WILLIAMS Heater/LP Gas Manual L0408171

User Manual: WILLIAMS WILLIAMS Heater/LP Gas Manual WILLIAMS Heater/LP Gas Owner's Manual, WILLIAMS Heater/LP Gas installation guides

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MODEL NOS:

FOR NAT. GAS ONLY

2001612; 2001622

3501512; 3501522

3501912; 3501922

5001512; 5001522

5001912; 5001922

6501512; 6501522

6501912; 6501922

MODEL NOS.

FOR L.R GAS ONLY

2001611 2001621

3501511 3501521

3501911 3501921

5001511; 5001521

5001911; 5001921

6501511; 6501521

6501911; 6501921

INSTALLATION & OPERATING INSTRUCTION MANUAL

350 MODEL SERIES SHOWN

READ THIS OWNERS MANUAL

CAREFULLY BEFORE YOU INSTALL

YOUR NEW WILLIAMS

VENTED ROOM HEATER

WARNING: Improper installation, adjust-

ment, alteration, service or maintenance

can cause injury or property damage.

Refer to this manual. For assistance or

additional information consult a qualified

Installer, service agency or the gas

supplier.

WARNING: Do not install any of these fur-

naces (Natural or L.P. Gas) in mobile

homes, trailers, or recreational vehicles.

WARNING: If the information in this l

manual is not followedexactly, a fire or ex- I

plosion may result causing property

damage, personal injury or loss of life.

-- Do notstore or use gasolineor other flam-

mable vapors and liquids in the vicinity

of this or any other appliance.

-- WHAT TO DO IF YOU SMELL GAS

•Open all windows.

•Do not try to light any appliance.

•Do not touch any electrical switch; do

not use any phone in your building.

• Extinguish any open flame.

•Immediatelycallyourgas supplierfrom

a neighbor's phone. Follow the gas

supplier's instruction.

•If you cannot reach your gas supplier,

call the fire department.

-- Installation and service must be per-

formed by a qualified installer, service

agency or the gas supplier.

WILLIAMS Furnace Co., 225 Acacia St., Colton, CA 92324

PRINTED IN USA 4/98 P500407

IMPORTANT

TO THE PURCHASER: Keep this warranty and the installation and homeowner's instructions for your future reference.

LIMITED WARRANTY

The Manufacturer, Williams Furnace Co., warrants this wall furnace or heater to the original purcheser under the following conditions:

LIMITED ONE-YEAR WARRANTY

1. Any part thereof which proves to be defective in material or workmanship within one year from date of odginal purchase for use will be repaired

or replaced at the Manufacturer's option, FOB its factory.

2. No liability is assumed by the Manufacturer for removal or installation labor costs, nor for freight or delivery cha_ges.

LIMITED EXTENDED WARRANTY

1. In addition to the above limited one-year warranty on the complete unit, any heat exchanger which bums out or rusts under normal installation,

use and service conditions dudng a period of nine years following expiration of the one-year warranty pedod will be exchanged for a like or

functionally similar part, FOB Manufacturer's factory.

2. No liability is assumed by the Manufacturer for removal or installation labor costs, nor for freight or delivery charges.

LIMITATIONS

I. THIS LIMITED WARRANTY IS THE ONLY WARRANTY MADE BY THE MANUFACTURER. IMPLIED WARRANTIES OF MERCHANTABILITY

OR FITNESS FOR ANY PARTICULAR PURPOSE ARE LIMITED TO THE SAME ONE YEAR TERM AS THIS EXPRESS WARRANTY. UNDER

NO CIRCUMSTANCES SHALL THE MANUFACTURER BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL, SPECIAL OR CONTINGENT

DAMAGES OR EXPENSES ARISING DIRECTLY OR INDIRECTLY FROM ANY DEFECT IN THE I_RODUCT OR ANY COMPONENT OR FROM

THE USE THEREOF. THE REMEDIES SET FORTH HEREIN ARE THE EXCLUSIVE REMEDIES AVAILABLE TO THE USER AND ARE IN LIEU

OF ALL OTHER REMEDIES.

Some states do not allow limitations on how long an implied warranty lasts, and some states do not allow

the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions

may not apply to you.

2. This warranty does not include any charge for labor or installation.

3. This warranty does not extend to painted surfaces nor to damage or defects resulting from accident, alteratico, misuse or abuse, or improper

installation.

4. This warranty does not cover claims which do not involve defective workmanship or materials.

DUTIES OF THE CONSUMER

1. The heating equipment must be installed by aqualified installer end operated in accordance with the installation end homeowner's instructions

furnished with the equipment.

2. Any travel, diagnostic costs, service labor, and labor to repair the defective unit will be the responsibility of the owner.

3. A bill of sale, cancelled check, payment record or permit should be kept to verity purchase date to establish the warranty pedod.

4. Have the installer enter the requested information in the space below.

GENERAL

1. The Manufact uror neither essumes nor aut hodzes any pereon to essoma for it any cther obligation or liability In connantion with said equipmect.

2. Service under this warranty should be obtained by contacting your dealer. Provide the dealer with the modeq number, sodal number and pur-

chase date verification.

3. If, within a reasonable time after contacting your dealer, satisfactory service has not been received, contact: Customer Service Department,

225 Acacia St., Colton, CA 92324, for assistance.

4. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATETO STATE.

INSTALLATION INFORMATION

Model No. Serial No.

Odg. Purchaser.

Address

City and State. Zip

Dealer

Address.

City and State. Zip

Installation date Signed by (Dealer or

authorized representative who certifies that this appliance has been installed in accordance with Manufacturer's instructions and

local codes.)

--2--

A Word From The Manufacturer

Dear Customer,

Toset up our furnace assembly procedures, several hundred quality assurance, safety audit and design performance

tests have been conducted according to the standards provided by the American National Standards Institute, the Depart-

ment of Energy and our certification agency -- the American Gas Association Laboratories.

This was done to assure you of receiving the best value and most reliable appliance of its type available today.

We are confident that your Williams furnace can provide you years of low cost, efficient, heating comfort.

Thank you for purchasing a Williams furnace. Sincerely,

Employees of Williams Furnace Company

Introduction

Please read our instructions before you install and use your heater. This will help you obtain the full value from this

heater. It could help you avoid needless service costs, if the answer to the problem is found within this instruction

manual.

Basic Description

Always consult your local heating or plumbing inspec-

tor, building department or gas utility company

regarding regulations, codes or ordinances which

apply to the installation of a vented room heater.

The heat exchanger is built of heavy gauge steel treat-

ed for corrosion resistance. The heater cabinet is also

constructed of heavy gauge steel and has an enamel

paint finish.

No electric power is required unless furnace is

equipped with an optional blower accessory.

The efficiency rating of this appliance is a product ther-

mal efficiency rating determined under continuous

operating conditions and was determined independent

of any installed system.

Warmed air is discharged into the room in which the

heater is located.

The heater contains a single multi-slot gas burner.

Combustion air is drawn in from the room where the

heater is located and is vented out of the heater verti-

cally through vent piping to a roof vent top. (Vent

equipment is not supplied with heater).

The heater controls are located behind a access door

on the side of the heater. All models are equipped with

AGA listed gas valves and pilots.

NOTE, ALL MODELS:

This appliance is equipped with a vent safety shutoff

system, designed to protect against improper venting

of combustion products. Operation of this room

heater when not connected to a properly installed and

maintained venting system or tampering with the vent

safety shutoff system can result in carbon monoxide

(CO) poisoning and possible death.

Helpful Installation Information

The following booklets will help you in making the

installation:

ANSIINFPA 70, or current edition "National Electrical

Code:' In Canada: CSA C22.1 Canadian Electrical

Code.

American National Standard Z223.1 or current edition

"National Fuel Gas Code:'

Obtain from--Amedcan National Standards Institute,Inc.,

1430 Broadway, New York, N.Y. 10018. In Canada: CAN/

CGA B149.

--3--

Safety Rules

WARNING.

READ THESE RULES AND THE INSTRUCTIONS

CAREFULLY. FAILURE TO FOLLOW THESE

RULES AND INSTRUCTIONS COULD CAUSE A

MALFUNCTION OF THE FURNACE. THIS COULD

RESULT IN DEATH, SERIOUS BODILY INJURY,

AND/OR PROPERTY DAMAGE.

umn. The maximum inlet gas supply pressure is 13"

water column.

ANY SAFETY SCREEN, GUARD OR PARTS RE-

MOVED FOR SERVICING FROM THIS APPLIANCE

MUST BE REPLACED PRIOR TO OPERATING THE

APPLIANCE TO AVOID PROPERTY DAMAGE, BOD-

ILY INJURY OR DEATH.

