Weed Eater 960240001 User Manual RIDING MOWER Manuals And Guides 1009827L

User Manual: Weed Eater 960240001 960240001 WEED EATER RIDING MOWER - Manuals and Guides View the owners manual for your WEED EATER RIDING MOWER #960240001. Home:Lawn & Garden Parts:Weedeater Parts:Weedeater RIDING MOWER Manual

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Operator's Manua_

26" RUDmNGMOWER

SiDE DmSCHARGE

ELECTRIC START

Catalog No,

WE261 IMPORTANT:

Read and follow all Safety

Rulesand Instructionsbefore

operating this equipment.

Patents Pending

433203

Warranty ................................................... 2

Safety Rules ............................................ 3

Product Specifications ............................ 6

Assembly/Pre-Operation ........................ 7

Operation ............................................... I 0

Maintenance Schedule ......................... 16

Maintenance .......................................... 16

Service and Adjustments ....................... 20

Storage ................................................... 24

Troubleshooting ..................................... 25

Repair Parts .......................................... 27

LBiViITEDWARRANTY

The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in mated-

als and wod{manshlp For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or

replace, at our option, without charge for paris or labor incurred in replacing paris any part which we find to be defective due

to materials or workmanship. This Warranty is subject to the following limitations and exclusions

1 This warranty does not apply to the engine, battery (except as noted below) or components paris thereof Please refer to

the applicable manufacturer's warranty on these items

2 Transportation charges for the movement of any power equipment untl or attachment are the responsibility of the purchas.

er Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser

unless such return is requested by the manufacturer,

3. Battery Warranty: On products equipped wttha Battery, we wiU replace, without charge to you, any batten/which we find

to be defective in manufacture, during the first ninety (g0) days of ownership. After ninety (90} days, we will exchange the

Battery, charging you 1/t 2 of the price of anew Battery for each ful! month from the date of the original sate Battery must

be maintained in accordance with the instructions furnished

4 The Warrant,/does not applyto any productsused for rental or commercialpurposes

5 This Warranty applies only to products which have been property assembled, adjusted, operated, and maintained in ac-

cordance withthe instructions furnished ThisWarranty does not apply to any productwhich has been subjectedto eltera*

lion, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product

6 Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard

hardware and normal maintenance.

7. In the event you have aclaimunder this Warranty,you must return the productto an authorized service dealer.,

Should you have any unanswered questionsconcerningthis Warranty, please contact:

HOP

Outdoor Products Customer Service Dept,

1030 Stevens Creek Road

Augusta, GA 30907 USA

inCanada contact:

HOP

5B55 Tony Fox Way

Mississauga, Ontario

LbV 3E4

givingthe model number, serial number and dale of pumhase of your product and the name and address of the authorized

dealer from whom itwas purchased

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN+

TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES Some areas

do not allow the limitationof consequenfialdamages or !imitations of how long an implied Warranty may last. so the above

Itmflalionsor exclusions may not appfy to you, 1his Warranty gives you specific legal _ghts+ and you may have other rights

whichvary from localeto rocele

This is e limtled Warranty withinthe meaning of that term as defined In tha MagnusomMoss Act of 1975,

DANGER: This cutting machine is capable of am putaU ng hands and feet and throwing

objects. Failure to observe the following safety instructions could result in serious

injury or death.

_WARNING: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs, always discon-

nect spark plug wire and place wire where

it cannot contact spark plug,

_WARNING: Do not coast down a hill in

neutral, you may lose control of the riding

mower.

_WARNING: Engine exhaust, some of its

constituents, and certainvehicle components

contain or emit chemicals known to the State

of Californiato cause cancer and birth defects

or other reproductive harm.

_WARNING:This unit is not intended for

towing, or use of wheel weights. Only use

attachments designed specifically for this

riding mower°

_WARNING: Battery posts, terminals and

related accessories contain lead and lead

compounds, chemicals known to the State of

California to cause cancer and birth defects

or other reproductive harm. Wash hands

after handling.

I. GENERAL OPERATION

•Read, understand, and follow all instruc-

tions on the machine and in the manual

before starting.

•Do not put hands or feet near rotating

parts or under the machine_ Keep clear

of the discharge opening at all times.

•Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

•Clear the area of objects such as rocks,

toys, wire, etc., which could be picked up

and thrown by the blade_

• Be sure the area is clear of bystanders

before operating. Stop machine if anyone

enters the area.

• Never carry passengers,

•Do not mow in reverse unless absolutely

necessary. Always look down and behind

before and while backing.

.Never direct discharged material toward

anyone. Avoid discharging material

against a wall or obstruction. Material may

ricochet back toward the operator. Stop the

blade when crossing gravel surfaces.

. Do notoperate machine without the entire

grass catcher, discharge chute, or other

safety devices in place and working.

,Slow down before turning_

oNever leave a running machine unat-

tended, Always turn off blade, set park-

ing brake, stop engine, and remove keys

before dismounting.

•Disengage blade when not mowing, Shut

off engine and wait for all parts to come

to a complete stop before cleaning the

machine, removing the grass catcher, or

unclogging the discharge chute,

o Operate machine only in daylight or good

artificial light,

°Do not operate the machine while under

the influence of alcohol or drugs.

•Watch for traffic when operating near or

crossing roadways.

•Use extracare when loading or unloading

the machine into a trailer or truck,

•Always wear eye protection when operat-

ing machine.

° Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related inju-

ries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect themselves and

others from serious injury_

°Keep machine free of grass, leaves or

other debris build-up which can touch hot

exhaust/engine parts and burn, Do not

allow the mower deck to plow leaves or

other debris which can cause build-up to

occur. Clean any oil or fuel spillage before

operating or storing the machine, Allow

machine to cool before storage.

ll. SLOPE OPERATBON

Slopes are a major factor related to loss of

control and tip-over accidents, which can

result in severe injury or death, Operation

on all slopes requires extra caution_ If you

cannot back up the slope or ifyou feel uneasy

on it, do not mow it.

•Mow up and clown slopes (15 ° Max), not

across.

•Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain could

overturn the machine. Tall grass can hide

obstacles.

•Choose a low ground speed so that you

will not have to stop or shift while on the

slope.

• Do not mow on wet grass, Tires may lose

traction.

,Always keep the machine in gear when

going down slopes. Do not shift to neutral

and coast downhill.

,If machine stops while going uphill,

disengage blade, shift into reverse and

back down slowly.

,Avoid starting, stopping, or turning on a

slope, If the tires lose traction, disengage

the blade and proceed slowly straight down

the slope.

° Keep all movement on the slopes slow and

gradual. Do not make sudden changes

in speed or direction, which could cause

the machine to roll over.

°Use extra care while operating machine

with grass catchers or other attachments;

they can affectthe stability of the machine.

• Do no use on steep slopes.

•Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches, or

embankments. The machine could sud-

denly roll over if a wheel is over the edge

or if the edge caves in.

HI. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last

saw them.

o Keep children out of the mowing area and

in the watchful care of a responsible adult

other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind and

down for small children.

° Never carry children, even with the blade

shut off. They may fall offand be seriously

injured or interfere with safe machine

operation. Children who have been given

rides in the past may suddenly appear in

the mowing area for another ride and be run

over or backed over by the machine.

• Never allow children to operate the ma-

chine.

, Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may block your view of a child.

iV. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property dam-

age, use extreme care in handling gasoline.

Gasoline is extremely flammable and the

vapors are explosive_

• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running, Allow engine to cool

before refueling,

• Never fuel the machine indoors.

•Never store the machine or fuel container

where there is an open flame, spark, or

pilot light such as on a water heater or

other appliances,

o Never fill containers inside a vehicle or .

on a truck or trailer bed with plastic liner.

Always place containers on the ground

away from your vehicle when filling.

Remove gas-powered equipment from the

truck or trailer and refuel it on the ground, o

tf this is not possible, then refuel such

equipment with a portable container, rather

than from a gasoline dispenser nozzle.

