Verifone 1619-20XPL Contactless Card Reader Module User Manual Flash II Installation Guide A
VeriFone Inc Contactless Card Reader Module Flash II Installation Guide A
Verifone >
Installation Guide
![](/img.php?id=1185996&img=bg1.png)
CONFIDENTIAL Version A Page 1 of 37
MasterCard® PayPass™
Contactless Transit Pilots
Installation Guides
Version: A
![](/img.php?id=1185996&img=bg2.png)
CONFIDENTIAL Version A Page 2 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
Table of Contents
Revision History ................................................................................................................ 3
1
Introduction........................................................................................................... 4
1.1
Background........................................................................................................ 4
1.2
Scope ................................................................................................................ 4
2
New York MTA Subway Upgrade ............................................................................. 5
2.1
Background........................................................................................................ 5
2.2
What is Supplied?............................................................................................... 5
2.3
Tools Required ................................................................................................... 5
2.4
Installation Pre-requisites.................................................................................... 5
2.5
Upgrade Process ................................................................................................ 6
2.5.1
Stage 1 – Remove Existing Phase 1 Hardware .............................................. 6
2.5.2
Stage 2 – Fixing Phase 2 hardware to the Mounting Plate............................ 12
2.5.3
Stage 3 – Installing the Phase 2 hardware.................................................. 13
3
New Jersey and New York MTA Bus Installations ................................................... 16
3.1
What is Supplied?............................................................................................. 16
3.2
Tools Required ................................................................................................. 16
3.3
Installation Pre-requisites.................................................................................. 16
3.4
Installation Process .......................................................................................... 18
3.4.1
Install the Antenna.................................................................................... 18
3.4.2
Run the Interconnect Cable ....................................................................... 21
3.4.3
Install the Secura Control Unit ................................................................... 22
3.4.4
Install the Contactless Card Reader Assembly ............................................. 26
3.4.5
Functional Test ......................................................................................... 28
3.4.6
Fit Cover .................................................................................................. 28
4
New Jersey PATH Rail Installation ......................................................................... 29
4.1
Background...................................................................................................... 29
4.2
What is Supplied?............................................................................................. 29
4.3
Tools Required ................................................................................................. 29
4.4
Installation Pre-requisites.................................................................................. 29
4.5
Installation Process .......................................................................................... 30
![](/img.php?id=1185996&img=bg3.png)
CONFIDENTIAL Version A Page 3 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
4.5.1
Hardware Installation ................................................................................ 30
4.5.2
Functional Test ......................................................................................... 30
5
Terminal Application Functions.............................................................................. 32
5.1
Application Files ............................................................................................... 35
Appendix A
MONITOR Functions .............................................................................. 37
Appendix B
FCC Statement. ..................................................................................... 37
Revision History
Version Status Date Author Reason
0.1 Draft 13/5/2009 Ian Queen Initial version based on Initial pilot
Installation Guide – after meeting at
VeriFone
0.2 Draft 21/5/2009 Ian Queen Added photographs and diagnostic codes
0.3 Draft 22/6/2009 Ian Queen Revised cable diagram and incorporated
comments after feedback.
0.4 Draft 30/9/09 Ian Queen Updates required for UL
0.5 Draft 07/09/09 Ian Queen FCC statement added
A Formal
release
09/10/09 Ian Queen Document content now stable
![](/img.php?id=1185996&img=bg4.png)
CONFIDENTIAL Version A Page 4 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
1 Introduction
1.1 Background
In summer 2006, MasterCard commenced a pilot, the purpose of which was to test the
feasibility of utilizing the
PayPass
architecture to allow customer access to the underground
transit system at select sites throughout the New York metropolitan area. MasterCard co-
operated with Citibank and New York Metropolitan Transit Authority (MTA) to trial this new
concept for which a new architecture and infrastructure was built. The initial New York MTA
Subway pilot solution performed transactions offline.
Two further major opportunities were subsequently identified.
The first opportunity is to support a turnstile solution that will support an online, IP
based mode of operation and will support the MTA existing pilot. The pilot will be
extended into the bus environment within Manhattan. This will involve deploying
contactless readers on buses, where the requirement is for an online transaction to
be performed using wireless / mobile technology.
