Utica Boilers Sw Series Ii Parts List 240009677 REV A

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SW SERIES 2

OIL FIRED DIRECT EXHAUST

CAST IRON BOILER

PARTS, KITS

AND OPTIONAL ACCESSORIES

P/N# 240009677, Rev. C [05/2013]

An ISO 9001-2008 Certified Company

Model

SW3065

SW4100

SW5125

Manufactured by:

ECR International, Inc.

2201 Dwyer Avenue, Utica NY 13501

web site: www.ecrinternational.com

Ordering Instructions

Order Parts through your nearest supplier.

When ordering parts, obtain Model Number and Serial Number from

data plate on your boiler.

Include following information when ordering.

Part Number

Part Description

Boiler Model Number

Boiler Serial Number

2

SW SERIES REPLACEMENT PARTS

ITEM # PART # DESCRIPTION QTY

110051701 REAR SECTION 1

2 100-1-8.01 #60 PUSH NIPPLE

3 Section 2

4 Section 3

5 Section 4

3 10051101 CENTER SECTION

3 Section 1

4 Section 2

5 Section 3

410051801 FRONT SECT. CASTOVER 1

10051301 FRONT SECT. TANKLESS COIL 1

5

HW02510 TIE ROD 1/2X10⅝ (3 SEC) 2

HW02511 TIE ROD 1/2X14¼ (4 SEC) 2

HW02512 TIE ROD 1/2X17⅞ (5 SEC) 2

6 5611508 KIT - TARGET WALL & INSULATION BLANKET 1

7 N/A N/A N/A

8

HW-025.05 TIE ROD 1/2X9 (3 SEC) 1

HW-025.01 TIE ROD 1/2X12.1/2 (4 SEC) 1

HW-025.02 TIE ROD 1/2X16½(5 SEC) 1

9 100-1-5.01 #22 PUSH NIPPLE

3 Section 2

4 Section 3

5 Section 4

10 3002172 ROPE MED DENSITY, 84"

