Weber Platinum D4 Owners Manual Summit_Platinum_D4_D6_BI_NG_Owners_Guide_42374_10_01_05
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2015-01-05
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SUMMIT ® # 42374 PLATINUM D4 & D6 BUILT-IN NG GAS GRILL OWNER'S GUIDE YOU MUST READ THIS OWNERS GUIDE BEFORE OPERATING YOUR GAS GRILL DANGER If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flames. 3. Open lid. 4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. Leaking gas may cause a fire or explosion which can cause serious bodily injury or death, or damage to property. WARNING 1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance . 2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. WARNING: Follow all leak-check procedures carefully in this manual prior to barbecue operation. Do this even if the barbecue was dealer-assembled. NOTICE TO INSTALLER: These instructions must be left with the owner and the owner should keep them for future use. THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY. WARNING: Do not try to light this appliance without reading the “Lighting Instructions” section of this manual. 42374 US 10/03/05 NG US English 2 DANGERS & WARNINGS DANGER Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property. WARNINGS Do not store a spare or disconnected liquid propane cylinder under or near this barbecue. Improper assembly may be dangerous. Please follow the assembly instructions carefully. After a period of storage, and/or nonuse, the Weber® gas barbecue should be checked for gas leaks and burner obstructions before use. See instructions in this manual for correct procedures. Do not operate the Weber® gas barbecue if there is a gas leak present. Do not use a flame to check for gas leaks. Combustible materials should never be within 24 inches of the back or sides of your Weber® gas barbecue. Do not put a barbecue cover or anything flammable on, or in the storage area under the barbecue. Your Weber® gas barbecue should never be used by children. Accessible parts of the barbecue may be very hot. Keep young children away while it is in use. You should exercise reasonable care when operating your Weber® gas barbecue. It will be hot during cooking or cleaning and should never be left unattended, or moved while in operation. Should the burners go out while in operation, turn all gas valves off. Open the lid and wait five minutes before attempting to relight, using the lighting instructions. Do not use charcoal or lava rock in your Weber® gas barbecue. Never lean over open grill or place hands or fingers on the front edge of the cooking box. Should a grease fire occur, turn off all burners and leave lid closed until fire is out. Do not enlarge valve orifices or burner ports when cleaning the valves or burners. The Weber® gas barbecue should be thoroughly cleaned on a regular basis. Liquid propane gas is not natural gas. The conversion or attempted use of natural gas in a liquid propane unit or liquid propane gas in a natural gas unit is dangerous and will void your warranty. Do not attempt to disconnect any gas fitting while your barbecue is in operation. Use heat-resistant barbecue mitts or gloves when operating barbecue. Keep any electrical supply cord and the fuel supply hose away from any heated surfaces. Combustion byproducts produced when using this product contain chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. Do not use this barbecue unless all parts are in place. The unit must be properly assembled according to the instructions outlined in the “Assembly Instructions”. LIQUID PROPANE GAS UNITS ONLY: Use the pressure regulator and hose assembly that is supplied with your Weber® gas barbecue. Do not attempt to disconnect the gas regulator and hose assembly or any gas fitting while your barbecue is in operation. A dented or rusty liquid propane cylinder may be hazardous and should be checked by your liquid propane supplier. Do not use a liquid propane cylinder with a damaged valve. Although your liquid propane cylinder may appear to be empty, gas may still be present, and the cylinder should be transported and stored accordingly. If you see, smell or hear the hiss of escaping gas from the liquid propane cylinder: 1. Move away from liquid propane cylinder. 2. Do not attempt to correct the problem yourself. 3. Call your fire department. WARRANTY WARRANTY Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL PURCHASER of this Weber® gas grill that it will be free of defects in material and workmanship from the date of purchase as follows: Aluminum Castings, lifetime, Stainless Steel Hood Section, Porcelain Hood Section, Burners, Igniter, Porcelain Enameled Cooking Grates, 1 year paint 25 years 25 years 10 years 3 years 3 years no rust through Porcelain Enameled Cast Iron Cooking Grates, 5 years no rust through Stainless Steel Cooking Grates, 7 years no rust through Porcelain Enameled Flavorizer® Bars, 1 year no rust through Stainless Steel Flavorizer® Bars, 5 year no rust through Thermoplastic/Thermoset Parts, 10 years Excluding fading Rotisserie and all related components, 1 year All Remaining Parts, 5 years when assembled and operated in accordance with the printed instructions accompanying it. Weber may require reasonable proof of your date of purchase. THEREFORE, YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE. This Limited Warranty shall be limited to the repair or replacement of parts that prove defective under normal use and service and which on examination shall indicate, to Weber’s satisfaction, they are defective. Before returning any parts, contact the Customer service representative in your region using the contact information sheet provided with your manual. If Weber® confirms the defect and approves the claim, Weber® will elect to replace such parts without charge. If you are required to return defective parts, transportation charges must be prepaid. Weber® will return parts to the purchaser, freight or postage prepaid. This Limited Warranty does not cover any failures or operating difficulties due to accident, abuse, misuse, alteration, misapplication, vandalism, improper installation or improper maintenance or service, or failure to perform normal and routine maintenance, including but not limited to damage caused by insects within the burner tubes, as set out in this owner’s manual. Deterioration or damage due to severe weather conditions such as hail, hurricanes, earthquakes or tornadoes, discoloration due to exposure to chemicals either directly or in the atmosphere, is not covered by this Limited Warranty. There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written Limited Warranty. Some regions do