Vermont Casting Gas Grill Users ManualManual Feb 2003 Manual

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2015-02-03

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Assembly and Owner’s Manual

Great Outdoors

STAINLESS

Stainless

Series

Gas Grill

FOR YOUR SAFETY: Never leave a grill unattended when in use.

FOR YOUR SAFETY

Do not store or use gasoline or other

flammable vapors and liquids in the

vicinity of this or any other appliance.

An unconnected liquid propane

cylinder should not be stored in the

vicinity of this or any other appliance.

If you smell gas:

Shut off gas to the appliance.

Extinguish any open flame.

Open lid.

If odor continues, immediately call

your gas supplier or fire department.

CONSUMER / USER:

Read all of these instructions and keep them in a safe place for future reference.

ASSEMBLER / INSTALLER:

Leave these instructions with the consumer.

FOR YOUR SAFETY

Congratulations and thank you for your purchase

of your new Great Outdoors grill. We are pleased

that you have recognized the value of the design,

function, and quality of components used in this

product. We believe it is among the finest on the

market.

We are committed to producing quality products

that your family will enjoy for years to come. If for

any reason we have failed to meet or exceed your

expectations, please allow us the opportunity to

make it right by calling us toll-free:

between the hours of 8:00 a.m. and 4:30 p.m.,

central time, Monday through Friday.

We want you to be completely satisfied with your

purchase so you will agree with our motto,

888-869-5454

“there’s nothing like...

the great outdoors.”TM

Statement of Commitment

7980 East American Drive

Joplin, Missouri USA 64804

For more information about our growing family

of barbecue grills, smokers, and outdoor

products, please visit our website at:

www.gogrills.com

Great Outdoors

the

Grill Company

- A CFM Company -

Table of Contents

Chapter 1 - INSTALLATION

Necessary Information ...........................

Choosing a Safe Location .........................

Liquid Propane Gas Grills ..........................

L.P. Gas Dealer Instructions .......................

Step 1 ( Identifying Parts ) .........................

Step 2 ( Assemble Pillar ) .........................

Step 3 ( Attach Base ) ............................

Step 4 ( Grill Head ) .............................

Step 5 ( Side Tables ) ............................

Step 6 ( Sideburner Knob ) ........................

Step 7 ( Internal Parts ) ...........................

Step 8 ( L.P. Gas Cylinder ) .......................

Connecting an L.P. Gas Cylinder . . . ................

Leak Testing ...................................

Lighting Instructions .............................

Side Burner Operation ............................

Using Your Grill .................................

Caring for Your Gas Grill ..........................

Cleaning and Maintenance ........................

Replacement Parts ..............................

Recipes .......................................

Warranty ......................................

Chapter 2 - ASSEMBLY INSTRUCTIONS

Chapter 3 - USE and CARE

Chapter 4 - OUTDOOR COOKING / RECIPES

Connecting to Natural Gas ...................

5-7

15-16

18-19

21-22

25-26

33-35

Page Number

Operating this or any gas-fired appliance

in an enclosed area can produce a build-up

of carbon-monoxide, which could result in

injury or death.

or, in the absence of local codes, with

either the National Fuel Gas Code, ANSI

Z223.1, NFPA 54 (USA), or CAN/CGA-B

149.2, Propane Installation Code (Canada)

and CAN/CGA-B 149.1 Natural Gas

Installation Code.

To check local codes, contact your local gas

dealer or gas company listed in the Yellow

Pages for recommended installation

procedures and regulations.

Do not use a grill under a ceiling or cover

where the heat or flame could cause

damage.

Choose a level surface where the grill is

not facing directly into the wind.

Avoid moving the grill during use.

Do not use lighter fluid or charcoal

briquettes in a gas grill. The flow of

combustion and ventilation air is not to be

obstructed. The ventilation openings of the

cylinder enclosure must be kept free and

clear from other debris. Do not store grill

covers or other items in the cylinder area.

·Do not operate this barbecue in garages,

breeze ways, sheds or any enclosed area.

2. Installation must conform with local

codes

3. This appliance is not intended to be

installed in or on a recreational vehicle

and/or boat.

4. Keep the barbecue grill at least 24

inches (61 cm) away from any combustible

construction.

5. The grill area must be clear and free from

combustible materials, gasoline, and any

other flammable liquids or vapors.

Installation 1Chapter

Stainless Series Gas Grill

1. The gas barbecue grill may only be used

for cooking out-of-doors.

The gas fuel used by this product is

highly flammable and must be used in

a responsible and cautious manner.

It is your responsibility to assemble,

operate, and maintain your gas

barbecue grill properly.

If these instructions are ignored, there

is a possibility of a hazardous fire or

explosion which could result in proper-

ty damage, physical injury or death.

Choosing a Safe Location

for a Gas Barbecue Grill

Necessary Information to

Safely Use a Gas Grill

Heat and hot drippings from cooking food

could damage the fuel supply system.

Liquid Propane (abbreviated L.P.) gas is

stored under high pressure inside a cylinder

and will vaporize when released. It is

important that there are no leaky connections

on the grill fuel supply system. Refer to the

Leak Testing section of this manual.

An L.P. gas grill requires a fuel delivery

system made up of a L.P. gas supply

cylinder, a fuel regulator with hose and a

gas-control valve.

L.P. Gas

The L.P. Fuel Supply System

Do not store an L.P. cylinder in a building,

garage or any other enclosed area. Instead,

store the cylinder outdoors in a well

ventilated area, away from people and out of

the reach of children.

Place your barbecue grill in a location

away from children and pets.

Do not leave grill unattended when in use.

To avoid burns, do not touch any hot grill

surface. If necessary, use a protective glove

when operating control knobs, tank shut-off

valve, or lid handle.

Do not place combustible material, such

as cloth or plastic, on grill surface during

use.

Do not lean on side tables or place more

than 10 pounds of weight on a side table or

on the open side burner table.

9. Make sure the heat shield and grease

pan are in place under the grill bottom.

Do not use natural gas in an

appliance designed for L.P. gas. Use only

liquid propane (L.P.) gas in an appliance

designed for L.P. gas.

NEVER leave a grill

unattended when in use.

IMPORTANT:

WARNING:

6. Do Not store a spare L.P. gas cylinder

under or near this appliance.

7. NOT FOR USE BY CHILDREN.

8. The outside of the barbecue grill will

become hot during use.

Liquid Propane Gas

Barbecue Grills

The L.P. Fuel

Supply System

The L.P. Fuel

Supply System

4. The pressure regulator and hose

assembly provided is factory set at an outlet

pressure of 11 inches water column (.4 lb.

per sq. Inch).

L.P. Cylinders can be obtained at the store

where you purchased your grill or from an

authorized L.P. gas dealer.

Any L.P. gas-supply cylinder used with this

grill must be approximately 12 inches

diameter and 18 inches high.

L.P. GAS SUPPLY CYLINDER

L.P. GAS CYLINDER SPECIFICATIONS

The maximum

fuel capacity must be 20 pounds of propane.

Full-cylinder weight should be approximately

38 pounds (43.7 lbs. Nominal water

capacity).

FUEL REGULATOR AND HOSES

The fuel regulator supplied is equipped with

a Type 1 coupling nut. Do not attempt to

connect to any other L.P. cylinder not

equipped with a mating Type 1 cylinder

valve. This grill is not to be used with any

other cylinder connection device.

The fuel regulator and hose assembly with

the Type 1 fitting supplied must be used with

the appliance. Do not use a hose and

regulator assembly other than the one

supplied with the grill or a manufacturer’s

replacement fuel pressure regulator

assembly.

The Type 1 connection system has the

following features:

1. The system will not allow gas to flow until

a positive connection has been made.

2. The system has a thermal element that

will shut off the flow of gas between 240°F

and 300°F.

