Weider 831149230 User Manual PRO 8900 Manuals And Guides 1010757L

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Page Count: 48

|I: EF/ 89 O0
Model No. 831.14923.0
Serial No.
Write the serial number in the
space above for reference.
_mber
__ Decal
Assembly
Operation
• Maintenance
• Part List and Drawing
Sears, Roebuck and Co.
Hoffman Estates, IL 60179
WEIGHT SYSTEM EXERCISER
User's Manual
TABLE OF CONTENTS
WARNING DECAL PLACEMENT .............................................................. 2
IMPORTANT PRECAUTIONS ................................................................ 3
BEFORE YOU BEGIN ...................................................................... 4
PART IDENTIFICATION CHART .............................................................. 5
ASSEMBLY ............................................................................... 7
ADJUSTMENT ........................................................................... 34
WEIGHT RESISTANCE CHART .............................................................. 37
CABLE DIAGRAM ......................................................................... 38
MAINTENANCE .......................................................................... 39
EXERCISE GUIDELINES ................................................................... 40
PART LIST .............................................................................. 43
EXPLODED DRAWING .................................................................... 45
90-DAY FULL WARRANTY .......................................................... Back Cover
WARNING DECAL PLACEMENT
This drawing shows the location(s)
of the warning decal(s). If a decal
is missing or illegible, call
1-877-992-5999 and request a
free replacement decal. Apply
the decal in the location shown.
Note: The decal(s) may not be
shown at actual size.
• Misuseof this machine
may result inserious
injury.
Read user's manual
prior to useand follow
aJlwarnings and
instructions.
Do not allow children
on or around machine.
• User weight must not
exceed 300 pounds.
, Replace label if
damaged, [_
illegible,or
removed.
iMPORTANT PRECAUTIONS
kWARNING: Toreducethe.skofse.ous=njury,reada.importantprecautionsand
instructions in this manual and all warnings on your weight system before using your weight sys-
tem. Sears assumes no responsibility for personal injury or property damage sustained by or
through the use of this product.
1. Before beginning any exercise program, 10.
consult your physician. This is especially
important for persons over age 35 or per-
sons with pre=existing health problems.
.
.
,
,
,
.
,
.
Use the weight system only as described in
this manual.
it is the responsibility of the owner to ensure
that all users of the weight system are ade-
quately informed of all precautions.
The weight system is intended for home use
only. Do not use the weight system in acom-
mercial, rental, or institutional setting.
Keep the weight system indoors, away from
moisture and dust. Do not put the weight
system in a garage or covered patio, or near
water.
Place the weight system on a level surface,
with a mat beneath it to protect the floor or
carpet. Make sure that there is enough clear-
ance around the weight system to mount,
dismount, and use the weight system.
Inspect and properly tighten all parts regu-
larly. Replace any worn parts immediately.
Keep children under age 12 and pets away
from the weight system at all times.
The weight system should not be used by
persons weighing more than 300 Ibs.
(136 kg).
11.
12.
13.
14.
15.
16.
17.
Wear appropriate exercise clothes while
exercising; do not wear loose clothes that
could become caught on the weight system.
Always wear athletic shoes for foot protec-
tion.
Keep hands and feet away from moving
parts.
Always secure the weight stack with the lock
pin and the lock after exercising to prevent
unauthorized use of the weight system (see
LOCKING THE WEIGHT STACK on page 36).
Make sure that the cables remain on the pul-
leys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on the pulleys.
Always stand on the foot plate when per-
forming an exercise that could cause the
weight system to tip.
Never release the arms, leg lever, lat bar,
handle strap, handle strap, or double strap
while weights are raised. The weights will
fall with great force.
Always disconnect the lat bar from the
weight system when performing an exercise
that does not require the lat bar.
Over exercising may result in serious injury
or death, if you feel faint or if you experience
pain while exercising, stop immediately and
cool down.
BEFORE YOU BEGIN
Thank you for selecting the versatile WELDER PRO _M
8900 weight system. The weight system offers a
selection of weight stations designed to develop every
major muscle group of the body. Whether your goal is
to tone your body, build dramatic muscle size and
strength, or improve your cardiovascular system, the
weight system will help you to achieve the specific
results you want.
For your benefit, read this manual carefully before
using the weight system. If you have questions after
reading this manual, please see the back cover of this
manual. To help us assist you, note the product model
number and serial number before contacting us. The
model number and the location of the serial number
decal are shown on the front cover of this manual.
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
Assembled Dimensions:
Height: 6 ft. 11 in. (211 cm)
Width: 4 ft. 1 in. (124 cm)
Depth: 7 ft. 1 in. (216 cm)
High Pulley Station
Lat Bar
Ab Station
Backrest
Right Side
Seat
Leg Lever
Cable Clip
Chain
Foot Plate-
Burn Band
Shroud
Weight
Weight Pin
Butterfly Arm
Left Side
Press Handle
Handle
Low Pulley Station
Ankle Strap
Double Strap
Note: The terms "right side" and "left side" are used relative to a person sitting on the seat; they
do not correspond to right and left on the drawings in this manual.
4
PART iDENTiFiCATiON CHART
Refer to the drawings below to identify small parts used in assembly. The number in parentheses by each draw-
ing is the key number of the part, from the PART LIST near the end of this manual. IMPORTANT: If you cannot
find a part in the hardware kit, check to see if it has been preassembled. If a part is missing, please call
1=877-992=5999. To avoid damaging parts, do not use power tools for assembly.