not allow limitation on how long an implied warranty lasts, so this limitation may not apply to you. 3 Weber® is not liable for any special, indirect or consequential damages. Some regions do not allow the exclusion or limitation of incidental or consequential damages, so this limitation or exclusion may not apply to you. Weber® does not authorize any person or company to assume for it any other obligation or liability in connection with the sale, installation, use, removal, return, or replacement of its equipment; and no such representations are binding on Weber®. This Warranty applies only to products sold at retail. WEBER-STEPHEN PRODUCTS CO. Customer Service Center 1890 Roselle Road, Suite 308 Schaumburg, IL 60195 USA www.weber.com® The natural gas supply is easy to use and gives you more cooking control than charcoal fuel. • These instructions will give you the minimum requirements for assembling your Weber® gas barbecue. Please read the instructions carefully before using your Weber® gas barbecue. Improper assembly can be dangerous. • Not for use by children. • If there are local codes that apply to portable gas grills, you will have to conform to them. If there are no local codes, you must conform to the latest edition of the National Fuel Gas Code: ANSI Z 223.1/NFPA54. • This Weber® gas barbecue is designed for natural (piped in city) gas only. Do not use liquid propane (LP) bottled gas. The valves, orifices and hose are for natural gas only. • Do not use with charcoal fuel. • Check that the area under the control panel and the bottom tray are free from debris that might obstruct the flow of combustion or ventilation air. STORAGE • • • The gas must be turned OFF at the natural gas supply when the Weber® gas barbecue is not in use. Check that the areas under the control panel and the slide out bottom tray are free from debris that might obstruct the flow of combustion or ventilation air. The Spider /Insect Screens should also be checked for any obstructions. (See Section: “Annual Maintenance.”) 4 GENERAL INSTRUCTIONS OPERATING WARNING: Only use this barbecue outdoors in a well-ventilated area. Do not use in a garage, building, breezeway or any other enclosed area. WARNING: Your Weber® gas barbecue shall not be used under an unprotected combustible roof or overhang. WARNING: Your Weber® gas barbecue is not intended to be installed in or on recreational vehicles and/or boats. WARNING: Do not use the barbecue within 24 inches of combustible materials, top, bottom, back or sides of the grill. WARNING: The entire cooking box gets hot when in use. Do not leave unattended. WARNING: Keep any electrical supply cord and the fuel supply hose away from any heated surface. WARNING: Keep the cooking area clear of flammable vapors and liquids, such as gasoline, alcohol, etc., and combustible materials. ATTENTION: This product has been safety tested and is only certified for use in a specific country. Refer to country designation located on outer carton. These parts may be gas carrying or gas burning components. Please contact Weber-Stephen Products Co., Customer Service Department for genuine Weber-Stephen Products Co. replacement part(s) information. WARNING: Do not attempt to make any repair to gas carrying or gas burning components without contacting Weber-Stephen Products Co., Customer Service Department. Your actions, if you fail to follow this product Warning, may cause a fire or an explosion resulting in serious personal injury or death and damage to property. GAS SUPPLY TESTING • • Disconnect your Weber® gas barbecue when the gas supply is being tested at high pressures. This appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). Turn OFF your Weber® gas barbecue when the gas supply is being tested at low pressures. This appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at the pressure equal to or less than 1/2 psig (3.5 kPa). GRILLING METHODS NOTE: If grill looses heat while cooking refer to the troubleshooting section of this manual. WARNING: Do not move the Weber® gas barbecue when operating or while barbecue is hot. You can adjust the Left and Right burners in each burner set as desired. The control settings are High (H), Medium (M), Low (L), or Off (O). Note: The temperature inside your cooking box for the first few uses, while surfaces are still very reflective, may be hotter than those shown in your cookbook. Cooking conditions. Such as wind and weather, may require the adjustment of the burner controls to obtain the correct cooking temperatures. GENERAL INSTRUCTIONS 5 If burners go out during cooking, open lid, turn off all burners and wait five minutes before relighting. Preheating - Your Weber® gas barbecue is an energy-efficient appliance. It operates at an economical low BTU rate. To preheat: after lighting, close lid and turn all burners to high (HH). Preheating to between 500° and 550° F (260° and 290° C) will take 10 to 15 minutes depending on conditions such as air temperature and wind. Drippings and grease - The Flavorizer® bars are designed to “smoke” the correct amount of drippings for flavorful cooking. Excess drippings and grease will accumulate in the catch pan under the slide out bottom tray. Disposable foil drip pans are available that fit the catch pan. Slide out Bottom tray - Remove excess grease, then wash with warm soapy water, then rinse WARNING: Check the bottom tray for grease build-up before each use. Remove excess grease to avoid a grease fire in the slide out bottom tray. Thermometer - Wipe with warm soapy water; clean with plastic scrub ball. CLEANING WARNING: Turn your Weber® gas barbecue OFF and wait for it to cool before cleaning. CAUTION: Do not clean your Flavorizer® bars or cooking grates in a self-cleaning oven. For availability of replacement cooking grates and Flavorizer® bars contact the Customer Service Representative in your area using the contact information on our website. Log onto www.weber.com® Outside surfaces - Use a warm soapy water solution to clean, then rinse with water. CAUTION: Do not use oven cleaner, abrasive cleansers (kitchen cleansers) cleaners that contain citrus products, or abrasive cleaning pads on barbecue or cart surfaces. Flavorizer® bars and Cooking grates - Clean with a suitable brass bristle brush. As needed, remove from grill and wash with warm soapy water, then rinse with water. Catch pan - Disposable foil trays are available, or you can line the catch pan with aluminum foil. To clean the catch pan, wash with warm soapy water, then rinse. Inside cooking module - Brush any debris off of burner tubes. DO NOT ENLARGE BURNER PORTS (OPENINGS). Wash inside of cooking box with warm soapy water and a water