Weider 831153931 User Manual PRO 4850 Manuals And Guides L0302229
WEIDER Weight System Manual L0302229 WEIDER Weight System Owner's Manual, WEIDER Weight System installation guides
User Manual: Weider 831153931 831153931 WEIDER WEIDER PRO 4850 - Manuals and Guides View the owners manual for your WEIDER WEIDER PRO 4850 #831153931. Home:Fitness Equipment Parts:Weider Parts:Weider WEIDER PRO 4850 Manual
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ModelNo.831.153931 SerialNo. Writetheserialnumberinthe spaceaboveforreference. USER'S MANUAL SerialNumberDecal(underseat) EXERCI-_E E(_ ioigI U I PM =I,._ I E IOI NT _ I,; HELPLINE! !-800-736-6879 Patent Pending SEARS, ROEBUCK AND CO. HOFFMAN ESTATES, IL 60179 _CAUTION Read all precautions and instruc. lions in this manual before using this equipment. Save this manual for future reference. ._-'Vis_our website at_ www.weiderfitness.com new products, prizes, fitness tips, and much more! TABLE OF CONTENTS IMPORTANT PRECAUTIONS ............................................................. BEFORE YOU BEGIN ................................................................... ASSEMBLY ........................................................................... ADJUSTMENTS ....................................................................... WEIGHT RESISTANCE CHART ........................................................... TROUBLESHOOTING .................................................................. CABLE DIAGRAMS .................................................................... ORDERING REPLACEMENT PARTS ................................................ FULL 90 DAY WARRANTY ....................................................... 3 4 5 22 24 25 26 Back Cover Back Cover Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the center of this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before beginning assembly. 2 IMPORTANT PRECAUTIONS _WARNING: To .d.=. before using the Weight system. th. risk of serious infury, mad the following Important precautions 1. Read oil inatructio_s In this manual and in the au:ompanying IItondure before using the weight system. 13, Always dlsconnect b'm lat bar from the weight system when performing an exercise _at does not use the/at bar. 2. It is the responsibility of the owner to ensure that all users of the might system m adequately Informed of all precautions, 14. Make sure that the cables remain on the pulisys at all tim_ If the cables bind whlis you are exercising, stop immedlateiy and make sure that the cables m on all of the pulleys. 3. The weight system is intended for home use only. Do not use the welg_ system in any commercial, rental, or instib_onal ea_itng. 4. Use the weight system only on a level =mr. face. Cover the floor beneath the weight system to prntect the Itoor. 5. Make sure that all parts are properly tightened each time you use the weight system. Replace any wom parts Imm_ 6. Keap childmn under 12 and pats away from the weight system at all time& 7. Ksep hands and feat away from moving parts. 8. Always wear athletic shoes for foot protecllon; 9. Tbe weight syatem is dexlgned to support a a maximum user weight of 300 pounds. 10. The weight syatm should not be used by more than one person at a time. 11. Always stand on the foof plato when per. forming an exercise that could cause the weight system to tip. r ING: Before beginning % = 15.Thewarningdecalssimwnhemhavebeen placed on the weight system in the locations shown on page 4. if a decal Is mimdng or illegible, plemm call our toil-free HELPLINE at ' 1-800-736-6879, Monday through Sabaday, 7 a.m._untit 7 p.m, C4mbal Time, to order a frea mptacement dacaL Place the de_d on the walght syatsm in the location shown. • Misuseofthisproduct may result,nserious injury • Readuser'smanual andfollow allwarnings andoperatingmstruchonspriorto use. • Do notallowchildren onor aroundmachine. • Replacelabelif damaged,illegible,or removed. 12. Never mime the butterfly arms, leg lever, squat arm, lat bar, row bar, or handis while weights am raised. The weights will fail with grset force. AWARN , 15. If you feel pain or dizzJness at =my time while exercising; stop Immediately and begin cooling down. thls or sny exercise Decal 2 Decal 1 program, consult your physician. This Is especially Important for parsons over the ago of 35 or persons with pre-existing health proMems, Read all instructions before using. SEARS assumes no responsibility for personal Injury or property damage sustained by or through the use of this product. BEFORE YOU BEGIN Thank you for selecting the versatile WELDER®PRO 4850 weight system. The WELDER®PRO 4850 weight system offers an impressive array of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascularsystem, the PRO 4850 weight system will help you to achieve the specificresults you want. 1-800-736-6879, Monday through Saturday, 7 a.m. until 7 p.m. Central Time (excluding holidays).To help us assist you, please note the productmodel number and sedal number before calling. The model number is 831.153931. The serial number can be found on a decal attached to the weight system (see the front cover of this manual for the location of the decal). Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled. For your benefit, read this manual carefully before using the weight system. If you have additional questions, please call our toll-free HELPLINE at WARNING DECAL t ASSEMBLED DIMENSIONS: Height: 81 in. Width: 96 in. Length: 57 in. Lat Ba_ High Pulley Station Swivel Carriage WARNING DECAL 2 (one on each side) Butterfly Backrest Low Pulley Station Squat Arm Backrest Cud Pad .AdjustmentKnob Seat WARNING DECAL2 Leg Level uat Knee Rest Weight Stack 4 ASSEMBLY Make sure that you have the following tools: Make Assembly Easier • Two adjustablewrenches Evewthing in this manual is designed to ensure that the weight system can be assembled successfully by artjone. • One standard scrawddver • One philhpsscrewdriver Before beginning assembly, makoosure to read the information on this page. This brief Introduction will me you much more time than It takeS to read it. • One rubber mallet • You w=llalso need grease or petroleumjelly, a small amount of soapy water, and masking tape Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches. Assembly Requires Two Persons For your convenience and safety, assemble the weight system with the help of another person. How to Identify Parts Set Aside Enough Time To help you identify the small parts used in assembly, a PART IDENTIFICATION CHART is included in the center of this manual. Lay the chart on the floor and use it to easily identify parts dudng each assembly step. Note: Some small parts may have been preattached. If a part is not in the parts bag, check to see if it has been pre-attached. Due to the many features of the weight system, the assembly process will require several hours. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly. Select a Location for the Weight System Because of _tsweight and size, the weight system should be assembled in the locationwhere it wdl be used. Make sure that there is enough room to walk around the weight system as you assemble it. How to Orient Parts As you assemble the weight system, make sure that all parts are oriented exactly as shown in the drawrags. How to Unpack the Box Tightening Parts To make assembly easier, we have divided the assembly process into four stages. The small hardware needed for each stage is packaged in separate bags. Important: Wait until you begin each stage to open the parts bag(s) for that stage. Place all parts of the weight system in a cleared area and remove the packing materials. Do not dispose of the packing matarials untJIassembly is completed Tighten all parts as you assemble them, unless instructedto do otherwise. Questions? If you have questionsafter reading the assembly instructions,please call our Customer Service Department toll-free at 1-800-736-6879, Monday through Fdday, 6 a.m. until 6 p.m. Mountain Time. The Four Stages of the Assembly Process Frame Assembly--You will begin by assembling the base and the updghtsthat form the skeleton of the weight system Cable Assembly--Dudng this stage, you will attach the cables and pulleys that connect the weight stationsto the weight stacks. Arm Assembly--Dunng this stage, you will assemble the arms and the leg lever. Seat Assembly--Dudng the final stage, you will assemble the seat and the backrests. 5 FRAME ASSEMBLY I 1. Make sure that you unde_mnd a|! of the infonmdion on page 5 before you begin assembling the weight system. 71 85 120 Locate and open the parts bags labeled "FRAME ASSEMBLY 1" and "FRAME ASSEMBLY 2." 86 Press a 2" Square Inner Cap (105) into the open end of the Long Base (120). 110 110 Insert eight 5/16" x 2 112"Carriage Bolts(110) up through the Long Base (120) and the Short Base (2) as shown. Note: It may be helpful to place tape over the heads of the Carriage Bolts to hold them in place. 110 110 Attach the Short Base (2) to the Long Base (120) with two 5/16" x 2 3/4" Bolts (85), the Long Frame Plate (71), and two 5116"Nylon Locknuts(86). 120 58 2. 86 Attach the Outer Cap (24) to the Short Base (2) with two #8 x 314"Screws (98). Press two 2" x 3" Inner Caps (58) into the Foot Plate (53). Attach the Foot Plate to the Long Base (120) with two 5/16" x 2 112"Carnage Bolts (110) and two 5/16" Nylon Locknuts (86) 3. 1 24 Attach the tether on the Pin (112) to the Long Base (120) with a #10 x 1" Screw (14). 3 Attach the four Knee Rest Bumpers (123) to the Squat Knee Rest (41) with four #10 x 1" Bcrews (14) Attach the Squat Knee Rest to the Long Base (120) with a 3/8" x 3 1/4" Bolt (96) and a 3/8" Nylon Locknut (87) Do not overtightan the Nylon Locknut; the Squat Knee Rest must be able to pivot. 41 6 4. Press a 1 1/2" Square Inner Cap (67) into the square tube on the ButterflyUpright (3). Slide the ButterflyUpright (3) onto the two indicated 5/16" x 2 1/2" Carriage Bolts(110) in the Short Base (2). Finger tighten a 5/16" Nylon Locknut (86) onto each Cardage Bolt. Do not tighten the Nylon Locknuts yet. 5. Press a 2" x 3" Inner Cap (58) into the top of the Seat Upright (9). Attach the Leg Lever Bumper (77) to the Seat Upright with a #10 x 1" Screw (14). 5 58 77, Slide the Seat Upright (9) onto the two indicated 5/16" x 2 1/2" Carriage Bolts (110) in the Short Base (2). Finger tighten a 5/16" Nylon Locknut (86) onto each Carriage Bolt. Do not tighten the Nylon Locknuts yet. 14 110 6. Hold the Seat Frame (8) between the Seat Upright (9) and the Butterfly Upright (3). Attach the Seat Frame to the Seat Upright with two 5/16" x 3 3/4" Bolts (92), two 5/16" Washers (90), and two 5/16" Nylon Locknuts (86). Do not tighten the Nylon Locknuts yet. Attach the Seat Frame (8) to the Butterfly Upright (3) with two 5/16" x 3 3/4" Bolts (92), two 5116" Washers (90), and two 5/16" Nylon Locknuts (86). Do not tighten the Nylon Locknuts yet. 7 7, Press a 2" x 3" Inner Cap (58) into the top of the Squat Upright (4). Slide the Squat Upright onto the two indicated 5/16" x 2 1/2" Carriage Bolts (110) in the Long Base (120). Finger tighten a 5/16" Nylon Locknut (86) onto each Carriage Bolt. Do not tighten the Nylon Locknuts yet, 58 Press a 2" x 3" Inner Cap (58) into the top of the Swivel Upright (5). Slide the Swivel Updght onto the two indicated 5/16" x 2 1/2" Cardage Bolts(110) in the Long Base (120). Finger tighten a 5/16" Nylon Locknut (86) onto each Carriage Bolt. Do not tighten the Nylon Locknuts yet. 86 120 8. Press two Swivel Bushings (66) into the Swivel Carriage (46). 