INSTALLATION MUST CONFORM TO LOCAL CODES. IN

THE ABSENCE OF LOCAL CODES, INSTALLATIONMUST

CONFORM WITH THE NATIONAL FUEL GAS CODE, ANSI

Z223.1. THE APPLIANCE, WHEN INSTALLED, MUST BE

ELECTRICALLY CONNECTED AND GROUNDED IN

ACCORDANCE WITH LOCAL CODES OR, IN THE

ABSENCE OF LOCAL CODES, WITH THE CURRENT

NATIONAL ELECTRICAL CODE ANSI/NFPA NO. 70.

IN CANADA

1. INSTALLATION MUST CONFORM TO LOCAL

CODES OR, IN THE ABSENCE OF LOCAL

CODES, THE CURRENT CAN/CGA B149 IN-

STALLATION CODE.

2. THE APPLIANCE, WHEN INSTALLED, MUST BE

ELECTRICALLY CONNECTED AND GROUND-

ED IN ACCORDANCE WITH LOCAL CODES OR,

IN THE ABSENCE OF LOCAL CODES, WITH

THE CURRENT CSA C22.1 CANADIAN ELEC-

TRICAL CODE.

3. REFERENCE IS MADE IN THIS MANUAL

REGARDING GAS TYPE AS L.P.G.BE ADVISED

THAT L.RG. IS NOT AVAILABLE IN CANADA,

REFER TO PROPANE/L.R GAS.

8. INSTALL the heater vent directly to the outdoors, so

that harmful gases will not collect inside the building.

Followthe venting instructionsfor your type of installa-

tion exactly. Use only the type and size of vent pipe

and fittings specified.

9. BE SURE to provide for adequate combustion and

ventilation air. See page 7. The flow of this air to the

heater must not be blocked.

10. NEVER test for gas leaks with an open flame. Llse

soap suds to check all gas connections.This will avoid

the possibility of fire or explosion.

11. ALLOW heater to cool before servicing. Always shut

off electricity and gas to heater when working on it.

This will prevent any electrical shocks or burns.

12. DUE TO HIGH TEMPERATURES, locate the heater

out of traffic and away from furniture and draperies.

13. ALERT children and adults to the hazards of high sur-

face temperature and to keep away to avoid burns or

clothing ignition.

14. CAREFULLY supervise young children when they are

in the same room with the heater.

15. DO NOT place clothing or other flammable material

on or near heater.

USE ONLY MANUFACTURER'S REPLACEMENT

PARTS. USE OF ANY OTHER PARTS COULD CAUSE

INJURY OR DEATH.

DO NOT install this heater in an alcove.

DO NOT installthese heaters in a travel trailer, recrea-

tional vehicle or mobile home.

MAINTAIN all clearances specified in section

"Locating Room Heater" and "Vent Installation."

BE SURE heater is for type of gas to be used. Check

the rating plate by the gas valve in the lower cabinet.

Do not change it to use other gases. Unsafe opera-

tion could result and could cause bodily injury and

death.

For Natural gas, the minimum inlet gas supply

pressure for the purpose of input adjustment is 5" col-

umn. The maximum inlet gas supply pressure is 7"

water column.

FOr L.R gas, the minimum inlet gas supply pressure

for the purpose of input adjustment is 11" water col-

16.

17.

18.

19.

INSTALLATION and REPAIR must be done by a quali-

fied service person. The appliance should be inspected

before use and at least annually by a professionalserv-

ice person. More frequent cleaning may be required

due to excessive lint on the material, etc. It is im-

perative that control compartments, burners and cir-

culating air passages be kept clean. Failure to keep

burner-control compartment and other parts of heater

clean can cause dangerous conditions to develop

which can cause injury and even death.

BEFORE INSTALLING optionalblower:.Toavoid electri-

cal shock, turn off electrical circuitsthat pass through

the wall where you are going to install the heater.

BE AWARE of good safety practices by wearing per-

sonal protective equipment such as gloves and safe-

ty glasses to avoid being injured by sharp metal edges

in or around heater and while cutting or drilling holes

in wood and/or sheet metal.

CAUTION: Label all wires prior to disconnectionwhen

servicing controls. Wiring errors can cause improper

and dangerous operation. Verify proper operation after

servicing.

WARNING

DO NOT USE THIS HEATER IF ANY PART HAS BEEN UNDER WATER. IMMEDIATELY CALL A QUALIFIED

SERVICE TECHNICIAN TO INSPECT THE HEATER AND TO REPLACE ANY PART OF THE CONTROL SYSTEM

AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER. I

---4---

LOCATING THE HEATER -- MINIMUM FRESH AIR OPENING IS 1 SQUARE INCH PER 1,000 BTUIHR.

WARNING: Gas burning appliances require air for combusion and proper venting. Minimum fresh air opening of 1square

inch per 1000 BTU per hour input rating must be provided for ventilation. EXAMPLE: A30,000 BTU per hour input unit

requires the equivalent of a 30 inch wide window be open 1 inch for safe operation.

A. In choosing the location for the heater, the following factors should be considered:

1. Convenience to gas supply.

2. Arrangement of rooms or area to be heated.

3. Probable location of funiture.

4. General appearance.

5. Safe clearance from anything that could catch fire.

B. Locate the heater centrally in the area which it is to heat. The ideal location is at the source of cold air, which is

an outside wall. If the heater is on an outside wall, the cold air will be warmed before it moves through the room.

C. Place the heater where the air will circulate freely throughout the area to be heated. If one heater is intended to

heat the entire house, it is adviseable to consider the installation of grilles immediately below the ceilings to permit

circulation of hot air from room to room. Return air grilles are also desirable.

D, Be certain the heater is placed where the air is free to cimulate around it. Never install the heater in a wall recess.

The minimum clearance required to any wall or object can be found on the rating plate located inside the furnace

control door on the base plate. We recommend a 24-inch min. clearance from the burner access door for the ease

of lighting and for observation of pilot and burner flames.

E. NOTE: Heater must be installed so that drafthood is in the same pressure zone as the combustion air.

F. The heater may be placed directly on wood floors.

Heavy pile or shag rugs may restrict normal air flow.

Some floor coverings discolor easily from even low

heat. To assure safe operation, afloorboardextending

the full depth and width of the appliance must be

placed under the heater.

G. Do not place heater where curtains, draperies, or any

other material may come into contact with any part

of the heater.

GAS CONTROLS

A. All models are regulated on Natural and L.R gases.

The regulator is built into the gas control valve.

B. All models are equipped with a 100% pilotsafety shut-

off and a vent safety shut-off system.

C. CAUTION: Do not connect 115V electrical service

line to gas control valve or wall thermostat.

GAS SUPPLY

For Natural gas, the minimum inlet gas supply pressure

for the purpose of input adjustment is 5" water column.

The maximum inlet gas supply pressure is 7" water

column.

For L.R gas, the minimum inlet gas supply pressure for

the purpose of input adjustment is 11" water column. The

maximum inlet gas supply pressure is 13" water column.

Gas pressures and input to the burners must not exceed

the rated input and pressure shown on the rating plate.

On Natural Gas the manifold pressure should be 4 inches

water column. The manifoldpressure,shouldbe 10.5 inches

water column for L.P. Gas.

Orifice change may be required to suit gas supplied.

Check with your WILLIAMS service department.

FOr heater located at elevations between sea level and

2000 feet, the measured input must not be greater than

the input shown on the rating plate of the heater.For eleva-

tions above 2000 feet, the measured input must not ex-

ceed the input of the rating place reduced by 4 percent

for each 1000 feet that the heater is above sea level.

REQUIRED CLEARANCE

MODEL "A" "B" "C"

SIDE CEIUNG REAR

200 SERIES 2" MIN. 22" MIN. 3" MIN.

350 SERIES 6" MIN. 57" MIN. 6" MIN.

!500 SERIES 6" MIN. 57" MIN. 6" MIN.

650 SERIES 6" MIN. 57" MIN. 6" MIN.

OBSL='RVA'nONOF PILOTAND BURNER FLAMES.

o" \

FRONT VIEW

Fig. 1

--5--

PIPING THE GAS TO THE HEATER

State and local authorities have established codes regulating the installation of gas burning equipment. Consult your

gas supplier or gas company for complete information. In the absence of local codes, all aspects of the installation must

comply with the national fuel gas coda ANSI Z223.1. In Canada: Follow CAN/CGA-B149.1(2) Canadian Standard.

A. Use 1/2-inchpipe or semi-rigid tubing for natural and liquefied petroleum gases. DO NOT USE FLEXIBLE HOSE.

Appliance connectors of corrugated metal tubing and fittings that are listed by a nationally recognized testing agen-

cy may be used if accepted by the local code authorities. FOLLOW THE MANUFACTURERS INSTALLATION

INSTRUCTIONS. This type of connector may only be installed in the room where the heater is located.

B. A manual shut-off valve and union must be installed inthe gas supply line just ahead of the connection to the heater.

The manual valve must include a lie-inch NPT plugged tapping accessable for connection of a test gauge.

C. Unions in the gas supply lines shall be of the ground joint type. Compounds used on threaded pipe joints must be

resistant to the action of liquefied petroleum gases.