rinse. Inside Lid - While lid is warm, wipe inside with paper towel to prevent grease build-up. Flaking built-up grease resembles paint flakes. Stainless steel surfaces - Wash with a soft cloth and a soap and water solution. Be careful to scrub with the grain direction of the stainless steel. Thermoset surfaces - Wash with a soft cloth and a soap and water solution. Do not use cleaners that contain acid, mineral spirits or xylene. Rinse well after cleaning. Thermoset work surfaces are not to be used as cutting boards. Preserve Your Stainless Steel Your grill or its cabinet, lid, control panel and shelves may be made from stainless steel. To keep the stainless steel looking its best is a simple matter. Clean it with soap and water, rinse with clear water and wipe dry. For stubborn particles, the use of anon-metallic brush can be used. IMPORTANT: Do not use a wire brush or abrasive cleaners on the stainless steel surfaces of your grill as this will cause scratches. IMPORTANT: When cleaning surfaces be sure to rub/ wipe in the direction of the grain to preserve the look of your stainless steel. GAS INSTRUCTIONS 6 CHECK FOR GAS LEAKS REMOVE CONTROL PANEL DANGER Do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for leaks. Sparks or open flames will result in a fire or explosion which can cause serious bodily injury or death and damage to property. WARNING: You should check for gas leaks every time you disconnect and reconnect a gas fitting. Part required: Phillips Screwdriver. Remove the burner control knobs (1). The screws (2) need to be removed from the control panel (3) before the control panel is removed from the grill. D4 (1) (2) Note - All factory-made connections have been thoroughly checked for gas leaks. The burners have been flame-tested. As a safety precaution however, you should recheck all fittings for leaks before using your Weber® gas barbecue. Shipping and handling may loosen or damage a gas fitting. WARNING: Perform these leak checks even if your barbecue was dealer or store assembled. You will need: a soap and water solution, and a rag or brush to apply it. Turn on gas supply. Check for leaks by wetting the connections with the soap and water solution and watching for bubbles. If bubbles form or if a bubble grows, there is a leak. Note - Since some leak test solutions, including soap and water, may be slightly corrosive, all connections should be rinsed with water after checking for leaks. (3) WARNING: Do not ignite burners when leak checking. D6 WARNING: The gas connections of your Summit® gas grill have been factory tested. We do however recommend that you leak check all gas connections before operating your Summit® gas grill. (1) (2) (3) GAS INSTRUCTIONS Put your fingers under the front edge of the control panel and lift off. Completely remove the control panel (4) from the cooking box assembly exposing the valves, burners, igniter, and manifold. Remove the Front Panel by sliding the panel up and out of the slots. D4 D4 D6 (2) (4) D6 (2) (4) 7 GAS INSTRUCTIONS 8 Check: 1) Gas line-to-manifold connections. WARNING: If there is a leak at connection (1), retighten the fitting with a wrench and recheck for leaks with soap and water solution. If a leak persists after re-tightening the fitting, turn OFF the gas. DO NOT OPERATE THE GRILL. Contact the Customer Service Representative in your area using the contact information on our web site. Log onto www.weber.com®. 2) Valves to manifold connections. WARNING: If there is a leak at connections (2), turn OFF the gas. DO NOT OPERATE THE GRILL. Contact the Customer Service Representative in your area using the contact information on our web site. Log onto www.weber. com®. When leak checks are complete, turn gas supply OFF at the source and rinse connections with water. D6 D4 (1) (2) (1) (2) GAS INSTRUCTIONS 9 REINSTALL CONTROL PANEL Parts required: control panel, screws, and burner control knobs. Place the control panel back onto the control panel brackets on either side of the front of the cooking box. Line up screws with screw holes on both the control panel and control panel brackets. Tighten screws. Reinstall burner control knobs & igniter wires (if necessary). Place corresponding control knobs down onto the valve stems. From the underside of the control panel, replace the two wires (1, 2) of each igniter. D4 (1) (2) D6 - + - + - + - + 4 2 3 6 1 1 = Solid Blue Wire 2 = White Tab with Black Wire 3 = Yellow Tab with Black Wire 4 = Blue Tab with Black Wire 1 2 3 4 5 6 4 3 5 2 1 = Grounding Wire = Solid Red Wire = Green Tab with Black Wire = White Tab with Black Wire = Yellow Tab with Black Wire = Blue Tab with Black Wire 10 OPERATING INSTRUCTIONS GRILLING METHODS NOTE: If grill looses heat while cooking refer to the troubleshooting section of this manual. You can adjust the Left and Right burners in each burner set as desired. The control settings are High (H), Medium (M), Low (L), or Off (O). If burners go out during cooking, turn off all burners and wait 5 minutes before relighting. WARNING: Check the bottom tray and catch pan for grease build-up before each use. Remove excess grease to avoid a grease fire in the bottom tray. Preheating Preheating the grill before grilling is important. Light your Summit® gas grill according to the instructions in this Owner’s Manual. Turn both burners in each burner set to High (HH), close the lid, and preheat grill with the lid down until grill thermometer reaches 550ºF (260˚-288˚C).This is the recommended broiling temperature. This will take approximately 10 to 15 minutes, depending on outside temperatures. Covered cooking All grilling is done with the lid down to provide uniform, evenly circulated heat. With the lid closed, the Summit® gas grill cooks much like a convection oven. The thermometer in the lid indicates the cooking temperature inside the grill. All preheating and grilling is done with the lid down. No peeking — heat is lost every time you lift the lid. Flavorizer® system When meat juices drip from the food onto the specially angled Flavorizer® bars, they create smoke that gives foods an irresistible barbecued flavor. Thanks to the unique design of the burners, Flavorizer® bars and the flexible temperature controls, uncontrolled flare-ups are virtually eliminated, because YOU control the flames. Because of the special design of the Flavorizer® bars and burners, excess fats are directed through the funnel-shaped bottom tray into the grease catch pan. The most important thing to know about grilling is which cooking method to use for a specific food, Direct or Indirect. The difference is simple: place the food directly over the fire, or arrange the fire on either side of