3. The system has a flow-limiting device

which, when activated, will limit the flow of

gas to 10 cubic feet per hour.

Any attempt to adjust the

regulator is dangerous and could create a

situation causing personal injury or property

damage. Consult your L.P. gas dealer if you

think the regulator is not working properly.

WARNING:

Cylinder Control

Valve

The L.P. Fuel Supply System

(L.P. gas cylinder)

L.P. Gas

Cylinder

Valve

Orifice

Burner Fuel-

Control Valves

Fuel Supply

Hose

Type 1 Fuel

Regulator

The L.P. Fuel Supply System

(the fuel regulator and hose)

Side Burner

Control Valve

NOTE:

Stainless

Series Grills

DO NOT

include an

L.P. Gas

Cylinder

Have the gas dealer weigh the cylinder

after filling to ensure that the cylinder is not

overfilled.

TRANSPORTING A FULL CYLINDER

You should transport only one cylinder at a

time. Transport the cylinder in an upright and

secure manner with the control valve turned

off and the POL plug in place.

Do not transport a cylinder in the passenger

compartment of a vehicle.

Do not leave cylinder in direct sunlight or in

a high-heat area such as a closed car trunk.

High-heat areas could cause the relief valve

to vent gas.

Use a cylinder cap on the cylinder-valve

outlet during transport and when the cylinder

is not connected to the grill. Keep cylinder

valve closed when not in use.

The L.P. cylinder must have a shut-off valve

terminating in a Type 1 L.P. gas-cylinder-

valve outlet. A Type 1 compatible cylinder

with a Type 1 cylinder valve has a positive

seating connection that does not permit gas

flow until a positive seal has been obtained.

The cylinder must be arranged for vapor

withdrawal. It must also include a collar to

protect the cylinder valve. A safety-relief

device having direct communication with the

vapor space of cylinder must be provided.

This will expel high-pressure gas if the

cylinder is overfilled or overheated.

All L.P. gas cylinders used with this

appliance shall be constructed and marked

in accordance with the specifications for L.P.

gas cylinders of the U.S. Department of

Transportation (DOT) or the National

Standard of Canada, CAN/CSA-B339,

Cylinders, Spheres and Tubes for

Transportation of Dangerous Goods; and

Commission, as applicable; and shall be

provided with a listed overfilling-prevention

device. Read labels on the L.P. gas-supply

cylinder.

Inform the gas dealer if it is a new or used

cylinder to be filled. Caution the gas dealer

not to overfill the fuel cylinder.

After filling, have the gas dealer check for

leaks and that the relief valve remains free to

function.

Allow only a qualified L.P. gas dealer to

fill or repair an L.P. gas-supply cylinder.

a.) Do not store a spare L.P. gas cylinder

under or near this appliance.

b.) Never fill the gas cylinder beyond 80

DANGER:

percent full.

c.) If the information in (a.) and (b.) Is not

followed exactly, a fire causing serious injury

or death may occur.

Handle a full cylinder with care.

Gas is under high pressure.

WARNING:

Do not insert any foreign objects

into the valve outlet. You may damage the

back check, A damaged back check can

cause a leak, which could result in explosion,

fire, severe personal injury or death.

DANGER:

Example B

Type 1

(cut away to see fitting)

Example A

CGA-510 POL

Filling a Type 1 Cylinder Valve

Example A: shows a CGA-510 POL fitting.

Example B: shows using a Type 1 POL fitting.

The L.P. gas cylinder has a Type 1 cylinder

valve with a back-check module in its outlet

that will not permit gas to flow until an

evacuation device is installed. To purge the

L.P. gas cylinder, the back-check module must

be opened with an evacuation device.

A. Hose-end valve with a bleed port: Purging

can be accomplished using a hose-end valve

containing a bleed port, which also allows for

evacuation without the use of an adapter.

B. Hose-end valve without a bleed port:

When a hose-end valve does not have a bleed

port, a separate device must be used for

evacuation.

C. Purging using a Type 1 connection: L.P.

gas cylinder evacuation can be accomplished

during each purging by using a Type 1

connection. The Type 1 valve outlet has 1-

5/16” external ACME right-hand thread that will

accept this connection.

After purging or filling an L.P. gas

cylinder, do not insert a POL plug into the

valve outlet. Insertion of this plug will prevent

the back-check from closing. Use ONLY the

provided cap and strap attached to the outlet.

Close the cylinder valve knob before returning

the cylinder to the customer.

For proper purging procedures in the USA,

refer to: Safety Bulletin NPGA # 133, “Purging

L.P. Gas Cylinders,” and Safety Bulletin NPGA

#130, “Recommended Procedures for Filling

Cylinders.”

PURGING AND EVACUATION DEVICES

FOR L.P. GAS CYLINDER WITH TYPE 1

CYLINDER VALVES

CAUTION:

When using a cylinder exchange, be sure the

exchanged cylinder is a Type 1 cylinder; a 510

POL cylinder will not fit a Type 1 regulator.

Purge new cylinders before

filling. This tank is easily filled with a standard

CGA 510 POL filling connection.

FILLING AND PURGING

TYPE 1 L.P. GAS CYLINDERS

IMPORTANT:

Do not fill an L.P. gas cylinder

beyond 80% full. If this information is not

followed exactly, a fire causing serious injury

or death may occur.

DANGER:

Purging and filling of L.P. gas

cylinders must be performed by personnel who

have been thoroughly trained in accepted L.P.

gas industry procedures. Failure to follow this

instruction may result in explosion, fire, severe

personal injury or death.

DANGER:

Take These Instructions to the L.P. Gas Dealer

10mm

Getting Started

Unpacking the Grill Parts

1. Please follow the steps in the order that

they are presented.

2. Assemble the grill where you plan to use

it.

3. You may want to place an old towel or

cloth at the assembly site to prevent nuts

and bolts from becoming lost.

4. For each step, loosely tighten all the

fasteners before tightening them completely.

5. Have a friend help. An assistant can

make the assembly easier by holding the

parts in place while you fasten the nuts and

bolts.

6. To be ready to barbecue immediately,

have the L.P. gas cylinder filled by an

authorized L.P. dealer or cylinder exchange

center.

1. Remove and set aside all inner boxes

and parts from the master carton.

2. Remove and set aside all wrapping

paper, zip ties, and additional protective

packaging from the parts.

3. Do not destroy carton or packing until

your grill is completely assembled and

operating to your satisfaction.

4. For ease and safety, lock the casters

during assembly.

Consumer:

Your grill is packaged with a merchandiser point-of-

purchase label. To remove the label, unscrew the

igniter button, remove and discard the label, then re-

attach the igniter button.

Retailer/Merchandiser:

Do Not remove the point-of-purchase label. Make

sure it is hanging properly for display in the store.

Assembly Instructions 2Chapter

Stainless Series Gas Grill

10mm open-end wrench

phillips-head screwdriver

Tools needed to assemble grill:

(tools not included)

Assembly Step 1 - Identifying the Grill Parts

Side Burner

Assembly

Side Pillar Panel

Front

Panel

Warming Rack

Pillar

Cylinder Retainer Wire

Grill Head Assembly

Side Table

Grease Pan

Side Pillar Panel

Cylinder Support

Base Assembly

Cooking Grids:

KG432 Model: 4-Burner Unit (Shown)

KG432 Model:

KG540 Model:

4 pcs

5 pcs

Heat Tents:

KG540 Model: 5-Burner Unit

KG432 Model:

KG540 Model:

4 pcs

5 pcs

Locate these parts:

Not Pictured:

(consisting of 1 each of A,B,C,D,E packs)

L.P. Tank Not Included

master hardware pack

Assembly Step 2 - Assemble the Pillar Panels

Firmly tighten the nuts and

bolts.

