Universal Portable Gas Sample Chiller 510S Users Manual 510 Cover Rev_
Universal-Remote-Control-510S-Portable-Gas-Sample-Chiller-Users-Manual-360429 universal-remote-control-510s-portable-gas-sample-chiller-users-manual-360429
510S to the manual 307af051-3ea1-4688-86b2-7f15fff22657
2015-02-03
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1701 South Sutro Terrace
Carson City, NV 89704
775.883.2500 Fax 775.883.6388
www.universalanalyzers.com
MODEL 510S PORTABLE GAS SAMPLE CHILLER
INSTRUCTION MANUAL
See us on the WEB at http://www.universalanalyzers.com
e-mail address: sales@universalanalysers.com
MAN510 Rev C
1701 South Sutro Terrace
Carson City, NV 89704
775.883.2500 Fax 775.883.6388
www.universalanalyzers.com
LIMITED WARRANTY
ALL PRODUCTS MANUFACTURED BY UNIVERSAL ANALYZERS INC. ARE
WARRANTED TO BE FREE OF MANUFACTURING DEFECTS FOR A PERIOD OF ONE
YEAR FROM THE DATE OF RECEIPT AT THE CUSTOMER’S RECEIVING AREA AND
FOR AN ADDITIONAL PERIOD OF UP TO 90 DAYS IF THE PRODUCT IS PLACED IN
SERVICE AFTER BEING IN STORAGE. THIS WARRANTY COVERS MATERIALS AND
LABOR TO RESTORE ANY PRODUCTS TO ORIGINAL FACTORY SPECIFICATIONS IF
A DEFECT IS FOUND WITHIN THE WARRANTY PERIOD.
THE DEFECTIVE PRODUCT SHOULD BE SENT, FREIGHT PREPAID, TO THE
FACTORY IN CARSON CITY, NEVADA. REPAIRS WILL BE PERFORMED AT THE
FACTORY AND RETURNED, PREPAID, BY THE SAME SHIPPING METHOD USED TO
SEND THE PRODUCT TO THE FACTORY.
THIS WARRANTY DOES NOT APPLY WHERE THE EQUIPMENT HAS SUSTAINED
DAMAGE DUE TO NEGLECT, MODIFICATION, CORROSION, OR OTHER REASON
BEYOND THE SCOPE OF THE NORMAL DEFINITION OF “MANUFACTURING
DEFECT”.
FURTHER, THIS WARRANTY IS LIMITED TO REPLACING THE DEFECTIVE
COMPONENTS AND RETURNING THE EQUIPMENT MANUFACTURED BY
UNIVERSAL ANALYZERS INC. TO THE CUSTOMER IN WORKING CONDITION. ANY
OTHER CLAIMS ARE OUTSIDE THE SCOPE OF THIS WARRANTY. NO WARRANTIES
ARE MADE AS TO THE SUITABILITY OF THE USE OF THE EQUIPMENT IN ANY
PARTICULAR APPLICATION OR LOCATION. THE SUITABILITY OF THE USE OF THE
EQUIPMENT IS THE RESPONSIBILITY OF THE CUSTOMER AND THE INSTALLING
CONTRACTOR.
1701 SOUTH SUTRO TERRACE
CARSON CITY, NV 89706-0364
TELEPHONE (800) 993-9309
(775) 883-2500
FAX: 775-883-6388
UNIVERSAL ANALYZERS MODEL 510S SAMPLE COOLER
SPECIFICATIONS
SAMPLE FLOW RATE:
0 to 2 L/M (at STP)
MAXIMUM INLET TEMPERATURE:
500o F. (260o C.)
MAXIMUM INLET GAS DEW POINT:
180o F. (82o C.)
MAXIMUM INLET WATER CONCENTRATION:
50%*
MINIMUM AMBIENT TEMPERATURE:
32o F. (0o C.)
MAXIMUM AMBIENT TEMPERATURE:
105o F. (41o C.)*
MAXIMUM COOLING POWER:
50 BTU'S/Hr. (47 kJ/Hr.)
OUTLET SAMPLE DEW POINT:
41o F. (5o C.), adjustable
MAXIMUM INPUT POWER:
150 WATTS
VOLTAGE:
90 - 125 VAC, 50/60 Hz
or
180 - 250 VAC, 50/60 Hz
ELECTRICAL CLASSIFICATION:
NEMA 1
DIMENSIONS:
9" x 10" x 6", HWD
WEIGHT:
11 LB's., (5 KG)
*at reduced flow rates. See capacity chart.
