Verifone 1619-20XPL Contactless Card Reader Module User Manual Flash II Installation Guide A

VeriFone Inc Contactless Card Reader Module Flash II Installation Guide A

Installation Guide

  CONFIDENTIAL  Version A  Page 1 of 37        MasterCard® PayPass™  Contactless Transit Pilots  Installation Guides           Version: A
  CONFIDENTIAL  Version A  Page 2 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide  Table of Contents  Revision History ................................................................................................................ 3 1 Introduction........................................................................................................... 4 1.1 Background........................................................................................................ 4 1.2 Scope ................................................................................................................ 4 2 New York MTA Subway Upgrade ............................................................................. 5 2.1 Background........................................................................................................ 5 2.2 What is Supplied?............................................................................................... 5 2.3 Tools Required ................................................................................................... 5 2.4 Installation Pre-requisites.................................................................................... 5 2.5 Upgrade Process ................................................................................................ 6 2.5.1 Stage 1 – Remove Existing Phase 1 Hardware .............................................. 6 2.5.2 Stage 2 – Fixing Phase 2 hardware to the Mounting Plate............................ 12 2.5.3 Stage 3 – Installing the Phase 2 hardware.................................................. 13 3 New Jersey and New York MTA Bus Installations ................................................... 16 3.1 What is Supplied?............................................................................................. 16 3.2 Tools Required ................................................................................................. 16 3.3 Installation Pre-requisites.................................................................................. 16 3.4 Installation Process .......................................................................................... 18 3.4.1 Install the Antenna.................................................................................... 18 3.4.2 Run the Interconnect Cable ....................................................................... 21 3.4.3 Install the Secura Control Unit ................................................................... 22 3.4.4 Install the Contactless Card Reader Assembly ............................................. 26 3.4.5 Functional Test ......................................................................................... 28 3.4.6 Fit Cover .................................................................................................. 28 4 New Jersey PATH Rail Installation ......................................................................... 29 4.1 Background...................................................................................................... 29 4.2 What is Supplied?............................................................................................. 29 4.3 Tools Required ................................................................................................. 29 4.4 Installation Pre-requisites.................................................................................. 29 4.5 Installation Process .......................................................................................... 30
  CONFIDENTIAL  Version A  Page 3 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide  4.5.1 Hardware Installation ................................................................................ 30 4.5.2 Functional Test ......................................................................................... 30 5 Terminal Application Functions.............................................................................. 32 5.1 Application Files ............................................................................................... 35 Appendix A MONITOR Functions .............................................................................. 37 Appendix B FCC Statement. ..................................................................................... 37  Revision History Version  Status  Date   Author  Reason 0.1  Draft  13/5/2009  Ian Queen  Initial  version  based  on  Initial  pilot Installation  Guide  –  after  meeting  at VeriFone 0.2  Draft  21/5/2009  Ian Queen  Added photographs and diagnostic codes 0.3  Draft  22/6/2009  Ian Queen  Revised  cable  diagram  and  incorporated comments after feedback. 0.4  Draft  30/9/09  Ian Queen  Updates required for UL  0.5  Draft  07/09/09  Ian Queen  FCC statement added A  Formal release 09/10/09  Ian Queen  Document content now stable
  CONFIDENTIAL  Version A  Page 4 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide  1 Introduction 1.1 Background  In  summer  2006,  MasterCard  commenced  a  pilot,  the  purpose  of  which  was  to  test  the feasibility of utilizing the PayPass architecture to allow customer access to the underground transit  system  at  select  sites  throughout  the  New  York  metropolitan  area.  MasterCard  co-operated  with  Citibank and  New York  Metropolitan Transit Authority  (MTA) to trial this new concept for which a new architecture and infrastructure was built. The initial New York MTA Subway pilot solution performed transactions offline.  Two further major opportunities were subsequently identified.   The first opportunity is to support a turnstile solution that will support an online, IP based  mode  of  operation  and  will  support  the  MTA  existing  pilot.  The  pilot  will  be extended  into  the  bus  environment  within  Manhattan.  This  will  involve  deploying contactless readers  on buses,  where the requirement is for an online  transaction  to be performed using wireless / mobile technology.  The second opportunity is to support a pilot with the Port Authority of New York and New Jersey, who wish to deploy a solution in the PATH rapid transit system (railway) CAM and on the New Jersey Transit (NJT) buses.  The phase 2 of the pilot requires the solution to be modified to support an online, IP based mode  of  operation,  in  both  the  subway  using  a  “wired”  connection  and  on  buses,  using “wireless”. New hardware variants have been developed for the following environments:  New York MTA Subway Upgrade  PPCR004  New York MTA Bus  PPCR003  New Jersey PATH Rail  PPCR002  New Jersey Transit Bus  PPCR003 1.2 Scope The  purpose  of  this  document  is  to  define  the  installation  and  supporting  diagnostic operations to allow the solution to be correctly installed in the various environments. Refer to the appropriate section of the document depending on the environment in which the solution is to be deployed.
