (1064111) is made up of the trays and assemblies listed in Table 2-1. Table 2-1. 425A Major Trays and Assemblies MAJOR ASSEMBLY DESIGNATOR A2 A4 A6 and A7 A8 A9 A12 TRAY/ASSEMBLY NAME AC distribution panel VHF exciter Two VHF amplifier trays VHF combiner assembly Bandpass filter assembly Remote interface assembly 1265-1600 1070901 1219-1100 1219-1006 1067297 1083510 The RF output of the VHF exciter is split two ways in (A5) the 2-way power splitter assembly (ZFSC-2-2). The outputs of the splitter feed the two (A6 and A7) VHF amplifier trays that amplify the RF signals to approximately 300 watts each. The outputs of the two VHF amplifier trays are combined in (A8) the VHF combiner that provides approximately 600 watts peak of sync output. The 600-watt output is connected to (A9) a bandpass filter assembly. The bandpass filter is tuned to provide the high out-of-band rejection of unwanted products. The filtered signal is connected to A9-A5, a coupler assembly that provides a forward and a reflected power sample to the visual/aural metering board in the VHF exciter. The forward sample is processed to provide peak detected visual and aural power output samples to the transmitter control board in the VHF exciter. The reflected power sample is also peak detected and wired to the transmitter control board. The transmitter control board connects the visual, aural, and reflected power output samples to the front panel meter to monitor the system. The (A4) VHF exciter can operate using either the baseband audio and video inputs alone or, if the (optional) 4.5-MHz composite input kit is purchased, the 4.5MHz composite input or the baseband video and audio inputs to produce a diplexed, modulated, and on-channel frequency visual + aural RF output. The switching is accomplished by a relay on the sync tip clamp modulator board that uses a baseband select to control a relay that selects either the 4.5 MHz generated from the baseband inputs or from the 4.5-MHz composite input. To operate the transmitter with the (optional) 4.5-MHz composite input kit using baseband inputs, the baseband video must be connected to J1 or J2, the baseband audio must be connected to the proper input jack, and a baseband select must be connected from J7-6 and J7-7. To operate the transmitter with the (optional) 4.5-MHz composite input kit using the 4.5-MHz composite input, the 4.5-MHz composite input must be connected to J1 or J2 and the baseband select must be removed from J7-6 and J7-7. 425A, Rev. 0 DRAWING NUMBER 2-1 500-Watt VHF Transmitter Chapter 2, System Description In the VHF amplifier tray, a forward power sample and a reflected power sample from the 4-way combiner board are connected to the dual peak detector board, single supply, that provides peakdetected forward samples to the amplifier control board that supplies the samples to the front panel meter of the tray. Operate when S1 is switched to Operate, check that a dummy jumper plug, with a jumper between pins 23 and 24, is connected to jack J11 on the back of the tray. The jumper plug must be connected to (A12-J9) when the (optional) remote interface panel is used. This jumper provides the interlock needed for the transmitter to operate. If the interlock is present, the green LED DS5 should be lit. 2.2 Control and Status Control and status information for the transmitter is provided by the meter and LED indicators on the front panel of the VHF exciter. The switches and LED indicators are part of the (A17) transmitter control board that is mounted so that the switches and LEDs are operated or viewed from the front panel of the VHF exciter. Switch S2 is an Automatic/Manual switch that controls the operation of the transmitter by the presence of the video input signal. When the switch is in Automatic, the green LED DS3 is lit and, if the video input signal to the transmitter is lost, the transmitter will automatically switch to Standby. When the video input signal returns, the transmitter will automatically switch back to Operate. In Manual, the amber LED DS4 is lit and the operation of the transmitter is controlled by the front panel switches. During normal operation of the transmitter, switch S2 should be in the Auto position. The front panel of the VHF