The second opportunity is to support a pilot with the Port Authority of New York and
New Jersey, who wish to deploy a solution in the PATH rapid transit system (railway)
CAM and on the New Jersey Transit (NJT) buses.
The phase 2 of the pilot requires the solution to be modified to support an online, IP based
mode of operation, in both the subway using a “wired” connection and on buses, using
“wireless”.
New hardware variants have been developed for the following environments:
New York MTA Subway Upgrade PPCR004
New York MTA Bus PPCR003
New Jersey PATH Rail PPCR002
New Jersey Transit Bus PPCR003
1.2 Scope
The purpose of this document is to define the installation and supporting diagnostic
operations to allow the solution to be correctly installed in the various environments.
Refer to the appropriate section of the document depending on the environment in which the
solution is to be deployed.
![](/img.php?id=1185996&img=bg5.png)
CONFIDENTIAL Version A Page 5 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
2 New York MTA Subway Upgrade
This procedure defines how to perform an upgrade to a phase 1 pilot installation to the phase
2 pilot installation. It does not define how to install the phase 2 installation into a subway
turnstile from scratch.
2.1 Background
Phase 1 of the pilot comprised the installation of a Secura and contactless card reader
in subway turnstiles on the New York subway. Communications between the Secura
and the payment platform was achieved using a modem dial-up.
For phase 2, the Secura and contactless card readers are being replaced. Note that the
existing mounting plates within the subway turnstile will be re-used and the following
installation process will outline how this shall be done. Communications shall now be
achieved using IP over an Ethernet cable.
2.2 What is Supplied?
The MTA Upgrade part number is: PPCR004.
It comprises:
1. Contactless Reader Assembly
2. Secura Control Unit Assembly
3. Adapter Plate, 08840-01-R
4. OTI Contactless Reader Cable, 08829-02-R
5. LED Board Cable, 08828-02-R
6. LAN Cable, 08836-01-R
7. Solenoid Cable, 08827-01-R
2.3 Tools Required
The following tools are required to install the VeriFone-supplied equipment for the pilot
installations.
o 5mm Allen Key
o 4.0, 5.5, 7.0 and 8.0 AF Nut Spanners
o T25 and T30 Torx Drivers
2.4 Installation Pre-requisites
The following pre-requisites must be in place before the installation can proceed.
1. An ethernet cable has been run into the turnstile, terminated with a female RJ45
connection point.
2. A 3-Pin (110v) power socket has been run into the turnstile providing power within
these ratings: 100-240Vac 0.7A, 50/60Hz
3. The phase 1 installation is still present in the turnstile.
4. The Secura Control Unit is pre-loaded with the application software.
![](/img.php?id=1185996&img=bg6.png)
CONFIDENTIAL Version A Page 6 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
2.5 Upgrade Process
References annotated [value] in this section are to the assemblies / items defined in
section 2.2.
2.5.1 Stage 1 – Remove Existing Phase 1 Hardware
The first stage of the upgrade is to remove the existing phase 1 solution.
2. Open the top of the turnstile to reveal the phase 1 installation, as shown.
3. Power down the terminal by unplugging in the 3-Pin plug.
![](/img.php?id=1185996&img=bg7.png)
CONFIDENTIAL Version A Page 7 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
4. Carefully slide the Secura Integration Module up and out of the turnstile, ensuring
that the assembly is disengaged from the sprung bushes.
5. Rest the Secura Integration Module resting on top of the on the top of the turnstile.
![](/img.php?id=1185996&img=bg8.png)
CONFIDENTIAL Version A Page 8 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
6. Detach the “Secura to LED Indicator Board Cable” as shown above.
7. Detach the “Secura to Contactless Reader Cable” as shown above.
8. Detach the “Secura to modem cable” as shown above.
9. Remove the Contactless Reader Assembly (interior) by removing 2 screws as shown
to the right.
![](/img.php?id=1185996&img=bg9.png)
CONFIDENTIAL Version A Page 9 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
10. Remove the Contactless Reader Assembly (exterior) by loosening the 4 fixing bolts as
shown below – retain the bracket and washer for fixing the new hardware.
![](/img.php?id=1185996&img=bga.png)
CONFIDENTIAL Version A Page 10 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
11. Disconnect the ribbon cable connecting the Contactless Reader Assembly (exterior)
and Contactless Reader Assembly (interior).