6.35mm
Spacer (94)
12.7mm
Spacer (73)
14.8mm
Spacer (95)
]
M10 Washer (88)
M6 Locknut (87) M10 Jam Nut (99) M10 Locknut (74) M10 Curved
Washer (86)
Continued on page 6
MIOx 57mm
Bolt(93)
MIOx 55mmBolt(79)
___B M10x50mm
uttonBolt(76)
MIOx 47mm_/
Bolt(91)
M6x 45mmBolt(85)
M10x 45mmBolt(98)
M10x 43ramBolt(65)
M10 x 40ram Bolt (97)
M10 x 20ram
Screw (84)
M6 x 16ram
Screw (62)
ST4.2 x 19ram
Screw (90)
M8 x 65mm Button Screw (82)
M10 x 57mm Bolt Set (80) 1_
M10 x 63ram Bolt (89) _
M10 x 65mm Bolt (75)
M10 x 68mm Bolt (66)
M10 x 93mm Bolt (63)
M10 x 95mm Bolt (78)
M10 x 97mm Bolt (100)
M10 x 117mm Bolt (64)
M10 x 125mm Bolt (83)
M10x 130mm Bolt (11)
6
ASSEMBLY
To make assembly easier, carefully read the
following information and instructions:
- Assembly requires two persons.
Because of its weight and size, assemble the
weight system in the location where it will be
used, Make sure that there is enough clearance
to walk around the weight system.
- Place all parts in a cleared area and remove the
packing materials, Do not dispose of the packing
materials until assembly is completed.
- For help identifying small parts, use the PART
IDENTIFICATION CHART on pages 5 and 6.
- The following tools (not included) may be required
for assembly:
two adjustable wrenches
one rubber mallet _
one standard screwdriver
one Phillips screwdriver _zb======_
Assembly may be more convenient if you have a
socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
,
Orient the Base (1) and the Side Stabilizers (2)
as shown.
Attach the Side Stabilizers (2) to the Base (1)
with two M10 x 95mm Bolts (78) and two M10
Locknuts (74), Do not fully tighten the
Locknuts yet.
74
78
Warning
Decal
78
2
,Orient the U-stabilizer (3) and the Foot Plate (4)
as shown. Make sure that the textured side of
the Foot Plate is facing upward.
Attach the Foot Plate (4) to the U-stabilizer (3)
with two M8 x 65mm Button Screws (82). Do
not overtighten the Screws; the Foot Plate
must pivot easily.
82
7
.Attach the U-stabilizer (3) to the Base (1) with
two M10 x 68mm Bolts (66), two M10 Washers
(88), and two M10 Locknuts (74).
66
4. Orient the Upright (5) as shown.
Attach the Upright (5) to the Base (1) and the
Side Stabilizers (2) with four M10 x 55mm Bolts
(79), four M10 Washers (88), and four M10
Locknuts (74). Do not fully tighten the
Locknuts yet.
74\
79
N
o [] o
8
5. Orient the Leg (10) as shown.
Attach the Leg (10) to the Base (1) with two
M10 x 55mm Bolts (79), two M10 Washers (88),
and two M10 Locknuts (74). Do not fully
tighten the Locknuts yet.
6. Orient the Seat Tube (8) as shown.
Attach the Leg (10) to the Seat Tube (8) with
two M10 x 68mm Bolts (66), two M10 Washers
(88), and two M10 Locknuts (74). Do not fully
tighten the Locknuts yet.
Attach the Seat Tube (8) to the Upright (5) with
two M10 x 93mm Bolts (63), two M10 Washers
(88), and two M10 Locknuts (74). Do not fully
tighten the Locknuts yet.
See steps 1, 4, 5, and 6. Tighten the M10
Locknuts (74).
10
88
74
74
.Apply some of the included grease to an M10 x
57mm Bolt Set (80).
Orient the Leg Lever (13) so that the high end of
the bracket is in the location shown.
Attach the Leg Lever (13) to the Leg (10) with
the M10 x 57mm Bolt Set (80). Make sure that
the barrel of the Bolt Set is inserted through
both sides of the bracket on the Leg.
High
End
80
13
G tease
80
.See the CABLE DIAGRAM on page 38 to
identify the cables as you assemble them.
Identify the Burn Cable (45).
Identify the four Burn Pulleys (68), the three
V-pulleys (not shown), and the twenty
Pulleys (not shown).
Route the threaded end of the Burn Cable (45)
through the bracket on the Base (1) as shown.
Attach a Burn Pulley (68) over the Burn Cable
(45) inside the bracket on the Base (1) with an
M10 x 63mm Bolt (89), two 12.7mm Spacers
(73), and an M10 Locknut (74).
.Attach a second Burn Pulley (68) over the Burn
Cable (45) inside the bracket on the Base (1)
with an M10 x 63mm Bolt (89), two 12.7mm
Spacers (73), and an M10 Locknut (74). 74
-73
89
10
10. Orient the Weight Guides (31) so that the indi-
cated holes are closer to the floor.
Insert the Weight Guides (31) into the holes in
the Base (1). Attach each Weight Guide with an
M10 x 63mm Bolt (89) and an M10 Locknut
(74).
10
jHoles
_31
11
11. Orient the Bottom Cover (28) so that the notch
is in the indicated location.
Slide the Bottom Cover (28) downward over the
Weight Guides (31) and the Burn Cable (45).
Make sure that the Burn Cable is routed as
shown and is inserted into the notch in the
Bottom Cover.