it. Using the right method is the shortest route to great results—and the best way to ensure doneness safety. DIRECT COOKING The Direct Method, similar to broiling, means the food is cooked directly over the heat source. For even cooking, food should be turned once halfway through the grilling time. Use the Direct method for foods that take less than 25 minutes to cook: steaks, chops, kabobs, sausages, vegetables, and more. Direct cooking is also necessary to sear meats. Searing creates that wonderful crisp, caramelized texture where the food hits the grate. It also adds great color and flavor to the entire surface. Steaks, chops, chicken breasts, and larger cuts of meat all benefit from searing. To sear meats, place them over Direct High heat for 2 to 5 minutes per side. Smaller pieces require less searing time. Usually after searing you finish cooking the food at a lower temperature. You can finish cooking fast-cooking foods by the Direct method; use the Indirect method for longer-cooking foods. To set up your gas grill for Direct cooking, preheat the grill with all burners on High. Place food on the cooking grate, and then adjust all burners to the temperature noted in the recipe. Close the lid of the grill and lift it only to turn food or to test for doneness at the end of the recommended cooking time. OPERATING INSTRUCTIONS 11 INDIRECT COOKING GRILLING TIPS & HELPFUL HINTS The Indirect Method is similar to roasting, but with the added benefits of that grilled texture, flavor, and appearance you can’t get from an oven. To set up for Indirect cooking, gas burners are lit on either side of the food but not directly beneath it. Heat rises, reflects off the lid and inside surfaces of the grill, and circulates to slowly cook the food evenly on all sides, much like a convection oven, so there’s no need to turn the food. Use the Indirect method for foods that require 25 minutes or more of grilling time or that are so delicate that direct exposure to the flame would dry them out or scorch them. Examples include roasts, ribs, whole chickens, turkeys, and other large cuts of meat, as well as delicate fish fillets. To set up your gas grill for Indirect cooking, preheat the grill with all burners on High. Then adjust the burners on each side of the food to the temperature noted in the recipe and turn off the burner(s) directly below the food. For best results, place roasts, poultry, or large cuts of meat on a roasting rack set inside a disposable heavy-gauge foil pan. For longer cooking times, add water to the foil pan to keep drippings from burning. The drippings can be used to make gravies or sauces. • Always preheat the grill before cooking. Set all burners on HIGH heat and close lid; heat for 10 minutes, or until thermometer registers 500˚-550˚F (260˚-288˚C). • Sear meats and cook with the lid down for perfectly grilled food every time. • Grilling times in recipes are based on 70˚F (20˚C) weather and little or no wind. Allow more cooking time on cold or windy days, or at higher altitudes. Allow less cooking time in extremely hot weather. • Grilling times in charts and recipes are approximate. Times can vary because of the weather, or the amount, size and shape of the food being grilled. • The temperature of your Summit® gas grill may run hotter than normal for the first few uses. • Grilling conditions may require the adjustment of the burner controls to attain the correct cooking temperatures. • In general, large pieces of meat will require more cooking time per pound than small pieces of meat. Foods on a crowded cooking grate will require more cooking time than just a few foods. Foods grilled in containers, such as baked beans, will require more time if grilled in a deep casserole rather than a shallow baking pan. • Trim excess fat from steaks, chops and roasts, leaving no more than a scant 1⁄4 inch(6.4mm) of fat. Less fat makes cleanup easier, and is a virtual guarantee against unwanted flare-ups. • Foods placed on the cooking grate directly above burners may require turning or moving to a less hot area. • Use tongs rather than a fork for turning and handling meats to avoid losing natural juices. Use two spatulas for handling large whole fish. • If an unwanted flare-up should occur, turn all burners to OFF and move food to another area of the cooking grate. Any flames will quickly subside. After flames subside, relight the grill. NEVER USE WATER TO EXTINGUISH FLAMES ON A GAS GRILL. • Some foods, such as a casserole or thin fish fillets, will require a container for grilling. Disposable foil pans are very convenient, but any metal pan with ovenproof handles can also be used. • Always be sure the bottom tray and grease catch pan are clean and free from debris. • Do not line the funnel-shaped bottom tray with foil. This could prevent the grease from flowing into the grease catch pan. • Using a timer will help to alert you when “well-done” is about to become “over-done.” OPERATING INSTRUCTIONS 12 LIGHTING D6 1 Summary lighting instructions are on the control panel. DANGER Failure to open the lid while igniting the barbecue’s burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or death. 4,5,8 7 CROSSOVER® IGNITION SYSTEM Note - The Crossover® ignition system ignites the set of left burners with a spark from the igniter electrode inside the Gas Catcher™ ignition chamber. You generate the energy for the spark by pushing the electronic ignition button. WARNING: Check hose before each use of barbecue for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use the barbecue. Replace using only Weber® authorized replacement hose. Contact the Customer Service Representative in your area using the contact information on our website. Log onto www.weber.com®. 1) 2) 3) Open the lid. Make sure all burner control knobs are turned OFF. (Push each burner control knob down and turn clockwise to ensure that they are in the OFF position.) Turn the gas supply valve on. 2 6 2 *The grill illustrated may have slight differences than the model purchased. WARNING: Do not lean over the open grill while lighting. 4) 5) 6) 7) 4 ,5 ,8 8) 7 2 6 Select the burner set you want to operate. Push LEFT burner control knob down and turn to START/HI in selected burner set. Push igniter button and hold until burner ignites. You will hear the igniter sparking. Check that the burner is lit by looking through the cooking grates. You should see a flame. WARNING: If the burner does not light, turn the LEFT burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a match. D4 1 3 3 2 *The grill illustrated may have slight differences than the model purchased. TO EXTINGUISH Push down and turn each burner control knob clockwise to the OFF position. Turn gas supply OFF at the source. After the LEFT burner is lit you can turn on the RIGHT burner adjacent to it. The RIGHT burner lights from the LEFT burner. OPERATING INSTRUCTIONS MANUAL LIGHTING 1) 2) 3) 4) D6 1 DANGER Failure to open lid while igniting the barbecue’s burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or death. Open the lid. Make sure all burner control knobs are turned OFF. (Push each burner control knob down and turn clockwise to ensure they are in the OFF position.) Turn the gas supply valve on. Put match in the match holder and strike match. 