8 66 Tighten an Adjustment Handle (65) into the Swivel Carriage (46). Orient the Swivel Carriage as shown. Slide the Carriage onto the Swivel Upright (5) and engage the Adjustment Handle into an adjustment hole in the Swivel Upright. 65 ¸ ? Adjustment Hole "_. 8 9. Attach a Roller (39) and two 5/16" Washers (90) between the indicated set of holes in the Squat Slider (38) with a 5/16" x 3 112"Bolt (94), two 5/16" Washers (90), and a 5/16" Nylon Locknut (86) as shown. 39 3 Assemble the other three Rollers (39) to the Squat Slider (38) in the same manner, 90---_r_39 10. Slide the Squat Slider (38) down onto the Squat Updght (4). 10 11. Insertthe ends of two Weight Guides (42) intothe indicatedbracket on the Long Base (120). Slide two Weight Bumpers (49) ontothe Weight Guides. Next, slideten Weights (44) ontothe Weight Guides. Make sure that the Weights are turned so the grooved sides of the Weights are facing downward, Press a Weight Tube Bumper (48) into the lower end of a Weight Tube (43). Insert the Weight Tube into the centers of the Weights (44). Make sure that the Weight Tube is turned as shown. Lubricate the two outer holes in a Top Weight (45). Slide the Top Weight onto the Weight Guides (42). Make sure that the Top Weight is turned so the grooved side is facing downward. Apply a number "10" decal to the Top Weight (45) in the locationshown. Apply decals with the numbers 20 through 110 to the ten Weights (44). Assemble way, the other weight stack in the same 9 .- 6 12. Attach the Top Frame (6) between the Squat Upright (4) and the Swivel Upright (5) with four 8/16" x 3 3/4" Bolts (92), the two Short Frame Plates (52), and two 5116"Nylon Locknuts (86) as shown. Do not tighten the Bolts and Locknuts yet. 12 Attach the four Weight Guides (42) to the Top Frame (6) with two 3/8" x 6 112"Bolts (95) and two 318" Nylon Locknuts(87). r// 52 _L_ 13. Press two 2" x 3" Inner Caps (58) into the Top Frame (6) and the ButterflyTop Frame (7). 9_ _'_g2 13 92____9 Attach the Butterfly Top Frame (7) to the Top Frame (6) with two 5/16" x 2 314"Bolts (85), two 5/16" Washers (90), and two 5/16" Nylon Locknuts (86). Do not tighten the Locknute yet. o 58 86< 85 Attach the ButterflyTop Frame (7) to the Butterfly Upright (3) with two 5/16" x 3 3/4" Bolts (92), two 5/16" Washers (90), and two 5/16" Nylon Locknuts (86). 58 Tighten all of the 5/16" Nylon Locknuts (86) and 3/8" Nylon Locknuts (87) used in steps 2-13. 14 87 21 14. Open the parts bag labeled "ARM ASSEMBLY." 21 Press three 1 112"x 2" Inner Caps (21) into the Leg Lever (10). Attach the Eyebolt (116) to the Leg Lever with a 318"Washer (91) and a 3/8" Nylon Jamnut (113). Lubricatea 3/8" x 2 1/2" Bolt (18) with grease. Turn the Leg Lever (10) so that the welded tab is on the indicated side, and attach the Leg Lever to the Seat Upright (9) with the Bolt and a 318"Nylon Locknut (87). Do not overtighten the Nylon Locknut; the Leg Lever must be able to pivot easily. 15. Press a 2" x 2 1/2" Inner Cap (125) into the Butterfly Frame (47). Attach the tethers on the two "L"-pins w/Tether (60) to the ButterflyFrame with a #8 x 3/4" Screw (98). Lubricate a 3/8" x 3" Bolt (107) with grease. Attach the Butterfly Frame (47) to the ButterflyTop Frame (7) with the Bolt and a 3/8" Nylon Locknut (87). Do not overtighten the Nylon Locknut; the Butterfly Frame must be able to pivot easily. 10 116 21 15 16 Press a 1 112"x 2" Inner Cap (21) intothe Right ButterflyArm (26) Wet the lower end of the Arm with soapy water Slide a Long Pad (54) onto the Arm. 16 Slide two Nut Clips (108) onto a Press Handle (27). Attach the Press Handle to the RmghtButterflyArm (26) with two 5/16" x 3/4" Button Head Screws (51) Slide the Long Pad (54) down so that the bottomms flushwith the lowerend of the Arm. Press a 1" Round Inner Cap (29) intothe Press Handle Wet the Press Handle with soapy water Slide a Long Handgnp (28) onto the Press Handle. Lubricate a 3/8" x 2" Bolt (100) with grease Attach a Pivot Bracket (70) to the Right ButterflyArm (26) with the Bolt and a 3/8" Nylon Jamnut (113). Do not overtighten the Nylon Jamnut; the Pivot Bracket must be able to pivot easily. Repeat this step with the Left Butterfly Arm (25). 17. Lubncate a 3/8" x 3" Button Head Bolt (104) and both s=desof two Plastic Washers (56) with grease. Attach the Right ButterflyArm (26) to the Butterfly Frame (47) with the Bolt, the two Plastic Washers, two Butterfly Caps (57), two 3/8" Washers (91), and a 3/8" Nylon Jamnut (113) as shown. Make sure that the recessed sides of the Plastic Washers are fitted over the welded bushing in the Butterfly Arm. Do not overtighten the Nylon Jarnnut; the Butterfly Arm must be able to pivot 17 26 56 \ 57_ 91J 113 easily. Repeat this step with the Left Butterfly Arm (25). CABLE ASSEMBLY 18 104 IMPORTANT: Refer to the Cable IdentiflcstJon Chart on page 26 for help Identifying the cables. Do not overtl_ the belts and nuts attaching the pulleys. The pulleys must be able to turn freely. 