11
Notch \
45
®[]®
@ @
12. Make sure that the Burn Cable (45) is routed
as shown.
Attach the Bottom Cover (28) to the Base (1)
with two ST4.2 x 19mm Screws (90).
12
90
28
45
12
13. Slide a Bumper (40) onto each Weight Guide
(31).
Orient a Weight (30) so that the pin hole is in
the indicated location.
Then, slide the Weight (30) onto the Weight
Guides (31). Route the end of the Burn Cable
(45) upward through the center of the Weight.
Repeat these actions with the other eleven
Weights.
13
o o 31
45
0
Pin Hole
14. Orient the Top Frame (6) and the Top Cover
(27) as shown. Slide the Top Cover onto the
Top Frame.
14
27
15. Attach the Top Frame (6) to the Upright (5) with
two M10 x 93mm Bolts (63), two M10 Washers
(88), and two M10 Locknuts (74). Do not fully
tighten the Locknuts yet.
15
74
13
16. Attach the Top Frame (6) to the Weight Guides
(31) with two M10 x 43mm Bolts (65), two M10
Curved Washers (86), and two M10 Locknuts
(74).
See step 15. Tighten the M10 Locknuts (74).
16
65
74
1
65
31
17. Note: For clarity, the Top Cover (27) is not
shown.
Route the Burn Cable (45) over two Burn
Pulleys (68).
Attach each Burn Pulley (68) to the right side of
the Top Frame (6) with an M10 x 40mm Bolt
(97) and an M10 Locknut (74).
17 74
14
18. Apply grease to an M10 x 130mm Bolt (11).
Identify the Left and Right Press Arms (17, 18)
and orient them as shown.
Insert the Press Arm Spacer (42) between the
Left and Right Press Arms (17, 18) as shown.
Attach the Left and Right Press Arms (17, 18) to
the Base (1) with the M10 x 130mm Bolt (11)
and an M10 Locknut (74). Do not overtighten
the Locknut; the Press Arms must pivot eas=
ily.
Attach the Left and Right Press Arms (17, 18)
with two M10 x 20mm Screws (84), two M10
Washers (88), and the Press Arm Spacer (42). 84
88
Grease
88
11
84
17
19. Identify the Butterfly Frame (7), the Left
Butterfly Pulley Bracket (20), and the Left
Butterfly Arm (15) and orient them as shown.
Apply grease to an M10 x 130mm Bolt (11).
Attach the Left Butterfly Arm (15) to the Butterfly
Frame (7) with the M10 x 130mm Bolt (11), an
Upper Butterfly Bushing (52), the Left Butterfly
Pulley Bracket (20), and an M10 Locknut (74),
Do not overtighten the Locknut; the Butterfly
Arm must pivot easily.
Repeat this step to attach the Right Butterfly
Arm (16) and the Right Butterfly Pulley
Bracket (21).
19
21
15
20. Attach the Butterfly Frame (7) to the Top Frame
(6) with two M10 x 93mm Bolts (63), two M10
Washers (88), and two M10 Locknuts (74). Do
not fully tighten the Locknuts yet.
Insert a Ball Detention Assembly (96) into the
Left and Right Butterfly Arms (15, 16).
20
16
88
96
63
21. Finish attaching the Butterfly Frame (7) to the
Top Frame (6) with two M10 x 117mm Bolts
(64), four M10 Washers (88), and two M10
Locknuts (74).
See step 20. Tighten the M10 Locknuts (74).
21
6
88
16
22. identify the Low Cable (43). Route the Low
Cable through the bracket on the Leg Lever
(13).
Attach a Pulley (69) inside the Leg Lever (13)
over the Low Cable (43) with an M10 x 63mm
Bolt (89), two 12.7mm Spacers (73), and an
M10 Locknut (74).
22
23. Route the Low Cable (43) over a Pulley (69)
and through the Leg (10).
Attach the Pulley (69) inside the Leg (10) with
an M10 x 65mm Bolt (75), two M10 Washers
(88), two 12,7mm Spacers (73), and an M10
Locknut (74).
23
69
24. See drawing 24a. Route the Low Cable (43)
under the Press Arm Spacer (42).
See drawing 24b. Attach a Pulley (69) to the
bracket on the Base (1) over the Low Cable
(43) with an M10 x 45mm Bolt (98) and an M10
Jam Nut (99).
24a
24b
98
17
25. Route the Low Cable (43) over a Pulley (69).
Attach the Pulley (69) and a Cable Trap (71)
inside the Left and Right Press Arms (17, 18)
with an M10 x 125mm Bolt (83) and an M10
Washer (88). Make sure that the Cable Trap
is oriented to hold the Low Cable in the
groove of the Pulley.
25
71 69
26. Route the Low Cable (43) around a Pulley (69)
and then route it through the bracket in the
Base (1) as shown.
Attach the Pulley (69) and a Cable Trap (71) to
the bracket on the Base (1) with an M10 x
47mm Bolt (91) and an M10 Locknut (74), Make
sure that the Cable Trap is oriented to hold
the Low Cable in the groove of the Pulley.
26
43
71 91
27. Route the Low Cable (43) over a Pulley (69).
Attach the Pulley (69) and a Cable Trap (71)
inside the Left and Right Press Arms (17, 18)
with the M10 x 125mm Bolt (83) used in step
25, an M10 Washer (88), and an M10 Locknut
(74). Make sure that the Cable Trap is ori-
ented to hold the Low Cable in the groove of
the Pulley.
Route the Low Cable (43) through the left side
of the Upright (5). Set the Low Cable aside until
step 38.
