Wayne Dalton Aluminum Full View 451 And 452 Users Manual
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2015-01-05
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ALUMINUM FULL VIEW 451& 452 WAY N E - DA LTO N C O M M E R C I A L D O O R S Y S T E M S A LUMINUM F ULL-V IEW SECTIONAL DOOR SYSTEMS WHEN VISIBILITY AND LIGHT TRANSMISSION ARE KEY Wayne-Dalton’s Aluminum Full-View doors are the preferred choice when visibility and light transmission are just as important as aesthetics. Aluminum Full View sectional doors are weatherresistant and virtually maintenance-free, and are ideal for commercial applications such as service stations, car washes, and auto dealerships. • MAXIMIZES LIGHT AND VISIBILITY • CHOOSE FROM DSB GLASS, ACRYLIC, POLYCARBONATE THICK PLATE GLASS, OR INSULATED GLASS PANELS • STANDARD SIZES UP TO 16'2" WIDE AND 16'1" HIGH SECTIONAL DOOR SYSTEMS ALUMINUM FULL-VIEW 451 & 452 Perfectly suited for applications where maximum light and visibility are desired, Wayne-Dalton’s Aluminum Full-View doors help create a pleasant interior environment while offering a warm and open look from the exterior. Aluminum Full-View doors feature an aluminum bottom section with three to seven clear upper sections, depending upon size. Model 451 Glazed with 1/8" DSB glass held in place with aluminum molding and sealed with butyl glazing tape, the Aluminum Full-View 451 is ideal for applications up to 16'2" x 16'1". Acrylic (plexiglass) or polycarbonate (lexan) panels, in thicknesses of 1/8" and 1/4" can be substituted for DSB glass. Model 452 Ideal for larger installations and applications where insulation and durability are important, the Aluminum Full-View 452 features 1/2" insulated SSB glass, held in place with aluminum molding and sealed with butyl glazing tape. Alternative glazing options include 1/4" thick plate and wire polished glass. Aluminum glazing stop. Large glass panels allow maximum light & visibility. 1- 3⁄8" thick section with special reinforcing design. Vinyl seal between sections. 2-1⁄4" integrated reinforcing rib on upper intermediate rail for doors 10'3" wide and over. Materials & Construction Aluminum Full-View doors are manufactured using high-quality materials for excellent durability. All stiles and rails are extruded aluminum alloy 6063T6 and feature a beveled edge around panels. Stiles and rails can be clear anodized (standard) or finished with white or brown powder coat finish. Tracks and hardware are manufactured from hot-dipped galvanized steel, and the doors feature vinyl seals between sections and on the bottom of the door. Contact Wayne-Dalton for additional sizes and colors. Finishes • Clear Satin Anodized (standard) • Bronze Anodized • Black Anodized • White/Brown Acrylic • Custom Powder Coat Durable smooth aluminum panels (color matches rail, glass in bottom section not recommended). Choice of colors 6063-T6 aluminum alloy, 204-R1 clear satin anodized finish. www.wayne-dalton.com/commercial Flexible vinyl bottom door seal. STANDARD SIZES UP TO: 16'2" WIDE & 16'1" HIGH ENERGY EFFICIENCY VALUES: R = 1.8 WINDLOAD: MEET OR EXCEED ANSI/DASMA 102-2003 IN ACCORDANCE WITH ASTM E-330-70. BEST APPLICATIONS: Where high visibility or natural light is needed General Operating Clearances Headroom*** Sideroom** Depth Into Room Type 2" track 3" track 2" track 3" track 2" & 3" track Standard Lift Manual12"R 121⁄2-17" NA Opening Height +18" Standard Lift Manual15"R 141⁄2-20" 151⁄2-21" 1 1 1 Standard Lift Motor Oper. 12"R 15-19 ⁄2" NA 4 ⁄2" 5 ⁄2" Opening Height +66" Standard Lift Motor Oper. 15"R 15-191⁄2" 18-231⁄2" High Lift Manual Door Height Opening Height – Lift +30" +12" High Lift Motor Oper. 24" One Side Door Height Vertical Lift Manual 12"R 41⁄2" 51⁄2" Opening Height +18" +20" Vertical Lift Motor Oper. 12"R 24" One Side Low Headroom Manual* 6-141⁄2" 6-141⁄2" Opening Height +20" - 26" 6" 9" 1 Low Headroom Motor Oper.