WARNING:

WHEN CONNECTING FIELD PIPING, USE A SECOND WRENCH TO KEEP THE HEATER VALVE FROM TURNING.

SUPPORT FIELD PIPING PROPERLY, STRESS AND OVERTIGHTENING COULD DAMAGE THE GAS VALVE AND

RESULT IN DANGEROUS GAS LEAKS WHICH CAN CAUSE DANGEROUS CONDITIONS INCLUDING PROPER-

TY DAMAGE, BODILY INJURY, AND EVEN DEATH.

D. Adripleg Fig. 2 should be installed to constitute a trap to catch any condensate that may be in the gas. The dripleg

should be readily accessible for cleaning.

E. The heater must be disconnected from the gas supply system and from the heater individual shut-off valve when

the system is tested at a pressure in excess of 1/2 PSIG.

F. IMPORTANT."CHECK ALL FACTORY AND FIELD PIPE JOINTS FOR GAS LEAKS BEFORE AND AFTER LIGHTING

THE HEATER. USE ASOAP SOLUTION. NEVER USE AMATCH OR OPEN FLAME. CORRECT ANY LEAK, NO

MA'I-rER HOW SMALL.

G. IMPORTANT_ PIPING SUPPLY SHALL BE SUPPORTED TO PREVENT SAGGING DAMAGE TO CONTROLS AND

HAZARDOUS GAS LEAKS. TO PREVENT FREEZING WHERE THE SUPPLY PIPE IS EXPOSED TO COLD AIR,

WRAP THE PIPE OR RUN IT UNDERGROUND.

DROP

I1PIPED (;_OUN0 JOINT

IIGAS u.loN

_PIPED

_INI_UM__IRI_PuG_J,n176 _ mini _NIPPLE GAS

_UAL SHUt 0f_ SUPPLY

tEE

Nippt E

• ],_ I;6 Z n._,l

'i(,°2

' I

I I _<. cAP

MINlP,¢UM

,_ALt 81[NO_ 4_ Ml_Zat,i C IUHlld G S.OULD 0[ SMOOIH

/_ CAUIION SMUT OC, rt_. MA_ ._._ _UOI_.=V BCFOR_ N(MOVII_G (NO CAP

rO P_EVI_N_ Ga_ fROM _ _LL_tlC ! .[ WORK Ag_A _T FON GAS L_AK

IMPORTANT

All piping must comply with local codes and ordinances

or with the National Fuel Gas Code (ANSI Z223.1 NFPA

No. 54), whichever applies. (In Canada: CAN/CGA B149.)

PROPER PIPING PR_rlC_

IMP(RF[CT CONTRO L USI_ MOO(RAT( AMOUNT OF DOPE

THR£AD P_P_ R_T L_N_T_ L_V_ _ _O TH_£AD$ _R_ _

TOP

LEFT

SIDE

350 MODEL SERIES SHOWN

Fig. 2 Rg. 3

---6--

.WARNING

DANGER OF ILLNESS

BODILY INJURY OR DEATH

THE FURNACE AND ANY OTHER FUEL BURNING

APPLIANCE MUST BE PROVIDED WITH ENOUGH

FRESH AIR FOR PROPER COMBUSTION AND

VENTILATION OF FLUE GASES. MOST HOMES

WILL REQUIRE THAT OUTSIDE AIR BE SUPPLIED

INTO THE FURNACE AREA.

WARNING

DANGER OF PROPERTY DAMAGE,

BODILY INJURY OR DEATH

EVEN WHEN HOUSE MEETS REQUIREMENTS

FOR UNCONVINED SPACE WITH ADEQUATE AIR

INFILTRATION IT IS RECOMMENDED THAT A

FRESH AIR INTAKE BE INSTALLED TO LESSEN

THE POSSIBLE DANGERS FROM ANY FUTURE

CHANGES ON THE HOME.

VENTING

WARNING: This heater is equipped with a vent safety shut-off system to protect against improper venting of its combus-

tion products. Tampering with or removal of this control will void the limited warranty and can result in carbon monoxide

(CO) poisoning and possible death.

A. An effective flue is necessary to carry off water vapor, carbon monoxide (CO), carbon dioxide (CO2), and other

products of combustion. For proper venting, follow the following basic rules for gravity venting, which are:

1. Keep the flue gases hot.

2. Follow the vent manufacturer's installation instructions.

3. Select the proper vent size.

4. Provide constant fresh air replacement.

For new installation, it is recommended that a Type "B" vent in accordance with its listing be used. A Type "B"

vent is one made of non-combustible, corrosion resistant material of sufficient thickness and cross sectional area

and heat insulating quality to avoid excess temperature on adjacent combustible material and certified by a na-

tionally recognized testing agency. Existing brick flues should be lined to provide an effective vent. Brick chimneys,

even in good repair, may be too large and will not provide sufficient draft to effectively vent a heater.

Use vent pipe of the same size as the outlet on back of heater. In no case should asmaller vent be used.

Avoid ahorizontal run of vent pipe whenever possible. When a horizontal run is necessary, the pipe must pitch

upward at least 1/4"to the foot, and must be supported securely and joints fastened by sheet metal screws or rivets.

Under no circumstances should the vent run downhill.

E. Never put a damper or barometric draft control in a gas vent pipe.

F. Never end a vent in an open attic or run vent through a wall to the outside without extending it upward above the roof.

G. Always terminate vent with an approved cowl.

H. WARNING: ALWAYS SECURE VENT PIPE TO OUTLET ON BACK OF HEATER WITH A SHEET METAL SCREW.

IMPORTANT:

Inspect venting system prior to each heating season.

WARNING

DANGER OF ILLNESS,

BODILY INJURY OR DEATH

DRAFTHOOD SPILLAGE WITH UNOBSTRUCTED

VENTS, INDICATES THAT ADDITIONAL AIR MUST

BE BROUGHT INTO THE STRUCTURE FROM THE

OUTSIDE. KEEP A WINDOW OPEN (MINIMUM 2

INCHES) NEAR THE APPLIANCE UNTIL APER-

MANENT AIR DUCT IS INSTALLED.

I WARNING: DANGER OF PROPERTY DAMAGE, BODILY INJURY OR LOSS OF LIFE. DO NOT INSTALL FURNACE

IN ANY AREA WHERE OXYGEN IS IN USE.

--7--

Thermostat Installation

Models with the last two digits "11" (or) "12" utilize a built-

in thermostat control system operated by a heat sensing

bulb located in the burner compartment.

IMPORTANT

I andle the bulb with care. Do not kink the connec-

ting tubing.

Models with the last two digits "21" (or) "22" are operated

by a millivolt type thermostat. Current to the thermostat

is supplied by the pilot generator. Anticipation settings are

not required.

1. If an old thermostat is being replaced and is in a

satisfactory location and the wiring appears to be in

good condition, use existing wiring. If in doubt, use new

wire.

2. If anew location is chosen or if this is a new installa-

tion, thermostat cable must first be run to the location

selected. All wiring must agree with local codes and

ordinances. These instructions cover bringing the wire

down from the attic but it can be run from a basement

or crawl space using similar methods.

3. Before drilling hole in wall at selected location, drive

a small finishing nail through the ceiling in the corner

of the wall and ceiling above the thermostat location.

Pull the nail out and push a small stiff wire through the

hole so it can be found in the attic. Drill a 1/2-inchhole

through the ceiling wall plate.

4. Probe for obstructions in the partition. Then drill a

1/2-inch hole through wall at selected location for

thermostat.

5. From the attic, feed the thermostat cable or a stiff wire

through wall until even with thermostat location.

6. Snag thermostat cable through hole and pull cable

through hole in wall so that 6 inches of cable protrubes.

7. Route cable to heater.

MOUNTING THE THERMOSTAT

1. To remove thermostat cover, squeeze both sides and

lift.

2. Connect thermostat wires to the thermal screws on the

back of thermostat base.

Push any excess wire back through hole in wall and

plug hole with insulation to prevent drafts from affect-

ing thermostat operation.

Be sure to level thermostat for best appearance, fasten

thermostat base to wall through mounting holes with

screws provided.

5. Replace the thermostat cover.

CAUTION

Do not run wire in any location where it might be

damaged. Avoid slicing thermostat wire unless the

spliced wires are properly cleaned, soldered and

taped.

NOTE

Use #18 Ga. wire as supplied for maximum length of 20

feet. If longer length is needed, use #16 Ga. for maximum

length of 25 feet.

Refer to installation instructions packed in the thermostat

carton if you have any doubt about the above procedures.

Connect thermostat wire, previously run to burner com-

partment from thermostat, to control valve as shown in

Fig. 4.

CAUTION

LABEL ALL WIRES PRIOR TO DISCONNECTION

WHEN SERVICING CONTROLS. WIRING ERRORS

CAN CAUSE IMPROPER AND DANGEROUS OP-

ERATION. VERIFY PROPER OPERATION AFTER

SERVICING.