13 4,5,7 6 2 3 WARNING: Do not lean over open barbecue. 5) 6) Push LEFT burner control knob down and turn to START/HI. Insert match holder and lit match down through cooking grates and Flavorizor® bars to ignite LEFT burner in each selected burner set. WARNING: If the burner does not light, turn the LEFT burner control knob to OFF and wait 5 minutes to let the gas clear before you try again. 7) After LEFT burner is lit you can turn on the RIGHT burner adjacent to it. The RIGHT burner lights from the LEFT burner. D4 1 4,5,7 6 2 3 2 2 *The grill illustrated may have slight differences than the model purchased. TO EXTINGUISH Push down and turn each burner control knob clockwise to the OFF position. Turn gas supply OFF at the source. 14 OPERATING INSTRUCTIONS USING THE SMOKER The smoker uses presoaked wood chips. For best results with faster cooking foods like steaks, burgers and chops, etc., we recommend using finer wood chips because they ignite and create smoke faster. For longer cooking foods such as roasts, chicken and turkeys, etc., we recommend using larger wood chunks because they ignite slowly and provide smoke for a longer period of time. As you gain experience in using your smoker, we encourage you to experiment with different combinations of wood chips and chunks to find the smoke flavor that best suits your taste. To use the smoker As a starting point, soak wood chips in water for at least 30 minutes before using. (Wet wood will produce more smoke flavor.) Place a handful of wood chips or a few larger chunks in the bottom of the smoker body(1). As you gain experience in smoking, increase or decrease the amount of wood to suit your taste. Note - Always grill with the lid closed to allow the smoke to fully penetrate the food. (1) Light the smoker burner by following the instructions for Lighting The Smoker Burner After wood starts to smolder turn control knob to low. Smoke will start in approximately 10 minutes and last as long as 45 minutes. If you require more smoke flavor, refill the smoker with wood chips and /or chunks. Keep the lid of the grill closed while cooking. Note - After refilling smoker, smoke will take about 10 to 15 minutes to start again. The smoker may be used to enhance any of the meat, poultry and fish recipes in the gas grill cookbook. Cook with the lid down according to the times indicated in charts or recipes. DANGER Do not use any flammable fluid in the smoker to ignite the wood. This will cause serious bodily injury. Cleaning the smoker Before each use, empty the smoker of ash to allow proper air flow. Note - Smoking will leave a “smoke” residue on the surface of the smoker. This residue cannot be removed and will not affect the function of the smoker. To a lesser degree a “smoke” residue will accumulate on the inside of your gas grill. This residue need not be removed and will not adversely affect the function of your gas grill. OPERATING INSTRUCTIONS LIGHTING THE SMOKER BURNER 15 D6 1 WARNING: Check hose before each use of grill for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use the grill. Replace using only Weber® authorized replacement hose. Contact the Customer Service Representative in your area using the contact information on our website. Log onto www.weber.com®. 2,3,9 8 6 1) Open the grill lid. DANGER: Failure to open the lid while igniting the grill, or not waiting 5 minutes to allow the gas to clear if the grill does not light, may result in an explosive flare-up which can cause serious bodily injury or death. 4 7 5 4 2) 3) 4) 5) Open smoker box lid Fill smoker with water soaked wood chunks or chips. Make sure all burner control knobs are turned OFF. (Push control knob down and turn clockwise to ensure that it is in the OFF position.) Turn on the gas supply. WARNING: Do not lean over the open grill while lighting. 6) 7) 8) Push smoker burner control knob down and turn to START/HI. Push and hold down the Igniter button until burner ignites. You will hear the igniter sparking. Check that the burner is lit by looking through the cooking grate. *The grill illustrated may have slight differences than the model purchased. DANGER: If the smoker burner does not light, turn the burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a match. 9) D4 Close smoker cover after wood starts to smolder and turn control knob to LOW. 1 TO EXTINGUISH 2,3,9 Push down and turn each burner control knob clockwise to OFF position. Turn gas supply OFF at the source. 8 6 4 5 7 4 *The grill illustrated may have slight differences than the model purchased. OPERATING INSTRUCTIONS 16 MANUALLY LIGHTING THE SMOKER BURNER WARNING: Check hose before each use of grill for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use the grill. Replace using only Weber® authorized replacement hose. Contact the Customer Service Representative in your area using the contact information on our website. Log onto www.weber.com®. 1) D6 1 9 2,3,10 6,7 8 Open the lid. DANGER Failure to open the lid while igniting the grill, or not waiting 5 minutes to allow the gas to clear if the grill does not light, may result in an explosive flare-up which can cause serious bodily injury or death. 4 5 4 2) 3) 4) 5) 6) 7) Open smoker box lid Fill smoker with water soaked wood chunks or chips. Make sure all burner control knobs are turned OFF. (Push control knob down and turn clockwise to ensure that it is in the OFF position.) Turn on the gas supply. Put a match in the match holder and strike the match. Insert match holder and lit match down through cooking grates and Flavorizer® bars to ignite smoker burner. WARNING: Do not lean over the open grill while lighting. 8) Push smoker burner control knob down and turn to START / HI. *The grill illustrated may have slight differences than the model purchased. 9) Check that the burner is lit by looking down through the cooking grate. DANGER: If the smoker burner does not light, turn the burner control knob to OFF and wait 5 minutes to let the gas clear before you try again. 