Utica Boilers Je Parts List

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JE Series

Cast Iron Commercial

Hot Water or Steam Boiler

PARTS KITS AND OPTIONAL

ACCESSORIES

P/N# 240010350, Rev. C [06/2014]

An ISO 9001-2008 Certified Company

Manufactured by:

ECR International, Inc.

2201 Dwyer Avenue, Utica NY 13501

web site: www.ecrinternational.com

2

COMPLETE BOILER MATERIAL LIST

COMPLETE BOILER MATERIAL LIST

* SEE PAGE 8 - COMPONENT CARTON PARTS LIST

** SEE PAGE 7 - STEAM CARTON PARTS LIST

*** SEE PAGE 3 - ACCESSORY CARTON PARTS LIST

**** SEE PAGE 8 - JACKET END PANEL CARTON PARTS LIST

**** SEE PAGE 4 - BASE PANEL CARTON PARTS LIST

MODEL

*COMPONENT CART.

**

STEAM

TRIM

CARTON

LESS LOW

WATER

CUTOFF

****

JACKET

END

PANEL

CARTON

*****

BASE

END

PANEL

CARTON

300 400 500

Model

SECTIONS **

STEAM

TRIM

CARTON

***

ACCESSORY

CARTON

LEFT

41154051

INNER

41154052

RIGHT

41154050

KIT #

550002861

KIT #

550002862

KIT #

550002863

ITEM #

550002871

ITEM #

550002860

300 1211--

(SA-1)

41200061 41200066

1 1 1

400 131-1-111

500 141--11 1 1

600 1512--(SA-2)

41200062 41200067

111

700 16111-111

800 171-2-

(SA-3)

41200063 41200068

111

900 181-11111

1000 191-- 2 1 1 1

1100 110 1 12-111

1200 111 1-3-1 1 1

1300 112 11- 2 1 1 1

1400 113 1 -12111

1500 114 1 --3(SA-4)

41200064 41200069 1 11

3

ACCESSORY CARTON

ACCESSORY CARTON

PARTS

DESCRIPTION PART NO.

BOILER MODEL NUMBERS AND QUANTITIES

300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500

COMPLETE ACCY CRTN #

550002877

550002878

550002867

550002879

550002880

550002881

550002882

550002868

550002883

550002884

550002885

550002886

550002869

4” Push Nipples 43300977 6 8 10 12 14 16 18 20 22 24 26 28 30

5/8” - 11NC x 7

Stud 14695304 6 8 10 12 14 16 18 20 22 24 26 28 30

5/8” - 11NC Hex

Nut 1330005 12 16 20 24 28 32 36 40 44 48 52 56 60

5/8” Flat Washer 14695306 12 16 20 24 28 32 36 40 44 48 52 56 60

Non-Asbestos

Furnace Cement

- Pint

14400012222222222222

FB-1 Fitting Bag 41200051 1 1 1 - - - - - - - - - -

FB-2 Fitting Bag 41200052 - - - 1 1 1 1 1 - - - - -

FB-3 Fitting Bag 41200053 - - - - - - - - 1 1 1 1 1

3/4” Drain Valve 14622001 1 1 1 1 1 1 1 1 1 1 1 1 1

Nipple Paste -

4oz. 146913021111111111111

1” Sq. Head

Plugs 13950044444444444444

Junction Box

Assembly 1-3

Base

5500028701111111111111

Hercules Grrip

1/4 Pint 146913021111111222222

4

No. PARTS DESCRIPTION

KIT

COMPLETE ASSEMBLY

550001667

Includes

550001668

Includes

550001669

includes

MODEL 300 400 500

PART NO. QTY. QTY. QTY.

