Wayne Dalton Thermotite 800C Users Manual

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WAYNE-DALTON COMMERCIAL DOOR SYSTEMS

ROLLING SERVICE DOORS

INSULATED ROLLING STEEL DOORS CUT YOUR TOTAL ENERGY COST

The Wayne-Dalton 800C Series rolling service door is designed to

meet the tough requirements of virtually any commercial or

industrial application with the added advantage of energy

efficiency. The 800 series offers flexibility in substrate materials

with choices of galvanized or prime steel, stainless steel, or

aluminum.

Color options range from our standard five factory finish colors to a

full range of 180 RAL powder coat choices. Polyurethane insulation

in each slat promotes energy savings and building comfort.

THERMOTITE®800C SERIES

• SIZES UP TO 42' WIDE AND

40' HIGH

• INSULATION R-VALUE = 6.7

• MAX STEEL GAUGE = 18

• FLAT 3" SLAT

• WINDLOAD UP TO 55 PSF

ROLLING SERVICE DOORS 800C

ROLLING SERVICE DOORS

Popular in both interior and exterior applications,

the Wayne-Dalton 800C Series insulated rolling service

door features a galvanized, pre-painted curtain of

minimum 22-gauge steel. 800C Series doors are wind

load rated at 20 PSF. An optional wind load rating of

up to 55 PSF is available to cover your Florida and

Dade County windload requirements.

Materials & Construction

Wayne-Dalton’s 800C Series rolling doors are

composed of flat slats that provide a natural

water-shed, helping to reduce corrosion.The slats

are designed with free-acting interlocking joints

that permit easy articulation when the door coils.

The 800C Series features a strong double-angle

bottom bar that reinforces the lower edge of the

curtain against wind pressure and permits varied

lock, astragal, and safety edge options. This bot-

tom bar is designed for easy installation and does

not require fasteners protruding into the guide

openings, so the bottom bar does not interfere

with door operation.

Counterbalance assembly consists of a spring

barrel which serves as load-carrying beam. It encases

the counterbalance mechanism and provides the

axis around which the curtain coils. (Deflection is

limited to 0.033" per lineal foot of span.) If

required, barrel rings of malleable iron or stamped

steel may be provided to assure proper

counterbalance. Oil-tempered, torsion-type

counterbalance springs are wound from

heat-treated steel, providing accuracy in balancing

the door. Barrel plugs connect ends of springs to

barrel and tension rod. Tension rod of steel

shafting holds fixed ends of springs and carries

torsion load of spring counterbalance.

Spring tension adjusting wheel is normally mounted

outside the bracket on end of tension rod. Inside

adjusting wheel for tight side-room applications is

available in limited sizes.

The hood cover encloses the curtain coil and

counterbalance mechanism. Slat hoods are

available on blue, brown, beige, and white doors.

Slat Profile

• Vision Slats/Panels

• Safety Edges

• Drop Stop Device

• Exhaust Ports

• Sloping Bottom Bars

• Powder Coated

• Motor Operators

• Cable Reels

• Mullions

• Thru-Wall Operation

• Stainless Steel orAluminum Finishes

Available Options

Standard Weatherseal Applications

To close space between curtain

and guides at jambs, flexible strip on

guides contacts flat surface of curtain.

Bottom bar with weatherseal To reduce air infiltration at top of

door, hood baffle attached to hood

extends full width of door. Optional

lintel weatherstripping will further

reduce air passage when attached to the

header.

www.wayne-dalton.com/commercial

800C SERIES

ROLLING SERVICE DOORS

800C SERIES

2"

B

D

Y

X

2"

X

Y

D

OPENING DIMENSION "F"

LINTEL

HOOD HOIST

UNIT

POWER

UNIT

POWER UNIT

POWER

WHEEL

ADJUSTING

WHEEL

ADJUSTING

EMERGENCY

2"

Y

2"

16"

X

Y

W

D

B

26"

D

Y

X

16"

YY

OPENING HEIGHT "F"

HOOD

LINTEL 8"

L

R

L

SECTION (UNDER LINTEL) SECTIONELEVATION

SECTION (UNDER LINTEL)ELEVATION SECTION

MANUAL OPERATION

BRACKET MOUNTED POWER UNIT

1/4"+GD

OPENING WIDTH "A"

1/4"+GD

1/4"+GD

OPENING WIDTH "A"

1/4"+GD

ANGLE OR ROLLED GUIDES – FACE MOUNTED TO MASONRY

ANGLE OR ROLLED GUIDES – FACE MOUNTED TO STEEL

ANGLE GUIDES – MOUNTED BETWEEN JAMBS

ROLLED GUIDES – MOUNTED BETWEEN JAMBS

R

L GDGD CLEAR OPENING

JAMB JAMB

OPENING WIDTH "A"

OPENING WIDTH "A"

CLEAR OPENING

JAMB

JAMB

LR

GD GD

COMMON GUIDE MOUNTING OPTIONS

800C Series Door

GD WIDTH

2-3/4" TO 28'0"