12. The Contactless Reader Assembly (interior) can now be removed.
13. The Contactless Reader Assembly (exterior) can now be removed, as shown below.
![](/img.php?id=1185996&img=bgb.png)
CONFIDENTIAL Version A Page 11 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
14. Removal of the phase 1 hardware is now complete.
15. Ensure that you retain the bolts, bracket and washer, as you will need these for the
phase 2 installation.
.
![](/img.php?id=1185996&img=bgc.png)
CONFIDENTIAL Version A Page 12 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
2.5.2 Stage 2 – Fixing Phase 2 hardware to the Mounting Plate
1. You will need to retain the Secura mounting plate, as it is required to mount the
phase 2 solution. Remove the 4 bolts left and right of the Secura, (see below) taking
care to retain the bolts for fixing the phase 2 solution.
2. Attach the adapter plate [3] to the mounting plate.
3. Attach the phase 2 Secura Control Unit [2] to the adapter plate [3].
4. The Secura is now ready to install in the turnstile.
![](/img.php?id=1185996&img=bgd.png)
CONFIDENTIAL Version A Page 13 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
2.5.3 Stage 3 – Installing the Phase 2 hardware
1. Select the Contactless Reader Assembly [1]. Ensure that the OTI Reader cable [4]
and the LED Board cable [5] are attached to the card reader assembly.
2. Position so that the attached cable assemblies can be fed through the second lowest
square aperture on the front of the turnstile, as shown. Feed the two cable
assemblies through the aperture.
3. Secure the contactless card reader assembly to the turnstile using the bracket
[retained from phase 1], washer [retained from phase 1] and bolts [retained from
phase 1].
![](/img.php?id=1185996&img=bge.png)
CONFIDENTIAL Version A Page 14 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
NOTE PLEASE ENSURE THAT THE POWER CABLE IS NOT PLUGGED INTO THE 3-PIN
SOCKET BEFORE THE NEXT STEP.
4. Attach LAN cable [6] to the connection point in the turnstile.
5. Rest the Secura on the top of the turnstile.
6. Attach the Secura Control Unit Assembly [2] to the LED Indicator Board Cable [5] as
shown above.
7. Attach the Secura Control Unit Assembly [2] to Secura to Contactless Reader Cable
[4] as shown above.
8. Attach the Secura Control Unit Assembly [2] to the LAN cable [6] as shown above.
9. Attach the Secura Control Unit Assembly [2] to Solenoid cable [7]
10. Ensure that all connection points are fully home.
11. With the Secura still resting on the top of the turnstile, plug in the power and
ensure that the Secura powers up correctly and the LEDS light up. The Secura display
will display a couple of events, namely:
o Event 20 – power up
o Event 23 – In Service
16. The terminal may attempt to contact MMS at this point, to pick up its configuration.
This will take a few moments to complete.
17. A number of self-tests can then be carried out using the key board functions of the
Secura. Refer to section 5 for full details of the available functions.
a) Select function 37 on the keyboard, press 3, 7 then ENT. This will switch on
the green LEDs
b) Select function 38 on the keyboard, press 3, 8 then ENT. This will switch on
the green LEDs
c) Select function 26 on the keyboard, press 2, 6 then ENT. This will exercise
the green LEDs, the red LEDS and fire a turnstile release (solenoid) pulse.
d) If the terminal has not contacted MMS when power was applied, perform a
communications test to ensure that connectivity with MMS can be established
satisfactorily. Do this by selecting function 46.
e) Test that communications with the Transit Payment Platform Authorisation
Server can be established by performing function 44.
f) Test that communications with the Transit Payment Platform Batch Server
can be established by performing function 45.
g) Ensure that the terminal is taken out of diagnostic mode by performing
function 10.
h) Other available test functions can be performed – refer to section 5 for full
details of the available functions.
18. Remove power by unplugging the 3-Pin plug.
19. Position the Secura into the body of the turnstile ensuring that the cables are not
trapped or likely to be stretched when positioning the Secura into its bracket.
![](/img.php?id=1185996&img=bgf.png)
CONFIDENTIAL Version A Page 15 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
20. Position the keyholes on the bracket on the rear of
the Secura so that they engage with the Sprung
Mounting Bushes on the turnstile itself.
