Weider 245 System Wesy1900 Users Manual *WESY19000 166861

Weider-Wesy19000-Owner-S-Manual weider-wesy19000-owner-s-manual

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¨

Model No. WESY19000
Serial No.

USER'S MANUAL

Write the serial number in the
space above for reference.

Serial Number Decal (under seat)

QUESTIONS?
As a manufacturer, we are
committed to providing complete
customer satisfaction. If you
have questions, or if there are
missing parts, we will guarantee
complete satisfaction through
direct assistance from our factory.
TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained technicians on our customer hot line
will provide immediate assistance, free of charge to you.
CUSTOMER HOT LINE:

1-800-999-3756
Mon.ÐFri., 6 a.m.Ð6 p.m. MST

CAUTION
Read all precautions and instructions in this manual before using
this equipment. Save this manual
for future reference.

Visit our website at
www.weiderfitness.com
new products, prizes,
fitness tips, and much more!

TABLE OF CONTENTS
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

LIMITED WARRANTY
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and
material, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing or repairing, at ICON's option, the product at one of its authorized service centers. All
products for which warranty claim is made must be received by ICON at one of its authorized service centers with all freight and other transportation charges prepaid, accompanied by sufficient proof of purchase.
All returns must be pre-authorized by ICON. This warranty does not extend to any product or damage to
a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or
repairs not provided by an ICON authorized service center, to products used for commercial or rental purposes, or to products used as store display models. No other warranty beyond that specifically set forth
above is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection with the use or performance of the product or damages with respect to any economic loss, loss
of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other
consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or consequential damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of
merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth
herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above
limitation may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813

WEIDER¨ is a registered trademark of ICON Health & Fitness, Inc.

2

IMPORTANT PRECAUTIONS
WARNING:

To reduce the risk of serious injury, read the following important precautions
before using the training system.
1. Read all instructions in this manual and in
the accompanying literature before using the
training system.

are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
13. Always disconnect the lat bar from the training system when performing an exercise that
does not use the lat bar.

2. It is the responsibility of the owner to ensure
that all users of the training system are adequately informed of all precautions.

14. Important: The warning decal shown below
has been attached to the training system in
the location shown. If the decal is missing or
illegible, please call our customer hotline at
the number on the front cover of this manual
to order a free replacement decal. Apply the
new decal in the appropriate location.

3. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cooling down.
4. Use the training system only on a level surface. Place a mat beneath the training system to protect the floor or carpet.
5. Inspect and tighten all parts often. Replace
any worn parts immediately.
6. The training system is designed to be used
by only one person at a time.
7. Keep children under the age of 12 and pets
away from the training system at all times.
8. Keep hands and feet away from moving
parts.
9. Always wear athletic shoes for foot protection.
10. Always stand on the foot plate when performing an exercise that could cause the
training system to tip.
11. Never release the press arm, butterfly arms,
leg lever, lat bar, or nylon strap while weights
are raised. The weights will fall with great
force.
12. Make sure that the cables remain on the pulleys at all times. If the cables bind while you

WARNING:

Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. ICON assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.

3

BEFORE YOU BEGIN
Thank you for selecting the versatile WEIDER¨ 245
training system. The WEIDER¨ 245 offers a selection
of weight stations designed to develop every major
muscle group of the body. Whether your goal is to tone
your body, build dramatic muscle size and strength, or
improve your cardiovascular system, the WEIDER¨
245 will help you achieve the specific results you want.

Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time
(excluding holidays). To help us assist you, please
note the product model number and serial number
before calling. The model number is WESY19000. The
serial number can be found on a decal attached to the
training system (see the front cover of this manual).

For your benefit, read this manual carefully before
using the WEIDER¨ 245 training system. If you have
additional questions, please call our Customer Service

Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.

High Pulley Station
Lat Bar

Shroud

Butterfly Arm
Backrest

Curl Pad
Press Arm
Curl Frame
Seat

Weight Stack

Leg Lever

Low Pulley Station
Foot Plate

4

ASSEMBLY
Make sure you have the following tools:
Make Assembly Easier for Yourself!

¥ Two (2) adjustable wrenches

Everything in this manual is designed to
ensure that the training system can be
assembled successfully by anyone. Before
beginning assembly, make sure to read the
information on this page; this brief introduction will save you much more time than
it takes to read it!

¥ One (1) standard screwdriver
¥ One (1) phillips screwdriver
¥ One (1) rubber mallet
¥ You will also need grease or petroleum jelly, a
small amount of soapy water, and clear tape or
masking tape.