18 Locate and open the parts bags labeled "CABLE ASSEMBLY" and "PULLEYS." Lubncate the 3/8" x 7" Bolt (30) with grease. Attach the Swivel Cage (76) to the Swivel Carnage (46) with the Boltand a 3/8" Nylon Locknut (87). Locate the Swivel High Cable (74), which is 126 112" long and has a ball on one end and a threaded bolt on the other end. Wrap the Cable around a 3 1/2" Pulley (78) Attach two Pulleys to the Swwel Cage (76) wrothtwo 318"x 1 3/4" Bolts (93) and two 3/8" Nylon Locknuts (87). 11 / 25 19. Route the Swivel High Cable (74) through the Swivel Upright(5) and over a 4 1/2" Pulley(119). Attachthe Pulley insidethe Uprightwith a 3/8" x 2 3/4" Bolt (101), two 3/8" Washers (91), two 1/2" Spacers (89), and a 3/8" Nylon Locknut (87). 19 5 91 18 91 "_ 91---._ _ Attach a 3/8" x 2 1/2" Bolt (18), two 3/8" Washers (91), and a 3/8" Nylon Locknut (87) to the Swivel Upright(5). .__01 1./l g 74 20. Remove the preattached 3 112" Pulleys (78) from the Small Pulley Plates (31). 20 Wrap the Swivel High Cable (74) over a 3 1/2" Pulley (78). Attach the Pulley and a Cable Trap (68) to the second set of holes from the top of the Small Pulley Plates (31) with a 3/8" x 2" Bolt (100) and a 3/8" Nylon Locknut (87). Make sure the Cable Trap is turned to hold the Cable In the groove of the Pulley. 21. Wrap the Swivel High Cable (74) over a 4 1/2" Pulley (119). Attach the Pulley inside of the indicated bracket on the Top Frame (6) with 3/8" x 1 3/4" Bolt (93) and a 3/8" Nylon Locknut (87). 31 31 21 119 22. Lift the Weight Tube (43) and the Top Weight (45) closest to the Swivel Upright (5). Make sure that the small pin on the Weight Tube is inside of the groove under the Top Weight. 22 118 Insert a Weight Pin (50) into the stack of Weights (44). Place a 1/2" Washer (1) on top of the Weight Tube (43). "13ghtena 1/2" Nut (118) halfway onto the end of the Swivel High Cable (74). Screw the end of the Cable two full turnsinto the Weight Tube. Then, tightenthe Nut againstthe 1/2"Washer. 23. Locate the Swivel Cable (17), which is 115 318" long and has an eyelet on each end. Attach the Cable inside the Top Frame (6) with a 5/16" x 2 1/2" Bolt (59), two 5/16" Washers (90), and a 5/16" Nylon Locknut (86). 12 74 50 44 23 59 90 86 ,,17 24. Remove the preattached 3 112" Pulleys (78) from the Offset Double "U"-bracket (61). 24 Wrap the Swivel Cable (17) around a 3 1/2" Pulley (78). Attach the Pulley to the Offset Double "U"bracket (61) with a 3/8" x 1 3/4" Bolt (93) and a 3/8" Nylon Locknut (87). 25. Wrap the Swivel Cable (17) around a 3 1/2" Pulley (78). Attach the Pulley and a Cable Trap (68) to the next to bottom hole in the Small Pulley Plates (31) with a 3/8" x 2" Bolt (100) and a 3/8" Nylon Locknut (87). Make sure the Cable Trap Is tumed to hold the Cable in the groove of the Pulley. 25 26. Wrap the Swivel Cable (17) around a 3 1/2" Pulley (78). Attach the Pulley and a Cable Trap (68) to the bracket on the Swivel Upright (5) with a 3/8" x 2" Bolt (100) and a 3/8" Nylon Locknut (87). Make sure the Cable Trap Is turned to hold the Cable in the groove of the Pulley. 26 27. Attach the end of the Swivel Cable (17) to the bracket on the Swivel Carnage (46) with a 318"x 1" Bolt (13) and a 3/8" Nylon Locknut (87). 27 28. Locate the Lat Cable (88), which is 89 1/4" long and has a ball on one end and an eyelet on the other. Route the eyelet end of the Cable up through the ButterflyTop Frame (7) and around a 3 1/2" Pulley (78). Attach the Pulleyinside of the Butterfly Top Frame with a 3/8" x 2 3/4" Bolt (101), two 3/8" Washers (91), two 1/2" Spacers (89), and a 3/8" Nylon Locknut(87). 28 13 87--._ 87 29. Wrap the Lat Cable (88) around a 3 1/2" Pulley (78). Attach the Pulley and a Long Cable Trap (102) to the Top Frame (6) with a 318"x 1 3/4" Bolt(93) and a 3/8" Nylon Jamnut (113). Make sure the Cable Trap Is turned to hold the Cable In the groove of the Pulley. 29 102 30. Remove the preattached 3 112" Pulleys (78) from the Pulley Plates (63). Wrap the Lat Cable (88) around a 3 1/2" Pulley (78). Attach the Pulley and a Cable Trap (68) to the second set of holes from the top of the Pulley Plates (63) with a 3/8" x 2" Bolt (100) and a 3/8" Nylon Locknut (87). Make sure the Cable Trap is turned to hold the Cable in the groove of the Pulley. 31. Attach the end of the Lat Cable (88) inside of the ButterflyTop Frame (7) with a 5/16" x 2 1/2" Bolt (59), two 5/16" Washers (90), and a 5/16" Nylon Locknut (86). 31 86-.=,_ 90 90 4 I I 32. Locate the Butterfly Cable (69), which is the shortest Cable, Attach the Cable to the Pivot Bracket (70) on the Left ButterflyArm (25) with a 5/16" x 1" Shoulder Bolt (103) and a 5/16" Nylon Locknut (86). 86 [ ];_'_-_.70 103 _ /'/IIi A\\E -25 33. Wrap the Butterfly Cable (69) over a "V"-pulley(55). Attach the Pulley and a Long Cable Trap (102) to the indicated bracket on the Butterfly Upright (3) with a 3/8" x 2 1/2" Bolt (18) and a 3/8" Nylon Locknut (87). Make sure that the Long Cable Trap is turned to hold the Cable In the groove of the Pulley. 102 14 34. Remove the preattached 3 1/2" Pulleys (78) from the Double "U"-brackst (62). Wrap the Butterfly Cable (69) under a 3 1/2" Pulley (78). Attach the Pulley to the Double "U"-bracket (62) with a 3/8" x 1 3/4" Bolt (93) and a 3/8" Nylon Locknut (87). 