Von Duprin 24739476_b 3350 WDC Inst 33/3550A 110815
User Manual: Von Duprin 33/3550A WDC Installation Instructions
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33/3550AWDC 24739476 Installation Instructions Fire-Rated Devices include these additional components 1-Point Latch (LBL) Metal Edge Wrap required for 60 and 90-minute applications 2-Point Latch includes these additional parts ! NOTE: If door does not have a cutout for cabling inside lock stile, door must be routed. Refer to 33/3550AWDC wood door template #24731408. 1 OVERVIEW AND DOOR PREPARATION 33/3550AWDC Instead of traditional rods, concealed vertical cables are utilized, making use of a proven technology that enables quick installation and allows for easy maintenance. Simplified sizing, ease of adjustment and greater door integrity make the Wood Door Concealed exit device a more secure solution, without the complexity associated with traditional concealed systems. Another key benefit of the system is the ability to make adjustments to the system by simply removing the scalp plate from the edge of the door. If you have any questions or comments please visit the resources below or give us a call so we can help get you on your way. Thank you for your continued support of Von Duprin. Technical Support hot line: 877-671-7011 Scan this QR code or visit us online at kc.allegion.com to access the Allegion Knowledge Center. Need a reader for your phone? For iPhone: QR Reader For Android: QR Barcode Scanner 2 TABLE OF CONTENTS INSTALLATION 1. 2. 3. 4. 5. Overview and Door Preparation Fire Barrier Latch Installation Cable Installation Device Installation pg 2-3 pg 4-5 pg 6 pg 7 pg 8-9 ADJUSTMENT 6. 7. 8. 9. 10. Device Adjustment Strikes and Fire Pin Bottom Latchbolt Clearance Top Strike and Covers Troubleshooting pg 10-11 pg 12-13 pg 14 pg 15 pg 16 1 (continued) 1a For 60 and 90-minute applications, install metal edge wrap. 1c If necessary, prepare center case mounting holes. Device Sex bolts Ø ¹³⁄₃₂" thru (Pre-prepped at factory) Trim Ø ¹⁄₂" thru (Enlarge existing holes) (2 places) 3¹⁄₈" Device 3¹⁄₈" 1¹⁄₂" Backset 1b RHR shown (LHR opposite) With door laying flat, draw horizontal device center line (CL ). 1d If necessary, prepare door for top strike cutout. Latch 2" Cut out material this side only RHR shown (LHR opposite) 1³⁄₁₆" ⁵⁄₈" Push side of door, RHR shown ! NOTE: Centerline is predetermined by cutout. 3 2 FIRE BARRIER I I Fire application only Fire components must be installed to maintain fire rating of opening. 2a I 2b Remove appropriate knockouts for device and trim. Peel adhesive backing from intumescent and apply to trim side of fire barrier. RHR Intumescent must be properly aligned before exposed adhesive contacts fire barrier. Adhesive is permanent and not repositionable. RHR Exit Only (EO) shown a-2 Trim Side a-1 OR LHR LHR a-2 Exit Only (EO) shown Trim Side a-1 4 2 (continued) 2c With fire barrier in correct orientation, slide barrier into door pocket. 2d Secure fire barrier to inside of pocket with 4 screws. RHR shown Trim Side FIRE BARRIER KNOCKOUT TABLE RHR Trim Model Exit Only Trim Function EO LHR Right Hand Reverse (RHR) Remove the knockouts listed below A B C D Left Hand Reverse (LHR) Remove the knockouts listed below F G H I 386 386 DT NL A B C D H C F G H I 388 NL A B C D G H B C F G H I 550 DT A B C D E J E F G H I J A B C D (If mounted below, remove E, J) F G H I (If mounted below, remove E, J) A B C D F G H A B C F G H I 392-6 360 360 360 360 360 - L L-BE L-DT T T-BE 5 3 LATCH INSTALLATION 3a Confirm top latch is marked for EXIT DEVICES ONLY, then remove label. 