Weider 831159720 User Manual PRO 9930 Manuals And Guides L0020041

WEIDER Weight System Manual L0020041 WEIDER Weight System Owner's Manual, WEIDER Weight System installation guides

User Manual: Weider 831159720 831159720 WEIDER WEIDER PRO 9930 - Manuals and Guides View the owners manual for your WEIDER WEIDER PRO 9930 #831159720. Home:Fitness Equipment Parts:Weider Parts:Weider WEIDER PRO 9930 Manual

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Page Count: 30

Patent Pending

L!:

Model No. 831.159720

Serial No.

The serial number is found in the

location shown below. Wdte the

sedal number in the space above.

Number

Decal

HELPLINE!

1-800-736-6879

IRARY:

Received

_opied

_ntered

received ,_. '_

;canned

latch#

SEARS,

HOFFMAN ESTATES, IL 60179

NOV03 1_99

USER'S MANUAL

www.weiderfitness.com

new products, prizes,

fitness tips, and much more!

Important Precautions ................................................................... 3

Before You Begin ...................................................................... 4

Assembly ............................................................................ 5

Cable Diagrams ...................................................................... 19

Adjustment ...................................................... •.................... 21

Trouble-shooting and Maintenance ........................................................ 22

Weight Resistance Chart ................................................................ 23

Ordering Replacement Parts ...................................................... Back Cover

Full 90-day Warranty ............................................................ Back Cover

Note: A PART LIST/EXPLODED DRAWING and aPART IDENTIFICATION CHART are attaohed in the center of

this manual. Remove the PART LIST/EXPLODED DRAWING and the PART IDENTIFICATION CHART before

beginning assembly.

Thank you for selecting the innovative and versatile

WEIDEFP PRO 9930 Home Gym. The WEIDEFP PRO

•9930 offers a unique selection of weight stations

designed to develop every major muscle group of the

body. Whether your goal is to tone your body, build

dramatic muscle size and strength or improve your

cardiovascular system, the WELDER" PRO 9930 will

help you to achieve the results you want.

For your benefit, read this manual carefully before

using the WEIDEFP PRO 9930 Home Gym, If you

have additional questions, please call our toll-free

HELPLINE at 1-800-736-6879, Monday through

Saturday, 7 a.m. until 7 p.m. Central Time (excluding

holidays). To help us assist you, please note the prod-

uct model number and serial number before calling.

The model number is 831.159720. The sedal number

can be found on a decal attached to the WEIDEPP

PRO 9930 Home Gym (see the front cover of this

manual).

Please use the drawing below to familiarize your-

self with the major parts and how they fit together.

ASSEMBLED

DIMENSIONS:

Height: 78 in.

Width: 65 in.

Depth: 34 in.

Butterfly

Knob

Low Pulley

StOlon--

Lat Bar

High Pulley

Station

•Backrest

Seat

Press

Lever

Foot Plate

Weight

Stack

Note: This introduction will save you more time

than it takes to read it!

Some assembly steps require two people.

Giving Yourself a Good Start

Before you begin the assembly process itself, take

the time to complete the steps outlined here.

Clearing the Workspace

Clear a workspace that is large enough to hold all

parts and allow you to walk all the way around the

assembled equipment.

Unpacking the Box

To make the assembly process as smooth as possi-

ble, we have broken it into separate stages. Art parts

used in each stage are found in individual packages

in the shipping box. Place all parts in acleared area

and remove the packing materials. Do not dispose of

the packing materials until assembly is completed.

Important: Wait until you begin each assembly

stage to open the parts bag labeled for that

assembly stage.

Identifying Parts

To help you identify the small parts used in assem-

bly, we have included aPART IDENTIFICATION

CHART located in the center of this manual. Place

the chart on the floor or work table and use it to

quickly identify different parts for each step. Note:

Some small parts may have been pre-attached for

shipping. If apart is not in the parts bag, check to

see if it has been pre-attached.

Orienting Parts

As you assemble this product, be sure that all parts

are oriented as shown in the drawings.

Tightening Parts

Tighten all parts as you assemble them, unless

instructed to do otherwise.

Lining Up the Tools

Assembly requires the following tools (not included):

•Two (2) adjustable wrenches

•One (1) standard screwdriver

• One (1) phillips screwdriver

• One (1) rubbe_r mallet

•Lubricant, such as grease or petroleum jelly,

and soapy water

•Tape, such as clear tape or masking tape

Assembly will be more convenient if you have a

socket set, a set of open-end or closed-end wrenches

or a set of ratchet wrenches.

The Four Stages of the Assembly Process

Frame Assembly

You wilt begin by assembling the base and the

upright frames that serve as the skeleton of the

equipment.

Cable Assembly

This assembly completes the cables and pulleys

that connect the moving arms with each other and

with the weights.