35. Wrap the Butterfly Cable (69) over a =_r'-pulley (55). Attach the Pulley and a Long Cable Trap (102) to the other bracket on the Butterfly Upright (3) with a 3/8" x 2 1/2" Bolt (18) and a 3/8" Nylon Locknut (87). Make sure that the Long Cable Trap is turned to hold the Cable in the groove of the Pulley. 35 36. Attach the Butterfly Cable (69) to the Pivot Bracket (70) on the Right ButterflyArm (26) with a 5/16" x 1" Shoulder Bolt (103) and a 5/16" Nylon Locknut (86). 36 37. Locate the Lag Lever Cable (75), which is 98 1/2" long and has an eyelet on one end and a threaded pin on the other end. Route the eyelet end of the Cable through the Seat Upright (9) and attach it to the tab on the Leg Lever (10) with a 5/16" x 1" Shoulder Bolt (103) and a 5/16" Nylon Locknut (66). 37 86 // Y 103 38. Attach a 3 112"Pulley (78) inside of the Seat Upright (9) with a 3/8" x 2 3/4" Bolt (101), two 3/8" Washers (91), two 112"Spacers (89), and a 3/8" Nylon Locknut (87), as shown. 38 91 101 89 15 J 39. Route the Leg Lever Cable (75) under a 4 1/2" Pulley (119). Attach the Pulley and a Large Cable Trap (121) to the indicated side of the Butterfly Updght (3) with a 3/8" x 3 3/4" Bolt (122), a 3/8" Washer (91), and a 3/8" Nylon Jamnut (113). Make sure that the Large Cable Trap is turned to hold the Cable in the groove of the Pulley. 113 40. Wrap the Leg Lever Cable (75) over a 3 1/2" Pulley (78). Attach the Pulley to the Double "U"-bracket (62) with a 3/8" x 1 3/4" Bolt (93) and a 3/8" Nylon Locknut (87). 41. Remove the preattached 3 1/2" Pulley (not shown) from the "U"-brecket (64). 75 Attach the end of the Leg Lever Cable (75) to the "U"-bracket (64) with a 1/4" Washer (97) and a 1/4" Nylon Locknut (34). Note: Do not completely tighten the Locknut; it should be threaded onto the end of the Cable so that two threads show past the Locknut (see inset drawing). 42. Locate the Swivel Low Cable (72), which is the only remaining cable that has an eyelet on one end and a ball on the other end. Route the eyelet end of the Cable throughthe cage on the Long Base (120) and through the Swivel Upright (5) as shown. 42 Attach a 3 1/2" Pulley (78) to the indicated bracket on the Long Base (120) with 3/8" x 1 3/4" Bolt (93) and a 3/8" Nylon Locknut (87). 93 43. Wrap the Swivel Low Cable (72) under a 3 1/2" Pulley (78). Attach the Pulley to the indicated bracket on the Long Base (120) with a 3/8" x 1 3/4" Bolt (93) and a 318"Nylon Locknut (87). 16 43 44. Wrap the Swivel Low Cable (72) over a 3 1/2" Pulley (78). Attach the Pulley to the Offset Double "U"bracket (61) with a 3/8" x 1 3/4" Bolt (93) and a 3/8" Nylon Locknut (87). 44 45. Wrap the Swivel Low Cable (72) under a 3 1/2" Pulley (78). Attach the Pulley to the indicatedbracket on the Long Base (120) with a 3/8" x 1 3/4" Bolt (93) and a 3/8" Nylon Locknut (87). 45 46. Route the Swivel Low Cable (72) under the indicated stack of Weights (44). Wrap the Swivel Low Cable (72) under a 3 1/2" Pulley (78). Attach the Pulley to the indicated bracket on the Long Base (120) with a 3/8" x 1 3/4" Bolt (93) and a 3/8" Nylon Locknut (87). 120 47. Wrap the Swivel Low Cable (72) over a 3 1/2" Pulley (78). Attach the Pulley and a Cable Trap (68) between the indicated holes in the Pulley Plates (63) with a 3/8" x 2" Bolt (100) and a 3/8" Nylon Locknut (87). Make sure that the Cable Trap Is turned to hold the Cable in the groove of the Pulley. 47 48. Wrap the Swivel Low Cable (72) under a 3 1/2" Pulley (78). Attach the Pulley to the indicated bracket on the Short Base (2) with a 3/8" x 1 3/4" Bolt (93) and a 3/8" Nylon Locknut(87). 48 87 2 17 93 49. Wrap the Swivel Low Cable (72) over a 3 1/2" Pulley (78). Attach the Pulley and a Cable Trap (68) between the lower set of holes in the =U"-bracket (64) with a 3/8" x 2" Bolt (100) and a 3/8" Nylon Locknut (87). Make sure that the Cable Trap Is turned to hold the Cable in the groove of the Pulley. 50. Attach the end of the Swivel Low Cable (72) inside of the Short Base (2) with a 5/16" x 2 1/2" Bolt (59), two 5/16" Washers (90), and a 5/16" Nylon Locknut (86). 49 5O 2 51. Locate the Squat Cable (73), which Is the only remaining cable. Attach the eyelet end of the Cable inside of the Long Base (120) with a 5/16" x 2 1/2" Bolt (59), two 5/16" Washers (g0), and a 5/16" Nylon Locknut (86). 9O 59 52. Wrap the Squat Cable (73) over a 3 1/2" Pulley (78). Attach the Pulley, a Cable Trap (68), and two 3/4" Spacers (124) between the indicated brackets on the Squat Slider (38) with a 3/8" x 3 1/4" Bolt (96) and a 318"Nylon Jamnut (113). Make sure that the Cable Trap is turned to hold the Cable in the groove of the Pulley. 18 53. Wrap the Squat Cable (73) under a 3 1/2" Pulley (78). Attach the Pulley and a Cable Trap to the second set of holes from the top in the indicated bracket on the Long Base (120) with a 3/8" x 2" Bolt (100) and a 3/8" Nylon Locknut(87). Make sure that the Cable Trap Is turned to hold the Cable in the groove of the Pulley. 100 120 54. Wrap the Squat Cable (73) over a 4 1/2" Pulley (119). Attach the Pulley to the indicated bracket on the Top Frame (6) with a 3/8" x 1 3/4" Bolt (93) and a 3/8" Nylon Locknut (87). 87 19 55. Place a 1/2" Washer (1) on top of the Weight Tube (43) closestto the Squat Upright(4). Tighten a 1/2" Nut (118) halfway onto the end of the Squat Cable (73). 