10) Close smoker cover after wood starts to smolder and turn control knob to low. D4 1 TO EXTINGUISH 6,7 Push down and turn each burner control knob clockwise to OFF position. Turn gas supply OFF at the source. 9 2,3,10 8 4 5 4 *The grill illustrated may have slight differences than the model purchased. OPERATING INSTRUCTIONS ROTISSERIE ASSEMBLY 3) Parts required: rotisserie motor bracket(1), rotisserie motor(1), rotisserie shaft(1), spit forks(4) and fork screws (4). 1) Install the motor bracket Attach the stainless steel motor bracket to the left side of the cooking box, using the 1/4-20 fasteners and the 1/4-20 Keps nuts. 17 Put the spit forks on the rotisserie shaft. Slide a spit fork from each side onto the shaft so that the tines are facing each other. Reverse forks to each other so that one fork screw is on top(1) and one is on the bottom(2), as shown in illustration. Screw in the split fork screws to hold the forks in place. (1) (2) 2) 4) Insert the rotisserie shaft in the motor. Insert the pointed end of the rotisserie shaft into the motor. 5) Set the rotisserie shaft onto rotisserie support block. Place the handle (3) end of rotisserie onto the support notch. Attach the motor. Slide the motor onto the motor bracket. (3) 18 OPERATING INSTRUCTIONS USING THE ROTISSERIE Note - Before using your rotisserie, measure your food at the widest point. If it exceeds 9 1/2” (241.8mm), it is too large to fit the rotisserie. If it is too large, food can be prepared using a roast holder and the Indirect Cooking Method. • • IMPORTANT SAFEGUARDS WARNINGS • • • • • • • • • • • • • • • • • • • Read all instructions before using your rotisserie. This rotisserie is for outdoor use only. Remove motor and store in a dry place when not in use. Do not touch hot surfaces. Use barbecue mitts. This rotisserie is not for use by children. To protect against electrical hazards do not immerse cord, plugs, or motor in water or other liquids. Unplug the motor from outlet when not in use or before cleaning. Do not use rotisserie for other than intended use. Make sure motor is off before placing it on the motor bracket. Do not operate the rotisserie motor with a damaged cord or plug. Do not operate the rotisserie motor if it should malfunction. The rotisserie motor is equipped with a three prong (grounding) power cord for your protection against shock hazard. The power cord should be plugged directly into a properly grounded three prong receptacle. If use of an extension cord is required, be sure that it is a minimum 16 AWG, 3 wire well insulated cord, marked for OUTDOOR USE ONLY and properly grounded. When using an extension cord, make sure it is not in contact with a hot or sharp surface. Outdoor extension cords should be marked with the letters “W-A” and a tag stating “Suitable for use with outdoor appliances”. Do not cut or remove the grounding prong from the rotisserie motor power cord. Do not let cord hang over any sharp edge or hot surface. Do not expose to rain. To reduce the risk of electric shock, keep extension cord connection dry and off the ground. A short power cord is supplied to reduce the risk of tripping over the cord. Extension cords may be used, but caution must be taken to prevent tripping over the cord. In absence of local codes the rotisserie motor must be grounded electrically in accordance with the National Electrical Code, ANSI / NFPA 70, or Canadian Electrical Code, CSA C22.1. WARNING: Setup up the rotisserie with food before lighting rotisserie burner. OPERATING 1) 2) 3) 4) 5) 6) 7) Remove rotisserie shaft from grill. Remove one spit fork. Push the rotisserie shaft through the center of the food. Slide the spit fork onto the shaft. Insert the tines of both spit forks into the food. The food should be centered on the shaft. Tighten the spit fork screws Place the motor in the bracket, slide to lock. Insert the pointed end of the rotisserie shaft into the motor. Place the handle end of the rotisserie onto the support rollers. The rotisserie shaft should rotate so that the heavy side of the meat or poultry rotates down to the bottom. Large cuts may require the removal of the cooking grates and warming rack to allow full rotation of the shaft. Remount the food if necessary for better balance. Turn the motor on. COOKING • • • • • • • • • • • Meats (except poultry and ground meat) should be brought to room temperature before cooking. (20 to 30 minutes should be adequate for most foods. If frozen defrost completely before cooking.) Tie meat or poultry with a string, if necessary, to make the shape as uniform as possible before putting it on the spit. Remove cooking grates and warming rack to allow food to turn freely. Follow lighting instructions for rotisserie burner on next page. Set rotisserie burner on Med-High based on outside air temperatures. Place food within area of burner. If you wish to save drippings for gravy, place a drip pan directly under the food on top of the Flavorizer® bars. Food preparation steps are the same for rotisserie cooking as for regular cooking. Indicated timing in the cookbook will be the same. All cooking is done with the lid closed. If foods are too heavy or are irregular shapes, they may not rotate well and should be cooked by the Indirect Method without using the rotisserie. Smoker can be used in conjunction with rotisserie for more smoke flavor. Note - When using the rotisserie burner, grill thermometer will not reflect the temperature inside the cooking box. OPERATING INSTRUCTIONS 19 D4 LIGHTING THE ROTISSERIE BURNER 1 ATTENTION: READ BEFORE LIGHTING ROTISSERIE BURNER After a period of non-use, before lighting the Rotisserie Burner, a few seconds must pass for the gas supply line to fill. When holding the ignition button you will see a flash of flames moving from right to left across the Rotisserie Burner surface, the Rotisserie Burner is not lit until the entire ceramic surface is aflame. At this point, start a count of 20 seconds before releasing the Rotisserie Burner control knob. The Rotisserie Burner surface will glow red once the burner is fully ignited. 8 3 6 3 CAUTION: The Rotisserie Burner flame may be difficult to see on a bright sunny day. WARNING: Check hose before each use of grill for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use the grill. Replace using only a Weber® authorized replacement hose. Contact the Customer Service Representative in your area using the contact information on our website. Log onto www.weber.com®. 1) 2) 4 5,7 D6 1 Open the lid. Remove the warming rack and the cooking grates from the cookbox. 8 DANGER: Failure to open the lid while igniting the grill, or not waiting 5 minutes to allow the gas to clear if the grill does not light, may result in an explosive flare-up which can cause serious bodily injury or death. 