WIDTH

3-1/4" TO 30'0"

WIDTH

UNIT

POWER

WHEEL

ADJUSTING

WHEEL

ADJUSTING

OPENING DIMENSION "F"

D

Y

X

2"

22"

X

Y

D

B

HAND CHAIN

LINTEL

HOOD

LLINTEL

HOOD

HOIST

EMERGENCY

20"

2"

B

D

Y

X

2"

2"

WALL SLOT

8"

EMERGENCY

HOIST

HOOD

LINTEL

L

2"

WALL

THRU

CHAIN

ROLLER

2"

X

Y

D

B

SECTION (UNDER LINTEL) SECTIONELEVATION

ELEVATION SECTION ELEVATION SECTION

CHAIN HOIST OPERATION

WALL MOUNTED POWER UNIT THRU-WALL MOUNTED POWER UNIT

Note: 20" sideroom required on opposite door side for power unit

Note: power unit is on opposite

side of wall.

8.5"

L

WHEEL

ADJUSTING

UNIT

POWER

ROLLING SERVICE DOORS

800C SERIES

General Operating Clearances 800C Series Doors (3" slats)

NOTE: Dimensions are for general reference

only and not for construction purposes.

WIDTH A

OPENING HEIGHT

10'0" 10'0" TO 11'0" 11'0" TO 13'6" 13'6" TO 17'6" 13'6" TO 19'0" 17'6" TO 22'0" 19'0" TO 22'0"

X & Y R L X & Y R L X & Y R L X & Y R L X & Y R L X & Y R L X & Y R L

FACE MOUNTING

CHAIN HOIST OPERATED

TO 24'0" 18-1/2" 9

1

⁄16

"7

1

⁄16

"20" 9

1

⁄16

"7

1

⁄16

"22" 9

1

⁄16

"7

1

⁄16

"

TO 16'0" 24" 9

1

⁄16

"7

1

⁄16

"26" 9

1

⁄16

"7

1

⁄16

"

16'0" TO 24'0" 24" 9

1

⁄16

"7

1

⁄16

"26" 9

1

⁄16

"7

1

⁄16

"

MOTOR OPERATED

TO 24'0" 18-1/2" 9

1

⁄16

"7

1

⁄16

"20" 9

1

⁄16

"7

1

⁄16

"22" 9

1

⁄16

"7

1

⁄16

"

TO 16'0" 24" 9

1

⁄16

"7

1

⁄16

"26" 9

1

⁄16

"7

1

⁄16

"

16'0" TO 24'0" 24" 9

1

⁄16

"7

1

⁄16

"26" 9

1

⁄16

"7

1

⁄16

"

www.wayne-dalton.com/commercial

ROLLING SERVICE DOORS

800C SERIES

Printed in U.S.A.

Item #333068 Revised 4/2008

Distributed By:

THERMOTITE®800C SERIES

ROLLING SERVICE DOORS

PART I – GENERAL

1.01 Work Included

A. The opening will be equipped withWayne-Dalton

800C Series rolling doors.

1.02 Related Work

A. Opening preparation,miscellaneous or structural

metal work, access panels,finish or field painting,

field electrical wiring, wire,conduit,fuses,and

disconnect switches are in the Scope ofWork of

other divisions or trades.

1.03 Reference Standards

A. ANSI/DASMA 203 –American National

Standards

Institute Specifications for non-rated fire rolling doors

published by Door & Access Systems Manufacturers

Association International.

B. ASTM A123 – Zinc [hot-dipped galvanized] coat-

ings

on iron and steel products.

C. ASTM A229 – Steel wire,oil-tempered for

mechanical springs.

DASTM A-653-94 – Steel sheet, zinc-coated

[galvanized] by the hot-dipped process,

commercial quality.

E. ASTM E330 – Structural performance of exterior

windows,curtain walls,and doors by uniform static air

pressure difference.

F. ASTM E413-87 – Sound transmission class

acoustical performance value = 22.

1.04 Quality Assurance

A. Rolling doors and all accessories and components

required for complete and secure installations shall be

manufactured as a system from one manufacturer.

1.05 Systems Description

A. Rolling Door:Type:

Model 800C

B. Mounting: [steel] [wood] [masonry] jambs

C. Operation:[manual push-up] [crank] [chain hoist]

[motor] [motor with chain hoist]

D. Material: Galvanized steel with polyester finish paint

1.06 Submittals

A. Shop Drawings:Clearly indicate the following:

1. Design and installation details to withstand

standard windload.

2. All details required for complete operation

and installation.

3. Hardware locations.

4. Type of metal and finish for door sections.

5. Finish for miscellaneous components and

accessories.

B. Product Data: Indicating manufacturer’s product

data,and installation instructions.

1.07 Delivery, Handling, Storage

A. Deliver products in manufacturer’s original

containers,dry,undamaged, seals and labels intact.

B. Store and protect products in accordance with

manufacturer’s recommendations.