3d Secure latch(es). Top Bottom Push Side of Door ATTENTION: FOR USE WITH EXIT DEVICES ONLY For 2-Point Latch Only Push Side of Door RHR shown 3b Connect cable end fitting(s) to latch(es). #10 x 1¹⁄₂" #25 Drill, Pilot 1¹⁄₂" Deep x4 I For 2-point latches, the top cable is the longer of the two cables. Top cable is silver, bottom cable is black. Pull down on cable link Bend cable slightly to access cable link, then install cable link b-1 cable link I 3e (2-pt only) Pulling on bottom cable should retract bottom latch. For 2-Point Latch Only 3f Slide latch(es) into door pocket. Clear cable channel of debris first if necessary. #25 Drill, Pilot 1¹⁄₂" Deep x4 Perform cable binding check at mortise pocket. Pulling on top cable should lock and unlock top latch. b-2 Slide cable end into cable link 3c If using metal edge wrap, mount latches using this screw P Bottom TO Top Prepare door for hanging. Pull top cable taut and tape cable end to door edge (f-1). Top Push Side of Door f-1 Push Side For 2-Point Latch Only Pull bottom cable taut enough so bottom bolt will not drag against floor, and tape cable end to door edge (f-2). This holds cable in place, preventing it from dropping into door channel. Tape bottom bolt in place (f-3). Bottom Push Side of Door Push Side For 2-Point Latch Only 6 f-2 3g I f-3 Hang door on frame. For 2-point latches, bottom latch cannot be in locked position while hanging door on frame. Latch must be retracted. 4 CABLE INSTALLATION 4a I 4c Insert cable end fitting(s) into center slide. Secure center slide. Be sure to attach top cable to top end of center slide (marked “Top”) Pull top cable thru mortise opening (a-1). a-2 a-1 a-3 Rotate spool using hex wrench to reveal cable hole in spool (a-2), if it is not visible or only partially visible. ¹⁄₈" Drill, Pilot 1" Deep x2 Insert cable end into spool (a-3). #8 x 1" Turn spool screw counterclockwise (a-4) to rotate spool until cable end is beneath profile of center slide (a-5). a-4 a-5 ⁵⁄₃₂" hex wrench 4d ! a-6 For 2-Point Latch Only Adjust top spool. NOTE: Top latch must be placed in locked position prior to making top adjustment. Remove tape from door edge, then repeat process to install bottom cable into bottom spool. 4b I d-1 ! If latch won’t lock, top spool screw was overtightened in Step 4b and needs to be backed out clockwise. Take up top cable slack only. A flashlight would be useful during adjustment. Position center slide as shown. Turn top spool screw counterclockwise to tighten (b-1) until center slide is no longer hanging outside door. ! Put top latch in locked position (d-1). Released Locked Confirm top latch is still locked (d-4). Turn top spool screw (d-2) until bottom edge of spool is just above line (d-3). Do not adjust bottom cable at this time. d-4 b-1 ⁵⁄₃₂" hex wrench ! NOTE: If clicking noises are heard during counterclockwise adjustment, unwind the cable with one-half turn clockwise. Then, continue counterclockwise adjustment. If clicking persists, check to be sure cable is not caught on an edge. Center slide is resting on step of door pocket Bottom edge of spool d-2 ! d-3 NOTE: No further top spool adjustment needed. Put hex wrench away until Step 8b. Locked 7 5 DEVICE INSTALLATION 5a 5b If necessary, cut device. 1¹⁄₂" (38 mm) Recommended Jamb Jamb Door Install lift finger(s) and retainer clip(s). Using tube of grease provided, apply grease to interior of rod connector sleeve in locations shown (b-1). With device center case hanging over edge of table, slide rod connector sleeve over top end of center case in orientation shown (b-2), then insert mounting screw thru hole in center case and slot in clip (b-3). Block may need to be pushed down to insert screw b-3 Temporarily Remove Anti-Rattle Clip b-1 (1³⁄₄" door) Top b-2 (2¹⁄₄" door) Cover Plate Flush Slide L-shaped lift finger thru upper block on front of center case. Insert lift finger screw and turn clockwise with screwdriver to raise lift finger until the slot aligns with diameter of screw hole. b-4 b-5 Install retainer clip against lift finger, snapping it into the slot of the lift finger screw. Lightly tighten locking screw (b-7). ! It may be necessary to rotate the lift finger screw to realign retainer clip and lift finger holes. b-7 b-6 b-8 slot ! Confirm lift finger screw is free to rotate (b-8). For 2-Point Latch Only Repeat steps b-1 thru b-8 for lower block of center case. b-9 Bottom 8 5 (continued) 5c 5d Attach center case to