THERMOSTAT GENERATOR

€---WHITE BLUE

KNOB

WILLIAMS

LIMIT SWITCH P172100A (OR)

P172200A

J GENERATOR THERMOSTAT LIMIT SWITCH

GREEN KNOll

WILLIAMS

P295000A (OR}

P295001A

Fig. 4

--8--

Start-Up Procedure

WARNING

DANGER OF PROPERTY DAMAGE,

BODILY INJURY OR DEATH.

LIQUEFIED PETROLEUM L.P. GAS IS HEAVIER

THAN AIR AND IT WILL SEI-rLE IN ANY LOW

AREA, INCLUDING OPEN DEPRESSIONS AND IT

WILL REMAIN THERE UNLESS AREA IS

VENTILATED.

NEVER ATTEMPT STARTUP OF UNIT BEFORE

THOROUGHLY VENTILATING AREA.

Check the heater operation as outlined in the following in-

structions. If any sparking, odors or unusual noises are

encountered, shut off electric power immediately. Recheck

for wiring errors, or obstructions in or near fan motor (if

equipped).

CHECK GASINPUT AND PRESSURES

For heater located at elevations between sea level and

2000 feet, the measured input must not be greater than

the input shown on the rating plate of the furnace. For

elevations above 2000 feet, the measured input must not

exceed the input of the rating plate reduced by 4 percent

for each 1000 feet that the heater is above sea level.

Gas supply pressure and manifold pressure with the

burner operating must also be as specified on the rating

plate.

lype of Gas Manifold Pressure, In. W.C.

Natural 4

L.R 10.5

Rated input will be obtained on 2500 Btu propane at 10.5

inch manifold pressure and factory-sized orifices. If LP gas

having a different heating value is supplied, orifices must

be changed by a qualified service technician before the

heater is operated.

CHECK THE MANIFOLD GAS PRESSURE

A tapped opening is provided in the gas valve to facilitate

measuring the manifold gas pressure. A "U Tube"

manometer having a scale range from 0 to 12 inches of

water should be used for this measurement. The manifold

pressure must be measured with the burner and pilot

operating. Any major changes in the flow must be made

by changing the size of the bumer orifice. Check with your

WILLIAMS service department for proper orifice sizing.

CHECK THERMOSTAT

Check thermostat operation. When set above temperature

shown on the thermostat, the main burner should light.

Make certain the thermostat turns off the heater when

room temperature reaches the selected setting and starts

the heater when room temperature falls a few degrees.

CHECK THE GAS INPUT (NATURAL GAS ONLY)

WARNING

NATURAL GAB HEATING VALUE (BTU PER CUBIC

FOOT) CAN VARY SIGNIFICANTLY, THEREFORE,

IT IS THE INSTALLER'S RESPONSIBILITY TO BEE

THAT BTU INPUT TO THE FURNACE IS ADJUSTED

PROPERLY. FAILURE TO DO SO COULD CAUSE

HEAT EXCHANGER FAILURE, ASPHYXIATION, FIRE

OR EXPLOSION, RESULTING IN DAMAGE, BODILY

INJURY OR DEATH. REFER TO THE NATURAL

FUEL GAS CODE (NFPA-54) TO BE SURE THE FUR-

NACE IS BURNING FUEL AT THE PROPER RATE.

Underfiring could cause inadequate heat, excessive con-

densation or ignition problems. Overfiring could cause

sooting flame impingement or overheating of heat ex-

changer.

Before starting natural gas input check, obtain heating

value of gas (BTU per cubic foot) at standard conditions

from your local supplier. This factor is used in "Check the

Gas Input" section and procedure.

To measure the input using the gas meter, proceed as

follows:

Step 1: Turnoff gas supply to all other appliances except

the furnace.

Step 2: With the heater operating, time the smallest dial

on the meter for one complete revolution. If this

is a 2cubic foot dial, divide the seconds by 2; if

it is a1 cubic foot dial, use the time in seconds

as is. (3,600 =Sec. Per Hr.) This gives the

seconds per cubic foot of gas being delivered to

the heater.

Step 3: Assuming natural gas with a heating value of

1000 Btu per cubic foot and 34 seconds per cubic

foot as determined by step (2), then:

Input: 1,000 X 3,600 + 34 = 106000 Btu Per Hour

Step 4:

This measured input must not be greater than the

input indicated on the rating plate of the heater.

Relight all other appliances turned off in step 1

above. Be sure all pilot burners are operating.

CHECK PILOTBURNER

The pilotflame must envelop 1/2 to 5/8 inch of thermocou-

pie or generator. See Fig. 5. Pilot flame is preset at the

factory, so ordinarily does not require field adjustment. If

adjustment is needed, see page 14.

J__

1/2 TO5/s ,_-- RLOT

FRONT

_EW

--9---

Fig. 5

FOR YOUR SAFETY, READ BEFORE LIGHTING

WILLIAMS GAS CONTROL VALVE P322051 (OR) P322052 (OR) P500419 (OR) P5004_,0

r WARNING: If you do not follow these instructions exactly, a fire or explosion I

may result causing property damage, personal injury or loss of life, I

A. This appliance has a pilot which must be lighted by

hand. When lighting the pilot, follow these instructions

exactly.

B. BEFORE LIGHTING smell around the appliance ares

for gas. Be sure to smell next to the floor because some

gas Is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• DO not touch any electric switch; do not use any

phone In your building.

•Immediately cell your gas supplier from s neighbor's

phone. Follow the gas suppller's instructions.

•If you cannot reach your gas supplier, call the fire

department.

Use only your hand to push in or turn the gas control

knob. Never use tools. If the knob will not push in or

tom by hand, don't try to repair it, call € qualified serv-

ice technician. Force or attempted repair may result In a

flro or explosion.

Do not use this appliance If any part has been under

water, immediately call s qualified service technician to

inspect the appliance and to replace any part of the

control system and any gas control which has been

under water.

OPERATING INSTRUCTIONS

1. STOP! Read the sefety information above.

2. TOm off all electric power to the appliance (if applicable).

3. Open control access panel.

4. Tom temperature dial clockwise F_ to "LO'"

5. Push in gas control knob slightly and turn

olookwlee !-_ to "OFF."

TEMPERATURE

DIAL GAS CONTROL

"'_@._:/_--"_@1 _ @1/KNOB SHOWN

"_'F/_ \l F_',_%'_/_ IN OFF

NOTE: Knob cannot be turned from "PILOT" to "OFF"

unless knob Is pushed in slightly. Do not force. 11.

6. Welt five (5) minutes to clear out any gas, then smell for

gas, including near the floor, if you then smell gas, stopl 12.

Follow "B" in the safety Information above. If you don't

smell gas, go to next step.

7. Loosen wlngnut end open the pilot observation door (if 13.

equipped). 14.

8. Find pilot--follow metal tube from gas control. The pilot is

mounted on side of burner.

9. Push In gas control II _

knob slightly and turn

counterclockwise

to "PILOT."

10. Push in control knob all the

way end hold In. Immediately THERMO- PILOT

light the pilot. COUPLE BURNER

Continue to hold the control knob In for about one (1)

minute after the pilot is lit. Release knob end It will

pop back up. Pilot should remain lit. If It goes out,

repeat sfop$ 5 through 10.

•If knob does not pop up when released, stop and

Immediately ceil your service technician or gas

supplier.

•If the pilot will not stay lit after several tries, turn

the gas control knob to "OFF" and call your service

technician or gas supplier.

Close pilot observation door, tighten wingnut

(if equipped).

Torn gas control knob counterclockwise _'_ to "ON':

Sensing bulb is now activated. Set temperature dial to

desired temperature (1 - 5).

Close control access panel.

Torn on all electric power to the appliance

(if applicable).

TO TURN OFF GAS TO APPLIANCE

1. Turn off all electric power to the appliance If serv-

Ice is to be performed (if applicable).

2. Open control access panel.

3. Push In gas control knob slightly and tum

clockwise F-_ to "OFR" Do not force.

4. Close control access panel.

WARNING: DUE TO HIGH SURFACE TEMPERATURES -- KEEP CHILDREN, CLOTHING,

FURNITURE OR ANY COMBUSTIBLE MATERIAL AWAY FROM FURNACE.

IMPORTANT: KEEP BURNER AND CONTROL COMPARTMENT CLEAN.

CONNECTION WIRING DIAGRAM FOR BUILT-IN THERMOSTAT MODELS

SHUT OFF 0E-_IC_ -

BLACK

GAS VALVE

RE]_OTE BULB

LZGE_O

-- FACTORY WIRED LOW VOLTAGE

NOTES: Fk_Y 0F 1_ 01_lU_. NR[ _

€[ m'LAC_ US[O_y t_. 4,_,

IK_JI,,A'nG_1G6".C.AW

vm[ oR I_/JIVAL_T.FORRDD.