3) 4) 6) 7) 8) 6 Make sure all burner control knobs are turned OFF. (Push control knob down and turn clockwise to ensure that it is in the OFF position.) Turn on the gas supply. WARNING: Do not lean over the open grill. 5) 3 Push rotisserie burner control knob down and turn to START/HI. Continue to hold the control knob down. Continue to the next lighting step. Push and hold down the Igniter button until burner ignites. You will hear the igniter sparking. Continue to hold the control knob down until twenty (20) seconds after the burner has ignited. Check that the burner is lit by looking for the rotisserie burner to glow red. WARNING: If the rotisserie burner does not light, turn the burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a match. 4 3 5,7 *The grill illustrated may have slight differences than the model purchased. Note- when using the rotisserie with the lid closed, only light two of the main burners on each side of the food(see Grilling methods-Indirect Cooking). Check your food periodically to prevent over cooking on the outside. Turn off the Rotisserie Burner once the food has browned to the desired color. Finish cooking on indirect heat. TO EXTINGUISH Push down and turn the rotisserie burner control knob clockwise to OFF position. Turn gas supply OFF at the source. 20 OPERATING INSTRUCTIONS MANUALLY LIGHTING THE ROTISSERIE BURNER D4 1 ATTENTION: READ BEFORE LIGHTING ROTISSERIE BURNER After a period of non-use, before lighting the Rotisserie Burner, a few seconds must pass for the gas supply line to fill. When holding a match to the Rotisserie Burner you will see a flash of flames moving from right to left across the Rotisserie Burner surface, the Rotisserie Burner is not lit until the entire ceramic surface is aflame. At this point, start a count of 20 seconds before releasing the Rotisserie Burner control knob. The Rotisserie Burner surface will glow red once the burner is fully ignited. 5,6 9 3 4 6 3 7,8 CAUTION: The Rotisserie Burner flame may be difficult to see on a bright sunny day. D6 1 WARNING: Check hose before each use of grill for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use the grill. Replace using only a Weber® authorized replacement hose. Contact the Customer Service Representative in your area using the contact information on our website. Log onto www.weber.com®. 1) 2) 5,6 9 Open the lid. Remove the warming rack and the cooking grates from the cookbox. DANGER: Failure to open the lid while igniting the grill, or not waiting 5 minutes to allow the gas to clear if the grill does not light, may result in an explosive flare-up which can cause serious bodily injury or death. 3 6 4 3 7,8 *The grill illustrated may have slight differences than the model purchased. 3) 4) 5) 6) Make sure all burner control knobs are turned OFF. (Push control knob down and turn clockwise to ensure that it is in the OFF position.) Turn on the gas supply Put a match in the match holder and strike the match. Hold match holder and lit match by right side of rotisserie burner. WARNING: Do not lean over the open grill. 7) 8) 9) Push rotisserie burner control knob down and turn to HI/START. Continue to hold the control knob down. Continue to the next lighting step. Continue to hold the control knob down until twenty (20) seconds after the burner has ignited. Check that the burner is lit by looking for the rotisserie burner to glow red. WARNING: If the rotisserie burner does not light, turn the burner control knob to OFF and wait 5 minutes to let the gas clear before you try again. Note- when using the rotisserie with the lid closed, only light two of the main burners on each side of the food(see Grilling methods-Indirect Cooking). Check your food periodically to prevent over cooking on the outside. Turn off the Rotisserie Burner once the food has browned to the desired color. Finish cooking on indirect heat. TO EXTINGUISH Push down and turn the rotisserie burner control knob clockwise to OFF position. Turn gas supply OFF at the source. MAIN & SMOKER BURNER TROUBLESHOOTING PROBLEM CHECK CURE Burners burn with a yellow or orange flame, in conjunction with the smell of gas. Inspect Spider / Insect Screens for possible obstructions. (Blockage of holes.) Clean Spider / Insect Screens. (See Section “Annual Maintenance”) Burner does not light, or flame is low in HIGH position. Is fuel hose bent or kinked? Straighten fuel hose. Does the Left burner light with a match? If you can light the Left burner with a match, then check the Crossover® ignition system. Are you preheating barbecue in the prescribed manner? All burners on high for 10 to 15 minutes for preheating. Are the cooking grates and Flavorizer® bars heavily coated with burned-on grease? Clean thoroughly. (See Section “Cleaning”) Is the bottom tray “dirty” and not allowing grease to flow into catch pan? Clean bottom tray Burner flame pattern is erratic. Flame is low when burner is on HIGH. Flames do not run the whole length of the burner tube. Are burners clean? Clean burners. (See Section “Maintenance”.) Inside of lid appears to be “peeling.” (Resembles paint peeling.) The lid is stainless steel, not paint. It cannot “peel”. What you are seeing is baked on grease that has turned to carbon and is flaking off. THIS IS NOT A DEFECT Clean thoroughly. (See Section “Cleaning”.) Experiencing flare-ups: CAUTION: Do not line the bottom tray with aluminum foil. If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your area using the contact information on our web site. Log onto www.weber.com®. 21 ROTISSERIE TROUBLESHOOTING 22 PROBLEM Burner does not light. CHECK Did you hold the burner control knob down and hold down for 20 seconds until after burner ignited? CURE Try to relight burner by holding burner control knob down and continue holding down until 20 seconds after burner has ignited. Did you wait to see the entire ceramic When relighting burner by holding burner control knob down, wait to see surface become alight before counting the entire ceramic surface become alight before counting 20 seconds? 20 seconds? Is the igniter sparking? Replace battery in igniter button module. Reseat burner ring. If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your area using the contact information on our web site. Log onto www.weber.com®. MAINTENANCE WEBER® SPIDER /INSECT SCREENS Your Weber® gas barbecue, as well as any outdoor gas appliance, is a target for spiders and other insects. They can nest in the venturi section(1) of the burner tubes. This blocks the normal gas flow, and can cause the gas to flow back out of the combustion air opening. This could result in a fire in and around the combustion air openings, under the control panel, causing serious damage to your barbecue. (1) 23 Lightly tap the burner to get debris and dirt out of the burner tube. Once the spider/insect screens and burners are clean replace the burners. If the spider/insect screen becomes damaged or cannot be cleaned, please contact the Customer Service Representative in your area using the contact information on our web site. Log onto www.weber.com®. MAIN BURNER FLAME PATTERN The Weber® gas barbecue burners have been factory set for the correct air and gas mixture. The correct flame pattern is shown. 