Keep the nozzle in contact with the rim o

of the fuel tank or container opening at

all times until fueling is complete. Do not

use a nozzle lock-open device. °

If fuel is spilled on clothing, change clothing

immediately. ,

Never overfill fuel tank. Replace gas cap

and tighten securely. °

GENERAL SERVUCE

" Never operate machine in aclosed area.

• Keep al! nuts and bolts tight to be sure the

equipment is in safe working condition.

• Never tamper with safety devices. Check

their proper operation regularly,

° Keep machine free of grass, leaves, or

otherdebris build-up. Clean oilorfuel spill-

age and remove any fuel-soaked debris.

Allow machine to cool before storing.

If you strike aforeign object, stop and

inspectthe machine. Repair, if necessary,

before restarting.

Never make any adjustments or repairs

with the engine running.

Check grass catcher components and the

discharge chute frequently and replace

with manufacturer's recommended parts,

when necessary.

Mower blade is sharp_ Wrap the blade or

wear gloves, and use extra caution when

servicing them°

Check brake operation frequently. Adjust

and service as required.

Maintain or replace safety and instruction

labels, as necessary.

Be sure the area is clear of bystanders

before operating. Stop machine if anyone

enters the area.

Never carry passengers.

Do not mow in reverse unless absolutely

necessary. Always look down and behind

before and while backing.

Gasoline Capacity

and Type:

Oil Type

(API-SG-SL):

Oil Capacity:

Spark Plug: Champion RC12YC

(Gap: ,030")

Ground Speed Forward: 0-4 mph

Reverse: 0-1 mph

iBlade Bolt Torque: 45_55 Ft. Lbs,

1,2 qL

Unleaded Regular

SAE 30 (above 32°F)

SAE 5W-30(bebw 32°F

20 oz.

CUSTOMER RESPONSIBILITBES

•Read and observe the safety rules_

, Follow a regular schedule in maintaining,

caring for and using your riding mower,

o Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_WARNING: This riding mower is

equipped with an internal combustion en-

gine and should not be used on or near any

unimproved forest-covered, brush-covered

or grass-covered land unless the engine's

exhaust system is equipped with a spark

arrestor meeting applicable local or state

laws (if any), If a spark arrestor is used, it

should be maintained in effective working

order by the operator.

In the state of California the above is required

by law (Section 4442 of the California Public

Resources Code). Other states may have

similar taws. Federal laws apply on federal

lands. A spark arrestor for the muffler is

available through your nearest authorized

service center,

Steering Wheel Insert

Steering Wheel

(1) Pin

(1) 5f16 Flat Washer

Steering Wheel Adapter

Steering Cover

(1) Large Flat Washer

(1) 1/2-20 Jam Nut

(1) 5f16-18 Lock Nut

(1) 5116-18x 1 1/2

Hex Bolt

Steering

Shaft Cover

Steering Shaft

Seat

(1) Washer

(I) Knob

(2) Key Slope Sheet

Your new riding mower has been assembled at the factory with the exception of those

parts left unassembled for shipping purposes, To ensure safe and proper operation of your

riding mower all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier, Standard wrench sizes you need

are listed below..

(1) 3/4" wrench

(!) I/2" wrench

(!) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means when you are in the

operating position (seated behind the steer-

ing wheel).

TO REMOVE RIDING MOWER FROM

CARTON

UNPACK CARTON

t. Cut along dotted lines on all four panels

of carton, Remove carton and top frame

as one unit.

2. Remove packing materials from riding

mower.

NOTE: Only cut carton with a short blade

utility knife, along blade or saw can puncture

tires on unit.

HOW TO SET UP YOUR RIDING

MOWER

iNSTALL STEERING COLUMN

1, Insert steering shaft into mount and se-

curely fasten with bolt, washer, and nut

provided,

2. Insert pin into hole in steering shaft,

3. Slide plastic cover over steering shaft

and into position, Shaft

Plastic Cover

4. Slide steering shaft protective foam cover

over shaft,

5. Position front wheels of the riding mower

so they are pointing straight forward°

Foam Cover

Steering Shaft

6. Remove steering wheel adapter from

steering wheel and slide adapter onto

steering shaft.

7. Press steering wheel into position on

shaft, install large washer, and tighten

nut securely,

8. Snap steering wheel insert into center of

steering wheel securely,

INSTALL SEAT

!. Pivot seat upward and remove from the

cardboard packing. Remove the card-

board packing and discard°

2. Place seat on seat pan so head of shoul-

der bolt is positioned over large slotted

hole in pan.

3o Push down on seat to engage shoulder

bolt in slot and pull seat towards rear of

riding mower.

Pin Steering

Shaft

Mount

Seat

Bolt Seat

Bolt

4_ Pivot seat and pan forward and assemble

adjustment knob and flat washer loosely_

Do not tighten.

Flat Wa_he__l_

Adjustment Knob

5, Lower seat into operating position and

sit in seat.

6. Slide seat until a comfortable position is

reached which allows you to press clutch/

brake pedal all the way down,

7o Get off seat without moving its adjusted

position,

8. Raise seat and tighten adjustment knob

securely.

CHECK BATFERY

Make sure battery is securely fastened,

and that all wires are securely connected.

• Battery is located under the seat.

• Battery has been fully charged from the

factory, before installation,

Battery

NOTE: Battery should only be charged using

charger specified in "BATTERY" section in

the service and adjustments section of this

manual. Charger can be purchased at your

local service center,

NOTE: You may now roll your riding

mower off the skid. Follow the appropriate

instruction below to remove the riding mower

from the skid.

WARNING: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure

riding mower is in a welkventilated area.

Be sure the area in front of riding mower is

clear of other people and objects°

TO ROLL RnDING MOWER OFF

SKSD (See Operation section for

location and function of controls)

1. Raise deck lift lever to its highest

position.

2, Release parking brake by depressing

clutch/brake pedal.

3, Engage freewheel control. See ''TO

TRANSPORT" in the operation section

of this manual,

4, Roll riding mower forward off ski&

CHECK TiRE PRESSURE

The tires on your riding mower were

overinflated at the factory for shipping pur-

poses. Correct tire pressure is important

for best cutting performance.

- Reduce tire pressure to PSI shown on

tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITON OF

MOWER DRIVE BELT

See the figure that is shown for replacing

the mower drive belt in the service and

adjustment section of this manual, Verify

that the belt is routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your rid-

ing mower, check to see that the brake

is operating properly. See ,,TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

_CHI=CKLIST

Before you operate your new riding mower,

we wish to assure that you receive the best

performance and satisfaction from this

Quality Product.

Please review the following checklist:

J All assembly instructions have been

completed,

v" No remaining loose parts in carton.

Battery is properly connected.

J" Seat is adjusted comfortably and tight-

ened securely.

J All tires are properly inflated. (For ship-

ping purposes, the tires were overinflated

at the factory)_

J Be sure mower deck is properly leveled

side-to-sideifront-to-rear for best cutting

results. (Tires must be properly inflated

for leveling)_

vr Check mower belt. Be sure it is routed

properly around pulleys and inside all belt

keepers_

vfCheck wiring. See that all connections

are still secure and wires are properly

clamped.

J' Before driving riding mower, be sure free-

wheel control is in "transmission engaged"

position (see 'TO TRANSPORT" in the

Operation section of this manual).

While learning howto use your riding mower,

pay extra attention to the following important

items:

J Engine oil is at proper level.

J Fuel tank isfitled with fresh, clean, regular

unleaded gasoline.

J Become familiar with all controls, their

location and function. Operate them

before you start the engine.

¢r Be sure brake system is in safe operating

condition.