  CONFIDENTIAL  Version A  Page 5 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide  2 New York MTA Subway Upgrade This procedure defines how to perform an upgrade to a phase 1 pilot installation to the phase 2 pilot  installation. It  does not define  how  to install the phase  2  installation  into  a  subway turnstile from scratch.  2.1 Background Phase 1 of the pilot comprised the installation of a Secura and contactless card reader in  subway  turnstiles  on  the  New  York  subway.  Communications  between  the  Secura and the payment platform was achieved using a modem dial-up. For phase 2, the Secura and contactless card readers are being replaced. Note that the existing mounting plates within the subway turnstile will be re-used and the following installation  process  will outline how  this  shall  be done. Communications  shall now be achieved using IP over an Ethernet cable. 2.2 What is Supplied? The MTA Upgrade part number is: PPCR004. It comprises: 1. Contactless Reader Assembly 2. Secura Control Unit Assembly 3. Adapter Plate, 08840-01-R 4. OTI Contactless Reader Cable, 08829-02-R 5. LED Board Cable, 08828-02-R 6. LAN Cable, 08836-01-R 7. Solenoid Cable, 08827-01-R 2.3 Tools Required The following tools are required to install the VeriFone-supplied equipment for the pilot installations. o 5mm Allen Key o 4.0, 5.5, 7.0 and 8.0 AF Nut Spanners o T25 and T30 Torx Drivers 2.4 Installation Pre-requisites The following pre-requisites must be in place before the installation can proceed. 1. An ethernet cable has been run into the turnstile, terminated with a female RJ45 connection point. 2. A 3-Pin (110v) power socket has been run into the turnstile providing power within these ratings: 100-240Vac 0.7A, 50/60Hz 3. The phase 1 installation is still present in the turnstile. 4. The Secura Control Unit is pre-loaded with the application software.
  CONFIDENTIAL  Version A  Page 6 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide   2.5 Upgrade Process References  annotated  [value]  in  this  section  are  to  the  assemblies  /  items  defined  in section 2.2. 2.5.1 Stage 1 – Remove Existing Phase 1 Hardware The first stage of the upgrade is to remove the existing phase 1 solution. 2. Open the top of the turnstile to reveal the phase 1 installation, as shown.   3. Power down the terminal by unplugging in the 3-Pin plug.
  CONFIDENTIAL  Version A  Page 7 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide  4. Carefully  slide  the  Secura  Integration  Module  up  and  out  of  the  turnstile,  ensuring that the assembly is disengaged from the sprung bushes.   5. Rest the Secura Integration Module resting on top of the on the top of the turnstile.
  CONFIDENTIAL  Version A  Page 8 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide    6. Detach the “Secura to LED Indicator Board Cable” as shown above. 7. Detach the “Secura to Contactless Reader Cable” as shown above. 8. Detach the “Secura to modem cable” as shown above.  9. Remove the Contactless Reader Assembly (interior) by removing 2 screws as shown to the right.
  CONFIDENTIAL  Version A  Page 9 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide   10. Remove the Contactless Reader Assembly (exterior) by loosening the 4 fixing bolts as shown below – retain the bracket and washer for fixing the new hardware.
  CONFIDENTIAL  Version A  Page 10 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide    11. Disconnect  the  ribbon  cable  connecting  the  Contactless  Reader  Assembly  (exterior) and Contactless Reader Assembly (interior). 12. The Contactless Reader Assembly (interior) can now be removed. 13. The Contactless Reader Assembly (exterior) can now be removed, as shown below.
  CONFIDENTIAL  Version A  Page 11 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide   14. Removal of the phase 1 hardware is now complete.  15. Ensure that you retain the bolts, bracket and washer, as you will need these for the phase 2 installation.  .