73 Lift the Weight Tube (43) and the Top Weight (45) and make sure that the small pin on the Weight Tube is inside of the groove under the Top Weight. Hold the Weight Tube (43) and the Top Weight (45) a few inches over the weight stack and insertthe Weight Pin (50). Screw the end of the Cable (73) two full turns intothe Weight Tube. Then, tightenthe Nut against the 1/2" Washer (1). Remove the Weight Pin and set the Top Weight back on the weight stack. Replace the Pin. 56 1 56. Locate and open the parts bag labeled "SEAT ASSEMBLY." Insert the Pad Tube (23) intothe square hole in the Seat Upright (9). Slide the two Knee Pads (19) onto the Pad Tube as shown. Press the two Knee Pad Caps (109) into the ends of the Pad Tube. 20 10 Slide two Short Pads (20) onto the Leg Lever (10). 19 109 57. Attach the Seat (16) to the Seat Frame (8) with two 114"x 3/4" Screws (114), a 1/4" x 2 1/2" Screw (99), and e 1/4" Washer (97). 57 58. Attach the Butterfly Backrest (15) to the Butterfly Upright (3) with four 1/4" x 3/4" Screws (114). 58 15- 59. Wet one end of the Squat Arm (32) with soapy water. Slide a Short Pad (20) onto the Squat Arm as shown. 2O Slide two Nut Clips (108) onto a Squat Handle (33). Attach the Squat Handle to the Squat Arm (32) with two 5/16" x 3/4" Button Head Screws (51). Slide an Inner Cap w/Hole (111) onto the Squat Handle and press it onto the end of the Squat Arm. Wet the Squat Handle with soapy water. Slide an 8" Handgrip (84) onto the Squat Handle. ..2O \ 51 111 Repeat this step with the other end of the Squat Arm (32). 84 60. Attach the Squat Arm (32) to the Squat Bracket (37) with two 3/8" x 2 1/2" Carriage Bolts (106) and two 3/8" Nylon Locknuts(87). Do not tighten the Nylon Locknuts yet. 6O Finish attaching the Squat Arm (32) to the Squat Bracket (37) with two 3/8" x 3" Carriage Bolts (126), a Small Support Plate (127), and two 3/8" Nylon Locknuts (87). 106 Tighten ell of the 318" Nylon Locknuts (67) used in this step. 2O 61. Turn the Squat Backrest (35) so that the four screw holes are closer to the bottom of the Squat Backrest than the top. Attach the Squat Backrest to the Squat Bracket (37) with four 1/4" x 3/4" Screws (114). 37 114 Turn the Adjustment Knob (115) counterclockwise several times to loosen it. Next, pull the Knob and slide the Squat Bracket (37) down onto the Squat Slider (38). Engage the Knob into one of the holes in the Squat Slider, and then turn the Knob clockwise until it is tight. 62 62. Attach the Cud Pad (11) to the Cud Post (12) with two 1/4" x 3/4" Screws (114). 11 12 114 63. Make sure that all parts have been propedy tightened. The use of the remaining parts will be explained in ADJUSTMENTS, beginning on page 22 of this manual. Before using the weight system, pull each cable a few times to make sure that the cables move smoothly over the pulleys. If one of the cables does not move smoothly,find and correctthe problem. IMPORTANT" If the cables are not properly installed, they may be damaged when heavy weight is used. See the CABLE DIAGRAMS on page 26 and 27 of this manual for proper cable routing. If there is any slack in the cables, you will need to remove the slack by tightening the cables. See TROUBLESHOOTING on page 25. 21 ADJUSTMENTS The instructionsbelow describe how each part of the weight system can be adjusted. Refer to the exercise guide accompanyingthis manual to see how the weight system should be set up for various exercises. IMPORTANT: When attaching the lat bar, row bar, or handle, make sure that the attachments are in the correct starting position for the exercise to be performed. If there is any slack in the cables or chain as an exercise is performed, the effectiveness of the exercise will be reduced. CHANGING THE WEIGHT SETTING To change the weight setting of either weight stack, insert a Weight Pin (50) under the desired Weight (44) until the bent end of the Weight Pin is touching the Weights. Turn the bent end downward. The weight setting of each weight stack can be changed from 10 pounds to 110 pounds, in 10-pound increments. Note: Due to the cables and pulleys, the amount of resistance at each exercise station may vary from the weight setting. Use the WEIGHT RESISTANCE CHART on page 24 to find the approximate amount of resistance at each weight station. 5O 44 ATTACHING THE ACCESSORIES TO THE HIGH PULLEY STATION OR THE LOW PULLEY STATION Attach the Lat Bar (79) to the Lat Cable (88) with a Cable Clip (83). For some exercises, the Chain (81) should be attached between the Lat Bar and the Lat Cable with two Cable Clips. Adjust the length of the Chain between the Lat Bar and the Lat Cable so the Lat Bar is in the correct starting position for the exerclee to be performed. 83 The Lat Bar (79) can be attached to the Swivel Low Cable (not shown) in the same way, 79 The Row Bar (not shown), the Handle (not shown), or Ab Strap (not shown) can be attached to the Lat Cable (88) or the Swivel Low Cable (not shown) in the same way. CONVERTING THE BUTTERFLY ARMS To use the ButterflyArms (25, 26) as butterflyarms, insertthe =L'-pins w/Tethers (60) into the butterfly holes in the Butterfly Upright (3). To use the ButterflyArms (25, 26) as press arms, insert the "L"-pins w/Tethers (60) into the press holes in the Butterfly Frame (47). Make sure that both "L"-pins w/Tethers (60) are fully inserted into the same set of holes before performing any exercise. 22 Holes ADJUSTING THE SQUAT ARM OR SWIVEL CARRIAGE To adjust the height of the Squat Arm (32), first turn the Adjustment Knob (115) on the Squat Bracket (37) counterclockwiseseveral turns to loosen it. Next, pull the Handle and slide the Squat Bracket up or down to the desired position. Engage the Handle into one of the holes in the Squat Slider (not shown), and then turn the Handle clockwise until it is tight. 