Repeat steps 1 through 3

for the second Side Pillar

Panel.

Tools Needed:

USE HARDWARE PACK A:

10mm

wrench

LOCATE THESE PARTS:

Side Pillar

Panel (2)

Front Pillar

Panel (1)

M6x1x10mm

Bolt (6)

Phillips head

screwdriver

Flat

Washer (6)

Lock

Washer (6)

M6x1

Nut (6)

Align one edge of the Front Pillar Panel

with the corresponding edge of one Side

Pillar Panel as shown.

For each mounting hole, insert a bolt and

thread on a washer, lock washer, and nut

as shown.

NOTE: For easier assembly, first loosely

insert ALL of the nuts and bolts before

tightening them. Assembled Pillar:

Assembly Step 3 - Assemble the Pillar to the Base

Tools Needed:

LOCATE THESE PARTS:

Base Assembly

USE HARDWARE PACK B:

M6x1x16mm

Bolt (10)

Flat

Washer (10)

Lock

Washer (10)

Set the Cylinder Support into the hole in the

Base as shown with the notch toward the

front.

Set the assembled Pillar panels onto the

Base Assembly as shown.

For each pre-threaded mounting hole,

insert a bolt, washer, and lock washer for

both the pillar and the cylinder support.

Firmly tighten the bolts.

Phillips head screwdriver

Cylinder

Support

Rear of Grill Assembly

Pillar assembled to Base:

NOTE: For easier assembly,

first loosely insert ALL of the

screws before tightening them.

Assembly Step 4 - Attach the Grill Head to the Pillar

Tools Needed:

LOCATE THESE PARTS:

Grill Head

Assembly

USE HARDWARE PACK C:

M6x1x16mm

Bolt (7)

Flat

Washer (7)

Lock

Washer (7)

Set the Grill Head Assembly onto the top of the

assembled Pillar and Base as shown. Ensure

that the hose and regulator hanging from the

bottom of the Grill Head are on the inside of the

Pillar.

For each pre-threaded mounting hole, loosely

insert a bolt, washer, and lock washer. To make

assembly easier, start with the center mounting

hole of the front pillar panel and work around to

the sides.

After all of the fasteners have been loosely

placed, firmly tighten the bolts.

Phillips head screwdriver

Back Side of

the Assembly

Assembly Step 5 - Attach the Side Tables

Tools Needed:

LOCATE THESE PARTS:

Side Burner

Table Assembly

USE HARDWARE PACK D:

M6x1x16mm

Bolt (8)

Flat

Washer (8)

Lock

Washer (8)

Phillips head screwdriver

Starting with the Side Burner

Table Assembly, line up the

mounting holes with the

corresponding holes in the

side of the Grill Head as

shown.

For each pre-threaded

mounting hole, insert a

bolt, washer, and lock

washer.

Firmly tighten the bolts.

Repeat steps 1 through 3 for

the Right Side Table.

Side Table

Burner Control Valve

Valve

Orifice

Burner

Tube

Assembly Step 6 - Mount the Side Burner Knob

Tools Needed:

USE HARDWARE PACK E:

Burner

Control

Knob

Match Holder

and Chain

Phillips head screwdriver

Working underneath the Side Burner

Assembly, locate and remove the two bolts

that are holding the brass burner to the side

table. This will allow the burner tube to

hang and move freely.

Locate the burner control valve attached to

the end of the gas hose hanging from the

side of the Grill Head Assembly.

Insert the orifice of the control valve into the

end of the burner tube.

Route the control valve stem through the

mounting hole in the side table.

Re-insert and securely tighten the burner

mounting bolts that were removed in step 1

above.

M4x0.7x8mm

Bolt (1)

M5x0.7x8mm

Bolt (1)

IMPORTANT: The valve orifice must be

seated inside the burner tube for safe

operation. An improperly seated valve-to-

burner tube connection may result in an

external fire causing property damage or

serious personal injury.

8. Find the single loose black igniter wire

under the Grill Head Assembly, near where

the side burner hose is ran through the

collar.

Run the wire up through the mounting tab

and connect the end to the side burner

igniter electrode.

Assembly Step 6 - Continued

9. Attach the Match Holder Chain to the same

tab by crimping the s-hook end of the chain

through the wire hole. The Match Holder is

used to hold a match for lighting the burner

inside the grill tub. (Optional match-lighting

method - see “Lighting Instructions” on

pages 23-24.)

6. From the front side of the side table, insert

and tighten the bolts from hardware pack E

to the control valve as shown.

There are 2 different sized bolts to ensure

that the valve is properly oriented.

7. Press the knob onto the control valve stem

as shown. Make sure the keyed shaft is

properly seated - do not force the knob into

place.

Assembly Step 7 - Assemble Cooking Grids

Set the Heat Tents into

the tub of the grill, one

each directly above each

burner. There are notches in

the shelf to keep the Heat Tents

in place. Make sure the slotted

ends of the Heat Tents are

towards the front of the grill.

Place the Cooking Grids on

the upper shelf of the grill

tub. One each above each

burner.

The feet of the Warming Rack rest in the

grooves on the side of the grill tub as

shown. The rack height is adjustable by

turning it upside down.

LOCATE THESE PARTS:

Heat Tents

(KG432 model: 4 pcs)

(KG540 model: 5 pcs) Cooking Grids

(KG432 model: 4 pcs)

(KG540 model: 5 pcs)

Warming Rack

Assembly Step 8 - Grease Pan and L.P. Tank

1. Place the Grease Pan underneath

the Grill Tub from the back side

as shown. There are brackets

mounted to the underneath side

of the tub to hold the Grease Pan

in place.

LOCATE THESE PARTS:

Grease Pan Cylinder Retainer

Wire

L.P. Gas

Cylinder

(filled)

NOT

INCLUDED

Assembly Step 8 - Continued

Set the L.P. Gas Cylinder in the bottom of

the grill from the back side. The bottom of

the cylinder rests inside the hole in the grill

base.

Insert the bent ends of the tank retainer

wire into the retainer holes in the grill base

as shown.

Lift the retainer wire up

around the gas cylinder

and lock it in place.

Connecting the Regulator to Cylinder

1. The top knob on the supply cylinder must

be closed. See that the top cylinder knob is

turned clockwise to a full stop.

2. Check that all the grill burner knobs are

turned off.

3. Remove the protective caps from the

cylinder valve and coupling nut, if present.

4. Hold the regulator in one hand and insert

the nipple into the valve outlet. Be sure the

nipple is centered in the valve outlet. The

coupling nut connects to the large outside

threads on the valve outlet. Use care not to

cross thread the connection.

5. Hand tighten the coupling nut clockwise

until it comes to a full stop. Tighten by hand

only. Do not use tools.

6. CAUTION: In the connection process,

the grill side of the connection will seal on

the back check in the valve, resulting in a

slight resistance. The connection requires

about one-half to three-quarters additional

turn to complete the connection.

Connecting the L.P. Gas Cylinder

NOTE: If you cannot complete the final

connection, disconnect the regulator and

repeat steps 4 through 6. If you are still

unable to complete the connection, do not

use this valve and regulator.

7. Make sure the hose has no kinks or

sharp bends and clears any areas that will

become hot during use. Never put strain on

the hose where it joins a fitting. The rubber

fuel supply hose must not touch the bottom

grill casting during use.

8. Before lighting grill, check all connections

for leaks using a mild soapy-water solution.

9. Make sure the grease pan is in place

before operating. If the grease pan is notin

place, hot grease and debris will fall on the

gas cylinder and may cause damage to the

fuel supply system.

Tank collar omitted for clarity

A quick-connect coupling sleeve with 3/8”

female end is provided. Install the connector

socket at the pipe end, after the shut-off valve.