1a 300 Base (Not Shown) 109009240 1 - -

1b 400 Base 109009241 - 1 -

1c 500 Base 109009242 - - 1

2a 300 Fire Door (Not Shown) 42557133 1 - -

2b 400 Fire Door 42557134 - 1 -

2c 500 Fire Door 42557135 - - 1

3Orice #30 (In Manifold) 14615310 6 8 10

4a 300 Manifold (Not Shown) 240006633 1 - -

4b 400 Manifold 240006634 - 1 -

4c 500 Manifold 240006635 - - 1

5 Main Burner 14615302 5 7 9

6 Main Burner with Pilot Bracket 14615301 1 1 1

7 Pilot with Ignition Wire 14662099 1 1 1

8 Pilot Mounting Bracket 42557029 1 1 1

9 Pilot Tubing 14615005 1 1 1

10a VR8304M Gas Valve (300 & 400 Base) 14662315 1 1 -

10b 7000 DERHC Gas Valve (500 Base) 14663001 - - 1

11 Base End Panels (Left & Right) - Not available individually 42557119 1

12 Base Side Insulation, Right & Left 13702230 4

13 Front Base Insulation- 1x3x12.25’’ (not shown) 420001043 1

14 Front Base Insulation- 1x3x16.50’’ (not shown) 420001044 1

15 Front Base Insulation- 1x3x20.75’’ (not shown) 420001045 1

BASE MATERIAL LIST

1b

1c

12

2c

8

7

6

10b 10a

9

9

4c

34b

6

2b

5

11

11

Base Assembly

5

MATERIAL LISTS

CONTROL ASSEMBLY

Control Panel

Assembly 300 & 400

Base

Control Panel Assembly

500 Base

COMPLETE CONTROL PANEL ASSEMBLY 5500001801 550001802

NO. PARTS DESCRIPTION PART NO. PART NO. QUANTITY

1 Intermittent Pilot Module 14662070 14662070 1

2 Control Mounting Panel 109006832 109006832 1

3 Base Power Harness 240006732 240006732 1

4 Spark Control Harness 240006625 240006625 1

5A Harness Gas Valve 240006624 1

5B Harness Gas Valve 240006841 1

1

2

3

4

5A

5B

Control Assembly

6

MATERIAL LISTS

JUNCTION BOX ASSEMBLY 550001804 110

2

3

5

6

8

9

4

JUNCTION BOX ASSEMBLY

COMPLETE JUNCTION BOX ASSEMBLY 1-3 BASE - 550002870

MODELS

300-1500

1

NO. PARTS DESCRIPTION PART NO. QTY.

1 Junction Box 109006843 1

2 Box Cover 109006844 1

3 Ground Lug 212000015 1

4 Harness, Main Burner 240010345 1

5 Terminal Block 212000014 1

6 Harness, Relay Power 240006697 1

7 Harness, Transformer 240006698 -

8 AR822II Control Board 240006685 1

9 Relay on AR822II R35C 1

10 Transformer 75VA 240006995 1

7

STEAM TRIM CARTON

PARTS DESCRIPTION PART NO. UNIT

QUANTITY PER CARTON

SA-1

41200061

SA-2

41200062

SA-3

41200063

SA-4

41200064

67D-1 McDonnell & Miller

LWCO 14626042 Ea. 1 1 1 1

PA404A Pressuretrol 14662015 Ea. 1 1 1 1

Gauge-water level 22-

182-10 8-1/16” Tube GA-004.00 Ea. 1 1 1 1

2-1/2” Round Steam Gage 14623006 Ea. 1 1 1 1

3/4” x 3/4” Safety Valve 1570001 Ea. 1 - - -

1” x 1” Safety Valve 1570002 Ea. - 1 - -

1-1/4” x 1-1/2” Safety

Valve 1570003 Ea. - - 1 -

1-1/2” x 2” Safety Valve 1570004 Ea. 1 1 1 1

1/4” Brass Syphon Loop 14643005 Ea. 1 1 1 1

1/4” Brass Tee 14693057 Ea. 1 1 1 1

1/4” x 2” Brass TBE Nipple 14607054 Ea. 1 1 1 1

MATERIAL LISTS

8

MATERIAL LISTS

COMPONENT CARTON MATERIAL LIST

ITEM PARTS DESCRIPTION Model 300

550002861

Model 400

550002862

Model 500

550002863

1 Draft Hood 42557113 42557114 42557115

2 Intermediate Jacket Carton 550002872 550002873 550002874

2A Rear Panel 109009235 109009236 109009237

2B Control Panel Access Door 109009211

2C Lower Access Door 109006759AC 109006760AC 109006761AC

3 Top Front Panel Assembly 109009217 109009216 109009210

4 Base Assembly (see pg 3) 550002864 550002865 550002866

5 Control Panel Assembly (not shown) 550001801 550001801 550001802

JACKET END PANEL CARTON (550002871) MATERIAL LIST

6 Panel End Left Upper 109009220

7 Panel End Left Middle 109009222

8 Panel End Left Lower 109009224

9 Panel End Right Upper 109009221

10 Panel End Right Middle 109009223

11 Panel End Right Lower 109009225

1

9

10

11

3

2A

2B

7

8

6

2C

9

ALTERNATE COMPONENT LIST

NO. PARTS DESCRIPTION PART NO.

1 Steam Manual Reset Pressure Control (L404C-1147) 14662311

2 LWCO and Feeder #47-2 (Models 300-1500) 1280001

3 Water High Limit Control with Manual Reset – (L4006E-1109 and well) 43300520

4 Strap-on Operating Control (L6006C-1034) 14662313

5 LWCO with Manual Reset (PS852M-24) – to eliminate the 67D LWCO 14626305

9 CSD-1 Gas Train (Refer to CSD-1 manual for parts list) –––

FITTING BAGS MATERIAL LIST

PARTS DESCRIPTION PART NO. FB-1

41200051

FB-2

41200052

FB-3

41200053

#10 x 1/2” Self Tap Screws 14695074 60 70 80

#8 x 3/4” Self Tap Screws 14695003 2 2 2

5/16” - 18NC 3/4” Hex

Head Bolts 1040001 8 12 16

5/16” - 18NC Hex Nuts 1330007 8 12 16

1/4” - 20NC x 1.1/2” J

Bolts 14695303 1 2 3

1/4” - 20NC Hex Bolts HW-003.02 1 2 3

Jacket Door Knobs 13702153 1 2 3

Knob Screws 14695004 1 2 3

MATERIAL LISTS

10

NOTES

11

NOTES

UTICA BOILERS

2201 Dwyer Avenue

Utica NY 13501

web site: www.ecrinternational.com