27
43\
83
69 71
17
18
28. Identify the High Cable (44). Route the High
Cable through the bracket on the Top Frame (6)
and over a Pulley (69).
Attach the Pulley (69) inside the Top Frame (6)
with an M10 x 68mm Bolt (66), two 14.8mm
Spacers (95), and an M10 Locknut (74).
28
74
69
29. Route the High Cable (44) over a Pulley (69).
Attach the Pulley (69) and a Cable Trap (71) to
the right side of the Top Frame (6) with an M10
x 93mm Bolt (63), an M10 Washer (88), and an
M10 Locknut (74). Make sure that the Cable
Trap is oriented to hold the High Cable in
the groove of the Pulley.
29
74 71 69
30. Route the High Cable (44) under a V-pulley
(67).
Attach the V-pulley (67) and a Cable Trap (71)
to the Upright (5) with an M10 x 57mm Bolt (93)
and an M10 Locknut (74), Make sure that the
Cable Trap is oriented to hold the High
Cable in the groove of the V-pulley.
30
44 67
93
74
19
31. Route the High Cable (44) around a Pulley (69).
Attach the Pulley (69) and a Cable Trap (71) to
the Right Butterfly Pulley Bracket (21) with an
M10 x 47mm Bolt (91) and an M10 Locknut
(74). Make sure that the Cable Trap is ori-
ented to hold the High Cable in the groove
of the Pulley.
31
21
74
71 ,_
69
91
32. Route the High Cable (44) around a Pulley (69).
Attach the Pulley (69) to the Upright (5) with an
M10 x 43mm Bolt (65) and an M10 Locknut
(74).
32
74\
33. Route the High Cable (44) around a Pulley (69).
Attach the Pulley (69) and a Cable Trap (71) to
the Left Butterfly Pulley Bracket (20) with an
M10 x 47mm Bolt (91) and an M10 Locknut
(74). Make sure that the Cable Trap is ori-
ented to hold the High Cable in the groove
of the Pulley.
33
20
34. Route the High Cable (44) under a V-pulley
(67).
Attach the V-pulley (67) and a Cable Trap (71)
to the Upright (5) with an M10 x 57mm Bolt (93)
and an M10 Locknut (74). Make sure that the
Cable Trap is oriented to hold the High
Cable in the groove of the V-pulley.
Route the High Cable (44) through the slot in
the side of the Top Cover (27) as shown.
34
Slot
35. Note: For clarity, the Top Cover (27) is not
shown in this step.
Slide the Top Cover (not shown) as far forward
as possible.
Route the High Cable (44) upward through the
Top Frame (6), over a Pulley (69), and down-
ward through the Top Frame as shown. Make
sure to leave slack in the High Cable in the
indicated location.
Attach the Pulley (69) inside the Top Frame (6)
with an M10 x 65mm Bolt (75), two M10
Washers (88), two 12.7mm Spacers (73), and
an M10 Locknut (74).
Note: Another Pulley (not shown) will be
installed in the Top Frame (6) in step 60.
35
6
69
44
73 88
"g/.. 75
21
36. Insert a Pulley (69) under the High Cable (44) in
the location shown.
Attach the Pulley (69) and a Cable Trap (71) to
the left side of the Top Frame (6) with an M10 x
93mm Bolt (63), an M10 Washer (88), and an
M10 Locknut (74). Make sure that the Cable
Trap is oriented to hold the High Cable in
the groove of the Pulley.
Make sure to leave slack in the High Cable
(44) in the indicated location.
36
74
Slack
II II
63
37. Insert a Pulley (69) into the loop of the High
Cable (44) as shown.
Orient two Pulley Plates (70) as shown.
Using the second hole in the Pulley Plates (70),
attach the Pulley Plates to the Pulley (69) with
an M10 x 43mm Bolt (65) and an M10 Locknut
(74).
37
f
fJ
__ -65
70
38
38. Route the Low Cable (43) under a Pulley (69).
Attach the Pulley (69) and a Cable Trap (71) to
the left side of the Upright (5) with an M10 x
97mm Bolt (100), two Half Guards (72), an M10
Washer (88) and an M10 Locknut (74). Make
sure that the Cable Trap is oriented to hold
the Low Cable in the groove of the Pulley.
69
71
22
39. Route the Low Cable (43) under a Pulley (69).
Attach the Pulley (69) and a Cable Trap (71) to
the center bracket on the Base (1) with an M10
x 50mm Button Bolt (76), two Half Guards (72),
and an M10 Locknut (74).
Make sure that the Cable Trap (71) is ori-
ented to hold the Low Cable (43) in the
groove of the Pulley (69). Make sure that the
Half Guards (72) are outside the bracket.
39
69 1
71
40. Route the Low Cable (43) over a Pulley (69).
Using the last hole in the Pulley Plates (70),
attach the Pulley Plates to the Pulley (69) with
an M10 x 43mm Bolt (65) and an M10 Locknut
(74).
9
43
41. Route the Low Cable (43) under a Pulley (69).
Attach the Pulley (69) and a Cable Trap (71) to
the rear bracket on the Base (1) with an M10 x
50mm Button Bolt (76), two Half Guards (72),
and an M10 Locknut (74).
Make sure that the Cable Trap (71) is ori-
ented to hold the Low Cable (43) in the
groove of the Pulley (69). Make sure that the
Half Guards (72) are outside the bracket.