This must be installed where the grill will be in

use.

It is important to observe the safety

guidelines for choosing a safe location. The

gas supply must be shut off prior to installation

of the quick connector socket. Use only a

matching factory authorized quick-connect

plug with the quick-connect socket.

Natural-gas units are equipped with a 12-

footlong quick-connect fuel hose in place of

the shorter hose/regulator attached to the

burner valve.

Prior to inserting, turn on gas supply and test

all connections with an ammonia-free soap

and water solution. Apply this solution to the

stem of the shut-off valve and opening of the

socket to detect leaks. (See Leak Testing

Natural Gas Connections on the following

page).

The valve-orifices and fuel supply hose

system necessary for use with natural gas is

different than the system required for L.P. gas.

Modification to the burner valve/orifices allow

the use of natural gas. An L.P. cylinder is not

needed.

The maximum inlet supply pressure is 11.0"

w.c. for propane gas and 7.0" w.c. for natural

gas.

The specified supply pressure is 11.0" w.c.

for propane gas and 7.0" wc. for natural gas.

The piping system should be installed by a

qualified service technician in accordance with

the National Fuel Gas Code (NFPA 54/ANSI

Z223.1) in the U.S.A., including:

1. The appliance and its individual shut-off

valve must be disconnected from the gas-

supply piping system during any pressure

testing of that system at test pressures in

excess of 1/2 psi (3.5 kPa).

2. The appliance must be isolated from the

gas-supply piping system by closing its

individual manual shut-off valve during any

pressure testing of the gas supply piping

system at test pressures equal to or less than

1/2 psi (3.5 kPa).

INSTALLATION FOR NATURAL GAS

Natural Gas Grills - Connecting to Natural Gas

EXPLOSIVE AND FLAMMABLE!

If the appliance is for connection to natural

gas, the gas connections should be made by a

qualified installer or a licensed plumber. The

gas-supply line must not be installed by the

consumer.

Do not use liquid propane (L.P.)

gas in an appliance designed for natural gas.

Use only natural gas in an appliance designed

for natural gas.

DANGER:

WARNING:

One example of an Individual Shut-Off

Valve with the Quick-Connect Socket.

(for specially equipped natural gas grills only)

Dust Cap

Shut-off Valve

Connector Socket Gas Flow

5. Push the plug into the connector until the

sleeve snaps forward to lock the fitting in

place. Turn on the shut-off valve. The flow of

gas to the appliance will be restricted if the

plug is not connected properly.

6. Test for gas leaks using an ammonia-free

soap and water solution.

1. Pull connector sleeve back and pull plug

out of socket. This will automatically shut off

gas to the appliance.

2. Close the shut-off valve and install the dust

caps on the socket and plug. Always turn off

the fuel supply at the shut-off valve when the

grill is not in use.

Test all the fuel supply connections using an

ammonia-free soap and water solution equally

mixed. Never use fire to test for leaks.

1. Turn on the gas shut-off valve.

2. Coat all connections of the fuel supply

system, especially at the quick-connect.

3. Watch for bubbles to indicate a leak.

4. If there is a leak, shut off the gas supply

and re-connect the hose to the socket. Re-test

for leaks.

Do not use the grill if a leak is detected that

cannot be corrected in this manner or if the

hose and connections become damaged.

Replace damaged components with only

factory authorized parts.

Do not strain or kink the fuel-supply hose.

See that the hose is kept clear of surfaces that

become hot during use.

TO DISCONNECT THE FUEL SUPPLY

LEAK TEST CONNECTIONS

OPERATING THE QUICK-CONNECT

Follow all directions on tags attached to hose.

1. To connect the fuel-supply hose to the fuel

supply, the shut-off valve must be closed.

2. Remove the dust cap from the connector

socket by sliding the connector sleeve back to

release the plug. Remove the dust cap from

the plug.

3. Position the plug end of the fuel supply

hose into the sleeve opening.

4. Slide the connector sleeve back, firmly

push the fitting into the connector.

Natural Gas Grills - Connecting to Natural Gas

(for specially equipped natural gas grills only)

To House

Dust Cap

Shut-off Valve

Supplied

With Grill

3/8” NPT

Fitting

Not Supplied

With Grill

Plug

Connector Sleeve

To Grill

Use and Care Directions 3Chapter

Stainless Series Gas Grill

Lighting Instructions

Leak Testing the

Fuel Supply System

Replacement Parts

Perform a leak test each time the gas

supply cylinder is connected to the regulator.

Leak test any time a part of the gas system

is replaced. Perform a leak test at least once

each year whether the L.P. gas supply

cylinder has been disconnected or not.

Have a dealer check the cylinder for

deterioration after 10 years, according to

DOT regulations. Immediately replace

cylinder if any is found.

IMPORTANT! Inspect the gas supply hose

regularly. If there are cuts, excessive

abrasion or wear, replace the hose prior to

operating the appliance.

Use only the hose replacement specified in

the parts list for your grill.

How to Check the Fuel Supply System for

Gas Leaks

1. Mix a solution of equal parts mild

detergent or liquid soap and water.

2. Turn off the burner control knobs.

3. Turn the top knob of the fuel-supply

cylinder counterclockwise one rotation to

open.

4. Apply the soap solution to all connections

of fuel-supply assembly.

If no soap bubbles appear, the grill is fine

for use.

If bubbles form at the connections, there is

a leak. In case of a leak, try tightening the

joint. If necessary, replace the faulty part with

a replacement part recommended by the

manufacturer.

5. Turn off the knob on fuel-supply cylinder.

6. Turn on the burner control knobs for a

moment to release pressure in hose, then

turn the control knobs back off.

7. Wash off soapy solution with cold water

and towel dry.

If you are unable to stop a leak, shut off the

gas supply at the cylinder valve. Remove the

cylinder from the grill. Call a gas appliance

serviceman or L.P. gas dealer. Do not use

appliance until the leak is fixed.

Leak Testing

DANGER

To prevent fire or explosion hazard:

test.

· Do not permit any sources of ignition

in the area when testing for leaks.

lame.

WARNING: Do not attempt to repair the

cylinder valve. If it becomes damaged,

the cylinder must be replaced.

· Do not smoke while performing a leak

· Perform leak tests outdoors only.

· Never perform a leak test near a fire or

Leak Testing the

Fuel Supply System

(arrows denote primary

areas to check)

Tank collar omitted for clarity

IGNITER LIGHTING SYSTEM

LIGHTING INSTRUCTIONS

The Igniter System consists of an electronic

igniter unit, individual burner-mounted ceramic

electrodes, and lead wires. Gas is routed to

the electrodes at each burner. When the

igniter knob is pressed, an electric spark is

created at the ceramic electrode. The gas is

then ignited by the spark.

To test: Watch the electrode tip inside the gas

collector while activating the igniter. To avoid a

possible shock, do not touch the burner or

metal parts on igniter system while performing

igniter test. A visible spark should jump from

the electrode. The spark gap is set when the

electrode is installed.

If there isn't a spark, check the lead wires

and connections. The igniter wires should be

kept away from the grill bottom. Also check

that the ceramic electrode that is mounted

underneath the burner is not broken.

Sometimes dirt and rust at and around the

electrode can prevent an igniter spark. Clean

them with a degreaser or warm soapy water,

and dry. Remove rust from electrode tip and

metal surfaces by lightly sanding with an

emery cloth or fine-grain sandpaper.

(Read all the steps before beginning.)

STEP 1. Check the burner venturi tubes for

blockage from an insect nest (see,

“CLEANING THE BURNER VENTURI

TUBES”).

STEP 2. Ensure that all of the burner-control

knobs are in the OFF position.

STEP 3.