Arm Assembly

This assembly completes the press and butterfly

arms that you operate while you are exercising.

Seat Assembly

This assembly completes the seat and backrest

that support your body while you are exercising.

1. Before beginning, make sure that you have read

and understood the Information on page 5.

Locate and open the parts bag labeled "FRAME

ASSEMBLY."

Press a2" Square Inner Cap (38) into the Butterfly

Base (61). Press two 2" Square Inner. Caps (38) into

the Press Base (60).

Insert four 5/16" x 2 1/2" Carriage Bolts (1) up

through the indicated holes in the Butterfly Base (61)

and the Press Base (60). Note: If the Bolts fall out,

secure them by putting a small piece of tape over

the head of each Bolt. Place the Butterfly Base and

Press Base flat on the floor.

Attach the Press Base (60) to the Butterfly Base (61)

with two 5/16" x 2 1!2" Bolts (3), two 5/16" Flat

Washers (19), and two 5/16" Nylon Locknuts (2).

.Position the Butterfly Uptight (62) as shown. Place

the bracket on the lower end of the Butterfly Upright

(62) over the indicated 5/16" x 2 1/2" Carriage Bolts

(1) in the Butterfly Base (61). Hand tighten two 5/16"

Nylon Locknuts (2) onto the Bolts. Do not tighten the

Nylon Locknuts yet.

Place the bracket on the lower end of the Press

Frame Upright (59) over the indicated 5/16" x 2 1/2"

Carriage Bolts (1) in the Press Base (60). Hand tight-

en two 5/16" Nylon Locknuts (2) onto the Bolts. Do

not tighten the Nylon Locknuts yet.

19 3

Position

with the

3. Place two weight Bumpers (84) over the indicated

holes in the Buttedly Base (61). Slide the Weight

Guides (58) into the indicated holes.

Attach the Weight Guides (58) to the Butterfly Base

(61) with two 3/8" x 2 112" Bolts (6), four 3/8" Flat

Washers (17), and two 3/8" Jam Nuts (18).

Slide the eight Weights (8) onto the Weight Guides

(58). Make sure the Weights are turned so the pin

grooves are on the bottom of the weights.

4. Press a Weight Tube Bumper (76) into the lower end

of the Weight Tube (77). Slide the Weight Tube into

the center hole in the Weights (8).

Lubricate the holes in the Top Weight (78). Slide the

Top Weight onto the Weight Guides (58).

5. Press a 2" Square Inner Cap (38) into the Butterfly

Top Frame (64). Press two 1" Round Inner Caps (41)

into the top of the Butterfly Top Frame.

Attach the Butterfly Top Frame (64) to the Press Top

Frame (63) with two 5/16" x 2 112" Bolts (3), two 5/16"

Flat Washers (19), and two 5/16" Nylon Locknuts (2).

Press a 2" Square Inner Caps (38) into the end of the

Press Top Frame (63).

Grooves_

4Lubricate

e _

19 3

41 64

.Hold the Butterfly Top Frame (64_ and the Press Top -

Frame (63) on the indieated brackets on the Updghts

(59, 62) and the Weight Guides (58). Note: Before

attaching the Top Frames to the Uprights, make

sure that both Weight Guides (58) are positioned

inside of the indicated holes.

Attach the Butterfly Top Frame (64) and the Press

Top Frame (63) to the Updgh!s (59, 62) and Weight

Guides (58) with four 5/16" x 2 314" Bolts (20), two

Top Plates (46), and four 5/16" Nylon Locknuts (2).

Do not tighten the Nylon Loct_nuts yet.

Secure the Weight Guides (58) to the Butterfly Top

Frame (64) and to the Press Top Frame (63) with two

3/8" x 2 1/2" Bolts (6), four 3/8" Flat Washers (17),

and two 3/8" Jam Nuts (18).

7* Turn the Seat Brace (75) so the nut is on the side as

shown. Attach the Seat Brace (75) to the Butterfly

Base (61) with the 5/16" x 2 1/2" Carriage Bolts (1)

and two 5/16" Nylon Locknuts (2). Do not tighten the

Nylon Locknuts yet.

,Hold the Seat Bar (74) between the Seat Brace (75)

and the Butterfly Upright (62) so that the hole that ls

closest to the welded plate is facing the Seat Brace.

Attach the Seat Bar (74) to the Seat Brace (75) with

two 5!16" x 2 1/2" Bolts (3), two 5/16" Flat Washers

(19), and two 5/16" Nylon Locknuts (2). Do not over-

tlgten the Bolts or the Curl Post attached in step

38 will not slide freely. Do not tighten the Nylon

Locknuts yet.