door. ! Mark and prepare 2 holes. d-1 d-2 d-3 Surface Mount Do not overtighten center case to door (door edge cover plate won’t fit). Block may need to be pushed up to access screw. ¹⁄₈" Drill, Pilot 1" Deep OR Thru-bolting Trim Sex Bolts Sex Bolts ¹³⁄₃₂" Drill thru 5e OR Install end cap bracket and end cap. e-1 (1³⁄₄" door) (1³⁄₄" door) (2¹⁄₄" door) (2¹⁄₄" door) e-2 #10 x 1¹⁄₄" Wood screw (Surface mount WDC) #10-24 x ³⁄₄" (Sex bolts, 1³⁄₄" door) #10-24 x 1¹⁄₈" (Sex bolts, 2¹⁄₄" door) 9 6 DEVICE ADJUSTMENT ADJUSTMENT COMPONENTS Center Case Reverse Angle Center Slide Top lift finger screw: Adjusts release point of latches Top spool screw: Sizes cable to door height Top locking screw: Locks lift finger screw adjustment Top lift finger: Transfers motion from exit device spool inputs Top spool input: Transfers motion from lift finger to latch Bottom locking screw*: Locks lift finger screw adjustment Bottom spool input*: Transfers motion from lift finger to latch Bottom lift finger screw*: Adjusts release point of latches Bottom lift finger*: Transfers motion from exit device spool inputs Bottom spool screw*: Sizes cable to door height and undercut * For 2-point latch only Push Side of Door 10 Pull Side / Edge of Door 6 (continued) 6a 6b Adjust device for top latch retraction position. Steps marked with a Put top latch in locked position. symbol are different if using 360L / 360T trim. Depress and HOLD push pad (or dog device) until Step a-6. If using 360L / 360T trim, turn and hold lever / thumb turn instead. a-1 a-2 If top latch releases, adjustment is good; proceed to Step a-5. Otherwise, continue to Step a-3. Maintain downward pressure on screwdriver and turn top lift finger screw counterclockwise to lower lift finger. With other hand, press on top latchbolt. STOP as soon as top latch releases. Adjust device for bottom latch retraction positon. For 2-Point Latch Only Depress and HOLD push pad (or dog device) until Step b-4. If using 360L / 360T trim, turn and hold lever / thumb turn instead. Maintain upward pressure on screwdriver and turn bottom lift finger screw (b-2) counterclockwise to adjust past point where bottom lift finger contacts bottom spool input (b-3). Continue adjusting until bottom spool input reaches end of travel or until bottom lift finger reaches max adjust. b-3 b-1 Turn top lift finger screw counterclockwise an additional 2 full turns. b-2 0 a-3 a-4 a-5 ! 2 additional turns max adjust Release push pad. Release push pad. If using 360L / 360T trim, release lever / thumb turn instead. While pressing down on top lift finger screw (a-7) so it is seated, tighten top locking screw (a-8). If using 360L / 360T trim, release lever / thumb turn instead. a-7 b-6 b-4 a-8 Push up on bottom lift finger screw so it is seated, and tighten the bottom locking screw. b-5 a-6 Using your finger, put top latch in locked position. With pushpad depressed, you should be able to release top latch with your finger, as shown below. a-9 a-10 Locked Released 11 7 STRIKES AND FIRE PIN 7a 7b Prepare door frame for top strike. If using a door seal or gasket, install first. ! Install 2 top strike screws using the slot features on the strike. From push side of door, with door nearly closed, use straight edge to transfer location of inside edges of top latch housing to underside of stop (a-1). PU S OF H SI DO DE OR a-1 From pull side of door, transfer marks to underside of frame (a-2). Typical installation requires 1-thick and 1-thin shim. Adjust as necessary. 150 Top Strike a-2 E SID L R L O PU DO F O (metal) With flat end of strike against stop, center strike to marks on frame (a-3). Use a pencil to trace contour of the two slotted holes (a-4). (wood) Edge of stop or gasket a-4 a-3 Mark the bottom center point of each slot (a-5) and prepare door frame as shown. ! Metal Do not drill 3rd hole at this time. Center punch + ¹⁄₁₆" Pilot #25 x ³⁄₄" Deep x2 #10-24 a-5 OR Wood ¹⁄₈" Drill Pilot 1" Deep x2 12 7c c-1. c-2. c-3. c-4. Perform top latch functional test. Close door. With door closed, top latch should be secure. If door fails to relatch, adjust top strike location. Depress pushbar. Door should begin to open when pushbar is nearly fully depressed. If necessary, refer to Step 6A to readjust top latch retraction position. 