41
23
42. Route the Low Cable (43) under a Pulley (69).
Attach the Pulley (69) and a Cable Trap (71) to
the front bracket on the Base (1) with an M10 x
50mm Button Bolt (76), two Half Guards (72),
and an M10 Locknut (74).
Make sure that the Cable Trap (71) is ori-
ented to hold the Low Cable (43) in the
groove of the Pulley (69). Make sure that the
Half Guards (72) are outside the bracket.
42
71
43. Route the Low Cable (43) through the Upright
(5) as shown.
Attach a V-pulley (67) inside the Upright (5)
under the Low Cable (43) with an M10 x 65mm
Bolt (75), two M10 Washers (88), two 6.35mm
Spacers (94), and an M10 Locknut (74).
43
24
44. Orient the Weight Selector (32) as shown.
Tighten the lower end of the Burn Cable (45)
completely into the Weight Selector (32).
Insert the threaded end of the High Cable (44)
through the upper end of the Burn Cable (45).
Tighten the High Cable (44) at least five com-
plete turns into the Weight Selector (32).
Tighten the Nut (A) against the Burn Cable (45).
Then, tighten the Nut (B) against the Weight
Selector (32).
44
B
45. Insert the Weight Selector (32) into the stack of
Weights (30).
Lift the top Weight (30) upward, and tap a Roll
Pin (37) into the Weight Selector (32) in the
indicated location.
45
25
46. Insert the Weight Pin (41) under a Weight (30). 46
47. Insert the Lock Pin (39) through a Weight Guide
(31) and secure the Lock (38) into the Lock Pin.
48. Orient the Seat (24) and a Cushion Frame (9)
as shown.
Attach the Seat (24) to the Cushion Frame (9)
with four M6 x 16mm Screws (62).
48 24
62
26
49. Insert the Cushion Frame (9) into the Seat Tube
(8).
Tighten an Adjustment Knob (29) into the Seat
Tube (8) and one of the holes in the Cushion
Frame (9). Make sure that the Adjustment
Knob is engaged in a hole.
49
50. Orient the Leg Lock Frame (12) as shown.
Slide a Foam Pad (35) onto each side of the
Leg Lock Frame (12). Then, press a Pad Cap
(36) into the end of each Foam Pad.
50 36 35
12
51. Insert the Leg Lock Frame (12) into the indi-
cated bracket on the Upright (5).
Tighten an Adjustment Knob (29) into the
Upright (5) and one of the holes in the Leg Lock
Frame (12). Make sure that the Adjustment
Knob is engaged in a hole.
5\
12
27
52. Orient the Backrest (25) and a Cushion Frame
(9) as shown.
Attach the Backrest (25) to the Cushion Frame
(9) with four M6 x 16mm Screws (62).
52
9 62
62
53. Insert the Cushion Frame (9) into the Upright
(5).
Tighten an Adjustment Knob (29) into the
Upright (5) and one of the holes in the Cushion
Frame (9). Make sure that the Adjustment
Knob is engaged in a hole.
53
28
54. Identify the Left and Right and Butterfly Pads
(22, 23).
Attach the Right Butterfly Pad (23) to the Right
Butterfly Arm (16) with two M6 x 16mm Screws
(62).
Attach the Left Butterfly Pad (22) to the Left
Butterfly Arm (15) in the same way.
54
62
55. Slide a Foam Pad (35) onto each side of the
Leg (10). Then, press a Pad Cap (36) into the
end of each Foam Pad.
Repeat this step for the Leg Lever (13).
55
36
36
35
29
56. Note: For clarity, the Top Cover (27) is not
shown in steps 56 to 58.
Identify the Center Shroud (33) and the two
Side Shrouds (not shown). Orient the Center
Shroud as shown.
Insert the Center Shroud (33) into the Bottom
Cover (28).
56
28
57. Attach the top of the Center Shroud (33) to the
Top Frame (6) with two ST4.2 x 19mm Screws
(90).
57
90 6
3O
58. Insert the left Side Shroud (34) into the Bottom
Cover (28).
Attach the top of the left Side Shroud (34) to the
Top Frame (6) with an ST4.2 x 19mm Screw
(90).
Repeat this step to attach the right Side
Shroud (34).
58 6
31
59. Press the Top Cover (27) onto the Top Frame
(6) as shown.
Orient the Burn Band (26) and the Burn Bracket
(14) as shown. Insert the Burn Band into the
Burn Bracket.
Attach the Burn Bracket (14) and the Burn Band
(26) to the Top Frame (6) with two M6 x 45mm
Bolts (85) and two M6 Locknuts (87).
59 27
60. Insert a Pulley (69) under the High Cable (44) in
the location shown.
Attach the Pulley (69) inside the Top Frame (6)
with an M10 x 65mm Bolt (75), two M10
Washers (88), two 12.7mm Spacers (73), and
an M10 Locknut (74).
60
7\8i 73
6
69 44
32
61. Attach the hook on the Burn Band (26) to an
Anchor (C) on the Burn Cable (45). 61
62. Make sure that all parts are properly tightened. The use of the remaining parts will be explained in
ADJUSTMENT, beginning on page 34.
Before using the weight system, pull each cable a few times to make sure that the cables move smoothly
around the pulleys. If one of the cables does not move smoothly, find and correct the problem.
IMPORTANT: If the cables are not properly installed, they may be damaged when heavy weight is
used. See the CABLE DIAGRAM on page 38 for proper cable routing. If there is any slack in the
cables, you will need to remove the slack by tightening the cables. See MAINTENANCE on page 39.