Attach the Seat Bar (74) to the Butterfly Upright (62)

with two 5/16" x 2 1/2" Bolts (3), two 5/16" Flat

Washers (19), and two 5/16" Nylon tocknuts (2).

Important: Go back and tighten all of the Nylon

Locknuts used in steps 1 through 8.

Hole

9. Locate and open the parts bag labeled "ARM

ASSEMBLY."

See the inset drawing. Orient the Press Frame (53) as

shown. Lubricate a 318"x 8" Bolt (30). Attach the

Press Frame to the Press Base (60) with the 3/8" x 8"

Bolt, two 1" x 718" Plastic Bushings (29), and one 3/8"

Nylon Locknut (4). Do not overtighten the 3/8"

Nylon Locknut. The Press Frame must pivot easily.

10. Press a 1 3/4" Square Inner Cap (37) into the top of a

Press Arm (54). Press a 1" Inner Cap (80) into the

indicated hole in the Press Arm.

Attach the Press Arm (54) to the bracket on the Press

Frame (53) with two 6116" x2 1/2" Bolts (3) and two

5116" Nylon Locknuts (2).

Repeat this step to assemble the second Press Arm

(54).

11. Press a 1 112" Inner Cap (79) into the Press Seat

Frame (52).

Slide the bracket on the Press Seat Frame (52) onto

the indicated 5/16" x 2 1/2" Carriage Bolts (1) in the

Press Base (60). Tighten two 5/16" Nylon Locknuts

(2) onto the Bolts.

Attach the Press Seat Frame (52) to the Press Frame

Upright (59) with two 5/16" x 2 3/4" Bolts (20), two

5/16" Flat Washers (19), and two 5/16" Nyton

Locknuts (2).

12. Press _o-I 1/2" So.uam Inner-Caps (79) into the Leg

Lever (49).

Insert a Bumper (33) between the brackets on the Leg

Lever (49). Secure the Bumper to the Leg Lever with a

#10 x 1" Screw (32).

Slide the bracket on the Leg Lever (49) onto the Press

Seat Frame (52). Attach the Leg Lever to the Press Seat

Frame with a 5/16" x 2 114" Bolt (81) and a 5/16" 3am

Nut (90). Do not overtlghten the 5/16" Jam Nut. It

must be easy for the Leg Lever to pivot.

Attach a 3/8" x 2 1/2" Eye Bolt (83) to the Leg Lever (49)

with a 3/8" Flat Washer (17) and a 3/8" Nylon Locknut

13. Press a 1 3/4" Square Inner Cap (37) into each end of

the Right Butterfly Arm (68). Wet the lower end of the

Arm with soapy water. Slide a 10" Pad (65) onto the

lower end of the Arm.

Lubricate the indicated axle on the Butterfly Top Frame

(64). Orient the Right Butterfly Arm (68) as shown and

slide it onto the axle. Secure the Butterfly Arm with two

1" Retainers (25) and a1" Round Cap (26). Note: Place

the Retainer Rings on top of the inverted Round Cap

and gently tap the Cap onto the axle with a hammer,

Make sure the teeth on the Retainer Rings bend

towards the Cap as shown in the inset drawing.

Repeat this step to assemble the Left ButterflyArm (67).

14. Locate and open the parts bag labeled "CABLE

ASSEMBLY AND PULLEYS." For Cable identification

and routing during steps 14 to 32, refer to the Cable

Diagrams and Cable ID Chart on pages 19 and 20.

Insert two 3/8" x 1" Bolts (15) into the welded brackets

on the Left and Right Butterfly Arms (67, 68). Secure the

Bolts with a 3/8" Jam Nut (18).

Identify the Short Cable (71). It is approximately 74 1/2_

long and it has a closed loop on each end. Slide one

end of the cable onto each of the 3/8" x 1" Bolts (15).

Secure the Cable to the Bolts with 3/8" Jam Nuts (18).

Do not overtighten the Nylon Jam Nuts.

Remove both 3 1/2" Pulleys (5) from the pre-assembied

Adjustable Pulley Plates (44). Wrap the Short Cable (71)

around a 3 1/2" Pulley (5) in the direction shown. Attach

the 3 1/2" Pu_ey and a Cable Trap (39) to the top hote in

the two Adjustable Pulley Plates (44) with a 3/8" x 2" Bolt

(35) and a 3/8" Nylon Locknut (4). Make sure the Cable

Trap and Pulley Prates are oriented as shown.

12 J//0o,,

15. Wrap the Short Cable over a"V" Pulley (21) as

shown. Attach the "V" Pulley and a Long Cable Trap

(14) to one side of the welded bracket on the Butted_y

Updght (62) with a 3/8" x 2 112"Bolt (6) and a 3/8"

Nylon Locknut (4).