* 8 ⁄2-17" 81⁄2-17" Opening Height +66" Panel/Section Selection Guide Door Width No. Panels Door Height No. Sections 9'3" to 12'2" 3 8'2" thru 10'1" 5 14'2" to 16'1"* 8 14'2" thru 16'1"* 8 Up to 9'2" 12'3" to 14'2" 16'2" & up *Model 451 only 2 4 Call Factory Up thru 8'1" 10'2" thru 12'1" 16'2" & up 4 6 Center Line of Springs 2" track 3" track Opening Height +12" NA Opening Height +13" Opening Height +14" Opening Height +12" NA Opening Height +13" Opening Height +14" Opening Height Opening Height +Lift +61⁄2" +Lift +71⁄2" Double Door Height +13" Does Not Apply *Note: Rear mount torsion requirements shown on chart. See drawings for front mount torsion clearances. **Note: 8” sideroom required, one sidefor doors having chain hoist. 24" side room required, one side for doors having jackshaft operators. ***Note: Clear headroom is based on cable size so please contact factory for specific headroom for your door. Call Factory Track Selection Guide Standard Lift High Lift (break-away is standard, straight incline is available) Roof Pitch (standard or high lift) www.wayne-dalton.com/commercial Vertical Lift Low Headroom (rear mount torsion) Low Headroom (front mount torsion) SECTIONAL DOOR SYSTEMS ALUMINUM FULL-VIEW 451 & 452 Note to specifiers: Words in parentheses indicate frequently specified and highly recommended options. PART I – GENERAL 1.01 Section Includes A. Sectional overhead doors [manually] [motor] operated with accessories and components. 1.02 Related Work A. Opening preparation, miscellaneous or structural steel work, access panels finish or field painting are in the scope of work of other trades and divisions of these specifications. 1.03 Reference Standards A. ANSI/DASMA 102 – American National Standards Institute [A216.1] Specifications for sectional overhead doors published by Door & Access Systems Manufacturers Association International in bulletin 102-1990. B. ASTM A123 – Zinc [hot-dipped galvanized] coatings on iron and steel products. C. ASTM A216 – Specifications for sectional overhead type doors. D. ASTM A229 – Steel wire, oil-tempered for mechanical springs. E. ASTM E330 – Structural performance of exterior windows, curtain walls, and doors by uniform static air pressure difference. 1.04 Quality Assurance A. Sectional overhead doors and all accessories and components required for complete and secure installations shall be manufactured as a system from one manufacturer. 1.05 Systems Description A. Sectional Overhead Door:Type: AFV 451/452 B. Mounting: Continuous angle mounting for [steel] [wood] jambs [bracket mounting for wood jambs] C. Operation: [manual push-up] [chain hoist] [motor] [motor with chain hoist] D. Material:Aluminum Alloy 6063T6 [clear anodized] [acrylic enamel] 1.06 Submittals A. Shop Drawings: Clearly indicate the following: 1. Design and installation details to withstand standard windload. 2. All details required for complete operation and installation. 3. Hardware locations. 4. Type of metal and finish for door sections. 5. Finish for miscellaneous components and accessories. B. Product Data: Indicating manufacturer’s product data, and installation instructions. 1.07 Delivery, Handling, Storage A. Deliver products in manufacturer’s original containers, dry, undamaged, seals and labels intact. B. Store and protect products in accordance with manufacturer’s recommendations. 1.08 Warranty A. Provide manufacturer’s standard ONEYEAR warranty against defects in workmanship and material. PART I I – PRODUCTS 2.01 Manufacturer A. Wayne-Dalton or approved equal AFV 451/452 overhead doors of aluminum alloy 6063-T6 construction complete as specified in this section and as manufactured by Wayne-Dalton Corp. 2.02 Materials A. Door Sections: Shall be of aluminum alloy 6063-T6, 1 3/8" thick stiles and rails, joined with self tapping screws 1. Rails –Top and bottom rails with 3 1/2" wide, lower intermediate rail 1 3/8", upper rail 1 5/8" , minimum wall thickness 0.062”. 