  CONFIDENTIAL  Version A  Page 12 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide   2.5.2 Stage 2 – Fixing Phase 2 hardware to the Mounting Plate 1. You  will  need  to  retain  the  Secura  mounting  plate,  as  it  is  required  to  mount  the phase 2 solution. Remove the 4 bolts left and right of the Secura, (see below) taking care to retain the bolts for fixing the phase 2 solution.      2. Attach the adapter plate [3] to the mounting plate. 3. Attach the phase 2 Secura Control Unit [2] to the adapter plate [3]. 4. The Secura is now ready to install in the turnstile.
  CONFIDENTIAL  Version A  Page 13 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide  2.5.3 Stage 3 – Installing the Phase 2 hardware 1. Select  the  Contactless  Reader  Assembly  [1].  Ensure  that  the  OTI  Reader  cable  [4] and the LED Board cable [5] are attached to the card reader assembly.    2. Position so that the attached cable assemblies can be fed through the second lowest square  aperture  on  the  front  of  the  turnstile,  as  shown.  Feed  the  two  cable assemblies through the aperture.    3. Secure  the  contactless  card  reader  assembly  to  the  turnstile  using  the  bracket [retained  from  phase  1],  washer  [retained  from  phase  1]  and  bolts  [retained  from phase 1].
  CONFIDENTIAL  Version A  Page 14 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide  NOTE PLEASE ENSURE THAT THE POWER CABLE IS NOT PLUGGED INTO THE 3-PIN SOCKET BEFORE THE NEXT STEP. 4. Attach LAN cable [6] to the connection point in the turnstile.  5. Rest the Secura on the top of the turnstile. 6. Attach the Secura Control Unit Assembly [2] to the LED Indicator Board Cable [5] as shown above. 7. Attach  the  Secura  Control  Unit Assembly  [2]  to  Secura to Contactless Reader  Cable [4] as shown above. 8. Attach the Secura Control Unit Assembly [2] to the LAN cable [6] as shown above. 9. Attach the Secura Control Unit Assembly [2] to Solenoid cable [7] 10. Ensure that all connection points are fully home. 11. With  the  Secura  still  resting  on  the  top  of  the  turnstile,  plug  in  the  power  and ensure that the Secura powers up correctly and the LEDS light up. The Secura display will display a couple of events, namely: o Event 20 – power up o Event 23 – In Service 16. The terminal may attempt to contact MMS at this point, to pick up its configuration. This will take a few moments to complete. 17. A number of self-tests can then be carried out using the key board functions of the Secura. Refer to section 5 for full details of the available functions. a) Select function 37 on the keyboard, press 3, 7 then ENT. This will switch on the green LEDs b) Select function 38 on the keyboard, press 3, 8 then ENT. This will switch on the green LEDs c) Select  function  26  on  the  keyboard,  press  2,  6  then  ENT.  This  will  exercise the green LEDs, the red LEDS and fire a turnstile release (solenoid) pulse. d) If the terminal has not contacted MMS when power was applied, perform a communications test to ensure that connectivity with MMS can be established satisfactorily. Do this by selecting function 46. e) Test  that  communications  with  the  Transit  Payment  Platform  Authorisation Server can be established by performing function 44. f) Test  that  communications  with  the  Transit  Payment  Platform  Batch  Server can be established by performing function 45. g) Ensure  that  the  terminal  is  taken  out  of  diagnostic  mode  by  performing function 10. h) Other available  test  functions can be performed  – refer to section 5 for full details of the available functions. 18. Remove power by unplugging the 3-Pin plug. 19. Position  the  Secura  into  the  body  of  the  turnstile  ensuring  that  the  cables  are  not trapped or likely to be stretched when positioning the Secura into its bracket.
  CONFIDENTIAL  Version A  Page 15 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide    20. Position  the  keyholes  on  the  bracket  on  the  rear  of the  Secura  so  that  they  engage  with  the  Sprung Mounting Bushes on the turnstile itself.   21. Carefully  slide  the  Secura  down  until  the  key  holes engage  fully  against  the  sprung  bushes  and  the assembly  is  secure.  The  completed  installation should look like:   22. Physical installation of the hardware is complete. Power up the terminal by plugging in the 3-Pin plug. 23. The terminal is ready for use.