J' Be sure Operator Presence System and

Reverse Operation System (ROS) are

working properly (See the Operation and

Maintenance sections in this manual),

These symbols may appear on your riding mower or in literature supplied with the prod-

ucto Learn and understand their meaning,

R N H L I\B

REVERSE NEUTRAL HIGH LOW CHOKE FAST

8 8

ENGINE OFF REVERSE ENGINE Ohl ENGINE START PARK|FIG BRAKE

OPERATION

SYSTEM (ROS)

SLOW

IGNITION SWITCH

PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

OVER TEMP FUEL

LIGHT

ATTACHMENT

CLUTCH ENGAGED

OIL PRESSURE BATTERY REVERSE

ATTACHMENT

CLUTCH DISENGAGED DANGER, KEEP HANDS

AND FEET AWAY

o,Q

FORWARD MOWER HEIGHT MOWER LIFT

®@@@@

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULF._ SECTION)

BRAKFJCLUTCH

PEDAL

FREEWHEEL CONTROL

DISENGAGED

FREEWHEEL CONTROL

ENGAGED

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and!or property damage.

DANGER Indicates a hazard which,if not avoided,

will result in death or serious injury.

WARNING indicatesa hazardwhich,if notavoided,

could result in death or serious Injury.

CAUTION indicates a hazardwhich,if notavoided,

might result in minor or moderate injury.

CAUTION whenusedwithout the alertsymbol,

indicatesa situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicatesa hazardwhich,

if not avoided,could result in death, serious injury

and/or property damage.

FIRE indicatesa hazardwhich,if notavoided,

could result in death, serious injury and/or

property damage.

KNOW YOUR RiDiNG MOWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR RIDING MOWER

Compare the illustrations with your riding mower to familiarize yourseff with the locations

of various controls and adjustments, Save this manual for future reference.

_Parking

Brake Pedal Brake

Deck Clutch

Lever

Lift Lever

Plunger

Height

Lever

Freewheel Control

Ignition

Switch

Motion

Control

Our riding mowers conform to the applicable safety standards of the

American National Standards Institute.

DECK CLUTCH LEVER -Used to engage

the mower blade,

BRAKE PEDAL -Used for braking the rid-

ing mower and starting the engine.

HEIGHT ADJUSTMENT LEVER - Used to

adjust mower cutting height.

IGNITION SWITCH -Used for starting and

stopping the engine.

LIFT LEVER PLUNGER - Used to release

height adjustment lever when changing its

position°

PARKING BRAKE LEVER - Locks park-

ing brake into brake position,

MOTION CONTROL LEVER _Selects the

speed and direction of the riding mower,

FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly towing

the riding mower with the engine off.

ROS "ON" POSITION. Allows operation

of mower deck or other powered attach-

ment while in reverse°

The operation of any riding mower can result in foreign objects thrown

into the eyes, which can result in severe eye damage. Always wear

safety glasses or eye shields while operating your riding mower or

performing any adjustments or repairs° We recommend a wide vision

safety mask over spectacles or standard safety glasses_

HOW TO USE YOUR RIDBNG

MOWER

TO SET PARKING BRAKE

Your riding mower is equipped with an opera-

tor presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the parking

brake will shut off the engine.

1. Depress brake pedal all the way down

and hold.

2. Depress parking brake leverand release

pressurefrom brake pedal. Pedaishould

remain in brake position. Make sure

parking brake will hold riding mower

seoure_

Parking Brake Motion

Pedal-Push Down _,,Control

Mower Height

Adjustment

Deck Clutch

Lever

Br= "Disengaged"

"Engaged" Position

Position Deck

Brake Pedal Lever

"Drive" "Engaged"

Position Position

STOPPING

MOWER BLADE

•To stop mower blade, move deck clutch

lever to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress brake pedal

all the way down.

ENGINE -

• Turn ignition keyto"STOP" position and re-

move key. Always remove keywhen leaving

riding mowerto prevent unauthorized use.

iMPORTANT; Leaving the ignition switch in

any position other than "STOP" will cause

the battery to discharge and go dead.

NOTE: Under certain conditions when riding

mower is standing idle with the engine run-

ning, hot engine exhaust gases may cause

"browning" of grass° To eliminate this pos-

sibility, always stop engine when stopping

riding mower on grass areas.

_CAUTION: Always stop riding mower

completely, as described above, before

leaving the operator's position.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

1. Start riding mowerwith clutch/brake pedal

depressed and motion control lever in

neutral (N) position.

2. Move motion control lever to desired

position.

&Slowly release clutch/brake pedalto start

movement.

IMPORTANT: Bring riding mower to acom-

plete stop before shifting or changing gears.

Failure to do so will shorten the useful life of

your transaxle_

TO ADJUST MOWER CUTTING HEIGHT

The position of the mower height deck lift

lever determines the cutting height.

° Grasp lift lever.

•Press lift lever plunger with thumb and

move lever to desired position.

The cutting height range is approximately

1-1/2 to 4". The heights are measured from

the ground to the blade tip with the engine

not running. These heights are approximate

and may vary depending upon soil condi-

tions, height of grass and types of grass

being mowed.

• The average lawn should be cut to ap-

proximately 2-1/2" during the cool season

and to over 3" during hot months. For

healthier and better looking lawns, mow

often and after moderate growth.

• For best cutting performance, grass over

6" in height should be mowed twice, Make

the first cut relatively high; the second to

desired height.

TO OPERATE MOWER

Your riding mower is equipped with an

operator presence sensing switch. Any

attempt by the operator to leave the seat

with the engine running and the deck clutch

engaged will shut off the engine, You must

remain fully and centrally positioned in the

seat to prevent the engine from hesitating or

cutting off when operating your equipment

on rough, rolling terrain or hills,

I. Select desired height of cut_

2, Start mower blade by engaging deck

clutch lever°

TO STOP MOWER BLADE-

Disengage deck clutch lever,

Deck Clutch Lever

"Disengaged" Position Mower Height

Adjustment High

Position

Mower Height

Deck tutch Lever Adjustment

"Engaged" Position Low Position

_._J_,CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector shield

in place,

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by

the operator to travel in the reverse direc-

tion with the deck clutch engaged wilt shut

off the engine unless ignition key is placed

in the ROS "ON" position,

,_WARNING: Backing up with the deck

clutch engaged while mowing is strongly

discouraged. Turning the ROS "ON", to al-

low reverse operation with the deck clutch

engaged, should only be done when the

operator decides it is necessary to reposi-

tion the machine with the attachment

engaged, Do not mow in reverse unless

absolutely necessary,

USING THE REVERSE OPERATION

SYSTEM -

Only use if you are certain no children or

other bystanders will enter the mowing

area.

1, Move motion control lever to neutral

(N) position,

24 With engine running, turn ignition key

counterclockwise to ROS "ON" posi-

tion,

3. Look down and behind before and

while backing°

4, Slowly move motion control lever to

reverse (R) position to start movement.

5_ When use of the ROS is no longer

needed, turn the ignition key clockwise

to engine "ON" position,

ROS "ON" Position Engine "ON" Position

(Normal Operating)

Deflector Shield

TO OPERATE ON HILLS

_WARNING: Do not drive up or down

hills with slopes greater than 15 °and do not

drive across any slope. Use the slope guide

at the back of this manual.

, Choose the slowest speed before starting

up or down hills.

, Avoid stopping or changing speed on

hills.

• If stopping is absolutely necessary, push

clutch/brake pedal quicklyto brake position

and engage parking brake.

o Move motion control lever to neutral (N)

position,

• To restart movement, slowly release park-

ing brake and clutch/brake pedal.

o Make all turns slowly.

TO TRANSPORT

When pushing or towing your riding mower,

be sure to disengage transmission by placing

freewheel control in freewheel position.

Freewheel control is located at the rear

drawbar of the riding mower.

° Raise mower height adjustment to its

highest position with mower height

adjustment lever_

• Push freewheel control down and over

with foot.

Freewheel

Control

Disengaged

Freewheel

Control

Engaged

° To reengage transmission, reverse above

procedure, or press brake lever all the way

down°

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your riding mower has been

shipped, from the factory, already filled with

summer weight oil.