See us on the WEB at http://www.universalanalyzers.com
e-mail address: sales@universalanalyzers.com
510 Text Rev -
MODEL 510S SAMPLE COOLER
OPERATING INSTRUCTIONS
APPLICATION
The Model 510S was designed as a self contained transportable sample conditioning system to
dehydrate a gas sample prior to being analyzed by a combustion monitor or transportable infrared analyzer. It can be left in place, powered continuously to protect an analyzer which is on
stream, continuously analyzing a gas sample.
DESCRIPTION
The Model 510S sample cooler is a thermoelectric chiller containing a DC power supply, a
temperature controller, a 316SS heat exchanger, and a condensate pump all encased within a
stainless steel enclosure. The enclosure has a convenient handle to make it easily transportable.
A power cord is provided to connect the chiller to line power.
The heat exchanger is milled out of a solid block of 316SS with tubing fittings welded onto the
block. The sample path is in the shape of a “V” with the inlet and outlet at the top of the block
and the condensate drain at the bottom of the “V”. Two thermoelectric elements are sandwiched
between the heat exchanger and the heat sink which discharges the heat produced by the
thermoelectric elements
Two thermoelectric elements are wired in series and supplied with 24 VDC to cool the sample
heat exchanger. A controller is provided to interrupt the current through the thermoelectric
elements when the temperature drops below the temperature set point. The temperature is
factory set at 5o C. This temperature can be adjusted using a potentiometer on the control circuit
board. The temperature sensor is an AD592 semiconductor device.
The heat which is removed from the gas sample (and that which is created by the Thermoelectric
Elements) is discharged by a heat sink which is cooled with a 24 VDC muffin fan blowing
directly into the heat sink. The heat sink is fabricated from solid block of aluminum which
eliminates the epoxy joints in more conventional heat sink designs which are barriers to heat
conduction. The result is a heat removal system with superior performance under all conditions.
A small peristaltic pump flowing at a continuous rate of 5 ml per minute is used to remove the
condensate from the heat exchanger.
PERFORMANCE:
MAXIMUM FLOW RATE: 3 LPM
AMBIENT
TEMPERATURE
WATER VAPOR CONCENTRATION
IN GAS SAMPLE (BY VOLUME) .
15%_
30%_
50%__
77O F. (25O C.)
2 LPM
1 LPM
0.5 LPM
(EXIT DEW POINT: 7O C.)
90O F. (32O C.)
2 LPM
1 LPM
0.5 LPM
(EXIT DEW POINT: 9O C.)
105O F. (41O C.)
2 LPM
1 LPM
0.5 LPM
(EXIT DEW POINT: 18O C.)
TROUBLE SHOOTING
The presence of water in liquid form after the sample cooler is an indication of a fault in the
system. Reasons for the presence of condensate in the system after the sample cooler could be
one or more of the following:
1. Overloading of the cooling capacity of the chiller due to too much
water vapor in the sample or due to too great a sample flow rate.
2. The condensate pump may be faulty. The heat exchanger may be full
of condensate. This could be due to the need to change the peristaltic pump
tubing. The tubing has a 3 to 6 month life.
3. An air leak may be in the condensate removal system allowing air to
enter and blow the condensate back into the heat exchanger.
4. The temperature of the air passing through the cooler to cool the heat
sink is too high. This could be due to placement of the cooler near a heat source.
5. The sample cooler could have failed.
If additional information is required, telephone assistance can be obtained from the factory by
calling (800) 993-9309 or (775) 883-2500 or FAX request to (775) 883-6388.
8
7
6
5
4
3
6 3/8"
D
2
1
11 3/8"
9 1/8"
HEATSINK FAN
(COOL AIR INTAKE)
SAMPLE OUTLET
1/4" TUBE
A
SAMPLE INLET
1/4" TUBE
INSULATED
HEAT EXCHANGER
AD592 HOUSING
D
CONTROL
CIRCUIT
BOARD
C
C
REAR VIEW
120VAC INPUT POWER
(POWER CORD INCLUDED)
LEFT SIDE
SECTION A-A
PERISTALTIC DRAIN PUMP HEAD
CONDENSATE DRAIN
POWER SUPPLY BOARD
A
RIGHT SIDE
REMOVABLE COVER SCREWS
(5 TYP)
B
B
1). SEE SHEET 2 FOR WIRING SCHEMATIC
REMOVABLE COVER
CONDENSATE DRAIN OUTLET FITTING
TO PERISTALTIC DRAIN PUMP HEAD
(MUST DISCONNECT TUBE FROM
FITTING TO REMOVE COVER)
D
07/15/03
REV
DATE
Moved DIN Drwg to P0738, Added Wiring Sht2
DESCRIPTION
REVISIONS
RPH
JK
DWN APVD
MODEL 510 PORTABLE SAMPLE
COOLER OUTLINE
A
PART NO.