Assembly Requires Two Persons

Note: Assembly will be more convenient if you have
a socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.

For your convenience and safety, assemble the
training system with the help of another person.

Set Aside Enough Time

How to Identify Parts

Due to the many features of the training system,
the assembly process will require about six hours.
By setting aside plenty of time and by deciding to
make the task enjoyable, assembly will go smoothly.
You may want to assemble the training system over
a couple of evenings.

To help you identify the small parts used in assembly,
we have included a Part Identification Chart in the
center of this manual. Place the chart on the floor
and use it to easily identify parts during each assembly step. Note: Some small parts may have been
pre-attached. If a part is not in the parts bag,
check to see if it has been pre-attached.

Select a Location for the Training
System

How to Orient Parts

Because of its weight and size, the training system
should be assembled in the location where it will be
used. Make sure that there is enough room to walk
around the training system as you assemble it.

As you assemble the training system, make sure
that all parts are oriented exactly as shown in the
drawings.

Tightening Parts

How to Unpack the Box

Tighten all parts as you assemble them, unless
instructed to do otherwise.

To make assembly as easy as possible, we have
divided the assembly process into four stages. The
parts needed for each stage are found in individual
bags. Important: Wait until you begin each stage
to open the parts bag for that stage. Place all
parts of the training system in a cleared area and
remove the packing materials. Do not dispose of
the packing materials until assembly is completed.

Questions?
If you have questions after reading the assembly
instructions, please call our Customer Service
Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time.

The Four Stages of the Assembly Process
Frame AssemblyÑYou will begin by assembling
the base and the uprights that form the skeleton of
the training system.

Cable AssemblyÑDuring this stage you will
attach the cables and pulleys.
Seat AssemblyÑDuring the final stage you will
assemble the seat, backrest, leg lever, curl post,
and shroud.

Arm AssemblyÑDuring this stage you will
assemble the arms and the leg lever.

5

1. Press a 1 1/2Ó x 2 1/2Ó Outer Cap (73) onto
each end of the Stabilizer (5). Press a 1 1/2Ó x
2 1/2Ó Inner Cap (27) into the indicated end of
the Base (4).

1
21

Attach the Base (4) to the Stabilizer (5) using
two 3/8Ó x 2 1/4Ó Carriage Bolts (1) and two
3/8Ó Nylon Locknuts (21). Make sure that the
Base is oriented exactly as shown.

4

5

73

1

73
2. Insert the Weight Guides (62) into the indicated
holes in the Base (4) and the Stabilizer (5).
Attach the Weight Guides to the Base and the
Stabilizer using two 5/16Ó x 3 1/4Ó Bolts (14),
two 5/16Ó Flat Washers (70), and two 5/16Ó
Nylon Locknuts (3).

27

2
62
14

5

70

FRAME ASSEMBLY

70

3

3
4

3. Attach the Front Upright (42) to the Base (4)
using two 3/8Ó x 2 1/4Ó Bolts (1) and two 3/8Ó
Nylon Locknuts (21). Do not tighten the
Nylon Locknuts yet.

3

42

21

4
1
4. Slide a Weight Bumper (19) down over each
Weight Guide (62).

4
62

Slide the Weights (25) onto the Weight Guides
(62) as indicated. Make sure all of the
Weights are oriented exactly as shown,
with the deep pin grooves on the bottom
and facing the indicated direction.

25

19

6

Pin
Groove

5. Insert the Weight Tube Cap (72) into the indicated end of the Weight Tube (63). Slide the
Weight Tube into the center holes in the
Weights (25). Slide the Top Weight (56) down
onto the Weight Guides (62) as shown.

5
62

56

63
72

FRAME ASSEMBLY

25

6. Press four 1 1/2Ó x 2 1/2Ó Inner Caps (27) into
the Top Frame (55) as shown. Press two 1Ó
Inner Caps (10) into the small holes in the
Top Frame.

6

27
55

10
27

10
27

27

7. Attach the Top Frame (55) to the Front
Upright (42) using two 3/8Ó x 2 1/2Ó Bolts (7),
a Back Plate (71), and two 3/8Ó Nylon
Locknuts (21). Do not tighten the Nylon
Locknuts yet.

7

7
71
55

21
21
42

7

FRAME ASSEMBLY

8. Attach the Top Frame (55) to the Weight
Guides (62) using a 5/16Ó x 6Ó Bolt (60), two
1/2Ó x 1/2Ó Spacers (61), and a 5/16Ó Nylon
Locknut (3) as shown.