21. Carefully slide the Secura down until the key holes
engage fully against the sprung bushes and the
assembly is secure. The completed installation
should look like:
22. Physical installation of the hardware is complete. Power up the terminal by plugging
in the 3-Pin plug.
23. The terminal is ready for use.
![](/img.php?id=1185996&img=bg10.png)
CONFIDENTIAL Version A Page 16 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
3 New Jersey and New York MTA Bus Installations
This procedure defines how to install the phase 2 pilot solution in the bus environment.
The solution comprises the card reader assembly, which is installed at the agreed point on
the bus where the consumer can tap his / her card, and the Secura Control Unit Assembly,
which is installed out of site. In addition, the antenna is fitted on the roof of the bus to
ensure the best available GPRS / GPS signal.
3.1 What is Supplied?
The NY MTA and NJT Bus part number is: PPCR003.
It comprises:
1. Contactless Reader Assembly
2. Secura Control Unit Assembly
3. OTI Contactless Reader Cable, 08829-02-R
4. LED Board Cable, 08828-02-R
5. 12-way multi-core cable (reel)
6. Antenna and cable
7. Flexible tubing
8. Support bracket
9. Outer Case
Note that items 8 and 9 form a “black box” in which the Secura Control Unit Assembly
is housed.
3.2 Tools Required
The following tools are required to install the VeriFone-supplied equipment for the pilot
installations.
o 5mm Allen Key
o 4.0, 5.5, 7.0 and 8.0 AF Nut Spanners
o T25 and T30 Torx Drivers
o Wire Strippers
o Milti-meter
3.3 Installation Pre-requisites
1. 24V power must be supplied. The solution will not operate on 12V. Please measure
the voltage to ensure that 24V is available. Note that installation should not be
performed if a 24V supply is not available. It is assumed that the transit agency
will provide a suitable terminator for the provision of the 24V supply from the bus.
For safety reasons it is essential that the 24V supply is fused at 2A.
2. Ensure that cables to be connected to the PPCR003 are suitably strain relieved as
this is not provided at the entry points to the PPCR003 so as to allow for a wide
range of cable sizes.
![](/img.php?id=1185996&img=bg11.png)
CONFIDENTIAL Version A Page 17 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
3. Please ensure that an inspection of the bus has been performed by the transit
agency, and all problems noted, before you accept responsibility for the bus. This
is an important step.
4. The Secura is pre-loaded with the application software.
![](/img.php?id=1185996&img=bg12.png)
CONFIDENTIAL Version A Page 18 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
3.4 Installation Process
The Installation process comprises six main parts, as outlined in the following sub-sections.
3.4.1 Install the Antenna
1. Ensure that the area where the antenna is to be positioned is cleaned.
2. Drill a hole on the bus roof – position to be agreed between installer and transit
agency, with a view to ensuring best placement relative to internal situation of
solution. Note that the antenna cables are 15 feet
3. Ensure that the antenna fixing instructions – supplied with the antenna - are followed
precisely, taking particular note of how the cleaning and adhesive agents are to be
used. Failure to do so will result in the antenna becoming detached.
4. Feed the antenna cable through the hole.
5. Run the antenna cable to the where the Secura will be housed inside the bus
6. Apply the epoxy glue around the hole
7. Affix the antenna to the bus roof securely?
![](/img.php?id=1185996&img=bg13.png)
CONFIDENTIAL Version A Page 19 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
![](/img.php?id=1185996&img=bg14.png)
CONFIDENTIAL Version A Page 20 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
Point 1 Point 4 Point 5
![](/img.php?id=1185996&img=bg15.png)
CONFIDENTIAL Version A Page 21 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
3.4.2 Run the Interconnect Cable
The Interconnect cable joins the Secura Control Unit Assembly and the Contactless
Reader Assembly.
1. Cut a sufficient length of 12-way multi-core cable to allow it to be comfortably run
between the sites of the Secura Control Unit Assembly and the contactless card
reader assembly. Note that the maximum length of cable connecting the Secura and
the Contactless Reader shall be no more than 15 feet.
2. Ensure that the cable is not twisted or pinched anywhere along its length
3. Strip 12cm (4.7in) of the cable sheath at both ends, to facilitate connection to the
Secura and Contactless Reader respectively.