32 The height of the Swivel Carriage (not shown) can be adjusted in the same way using the Adjustment Handle (not shown). 115 ADJUSTING THE SQUAT KNEE REST To use the Squat Knee Rest (41), pivot it down to the positionshown and insert the Pin w/Tether (112) into the holes in the Squat Knee Rest and the Long Base (120). 112 120 41 When the Squat Knee Rest (41) is not in use, pivot it up to a vertical positionand then insert the Pin w/Tether (112) intothe hole in the Long Base (120). 23 WEIGHT RESISTANCE CHART The chart below shows the approximateweight resistance at each weight station. "Top" refers to the 10-pound top weight. The other numbers refer to the 10-pound weight plates. The butterflyarm resistance listed is the resistance for each butterflyarm. Note: The actual resistance at each weight station may vary due to differences in individual weight plates as well as friction between the cables, pulleys, and weight guides. WEIGHT HIGH LOW LEG BUTTERFLY PRESS SQUAT SWIVEL PULLEY PULLEY LEVER ARM ARM STATION STATION (Ibs.) (Ibs.) (Ibs.) (Ibs.) (Ibs.) (Ibs.) (Ibs.) Top 14 14 22 17 24 59 16 1 25 25 35 26 39 87 26 2 38 36 53 36 55 116 39 3 48 44 67 45 70 136 52 4 61 60 91 54 89 170 59 5 68 70 111 63 104 192 74 6 80 80 122 71 118 203 84 7 96 91 148 80 136 223 90 8 101 104 160 91 154 239 104 9 112 111 184 100 167 254 116 10 122 122 190 108 187 270 122 24 TROUBLESHOOTING Make sure all parts are propedy tightenedeach time the weight system is used. Replace any worn parts immediately. The weightsystem can be cleaned using a damp cloth and mild non-abrasivedetergent. Do not use solvents. TIGHTENING THE CABLES Woven cable, the type of cable used on the weight system, can stretch slightlywhen it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened. To tighten the cables, first insert the weight pins into the centers of the weight stacks. Slack can be removed from the cables in several ways: See drawing 1. To tighten the Squat Cable (73) or the Swivel High Cable (not shown), first loosen the 1/2" Nut (118) on the end of the Cable, away from the 1/2" Washer (1). Screw the end of the Cable farther into the Weight Tube (43). Then, retightenthe Nut against the Washer. See drawing 2. To further tighten the Squat Cable (73), first remove the 3/8" Nylon Locknut (87), the 3/8" x 2" Bolt (100), Cable Trap (68), and 3 1/2" Pulley (78) from the indicated bracket on the Long Base (120). Reattach the Pulley and Cable Trap between a lower set of holes with the Bolt and Nylon Locknut. See drawing 3. To tighten the other five cables, first remove the upper or lower 3/8" Nylon Locknut (87), 318"x 2" Bolt (100), 3 1/2" Pulley (78), and Cable Trap (68) from the Pulley Plates (63) or Small Pulley Plates (not shown). Reattach the Pulley and the Cable Trap between a set of holes closer to the center of the Pulley Plates with the Bolt and Locknut. See drawing 4. To remove additionalslack, first remove the 3/8" Nylon Locknut (87), 3/8" x 2" Bolt (100), 3 112"Pulley (78), and Cable Trap (68) from the "U"-bracket (64). Reattach the Pulley and the Cable Trap between the higher set of holes in the "U"-bracketwith the Bolt and Nylon Locknut. Do not overtighten the cables. If the cables are overtightened, the top weights will be lifted off the weight stacks. If a cable slips off the pulleys repeatedly, it may have become twisted. Remove the cable and re-install it. If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual. 25 , .ll /J, i I ".[ CABLE DIAGRAMS The cable identificationchart below shows the ends of each cable and the lengths of the cables. The cable diagrams on this page and the followingpage show the proper routing of the cables. The numbers in the diagrams show the routes of the cables. Use the diagrams to make sure that the cables have been assembled correctly. IMPORTANT: If the cables have not been correctly routed, the weight system will not function properly and damage may occur. Cable Identification Chart ButterflyCable (69)_52" Swivel Low Cable (72)--205" Squat Cable (73)--174" Swivel High Cable (74)-124 Leg Lever Cable (75)-98 1/2" 1/2" Lat Cable (88_--89 1/4" Swivel Cable (17)_115 3/8" Swivel High Cable (74) Eat Cable (88) 4 4 2 4 26 Swivel Low Leg Lever Cable (75) Cable (72) 3 / 7 9 Swivel Cable (17) 27 SEARS The model number and serial number of your WELDER®PRO 4850 weight system are listed on a decal attached to the flame. See the front cover of this manual to find the locationof the decal, Model No. 831.153931 QUESTIONS? If you find that: • you need help assembling or operating the WELDER" PRO 4850 weight system All replacement parts are available for immediate purchase or special order when you visit your nearest SEARS Service Center. To request service or to order parts by telephone, call the toll-free numbers listed at the left. When requesting help or service, or ordering parts, please be prepared to provide the following information: • a part is missing • or you need to schedule repair service • The MODEL NUMBER of the product (831.153931) • The NAME of the product (WELDER®PRO 4850 weight system) call our toll-free HELPLINE 1-800-736-6879 Monday-Saturday, 7 am-7 pm Central Time (excluding holidays) • The KEY NUMBER and DESCRIPTION of the PART (see the PART LIST and EXPLODED DRAWING in the center of this manual) SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 REPLACEMENT PARTS If parts become worn and need to be replaced, free number call the following toll- 1-800-FON-PART (1-800-366-7278) FULL 90 DAY WARRANTY ] For 90 days from the date of purchase, if failure occursdue to defect in material or workmanship in this SEARS WEIGHT SYSTEM EXERCISER, contact the nearest SEARS Service Center throughoutthe United States and SEARS will repair or replace the WEIGHT SYSTEM EXERCISER, free of charge. This warranty does not apply when the WEIGHT SYSTEM EXERCISER is used commerciallyor for rental purposes. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. SEARS, ROEBUCK AND CO., DEPT. 817WA, HOFFMAN ESTATES, IL 60179 Part No. 194062 R1202A Printed in Canada © 2002 Seam, Roebuck and Co. This chart is provided to help you identify the small parts used in assembly. The number in parenthesis below each part refers to the key number of the part from the PART LIST in the center of this manual, important: Some parts may have been pre-essembled for shipping purposes. If you cannot find e part in the parts bags, check to see if it has been pre-assembled. Note: Assembly is divided into four stages: 1) frame assembly, 2) ann assembly, 3) cable assembly, and 4) seat assembly. The hardware for each stage is packaged in separate bags. WAIT UNTIL YOU BEGIN EACH ASSEMBLY STAGE TO OPEN THE PARTS BAG LABELED FOR THAT ASSEMBLY STAGE. PART IDENTIFICATION CHART--Model No. 831.153931 1/2" Nut (118) 1/2" Washer (1) 3/8" Nylon kocknut (87) _:====_ 4 1/2" Pulley (119) (Not shown to scale) 3/8" Washer (91) 3/8" Nylon Jamnut (113) "V" Pulley (55) (Not shown to scale) 5/16" Washer (90) 5/16" Nylon kocknut (86) 1/4" Nylon Locknut (34) 1/4" Washer (97) 3 1/2" Pulley (78) (Not shown to scale) 5/16" x 3 1/2" Bolt (94) 1/2" Spacer (89) © 3/4" Spacer (124) 3/8" x 3 3/4" Bolt (122) L_\\\\\\I 5/16" x 3 3/4" Bolt(92) 3/8" x 6 1/2" Bolt (95) R1202A 3/8" x 2 1/2" Carriage Bolt (106) 1/4" x 1 1/2" Bolt (99) 5/16" x 2 1/2" Carriage Bolt (110) 5/16" x 2 1/2" Bolt (59) 3/8" x 2" Bolt (100) 3/8" x 2 112" Bolt (18) 3/8" x I 3/4" Bolt (93) 5/16" x 2 3/4" Bolt (85) 5/16" x 1" Shoulder Bolt (103) 3/8" x 2 3/4" Bolt (101) 3/8" x 1" Bolt (13) 3/8" x 3" Bolt (107) #10 x 1" Screw (14) 3/8" x 3" Button Head Bolt (104) 5/16" x 3/4" Button Head Screw (51) 1/4" x 3/4" Screw (114) #8 x 3/4" Screw (98) 3/8" x 3" Carriage Bolt (126) 3/8" x 3 1/4" Bolt (96) 3/8" x 7" Bolt (30) 1"RoundInner Cap (29) 1 1/2" x 2" Inner Cap (21) m I I j 2" x 2 1/2" Inner Cap (125) J 2" Square Inner Cap (105) I 1 1/2" Square Inner Cap (67) 2" x 3" Inner Cap (58) SAVE THIS PART LIST/EXPLODED DRAWING FOR FUTURE REFERENCE PART LiST--Model Key No. Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 2 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1 4 2 4 5 1 1 1 1 1 2 2 2 1 2 1 2 1 1 4 1 1 4 8 1 4 2 20 2 1 Description 112"Washer Short Base Butterfly Upright Squat Upright Swivel Upright Top Frame ButterflyTop Frame Seat Frame Seat Upright Leg Lever Cud Pad Curl Post 3/8" x 1" Bolt #10 x I" Scraw Butterfly Backrest Seat Swivel Cable 3/8" x 2 1/2" Bolt Knee Pad Short Pad 1 1/2" x 2" Inner Cap Ab Strap Pad Tube Base Cap Left ButterflyArm Right ButterflyArm Press Handle Long Handgrip 1" Round Inner Cap 3/8" x 7" Bolt Small Pulley Plate Squat Arm Squat Handle 1/4" Nylon Locknut Squat Backrest 5" Handgrip Squat Bracket Squat Slider Roller Roller Bearing Squat Knee Rest Weight Guide Weight Tube Weight Top Weight Swivel Carriage No. 831.153931 Key No. Qty. 47 48 49 50 51 1 2 4 2 8 52 53 54 55 56 57 58 59 60 61 2 1 2 2 4 4 7 4 2 1 62 63 64 65 66 67 1 2 1 1 2 1 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 8 1 2 1 1 1 1 1 1 1 22 1 1 1 1 3 2 4 34 35 1 6 Description Butterfly Frame Weight Tube Bumper Weight Bumper Weight Pin 5/16" x 314"Button Head Screw Short Frame Plate Foot Plate Long Pad "V"-pulley Plastic Washer ButterftyCap 2" x 3" Inner Cap 5/16" x 2 1/2" Bolt "L"-pin w/Tether Offset Double =U"-bracket Double "U"-bracket Pulley Plate "U"-bracket Adjustment Handle Swivel Bushings 1 1/2" Square Inner Cap Cable Trap ButterflyCable Pivot Bracket Long Frame Plate Swivel Low Cable Squat Cable Swivel High Cable Leg Lever Cable Swivel Cage Leg Lever Bumper 3 1/2" Pulley Lat Bar Row Bar Chain Handle Cable Clip 8" Handgrip 5116"x 2 3/4" Bolt 5/16" Nylon Locknut 3/8" Nylon Locknut Lat Cable 112"Spacer R1202A Key No. Qty. 90 91 92 93 94 95 96 97 98 99 100 101 102 103 32 14 10 14 4 2 2 2 3 1 9 3 3 3 104 2 105 106 1 2 107 108 109 110 1 8 2 10 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 # # 2 1 8 12 1 1 1 2 4 1 1 1 4 2 1 2 1 1 1 Description 5/16" Washer 3/8" Washer 5/16" x 3 314"Bolt 3/8" x 1 3/4" Bolt 5/16" x 3 1/2" Bolt 3/8" x 6 1/2" Bolt 318"x 3 1/4" Bolt 1/4" Washer #8 x 3/4" Screw 1/4" x 2 1/2" Screw 3/8" x 2" Bolt 3/8" x 2 3/4" Bolt Long Cable Trap 5/16" x 1"Shoulder Bolt 3/8" x 3" Button Head Bolt 2" Square Inner Cap 3/8" x 2 1/2" Carriage Bolt 3/8" x 3" Bolt Nut Clip Knee Pad Cap 5/16" x 2 1/2" Carriage Bolt Inner Cap w/Hole Pin w/Tether 318"Nylon Jamnut 114"x 314"Screw Adjustment Knob Eyebolt Cud Knob 112"Nut 4 1/2" Pulley Long Base Large Cable Trap 318"x 3 3/4" Bolt Knee Rest Bumper 3/4" Spacer 2" x 2 1/2" Inner Cap 3/8" x 3" Carriage Bolt Small SupportPlate User's Manual Exercise Guide Note: "#" indicates a non-illustratedpart. Specificationsare subjectto change without notice. 103 oo 74 zoz! 127 O0 58 93 Ol 0,) I%) o
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