Attach another =V" Pulley [21) and a Long Cable Trap

(14) to the other side of the welded bracket on the

Butterfly Upright (62) in the same manner.

16. Identify the Medium Cable (72). It is approximately

140" long and it has a ball on one end and athreaded

shaft on the other. Wrap the Med{um Cable over the 3

1/2" Pulley (5) as shown. Attach the Pulley to the

Press Top Frame (63) with a 3/8" x 3 112"Bolt (24),

one 318" Flat Washer (17), and a 318" Jam Nut (18).

Make sure the Medium Cable (72) is between the

3 1/2" Pulley (5) and the welded pin on the Press

Top Frame (63).

17. Wrap the Medium Cable (72) over a 3 112" Pulley (5)

as shown. Attach the 3 1/2" Pulley and a Cable Trap

(39) to the Press Top Frame (63) with one 3/8" x

3 3/4" Bolt (7).

I 17 \ 5 7

18. Route the threaded shaft on the Medium Cable (72)

under one of the 3 1/2" Pulleys (5) that is already

mounted in the Double "U" Bracket (36). Tighten the

3/8" x1 3/4" Bolt (22).

19 64

•_c9:_Wrap tt_" M_lium Cable _2) oyer a4 1/2" Pulley

(34) in the direction shown, Attach the Pulley to the

Butterfly Top Frame (64) with a 3/8" x 1 3/4" Bolt (22)

and a 3/8" Nylon Looknut (4).

20. Attach the threaded shaft on the Medium Cable (72)

to the Small "U"-Bracket (43) with a 1/4" Flat Washer

(11) and a 114" Nylon Locknut (16). Note: See the

inset drawing. Do not completely tighten the

Nylon Locknut; it should be threaded only two

turns onto the end of the Cable.

Attach the Small =U"-Bracket (43) to the hole in the

Weight Tube (77) with a 5/16" x1 3/4" Bolt (9), and a

5/16" Nylon Looknut (2).

21. Identify the Long Cable (73), It is approximately

299.25" long and it has a ball on one end and aloop

on the other. Route the end with the loop through the

slot in the cable guide on the Butterfly Base (61).

Route the Long Cable (73) under a31/2" Pulley (5)

as shown. Attach the Pulley and a Cable Trap (39) to

the indicated bracket on the Butterfly Base (61) with a

318" x2" Bolt (35) and a 3/8" Nylon Locknut (4). Make

sure the Cable Trap is oriented as shown.

Cable 4X_,.

Guid_

73 39 35

This chart is provided to help you identify the small parts used in assembly. The number in parenthesis below

each part refers to the key number of the part. Important: Some parts may have been pre-assembled for

shipping purposes. If you cannot find a part in the parts bags, check to see if it has been pre-assembled.

Note: Assembly is divided into four stages: 1) frame assembly; 2) arm

assembly; 3) cable and pulley assembly; and 4) seat assembly. The

hardware for each assembly stage is packaged separately. Wait until

you begin each stage to open that parts bag.

1/4" Flat Washer (11)

5/16" Flat Washer (19)

3/8" Flai Washer (17)

1/4" Nylon Locknut (16)

5/16" Nylon Locknut (2)

5/16" Jam Nut (90)

3/8" Nylon Locknut (4)

3/8" Jam Nut (18)

5/16" x 1314" Bolt (9)

5/16" x 2 1/2" Bolt (3)

5/16" x 2 3/4" Bolt (20)

1/4" x 2" Bolt (86)

1/4" × 2" Carriage Bolt (85)

1/4" x2112" Carriage Bolt (12)

<'_\\\\\\\\\\\ _

#10 x 1" Screw (32)

1/4" x 3/4" Screw (13)

3/8" x 2 1/2" Eye Bolt (83) 1/4" x 2 1/2" Screw (10)

_\\\\\\\\\\_

1/4" x 1 1/2" Screw (88)

_\\\\\\\\\\\\\_

1/4" x 1 1/2" Carriage Bolt (82}

3/8" x 1" Bolt (15)

Q\\\\\\/

3/8" x 1 3/4" Bolt (22)

3/8" x 2" Bolt (35)

3/8" x 2 1/4" Bolt {81)

3/8" x 2 1/2" Bolt (6)

_\\\\\\\1

3/8" x 3 1/4" Bolt (28)

_\\\\\\\1

3/8" x 3 1/2" Bolt {24)

_\\\\\\\1

3/8" x 3 3/4" Bolt (7)

"V" Pulley {21)

(Not shown to scale)

3 1/2" Pulley (5)

(Not shown to scale)

r_=_==_

4 1/2" Pulley (34)

(Not, shown to scale)

1" Retainer (25)

LL_\\\I

3/8" x 4 3/4" Bolt {23)

3/4" RoundInnerCap(40) 1" x 7/8" Plastic Bushing (29)

1" Round Inner Cap (41)

1" Round Cap (26)

1" Inner Cap (80)

1 3/4" Square Inner Cap (37)

1 1/2" Square inner Cap (79)

2" Square Inner Cap (38)

22. Wrap the Long Cable (73) around a 3 1/2" Pulley (5)

in the direction shown. Attach the Pulley and a Cable

Trap (39) to the Butterfly Updght (62) with a3/8" x

3 3/4" Bolt (7), a 3/8" Flat Washer (17) and a 3/6"

Nylon Locknut (4). Make sure the Cable Trap is ori-

ented as shown.