![](/img.php?id=1185996&img=bg16.png)
CONFIDENTIAL Version A Page 22 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
3.4.3 Install the Secura Control Unit
1. Attach the support bracket [8] to the agreed position on the bus, as shown:
2. Cut about 15cm (6in) of flexible tubing
3. Feed the antenna cables through the flexible tubing
4. Feed the power cables through the flexible tubing
5. Feed the cables into the support bracket as shown. The 12-way connector cable shall
be fed through the left aperture. The antenna cable, power cable and GPS cable shall
be fed through the right hand aperture as shown. Note that that antenna cable
should be fed through before the other two, as the connector is quite large relative to
the aperture.
![](/img.php?id=1185996&img=bg17.png)
CONFIDENTIAL Version A Page 23 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
![](/img.php?id=1185996&img=bg18.png)
CONFIDENTIAL Version A Page 24 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
![](/img.php?id=1185996&img=bg19.png)
CONFIDENTIAL Version A Page 25 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
6. Connect the 12-way multi-core to the Secura Control Unit Assembly, using the
following diagram as a guide.
1 Black
2 Red
3 Black (+8.6V)
4 Red (Rx)
5 Yellow (gnd)
6 Green (Tx)
7 Brown
8 Yellow
9 Red
10 Green
11 Black
12 Orange
Card reader
Speaker
LED indicators
Wiring for Bus Controll Unit
Terminal Strip
12 way cable
Connect Brade to Gnd
Cut Back Tail of 12cm on the 12
way multi core cable
7. Have a colleague double-check the multi-core connections. Please note that it is
absolutely essential that the connections are secured properly and the wiring diagram
is correctly followed. Incorrect connection will possibly blow the LEDs in the
contactless card reader assembly.
8. Connect power cables to the Secura power supply – attach the positive supply to the
terminal marked 17-32V and the negative supply to the terminal marked 0V, using
the blue crimps. These should be applied using a suitable tool such as RS
Components 265-2697. The crimp is of nominal size 0.25 inch for a cable
size of 1.5 – 2.5mm.
9. Attach the antenna cable to the GPRS / GPS wireless modem on the Secura Control
Unit Assembly
10. Attach the Secura Control Unit Assembly to the Support bracket as shown:
![](/img.php?id=1185996&img=bg1a.png)
CONFIDENTIAL Version A Page 26 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
3.4.4 Install the Contactless Card Reader Assembly
The fixing points / metal tubing will be pre-installed.
1. Remove the clamps
2. Remove the 4 screws from the base of the unit
3. Prise the bottom away from the tube, revealing the connectors
4. Feed the 12-way cable through the grommet on the base of the assembly.
5. Connect the 12-way multi-core to the Card Reader Assembly, using the following
diagram as a guide.
7 Brown
8 Yellow
9 Red
10 Green
11 Black
12 Orange
3
Yellow
4
Green
5
Black
6
Red
Card reader
1Brown
2Black
Speaker
Card reader
LED indicators
Operator LED
From LED BoardLED
Cut Back Tail of 12cm on the 12
way multi core cable - remove
the earth brade
12 way cable
6. You will need to measure the voltage between pins 3 and 5, i.e. power and ground.
The voltage must NOT be below +7.5V. Measure on the card reader side. If the
voltage is below +7.5V, you will need to reduce the cable length. There is a drop of
0.08V per metre of cable.
7. Have a colleague double-check the multi-core connections. Please note that it is
absolutely essential that the connections are secured properly and the wiring diagram
is correctly followed. Incorrect connection will possibly blow the LEDs in the
contactless card reader assembly.
8. Re-attach the clamps and the four hex screws, ensuring to lightly grease the hex
bolts which are used to secure the clamp on the handrail, in order to prevent
corrosion and to facilitate later removal if required.
![](/img.php?id=1185996&img=bg1b.png)
CONFIDENTIAL Version A Page 27 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
9. Clamp the contactless card reader into the desired position on the bus, as shown to
the right.