  CONFIDENTIAL  Version A  Page 16 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide  3 New Jersey and New York MTA Bus Installations  This procedure defines how to install the phase 2 pilot solution in the bus environment.  The solution  comprises  the  card  reader  assembly,  which is installed  at  the  agreed  point  on the bus where the consumer can tap his / her card, and the Secura Control Unit Assembly, which  is  installed  out  of  site.  In  addition,  the  antenna  is  fitted  on  the  roof  of  the  bus  to ensure the best available GPRS / GPS signal. 3.1 What is Supplied? The NY MTA and NJT Bus part number is: PPCR003. It comprises: 1. Contactless Reader Assembly 2. Secura Control Unit Assembly 3. OTI Contactless Reader Cable, 08829-02-R 4. LED Board Cable, 08828-02-R 5. 12-way multi-core cable (reel) 6. Antenna and cable 7. Flexible tubing 8. Support bracket 9. Outer Case Note that items 8 and 9 form a “black box” in which the Secura Control Unit Assembly is housed. 3.2 Tools Required The following tools are required to install the VeriFone-supplied equipment for the pilot installations. o 5mm Allen Key o 4.0, 5.5, 7.0 and 8.0 AF Nut Spanners o T25 and T30 Torx Drivers o Wire Strippers o Milti-meter 3.3 Installation Pre-requisites 1. 24V power must be supplied. The solution will not operate on 12V. Please measure the  voltage  to  ensure  that  24V  is  available.  Note  that  installation  should  not  be performed  if a  24V supply  is  not  available.  It  is  assumed  that  the  transit  agency will provide a suitable terminator for the provision of the 24V supply from the bus. For safety reasons it is essential that the 24V supply is fused at 2A. 2. Ensure that cables to be connected to the PPCR003 are suitably strain relieved as this is not provided at the entry points to the PPCR003 so as to allow for a wide range of cable sizes.
  CONFIDENTIAL  Version A  Page 17 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide  3. Please  ensure  that  an  inspection  of  the  bus  has  been  performed  by  the  transit agency, and all problems noted, before you accept responsibility for the bus. This is an important step. 4. The Secura is pre-loaded with the application software.
  CONFIDENTIAL  Version A  Page 18 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide  3.4 Installation Process The Installation process comprises six main parts, as outlined in the following sub-sections. 3.4.1 Install the Antenna 1. Ensure that the area where the antenna is to be positioned is cleaned. 2. Drill  a  hole  on  the  bus  roof  –  position  to  be  agreed  between  installer  and  transit agency,  with  a  view  to  ensuring  best  placement  relative  to  internal  situation  of solution. Note that the antenna cables are 15 feet 3. Ensure that the antenna fixing instructions – supplied with the antenna - are followed precisely, taking  particular  note  of how the  cleaning  and adhesive agents  are  to  be used. Failure to do so will result in the antenna becoming detached. 4. Feed the antenna cable through the hole. 5. Run the antenna cable to the where the Secura will be housed inside the bus 6. Apply the epoxy glue around the hole 7. Affix the antenna to the bus roof securely?
  CONFIDENTIAL  Version A  Page 19 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide
  CONFIDENTIAL  Version A  Page 20 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide        Point 1  Point 4  Point 5
  CONFIDENTIAL  Version A  Page 21 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide  3.4.2 Run the Interconnect Cable The  Interconnect  cable  joins  the  Secura  Control  Unit  Assembly  and  the  Contactless Reader Assembly. 1. Cut  a  sufficient  length  of  12-way  multi-core  cable  to  allow  it  to  be  comfortably  run between  the  sites  of  the  Secura  Control  Unit  Assembly  and  the  contactless  card reader assembly. Note that the maximum length of cable connecting the Secura and the Contactless Reader shall be no more than 15 feet. 2. Ensure that the cable is not twisted or pinched anywhere along its length 3. Strip  12cm  (4.7in)  of  the  cable  sheath  at  both  ends,  to  facilitate  connection  to  the Secura and Contactless Reader respectively.