_Cml_llo_ us[ NO,18A_O

m _lZO mt ATZZ_TI_ (:ml-)

--10--

Im ..u,tc.us,., or,o.o,,i. I

A. This appliance has a pilot which must be lighted by

hand. When lighting the pilot, follow these instructions

exactly.

B. BEFORE LIGHTING smell around the appliance area

for gas. Be sure to smell next to the floor because some

gas Is heavier than sir and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appllancs.

•Do not touch any eieotdc swifch; do not use any

phone In your building.

•Immediately cell your gas supplier from s neighbor's

phons. Follow the gas suppiier's Instructions.

D°

•If you cannot reach your gas supplier, call the fire

department.

Use only your hand to push In or turn the gas control

knob. Never use tools. If the knob will not push in or

tum by hand, don't try to repair it, ceil n qusiified serv-

Ice tochnlcien. Force or attempted repair may result In a

fire or explosion.

Do not use this appliance if any part has been under

water. Immediately cell n qusliflnd asrvlce tochniclcn to

Inspect the appliance and to replace any part of the

control systom and any gas control which has been

under mr.

OPERATING INSTRUCTIONS

1. STOP! Resd.the safety Information above.

2. Turn off all electric power to the appliance (if applicable).

3. Open control access panel.

4. Push In gas control knob slightly and turn

clockwlse/-"_ to "OFF." TEMPERATURE DIAL

KNOB SHOWN

IN "OFF"

POSITION

NOTE: Knob cannot be turned from "PILOT" to "OFF"

unless knob 18 pushed in slightly. Do not force.

5. Wait five (5) minutes to clear out any gas, then smell for

gas, Including near the floor. If you then smell gas, sfopi

Follow "B" In the safety Informstlon above. If you don't

smell gas, go to the next step.

6. Loosen wlngnot and open the pilot observation door (It

equipped).

7. Find pilot--follow metal tube from gas control. The pilot is

mounted on side of bumer.

8. "Ibm knob on gas control N

counterclockwlas

to "PILOT."

9. Push In control knob all the

way and hold in. Immediately

light the pilot. THERMO- PILOT

COUPLE BURNER

Continue to hold the control knob in for about one (1)

minute sitter the pilot Is lit. Release knob and it will pop

back up. Pilot should remain lit. If it goes out, repast steps

5 through 9.

•If knob does not pep up when released, stop and

Immedlntoly cell your service technician or gas

supplier.

•If the pilot will not stay lit after several tries, turn

the gas control knob to "OFF" and cell your service

technfolnn or gas supplier.

10. Close pgot olmervation door, tighton wlngn_ (if equipped).

11. Turn gas control knob counterclnckwlasl( _to "ON".

Burner Is now under control of the thermostatic canning

element. Tum temperature dial (numbered 1 through 8)

counterclockwise I_ toward 8 to obtain desired

temperature.

12. Close control socese panel.

13. "rum on MI electric power to the appliance

(If ppgWlcehlo).

TO TURN OFF GAS TO APPLIANCE

1. Tum off ell electric power to the appliance If serv-

Ice Is to be performed (if applicable).

2. Open control access panel.

3. Push In gas control knob slightly end turn

clockwise _to "OFF." Do not force.

4. Close control access panel.

WARNING: DUE TO HIGH SURFACE TEMPERATURES -- KEEP CHILDREN, CLOTHING,

FURNITURE OR ANY COMBUSTIBLE MATERIAL AWAY FROM FURNACE.

IMPORTANT: KEEP BURNER AND CONTROL COMPARTMENT CLEAN.

DIAGRAM FOR BUILT-IN THERMOSTAT MODELS

CONNECTION WIRING

VENT _ I--I]]'ERMOCOUPLE

-%_UT OFF OE'VIC_ U.[_

BLACK

GAS VALVE I-- FACTORY_RED LOWVOLTAG_

NO'W.S:WAHYOF 15EO_NAL _ AS

_PP_9 _ IH£N=RJ/_¢[INSl"

Ik_l.A'lION,1_" @.AWM¢¢PP£R

_ CG_I4_'I]G_SIJE NO,10 A14_

R_OTE BULB

_11_

FOR YOUR SAFETY, READ BEFORE LIGHTING

WILLIAMS GAS CONTROL VALVE P172100A & P172200A

WARNING: If you do not follow these instructions exactly, a fire or explosion

may result causing property damage, personal injury or loss of life.

A. This appliance has a pilot which must be lighted by

hand. When lighting the pilot, follow these Instructions

exactly.

B. BEFORE LIGHTING smell around the appliance area

for gas. Be sure to smell next to the floor because some

gas Is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

•Do not touch any electric owltch; do not use any

phone In your building.

•Immediately call your gas supplier from aneighbor's

phone. Follow the gas suppller's Instructions.

•It you cannot reach your gas supplier, call the fire

department.

Use only your hand to push In or turn the gas control

knob. Never use tools. If the knob will not push In or

turn by hand, don't try to repair It, call e qualified serv-

Ice technician. Force or attempted repair may result In a

fire or explosion.

Do not use this appliance If any part has been under

water. Immediately call a qualified service technician to

Inspect the appliance and to replace any part of the

control system and any gas control which has been

under water.

OPERATING INSTRUCTIONS

1. STOPI Read the safety information above.

2. Turn off ell electric power to the appliance (If applicable).

3. Set the thermostat to lowest setting.

4. Open control access panel.

5. Push In gas control knob slightly and tum

clockwlseF-_, to "OFF."

GAS CONTROL

jKNOB SHOWN

IN "OFF" POSITION

NOTE: Knob cannot be turned from "PILOT" to "OFF"

unless knob Is pushed in slightly. Do not force.

6. Walt five (5) minutes to clear out any gas, then smell for

gas, Including near the floor. If you then smell gas, STOPI

Follow "B'" In the safety Informstlon above. If you don't

smell gas, go to the next step.

7. Loosen wlngnut and open the pilot observation door (if

equipped).

8. Find pilot--follow metal tube from gas control. The pilot Is

mounted on side of bumer.

GENERATOR _

9. Push In gas control

knob slightly and turn

counterclockwise _'_

to "PILOT" PILOT

10. Push In control knob ell the way and BURNER

hold in. Immediately light the pilot.

Continue to hold the control knob In for about one (1)

minute after the pilot Is lit. Release knob and it will

pop back up. Pilot should remain lit. If It goes out,

repeat steps 5 through 10.

•If knob does not pop up when released, stop and

Immediately call your service technician or gas

supplier.

• If the pilot will not stay lit after several tries, turn

the gas control knob to "OFF" and call your service

technician or gas supplier.

11. Close pilot observation door, tighten wlngnut

(if equipped).

12. Tumgsecontrolknobcountercloukwlse,rF"_to"ON ''.

13. Close control access panel.

14. "rum on ell electric power to the appliance

(if applicable).

15. Set thermostat to desired setting.

TO TURN OFF GAS TO APPLIANCE

1. Set the thermostat to lowest setting.

2. Turn off all electric power to the appliance if service Is to be performed.

3. Open control access panel.

4. From "ON" position, depress and turn gas control knob clockwise F_ to "OFF" position. Do not force.

5. Close control access panel.

WARNING: DUE TO HIGH SURFACE TEMPERATURES -- KEEP CHILDREN, CLOTHING,

FURNITURE OR ANY COMBUSTIBLE MATERIAL AWAY FROM FURNACE.

IMPORTANT: KEEP BURNER AND CONTROL COMPARTMENT CLEAN.

CONNECTION W1RING DIAGRAM FOR WALL THERkiOSTAT MODELS

LEGEND

-- FACTORY WIRED LOW VOLTAGE

(_ SCR'L"W TERMINAL LOW VOLTAGE

NOTE: IF ANY OF 1HE ORIGINAL_AS

SUPPt,RDt_IIf l},lEAR=UA,'MCE_

E _ u_ ONlYt_ 4/04

_qul_0_. 106"_ AWM00PP_

W_ 0R I_LWN._T. FOR RB.D -

_RSl) CONN_I014S USE NO. 111A_

ames_1_ _ ATt.F.ASTtOS'C{_n_

--12--

WARNING: If you do not follow these instructions exactly, afire or explosion I

may result causing property damage, personal injury or loss of life. I

A. This appliance has a pilot which must be Ughted by

hand. When lighting the pilot, follow these Instructions

exactly.

B. BEFORE LIGHTING smell around the appliance area

for gas. Be sure to smell next to the floor because some

gas Is heavier than air end will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

•Do not try to light any appliance.

•Do not touch any electric switch; do not use any

phone In your building.

•Immedlatsiy rail your gas supplier from a neighbor's

phone. Follow the gas soppller'a Inxtroctlona.

• If you cannot reach your gas supplier, call the fire

department.

C. Use only your hand to push In or turn the gas control

knob. Never use tools. If the knob will not push In or

turn by hand, don't try to repair It, call a qualified aerv-

Ice technician. Force or attempted repair may result In a

fire or explosion.