![](/img.php?id=1185996&img=bg1c.png)
CONFIDENTIAL Version A Page 28 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
3.4.5 Functional Test
1. Have the bus apply power to the solution. Ensure that the Secura powers up correctly
and the LEDS light up on the contactless card reader assembly. The Secura display
will display a couple of events, namely:
o Event 20 – power up
o Event 23 – In Service
2. A number of self-tests can then be carried out using the keyboard functions of the
Secura. Refer to section 5 for full details of the available functions.
a) Select function 37 on the keyboard, press 3, 7 then ENT. This will switch on
the green LEDs
b) Select function 38 on the keyboard, press 3, 8 then ENT. This will switch on
the green LEDs
c) Select function 26 on the keyboard, press 2, 6 then ENT. This will exercise
the green LEDs, the red LEDS and fire a turnstile release (solenoid) pulse.
d) If the terminal has not contacted MMS when power was applied, perform a
communications test to ensure that connectivity with MMS can be established
satisfactorily. Do this by selecting function 46.
e) Test that communications with the Transit Payment Platform Authorisation
Server can be established by performing function 44.
f) Test that communications with the Transit Payment Platform Batch Server
can be established by performing function 45.
g) Ensure that the terminal is taken out of diagnostic mode by performing
function 10.
h) Other available test functions can be performed – refer to section 5 for full
details of the available functions.
3.4.6 Fit Cover
1. Once the functional tests have passed successfully, fit the outer cover to the solution
as shown:
2. Sign the bus back over to the transit agency
![](/img.php?id=1185996&img=bg1d.png)
CONFIDENTIAL Version A Page 29 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
4 New Jersey PATH Rail Installation
This procedure defines how to perform an installation of the phase 2 solution into a NJ PATH
Rail subway turnstile and CAM.
4.1 Background
For NJ PATH Rail installations, the solution is to be fitted within a cabinet, the CAM,
which stands adjacent to the turnstile. The contactless reader card reader shall be
fitted on exterior of the CAM and the Secura Control Unit shall be fitted on an available
shelf within the CAM. The Secura will be attached via the solenoid cable to the
turnstile’s release mechanism. The duration of the solenoid pulse which releases the
turnstile needs to be calibrated during the installation process.
4.2 What is Supplied?
The NJ PATH Rail part number is: PPCR002.
It comprises:
1. Contactless Reader Assembly
2. Secura Control Unit Assembly
3. Power cable, 08826-02-R
4. Mains cable, 08839-01-R
5. Solenoid Cable, 08827-02-R
6. OTI Contactless Reader Cable, 08829-01-R
7. LED Board Cable, 08828-01-R
8. LAN Cable, 08836-01-R
Note that where possible, cables will be pre-fitted to the assemblies
4.3 Tools Required
The following tools are required to install the VeriFone-supplied equipment for the pilot
installations.
o 5mm Allen Key
o 4.0, 5.5, 7.0 and 8.0 AF Nut Spanners
o T25 and T30 Torx Drivers
4.4 Installation Pre-requisites
1. An ethernet cable has been run into the CAM, terminated with a female RJ45
connection point.
2. A 3-Pin (110v) power socket has been run into the turnstile.
3. The Secura is pre-loaded with the application software.
4. A cable has been pre-fitted to the turnstile release mechanism.
5. Any existing unused electronics have been re4moved from the CAM, i.e. the shelf is
free for the Secura Control Unit to be installed.
![](/img.php?id=1185996&img=bg1e.png)
CONFIDENTIAL Version A Page 30 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
NOTE PLEASE ENSURE THAT THE POWER CABLE IS NOT PLUGGED INTO THE 3-PIN
SOCKET BEFORE INSTALLATION COMMENCES.
4.5 Installation Process
The Installation process comprises the following steps.
4.5.1 Hardware Installation
1. Open the CAM door.
2. Fix the Secura Control Unit Assembly to the shelf within the CAM.
3. Drill 4 holes on the right door of the CAM using the template supplied.
4. Fix the contactless card reader assembly to the door and secure with the fixing bolts
provided.
5. Attach the Secura to the LED Indicator Board Cable using the LED Board Cable,
08828-01-R.
6. Attach the Secura to the Contactless Reader using OTI Contactless Reader Cable,
08829-01-R.
7. Attach the Secura to the LAN cable.
8. Attach the Secura to the turnstile release using the Solenoid Cable, 08827-02-R.
Ensure that the terminals are connected red to red and black to black.