Wrap the Long Cable (73) over a 3 1/2" Pulley (5) in

the direction shown. Re-attach the Pulley and a Cable

Trap (39) to the lower hole in the Adjustable Pulley

Plates (44) with a 3/8" x 2" Bolt (35) and a3/8" Nylon

Locknut (4). Make sure the Cable Trap is oriented

as shown.

73 7

23. Wrap the Long Cable (73) around a 3 1/2" Pulley (5)

in the direction shown. Attach the Pulley and a Cable

Trap (39) to the indicated bracket on the Butterfly

Base (61) with a 3/8" x 2" Bolt (35) and a 3/8" Nylon

Locknut (4).

,-'L',

24: Wrap the Long Cable (73) around a 3 1/2" Pulley (5).

Attach the Pulley and a Cable Trap (39) to the indicat-

ed bracket on the Butterfly Base (61) with a 3/8" x 2"

Bolt (35) and a 3/8" Nylon Locknut (4).

L_5_:Note" F_r _lar|ty, this and the:,following drawings

,show some parts removed.

Remove the lower 3112"Pulley (5) from the Double

=U" Bracket (36). Then, wrap the Long Cable (73)

over the Pulley (5) in the direction shown. Attach the

Pulley to the Double =U" Bracket (36) with a 3/8" x 1

3/4" Bolt (22) and a 3/8" Nylon Locknut (4). Make

sure the Double "U" Bracket is oriented as

shown.

• o .

26. Wrap the Long Cable (73) around a3 112" Pulley (5)

in the direction shown. Attach the Pulley and a Cable

Trap (39) to the indicated bracket on the Press Base

(60) with a 3/6" x 2" Bolt (35) and a 3/8" Nylon

Locknut (4). Make sure the Cable .Trap is oriented

as shown.

27. Attach a 3 1/2" Pulley (5) and a Cable Trap (39) to

the Press Frame Upright (59) with a 3/8" x 4 3/4" Bolt

(23).

Wrap the Long Cable (73) around the 3 1/2" Pulley

(5) in the direction shown. Hand tighten a 3/8" Nylon

Locknut (4) two turns onto the 3/8" x 4 314" Bolt. In

step 31, another Pulley will be attached to the Bolt.

28. Route the Long Cable (73) through the opening in the

Press Frame (53) and wrap the Long Cable around a

3 1/2" Pulley (5) in the direction shown. Then, route

the Long Cable back through the opening in the

Press Frame.

Attach the 3 1/2" Pulley (5) and a Cable Trap (39) to

the indicated hole in the Press Frame (53) with a 3/8"

x 3 1/4" Bolt (28), a 3/8" Flat Washer (17), and a 3/8"

Nylon Locknut (4). Make sure the Pulley is mount-

ed on the inside of the Press Frame (53). Make

sure the Cable Trap is oriented as shown.

Wrap the Long Cable (73) around a "V'-Pulley (21)

in the direction shown. Attach the "V'-Pulley and a

Large Cable Trap (14) to the small tube on the

Press Seat Frame (52) with a 3/8" x 3 1/4" Bolt (29),

a 3/8" Flat Washer (17) and a 3/8" Nylon Locknut

(4). Note: The small tube has three adjustment

holes. Mount the "V"-Pulley in the hole farthest

from the Upright. Make sure the Cable Trap is

oriented as shown.

30. Route the Long Cable (73) back through the opening

in the Press Frame (53) and wrap the Long Cable

around a 31/2" Pulley (5) in the direction shown.

Then, route the Long Cable back through the opening

in the Press Frame.

Attach the 31/2" Pulley (5) and a Cable Trap (39) to

the indicated hole in the Press Frame (53) with a3/8"

x 3 1/4" Bolt (28), 3/8" Flat Washer (17), and a 3/8"

Nylon Locknut (4). Make sure the Pulley is mount-

ed on the Inside of the Press Frame. Make sure

the Cable Trap is oriented as shown.

31. Route the Long Cable (73) around a 31/2" Pulley (5)

and back through the opening in the Press Frame

(53).