33
ADJUSTMENT
This section explains how to adjust the weight system. See the EXERCISE GUIDELINES on page 40 for impor-
tant information about how to get the most benefit from your exercise program. Also, refer to the accompanying
exercise guide to see the correct form for several exercises.
Make sure that all parts are properly tightened each time the weight system is used. Replace any worn parts
immediately.
CHANGING THE WEIGHT SETTING
To change the setting of the weight stack, insert a
Weight Pin (41) under the desired Weight (30).
Insert the Weight Pin so that the bent end touches
the weight stack. Turn the bent end downward.
Note: Due to the cables and pulleys, the amount
of resistance at each exercise station may vary
from the weight setting. Use the WEIGHT
RESISTANCE CHART on page 37 to find the
approximate amount of resistance at each
weight station.
ADJUSTING THE SEAT, THE BACKREST, AND
THE LEG LOCK FRAME
To adjust the Seat (24), remove the Adjustment
Knob (29), move the Seat to the desired position,
and then tighten the Adjustment Knob into the Seat
Tube (8) and one of the holes in the Cushion Frame
(not shown). Make sure that the Adjustment
Knob is engaged in a hole.
Adjust the Backrest (25) and the Leg Lock Frame
(12) in the same way.
h
24
29
34
ATTACHING THE ACCESSORIES
Attach the Lat Bar (47) to the High Cable (44) at
the high pulley station with a Cable Clip (50).
For some exercises, attach the Chain (not shown)
between the Lat Bar (47) and the High Cable (44)
with two Cable Clips (50). Adjust the length of the
Chain between the Lat Bar and the High Cable
so that the Lat Bar is in the correct starting
position for the exercise to be performed.
The Lat Bar (47), the Ankle Strap (not shown), the
Handle (not shown), or the Double Strap (not
shown) can be attached at the ab station or the low
pulley station in the same way.
44
USING THE BURN BAND
To add resistance, attach the hook on the Burn
Band (26) to an Anchor (C) on the Burn Cable (45).
When the Burn Band (26) is not in use, attach the
hook to the Top Frame (6).
o
--26
_45
-- Hook
">C
35
CONVERTING THE FOOT PLATE
To use the Foot Plate (4) as a footrest while using
the low pulley station, rotate the Foot Plate upward.
When you are not using the Foot Plate (4) as a
footrest, rotate the Foot Plate downward so that it is
flat on the floor.
LOCKING THE WEIGHT STACK
To lock the weight stack after each workout, insert
the Lock Pin (39) through one of the Weight Guides
(31), and secure the Lock (38) into the Lock Pin. o/_ -131
: 39
0 •
0
36
WEIGHT RESISTANCE CHART
The chart below shows the approximate weight resistance at each exercise station. The numbers in the left col-
umn refer to the 12.5-1b. weights. Note: The weight resistance shown for the butterfly arm station is for
each arm. The actual resistance at each station may vary due to differences in individual weights as well
as friction between the cables, pulleys, and weight guides.
WEIGHT RESISTANCE WITHOUT BURN BAND
WEIGHT AB STATION BUTTERFLY HIGH LEG LEVER LOW PRESS ARM
(Ibs.) ARM PULLEY (Ibs.) PULLEY (Ibs.)
(Ibs.) (Ibs.) (Ibs.)
1
2
3
4
5
6
7
8
9
10
11
12
20 17 22 38 25 26
36 27 39 69 38 36
44 38 54 87 52 51
66 45 69 112 67 57
78 58 79 135 82 69
86 64 96 173 98 82
105 76 117 177 125 93
118 83 137 196 148 105
131 100 146 205 160 117
141 112 168 231 172 128
163 123 182 262 193 142
172 134 208 280 201 162
WEIGHT RESISTANCE WITH BURN BAND (LOW ANCHOR)
WEIGHT AB STATION BUTTERFLY HIGH LEG LEVER LOW PRESS ARM
(Ibs.) ARM PULLEY (Ibs.) PULLEY (Ibs.)
(Ibs.) (Ibs.) (Ibs.)
1
2
3
4
5
6
7
8
9
10
11
12
126 64 129 121 138 107
139 77 160 141 152 117
151 83 176 163 166 131
172 90 187 188 180 145
181 98 198 195 198 158
191 109 208 212 208 163
210 122 218 224 228 182
227 130 244 269 241 189
222 136 261 291 269 194
250 149 271 320 273 212
267 159 284 339 295 226
273 176 310 362 309 237
Note: 1 lb. =0.45 kg
37
CABLE DIAGRAM
The drawings below shows the proper routing of the cables. The numbers in each drawing show the proper
route of that cable. Use the drawings to make sure that the cables, cable traps, and guards are assembled cor-
rectly. If the cables are not assembled correctly, the weight system will not function properly and damage may
occur. Make sure that the cable traps do not touch or bind the cables.
High Cable (44)
Length: 168 in. (427 cm)
4
12
Low Cable (43)
Length: 270 in. (686 cm)
3
10
©
11
10
Burn Cable (45)
Length' 133 in. (338 cm)
3/ __4
2]
38
MAINTENANCE
Make sure that all parts are properly tightened each time the weight system is used. Replace any worn parts
immediately. To clean the weight system, use a damp cloth and a mild, non-abrasive detergent; do not use sol-
vents to clean the weight system.
TiGHTENiNG THE CABLES
Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is
slack in the cables before resistance is felt, the cables should be tightened. To tighten the cables, first insert the
weight pin into the middle of the weight stack. Slack can be removed from the cables several ways:
Remove an M10 Locknut (74) and an M10 x 43mm
Bolt (65) from two Pulley Plates (70) and a Pulley
(69).