1.08 Warranty

A. Standard manufacturer’s one year warranty against

defects in material and workmanship.

PART I I – PRODUCTS

2.01 Curtain

A. Curtain will be composed of interlocking #14 flat slats

[22, 20,18 gauge galvanized steel] [16 B&S aluminum]

[22, 20 stainless steel] slats with [24 gauge][22 gauge

B&S aluminum] back slats,roll-formed perASTM

standards. The area between the #14 exterior slat

and the back slat will be filled by polyurethane

insulation,R-value of 6.7 (U = 0.15).Curtain designed

to withstand a 20 PSF windload. Ends of

alternate/continuous slats will be fitted with metal

endlocks/windlocks.

B. Bottom Bar will consist of two equal steel

[stainless steel] [aluminum] angles,.121" minimum

thickness,to stiffen curtain, with astragal. When

required for additional security,provide [slide bolts]

[cylinder locks] on the bottom bar operable from

[coil side] [both sides].

2.02 Guides

A. Guides will be roll-formed steel channel bolted to

angle or structural grade,three angle assembly of

steel [stainless steel] [aluminum] to form a slot of

sufficient depth to retain curtains in guides to achieve

20 PSF windload standard.Guides may be provided

with integral windlock bars and removable bottom

bar stops.

2.03 Brackets

A. Brackets will be of 3/16” [1/4"] minimum thick steel

plates,with permanently sealed ball bearings. Designed

to enclose ends of coil and provide support for

counterbalance pipe at each end.

2.04 Counterbalance

A. Curtain to be coiled on a pipe of sufficient size to

carry door load with deflection not to exceed .033"

per foot of door span and to be correctly balanced by

helical springs, oil tempered torsion type.Cast iron

barrel plugs will be used to anchor springs to tension

shaft and pipe.

2.05 Hood

A. Hood will be minimum 24-gauge [aluminum,

22 gauge B&S] [galvanized] [stainless steel] sheet

metal, flanged at top for attachment to header and

flanged at bottom to provide longitudinal stiffness.

Hood will enclose curtain coil and counterbalance

mechanism. A flexible hood baffle is included.

2.06 Finish

A. Shop coat of rust inhibitive primer on non-galvanized

surfaces and operating mechanisms. Guides and

bracket plates will be coated with a flat black prime

paint. Aluminum finish to be [mill] [204R1 clear

anodized] [bronze anodized]. Stainless steel finish

available.Curtain color will be [white] [blue] [gray]

[beige] [brown] (white,blue,beige,brown only

available as 22 gauge).Powder coating is available in

180 colors.

2.07 Operation

A. Door will be operated by means of [manual,lift-up]

[chain hoist with gear drive reduction] [awning crank]

[wall crank box] [motor operation].Optional

[electrical] [pneumatic] sensing edge to be attached to

bottom bar to [stop and reverse] the door

when it contacts an object during the closing cycle.

2.08 Weatherstripping

A. Doors will include bottom astragal, surface guide

weatherstrip,and internal hood baffle weatherstrip.

Optional lintel brush weatherstrip available.

2.09 Locking

A. [Manual lift-up doors will have interior slide-bolts

suitable for padlocks by others.] [Chain-hoist door

will have chain keepers suitable for padlocks by

others.] [Electric-motor operation doors will lock

through the operator gearing.] [Cylinder locks can

be provided with the doors.]

Note: When specifying locks on electric-motor operated

doors, electric interlocks should also be specified to

prevent operation when lock bolts are engaged in the

guides,thus preventing damage to the curtain

and/or operator.

2.10 Windload

A. Windload – minimum 20 psf per DASMA 102-2003

and as required by local codes.

PART III – EXECUTION

3.01 Installation

A. General:

1. Install doors in accordance with manufacturer’s

instructions and standards. Installation shall be by

an authorizedWayne-Dalton representative.

2. Verify that existing conditions are ready to receive

rolling door work.

3. Beginning of rolling door work means acceptance

of existing conditions.

B. Install door complete with necessary hardware,jamb

and head mold strips,anchors,inserts,hangers,and

equipment supports in accordance with final shop

drawings,manufacturer’s instructions,and as specified

herein.

C. Fit,align and adjust rolling door assemblies level and

plumb for smooth operation.

D. Upon completion of final installation,lubricate,test and

adjust doors to operate easily,free from warp,twist or

distortion and fitting for entire perimeter.

Note: Architect may consider providing a schedule when

more than one rolling door or opening type is

required.

Because of continuing product improvements, we reserve the right to change the product specifications and designs without prior notice.

© 2008 Wayne-Dalton Corp. • One Door Drive • Mt. Hope, Ohio 44660 • 800-255-3046

Mt. Hope, OH • Dalton, OH • Trail, OH • Pensacola, FL • Portland, OR

For technical information, visit:

www.wayne-dalton.com/commercial

Note to specifiers: Words in brackets indicate frequently specified and highly recommended options.