B. Do not use this appliance If any part has been under

water. Immediately call aqualified service technician to

Inspect the appliance end to replace any part of the

control system end any gas control which has been

under water.

OPERATING INSTRUCTIONS

1. STOPI Read the safety Information above.

2. Bet the thermostat to lowest setting.

3. Turn off all siectrlc power to the appliance. (If applicable).

4. Remove control access panel.

5. Push In gas control knob slightly and turn

clockwise F_ to "OFF."

.sCONTROL

t/ __ \_1 t"-'_;_ KNOB SHOWN

'"OFFPOSITION

NOTE: Knob cannot be turned from "PILOT" to "OFF"

unless knob Is pushed in slightly. Do not force.

6. Walt five (5) minutes to clear out any gas, then smell for

gas, Including near the floor. If you then smell gas, atopl

Follow "B" In the safety Information above. If you don't

smell gas, go to the next step.

7. Loosen wlngnut and open the pilot observation door (If

equipped),

8. Find pnot--follow metal tube from gas control. The pilot Is

mounted on side of burner.

9. Turn knob on gas control

counterclockwise

to "PILOT."

GENERATOR PILOT

BURNER

10. Push In control knob all the way end hold In. Immedi-

ately light the pilot.

Continue to hold the control knob In for about one (1)

minute after the pÁÁÙtIs lit. Release knob end It will pop

back up. Pilot should remain lit. If It goes out, repeat

steps 5 through 10.

• If knob does not pop up when released, stop and

Immedlataty call your service technician or gas

supplier.

•If the pilot will not stay lit after several tries, turn

the gas control knob to "OFF" and call your service

technician or gas supplier.

11. Close pilot observation door, tighten wlngnut

(If equipped).

12. Turn gas control knob counterclockwise _'_ to "ON".

13. Close control access panel.

14. Turn on all electric power to the appliance (if applicable).

15. Set thermostat to desired setting.

TO TURN OFF GAS TO APPLIANCE

1. Set the thermostat to lowest setting.

2. Turn off all electric power to the appliance If service Is to be performed.

3. Open control access panel.

4. Push In gas control knob slightly and turn clockwise F_ to "OFF" pesltlon. Do not force.

5. Close control access panel.

WARNING: DUE TO HIGH SURFACE TEMPERATURES mKEEP CHILDREN, CLOTHING,

FURNITURE OR ANY COMBUSTIBLE MATERIAL AWAY FROM FURNACE.

IMPORTANT: KEEP BURNER AND CONTROL COMPARTMENT CLEAN.

CONNECTION WIRING DIAGRAM FOR WALL THERMOSTAT MODELS

V ENT SAFETTH E_.._ TAT _-] GENERATOR

SHUT OFF DEVICE1 _ -I I I

/ BLACK

GAS

VALVE

LEGENO

1 FACTORY WIRED LOW VOLTAGE

SCREWTERMINAL LOW VOLTAGE

_1_ IF ANY OF 11tE 0RIGINAL Y&_E AS

_tlrD.I 11tE ,N,RJ/gI(Z MUST

ERER,AC_),USEONLYtlIQ,_,4,4H

INSULA'IIaN,106"_Al_l

_R£ ORI_IVN.B_T. F0RRELD-

tfRB)_USENO.18AI_

'lq9 w,'rm_ ATtL_r tes,c(_w)..

--13---

How To Care For Your Heater

CABINET FINISH

Clean cabinet with damp rag. Never use abrasive cleaners.

Cabinets are finished with heat resistant baked enamel

-- DO NOT refinish with wall paint.

REMOVABLE CABINET TOP (350, 500, & 650 MODEL

SERIES ONLY)

For ease of cleaning, access or replacement of internal

parts, the top of this heater can be removed by following

these steps: Refer to Fig. 6.

1. Remove (3) Bracketson roar of heater securing Cabinet

Top to Back Plate.

2. Pull Cabinet Top forward and lift up. Reinstall Cabinet

Top by reversing the procedures noted above.

NOTE: Take Special care to engage the (6) clips located

on the bottom of the Cabinet Top into the top flange of

heater sides.

HEATER AREA

Keep the area near the heater clear and free from com-

bustible materials, gasoline, and other flammable liquids

and vapors.

COMBUSTION AND VENTILATION AIR

The combustion and ventilation air supply must not be

blocked

Do not put anything in or on the heater cabinet.

For better circulation and more effective heating, do not

place obstructive furniture closerthan four feet to the front

of the cabinet or two feet to the side of the cabinet.

CLEANING BURNER COMPARTMENT

Because cold air is attracted to the flame during furnace

operation, abuild up of lint from bedding and dust (etc.)

in the burner area will occur each heating season. It is

necessary to clean this area regularly. Use a vacuum

cleaner with a narrow attachment to reach small areas.

Be careful in and around the pilot. A change in its adjust-

ment could be made if struck during cleaning.

DANGER

A BUILDUP OF ANY DUST, LINT OR FOREIGN

MATERIAL IN THE PARIMARY AIR OPENING OF

THE BURNER CAN INTERFERE WITH THE PRO-

PER AIR GAS MIXTURE AND CAN RESULT IN A

YELLOW FLAME WHICH CAN PRODUCE CAR-

BON MONOXIDE AND SOOT. THIS CONDITION IF

ALLOWED TO DEVELOP, CAN LEAD TO BODILY

INJURY INCLUDING DEATH. IT IS IMPERATIVE

THAT THE BURNER BE KEPT CLEAN.

REMOVABLE CABINE'r TOP

(350, 500, & 650 MODEL SERIES)

*NOTS:

(3) BRACKETS -- TO REMOVE CABINET TOP.

REMOVE (3) BR._CKETS

ON REAR OF HEATER.

CABINET PULL CABINET TOP FORWARO

TOP -_ AND LIFT UF_

ANNUAL UPKEEP NEEDED

It'is recommended that a qualified service technician per-

•form these checks st the beginningof each heating season.

TABS

CLEANING BLOWER (if equipped)

Shut off electricity. Clean any lint or dirt from fan blades,

fan motor, and exposed air passages. Use a brush.

PILOT BURNER

Light pilot using instructions in OPERATING YOUR FUR-

NACE on pages 10through 13. Leave thermostat at lowest

setting.

Pilot flame should surround 1/2 to 5/8 inch of the generator

or thermocouple tip. Refer to Fig. 5, page 9. If flame needs

adjusting, do so as follows:

ADJUST PILOT BURNER Refer to Fig. 7.

1. Remove screw cover over pilot adjusting screw.

2. Insert small screwdriver. Adjust flame as needed. Turn

screw counterclockwise (_"_) to increase flame,

clockwise (r'_) to decrease.

3. "rumthermostat to highest setting. Main burner should

light quickly and smoothly.Turn thermostatto lowestset-

ting. Main burner should go out. Pilotshould remain lit.

4. Replace screw cover with gasket over pilot adjusting

screw.

BURNER CLEANING

Check burner. If cleaning is required, contact a qualified

service technician to clean and service burner.

SIDE

Fig. 6

VENT SYSTEM

Make sure that no parts of the venting system are block-

ed or rusted. Clean or replace before using furnace.

"i'

• G

TOP VIEW

SIDE VIEW

Flg. 7

NOTE: A properly adjusted bumer with nearly all gases will produce aflame which has clear blue cone having

abluleh.red or bluish-violet outer mantle. In the case of PURE BUTANE GAS, avery slightly yellow tip (Y4" max-

Imum length) Is usually present.

--14---

INSTALLATION & OPERATING INSTRUCTION

2101 BLOWER ACCESSORY

(AVAILABLE ONLY FOR 350, 500, & 650 MODEL SERIES)

WARNING

NOTE:All electrical work must be conform to your local

codes and ordinances or in their absence, with

National Electrical Code,ANSI/NFPA 70. If

you are not famnlar with wtdng codes In general,

haveacompetentdectrlclando this job. in CANADA

CANADIANELECTRICALCODEC22.1.

DANGEROF PROPERTYDAMAGE,BODILYINJURY

OR DEATH.]URN OFFElECTRiCALPOWERSUPPLY

AT DISCONNECTSWITCH,FUSEBOX OR SERVICE

PANEL BEFOREREMOVINGOR WORKINGFAN.

L (EXAMPLE I)

650 SERIES

500 SERIES

EXAMPLE 2)

350 SERIES

FIG,1 .A

A. BLOWER ACCESSORY KIT INSTALLATION

WARNING: This appliance

is equipped with athree-

prong (grounding) plug for

/our protection against

shock hazard and should

be plugged directly into a

)roperly grounded three-

prong receptacle.

DO NOT CUT OR REMOVE

THE PRONG. Oil motor every

6 months with a few drops

of SAE 20 motor oil.