2. Stiles –Top, bottom, and end stiles are 3 1/2" wide, center stile 3” wide, minimum wall thickness 0.062”. 3. Glazing – 1/8" DSB (451) or 1/2" double insulated SSB (452) B. Track:Track design shall be [standard lift] [high lift] [vertical lift] [low headroom].Vertical mounting angles shall be hot-dipped galvanized.Track size shall be [2"] [3"].Vertical track shall be graduated to provide wedge type weathertight closing with continuous angle mounting for [steel] [wood] jambs, and shall be fully adjustable to seal door at jambs [bracket mounting for wood jambs]. Horizontal track shall be reinforced with continuous angle of adequate length and gauge to minimize deflection. Note: Horizontal track applies to standard lift, high lift, low headroom and follow-the-roof designs only. C. Hardware: Hinge and Roller Assembly: 1. Hinges and brackets shall be made from hotdipped, galvanized steel. 2. Track rollers shall be case-hardened inner steel races with 10-ball [2"] [3"] rollers. 3. All factory authorized attachments shall be made at locations indicated. D. Counterbalance: 1. Springs shall be torsion type, low-stress, helical wound, oil-tempered spring wire to provide minimum [10,000 standard] [25,000] [50,000] [100,000] cycles of use, on continuous steel [solid]. 2. Spring fittings and drums made of die cast, high strength aluminum. 3. Pre-formed galvanized steel aircraft cable shall provide a minimum of a 5:1 safety factor. 2.05 Weatherstripping A. Doors shall be equipped with vinyl joint seals between sections and vinyl“bulb” shaped astragal provided on the bottom section.Optional top seal and jamb seal are available. 2.06 Glazing A. Optional. 2.07 Windload A. Windload – per DASMA 102-2003 and as required by local codes. PART III – EXECUTION 3.01 Installation A. General: 1. Install doors in accordance with manufacturer’s instructions and standards.Installation shall be by an authorizedWayne-Dalton representative. 2. Verify that existing conditions are ready to receive sectional overhead door work. 3. Beginning of sectional overhead door work means acceptance of existing conditions. B. Install door complete with necessary hardware, jamb and head mold strips, anchors, inserts, hangers, and equipment supports in accordance with final shop drawings, manufacturer’s instructions, and as specified herein. C. Fit, align and adjust sectional overhead door assemblies level and plumb for smooth operation. D. Upon completion of final installation, lubricate, test and adjust doors to operate easily, free from warp, twist or distortion and fitting for entire perimeter. Note: Architect may consider providing a schedule when more than one sectional overhead door or opening type is required. 3.02 Materials (See note above.) 2.03 Operation A. Operation shall be [manual push-up] [chain hoist] [motor] [motor with chain hoist]. Note: Manufacturer does not recommend chain hoists or jack shaft operators on the following track applications. • 15" radius standard lift with roof pitch less than 2:12 • Hi-lift less than 24" • Hi-lift between 12" – 23" with roof pitch less than 1:12 • Low headroom track Special chain hoist assemblies (using a trolley rail) are available for the above track systems. 2.04 Locks A. Locks shall engage the right-hand vertical track and utilize [an interior side lock] [standard size rim cylinder]. Specifications and technical information also available at www.arcat.com, SpecWizard™, and Sweets.com®. Distributed By: www.wayne-dalton.com/commercial For technical information, visit: © 2007 Wayne-Dalton Corp. • One Door Drive • Mt. Hope, Ohio 44660 • 800-764-1457 Mt. Hope, OH • Dalton, OH • Trail, OH • Pensacola, FL • Portland, OR Printed in U.S.A. Item #332549 Revised 9/2007
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