Reattach the Pulley (69) to a hole closer to the cen-
ter of the Pulley Plates (70). Make sure that the
Cable (43, 44) and Pulleys move smoothly.
Loosen the Nut (A) on the High Cable (44).
Tighten the High Cable (44) into the Weight
Selector (32) until the slack is removed from the
High Cable.
Then, retighten the Nut (A) against the Burn Cable
(45).
Do not overtighten the cables. If the cables are overtightened, the top weight will be lifted off the weight
stack. If a cable tends to slip off the pulleys often, it may have become twisted. Remove the cable and
reinstall it. If the cables need to be replaced, see the back cover of this manual.
39
EXERCISE GUiDELiNES
FOUR TYPES OF STRENGTH WORKOUTS
Note: A "repetition" is one complete cycle of an exer-
cise, such as one sit-up. A "set" is a series of
repetitions.
Muscle Building--Work your muscles near their max-
imum capacity and progressively increase the intensity
of your exercise. Adjust the intensity level of an indi-
vidual exercise as follows:
o Change the amount of resistance used.
o Change the number of repetitions or sets performed.
Use your own judgment to determine the amount of
resistance that is right for you. Begin with 3 sets of 8
repetitions for each exercise you perform. Rest for 3
minutes after each set. When you can complete 3 sets
of 12 repetitions without difficulty, increase the amount
of resistance.
Toning--Tone your muscles by working them to a
moderate percentage of their capacity, Select a mod-
erate amount of resistance and increase the number
of repetitions in each set. Complete as many sets of
15 to 20 repetitions as possible without discomfort,
Rest for 1 minute after each set. Work your muscles
by completing more sets rather than by using high
amounts of resistance.
Weight Loss--To lose weight, use a low amount of
resistance and increase the number of repetitions in
each set, Exercise for 20 to 30 minutes, resting for a
maximum of 30 seconds between sets.
Cross Training--Combine strength training and aero-
bic exercise by following this type of program:
o Strength training workouts on Monday, Wednesday,
and Friday.
o 20 to 30 minutes of aerobic exercise on Tuesday
and Thursday.
oOne full day of rest each week to give your body
time to regenerate.
WORKOUT GUIDELINES
Familiarize yourself with the equipment and learn the
proper form for each exercise. Use your own judgment
to determine the appropriate length of time for each
workout, and the numbers of repetitions and sets to
complete. Progress at your own pace and be sensitive
to your body's signals. Follow each workout with at
least one day of rest.
Warming Up--Start with 5 to 10 minutes of stretching
and light exercise, A warm-up increases your body
temperature, heart rate, and circulation in preparation
for exercise.
Working Out--Include 6 to 10 different exercises in
each workout. Select exercises for every major muscle
group, emphasizing areas that you want to develop.
To give balance and variety to your workouts, vary the
exercises from workout to workout.
Cooling Down--Finish with 5 to 10 minutes of
stretching. Stretching increases the flexibility of your
muscles and helps to prevent post-exercise problems.
EXERCISE FORM
Move through the full range of motion for each exer-
cise and move only the appropriate parts of the body.
Perform the repetitions in each set smoothly and with-
out pausing. The exertion stage of each repetition
should last about half as long as the return stage.
Exhale during the exertion stage of each repetition
and inhale during the return stroke. Never hold your
breath.
Rest for a short period of time after each set:
o Muscle Building--Rest for three minutes after each
set.
o Toning--Rest for one minute after each set.
o Weight Loss--Rest for 30 seconds after each set.
STAYING MOTIVATED
For motivation, keep a record of each workout. Write
the date, the exercises performed, the resistance
used, and the numbers of sets and repetitions com-
pleted. Record your weight and key body
measurements once a month. To achieve good
results, make exercise a regular and enjoyable part of
your life.
4O
EXERCISE LOG
Make copies of this page, and use the copies to schedule and record your strength and aerobic workouts.
Scheduling and recording your workouts will help you to make exercise a regular and enjoyable part of your life.
Strength
Date:
/ /
Exercise Lbs. Sets Reps Exercise
1. 6.
2. 7.
3. 8.
4. 9.
5. 10.
Lbs. Sets Reps
Aerobic
Date:
/ /
Exercise Time Distance Speed
Strength
Date:
/ /
Aerobic
Date:
/ /
Exercise Lbs. Sets Reps Exercise
1. 6.
2. 7.
3. 8.
4. 9.
5. 10.
Exercise Time
Lbs. Sets Reps
Distance Speed
Strength
Date:
/
Exercise Lbs. Sets Reps Exercise
1. 6.
2. 7.
3. 8.
4. 9.
5. 10.
Lbs. Sets Reps
Aerobic
Date:
/
Exercise Time Distance Speed
41
NOTES
42
PART LISTmlVlodel No. 831.14923.0 R1010A
Key No. Qty. Description Key No. Qty.