1) Burner tube 2) Tips occasionally flicker yellow 3) Light blue 4) Dark blue (1) The burner tube combustion air opening is fitted with a stainless steel screen(2) to prevent spiders and other insects access to the burner tubes through the combustion air openings. (2) (3) (4) (2) If the flames do not appear to be uniform throughout the burner tube, follow the burner cleaning procedures. MAIN BURNER CLEANING PROCEDURE Turn off the gas supply. Remove the manifold. Look inside each burner with a flashlight. We recommend that you inspect the Spider/Insect screens at least once a year. (See Section “Annual Maintenance”.) Also inspect and clean the the Spider/Insect screens if any of the following symptoms should ever occur: 1) The smell of gas in conjunction with the burner flames appearing yellow and lazy. 2) Barbecue does not reach temperature. 3) Barbecue heats unevenly. 4) One or more of the burners do not ignite. DANGER Failure to correct the above mentioned symptoms may result in a fire, which can cause serious bodily injury or death, and cause damage to property. AnnNNUAL MAINTENANCE Inspection and cleaning of the Spider/Insect screens To inspect the spider/insect screens, remove the control panel. If there is dust or dirt on the screens, remove the burners for cleaning the screens. Brush the spider/inspect screens, lightly, with a soft bristle brush (i.e. an old toothbrush). CAUTION: Do not clean the spider/insect screens with hard or sharp tools. Do not dislodge the spider/insect screens or enlarge the screen openings. Clean the inside of the burners with a wire (a straightened-out coat hanger will work). Check and clean the air shutter opening at the ends of the burners. Check and clean the valve orifices at the base of the valves. Use a Steel bristle brush to clean outside of burners. This is to make sure all the burner ports are fully open. CAUTION: Do not enlarge the burner ports when cleaning. MAINTENANCE 24 REPLACE MAIN BURNERS 1. 2. 3. 4. 5. 6. 7. 8. Your Summit® gas grill must be OFF and cool. Turn gas OFF at source. Disconnect regulator. Remove cooking grates. Remove Smoker box. Remove Flavorizer® bars. To remove control panel refer to “Remove the control panel” under “Check for Gas Leaks.” Disconnect all ignition wires from the Ignition Module. D4 D6 - + - + - + - + 4 2 3 6 1 1 = Solid Blue Wire 2 = White Tab with Black Wire 3 = Yellow Tab with Black Wire 4 = Blue Tab with Black Wire 1 2 3 4 5 6 4 3 5 2 1 = Grounding Wire = Solid Red Wire = Green Tab with Black Wire = White Tab with Black Wire = Yellow Tab with Black Wire = Blue Tab with Black Wire MAINTENANCE 9. Disconnect the Thermocouple from the IR Burner valve. 10. 25 Remove screws from the manifold assembly: (a) Locate the screws on both sides of the manifold frame. (b) Remove the screws from manifold frame. D4 D4 (a) (a) (b) (b) D6 D6 (a) (a) (b) (b) MAINTENANCE 26 11. Pull manifold assembly out from the manifold frame. 12. Lift and twist the burner assembly slightly, to separate the Crossover® tube (a) from the burners (b). D4 B B A D6 13. 14. Remove the Crossover® tube. Pull the selected burner(s) tube(s) from manifold frame and replace with a new burner tube. MAINTENANCE 15. To reinstall the manifold assembly, reverse steps 7 through 14. CAUTION: The burner openings (1) must be positioned properly over the valve orifices (2). (2) 27 CROSSOVER® IGNITION SYSTEM OPERATIONS If the Crossover ignition system fails to ignite the LEFT burner in a burner set, light the LEFT burner with a match. If the LEFT burner lights with a match, then check the Crossover® ignition system. • Check that both ignition wires(1,2) are attached properly. • Check that the Crossover® ignition button is activating. • You should hear the igniter sparking. If the Crossover® ignition system still fails to light, contact the Customer Service Representative in your region using the contact information sheet provided with your manual. (1) (1) (2) REPLACE IGNITER BATTERIES Parts required: 1 AA alkaline battery per igniter. Unscrew igniter button from top of control panel. Remove igniter button and contact spring. Remove old battery and replace with a new AA alkaline battery. Positive end(1) of battery faces up as shown in illustration. Replace spring contact(2) and screw igniter button(3) back down. Check proper assembly before fastening manifold in place. WARNING: After reinstalling the gas lines, they should be leak checked with a soap and water solution before using the grill. (See, “Check for gas leaks.”) WEBER-STEPHEN PRODUCTS CO. www.weber.com® ©2005- The following trademarks are registered in the name of Weber-Stephen Products Co., an Illinois corporation, located at 200 East Daniels Road, Palatine, Illinois 60067 U.S.A. Australia; Smokey Joe, Weber, Kettle Silhouette , Genesis, Austria; Kettle Silhouette , Smokey Joe, Weber, Benelux; Kettle Silhouette , Smokey Joe, Weber, Compact Grill Configuration, Botswana; Weber, Canada; Smokey Joe, Genesis, China; Kettle Silhouette , Denmark; Kettle Silhouette , Smokey Joe, Weber, Finland; Smokey Joe, France; Kettle Silhouette , Smokey Joe, Weber, One-Touch, Germany; Smokey Joe, Weber, One-Touch, Greece; Smokey Joe, Ireland; Kettle Silhouette , Smokey Joe, Italy; Smokey Joe, Weber, Japan; Smokey Joe, Weber, Korea; Smokey Joe, Weber, New Zealand; Weber, Smokey Joe, Nigeria; Weber, Norway; Smokey Joe, Weber, Portugal; Weber, South Africa: Smokey Joe, Weber, Kettle Configuration, Spain; Smokey Joe, Weber, Sweden; Kettle Silhouette , Smokey Joe, Switzerland; Kettle Silhouette , Smokey Joe, Weber, United Kingdom; Smokey Joe, Weber, Weber One-Touch, U.S.A..; Kettle Configuration, Kettle Silhouette , Smokey Joe, Weber, One-Touch, Firespice, Go-Anywhere, U.S.A.;Kettle Configuration, Kettle Silhouette, Genesis, Flavorizer, Crossover, Flamgo, Performer, Rapidfire, Tuck ‘N Carry, Jumbo Joe, Bar-B-Kettle, Master-Touch, Spirit, Grill Out, Summit, Platinum, 1-800-Grill-Out, Ranch, Matchless Flame, Zimbabwe; Weber, Kettle Configuration, Kettle Silhouette . Printed in USA. ® ® ® ® ® ® ® ® ® ® ®
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