1. Check engine oil with riding mower on

level ground.

2. Remove oil fill cap/dipstick and wipe

clean, reinsertthe dipstickand screw cap

tight,waitfor afew seconds, remove and

read oil level, tf necessary, add oil until

"FULIE mark on dipstick is reached. Do

not overfill°

" For cold weather operation you should

change oil for easier starting (See the oil

viscosity chart in the Maintenance section

of this manual),

° To change engine oil, see the Mainte-

nance section in this manual°

ADD GASOLINE

•Fill fuel tank to bottom of filler neck_ Do

not overfill Use fresh, clean, regular

unleaded gasoline with aminimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits

and reduce valve life). Do not mix oilwith

gasoline. Purchase fuel in quantities that

can be used within 30 days to assure fuel

freshness.

_CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline near

an open flame.

_CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can

attract moisture which leads to separation

and formation of acids during storage. Acidic

gas can damage the fuel system of an engine

while in storage. To avoid engine problems,

the fuel system should be emptied before

storage of 30 days or longer. Drain the gas

tank, start the engine and let it run until the

fuel lines and carburetor are empty. Use fresh

fuel next season. See Storage Instructions

for additional information. Never use engine

or carburetor cleaner products in the fuel tank

or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

1, Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

3_ Place motion control lever in neutral

(N) position,

4. Move deck clutch to disengaged posi-

tion.

5. Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts, Do not

run starter continuously for more than

fifteen seconds per minute.

NOTE; If at high altitude (above 3000

feet) or in cold temperature (below 32°F_

the fuel mixture may need to be adjusted

for best performance.

RECOIL STARTING SYSTEM

This unit is equipped with an engine recoil

starting system. If the battery is too weak

to start engine.

1. Set parking Brake.

2. Turn key to ON position.

3. Make sure unit is in neutral position,

4. Set deck to disengaged position.

5. Pull recoil cord to start engine.

Gasoline Filler

_Recoit Starter

Handle

MOWING TiPS

, Mower should be properly leveled for best

mowing performance. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

, The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged onto

the area that has already been cut. Have

the cut areato the right ofthe riding mower.

This will result in a more even distribution

of clippings and more uniform cutting.

•When mowing large areas, start by turning

to the right so that clippings wilt discharge

away from shrubs, fences, driveways,

etc. After one or two rounds, mow in the

opposite direction making left hand turns

until finished.

• If grass is extremely tal!, it should be

mowed twice to reduce load and possible

fire hazard from dried clippings° Make

first cut relatively high; the second to the

desired height.

°Do not mow grass when it is wet. Wet

grass will plug mower and leave undesir-

able clumps. Allow grass to dry before

mowing.

• Regulate ground speed by selecting a low

enough gear to give the mower cutting

performance as well as the quality of cut

desired.

. When operating attachments, select a

ground speed that will suit the terrain and

give best performance of the attachment

being used.

MAINTENANCE

SCHEDULE

Check Engine O!!LeVe!

BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE

EACH 8 25 50 100 SEASON STORAGE

USE HOURS HOURS HOURS HOURS

Check Brake 0pBration _ _ .................. ....

Check Tire Pressure _

Check Oparat0r Presence & ROS Syetems _ V"

Check,orLoesE.steners _ _ _ - --- - --

Choo Ro.!.c M°w ,rBlod n I 1

Lubricate Axles and Sptndlee !J _#'

Check Mower Levelness

Check V-BEtI ......... _ :

o!!D.,, :.... i ....

ECh_ge Engine Oi!

N CleanAtr Filter

GCleanAir Screen

t in_pe_iM,ii1_r_SparkA_r_ier el'

EClean Engine Coelln9 Flns _ 2

Rep!ace Spark Ptu_f _.

Reptace Air Filter Paper Carlridge a,,/;.

'_ -Cheng_ mel'e often when oper_ling under I_ heavy [e_ o_'_nhigh embionl |en',per_tutes 3,, Repbce b|ado me:_r_often when mowing If',sal_dy ._o_f

2, Service mere ot_an when opera|ing in dirty or dusty c_=ndili'_n,_

GENERAL RECOiVIMENDATBONS

The warranty on this riding mower does not

cover items that have been subjected to

operator abuse or negligence To receive

full value from the warranty, operator must

maintain riding mower as instructed in this

manual.

Some adjustments wil! need to be made

periodically to properly maintain your riding

mower,

At least once a season, check to see if

you should make any of the adjustments

described in the Service and Adjustments

section of this manual.

oAt least once a year you should replace

the spark plug, clean or replace air filter,

and check blade and belt for wear. A new

spark plug and clean air fitter assure proper

air-fuel mixture and help your engine run

better and last longer.

BEFORE EACH USE

1. Check engine oil level

2. Check brake operation.

3. Check tire pressure.

4 Check operator presence and

ROS systems for proper operation

5o Check for loose fasteners_

iMPORTANT: Do not oil or grease the pivot

points which have special nylon bearings_

Viscous lubricants will attract dust and dirt

that will shorten the life of the self-lubricating

bearings. If you feel,hey must be lubricated,

use only a dry, powdered graphite type lu-

bricant sparingly,

RIDING MOWER

Always observe safety rules when performing

any maintenance.

BRAKE OPERATION

If riding mower requires more than four (4)

feet to stop at highest speed in highest gear

on a level, dry concrete or paved surface, then

brake must be serviced. (See 'q'O ADJUST

BRAKE" in the Service and Adjustments

section of this manual).

TIRES

•Maintain proper air pressure in al! tires

(See PSI on tires).

.Keep tires free of gasoline, oil, or insect

control chemicals which can harm

rubber°

= Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause

tire damage,

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may

be purchased from your local parts dealer.

Tire sealant also prevents tire dry rot and

corrosion,

AXLE AND SPINDLES

• Frontwheelaxles and front spindles should

be properly lubricated.

oWheel Axles should be lubricated with a

dry, powdered graphite type lubricant.

, Spindles should be lubricated with aspray

type silicone base lubricant.

CHECK OPERATOR PRESENCE

SYSTEM

°When the engine is running, any at-

tempt by the operator to leave the seat

without first setting the parking brake

should shut off the engine.

• When the engine is running and the

deck clutch lever is engaged, any at-

tempt by the operator to leave the seat

should shut off the engine_

• The deck clutch levershould never operate

unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS)

SYSTEM

, When the engine is running with the

ignition switch in the engine "ON" posi-

tion and the deck clutch lever engaged,

any attempt by the operator to shift into

reverse should shut off the engine.

•When the engine is running with the

ignition switch in the ROS "ON" posi.-

tion and the deck clutch lever engaged,

any attempt by the operator to shift into

reverse should NOT shut off the engine,

BLADE CARE

For best results mower blades must be

sharp, Replace worn, bent or damaged

blades.

_J_CAUTION: Use only a replacement

blade approved by the manufacturer of

your riding mower. Using a blade not ap-

proved by the manufacturer of your riding

mower is hazardous, could damage your

riding mower and void your warranty.

Axle

OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse

operation systems are working properly.

If your riding mower does not function as

described, repair the problem immediately_

. The engine should not start unless the

brake pedal is fully depressed, and the

deck clutch lever is in the disengaged

position, 17

ROS "ON" Position Engine "ON" Position

(Normal Operating)

BLADE REMOVAL

1. Raise mower to highest position to allow

access to blade.

NOTE: Protect your hands with gloves

and/or wrap blade with heavy cloth.

2, Remove blade bolt by turning counter-

clockwise°

3o install new blade with stamped "THIS

SIDE UP" facing deck and mandrel

assembly.

Mandrel

Assembly

Blade

Center Hole

"Star

iMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

44 Install and tighten blade bolt securely

(45-55 Ft. Lbs.).

IMPORTANT: Special blade bolt is heat

treated.

BATTERY

Your riding mower has abattery charging

system which is sufficient for normal use.