exciter also has LEDs that indicate a Video Fault (Loss; red LED DS9) and VSWR Cutback (amber LED DS7). Switch S1 is an Operate/Standby switch that controls the output of the transmitter by providing the Enables that, when the transmitter is in Operate, are needed to turn on the switching power supplies in the two VHF amplifier trays. In Operate, the green LED DS2 is on and in Standby the amber LED DS1 is on. If the transmitter does not switch to 425A, Rev. 0 2-2 500-Watt VHF Transmitter Chapter 2, System Description 2.2.1 VHF Exciter Tray Table 2-2. VHF Exciter Tray Meters METER Meter (A4-A18) 425A, Rev. 0 FUNCTION This meter reads power in terms of a percentage of the calibrated output power level on the upper scale. The voltage level or frequency level is read on one of the bottom two scales. A full-scale reading on the top scale is 120%. 100% is equivalent to the full-rated 500 watts peak of sync visual. The meter also reads % Aural Power, % Exciter Power, % Reflected Power, audio levels, video levels, and the ALC reading. With Switch S3 in Display Position Selects the desired ALC voltage reading, % Exciter Power, % Switch S3, Meter Reflected Power, % Visual Power, % Aural Power, video level, or audio level. Reads the audio level, ±25 kHz balanced or ±75 kH composite, on the 0 to 10 scale. Will Audio indicate baseband audio, if it is (0 to 100 kHz) connected to the transmitter, even with the video + 4.5-MHz SCA input selected. ALC Reads the ALC voltage level, .8 (0 to 10 volts) VDC, on the 0 to 10 scale. Reads the % Exciter Output % Exciter Power Level needed to attain (0 to 120) 100% output of the transmitter on the top scale. Reads the % Aural Output % Aural Power Power of the transmitter, (0 to 120) 100% = 100 watts at 10 dB A/V ratio, on the top scale. Reads the % Visual Output % Visual Power Power of the transmitter, (0 to 120) 100% = 500 watts peak of sync, on the top scale. % Reflected Reads the % Reflected Output (0 to 120) Power, <5%, on the top scale. Video Reads the video level, at white, (0 to 1 volt) on the bottom 0 to 10 scale. 2-3 500-Watt VHF Transmitter Chapter 2, System Description Table 2-3. VHF Exciter Tray Switches SWITCH Transmitter S1 Operate/Standby Mode Select S2 Auto/Manual Power Adjust (R1) FUNCTION The momentary switch S1 applies a ground to K1, a latching relay on the transmitter control board. K1 will switch either to Operate or to Standby depending on which direction S1 is pushed. When switched to Operate, the low, Enable commands are applied to the four VHF amplifier trays. These Enables will turn on the VHF amplifier trays. The opposite occurs when the switch is turned to Standby. The momentary switch S2 applies a ground to K2, a latching relay on the transmitter control board. K2 will switch the transmitter to Automatic or Manual depending on which direction S2 is pushed. In Automatic, the video fault command from the ALC Board will control the operation of the transmitter. The transmitter will switch to Standby, after a slight delay, if the input video is lost and will switch back to Operate, quickly, when the video is restored. In Manual, the transmitter is controlled by the operator using the front panel Operate/Standby switch or by remote control. The 5 kΩ pot A20 sets the ALC level on the ALC board to set the output power of the transmitter. Table 2-4. VHF Exciter Tray Fault Indicators INDICATOR Video Loss (DS9 Red) VSWR Cutback (DS7 Amber) 425A, Rev. 0 DESCRIPTION Indicates that the input video to the transmitter has been lost. The fault is generated on the ALC board in the VHF exciter tray. Indicates that the reflected power level of the transmitter has increased above 20%; this automatically cuts back the output power level to 20%. The fault is generated on the transmitter control board in the VHF exciter tray. 2-4 500-Watt VHF Transmitter Chapter 2, System Description Table 2-5. VHF Exciter Tray Samples SAMPLE f(IF) f(IC) f(s) Exciter O/P Transmitter O/P 425A, Rev. 0 DESCRIPTION A sample of the visual IF that is taken from the sample jack on the IF carrier oven oscillator board. A sample of the intercarrier signal that is taken from the sample jack on the aural IF synthesizer board. A sample of the channel oscillator output that is taken from the sample jack of the channel oscillator assembly. An output power sample of the exciter that is taken from the VHF filter/amplifier board. A forward power sample of the transmitter that is taken form the visual/aural metering board. 