STEP 4. Turn on the fuel supply valve on the

L.P. gas cylinder. 1 to 1-1/2 counter-clockwise

turn is enough to open the valve.

CAUTION: Do not stand with head or arms

over the grill.

STEP 5. To light using the igniter:

Push in and turn the left-most burner-control

knob counter-clockwise to the high setting.

STEP 6. Immediately press in the igniter

button until you hear it clicking. Repeat 4 to 5

times if necessary.

The burner should light.

STEP 7. If the burner fails to light properly,

turn the burner control knob off. Also turn off

the L.P. cylinder knob. Wait five minutes before

attempting to light the burner again. This will

allow time for released gas to disperse.

HINT: If the burner does not light after trying

again, turn off burner-control knob, the L.P.

cylinder knob and try match lighting the grill

once the gas has cleared.

If your electronic igniter does not click, you

may need to replace the battery. Simply

unscrew the igniter button from the control

panel to access the battery.

Operating the Control Knobs

Use the LEFT-MOST burner gas control knob, PUSH

IN and rotate counter-clockwise.

PRESS THE IGNITER BUTTON - you will hear it

clicking.

Lighting Instructions

OPEN GRILL LID

WARNING: Attempting to light the grill with

the lid down could cause an explosion.

MATCH LIGHTING

Locating the Match Lighting Hole

Repeat steps 1 to 4 of “Igniter Lighting

Instructions.”

STEP 5. To match light: push down and turn the

burner control knob counterclockwise to the high

setting.

STEP 6. IMMEDIATELY strike a long wooden

match and position the burning match through

match lighting hole in the grill tub. Extend the

flame near a burner port in the burner. The burner

should light.

If a long-reach match or lighter is not accessible,

there is a match extension provided, attached

underneath the side burner table. Insert a match in

the holder end of the extension, strike the match,

and insert it through the match-lighting hole.

To light other burners, sequentially light one

adjacent burner at a time. DO NOT attempt to light

a burner that is not directly next to a lit burner

without using the igniter.

The match lighting holes are located beneath the

side tables in the sides of the grill tub.

Allow the grill to preheat with the grill lid closed

for five to ten minutes before cooking.

CAUTION: Do not touch any hot grill parts. The

outside of the grill bottom becomes very hot during

use. It may be necessary to use protective gloves.

STEP 1. Turn the burner-control knob(s) off. The

burner flame will go out.

STEP 2. Turn off the top L.P. cylinder valve by

turning the knob in a clockwise direction until it

stops.

IMPORTANT: Always have the gas shut off at the

L.P. cylinder valve when the grill is not in use. The

L.P. cylinder has a leak detection feature which will

restrict the amount of gas flow to the burner if the

tank shut-off valve has not been turned off prior to

the next use.

HOW TO SHUT OFF THE GRILL

Lighting Instructions

IMPORTANT: The match lighting holes are found

under the side tables, in the side of the grill tub.

When match lighting the grill, use the END gas

control knob on the side you are using (closest to

the match lighting hole).

To open the side burner, simply lift up and out

on the side burner lid. The lid can be used as

additional side table space.

To match light the side burner, follow steps 1

and 2 above, then strike a match and set it in

the side burner, near the burner as shown to

the right.

Turn the side burner control knob to the high

position. The side burner should light.

To turn off the side burner, turn the side burner

control knob counter-clockwise to the Off

position.

Side Burner Operation

DO NOT place more than 10 pounds of

weight on the side burner lid.

DO NOT close the side burner lid while the

side burner is on.

The side burner table and lid may be very hot

during and after use. Use caution when

handling the components.

LIGHTING INSTRUCTIONS

1. Open the side burner lid before

operating.

2. Open the L.P. Gas Cylinder valve 1

to 1-1/2 turns.

3. Push in and turn the side burner

control knob clockwise to the high

position.

4. IMMEDIATELY press the electronic

igniter on the front control panel of the

grill.

The side burner should light - release

the electronic igniter.

TO BREAK IN A NEW GRILL

BURNER'S FLAME

Before using it for the first time; operate the grill

with lid closed on a low setting for about 30to 45

minutes to “season” the grill. This will help burn

away oil and the smell of new paint. After the oil

has burned away, check the burner flame.

Keep the grill lid closed and the grids in place.

Inspect the burner's flame by carefully looking

below and through the air-supply openings in the

grill bottom.

A good flame should be blue with some yellow

tip coming from the burner holes. Some yellow

tips on flames up to 1" in length are acceptable

as long as no carbon or soot deposits appear.

If flames are excessively yellow and irregular,

the oil residue may not be completely burned off,

or the venturi may not be properly positioned

over the orifice(s). Allow grill to cool before

repositioning venturi over valve.

After a grill has been in use for a while it may

begin to have a more yellow flame. A build up of

food deposits, fats, or cooking seasonings can

cause yellowing of flames. Try cleaning the

burner to remove built-up residue. Check for

clogged burner holes or blocked venturi tubes.

Regular use of your grill will actually help keep

it operating more smoothly. It is not unusual for

similar units to heat a little differently.

Using Your Gas Grill

CONTROL SETTINGS

MULTIPLE BURNER COOKING SYSTEM

The high flame setting is for quick searing of

meat. Sear foods, then finish cooking on a lower

setting.

A medium setting works best for cooking

steaks, pork chops, and hamburgers.

The lowest setting works well for all roasts and

rotisserie foods. Even thick steaks, when seared

on a high setting first, will have a better texture

and be more juicy cooked on low.

The grill's burners may be operated to cook on

either side or both sides at once. This allows for

various styles of cooking.

1. Use a direct heat source when browning

meat or cooking hot dogs and hamburgers.

Check the food often.

2. Cook large-size foods (such as roasts,

turkey, or duck) on a low, direct heat. Place food

and water in foil pan with corrugated bottom,

adding water as needed.

CAUTION: Never use a glass dish of any kind

to either warm up or cook food on a grill.

Personal injury or damage may occur.

3. If doing skillet or stir-fry cooking, limit the

amount of oil and direct heat used.

4. Cook foods that burn easily over an indirect

heat. Light a burner on one side and place the

food on the other side for cooking. The food will

cook slower but should be more tender. This

method of cooking also reduces grease flare-up.

Add a small pan of water to help keep meat

moist, replace the water as needed.

5. Casseroles can be cooked in oven-proof or

foil pans using indirect heat.

6. Cook two foods at once using different

settings.

7. To add smoked flavor, try adding wood chips

in apple, mesquite, and hickory flavors.

Holes in Burner

GOOD

FLAME

BAD

FLAME

Yellow

Blue

FLAME CHECK

Checking the Burner Flame

CARING FOR YOUR GRILL

REGULAR CLEANING AND UPKEEP

Regular care of your grill will help keep it

operating properly. Cleaning or maintenance

may be done only when the grill is cool and with

the fuel supply turned off. Clean grill parts and

tighten loose hardware as needed.

Do not put grill parts in a self-cleaning oven as

the extreme heat could damage them. Do not

use a combustible or flammable cleanser on

grill. Do not use a commercial oven cleaner.

Always keep the grease pan beneath the grill

bottom to catch grease drippings during use.

CAUTION: The grease pan and grill bottom

become extremely hot during use. To avoid

burns empty grease pan only when the grill is

cool.

The small vent hole in the regulator must be

kept clean of dirt and debris. Keep the gas-

supply hose at least 3" away from any grill

surface that becomes hot during use.

After each cooking, shut the lid and turn control

knobs to highest setting for 5 minutes to burn off

grease drippings inside grill.

Use a brass bristle brush on the porcelain

coated cooking grids. Wash the cooking grids

with a mild soap, a scrub brush and hot water.

Use a mild soap and hot water to wash all other

grill parts.