7 (continued) 7d 7e Prepare floor for bottom strike. For 2-Point Latch Only Install bottom strike. For 2-Point Latch Only Clear holes of debris, then drop in anchors (slotted end first) Pull Side Latch Chisel out pocket ¹⁄₂" Deep Secure the anchors using a hammer and punch 1¹⁄₄" e-2 1" e-1 1" ⁷⁄₈" 1" ! IMPORTANT: Anchors must be below flush. ¹⁄₂" Push Side ³⁄₈" Dia. x 1¹⁄₄" Deep 2 places Install strike plate and secure with 2 screws e-3 450 Bottom Strike 7f I For Fire LBL applications only, install fire pin. See instructions packaged with fire pin. 13 8 BOTTOM LATCHBOLT CLEARANCE 8a Remove tape holding bottom bolt in place from bottom of door. 8c Perform bottom latch functional test. For 2-Point Latch Only For 2-Point Latch Only 8b I c-1. c-2. Adjust bottom latchbolt clearance. A flashlight would be useful during adjustment. For 2-Point Latch Only Reach inside center slide and push downward on shelf of top spool input to release top latch, if not already retracted. Line shown in Step 4d-3 should no longer be visible. b-1 Push bottom spool input upward until flat of input hits stop. Input should lock in place. stop b-2 Turn bottom spool screw counterclockwise approximately 20 turns to remove slack. Continue turning until bolt just clears top of strike (b-4). bolt b-3 strike b-4 ³⁄₈" standard undercut ! 14 NOTE: If clicking noises are heard during counterclockwise adjustment, unwind the cable with one-half turn clockwise. Then, continue counterclockwise adjustment. If clicking persists, check to be sure cable is not caught on an edge. Confirm bottom latchbolt does not drag against floor when door is opened. With door closed, bottom latch should be secure. 9 TOP STRIKE AND COVERS 9a Adjust top strike as necessary, then install the third strike screw to fix the strike position. 9c Install cover plate to door edge, then completely tighten down center case screws. For non-fire devices, first prepare door edge Metal #25 x ³⁄₄" Deep ¹⁄₈" Drill, Pilot 1" Deep x2 #10-24 OR Wood ¹⁄₈" Drill Pilot 1" Deep (metal) c-1 (wood) c-2 9b For fire devices, prepare door edge and cover plate. I Fire application only I Intumescent must be properly aligned before exposed adhesive contacts cover plate. Adhesive is permanent and not repositionable. 9d ³⁄₁₆" Drill, Pilot 1" Deep x2 b-1 Install center case cover. Peel adhesive backing from intumescent and apply to back side of cover plate b-2 Remove protective film from pushbar Insert plastic anchors b-1 15 10 TROUBLESHOOTING If latches do not retract when pushpad is depressed: Remove cover plate from edge of door Pull down on top spool input. If the top latch fails to actuate, readjust top spool (Steps 4d-1 thru 4d-4). Pull up on bottom spool input. If the bottom latch fails to actuate, readjust bottom latch clearance (Steps 8b-1 thru 8b-4). If both actuate and the door is not functioning, proceed to next check. Remove center case cover Check lift finger screws to ensure they are still fully seated. If unseated, loosen locking screw, and while applying pressure to the head of the lift finger screw to seat it, tighten locking screw. If door is not functioning, proceed to next step. With both lift finger screws fully seated, loosen top and bottom locking screws, turn lift finger screws clockwise to end of travel, and repeat device adjustment, Step 6. Seated Unseated If bottom spool input does not move during Steps 6b-2 / b-3: Loosen bottom spool screw 10 turns. If the 33/3550AWDC center case cover is difficult to install: Loosen bottom screw installed in Step 5c and lift rod connector sleeve until it will go no higher, then retighten screw. Customer Service 1-877-671-7011 www.allegion.com/us © Allegion 2015 Printed in U.S.A. 24739476 Rev. 4/15-b
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