2-5 500-Watt VHF Transmitter Chapter 2, System Description 2.2.2 600-Watt Amplifier Tray Table 2-6. 600-Watt Amplifier Tray Switches SWITCH On/Off Circuit Breaker CB1 Switch S1, Meter Switch S2, Meter 425A, Rev. 0 FUNCTION Switches 220 VAC through a 7.5-amp circuit breaker-type protection device. The switch lights if AC is present. The AC is applied to the switching power supply in the tray. Selects the desired % Visual Forward Output Power, % Visual Reflected Power reading, AGC Voltage, Power Supply Voltage, or Current With Switch S1 in Display Position Reads the % Forward Output % Forward Power of the tray (100%= 300 watts peak of sync + aural) Reads the % Reflected Output % Refl (Reflected) Power (<10%) Reads the AGC level of the tray AGC Voltage (1 to 2 VDC) Reads the voltage from the Power Supply switching power supply (+48 VDC) Uses Switch S2 to indicate the Current current of transistor devices Selects the current of the transistor devices on the high band amplifier boards. S1 must be in the Current position. With Switch S2 in Display Position Reads the current of (A4-A1) the high band amplifier board I1 (idling current=2 amps and operating current=5 amps) Reads the current of (A4-A2) the high band amplifier board I2 (idling current=2 amps and operating current=5 amps) Reads the current of (A4-A3) the high band amplifier board I3 (idling current=2 amps and operating current=5 amps) Reads the current of (A4-A4) the high band amplifier board I4 (idling current=2 amps and operating current=5 amps) 2-6 500-Watt VHF Transmitter Chapter 2, System Description Table 2-7. 600-Watt Amplifier Tray Fault Indicators INDICATOR Overdrive (DS1) Enable (DS2) Module Status (DS3) VSWR Cutback (DS4) Overtemp (DS5) DESCRIPTION Indicates that the level of drive is too high. The protection circuit will limit the drive level to the set threshold. The fault is generated on the overdrive protection board. Indicates that the Enable supplied by the exciter tray is present Indicates that the forward power sample level is lower than the set reference level Indicates that the reflected level of the tray has increased above 20%; this will automatically cut back the output power of the tray. The fault is generated on the AGC control board. Indicates that the temperature of (A4-A5, A4-A6 or A5-A2) the thermal switch is above 80° C. When this fault occurs, the Enable to the switching power supply is immediately removed. Table 2-8. 600-Watt Amplifier Tray Control Adjustments ADJUSTMENT Phase (A7-R2) Gain (A6-R3) DESCRIPTION Adjusts the phase of the RF output by approximately 70% Adjusts the gain of the RF output when the amplifier control board is in the AGC mode Table 2-9. 600-Watt Amplifier Tray Sample SAMPLE RF Front Panel Sample DESCRIPTION Forward power sample of the tray from the AGC control board 2.3 Input and Remote Connections audio or to jacks J3 or J13, which are loop-through connected, for composite, stereo, audio. To use the 4.5-MHz composite input kit, the baseband audio can remain connected to the VHF exciter even if the 4.5-MHz composite input kit is used, but the baseband video must be disconnected from J1 or J2 and the 4.5MHz composite input must be connected to J1 or J2. The baseband select command must be removed from J7-6 and J7-7. The baseband video and audio inputs alone or, if the (optional) 4.5-MHz composite input kit is purchased, the 4.5MHz composite input or the baseband video input and audio input to the transmitter, connect to the rear of the VHF exciter tray. The baseband video input or the 4.5-MHz composite input connects to jacks J1 or J2, which are loop-through connected. The baseband audio input connects to TB1 for balanced 425A, Rev. 0 2-7 500-Watt VHF Transmitter Chapter 2, System Description The remote connections listed in Table 210 are made to the (A12) A/V input and remote interface assembly. The remote connections are made to jacks J9 and J10 on the assembly. Refer to the interconnect drawing (1076203) for the proper pin remote