,Keep battery and connectors clean.

° Only recharge battery with charger

approved for a12V 2.8 amp. hour battery_

o Charging with any other charger or an

automotive style charger can cause per-

manent damage to the battery.

, Charge battery for 24 hours for a full

charge,

NOTE: The original equipment battery on

your riding mower is maintenance free. Do

not attempt to open or remove caps or cov-

ers° Adding or checking level of electrolyte

is not necessary°

_WARNING: Do not jump start battery.

Permanent damage to the battery or personal

injury may occur,

TRANSAXLE COOLING

Keep transax!e free from build-up of dirt and

chaff which can restrict cooling.

V-BELT

Check V-belt for deterioration and wear after

100 hours of operation and replace if neces-

sary° The belt is not adjustable, Replace belt

if it begins to slip from wear.

ENGBNE

LUBRICATION

Only use high quality detergent oit rated with

API service classification SG-SL Selectthe

oil's SAE viscosity grade according to your

expected operating temperature.

SAE VISCOSFI'YGRADES

TEMF'EFIATURE RANGE ANTICIPATED BEFORE N_T OiL CHANGE

NOTE: Although multi-viscosity oils (5W30,

10W30 etc.) improve starting in cold weather,

the oils will result in increased oil consumption

when used above 32°E Check your engine

oil level more frequently to avoid possible

engine damage from running tow on oil.

Change the oil after every 25 hours of

operation or at least once a year if the

riding mower is not used for 25 hours in

one year°

Check the crankcase oil level before starting

the engine and after each eight (8) hours

of operation, Tighten oil fill cap/dipstick

securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SG-SL

oBe sure riding mower is on level sur-

face.

• Oil wil! drain more freely when warm.

o Oil can be pumped from the engine with

a mechanical or electric siphon pump°

Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine when

changing oil.

Insert end of pump into oil reservoir.

Pump oil from reservoir.

Ott Cap

OilFill

Refill engine with oil through oil fill dipstick

tube. Pour stowty_ Do not overfill, For

approximate capacity see "PRODUCT

SPECIFICATtONS"section ofthis manual,

Use gauge on oil fill cap/dipstick for

checking level. For accurate reading,

tighten dipstick cap securely onto the

tube before removing dipstick. Keep oil

at "FUL_ line on dipstick. Tighten cap

onto the tube securely when finished,

AiR FILTER

Your engine will not run properly using a

dirty air filter. Replace the air filter every

t00 hours of operation or every season,

whichever occurs first. Service air cleaner

more often under dusty conditions.

1. Remove cover knob and cover.

2. Carefully remove cartridge.

3. Clean base carefully to prevent debris

from falling into carburetor.

4, Clean by gently tapping on a flat sur-

face°

5. Reinstall cartridge, cover and secure with

cover knob.

_ Cover Knob

Cover

Air Filter

NOTE: If very dirty or damaged, replace

cartridge°

IMPORTANT; Petroleum solvents, such as

kerosene, are not to be used to clean the

cartridge. They may cause deterioration of

the cartridge. Do not oil cartridge, Do not

use pressurized air to clean cartridge.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff

to prevent engine damage from overheating.

Clean with a wire brush or compressed air to

remove dirt and stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To ensure proper cooling, make sure the

grass screen, cooling fins, and other exter-

nal surfaces of the engine are kept clean

at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other

cooling shrouds. Clean the cooling fins

and external surfaces as necessary. Make

sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due to

overheating.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could create

afire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of

each mowing season or after every !00

hours of operation, whichever occurs first.

Spark plug type and gap setting are shown

in "PRODUCT SPECIFICATIONS" section

of this manual.

CLEANING

•Clean engine, battery, seat, finish, etc. of

all foreign matter.

, Keep finished surfaces and wheels free

of all gasoline, oil, etc.

•Protect painted surfaces with automotive

type wax.

We do not recommend using a garden hose

or pressure washer to clean your riding

mower unless the engine and transmission

are covered to keep water out, Water in en-

gine or transmission will shorten the useful

life of your riding mower_ Use compressed

air or a leaf blower to remove grass, leaves

and trash from riding mower and mower.

_ARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANYSERVICE OR ADJUSTMENTS:

1o Depress clutch/brake pedal fully and set parking brake,

2 Place motion control lever in neutral (N) position,

3, Place deck clutch in "DISENGAGED" position,

4. Turn ignition key to "STOP" and remove key.

5o Make sure the blade and all moving parts have completely stopped_

6, Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug,

RIDING MOWER

TO REMOVE MOWER

1o Place deck clutch in "DISENGAGED"

position°

2. Move mower height adjustment lift lever

forward to lower mower to its lowest

position.

3. Remove mandrel cover,

4, Remove pins holding left and right front

mower suspension arms in place.

5. Remove bolt holding deck front to rear

leveling rod in place,

6. Remove pin holding deck lift link arm in

place,

7. Remove bolt holding deck side to side

leveling rod in place,

8, Remove belt from around pulleys.

9. Slide deck out from under side of mower,

TO INSTALL MOWER

install in reverse order following instructions

in "TO REMOVE MOWER" section.

Deck Leveling

Side to Side

Rod Bolt

Mandrel Cover

Mower

Suspension

Arm Pin

Deck Lift

Link Pin

TO LEVEL MOWER HOUSING

Adjust the mower while riding mower is

parked on level ground or driveway. Make

sure tires are properly inflated (See side

of tire for proper PSt). if tires are over or

underinflated, you will not properly adjust

your mower,

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position,

•Measure distance "A" from bottom edge

of mower to ground level at front corners

of mower,

•To raise the rightside ofthe mower, tighten

lift link adjustment nut.

, To Iowerthe right side ofthe mower, loosen

lift link adjustment nut.

NOTE: Each full turn of adjustment nut will

change mower height about 3/16'L

Bottom Edge of Bottom Edge of

Mower to Ground Mower to Ground

..................;_____....................a!....

.Recheck measurements after adjusting.

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side.

To obtain the best cutting results, the mower

housing should be adjusted so thatthe front is

approximately 1/8" to 1/2" lower than the rear

when the mower is in its highest position.

Check adjustment on right side of riding

mower. Measure distance"F" directly in front

and behind the mandrel at bottom edge of

mower housing as shown.

. To lower front of mower housing turn nuts

"G" and "H" clockwise.

°When distance "F" is 1/8" to 1/2" lower

at front than rear, tighten nut "H" against

trunnion on front link.

°To raise front of mower housing turn nuts

"G" and "H" counter clockwise,

•When distance "F" is 1/8" to 1/2" lower

at front than rear, tighten nut "tH" against

trunnion on front link.

NOTE: Each full turn of "G" will change "F"

by approximately about 3/8"o

•Recheck side-to-side adjustment. 21

Nut "H" Nut "G"

Trunnion

TO REPLACE MOWER BLADE DRIVE

BELT

MOWER DRIVE BELT REMOVAL

I. Park riding mower on alevel surface,

2, Set parking brake,

3, Lower mower to its lowest position,

4, Remove mandrel cover from mower

deck.

5. Remove rear engine plate from unit.

6. Remove rear belt keeper from unit.

7, Carefully roll belt over the top of the

mower blade mandrel.

8, Remove belt from idler pulleys.

Mower Drive Belt

Keeper

idler Pulleys

9. Check idler pulleys to see thatthey rotate

freely,

10. Remove belt from rear drive putley.

MOWER DRIVE BELT INSTALLATION

Install in reverse order following instruc-

tions in "MOWER DRIVE BELT REMOVAL"

section.

TO ADJUST BRAKE

Your riding mower is equipped with an

adjustable brake system which is mounted

on the right side of the transaxte, If riding

mower requires more than (4) feet stop-

ping distance in highest gear on a lever dry

concrete or paved surface, then brake must

be adjusted,

1o Park riding mower on alevel surface.

2, Release brake/parking pedal,

3. Measure distance between rotor and

brake pad if distance between rotor and

brake pad is more than .02" gap brake

needs to be adjusted.