To refinish the outside of the cast aluminum grill

end caps, clean and then lightly sand with a fine

sandpaper. Clean with a vinegar / water solution,

and rinse with water. When dry, paint with a high

temperature paint following directions on paint

can label.

COOKING TIPS

IN CASE OF A MAJOR GREASE FIRE

Prior to lighting the grill, coat the cooking grids

with cooking oil to prevent food from sticking.

Preheat the grill with the lid closed about five to

ten minutes before cooking. Cook with lid down

when possible. This will keep temperature even,

conserve fuel, improve food's flavor, and lessen

flare-ups.

Never leave cooking food unattended. Frozen

meat and poultry should be thawed before

cooking. Trim the excess fat. Frozen fish and

vegetables will cook without thawing. However,

placing frozen food onto very hot porcelain grids

can crack the porcelain finish.

Add salt to food after cooking to prevent it from

drying out. Brush naturally lean meat, poultry or

fish with cooking oil or margarine.

Cook small pieces of tender foods in foil. Apply

barbecue, tomato, or sugar-based sauces no

sooner than the last ten minutes of cooking.

Turn food with a long-handled spatula or tongs.

During operation, stand to side of grill when

opening the grill lid. Lift lid handle slowly in case

of a grease flare-up. Do not position any part of

your body directly above the cooking area.

Some flare-up is expected. It adds a smoky

flavor and sears food, but a major grease fire

can cause a potentially hazardous situation and

damage the grill.

follow these steps:

1. Turn the burner-control knob(s) to off.

2. Stay away from grill.

3. Allow the fire to burn itself out.

4. After the fire is out and the grill is cool, shut

off the fuel supply valve at the fuel source.

5. Clean all parts.

6. Check for damage to the gas-supply hose,

burner valve, and burner. On L.P. appliances

also check the L.P. cylinder, L.P. cylinder valve,

regulator and hose. If any of these parts are

damaged, replace them with factory authorized

parts before operating the appliance again.

Caring for Your Gas Grill

IMPORTANT: NEVER leave a grill unattended

when in use.

Inspect and clean the burners regularly. Remove

grill components from the grill bottom necessary to

get to the burner inside. Use a wire bristle brush to

clean the burner surface. A straightened paper clip is

useful to remove debris or rust from the small burner

ports.

Spiders and other insects are known to sometimes

build homes inside the burner tubes. This can

become a serious problem. A spider web or wasp

nest inside the burner tube can block gas flow and

can cause a fire at the gas control valve. Such a fire

can cause operator injury and do serious damage to

your grill. The burner tubes have fine screens to

discourage spiders and insects from building a nest

inside. However, some very small spiders may spin

webs inside the tubes.

Inspect the burner tubes if a blockage is suspected.

First, disconnect and remove the fuel source from

the grill.

Next detach and remove the burner from grill

bottom by lifting from the back, rotating and sliding

out the front of the tube. Make sure to disconnect

the igniter wire.

Insert a long pipe cleaner (about 20" long) inside

the burner tubes to loosen and remove blockages.

Use care so as not to damage the screens inside the

tubes. A high pressured stream of water may also be

used.

CLEARING THE BURNER TUBES

If a blockage occurs inside the gas-control valve,

located behind the control panel, it may be

necessary to clear the valve orifices. Unscrew the

orifices from rear of the gas-control valve. Wash the

orifices and blow air through the small end holes.

Replace the orifices into the valve ends when they

are dry.

Replace the burners into the grill bottom after

they are clean.

Cleaning and Maintenance

IMPORTANT! Make sure the valve orifices are

inside burner tubes. Secure burner to the grill

bottom, and reconnect the igniter wires. Replace all

other parts inside grill. Reconnect the fuel cylinder to

grill. Inspect the condition and position of the gas-

supply hose.

Portable grills can be stored indoors without the

cylinder. If leaving it outdoors, cover the grill for

protection from weather.

If owner-supplied electrical accessories are used

with grill (such as an electric rotisserie), follow

specification statements included with the accessory.

Do not allow cord to touch any hot surfaces that

could melt the insulation.

IMPORTANT: If using an external electrical source,

the installed appliance must be electrically grounded

according to local codes or, in the absence of local

codes, with the National Electrical Code, ANSI/NFPA

70 or the Canadian Electrical Code CSA C22.1.

Grounding Instructions: Use an appliance equipped

with a three-prong grounding plug for your protection

against shock hazard. It should be plugged directly

into a properly grounded three-prong receptacle. Do

not remove the grounding prong from a three-prong

plug.

STORING AN L.P. GRILL

OPTIONAL ELECTRICAL ACCESSORIES

Long detachable power-supply cords or extension

cords can also be used with care. The marked

electrical rating of the cord set or extension cord

should be at least as great as the electrical rating of

the appliance. If the appliance is of the grounded

type, the extension cord should be a grounding-type

3 wire cord. Use outdoor extension cords with a

surface marked with suffix letters “W-A” and with a

tag stating “Suitable for Use with Outdoor

Appliances.”

Keep the connection to an extension cord away

from water and off the ground. Arrange the cord

so that it will not drape over the counter top or

tabletop where it can be pulled or tripped over.

Do not clean any electrical product with a water

spray or the like. Store electrical products

indoors out of reach of children when not in use.

Pipe

Cleaner

Cleaning the Burner Tubes

Burner

Store an L.P. gas-supply cylinder

outdoors in a cool area, out of direct sunlight, and

away from people or pets.

WARNING:

Never attempt to operate your grill

without orifices in the valve. A serious and immediate

fire hazard would result.

WARNING:

Stainless Series Replacement Parts

Part

No.

AZ001200

AZ001201

AZ001202

AZ001203

AZ001204

AZ001205

AZ001206

AZ001207

AZ001208

AZ001209

AZ001210

AZ001211

AZ001212

AZ001213

AZ001214

AZ001215

AZ001216

AZ001217

AZ001218

AZ001219

AZ001220

AZ001221

AZ001222

AZ001223

AZ001224

AZ001225

AZ001226

AZ001227

AZ000803

Part Description

Grill Lid Assembly

Heat Indicator

Cooking Grid (4)

Heat Tent (4)

Burner Tube (4)

w/ electrode

Warming Rack

Side Burner

Table

Side Burner Grate

Side Burner Knob

Side Burner

Igniter Electrode

Cast Brass Burner

Side Burner Valve

Grill Tub

Side Table

Control Panel

Burner Valve

Assembly

Igniter Button

Control Knob (4)

Grease Pan

Pillar Side Panel (2)

Collar

Pillar Front Panel

L.P. Gas Hose

w/ Regulator

Tank Retainer Wire

Caster

Cylinder Support

Ass’y (all)

Assembly

w/ Ignitor Module

Grill Base Assembly

Master Hardware Pack

“AA” Battery

Item

No.

Not Shown:

Replacement parts are available direct from our warehouse. Some components are not available preassembled

and may be ordered separately. For convenience, the following parts list is provided along with a representation of

the items listed. Charges for replacement parts and shipping may apply.

For warranty replacements, proof of ownership and date of purchase is

required. Please call 888-869-5454 to receive a return authorization

number before returning any grill components. To order parts

call toll free: 888-869-5454 (M-F, 8:00am-4:30pm)

or write to: The Great Outdoors Grill Company

7980 East American Drive

Joplin, Missouri U.S.A. 64804

02/13/03

DISAPPEARING SHISH KEBOBS

1/2 cup ketchup

1/2 cup sugar

1/2 cup soy sauce

1 teaspoon garlic powder

1 teaspoon ground ginger

2 pounds boneless beef sirloin steak

(1-1/2 inches thick),

cut into 1-1/2-inch cubes

1/2 fresh pineapple, trimmed and

cut into 1-inch chunks

2 to 3 small zucchini, cut into 1-inch chunks

1/2 pound whole fresh mushrooms

(medium size work best)

1/2 pound boiling onions, peeled

1 large green or sweet red pepper,

cut into 1-inch pieces

Combine first five ingredients; toss with beef.