9. Ensure that all connection points are fully home.
4.5.2 Functional Test
1. Plug in the power and ensure that the Secura powers up correctly and the LEDS
light up. The Secura display will display a couple of events, namely:
o Event 20 – power up
o Event 23 – In Service
2. The terminal may attempt to contact MMS at this point, to pick up its configuration.
This will take a few moments to complete.
3. A number of self-tests can then be carried out using the key board functions of the
Secura. Refer to section 5 for full details of the available functions.
a. Select function 37 on the keyboard, press 3, 7 then ENT. This will switch on
the green LEDs
b. Select function 38 on the keyboard, press 3, 8 then ENT. This will switch on
the green LEDs
c. Select function 26 on the keyboard, press 2, 6 then ENT. This will exercise
the green LEDs, the red LEDS and fire a turnstile release (solenoid) pulse.
d. If the terminal has not contacted MMS when power was applied, perform a
communications test to ensure that connectivity with MMS can be established
satisfactorily. Do this by selecting function 46.
e. Test that communications with the Transit Payment Platform Authorisation
Server can be established by performing function 44.
![](/img.php?id=1185996&img=bg1f.png)
CONFIDENTIAL Version A Page 31 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
f. Test that communications with the Transit Payment Platform Batch Server
can be established by performing function 45.
g. Ensure that the terminal is taken out of diagnostic mode by performing
function 10.
h. Other available test functions can be performed – refer to section 5 for full
details of the available functions.
4. Close the CAM – the solution is ready for use.
![](/img.php?id=1185996&img=bg20.png)
CONFIDENTIAL Version A Page 32 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
5 Terminal Application Functions
The terminal application supports a number of simple manual functions to trigger certain
events on the terminal as follows:
Enter the desired two digit code to select the desired function. For example, to drop the
application to MONITOR, press ‘19’ followed by ENT and the application will terminate,
passing control to the firmware MONITOR program.
Function
Code Function Name Description
00 Enter Diagnostic Mode
Enter into the diagnostic mode.
Diagnostic functions will only be available if
application is in the diagnostic mode.
MMS or TPB will not be contacted when the
application is in the diagnostic mode except
for when force dialled
10 Exit Diagnostic Mode Exit from the diagnostic mode
01 Show the Terminal ID
This function code checks the terminal Id by
displaying the ID of the terminal
17 Force MMS
This function forces an MMS connection and
receives configuration files from MMS server if
there are any available on MMS
18 Force TPB
This function forces a connection with the
Transit Platform Batch server and uploads the
transaction batch record and receives hot
card files if any.
19 Force Monitor Force the terminal into monitor mode.
20 Rename System File
This function code renames the startup file to
_system_SAV. Running function 19 will then
allow the application to be exited without
immediately restarting
26 Exercise Functions
This function code is an exercise function,
executing 37,38,39 in sequence
37 Illuminate Green LED This function code switches on the green LED.
38 Illuminate Red LED This function code switches on the red LED
39 Open Turnstile
This function code opens the turnstile for 1
second
40 Build Transaction File
This function code builds the transaction File.
It is more a development function than a
diagnostic one.
41 Enter Test PAN
This function code receives a PAN from
terminal keypad for processing. It allows
diagnostic transactions to be performed in a
when no card is available.
![](/img.php?id=1185996&img=bg21.png)
CONFIDENTIAL Version A Page 33 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
Function
Code Function Name Description
42 Process PAN file
This function code processes a list of PANS
from a file
43 Test LANG4 Network Card
This function code checks whether LANG4
card is working correctly or not.
44
Transit Platform Server
Communications Test
This function code tests the availability of TP
server by connecting to it and display the
appropriate success and failure message on
the terminal display
45
Transit Platform Batch Server
Communications Test
This function code tests the availability of TP
batch server and display the appropriate
success or failure message on the terminal
display
46
MMS Server Communications
Test
This function code tests the availability of
MMS server and display the appropriate
success or failure message on the terminal
display
47 Contactless Reader Test
This function code checks working of OTI
card reader.
48 OTI Start
This function code sends a polling command
to OTI and waits for the card tap from the
user for 5 seconds, and then displays the PAN
and expiry date of the tapped card
49 OTI Stop
This function code sends stop polling
command to the OTI reader so that no more
card taps will be read
50
Report LANG4 Firmware
Version
This function code displays the Firmware
Version of the LANG4 card
51
Report OTI Card Reader
Firmware Version
This function code displays the Firmware
Version of the OTI card reader
52 Ping Server
This function code takes the IP address of the
machine from the user, pings it and displays
the success or failure message.