Remove the 3/8" Nylon Locknut (4) from the 3/8" x4

3/4" Bolt (23) that was inserted in step 27. Attach the

Pulley and a Cable Trap (39) to the Bolt and secure

the Pulley with the 3/8" Nylon Locknut (4). Make sure

the Cable Trap is oriented as shown.

32. Note: Lift the top weight on the weight stack in

order to create slack in the Long Cable before

beginning this step.

Attach the Long Cable (73) to the Leg Lever (49),

slipping the looped end of the Cable through the

looped end of the Eye Bolt (83).

33. Locate and open the parts bag labeled "SEAT

ASSEMBLY."

Insert a 1/4" x 2" Carriage Bolt (85) through the cen-

ter hole in a Seat Plate (42). Attach the Seat Plate to

a Seat (51) with two 114" x 3/4" Screws (13).

Insert the 1/4" x 2" Carriage Bolt (65) into the indicat-

ed hole in the Press Seat Frame (52) and secure it

with a 114" Flat Washer (11) and a 1/4" Nylon Locknut

(16). Secure the other end of the Seat (51) with a 1/4"

x 2" Bolt (86) and a 1/4" Flat Washer (11).

34. Press four 3/4" Round Inner Caps (_,0) into the ends

of the Pad Tubes (48) and the indicated tubes on the

Leg Lever (49) and the Press Seat Frame (52).

Insert the Pad Tubes (48) into the indicated holes in

the Leg Lever (49) and the Press Seat Frame (52).

Slide Foam Pads (47)_onto the ends of the Pad

Tubes.

35. Insert a 1/4" x 21/2" Carriage Bolt (12) through the

center hole in a Seat Plate (42), Attach the Seat Plate

to the Press Backrest (89) with two 114" x 3/4" Screws

(13).

Insert the 114" x 2 1/2" Carriage Boit (12) with a 1/4"

Flat Washer (11) into the indicated hole in the Press

Frame Upright (59) and secure it with a 1/4" Nylon

Locknut (16).

Secure the other end of the Press Backrest (89) with

a 114" x 2 1/2" Screw (10) and a 1/4" Flat Washer

(11).

36. Insert a 1/4" x 1 1/2= Carriage Bolt (82) through the

center hole in a Seat Plate (42). Attach the Seat Plate

to a Seat (51) with two 1/4" x 3/4" Screws (13).

Insert the 1/4" x 1 1/2" Carriage Bolt (82) into the indi-

rated hole in the Seat Bar (74) and secure it with a

1/4" Flat Washer (11) and a 1/4" Nylon Locknut (16).

Secure the other end of the Seat (51) with a 1/4" x

1 1/2" Screw (88) and a 1/4" Flat Washer (11).

36 51\

42 74

37. Attach the Backrest (66) to the indicated holes in the

Butterfly Upright (62) with two 1/4" x 21!2" Screws

(10) and two 1/4" Flat Washers (11).

38. Attach the Curl Pad (69) to the Curl Post (70) with two

1/4" x 3/4" Screws (13).

Insert the Curl Post (70) into the Seat Brace (75) and

secure the Curl Post at the desired height with the

Adjustment Knob (45).

38 69

'3_}._ApplytheWElDER PRO 9930 d_,al in the location

shown.

WELDER

PRO 9930

40. Make sure that all parts have been propedy tightened. The use of the remaining parts will be explained in

ADJUSTMENT, beginning on page 21 of this manual.

Before using the home gym, pull each cable a few times to make sure that the cables move smoothly over

the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If the

cables are not properly installed, they may be damaged when heavy weight is used. If there is any

slack in the cables, you will need to remove the slack by tightening the cables. See TROUBLE-

SHOOTING AND MAINTENANCE on page 22.

The Cable Diagrams below and on the next page show the proper routing of ttle Short Cable (71), the Medium

Cable (72), and the Long Cable (73). The numbers show the correct route for each Cable. Make sure that the

Cables are routed Correctly, that the Pulleys move smoothly, and that the Cable Traps do not touch or

bind the Cables. Incorrect cable routing can damage the home gym.

Short Cable (71) IMedium Cable (72) 2

Cable ID Chart

71, 74.50"

72, 140"

73, 299.25"

112

The instructions below describe how each part of the home gym can be adjusted. Refer to the exercise poster

accompanying this manual to see how the home gym should be set up for each exercise. IMPORTANT:, When

using an attachment, make sure it is in the correct starting position for the exercise to be performed. If

there is any slack in the cables or chain as an exercise is performed, the effectiveness of the exercise

will be reduced.

Changing the Weight Setting

To change the setting of the weight stack, insert a Weight

Pin (87) under the desired Weight (8). Make sure you

insert the Weight Pin as far as it will go. Note: Due to the

cables and pulleys, the amount of resistance at each

exercise station may yaw from the weight setting.