A: MOTOR & BLOWER

B: GAS VALVE

C: CONDUIT

D: CONTROL ROD

E: CABLE CLAMP

F: CORD & PLUG

G: CONTROL BOX

H: TEMPERATURE DIAL

J: BLOWER SPEED

SELECT SWITCH

K: FAN LIMIT SWITCH

L: SENSOR MOUNTING

BRACKET

M: SPILL SWITCH

N: COUPLING

This accessory is installed on heater back and will increase circulation of warm air

through heated space. A115V 60Hz outlet adjacent to the furnace is required,

NOTE: WALl THERMOSTAT MODELS ONLY

Control Rod (D), Temperature Dial (H), and Coupling (N) are not used or supplied

with Wall Thermostat Models. Wall Thermostat Models utilize a mlllivolt Thermostat

for Temperature Control. For Wall Thermostat Model installations, disregard STEPS 3

and STEP 4on these instructions.

INSTALL AS FOLLOWS:

STEP 1. Choose a location for heater installation near 115v electrical outlet (within

5 feet to rear of heater.)

STEP 2. Place motor &blower (A) on heater floor, securing with (4) screws as shown

in RG.1. Also place control box (G) near the top of furnace back, securing with

(21 screws as shown In RG.1.

(NOTE: Install this klt by using the holes in cabinet only.)

STEP 5. Attach temperature dlal (H) to hole free end of control rod (D). Tighten set

screw and set assernby aside for now.

--15--

INSTALLATION

(con't)

STEP 4.

&OPERATING INSTRUCTION

21 01 BLOWER ACCESSORY

Remove temperature dial from control valve (B) and discard. Install the

coupling (N) to control valve and secure it by tightening set screw.

Slide previously assembled control rod down through control box and insert

it into coupling attached to the control valve. Secure rod to couplincj with

cotter pin.

STEP 5. Secure cable clamp (El to the heater, as shown in FIGURE 1, with screw

provided.

STEP 6. (Refer to RG.1 page 151 Insert fan sensor switch, attached to fan limit

switch (K), into sensor mounting bracket (L) as shown in FIG.1.

See correct bracket location for your model in example 1and 2.

IMPORTANT: When inserting sensor bulb into mounting bracket be careful

not to push bulb compleUy thru mounting bracket, stopping before sensor

switch tip is exposed at other end of bracket. When installing sensor switch

into mounting.bracket be sure sensor bulb is not touching spill switch

connectors (M).

B. BLOWER OPERATION

I. With heater cold (allow to cool if heater has been operating), insert plug (F)

into available 115volt wall outlet.

2. Turn heater on and allow to operate 10 minutes.

3. Set blower speed select switch (J) to either "LO" or "Hi" position to obtain desired

air movement. (Blower accessory will not operate if blower speed select switch is

set in "OFF" position.)

4. For Built-In type Thermostat Models, turn Temperature Dial (H) to desired

tamp settings. For Wall type Thermostat Models turn Wall Thermostat Dial to

temperature settings.

5. To turn off blower, set blower speed select switch (J) to "OFT" position.

WIRING DIAGRAM

LEGEND

21 01 BLOWER ACCESSORY

115VA¢ _"I

I I

-- CAUTION

Label all wires prior to dis-

connection when servicing

controls. Wiring errors con

cause improper and danger-

ous operation. Verify proper

operation after servicing.

'--' HIGH VOLTAGE FIELD

...... HIGH VOLTAGE FACTORY

0WIRE CONNECTORFOR UNE VOLOTAGE

FACTORY WIRING

BK-BLACK BL==BLUE W==WHITE R-RED G==GREEN

NOTE: IF ANY OF THE ORIGINALWIRE AS SUPPLIEDWITHTHE

APPLIANCEMUST BE REPLACED,USE ONLY 18GA, 4/64"

INSULATION,105"C. AWM COPPERWIRE OR EQUNALENT.

FOR FIELD WIREDCONNE:Cl]ONSUSE NO. 18 AWG WIRES

RA'I'_D FOR AT LEAST 105"C (991"_

--16--

INSTALLATION & OPERATING INSTRUCTION

2101 - BLOWER ACCESSORY

-REPLACEMENT PARTS -

(350, 500, &: 650 MODEL SERIES ONLY)

13 17

NO._._ ITEMS 5,6,7, &16 ARE NOT

SUPPUED OR REQUIRED Y,IIH

WAll TYPE THERMOSTAT MODELS

ITEM

NO.

11o

PART NO.

P500250

K7003-6087

P500137

K5150-6029

SEE P_ _

P500125

P500026

P500156

P500158

P097500

-REPLACEMENT

(USE ONLY MANUFACTURES

DESCRIPTION

ASSEMBLY, MOTOR

PLATE, MOTOR MTG.

BLOWER WHEEL

ASSY, BLOWER HOUSING

CONTROL ROD

COTTER PIN

GROMMET, WHITE

CORD &: PLUG

BUSHING - STRAIN

!SCREW, _t_B-32 X 3/8

PARTS LIST -

AUTHORIZED PARTS)

ITEM

NO.

PART NO. DESCRIPTION

P500263 FAN UMIT SWITCH

(000062 BASE, CONTROL BOX

P065800 SCREW, #10 X 1/2

K000061 WRAPAROUNDCON'IROL BOX

P320911A SPEED SELECT SWITCH

SEE PAGE 21

rr_ =4 TEMPERATURE DIAL

P50014,5 SET SCREW, BOX CON.

K000143 CABLE CLAMP

PARTOF FURNACE SENSOR MOUN1]NG BRACKET

PARTOF FUB_ACESCREW, _ X 3/8 S.M.

NO'W.: Screws, bolts end woshers ore _endla'd hll,'dware Rims end moy be purchosed locally,

--17--

WILLIAMS GAS FIRED ROOM HEATER

REPLACEMENT PARTS FOR

20016 MODEL SERIES

.j"

•I

FOR PARTS UST

SEE PAGE 19

USE ONLY MANUFACTURER'S

AUTHORIZED PARTS

--18---

REPLACEMENT PARTS FOR MODELS

2001611 2001612 2001621 2001622

!KE'_ DESCRIPTION

NO. 2001611 2001612 2001621 2001622

1 WRAPPER ASSEMBLY K000275 K000275 K000275 K000275

2 DRAFT DIVERTER ASSY. K000274 K000274 K000274 K000274

COMBUSTION CHAMBER

3 KOOO27g K000279 K000279 K000279

ASSEMBLY

4 BASE PLATE K000265 K000265 K000265 K000265

5 VALVE BRACKET K000266 K000266 K000266 K000266

6 CONTROL VALVE P322052 P322051 P172200A P172100A

7 BURNER ASSEMBLY K000301 K000301 K000301 K000301

8 ORIRCE ADAPTER P500393 P500393 P500393 P500393

9 BURNER ORIFICE P090568 P090547 P090568 P090547

PILOT NAT. P500019

10 PILOT L.P.G. P500020

PILOT NAT. P322274

IOA

PILOT LP.G. P322275

11 THERMOCOUPLE P322391 P322391

12 ELECTRODE P322392 P322392 P322276 P322276

13 IGNITER BRACKET 7A189 7A189 7A189 7A189

14. VENT UMIT CONTROL P500406 P500406 P500406 P500406

15 THERMOSTAT P322016 P322016

16 WIRE ASSEMBLY P500409 P500409 P500409 P500409

17 MANUAL SPARK IGNITOR P285500 P285500 P285500 P285500

FOR PARTS ILLUSTRATION, SEE PAGE 18

NOTF._ Screws, bolts and washers are standard hardware Items and may be purchased locally

--19--

WILLIAMS GAS FIRED ROOM HEATER

REPLACEMENT PARTS

350, 500, & 650 MODEL SERIES

FOR PARTS LISTING (ENCLOSED CONSOLES)

SEE PAGE 21 (OR) 22

USE ONLY MANUFACTURERS ./_-.,._

AUTHORIZED PARTS __ NOTE:

ITEMS 24 AND 18 ARI_

NOT USED OR SUPPLIED WITH

WALL THERMOSTAT MODELS

_2o--

ENCLOSED CONSOLES

REPLACEMENT PARTS FOR

BUILT-IN THERMOSTAT MODELS

3501512 3501511 5001512 5001511 6501512 6501511

3501912 3501911 5001912 5001911 6501912 6501911

<EY DF_..SCRIP'IION 3501512 3501511 5001512 5001511 6501512 6501511

_10. 3501912 3501911 5001912 5001911 6501912 6501911

1 PANEL SIDE (R.H.) K000204 K000204- K000205 KC00205 K000206 K000206

2 NOT USED (OR PROVIDED)

,.3 INLET DUCT 'K7000.-6022 <7000-6022 K7000--6022 K7000-6022 K7000-6022 K7000-6022

#BoI"rOM LOUVER ASSY. iK000182-1 K000182-1 K000182-2 K000182-2 K000182-3 K000182-3

5CENTER PANEL K000220 K000220 K000221 K000221 K000222 K000222

6 BO'I'roM. CABINET KSOiX)-6003 K5000--6003 K5000-6OO4. K5000-6004 KSOOO.-601gK5000.-6019

7 PANEL SIDE (LH.) K000207 K000207 K000208 K000208 K000209 K000209

5 WIRE ASSEMBLY P50040g P500409 P500416 P5004.16 P500416 P500416

g TOP LOUVER ASSEMBLY K000181 K000181 K000212-1 K000212-1 K000212-2 K000212-2

10 COMBU_'_ION_ASSY. t<000242 K000242 1<000240 K000240 K00004.5 K00004.5

11 STEEL BURNER P50024.4- P50024.4 P50024.5 P50024.5 P500246 P500246

12 CABINET COVER ASSY. K000223 K000223 K000224 K000224 K000225 K000225

13 CONTROL BRACKET K000147 K000147 K000147 K000147 K000147 K000147

14 BURNER ORIFICE P500336 P500351 P500330 P500347 P500327 P500343

15 ORIRDE FIT'nNG P500086 P500056 P500086 P500086 P500086 P500086

16 MANIFOLD PIPE P500087 P500087 P500088 P500088 P500089 P50008g

17 GAS CONTROL VAL_,/E P5004.19 P500420 P5004.19 P500420 P500419 P5004.20

18 CONTROL ROD K000148-1 K000148-1 K000148-2 K000148-2 K000148-2 K000148-2

10 PILOT TUBE P012000 P012000 PO12000 P012000 PO12000 P012000

20 IGAB VALVE HEAT SHIELD KO00080 KO0008O KO00080 KO00080 KO00080 KO0008O

21 I SHIELD COVER K7m1-6030 K7011-6030 K7011-6031 K'7011-6031

22 1HERMOCOUPLE P321828 P321825 P321828 P321825 P322391 P322391

23 PILOT- BURNER P500019 P500020 P500019 P500020 P500019 P500020

24. TEMPERATURE DIAL P500126 P500126 P500126 P500126 P500126 P500126

25 VENT UMIT CONTROL P5004.72 P5004.72 P5004,06 P5004.06 P500118 P500118

26 HEAT SHIELD (REAR) K7003-83"/0 K7003-6370 K7003-6371 K7003-6371 K'/003-6372 K7(X)3-6372

27 BACI( PLA'I_ K000226 K000226 K000227 K000227 K000228 K000226

28 REAR CORNER BRACE K7003-6097 KT(X)3--6097 1(7003--6097 K7003.-6097 K7003-6097 K7003--60_17

"_NOT _,'10_1

NOTE: Screws, bolts and washers are standard hardware Items and may be purchased locally

FOR PARTS ILLUSTRA110N, SEE PAGE 20

--21--

ENCLOSED CONSOLES

REPLACEMENT PARTS FOR

WALL THERMOSTAT MODELS

3501522 3501521 5001522 5001521 6501522 6501521

3501922 3501921 5001922 5001921 6501922 6501921

KE_ DESCRIP'IION 3501522 3501521 5001522 5001521 6501522 6501521

NO. 3501922 3501921 5001922 5001921 6501922 6501921

1 PANEL SIDE (R.H.) K000204 K000204 K000205 K000205 K000206 K000206

2 ' THERMOSTAT P322016 P322016 P322016 P322016 P322016 P322016

3INLET DUCT K"/000-.6022 K7000.-6022 K7000-6022 K7000.-6022 K7000-6022 KT(XX)-6022

4 BOTTOM LOUVER ASSY. K000182-1 K000182-1 K000182-2 K000182-2 K000182-3 K000182-3

5CENTER PANEL K000220 K000220 K000221 K000221 K000222 K000222

6 i Bo'rroM, CABINET K5000-6003 K5000--6003 K5000-6004 K5000-6004 K5000-601111 K5000--6019

7 PANEL SIDE (LH.) K000207 K000207 K000208 K000208 K000209 KO0020g

8_RE AS_BLY P500409 P500409 P500416 P500416 P500416 P500416

g TOP LOUVER ASSEMBLY K000181 K000181 K000212-1 K000212-1 K000212-2 K000212-2

10 COMBUSTIONCl_ ASSY. K000242 K000242 K000240 K000240 K000045 K000045

11 STEEL BURNER P50024.4. P500244 P500245 P50024.,5 P50024.6 P500246

12 CABINET COVER ASSY. K000223 K000223 K000224 K000224 K000225 K000225

13 CONTROL BRACKET K000147 K000147 K000147 K000147 K000147 K000147

14. BURNER ORIFICE P500336 P500351 P500330 P500347 P500327 P500343

15 O_RCE FITI'ING P500086 P500086 P500086 P500086 PSOOOB6 P500086

16 MANIFOLD PIPE P500087 P500087 P500088 P500088 P500089 P500089

17 GAS CONTROL VALV1E P172100A P172200A P172100A P172200A P172100A P172200A

18 NOT USED (OR PROVIDED)

19 PILOT TUBE P012000 PO12000 P012000 P012000 P012000 P012000

20 GAS VALVE HEAT SHIELD KO00080 KO00080 KO00080 KO00080 KO00080 KO00080

21 SHIELD COVER K7011-6030 K7011-6030 KTO11-B031 1(7011-8031

22 NOT USED (OR PROVIDED)

23 PILOT - BURNER P322274 P322275 P322274 P322275 P322274 P322275

24 NOT USED (OR PROVIDED)

25 VENT UMIT CONTROL P,500472 P500472 P500406 P500406 P500118 P500118

26 HEAT SI-IIELD (REAR) ,K7003-6370 K7003-6370 K7003-6371 K7(X)3-6371 K7003-6372 KT(X)3-6372

27 BACK PLATE K000226 K000226 K000227 K000227 K000228 K000228

28 RF_ARCORNE_ BRACE K7003-80_ 1(7003-6(307 K7003-eOg7 K7003-60e7 K7003-60_ K7(X)3-60e7

"_ NOT _

NOTF_ Screws. bolts and woshers are etandard hardware Item= and may be purchased locally

FOR PARTS ILLUS'I1RA'nON, SEE PAGE 20

--22--

owners

manual

MODEL NOS.

FOR NAT. GAS ONLY

2001612; 2001622

3501512; 3501522

3501912; 3501922

5001512; 5001522

5001912; 5001922

6501512; 6501522

6501912; 6501922

MODEL NOS.

FOR L.RGAS ONLY

2001611; 2001621

3501511; 3501521

3501911; 3501921

5001511; 5001521

5001911; 5001921

6501511; 6501521

6501911; 6501921

Service Hints

If your heater fails to work right, you may avoid inconvenience and the cost

of a service call by checking the following points before you call for service.

FOR YOUR SAFETY FOR YOUR SAFETY

If you smell gas:

Do not store or use gasoline 1. Open windows.

or other flammable vapors and 2. Don't touch electrical.

liquids in the vicinity of this or any 3. Extinguish any open flame.

other appliance. 4. Immediately call your gas

supplier.

POSSIBLE CAUSE WHAT TO DO

If your heater Is not heating or not giving enough heat --

Thermostat is not set correctly. Reset thermostat to desired setting.

Pilot is out. Check pilot. Relight if necessary

following instructions for "Operating

Your Heater."

Pilot is on but burnerwon't

come on. If gas valve is set at other than "On"

heater will not operate. Shut heater

down and follow instructions for

relighting in "Operating Your Heater"

section.

Burner is not operating

properly.

Air flow restricted.

Pilot goes out time after time --

Heater flue blocked.

Check flame. If it is yellow the burner

is not getting enough air. Or if flame

is blue and noisy and seems to lift off

the burner, the burner is getting too

much air. See page 14.

Check that doors, drapes or furniture

are not blocking heater louvers.

Locatevent outletblockageand

clean.

If bumer is noisy --

Gas input amount is incorrect.

Too much primary air.

If blower does not run --

(if equipped)

Fan switch not set.

Blower not connected to

electric power.

If blower motor is noisy --

(if equipped)

Housing rattling.

Blower dirty.

Blower wheel bent.

Contact Williams Service Department.

Select fan speed.

Connectto electricpower.

Tighten screws.

Clean blower wheel.

Straighten or replace.

See troubleshooting section for more detailed information.

How to Order Repair Parts

When ordering repair parts, always give the following

information:

1. MODEL NUMBER

2. MFG. DATE CODE

3, PART NUMBER

4. PART DESCRIPTION

All parts listed herein may be ordered from your equip-

ment supplier.

The Model Number of your Williams room heater will be

found on the rating plate near gas valve, inside control

compartment.

WILLIAMS FURNACE COMPANY

225 Acacia Street

Colton, CA 92324 USA

(909) 825-0993

MANUFACTURED

IN THE U.S.A.

Established 1916

FAX: (909) 824-8009

WILLIAMS Heater/LP Gas Manual L0408171

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