8
61
3

Tighten all Nylon Locknuts used in steps 3
through 8.

55
60
62

9. Lubricate a 3/8Ó x 4Ó Bolt (16). Attach the
Press Frame (17) to the Base (4) using the
Bolt and a 3/8Ó Nylon Locknut (21). Do not
overtighten the Nylon Locknut; the Press
Frame must be able to pivot freely.

9

17
16ÑLubricate

4

ARM ASSEMBLY

21
10. Press a 1 3/4Ó Square Inner Cap (44) and a
1Ó Round Inner Cap (49) into the indicated
end of each Press Arm (46).

10

44
49

Attach the Press Arms (46) to the Press
Frame (17) using four 5/16Ó x 2 1/2Ó Bolts
(22) and four 5/16Ó Nylon Locknuts (3).

46
3

22
46

8

17

11. Attach the Seat Plate (37) to the Seat Frame
(36) using a 1/4Ó x 2 1/4Ó Carriage Bolt (38), a
1/4Ó Flat Washer (78), and a 1/4Ó Nylon
Locknut (2).

11
38
37

36

78
2

12. Attach a Bumper (87) to the Seat Frame (36)
using a #10 x 1Ó Screw (80).

12

36

ARM ASSEMBLY

87

13. Attach the Seat Frame (36) to the Front
Upright (42) using two 3/8Ó x 3 1/4Ó Bolts (8),
a Back Plate (71), and two 3/8Ó Nylon
Locknuts (21).

80

13
42
8
71
21

36

14. Press a 1 1/2Ó Square Inner Cap (32) into
each end of the Leg Lever (29) and the indicated end of the Seat Frame (36).

14

32
36

Lubricate a 5/16Ó x 2 1/2Ó Bolt (22). Attach the
Leg Lever (29) to the Seat Frame (36) using
the Bolt and a 5/16Ó Nylon Locknut (3). Do
not overtighten the Nylon Locknut; the
Leg Lever must be able to pivot freely.

22
32
3

29

32

9

15. Press a 1 3/4Ó Square Inner Cap (44) into the
lower end of the Left Arm (47). Using a small
amount of soapy water, slide a Foam Arm
Pad (45) onto the Left Arm.

15

Assemble the Right Arm (48, not shown) in
the same manner.
45

ARM ASSEMBLY

47
44

16. Lubricate both axles on the Top Frame (55).

16

Slide the Right Arm (48) onto the right axle.
Note: Be careful not to confuse the Right
Arm with the Left Arm (47). Make sure that
the upper end of the Right Arm is behind
the indicated bracket on the Top Frame (55).

55

47
Lubricate

Bracket
68

Tap two 1Ó Retainers (68) and a 1Ó Round
Outer Cap (65) onto the right axle. Make sure
the teeth on the Retainers bend toward the
Round Outer Cap, as shown in the inset
drawing.

65
68
48
65

Attach the Left Arm (47) in the same manner.

CABLE ASSEMBLY

17. Important: As you assemble the Short
Cable (23) in steps 17Ð22, refer to the
Cable Diagram on page 19.

17
23

6
55

Route the Short Cable (23) up through the
hole in the Top Frame (55) as shown. Make
sure the ball is on the indicated side. Insert a
ÒVÓ Pulley (6) into the hole in the Top Frame.
Attach the ÒVÓ Pulley using a a 3/8Ó x 3 1/4Ó
Bolt (8), two 3/8Ó Flat Washers (9), two 5/8Ó x
1/2Ó Spacers (82), and a 3/8Ó Nylon Locknut
(21) as shown. Do not overtighten the Nylon
Locknut. The Pulley must be able to turn
freely.
18. Route the Short Cable (23) around another
ÒVÓ Pulley (6). Hold a Long Cable Trap (50)
against the Pulley so that it secures the Short
Cable in the groove of the Pulley.
Attach the Pulley (6) and the Long Cable Trap
(50) to the indicated bracket on the Top
Frame (55) using a 3/8Ó x 2 1/4Ó Bolt (76) and
a 3/8Ó Nylon Jamnut (67). Do not overtighten the Nylon Jamnut. The Pulley must be
able to turn freely.

10

8

9
82

21

9

82

Ball

18
50
55

76
6
23

67

19. Route the Short Cable (23) around two ÒVÓ
Pulleys (6). Attach the ÒVÓ Pulleys and two
Cable Traps (50) to the Left Arm (47) and the
Right Arm (48) as shown, using two 3/8Ó x
2 1/2Ó Bolts (7) and two 3/8Ó Nylon Locknuts
(21). Do not overtighten the Nylon
Locknuts. The Pulleys must be able to
turn freely.