3 Section 2

4 Section 3

5 Section 4

11 HW-008.03 WASHER 1/2 ID FLAT 3

12 HW-003.05 NUT 1/2-13 HEX HEAD 3

FULLY ASSEMBLED HEAT EXCHANGERS

PART # DESCRIPTION

10023701 3 SECT. WITH

TANKLESS COIL

10023702 4 SECT. WITH

TANKLESS COIL

10023703 5 SECT. WITH

TANKLESS COIL

10023601 3 SEC. WITH

CAST OVER

10023602 4 SEC. WITH

CAST OVER

10023603 5 SEC. WITH

CAST OVER

Figure 16 -

Heat Exchanger

3

SW SERIES REPLACEMENT PARTS

ITEM # PART # DESCRIPTION QTY

1 1260006 GAUGE TEMPERATURE PRESSURE 1

2240007072 GASKET 1

3 37519501 HARNESS CIRCULATOR 1

4 HW08001 SCREW 5/16" X 3/4" 6

5240009128 CONTROL L7248L (FOR BOILERS WITHOUT A TANKLESS COIL) 1

AQ-010.00 CONTROL L8124A (FOR BOILERS WITH A TANKLESS COIL) 1

6 AQ-020.01 WELL, 3/4 X 3" 1

7 28512201 HARNESS, LIMIT 1

828512301 HARNESS, BURNER (BECKETT) 1

1263011 HARNESS, BURNER (RIELLO) 1

95612001 TANKLESS COIL KIT P3 (FOR 3 SECTION BOILERS) 1

5612002 TANKLESS COIL KIT T4 (FOR 4 & 5 SECTION BOILERS) 1

10 27511401 TANKLESS - COVER KIT 1

11 1190001 ELBOW 3/4" NPT 1

12 1310001 NPL 3/4" X 4" NPT 1

13

VR-001.01 SAFETY RELIEF VALVE 30#, COMBRACO 10-407-05 1

*

240007686 SENSOR FOR L7248L, HONEYWELL 50001464-001 1

*

NOT SHOWN

Figure 17 - COIL

4

SW SERIES REPLACEMENT PARTS

ITEM # PART # DESCRIPTION QTY

1 2552901 MOUNTING DOOR INSULATION & PLUG

1

2 HW-005.01 SCREW 1/4-20X1/2 SELF TAPPING

2

3 10011701 OBSERVATION DOOR

1

425511101 OBSERVATION DOOR GASKET

1

5 HW06801 1/4X1.3/4 DRIVE LOCK PIN

2

6 10011501 SWING DOOR

1

7 HW06701 5/16X18X2.3/8 STUD

1

8

2553301 INSULATION-SWING DOOR (FOR BOILERS WITH RIELLO BURNERS ONLY)

1

2553303 INSULATION-SWING DOOR (FOR BOILERS WITH BECKETT BURNERS ONLY)

1

9 10011301 MOUNTING DOOR

1

Figure 18 -

Swing Door And Mounting Door Components

5

SW SERIES REPLACEMENT PARTS

ITEM # PART # DESCRIPTION QTY

1

21521802 SIDE PANEL 3 SECTION 2

21521803 SIDE PANEL 4 SECTION 2

21521804 SIDE PANEL 5 SECTION 2

221522401 TOP FRONT PANEL C/O 1

21522402 TOP FRONT PANEL TANKLESSS COIL (SHOWN) 1

3 21521901 LOWER COWL 1

4 21521501 REAR PANEL 1

5

215-1-3.02 TOP PANEL 3 SECTION 1

215-1-3.03 TOP PANEL 4 SECTION 1

215-1-3.04 TOP PANEL 5 SECTION 1

Figure 19 -

Jackets

6

SW SERIES REPLACEMENT PARTS

ITEM # PART # DESCRIPTION QTY

1 HW-005.01 SCREW 1/4-20X1/2 SELF TAP 1

2

24521301 FLUE COLLECTOR ASSY (3 SECT) 1

24521302 FLUE COLLECTOR ASSY (4 SECT) 1

24521303 FLUE COLLECTOR ASSY (5 SECT) 1

3 HW06701 STUD 5/16"-18 X 2.3/8" 4

42252501 SUPPORT JACKET BRACKET 1

5 1330001 NUT 5/16-18 WISLOCK 8

6 HW07001 STUD 5/16"-18 X 1.3/8" 3

7 240009323 DRAIN VALVE 1

8 1060003 BUSHING 1.1/4" X 3/4" 1

9 HW06401 NUT - ACORN 1/2"-13 UNC YELLOW 2

Figure 20 -

Hardware

7

SW SERIES REPLACEMENT PARTS

ITEM # PART # DESCRIPTION QTY

1 28972 TERMINATION 4" FLEX-L CFOLT4C 1

2 1580005 TERM. KIT 4" FLEX-L CFK104-UT

INCLUDES A,B,C

A) TERMINAL ADAPTER CFAT44 1

B) 10' x 4' VENT KIT CFV104/6 1

C) APPLIANCE ADAPTER CFAA44P 1

Figure 21 -

Termination Kit Assembly

8

SW SERIES REPLACEMENT PARTS

BURNER COMPONENTS

ITEM # PART # DESCRIPTION QTY

1

BN08701 BURNER OIL UT1601 AFII 100 (SW3) 1

BN08702 BURNER OIL UT1602 AFII 100 (SW4) 1

1050012 BURNER OIL UT1603 AFII 150 (SW5) 1

2BN08001 BURNER OIL FLANGE GASKET #3616 1

30A055901 GASKET OB MT FLG #3416 1

3 CD-001.01 CAD CELL (FOR BOILERS WITH BECKETT ONLY) 1

4RY00501 CONTROL R1784P1031 (HONEYWELL) 1

240008817 CONTROL 7505P152M (BECKETT) 1

5

NZ01001 NOZZLE .60 45B (SW3) (BECKETT) 1

NZ01101 NOZZLE .85 45B (SW4) (BECKETT) 1

1320021 NOZZLE 1.10 45B (SW5) (BECKETT) 1

1320022 NOZZLE .60 80W (SW3) (RIELLO) 1

1320023 NOZZLE .80 60W (SW4) (RIELLO) 1

1320024 NOZZLE 1.10 60B (SW5) (RIELLO) 1

6

CALL BURNER OIL 40BF3 - (SW3) (RIELLO) 1

CALL BURNER OIL 40BF5 - (SW4) (RIELLO) 1

CALL BURNER OIL 40BF5 - (SW5) (RIELLO) 1

BECKETT AFII BURNER PARTS

1 RP03801 BLAST TUBE AF2

2 RP03901 FUEL PUMP AF2 DANFOSS

3 RP04001 7" DRAWER ASSY AF2

4 RP04101 OIL BRN TRANSFORMER AF2

5 RP04201 OIL BRN MOTOR AF2

6 RP03701 FUEL PUMP

7 RP04401 SOLENOID VALVE COMB.

RIELLO BURNER PARTS

1 30A064701 BRN PUMP DRIVE KEY RIELLO

2 30A064801 BRN PRIMARY CTRL-53OSE RIELLO

3 30A064901 BRN COIL RIELLO

4 30A065101 BRN MOTOR RIELLO

5 30A065201 BRN CAPACITOR 12.5uF RIELLO

6 30A065301 BRN ELECTRODE PORCELAIN RIELLO

7 30A065401 BRN PUMP RIELLO

8 30A065501 BRN HYDRAULIC JACK RIELLO

9 30A065601 BRN O-RING PUMP PRESS RIELLO

10 30A065701 BRN PHOTO CELL RIELLO

11 10500015 BRN K7R POST PURGE CONTROL