53 Audio Test
This function code tests the audio device by
beeping once on the secure terminal.
54
Report SECURA Firmware
Version Displays the Secura firmware version
55 Display LANG4 IP address Displays the LANG IP address
56
Display LANG4 Gateway
Address Displays the LANG Gateway address
57 Display LANG4 Subnet mask Displays the LANG Subnet Mask
58 Set Turnstile Pulse duration
Takes input from user for turnstile opening
duration (in Milliseconds)
![](/img.php?id=1185996&img=bg22.png)
CONFIDENTIAL Version A Page 34 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
Function
Code Function Name Description
59 Show GPS Coordinates
Displays the current GPS coordinates (only
available in bus deployed environment)
60 Upgrade LANG4 firmware
Initiates the LANG firmware upgrade. Will
prompt the user to enter the FTP server IP
address which is hosting the LANG firmware
image file (imagez.bin)
![](/img.php?id=1185996&img=bg23.png)
CONFIDENTIAL Version A Page 35 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
5.1 Application Files
The following files require to be loaded:
Software/Application modules’ names are as listed below:
DIAGN.PGM
LANG4.PGM
BATCH.PGM
BINCHK.PGM
CALLMNGR.PGM
CONFIG.PGM
DIRECTOR.PGM The main application module
EVTLOG.PGM
GPS.PGM Handles the GPS functionality in the bus environment
ISO8583.PGM
LANGDATA.PGM
OTICARD.PGM
PASSBCK.PGM
PROTMNGR.PGM
SECURITY.PGM
TXN.PGM
UI.PGM
Configuration files’ names are as below:
IDENTITY.CFG Contains basic initial configuration data including
MMS communications details
BRG.DAT Contains the coordinates of the bus stops. Used only
in the bus environment)
ACTIVE.CDN The BIN file
Certificate files’ names are as below:
DIAGN.CRT
LANG4.CRT
BATCH.CRT
BINCHK.CRT
CALLMNGR.CRT
CONFIG.CRT
DIRECTOR.CRT
EVTLOG.CRT
![](/img.php?id=1185996&img=bg24.png)
CONFIDENTIAL Version A Page 36 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
GPS.CRT
ISO8583.CRT
LANGDATA.CRT
OTICARD.CRT
PASSBCK.CRT
PROTMNGR.CRT
SECURITY.CRT
TXN.CRT
UI.CRT
When loaded as outlined in the previous section, the terminal will attempt to contact the
MasterCard Management System (MMS) to pick up its individual configuration. The MMS
contact details are held in the IDENTITY.CFG file.
MMS must therefore have been setup to expect the contact from each terminal.
![](/img.php?id=1185996&img=bg25.png)
CONFIDENTIAL Version A Page 37 of 37
MasterCard® PayPass™ Contactless Transit Pilots
Installation Guide
Appendix A MONITOR Functions
If the application is running perform a function 20 followed by a function 19 to drop into the
MONITOR program.
Effectively the User Interface of the terminal firmware, the Monitor program provides several
useful functions, as follows. In MONITOR mode the terminal display will read SECURAPP
MONITOR and show the date and time.
To scroll through the various MONITOR functions, press the ‘1’ key. When the option you
wish to select is shown, press the ENT key to select the desired (displayed) function.
The functions are:
LOCAL LOAD
Allows software and/or configuration and data files to be transferred between the
Secura and an attached PC. This function is used when loading the application, as
outlined above
RESET MASTER
This allows any application or data files held in the terminal memory to be cleared.
Often useful to do this before completely loading an application. A password will be
prompted for. This is 79318624.
CHANGE DATE
Self explanatory
CHANGE TIME
Self explanatory
LOAD PROGRAM
Allows control to be passed to a loaded application. The list of available application
modules will be shown. To scroll through them, press ‘1’. The MasterCard application
is invoked by selecting the DIRECTOR program.
CHANGE SPEED
Allows the comms speed for the Secura to PC link to be changed
Appendix B FCC Statement.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause
undesired operation.
-- End of document –