4. Tighten caliper nut until .02" gap is

reached.

Rotor

Pad Nut

NOTE: Feeler gauge may be necessary to

get correct measurement.

TO ADJUST STEERING WHEEL

ALIGNMENT

If steering wheel crossbars are not horizontal

(left to right) when wheels are positioned

straight forward, move steering wheel

and reassemble per instructions in the

"INSTALL STEERING COLUMN"section of

this manual

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL

t. Block up front axle securely,

2. Remove dust cover, retaining ring, and

washer to allow wheel removal.

3. Repair tire and reassemble.

4. Replace washer and retaining ring

securely in axle groove.

REAR WHEEL

1. Block up Rear axle securely,

2. Remove dust cover, retaining ring, wash-

er, and square key while pulling tire off.

3_ Repair tire and reassemble.

4. Replace square keywhile puttingtire back

on, then replace washer and retaining ring

securely in axle groove ,when pushing

tire back onto shaft reach under and pull

chain sprocket toward you to ease tire

replacement.

NOTE= To seat tire punctures and prevent

flat tires due to slow leaks, purchase and

use tire sealant. Tire sealant also prevents

tire dry rot and corrosion.

Retaining

Ring

Dust

Cover

_Square Key

(rear wheel only)

TO START ENGINE WITH A WEAK

BATTERY

_CAUTION: Lead-acid batteries gener-

ate explosive gases° Keep sparks, flame

and smoking materials away from batteries.

Always wear eye protection when around

batteries,

If your battery is too weak to start the engine,

it should be recharged. (See "BATTERY" in

the Maintenance section of this manual)_

NOTE; This unit is equipped with an engine

recoil starting system that can be used if the

battery is too weak to start. See "RECOIL

STARTING SYSTEM" in operation section

of this manual.

REPLACING BATTERY

d_IbWARNING: Do not short battery termi-

nals by allowing a wrench or any other object

to contact both terminals at the same time,

Before connecting battery, remove metal

bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from accidental

grounding°

1. Lift seat for bolt access.

2, Disconnect BLACK battery cable then

RED battery cable_

3, Remove battery bracket bolt.

4_ Install new battery with terminals facing

to the right, and away from seat as

shown.

5. Reinstall battery bracket and bolt,

6o First connect RED battery cable to posi-

tive (+) battery terminal.

7. Connect BLACK grounding cable to

negative (-) battery terminal

Fender

Battery

Bracket

ENGINE

Your engine speed has been factory set° Do

not attempt to increase engine speed or it

may result in personal injury, If you believe

that the engine is running too fast ortoo slow,

take your riding mower to a qualified service

center for repair and/or adjustment°

"{our carburetor is not adjustable, tf your

engine does not operate properly due to

suspected carburetor problems, take your

riding mower to a qualified service center

for repair and/or adjustment,

IMPORTANT: Never tamper with the engine

governor, which is factory set for proper en-

gine speed. Overspeeding the engine above

the factory high speed setting can be danger-

ous_ If you think the engine-governed high

speed needs adjusting, contact a qualified

service center, which has proper equipment

and experience to make any necessary

adjustments.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

riding mower to run poorly, stop running, or

prevent it from starting.

•Check wiring. Make sure all wiring and

connectors are secure,

TO REPLACE FUSE

Replace with 4 amp, or 5 amp, automotive

type plug-in fuse. The fuse holder is located

under the fender.

Immediately prepare your riding mower for

storage at the end of the season or if the

riding mower will not be used for 30 days

or more.

_WARNING: Never store the riding mower

with gasoline in the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to cool before storing

in any enclosure.

MOWER

Remove deck from mower for winter stor-

age. When mower is to be stored for a

period of time, clean it thoroughly, remove

all dirt, grease, leaves, etc, Store in a clean,

dry area.

1, Clean entire riding mower (See"CLEAN-

ING" in the Maintenance section of this

manual).

2. Inspect and replace belt, if necessary

(See be It replacement instructions in the

Service and Adjustments section of this

manual)°

3. Lubricate as shown in the Maintenance

section of this manual

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5, Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

, Fully charge the battery for storage°

, If battery is removed from riding mower

for storage, do not store battery directly

on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel

system parts such as carburetor, fuel hose,

ortank during storage, Also, alcohol blended

fuels (called gasohot or using ethanol or

methanol) can attract moisture which leads

to separation and formation of acids during

storage. Acidic gas can damage the fuel

system of an engine while in storage.

• Empty the fuel tank by starting the engine

and letting it run until the fuel lines and

carburetor are empty.

, Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur°

, Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable al-

ternative in minimizing the formation of fuel

gum deposits during storage° Add stabilizer

to gasoline in fuel tank or storage container.

Always follow the mix ratio found on stabilizer

container. Run engine at least !0 minutes

after adding stabilizer to allowthe stabilizer to

reach the carburetor, Do not empty the gas

tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in the

Maintenance section of this manual).

CYUNDER(S)

1o Remove spark plug(s).

2, Pour one ounce of oil through spark plug

hole(s) into cylinder(s)o

3, Turn ignition key to "START" position for

a few seconds to distribute oil,

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to

another.

° Replace your gasoline can ifyour can starts

to rust. Rust and/or dirt in your gasoline

will cause problems,

- If possible, store your riding mower indoors

and cover it to give protection from dust

and dirt,

° Cover your riding mower with a suitable

protective cover that does not retain mois_

ture. Do not use plastic. Plastic cannot

breathe which allows condensation to form

and will cause your riding mower to rust,

IMPORTANT: Never cover riding mower

while engine and exhaust areas are still

warm.

TROUBLESHOOTING CHART:

PROBLEM CAUSE

i, ii i,i i ll,l.,u,., .J. ,,,,

Wtll not start 1 Out of fuel,

2Bad spark plug.

3Dirty air filter_

4Water infuel,

Hard to start

Engine will not

turn over

5Loose or damaged wiring,

6Engine valves out of adjustment,

1 Dirty air filter. .........................

2Bad spark plug,

3Weak or dead battery.

4Stale or dirty fuel.

5Loose or damaged wiring

6 Engine valves out of adjustment,

t Clutch/brake pedal not depressed.

,,,1 I cORRECTION ,...................

! Fill fuel tank.

2 Replace spark plugo

3Clean/replace air fi{tero

4Empty fuel tank and carburetor,

refill tank with fresh gasoline and

replace fuel filter.

5Check all wiring_

t6 Contact a qualified service center,

I Clean/replace air filter,

2Replace spark plugo

3Recharge or replace battery,

4Empty fuel tank and refill tank witl_

fresh, clean gasoline

5Check all wiring.

6 Contact a qualified service center.

1Depress clutch/brake pedal°

2Deck clutchts engaged,

3Weak or dead battery.

4Blown fuse,

5Corroded battery terminals_

6 Looseor damaged wiring

7 Faultyignitionswitch.

S Faultysolenoidor starter,,

2Disengage deck clutch,

3Recharge or replace battery,

4 Replace fuse,

5Clean battery terminals°

6 Check all wiring,

7Check/replace ignition switch.

8Check/replace solenoid or starter°

Engine clicks but

will not start

,, ,,,,,,

Loss of power

Faultyoperatorpresenceswitch(es).

Weak or dead battery,

Corroded battery terminals.

Loose or damaged wiring.

Faulty solenoid or starter,

C'utti'ngtoo'much grass/toofast,

Build-up of grass, leaves and trash

under mower.

9Contact a qualified service center

t Recharge or replace battery.

2Clean battery terminals.

3Check all wiring,,

4Check/replace solenoid or starter.

11 Raise cutting height!reduce speed

2Clean underside of mower

housing.

3Dirty air filter.

4Low oil level!dirty oil

5Fault,/spark plug,

6Stale or dirty fuel,

7Water infuel,

8Spark plug wire loose,

3Clean/replace air filter.