Use the WEIGHT RESISTANCE CHART on page 23 to

find the approximate amount of resistance at each

weight station.

Attaching the Lat Bar or Nylon Strap to the High

Pulley Station

Attach the Lat Bar (50) to the Medium Cable (72) with a

Cable Clip (57). For some exercises, the Chain (55)

should be attached between the Lat Bar and the Medium

Cable with two Cable Clips. Adjust the length of the

Chain between the Lat Bar and the Medium Cable so

the Lat Bar is in the correct starting position for the

exercise to be performed.

The Nylon Strap (56) can be attached in the same manner•

Attaching the Lat Bar or Nylon Strap to the Low _/

Pulley Station 56

Attach the Lat Bar (50) to the Long Cable (73) with a \

Cable Clip (57). For some exercises, the Chain (55) J _.,_/55 _"T

should be attached between the tat Bar and the Long (_::_---.__-_ _ /

Cable with two Cable Clips. Adjust the length of the

Chain between the Lat Bar and the Long Pulley Cable

so the Lat Bar is in the correct starting position for

the exercise to he performed.

The Nylon Strap (56) can be attached in the same manner.

Using the Curl Pad

To use the Curl Pad (69), insert the Curl Post (70) into the

Seat Brace (75) and secure the Cud Post at the desired

height with the Adjustment Knob (45).

Inspect and tighten all parts each time you use the home gym. Replace any worn parts immediately. The

home gym can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.

Tightening the Cables

If a cable slips off the pulleys often, the cable may have become twisted. Remove the cable and re-install

it, If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.

The type of cable used on the home gym can stretch slightly when it is first used. If there is slack in the cables

before resistance is felt, the cables should be tightened. Slack can be removed from the cables in several differ-

ent ways:

The Adjustable Pulley Plates (44) have two sets of

adjustment holes. By moving one or both 3 1/2" Pulleys

(5) to a different set of holes, you will tighten the cables.

To move a3112" Pulley (5), remove the 3/8" Nylon

Locknut (4) and the 3/8"x 2" Bolt (35). Remove the Cable

Trap (39) and Pulley from the Adjustable Pulley Plates

(44). Re-attach the Pulley and Cable Trap to the appro-

priate adjustment hole in the Pulley Plates. Note: Begin

by moving one Pulley to the second adjustment hole.

If additional adjustment is needed, move the other

Pulley until the cables are tight.

Slack can be removed from the Long Cable (73) by mov-

ing the 3 1/2" Pulley (5) on the Long Cable in the direc-

tion shown. It is attached to the small tube on the Press

Seat Frame (52). There are two free holes in the small

tube, and you can move the 3 1/2" Pulley to any one of

them to tighten the cables. To do this, remove the 318"

Nylon Locknut (4), 3/8" Flat Washer (17), and the 3/8" x

2 1/2" Bolt (6). Start by moving the 3 1/2" Pulley one

hole, and.then one more as needed.

Reattach the Bolt, Washer, and Locknut.

The threaded sllaft on the Medium Cable (72) attaclled to

the Weights (8) can also be used to tighten the cables.

To tighten the Medium Cable (72), remove the Small "U"-

Bracket (43) by removing the 5/16" Nylon Locknut (2) and

the 5/16" x 1 3/4" Bolt (9).

See the inset drawing. Tighten the 114"Nylon Locknut

(16) at the end of the Medium Cable (72) as far as it will

go. Then re-attach the Small =U'-Bracket (43).

°° >,.

The chart below shows the approximate weight resistance at each exercise station. "Top" refers to the 6 lb. top

weight; the other numbers refer to the 12.5 lb. weight plates. Note: The actual resistance at each station may

vary due to differences in Individual weight plates as well as friction between the cables, pulleys, and

weight guides.