  CONFIDENTIAL  Version A  Page 22 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide  3.4.3 Install the Secura Control Unit 1. Attach the support bracket [8] to the agreed position on the bus, as shown:            2. Cut about 15cm (6in) of flexible tubing 3. Feed the antenna cables through the flexible tubing 4. Feed the power cables through the flexible tubing 5. Feed the cables into the support bracket as shown. The 12-way connector cable shall be fed through the left aperture. The antenna cable, power cable and GPS cable shall be  fed  through  the  right  hand  aperture  as  shown.  Note  that  that  antenna  cable should be fed through before the other two, as the connector is quite large relative to the aperture.
  CONFIDENTIAL  Version A  Page 23 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide
  CONFIDENTIAL  Version A  Page 24 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide
  CONFIDENTIAL  Version A  Page 25 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide  6. Connect  the  12-way  multi-core  to  the  Secura  Control  Unit  Assembly,  using  the following diagram as a guide. 1 Black2 Red3 Black  (+8.6V)4 Red (Rx)5 Yellow  (gnd)6 Green (Tx)7 Brown8 Yellow9 Red10 Green11 Black12 OrangeCard readerSpeakerLED indicatorsWiring for Bus Controll UnitTerminal Strip12 way cableConnect Brade to GndCut Back Tail of 12cm on the 12way multi core cable  7. Have  a  colleague  double-check  the  multi-core  connections.  Please  note  that  it  is absolutely essential that the connections are secured properly and the wiring diagram is  correctly  followed.  Incorrect  connection  will  possibly  blow  the  LEDs  in  the contactless card reader assembly. 8. Connect power cables to the Secura power supply – attach the positive supply to the terminal  marked  17-32V  and  the  negative  supply  to  the  terminal  marked  0V,  using the  blue  crimps.  These  should  be  applied  using  a  suitable  tool  such  as  RS Components  265-2697.  The  crimp  is  of  nominal  size  0.25  inch  for  a  cable size of 1.5 – 2.5mm. 9. Attach the antenna cable to the GPRS / GPS wireless modem on the Secura Control Unit Assembly 10. Attach the Secura Control Unit Assembly to the Support bracket as shown:
  CONFIDENTIAL  Version A  Page 26 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide   3.4.4 Install the Contactless Card Reader Assembly The fixing points / metal tubing will be pre-installed. 1. Remove the clamps 2. Remove the 4 screws from the base of the unit 3. Prise the bottom away from the tube, revealing the connectors 4. Feed the 12-way cable through the grommet on the base of the assembly. 5. Connect  the  12-way  multi-core  to  the  Card  Reader  Assembly,  using  the  following diagram as a guide. 7 Brown8 Yellow9 Red10 Green11 Black12 Orange3Yellow4Green5Black6RedCard reader1Brown2BlackSpeakerCard readerLED indicatorsOperator LEDFrom LED BoardLEDCut Back Tail of 12cm on the 12way multi core cable - removethe earth brade12 way cable 6. You will need to measure the voltage between pins 3 and 5, i.e. power and ground. The  voltage  must  NOT  be  below  +7.5V.  Measure  on  the  card  reader  side.  If  the voltage is below +7.5V, you will need to reduce the cable length. There is a drop of 0.08V per metre of cable. 7. Have  a  colleague  double-check  the  multi-core  connections.  Please  note  that  it  is absolutely essential that the connections are secured properly and the wiring diagram is  correctly  followed.  Incorrect  connection  will  possibly  blow  the  LEDs  in  the contactless card reader assembly. 8. Re-attach  the  clamps  and  the  four  hex  screws,  ensuring  to  lightly  grease  the  hex bolts  which  are  used  to  secure  the  clamp  on  the  handrail,  in  order  to  prevent corrosion and to facilitate later removal if required.
  CONFIDENTIAL  Version A  Page 27 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide     9. Clamp the contactless card reader into the desired position on the bus, as shown to the right.