4Check oil level/change oil.

5Clean & regaporchange spark plug

6 Empty fuel tank and refill tank witl"

fresh, clean gasoline

7Empty fuel tank and carburetor,

refill tank with fresh gasoline,

B Connect & tighten spark plug wire

Excessive vibration

9Dirty engine air screen/fins.

10 Dirtylclogged muffler.

11 Loose or damaged wiring.

12 Engine valves out of adjustment,

1 Worn, bent or loose blade,

2Bent blade mandrel,

3Loose/damaged part(s),

9Clean engine air screen/fins,

10 Clean/replace muffler,

11 Check all wiring,

12 Contact a qualified service center.

t Replace blade, Tighten blade bolt

2Contact a qualified service center,

3Tighten loose part(s),

Replace damaged pads.

TROUBLESHOOTING CHART:

PROBLEM

Engine continues to

run when operator

leaves seat with affa-

chment clutch engaged

Poor cut -uneven

cuffing

Mower blade will

not rotate

Poor grass

discharge

CAUSE CORRECTION

1Faulty operator-s--af-e'{y'presence 1 Check wiring, switches and

control system., connections,, If not corrected,

contact a qualified service center°

1Worn, bent or loose blade.

2Mower deck not level°

3Buildup of grass, leaves, and trash

under mower,

4Bent blade mandrel..

5Clogged mower deck vent from

build-up of grass, leaves, and

trash around mandrel,

1Replace blade Tighten blade bolt,

2Level mower deck,

3 Clean underside of mower

housing,

4 Contact a qualified service center,,

5Clean around mandrels to

open vent holes

1 Obstruction in clutch mechanism.

2Worn/damaged mower drive belt.

3Frozen idler pulley,

4Frozen blade mandrel,

1 Travel speed too fast,

2Wet grass,

3 Mower deck not level,

1Remove obstruction,

2Replace mower drive belt.,

3Replace idler pulley,,

4Contact a qualified service center,

1 Shift to slower speed,

2Allow grass to dry before mowing,

3Level mower deck.

4 Low/uneventireair pressure_

5Worn, bent or loose blade°

6 Buildupof grass, leaves and

trash undermower°

7 Mower drive beltworn.

8Blade improperlyinstalledo

9Improper blade used.

'10 Clogged mower deck vent holes

from buildup of grass, leaves, and

trash around mandrels.

4Check tires for proper PSI o

5Replace/sharpen blade. Tighten

blade bolt,

6 Clean underside of mower

housing

7 Replace mower drive belt,

8Reinstall blade sharp edge down,

9Replace with blade listed in

this manual,

10 Clean around mandrels to

open vent holes.

Battery will not 1

charge 2

Loss of drive !

Bad battery cell(s),

Poor cable connections,

Faulty alternator,

Freewheel control in

"DISENGAGED" position,

Air trapped in transmission during

shipment or servicing.

1Replace battery°

2Check/clean all connections°

3 Replace alternator,

1 Place freewheel control in

"ENGAGED" position.,

2Purge transmission.

tErng!nedies when

actor IS shifted

Into reverse

3Axle key missing. 3Install axle key at rear wheel. See

'q-O REMOVE WHEEL" in the

I .....................S,e,,rv,ic,,,e,,and Adjustments section::,,u

1 Reverse operation system (ROS) 1 Turn ignition key to ROS "ON"

is not "ON" while mower or other position, See Operation section,,

attachment is engaged,.

SCHEMATIC RiDiNG MOWER-,-CATALOG NO. WE261

STARTER

RELAY STAKTER

cl,oN,T,oN ,o 1--0 o

SPA_ P[ UG

GAP

_fgo

DIODE ' -,

STATOR

IGNITION SWI_CH

OFF M+C__-A1

_Ut_oV_ B+A!

, RUN B+AI L+A2

START B_S+AI

SAFELY ffI',"_R']' MODULE

V'/BWEDFROM MATING SIDE

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING OF

UNIT, THEY SHOULD BE RE-INSTALLED

TO PROPERLY SECURE YOUR WIRING

REMOVAB[ E

CONNECTIONS

NON-REMOVABLE

COt',qqECTIONS

ELECTRICAL RiDiNG MOWER --CATALOG NO. WE261

LRV1

3 4

ELECTRICAL

RIDING MOWER ==CATALOG NO. WE261

KEY PART

NO. NO.

1423264

2 425416

3193350

4 411934

5 433330

6 425937

7 16O784

8 431542

9 I09553X

10 176138

11 431846

12 192749

13 428477

DESCRIPTION

BATTERY, 12V, BAH

FOAM, POLYURETHANE

SWITCH, IGN, DLTA, P-IN, ROS

KEY, MOLDED

FUSE, 5A

FUSE, 40A

SWITCH, PLUNGER, NO, OLIVE

RELAY, 40A

SWITCH, INTLK,CL, MWR, GRY

SWITCH, INTERLOCK, NONC,GRAY

MODULE, STARTING, RECOIL, LRV

SWITCH, SEAT, DR ROS

HARNESS, IGN, ELECTSTART, LRV

NOTE: All component dimensions given in U,S, inches

1inch =25.4 mm

CHASSIS

RIDING MOWER =-CATALOG NO, WE261

LRV,-Chasstsj j1

CHASSIS

RiDiNG MOWER ,.-CATALOG NO, WE261

KEY PART

NO. NO. DESCRIPTION

1428048 WELDMENT, CHASSIS

2428247 SUPPORT, AXEL LH

3 428244 SUPPORT, AXEL RH

4 428346 SHIELD, TRANSAXLE FRONT

5 428! 10 BRACE, AXLE CROSS

6 428109 COVER, FRICTION DRIVE

7 428040 PLATE, ENGINE

8428576 BRACKE_, CHASSIS FRONT

9 428856 BRACKE'_, STEERING SUPPORT

10 195530 PAN, SEAT

tl 174648X431 BRACK_ SWITCH MOUNTING

t2 426248 BOOT, DUST

13 428251X665 COVER, FOOT REST

14 428250 STRUCTURE, FOOT REST

15 428249 SUPPORT, FOOT REST

16 42824tX665 FENDER, CONTROL

17 428348 GUARD, ENGINE

18 428047 ENGINE (NON-CALIFORNIA)

-- 432389 ENGINE (CALIFORNIA)

19 428986 KEEPER, BELT

20 428046 BRACKET, BATTERY

21 429815 LEVER, SWITCH

22 428826 DECK CLUTCH ASM

23 t49846 KNOB

24 416358 SCREW, NO, 10

25 72140424 BOLT' CARRIAGE 1/4-20 X 3

26 73510400 NUT, 1/4-20

27 430087 SPACER, ENGINE

28 428301 DISC, FRICTION ASM

29 430817 BOLT, SCKT HD 3/8-24 X 1 .25

30 430470 BEARING

31 430469 SPACER, NEUTRAL

32 150406 BOLT, 3/B-16 X.280

33 124t81X SPRING, SEAT

34 121250X SPRING

35 72050412 BOLT, t/4-20 X ! 1/2

36 127018X BOLT, SHOULDER

37 19171912 WASHER, !7/32 X 1 3/16

38 166369 KNOB, SEAT

39 134300 SPACER

40 !21248X BUSHING, NYLON SNAP

41 123976X NUT, lOCK

42 171852 BOLT, 5/16-!8 SHOULDER

43 73800500 NUT' 5/16-18

44 428243 SEAT

45 17000512 BOLT, 5/16-18 X3/4

46 17490508 BOLT, 5/t6-18 X 1/2

47 86777 SCREW

48 408981 BEARING FLANGE BALL

49 17060516 SCREW 5/16-18 XI

NOTE: All component dimensions given in U..S.Inches

1 inch = 254 mm

DRIVE RIDING MOWER ==CATALOG NO. WE261

LRV,Orivej j1

DRIVE

RIDING MOWER -.=CATALOG NO. WE261

KEY

NO.