NOT ISSUED
FOR
INSTRUMENT
UNIVERSAL ANALYZERS INC.
1701 South Sutro Terrace
Carson City, Nevada 89706 USA
DRAWING NO
EV MUSSELMAN
P0140
TED BARBEN II
DATE
SCALE
SIZE
E
08/10/95
1:1
DRAWN BY
APVD BY
8
7
6
5
4
3
2
SHEET
1 OF 2
1
A
8
7
6
5
4
3
2
1
CONDUIT AND WIRING NOTES
1. ELECTRICAL AREA CLASSIFICATION:
INSIDE - GENERAL PURPOSE
SYSTEM IS CONFIGURED AT THE FACTORY FOR REQUIRED VOLTAGE.
CONTACT FACTORY FOR VOLTAGE CHANGE REQUIREMENTS
2. AC WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER WITH
300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 18 AWG
D
COLOR CODE SHALL BE AS FOLLOWS:
BLACK
RED
D
120VAC
HOT
- BLACK
NEUTRAL - WHITE
GROUND - GREEN
3. DC CONTROL WIRING SHALL BE INDIVIDUAL CONDUCTORS OF STRANDED TINNED COPPER
WITH 300V, TYPE TFE INSULATION. MINIMUM WIRE SIZE SHALL BE 18 AWG.
COLOR CODE SHALL BE AS FOLLOWS:
+ RED
- BLUE
HEAT EXCHANGER
24VDC FAN
AD592
510
BANG BANG
CONTROLLER
CARD
PELTIERS
T.C. CONNECTOR
RED
C
BLACK -
GRN
BLK
BLK
RED
RED
3
2
BLK
1
C
RED
RED +
BLK
TURN CLOCKWISE
= COOLER
SET @ 4.0°-4.5°C
TRIM
H
N
G
RED SHIELD
BLK +
MOLEX
CONNECTORS PERISTALTIC PUMP
120VAC
GRN/YEL
BRN
B
FUSE
RTN
L
+16.5V
BLU N
GRN
POWER
BLU
ENTRY
RECEPTACLE BLU
120VAC
BLK
B
RED
POWER SUPPLY CIRCUIT BOARD
BRN
BRN
GRN/YEL
D 07/15/03 Was DIN Layout Drwg, Moved to P0738
REV DATE
DESCRIPTION
REVISIONS
GRN
RPH JK
DWN APVD
PART NO.
MATERIAL/DESCRIPTION
A
DIMENSIONS
IN INCHES
TOLERANCES
MODEL 510
WIRING SCHEMATIC
PART NO.
Not Issued
FOR
INSTRUMENT
.0 ± .015"
.00 ± .010"
.000 ± .005"
FRACTIONAL
1701 South Sutro Terrace
ALL ± .015"
Carson City, Nevada 89706 USA
ANGLES ± 1° 30' DRAWN BY
DRAWING NO
EV MUSSELMAN
UNLESS
P0140
APVD BY
TED BARBEN II
OTHERWISE
DATE
SCALE
SIZE
SPECIFIED
08/10/95
D
NTS
UNIVERSAL ANALYZERS INC.
8
7
6
5
4
3
2
1
SHEET
2 OF 2
A
1701 SOUTH SUTRO TERRACE
CARSON CITY, NV 89706-0364
TELEPHONE (800) 993-9309
(775) 883-2500
FAX: 775-883-6388
SPARE PARTS FOR MODEL 510 TRANSPORTABLE SAMPLE COOLER
Part Number
Description
Price each
9216-0017
2’ length of 1/4” O. D. Viton sample tubing, #16
$
3016-0003
Thermoelectric elements
$ 192.00
9515-0034
Insulation kit
$
5200-0062
316SS Heat Exchanger
$ 108.00
4800-0013
24 VDC Cooling Fan
$ 74.00
1150-0017
Temperature Transducer Assembly
$
3600-0018
Control Circuit Board
$ 130.00
5400-0006
24 VDC Power Supply
$ 210.00
4958-0028
Peristaltic Condensate Pump Motor, 115 VAC
$ 210.00
4958-0031
Peristaltic Condensate Pump Motor, 230 VAC
$ 210.00
4958-0055
Peristaltic Condensate Pump Head, #16
$ 130.00
See us on the WEB at http://www.universalanalyzers.com
e-mail address: sales@universalanalyzers.com
510 Spare Parts Rev -
14.50
63.00
75.00
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