  CONFIDENTIAL  Version A  Page 28 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide  3.4.5 Functional Test 1. Have the bus apply power to the solution. Ensure that the Secura powers up correctly and the LEDS light up on the contactless  card  reader  assembly. The Secura  display will display a couple of events, namely: o Event 20 – power up o Event 23 – In Service 2. A  number  of  self-tests  can  then  be  carried  out  using  the  keyboard  functions  of  the Secura. Refer to section 5 for full details of the available functions. a) Select function 37 on the keyboard, press 3, 7 then ENT. This will switch on the green LEDs b) Select function 38 on the keyboard, press 3, 8 then ENT. This will switch on the green LEDs c) Select  function  26  on  the  keyboard,  press  2,  6  then  ENT.  This  will  exercise the green LEDs, the red LEDS and fire a turnstile release (solenoid) pulse. d) If the terminal has not contacted MMS when power was applied, perform a communications test to ensure that connectivity with MMS can be established satisfactorily. Do this by selecting function 46. e) Test  that  communications  with  the  Transit  Payment  Platform  Authorisation Server can be established by performing function 44. f) Test  that  communications  with  the  Transit  Payment  Platform  Batch  Server can be established by performing function 45. g) Ensure  that  the  terminal  is  taken  out  of  diagnostic  mode  by  performing function 10. h) Other available  test  functions can be performed  – refer to section 5 for full details of the available functions. 3.4.6 Fit Cover 1. Once the functional tests have passed successfully, fit the outer cover to the solution as shown:  2. Sign the bus back over to the transit agency
  CONFIDENTIAL  Version A  Page 29 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide  4 New Jersey PATH Rail Installation This procedure defines how to perform an installation of the phase 2 solution into a NJ PATH Rail subway turnstile and CAM.  4.1 Background For  NJ  PATH  Rail  installations, the  solution  is  to  be  fitted  within  a  cabinet,  the  CAM, which  stands  adjacent  to  the  turnstile.  The  contactless  reader  card  reader  shall  be fitted on exterior of the CAM and the Secura Control Unit shall be fitted on an available shelf  within  the  CAM.  The  Secura  will  be  attached  via  the  solenoid  cable  to  the turnstile’s  release  mechanism.  The  duration  of  the  solenoid  pulse  which  releases  the turnstile needs to be calibrated during the installation process. 4.2 What is Supplied? The NJ PATH Rail part number is: PPCR002. It comprises: 1. Contactless Reader Assembly 2. Secura Control Unit Assembly 3. Power cable, 08826-02-R 4. Mains cable, 08839-01-R 5. Solenoid Cable, 08827-02-R 6. OTI Contactless Reader Cable, 08829-01-R 7. LED Board Cable, 08828-01-R 8. LAN Cable, 08836-01-R Note that where possible, cables will be pre-fitted to the assemblies 4.3 Tools Required The following tools are required to install the VeriFone-supplied equipment for the pilot installations. o 5mm Allen Key o 4.0, 5.5, 7.0 and 8.0 AF Nut Spanners o T25 and T30 Torx Drivers 4.4 Installation Pre-requisites 1. An  ethernet  cable  has  been  run  into  the  CAM,  terminated  with  a  female  RJ45 connection point. 2. A 3-Pin (110v) power socket has been run into the turnstile. 3. The Secura is pre-loaded with the application software. 4. A cable has been pre-fitted to the turnstile release mechanism. 5. Any existing unused electronics have been re4moved from the CAM, i.e. the shelf is free for the Secura Control Unit to be installed.
  CONFIDENTIAL  Version A  Page 30 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide  NOTE PLEASE ENSURE THAT THE POWER CABLE IS NOT PLUGGED INTO THE 3-PIN SOCKET BEFORE INSTALLATION COMMENCES.  4.5 Installation Process The Installation process comprises the following steps. 4.5.1 Hardware Installation  1. Open the CAM door. 2. Fix the Secura Control Unit Assembly to the shelf within the CAM.  3. Drill 4 holes on the right door of the CAM using the template supplied. 4. Fix the contactless card reader assembly to the door and secure with the fixing bolts provided. 5. Attach  the  Secura  to  the  LED  Indicator  Board  Cable  using  the  LED  Board  Cable, 08828-01-R. 6. Attach  the  Secura  to  the  Contactless  Reader  using  OTI  Contactless  Reader  Cable, 08829-01-R. 7. Attach the Secura to the LAN cable. 8. Attach  the  Secura  to  the  turnstile  release  using  the  Solenoid  Cable,  08827-02-R. Ensure that the terminals are connected red to red and black to black. 9. Ensure that all connection points are fully home. 4.5.2 Functional Test 1. Plug in the power and ensure that the Secura powers up correctly and the LEDS light up. The Secura display will display a couple of events, namely: o Event 20 – power up o Event 23 – In Service 2. The terminal may attempt to contact MMS at this point, to pick up its configuration. This will take a few moments to complete. 3. A number of self-tests can then be carried out using the key board functions of the Secura. Refer to section 5 for full details of the available functions. a. Select function 37 on the keyboard, press 3, 7 then ENT. This will switch on the green LEDs b. Select function 38 on the keyboard, press 3, 8 then ENT. This will switch on the green LEDs c. Select  function  26  on  the  keyboard,  press  2,  6  then  ENT.  This  will  exercise the green LEDs, the red LEDS and fire a turnstile release (solenoid) pulse. d. If the terminal has not contacted MMS when power was applied,  perform  a communications test to ensure that connectivity with MMS can be established satisfactorily. Do this by selecting function 46. e. Test  that  communications  with  the  Transit  Payment  Platform  Authorisation Server can be established by performing function 44.