PART

NO.

426268X613

121748X

12000001

!23583X

427939

428069

427873

12100009

428876

!370H

4,30645

430845

427946

9159R

427926

428106

424759

430870

427997

428077

428076

431374

427995

429303

429816

429053

42.8302

174840

183900

429055

428464

428461

428462

196492

72110406

73800400

165492

74780412

KEY PART

DESCRIPTION NO, NO,

WHEEL ASM (REAR) 40 t0040400

WASHER, 16 GA, 41 19091210

E-CLIP 42 166002

KEY SQUARE 43 73680400

WELDMENT, DRIVE AXLE 45 17490436

CHAIN DRIVE 46 19091016

SPROCKET, 9 TOOTH SPLINED 47 17490420

RING, SNAP 48 4.30249

DIFFERENTIAL ASM 49 430245

WASHER, THRUST 50 428021

CHAIN, PRIMARY DRIVE 51 430247

BUSHING 52 428078

BRACKE'_, CARRIER 53 77010810

BEARING ASM 54 428019

SHAFT INPUT 55 428017

WHEEL, FRICTION A5M 56 428014

ARM, SHIFT 57 428016

ROD, BYPASS 58 4497H

BRACE CARRIER REAR 59 17490508

SPRING, CARRIER 60 428480

SPRING, BRAKE 61 427945

SPRING, BYPASS 62 429678

BRACE CARRIER BOX 63 77100812

LINK, SHIFT 64 76020208

ARM, CLUTCH 65 429325

WELDMENT SHIFT LEVER 66 429694

SUPPORT, SHIFT LEVER 67 429693

WASHER, NYLON 68 17490408

HUB SHIFT LEVER 69 428070

SPACER, NYLON 70 17000512

MNTG BRKT. SHIFT ARM 7!

BRACKET, SHIFTER FLEX

TUBE SHIFT ARM

GRIR HANDLE

BOLT, CARRIAGE - 114-20 X 3/4

NUT NYLON LOCK 114-20

BOLT, SHOULDER

BOLT, 1/4-20 X 3/4

DESCRIPTION

WASHER, LOCK

WASHER FLAT

WASHER, SERRATED

NUT, CROWN LOCK 114-20

SCREW 1/4-20 X 2 114

WASHER

SCREW, 1/4-20 X1 1/2

PLATE BRAKE ANTI - ROTATE

SPRING, BRAKE RETURN

ARM, BRAKE

SPACER RETURN

CALIPER, BRAKE ASM

PIN, DOWEL 1/4

PLATE, BRAKE PAD

PUCK BRAKE

ROTOR, BRAKE

CAR BRAKE CALIPER

PIN, RETAINER

BOLT, 5/16-16 X 112

CABLE, BRAKE

WELDMENT, PEDAL

ROD, PARKING BRAKE

PIN, ,25 X ,75 CLEVIS

PIN, 1/16 DtA, COTTER

BRACKE_, BRAKE SUPPORT

COVER PEDAL

COVER, BRAKE PEDAL

SCREW, 1/4-20 X 1/2

BRAKE CABLE MOUNT

BOLT' 5/16-18 X 3/4

104757X613 CAP HUB AXLE

NOTE: All component dimensions given in UoS_inches

1inch = 25,4 mm

RiDUNG MOWER -=CATALOG NO, WE261

STEERING

RIDING MOWER -=CATALOG NO. WE261

KEY PART

NO. NO. DESCRIPTION

1 428269X613

212000001

3188967

4121749X

5 428034

6 6266HW

7 3366R B

8 421076

9 19131414

10 428057

11 428035

12 428036

13 74780524

14 19131016

15 73800500

16 428044

17 428252

18 195227

19 17000512

20 428045

21 428347

22 428213

23 186737

24 19183812

25 73940800

26 414851X418

27 414852X418

28 199849

29 428033

30 104757X6!3

WHEEL ASM (FRONT)

E-CLIP

WASHER, HARDENED

WASHER, 1/4 X 3/4

SPINDLE, RH

ASHER, HARDENED THRUST

USHING, STEERING COLUMN

PiN, 5/64 X3/4 COTTER

WASHER

WELDMENT, LWR STRG SHAFT

LINK, STRNG LH

LINK, S'TRNG RH

BOLT, 5/16-18 X!1/2

WASHER

NUT, 5/16-18

BUSHING, STEERING SNAP

SUPPORT, UPPER STEERING

BUSHING, UPPER STEERING

BOLT, 5/!6-18 X3/4

CLIP, RETAINER SPRING

COVER, STEERING COLUMN

SHAFT, STEERING

ADAPTER, STEERING WHEEL

WASHER, 9/16 X 23/8 12 GA,

NUT' JAM LOCK t/2-20

WHEEL, STEERING

CAP, STEERING WHEEL

CLIP, RETAINER SPRING

SPINDLE, LH

CAR HUB, AXLE

NOTE: All component dimensions given in US, inches

1 Inch = 25 4 mm

MOWER DECK RiDiNG MOWER., =CATALOG NO. WE261

1g 20

MOWER DECK

RiDiNG MOWER --CATALOG NO. WE261

KEY PART

NO. NO. DESCRIPTION

1 428193 DECK, 28"

2 192870 MANDREL ASM

3 432520 KEEPER, BELT

4 432594 PULLEYS,MANDREL

5 428578 BELT

6428242 COVER, MANDREL

7429395 LIFT ASM, DECK

8 429195 LINK, DECK LIFT

9 429397 LINK, ADJUSTABLE

10 428146 DEFLECTOR

11 428966 SUPPORT, DEFLECTOR

12 131491 ROD, HINGE

13 197026 SPRING, TORSION

14 418863 ARM, MOWER SUPPORT

15 73900500 NUT, LOCK

16 t95161 STUD

17 19191912 WASHER

18 t94209 PIN

19 196539 BOLT, SHOULDER

20 t94208 PIN

21 19171912 WASHER, 17/32 X 1 3/16

22 429350 LINK, DECK

23 73930600 NUT, LCK 3/8-18

24 429531 SPRING, DECK

25 4497H PiN

26 187690 SPACER, MANDREL

27 173984 BOLT,MANDREL

28 409234 NUT, LOCK

29 428500 BLADE

30 193003 BOLT,BLADE

31 193197 PULLEY, IDLER

32 141043 GUARD, IDLER

33 193414 KEEPER, BELT IDLER

34 72110612 BOLT,3/8-16 X 1 1t2

35 199470 ARM, BRAKE

36 137729 SCREW, 1/4-20 X 5/8

37 73900600 NUT, 3/8-16 FLANGE

38 428435 ARM, IDLER

39 17490508 BOLT,5/16-I8 X !/2

40 19171616 WASHER, 16 GA,

41 105304X CAP, SLEEVE

42 1t0452X NUT, PUSH

NOTE: AI} component dimensions given in U.S, inches

1inch = 25.4 mm

DECALS RiDRNG MOWER = =CATALOG NO. WE261

KEY PART

NO. NO,

1 430588

2 433596

3425113

4 430589

*5 424102

-- 432479

-- 433203

-- 433633

-- 433632

DESCRIPTION

DECAL, STEERING WHEEL

DECAL, V-BELT SCH 30"

DECAL, WARN. DEFLECT/CTFGR

DECAL, DECK/DEFLECTOR

DECAL, SPARK ARRESTOR

DECAL, BYPASS

MANUAL OPERATOR ENGLISH

MANUAL OPERATOR FRENCH

MANUAL OPERATOR SPANISH

NOTE: All component dimensions given in U.Soinches

1 inch = 25°4 mm

38 *California models only.

SUGGESTED GUIDE FOR SIGHTaNG SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL O_

c'o

15 DEGREES MAX.

ij IIillii I

_ARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that Its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

12.14.09 CL Printed in the U.S,A,

Weed Eater 960240001 User Manual RIDING MOWER Manuals And Guides 1009827L

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