connections. Table 2-10. VHF Exciter Remote Interface Connections with the A/V Input and Remote Interface Assembly FUNCTION REMOTE JACK/PIN NUMBER Transmitter Enable Interlock Transmitter Enable Interlock Rtn. J9-21 J9-22 INTERFACE TYPE J9-21 and J9-22 must be jumpered together for normal operation. The (1176-1038) jumper jack should be used. Remote Control Commands Transmitter Standby (Disable) Transmitter Standby/Operate Rtn. Transmitter Operate (Enable) Transmitter Manual Transmitter Auto/Manual Rtn. Transmitter Auto Power Level Raise (Optional) Pwr Lvl Raise/Lower Rtn (Optional) Power Level Lower (Optional) Modulator Select (Optional) Modulator Select Rtn (Optional) J9-9 Contact closure J9-10 J9-11 J9-15 Contact closure Contact closure J9-16 J9-17 Contact closure J9-27 Contact closure J9-28 J9-29 J9-31 Contact closure Contact closure J9-32 Remote Status Indications Transmitter Operate (Enable) Ind. Operate/Standby Ind. Return Transmitter Standby (Disable) Ind. Transmitter Auto Indicator 425A, Rev. 0 J9-12 50 mA max current sink J9-13 J9-14 J9-18 2-8 50 mA max current sink 50 mA max current sink 500-Watt VHF Transmitter FUNCTION Chapter 2, System Description REMOTE JACK/PIN NUMBER Auto/Manual Indicator Return Transmitter Manual Indicator INTERFACE TYPE J9-19 50 mA max current sink J9-20 VSWR Cutback Indicator 50 mA max current sink J9-23 VSWR Cutback Indicator Return J9-24 Video Loss (Fault) Indicator Video Loss (Fault) Ind. Rtn. J9-25 J9-26 Receiver Fault (Optional) J9-30 50 mA max current sink Remote Metering Visual Output Power Visual Output Power Rtn J9-1 J9-2 1V full scale at 1kΩ source resistance Aural Output Power Aural Output Power Rtn J9-3 J9-4 1V full scale at 1kΩ source resistance Reflected Power Reflected Power Rtn J9-5 J9-6 1V full scale at 1kΩ source resistance Exciter Output Power Exciter Output Power Rtn J9-7 J9-8 1V full scale at 1kΩ source resistance The remote connections shown in Table 2-11 are made to the (A12) A/V input and remote interface assembly. These remote connections are made to jacks J9 425A, Rev. 0 and J10 on the assembly. Refer to the interconnect drawing (1076203) for the proper pin remote connections. 2-9 500-Watt VHF Transmitter Chapter 2, System Description Table 2-11. VHF Amplifier Tray Remote Interface Connections with the A/V Input and Remote Interface Assembly FUNCTION REMOTE JACK/PIN NUMBER Forward Output Power (A6) VHF Amp Forward Output Power (A6) Rtn Reflected O/P Power (A6) VHF Amp Reflected O/P Power (A6) Rtn Forward Output Power (A7) VHF Amp Forward Output Power (A7) Rtn Reflected O/P Power (A7) VHF Amp Reflected O/P Power (A7) Rtn 2.4 AC Input The transmitter needs an AC input of 220 VAC at 40 amps connected to it in order to operate. The 220 VAC input connects to (A2) the AC distribution panel in the upper middle rear of the cabinet. The panel contains the terminal block TB1 that connects to the 220 VAC. The AC distribution panel contains four circuit breakers that supply the AC to the rest of the transmitter. The input AC is connected to the main AC circuit breaker CB1 (40 amps) that distributes the 220 VAC to the terminal block TB2. TB2 has three MOVs, VR1, VR2, and VR3, mounted to the terminal block: one MOV is connected from each leg of the input 425A, Rev. 0 INTERFACE TYPE 1V full scale at 1kΩ source resistance J10-1 J10-2 1V full scale at 1kΩ source resistance J10-3 J10-4 1V full scale at 1kΩ source resistance J10-6 J10-7 1V full scale at 1kΩ source resistance J10-8 J10-9 AC to ground and another is connected across the two legs. The input AC is wired from TB2 through three circuit breakers, CB2, CB3, and CB4, to the rest of the transmitter. CB2 is a 10-amp circuit breaker that supplies the AC voltage to the IEC outlet strip (A2-A1) that is connected into the VHF exciter, the (optional) receiver tray, and any other optional accessories. CB3 is a 20amp circuit breaker that supplies AC through J5 to the (A6) VHF amplifier tray. CB4 is a 20-amp circuit breaker that supplies AC through J6 to the (A7) VHF amplifier tray. When the VHF exciter circuit breaker is switched on, +12 VDC is supplied to the VHF amplifier trays for the operation of the LED status indicators in the tray. 2-10
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