  CONFIDENTIAL  Version A  Page 31 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide  f. Test  that  communications  with  the  Transit  Payment  Platform  Batch  Server can be established by performing function 45. g. Ensure  that  the  terminal  is  taken  out  of  diagnostic  mode  by  performing function 10. h. Other  available test functions can be performed  –  refer to section 5 for full details of the available functions. 4. Close the CAM – the solution is ready for use.
  CONFIDENTIAL  Version A  Page 32 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide  5 Terminal Application Functions The  terminal  application  supports  a  number  of  simple  manual  functions  to  trigger  certain events on the terminal as follows: Enter  the  desired  two  digit  code  to  select  the  desired  function.  For  example,  to  drop  the application  to  MONITOR,  press  ‘19’  followed  by  ENT  and  the  application  will  terminate, passing control to the firmware MONITOR program. Function Code  Function Name  Description 00  Enter Diagnostic Mode Enter into the diagnostic mode.  Diagnostic  functions  will  only  be  available  if application is in the diagnostic mode. MMS  or  TPB  will  not  be  contacted  when  the application  is  in  the  diagnostic  mode  except for when force dialled 10  Exit Diagnostic Mode  Exit from the diagnostic mode 01  Show the Terminal ID This  function  code  checks  the  terminal  Id  by displaying the ID of the terminal 17  Force MMS This  function  forces  an  MMS  connection  and receives configuration files from MMS server if there are any available on MMS 18  Force TPB This  function  forces  a  connection  with  the Transit Platform Batch server and uploads the transaction  batch  record  and  receives  hot card files if any. 19  Force Monitor  Force the terminal into monitor mode. 20  Rename System File This function code renames the startup file to _system_SAV.  Running  function  19  will  then allow  the  application  to  be  exited  without immediately restarting 26  Exercise Functions This  function  code  is  an  exercise  function, executing 37,38,39 in sequence 37  Illuminate Green LED   This function code switches on the green LED. 38  Illuminate Red LED  This function code switches on the red LED 39  Open Turnstile This  function  code  opens  the  turnstile  for  1 second 40  Build Transaction File This function code builds the transaction File. It  is  more  a  development  function  than  a diagnostic one. 41  Enter Test PAN This  function  code  receives  a  PAN  from terminal  keypad  for  processing.  It  allows diagnostic  transactions  to  be  performed  in  a when no card is available.