1 1 Base 46 1
2 2 Side Stabilizer 47 1
3 1 U-stabilizer 48 1
4 1 Foot Plate 49 1
5 1 Upright 50 3
6 1 Top Frame 51 6
7 1 Butterfly Frame 52 2
8 1 Seat Tube 53 10
9 2 Cushion Frame 54 2
10 1 Leg 55 6
11 3 M10 x 130mm Bolt 56 2
12 1 Leg Lock Frame 57 8
13 1 Leg Lever 58 3
14 1 Burn Bracket 59 4
15 1 Left Butterfly Arm 60 6
16 1 Right Butterfly Arm 61 2
17 1 Left Press Arm 62 12
18 1 Right Press Arm 63 8
19 2 Press Handle 64 2
20 1 Left Butterfly Pulley Bracket 65 5
21 1 Right Butterfly Pulley Bracket 66 5
22 1 Left Butterfly Pad 67 3
23 1 Right Butterfly Pad 68 4
24 1 Seat 69 20
25 1 Backrest 70 2
26 1 Burn Band 71 13
27 1 Top Cover 72 8
28 1 Bottom Cover 73 12
29 3 Adjustment Knob 74 54
30 12 Weight 75 4
31 2 Weight Guide 76 3
32 1 Weight Selector 77 7
33 1 Center Shroud 78 2
34 2 Side Shroud 79 6
35 6 Foam Pad 80 1
36 6 Pad Cap 81 4
37 1 Roll Pin 82 2
38 1 Lock 83 1
39 1 Lock Pin 84 2
40 2 Bumper 85 2
41 1 Weight Pin 86 2
42 1 Press Arm Spacer 87 2
43 1 Low Cable 88 35
44 1 High Cable 89 5
45 1 Burn Cable 90 6
Description
Double Strap
Lat Bar
Chain
Ankle Strap
Cable Clip
Composite Bushing
Upper Butterfly Bushing
Large Round Cap
Press Handle Foam Grip
Small Round Cap
Butterfly Foam Grip
Small Rectangular Cap
Large Rectangular Cap
Square Cap
Foot
U-stabilizer Cap
M6 x 16mm Screw
M10 x 93mm Bolt
M10 x 117mm Bolt
M10 x 43mm Bolt
M10 x 68mm Bolt
V-pulley
Burn Pulley
Pulley
Pulley Plate
Cable Trap
Half Guard
12.7mm Spacer
M10 Locknut
M10 x 65mm Bolt
M10 x 50mm Button Bolt
ST4.2 x 16mm Screw
M10 x 95mm Bolt
M10 x 55mm Bolt
M10 x 57mm Bolt Set
M6 x 10mm Set Screw
M8 x 65mm Button Screw
M10 x 125mm Bolt
M10 x 20mm Screw
M6 x 45mm Bolt
M10 Curved Washer
M6 Locknut
M10 Washer
M10 x 63mm Bolt
ST4.2 x 19mm Screw
43
Key No. Qty. Description Key No. Qty. Description
91 3 M10 x 47mm Bolt 101 2 Lower Butterfly Bushing
92 1 Leg Lever Bumper 102 1 Top Frame Cap
93 2 M10 x 57mm Bolt 103 2 Lat Bar Foam Grip
94 2 6.35mm Spacer 104 2 Lat Bar Cap
95 2 14.8mm Spacer 105 2 Plastic Bushing
96 2 Ball Detention Assembly 106 1 Handle
97 2 M10 x 40mm Bolt * - User's Manual
98 1 M10 x 45mm Bolt * - Exercise Guide
99 1 M10 Jam Nut * - Grease Packet
100 1 M10 x 97mm Bolt * - Assembly Tool
Note: Specifications are subject to change without notice. For information about ordering replacement parts, see
the back cover of this manual, if a part is missing, please call 1-877-992-5999. *These parts are not illustrated.
44
EXPLODED DRAWING A--IVlodel No. 831.14923.0 moloA
63
4
4_62
53
53 52 21
16
80
51
23
24
11
74
62
.10 74_
74
88
74 74
74
74 79
45
29
29
78
102
46
EXPLODED DRAWING B--IViodel No. 831.14923.0 moloA
53
53
35
36
55
54 53
55
84 88
57
11 53 3
77
74
30--
4o-_ _-4o
, I
9O
46
EXPLODED DRAWING C--lVlodel No. 831.14923.0 moloA
74
J.
94
74 72
83_ 88 72 69
.._. 71
69 73
71'7_'- '_ 72
99 1O0
74 69
88 _:_--75
72 76
74
oi
l l
97
81
45-
74
73--fi _e-73
U
89
47
Your Home
: For repair--in your home--of all major brand appliances, lawn and garden equipment,
'or heating and cooling systems, no matter who made it, no matter who sold it! ................
For the replacement parts, accessories, and user's manuals that you need to do-it-yourself. ................
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
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Ca,,anyt,me,dayorn,oht/U.S.A,andCanada/
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For repair of carry-in items like vacuums, lawn equipment,
and electronics, call or go on-line for the location of your nearest
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1-800-488-1222 Call anytime, day or night (U.S.A. only)
www.sears.com
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or maintenance agreement (Canada)on a product serviced by Sears:
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Para pedir servicio de reparacion a domicilio, y para ordenar piezas:
1-888-SU-HOGAR® l-888-784-6427 ....
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® Registered Trademark /TMTrademark /SMService Mark of Sears Brands, LLC
® Marca Registrada /TMMarca de Fabrica /SMMarca de Servicio de Sears Brands, LLC
d90-DAY FULL WARRANTY
If this Sears WEIGHT SYSTEM EXERCISER fails due to a defect in material or workmanship within 90
days of the date of purchase, call 1-800-4-MY-HOME ®(1-800-469-4663) to arrange for free repair (or
replacement if repair proves impossible).
This warranty does not apply when the WEIGHT SYSTEM EXERCISER is used commercially or for
rental purposes. This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
J
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Part No. 304192 R1010A Printed in China © 2010 ICON IP, Inc.

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