Cover and refrigerate overnight.

Drain beef, reserving marinade.

Thread meat, pineapple and vegetables

alternately on long skewers.

Cook on a hot grill 15-20 minutes, turning often, or

until meat reaches desired doneness and

vegetables are tender.

Simmer the marinade in a small saucepan over

low heat for 15 minutes. Remove meat and

vegetables from skewers; serve with marinade.

6-8 servings.Yield:

HINT: Soak wooden or bamboo skewers in water

about a half hour prior to cooking.

BEEF

FLAVORFUL FLANK STEAK

BETTER BURGERS

1 beef flank steak (about 2 pounds)

3 tablespoons ketchup

1 tablespoon vegetable oil

1 tablespoon chopped onion

1 teaspoon brown sugar

1 teaspoon Worcestershire sauce

1 garlic clove, minced

1/8 teaspoon pepper

1 pound ground beef or turkey

4 teaspoons prepared horseradish

2 teaspoons Dijon mustard

1 teaspoon paprika

1/4 teaspoon pepper

1/8 teaspoon salt, optional

4 hamburger buns, split

Place flank steak in an 11-in. x 7-in. x 2-in. glass

dish. Combine remaining ingredients; pour over

meat.

Cover and refrigerate for at least 4 hours. Remove

meat, discarding marinade.

Grill over hot grill until meat reaches desired

doneness, about 4 minutes per side for medium, 5

minutes per side for medium-well.

Slice into thin strips across the grain to serve.

8 servings.

In a bowl, combine the first six ingredients; mix

well. Shape into four patties. Grill until desired

doneness. Serve on buns.

4 servings

Yield:

Recipes 4Chapter

Outdoor Cooking

PORK

BEST PORK RIBS

HMM - HMM HAM STEAK

GRILLED HAM & SWISS SANDWICHES

3 pounds country-style pork ribs

1/2 teaspoon garlic salt

1/2 teaspoon pepper

1 cup ketchup

1/2 cup packed brown sugar

1/2 cup honey

1/4 cup spicy brown mustard

2 tablespoons Worcestershire sauce

1-1/2 teaspoons liquid smoke, optional

1-pound ham steak, 1/2 inch thick

1 tablespoon Dijon mustard

1 tablespoon honey

1 tablespoon apricot preserves

1/4 cup butter, softened

2 tablespoons horseradish mustard

2 tablespoons chopped onion

2 tablespoons poppy seed

6 ounces thinly sliced ham

6 ounces sliced Swiss cheese

6 sandwich buns

Place ribs in a large kettle or Dutch oven; sprinkle

with garlic salt and pepper. Add enough water to

cover. Cook on your kitchen stove and bring to a

boil. Reduce heat; cover and simmer for 1 hour or

until juices run clear and ribs are tender; drain.

Meanwhile, combine the remaining ingredients.

Remove ribs from kettle to barbecue the ribs. Grill

ribs, uncovered, over medium heat for 10-12

minutes, basting with sauce and turning

occasionally. 4 servings.

Cut outer edge of fat on ham diagonally at 1-inch

intervals to prevent curling (do not cut into ham). Mix

mustard, honey and preserves.

Grill ham uncovered 4 to 6 inches from medium-high

heat 4 minutes. Turn ham; brush with mustard

mixture. Grill 4 minutes longer. Turn ham; brush with

remaining mustard mixture. Grill about 2 minutes

longer or until heated through. 4 servings.

Mix butter, mustard, onion and poppy seed. Spread

mixture on both halves of each bun; layer a slice of

Swiss cheese and several ham slices between

halves. Wrap each sandwich in foil and grill for 20

minutes. Serve warm. 6 servings.

Yield:

POULTRY

GRILLED CHICKEN

TASTY TURKEY

1 broiler/fryer chicken

(3-1/2 to 4 pounds), quartered

1/4 cup vinegar

1/4 cup butter or margarine

1/4 cup water

1/4 teaspoon dried thyme

1/4 teaspoon oregano

1/4 teaspoon rosemary

1/4 teaspoon garlic powder

1/8 teaspoon salt

1/8 teaspoon pepper

1/4 cup soy sauce

1/4 cup vegetable oil

1/4 cup apple juice

2 tablespoons lemon juice

2 tablespoons dried minced onion

1 teaspoon vanilla extract

1/4 teaspoon ground ginger

Dash of garlic powder

Dash of pepper

2 turkey breast tenderloins

(about 1/2 pound each)

Place chicken in a shallow glass dish. In a small

saucepan, combine all remaining ingredients; bring

to a gentle boil. Remove from the heat. Pour over

chicken. Cover and refrigerate for 4 hours, turning

once. Drain and discard marinade. Grill chicken,

covered, over medium heat for 30-40 minutes or

until juices run clear. 4 servings.

In a large resealable plastic bag or shallow glass

dish, combine the soy sauce, oil, apple juice, lemon

juice, onion, vanilla, garlic powder and pepper. Add

turkey; seal or cover and refrigerate for at least 2

hours. Discard marinade. Grill turkey, covered, over

medium heat for 8-10 minutes per side or until

juices run clear. 4 servings.

Yield:

SIDE DISHES

RICE ON THE SIDE

AU GRATIN POTATO POUCHES

GRILLED BREADS

1-1/3 cups uncooked instant rice

1/3 cup sliced fresh mushrooms

1/4 cup chopped green pepper

1/4 cup chopped onion

1/2 cup chicken broth

1/2 cup water

1/3 cup ketchup

1 tablespoon butter or margarine

4 cups frozen O'Brien potatoes (16 ounces)

1 tablespoon vegetable oil

1/2 teaspoon seasoned salt

3/4 cup shredded Cheddar cheese ( 3 ounces)

1 One pound loaf frozen bread dough,

white or honey wheat, thawed

2 tablespoons olive oil

Sliced fresh tomatoes with basil and grated

Fontina cheese, OR Grilled onions, OR Fresh

herbs and garlic, OR Grated Parmesan cheese

and garlic, OR pizza sauce with grated

mozzarella cheese and sliced olives, OR feta

cheese and black olives

In a 9-in. round aluminum foil pie pan, combine the

first seven ingredients. Dot with butter. Cover with

heavy-duty foil; seal edges tightly. Grill, covered, for

14 to 15 minutes or until liquid is absorbed. Fluff with

a fork and serve immediately. 6 servings

Spray 18x13-inch foil with piece of heavy-duty

aluminum foil with cooking spray. Place potatoes on

foil. Drizzle with oil; sprinkle with seasoned salt.

Wrap foil securely around potatoes. Grill on medium

heat 30 minutes, turning once. Carefully open

packet; sprinkle cheese over potatoes. Cover loosely

and let stand for 4 to 5 minutes or until cheese is

melted. 6 servings.

Divide dough into 4 equal pieces. Flatten each into a

6-inch round. Brush one side of each round with oil.

Place oiled-side down on an oiled grid at medium

heat. Cover and cook until browned and firm, about

5 minutes. Brush tops with oil; turn breads over. Top

cooked side of bread with a suggested topping.

4 servings.