  CONFIDENTIAL  Version A  Page 33 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide  Function Code  Function Name  Description 42  Process PAN file This  function  code  processes  a  list  of  PANS from a file 43  Test LANG4 Network Card This  function  code  checks  whether  LANG4 card is working correctly or not. 44 Transit  Platform  Server  Communications Test This function code  tests  the  availability of TP server  by  connecting  to  it  and  display  the appropriate  success  and  failure  message  on the terminal display 45 Transit  Platform  Batch  Server  Communications Test This function code  tests  the  availability of TP batch  server  and  display  the  appropriate success  or  failure  message  on  the  terminal display 46 MMS  Server  Communications Test  This  function  code  tests  the  availability  of MMS  server  and  display  the  appropriate success  or  failure  message  on  the  terminal display 47  Contactless Reader Test This  function  code  checks  working  of  OTI card reader. 48  OTI Start This  function  code  sends  a  polling  command to  OTI  and  waits  for  the  card  tap  from  the user for 5 seconds, and then displays the PAN and expiry date of the tapped card 49  OTI Stop This  function  code  sends  stop  polling command to the OTI reader  so that no more card taps will be read 50 Report  LANG4  Firmware Version This  function  code  displays  the  Firmware Version of the LANG4 card 51 Report  OTI  Card  Reader Firmware Version This  function  code  displays  the  Firmware Version of the OTI card reader 52  Ping Server This function code takes the IP address of the machine  from  the  user,  pings  it  and  displays the success or failure message. 53  Audio Test This  function  code  tests  the  audio  device  by beeping once on the secure terminal. 54 Report  SECURA  Firmware Version  Displays the Secura firmware version 55  Display LANG4 IP address  Displays the LANG IP address 56 Display  LANG4  Gateway Address  Displays the LANG Gateway address 57  Display LANG4 Subnet mask  Displays the LANG Subnet Mask 58  Set Turnstile Pulse duration Takes  input  from  user  for  turnstile  opening duration (in Milliseconds)
  CONFIDENTIAL  Version A  Page 34 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide  Function Code  Function Name  Description 59  Show GPS Coordinates Displays  the  current  GPS  coordinates  (only available in bus deployed environment) 60  Upgrade LANG4 firmware Initiates  the  LANG  firmware  upgrade.  Will prompt  the  user  to  enter  the  FTP  server  IP address  which  is  hosting  the  LANG  firmware image file (imagez.bin)
  CONFIDENTIAL  Version A  Page 35 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide  5.1 Application Files The following files require to be loaded: Software/Application modules’ names are as listed below: DIAGN.PGM LANG4.PGM BATCH.PGM BINCHK.PGM CALLMNGR.PGM CONFIG.PGM DIRECTOR.PGM  The main application module EVTLOG.PGM GPS.PGM  Handles the GPS functionality in the bus environment ISO8583.PGM LANGDATA.PGM OTICARD.PGM PASSBCK.PGM PROTMNGR.PGM SECURITY.PGM TXN.PGM UI.PGM  Configuration files’ names are as below: IDENTITY.CFG  Contains  basic  initial  configuration  data  including  MMS communications details BRG.DAT   Contains the coordinates of the bus stops. Used only  in the bus environment) ACTIVE.CDN  The BIN file  Certificate files’ names are as below: DIAGN.CRT LANG4.CRT BATCH.CRT BINCHK.CRT CALLMNGR.CRT CONFIG.CRT DIRECTOR.CRT EVTLOG.CRT
  CONFIDENTIAL  Version A  Page 36 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide  GPS.CRT ISO8583.CRT LANGDATA.CRT OTICARD.CRT PASSBCK.CRT PROTMNGR.CRT SECURITY.CRT TXN.CRT UI.CRT  When  loaded  as  outlined  in  the  previous  section,  the  terminal  will  attempt  to  contact  the MasterCard  Management  System  (MMS)  to  pick  up  its  individual  configuration.  The  MMS contact details are held in the IDENTITY.CFG file. MMS must therefore have been setup to expect the contact from each terminal.
  CONFIDENTIAL  Version A  Page 37 of 37 MasterCard® PayPass™ Contactless Transit Pilots Installation Guide  Appendix A  MONITOR Functions If the application is running perform a function 20 followed by a function 19 to drop into the MONITOR program. Effectively the User Interface of the terminal firmware, the Monitor program provides several useful  functions,  as  follows.  In  MONITOR  mode  the  terminal  display  will  read  SECURAPP MONITOR and show the date and time. To  scroll  through  the  various  MONITOR  functions,  press  the  ‘1’  key.  When  the  option  you wish to select is shown, press the ENT key to select the desired (displayed) function. The functions are: LOCAL LOAD Allows  software  and/or  configuration  and  data  files  to  be  transferred  between  the Secura  and  an  attached  PC.  This  function  is  used  when  loading  the  application,  as outlined above RESET MASTER This allows any application  or data files held in the  terminal memory to be cleared. Often useful to do this before completely loading an application. A password will be prompted for. This is 79318624. CHANGE DATE   Self explanatory CHANGE TIME   Self explanatory LOAD PROGRAM Allows control to be passed to a loaded application. The list of available application modules will be shown. To scroll through them, press ‘1’. The MasterCard application is invoked by selecting the DIRECTOR program.  CHANGE SPEED   Allows the comms speed for the Secura to PC link to be changed   Appendix B  FCC Statement.  This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1)  this  device  may  not  cause  harmful  interference,  and (2) this device must accept any interference received, including interference that may cause undesired operation.  -- End of document –

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