Key No. Qty. Description Key No. Qty. Description

1 8 5/t6" x 2 1/2" Carriage Bolt 49 1 Leg Lever

2 27 5/16" Nylon Locknut 50 1 Lat Bar

3 12 5/16" x 2 112" Bolt 51 2 Seat

4 17 3/8" Nylon Locknut 52 1 Press Seat Frame

5 15 3 1/2" Pulley 53 1 Press Frame

6 6 3/8" x 2 1/2" Bolt 54 2 Press Arm

7 2 3/8" x 3 3/4" Bolt 55 1 Chain

8 8 Weight 56 1 Nylon Strap

9 1 5/16" x 1 3/4" Bolt 57 4 Cable Clip

10 3 1/4" x 2 1/2" Screw 58 2 Weight Guide

11 9 1/4" Flat Washer 59 1 Press Frame Upright

12 1 1/4" x 2 1/2" Carriage Bolt 60 1 Press Base

13 8 1/4" x 3/4" Screw 61 1 Butterfly Base

14 3 Long Cable Trap 62 1 Butterfly Upright

15 2 3/8" x 1" Bolt 63 1 Press Top Frame

16 4 1/4" Nylon Locknut 64 1 Butterfly Top Frame

17 14 3/8" Flat Washer 65 2 10" Pad

18 9 3/8" Jam Nut 66 1 Backrest

19 10 5/16" Flat Washer 67 1 Left Butterfly Arm

20 6 5/16" x 2 3/4" Bolt 68 1 Right Butterfly Arm

21 3 "V" Pulley 69 1 Curl Pad

22 3 3/8" x 1 3/4" Bolt 70 1 Curl Post

23 1 3/8" x 4 3/4" Bolt 71 1 Short Cable

24 1 3/8" x 3 1/2" Bolt - 72 1 Medium Cable

25 4 1" Retainer 73 1 Long Cable

26 2 1" Round Cap 74 1 Seat Bar

27 2 1 1/8" x 2 1/2" Plastic Bushing 75 1 Seat Brace

28 3 3/8" x 3 1/4" Bolt 76 1 Weight Tube Bumper

29 2 1" x 7/8" Plastic Bushing 77 1 Weight Tube

30 1 3/8" x 8" Bolt 78 1 Top Weight

31 4 Hand Grip 79 3 1 1/2" Square Inner Cap

32 1 #10 x 1" Screw 80 2 1" Inner Cap

33 1 Bumper 81 1 5/16" x 2 1/4" Bolt

34 1 4 1/2" Pulley 82 1 1/4" x 1 1/2" Carriage Bolt

35 6 3/8" x 2" Bolt 83 1 3/8" x 2 1/2" Eye Bolt

36 1 Double "U" Bracket 84 2 Weight Bumper

37 6 1 3/4" Square Inner Cap 85 1 1/4" x 2" Carriage Bolt

38 6 2" Square Inner Cap 86 1 1/4" x 2" Bolt

39 12 Cable Trap 87 1 Weight Pin

40 4 3/4" Round Inner Cap 88 1 1/4" x 1 1/2" Screw

41 2 1" Round Inner Cap 89 1 Press Backrest

42 3 Seat Plate 90 1 5/16" Jam Nut

43 1 Small "U" Bracket # 1 User's Manual

44 2 Adjustable Pulley Plate # 1 Exercise Poster

45 1 Adjustment Knob

46 2 Top Plate Note: "#" indicates a non-illustrated part. Specification_

47 4 Foam Pad are subject to change without notice.

48 2 Pad Tube

Note: "#" indicates a non-illustrated part. Specificatior_s are subject to change without notice.

2-,e

....._/37

""" 65_

5 39

8WAR8

Model No. 831.159720

QUESTIONS?

If you find that:

•you need help assembling or

operating the WELDER°PRO 9930

Home Gym

• a part is missing

•or you need to schedule repair

service

call our toll-free HELPLINE

1-800-736-6879

Monday-Saturday, 7 am-7 pm

Central Time (excluding holidays)

ORDERING REPLACE-

MENT PARTS

If parts become worn and need to

be replaced, call the following toll-

free number

1-800-FON-PART

(1-800-366-7278)

The model number and serial number of your WEIDEFP PRO

9930 Home Gym are listed on a decal attached to the frame. See

the front cover of this manual to find the location of the decal.

All replacement parts are available for immediate purchase or

special order when you visit your nearest SEARS Service Center.

To request service or to order parts by telephone, call the toll-free

numbers listed at the left.

When requesting help or service, or ordedng parts, please be pre-

pared to provide the following information:

•The MODEL NUMBER of the product (831.159720)

•The NAME of the product (WELDER" PRO 9930 Home Gym)

• The KEY NUMBER and DESCRIPTION of the PART (see the

PART LIST/EXPLODED DRAWING in the center of this manual).

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179

FULL 90 DAY WARRANTY

For 90 days from the date of purchase, if failure occurs due to defect in material or workmanship in this

SEARS WEIGHT SYSTEM EXERCISER, contact the nearest SEARS Service Center throughout the

United States and SEARS will repair or replace the WEIGHT SYSTEM EXERCISER, free of charge.

This warranty does not apply when the WEIGHT SYSTEM EXERCISER is used commercially or for _

rental purposes, r--

This warranty gives you specific legal rights, and you may also have other rights which vary from state;

to state.

SEARS, ROEBUCK AND CO., DEPT."817WA, HOFFMAN ESTATES, IL 60179

Weider 831159720 User Manual PRO 9930 Manuals And Guides L0020041

WEIDER Weight System Manual L0020041 WEIDER Weight System Owner's Manual, WEIDER Weight System installation guides

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