Yield:

Suggested Toppings for bread:

Yield:

FISH / SEAFOOD

SHRIMP COMBO PACKETS

SUPER SALMON

4 cups peeled potatoes (about 1-1/4 lbs.),

sliced 1/8-inch thick

1 cup sliced leeks or mild onions

1 cup chopped plum tomatoes

20 jumbo shrimp (about 1 lb.)

peeled and deveined

4 Tablespoon butter

2 teaspoon dill weed, crushed

1 teaspoon garlic powder

1 teaspoon salt

1/2 teaspoon ground black pepper

1-1/2 cups packed brown sugar

6 tablespoons butter or margarine, melted

3 to 6 tablespoons lemon juice

2-1/4 teaspoons dill weed

3/4 teaspoon cayenne pepper

1 salmon fillet (about 2 pounds)

Lemon-pepper seasoning

On work surface, place 4 sheets of heavy-duty or

doubled aluminum foil each about 20 inches long. In

the center of each, arrange 1/2 cup potatoes,

overlapping slightly; top with 1/4 cup each leeks and

tomatoes and 5 shrimp.

Dot with 1 tablespoon butter; sprinkle with 1/2

teaspoon dill weed, 1/4 teaspoon garlic powder, 1/4

teaspoon salt and 1/8 teaspoon black pepper.

Arrange remaining potatoes over shrimp,

overlapping slightly.

Bring long sides of foil together over mixture,

allowing space for heat circulation and expansion;

fold down to seal. Fold up short ends; crimp to seal.

Place on grill. Cook until potatoes are tender and

shrimp are cooked, approximately 20 minutes on the

grill. Carefully lift pouch from grill and place in

serving dish. Open carefully, allowing steam to

escape. 4 servings.

In a small bowl, combine the first five ingredients;

mix well. Remove 1/2 cup to a saucepan; simmer

until heated through. Set aside remaining mixture for

basting. Sprinkle salmon with lemon-pepper. Place

on grill with skin side down. Grill, covered, over

medium heat for 5 minutes. Brush with the reserved

brown sugar mixture. Grill 10-15 minutes longer,

basting occasionally. Serve with the warmed sauce.

6-8 servings.

Yield:

DESSERTS

CINNAMON APPLES

SUMMER MEDLEY

MEXICAN SMORES

4 medium tart apples, cored

4 teaspoons brown sugar

1/4 cup red-hot candies

Vanilla ice cream, optional

3 medium ripe peaches, halved and pitted

1 cup fresh blueberries

2 tablespoons brown sugar

2 tablespoons butter or margarine

1 tablespoon lemon juice

1/2 cup creamy peanut butter

4 flour tortillas (8 inches)

1 cup miniature marshmallows

1/2 cup miniature semisweet chocolate chips

Vanilla ice cream

Place each apple in the center of a piece of heavy

duty foil (12 in. square). Spoon I teaspoon sugar and

I tablespoon red-hots into the center of each apple.

Fold foil around apple and seal tightly. Grill, covered,

over medium-hot heat for 30 minutes or until apples

are tender. Carefully transfer apples and syrup to

bowls. Serve warm with ice cream it desired.

4 servings.

Place each peach half, cut side up, on a double

thickness of heavy duty foil (12 in. square).

Sprinkle each with about 2 tablespoons blueberries,

1 teaspoon of brown sugar, 1 teaspoon butter and

1/2 teaspoon lemon juice. Fold foil around the

peaches and seal tightly. Grill, covered, over

medium-low heat for 18-20 minutes or until the

peaches are tender.

3 servings.

Spread 2 tablespoons of peanut butter on each

tortilla. Sprinkle 1/4 cup marshmallows and 2

tablespoons chocolate chips on half of each tortilla.

Roll up, beginning with the topping side. Wrap each

tortilla in heavy-duty foil; seal tightly. Grill, covered,

over low heat for 5-10 minutes or until heated

through. Unwrap tortillas and place on dessert

plates. Serve with ice cream.

4 servings.

Yield:

VEGETABLES

ONION BLOOM

VEGETABLES ON A STICK

HOW TO GRILL FROZEN VEGETABLES

1 Bermuda onion

1 tablespoon butter

2 teaspoons honey

1/2 teaspoon Worcestershire sauce

2 medium zucchini, cut into 1-inch slices

2 medium yellow summer squash,

cut into 1-inch slices

1/2 pound whole fresh mushrooms

1/3 cup olive or vegetable oil

2 tablespoons lemon juice

1-1/2 teaspoons dried basil

1-1/2 teaspoons dried parsley flakes

3/4 teaspoon garlic powder

3/4 teaspoon dried oregano

1/2 teaspoon salt

1/8 teaspoon pepper

Peel onion; cut 1/2 -inch slice from top of onion and

leave root end. Cut onion from top into 8 wedges to

within 1/2-inch of root end. Gently pull wedges apart.

Brush 12-inch square of heavy-duty aluminum foil

with vegetable oil. Place onion on square; loosely

shape foil around onion. Sprinkle onion with butter,

honey and Worcestershire sauce. Wrap foil securely

around onion. Cover and grill onion at medium heat

50 - 60 minutes or until very tender.

1 serving.

On skewers, alternately thread zucchini, yellow

squash and mushrooms. In a bowl, combine the

remaining ingredients. Brush some of the mixture

over vegetables. Grill, uncovered, over medium heat

for 10-15 minutes or until vegetables are tender,

turning and basting occasionally with herb mixture.

4 servings.

Tear off a 36x18-inch piece of heavy duty foil. Fold in

half to make an 18-inch square. Fold up sides, using

your fist to form a pouch. Place one 10-ounce

package frozen vegetables in center of pouch.

Season with salt and pepper; top with a pat of butter

or margarine. Fold edges of foil to sea] pouch

securely, leaving space for expansion of steam. Grill

over medium-hot until vegetables are cooked. Allow

about 20 minutes for peas and other small

vegetables; allow more time for larger vegetables.

Turn the package of vegetables frequently.

Yield:

Manufacturer’s Limited Warranty

The Great Outdoors grill is guaranteed against broken or damaged parts at the time of

purchase. Components are guaranteed against defect as follows: All cast-aluminum

and stainless steel panel parts are warranted against burn through and structural failure

excluding paint, neglect, or abuse, for 75 years from the date of purchase. The stainless

steel burners and the cast brass side burner have a limited pro-rated warranty of 10

years from date of purchase. If the burner should fail to operate during the warranty

period, the Great Outdoors Grill Company will prorate the cost of a replacement burner.

(Pro-rated consumer cost for burner replacement: up to 2 years - free replacement; 2 to

4 years - 20% of replacement cost; 4 to 6 years - 40% of cost; 6 to 8 years -

60% of cost; 8 to 10 years - 80% of cost) All other parts carry

a 5-year limited warranty, except paint, which is guaranteed to be free of defects for 90

days.

This warranty is void if the grill collar, heat shield and/or heat gaskets are removed from

the grill. This warranty does not cover damage or issues related to neglect, abuse, or

modifications to the product or for grills used commercially. This warranty does not

cover batteries used in the electronic ignition, battery failure or damage caused by

battery malfunction. This warranty covers parts only and does not cover repair labor

costs.

All parts that meet the warranty requirement will be shipped at no-charge via the

discretion of the Customer Service Department (ground shipments, US Mail, or Parcel

Post ONLY). Any Special handling charges (i.e. Second Day, Overnight, etc.) will be the

responsibility of the consumer.

All warranty claims apply only to the original purchaser and require a proof of purchase

verifying purchase date. Do not return parts to our address without first obtaining a

return authorization number from our customer service. This service is available by

calling toll free 888-869-5454. (M-F, 8:00am - 4:30pm)

This warranty may give you specific legal rights that vary by state.

replacement

replacement replacement

7980 East American Drive

Joplin, Missouri USA 64804

www.gogrills.com

Great Outdoors

the

Grill Company

- A CFM Company -

without express permission by the owners and managers of the Great Outdoors Grill Company. Patents Pending USA 1998-2002 Revision B Dec, 2002

Vermont Casting Gas Grill Users ManualManual Feb 2003 Manual

Gas Grill to the manual 0a5ee4da-9552-404a-955f-c451820da27f

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