19
7

50
6

47

23
21
48

20. Remove the 1/2Ó Nylon Locknut (81) from the
rod on the Top Frame (55). Attach the Pulley
Bracket (20) to the rod on the Top Frame with
the 1/2Ó Nylon Locknut. Route the Short
Cable (23) through the Pulley Bracket as
shown. Do not overtighten the Nylon
Locknut. The Pulley Bracket must be able
to pivot freely.

20
55
Rod
20
81

CABLE ASSEMBLY

23

21. Loop the Short Cable (23) as shown. Route
the Short Cable up through the hole in the
Top Frame (55).

21

Open the bag marked ÒPro-PulleyÓ. Remove
the 4 1/2Ó Pulley (74). Route the Short Cable
(23) over the Pulley and insert the Pulley into
the hole in the Top Frame (55). Attach the 4
1/2Ó Pulley using a 3/8Ó x 3 1/4Ó Bolt (8), two
3/8Ó Flat Washers (9), two 5/8Ó x 3/4Ó Spacers
(40), and a 3/8Ó Nylon Locknut (21) as shown.
Do not overtighten the Nylon Locknut. The
Pulley must be able to turn freely.
22. Attach the indicated end of the Short Cable
(23) to the ÒUÓ Bracket (57) with a 1/4Ó Flat
Washer (78) and a 1/4Ó Nylon Locknut (2).

23
74

40 9
21

40
9

55

8

Loop
22
23
57

Slide the Weight Tube Sleeve (11) onto the
Weight Tube (63). Make sure that the groove
in the bottom of the Weight Tube Sleeve is
over the pin of the Weight Tube.

86
11

Attach the ÒUÓ Bracket (57) to the Weight
Tube (63) using a 5/16Ó x 1 3/4Ó Bolt (86) and
a 5/16Ó Nylon Locknut (3).

11

63

78
3
2

23. Important: As you assemble the Long
Cable (23) in steps 23Ð30, refer to the
Cable Diagram on page 19.

23

17

Route the Long Cable (69) as shown between
the Base (4) and the Press Frame (17). Lay
the Long Cable in the bracket on the Base.

77
12

Attach the Pro-Pulley (77) to the bracket
using a 3/8Ó x 2Ó Bolt (12) and a 3/8Ó Nylon
Locknut (21). Do not overtighten the Nylon
Locknut. The Pulley must be able to turn
freely.

21
4
Bracket

24. Hold the Long Cable (69) against a 3 1/2Ó
Pulley (15). Hold a Cable Trap (66) against
the Pulley to hold the Cable in place.

CABLE ASSEMBLY

69

24

Attach the 3 1/2Ó Pulley (15) and the Cable
Trap (66) to the Front Upright (42) as indicated, using a 3/8Ó x 4 1/4Ó Bolt (64), a 3/8Ó Flat
Washer (9), and a 3/8Ó Nylon Locknut (21).
Do not overtighten the Nylon Locknut. The
Pulley must be able to turn freely.

64
15

9
21

69

42
66

25. Remove the pre-assembled 3 1/2Ó Pulleys
(15) from the Pulley Plates (58). Route the
Short Cable (23) around one of the Pulleys.
Reattach a Pulley Plate (58) to each side of
the Pulley with a 3/8Ó x 2Ó Bolt (12) and a 3/8Ó
Nylon Locknut (21). Do not tighten the
Nylon Locknut yet.

25

23
15

21

58
Route the Long Cable (69) around the other
3 1/2Ó Pulley (15). Attach the Pulley to the
bottom set of holes in the Pulley Plates (58)
with a 3/8Ó x 2Ó Bolt (12) and a 3/8Ó Nylon
Locknut (21). Do not overtighten the Nylon
Locknuts; the Pulleys must be able to turn
freely.

12

58
69

26

42

26. Route the Long Cable (69) around a 3 1/2Ó
Pulley (15) as shown. Hold a Cable Trap (66)
against the Pulley so that the Cable is held
securely in the groove.
Attach the 3 1/2Ó Pulley (15) and the Cable
Trap (66) to the Front Upright (42) as shown,
using a 3/8Ó x 4 1/4Ó Bolt (64), a 3/8Ó Flat
Washer (9), and a 3/8Ó Nylon Locknut (21).
Do not overtighten the Nylon Locknut. The
Pulley must be able to turn freely.

12

9 21
66

69
64

15

27. Slide a 3 1/2Ó Pulley (15) and a Cable Trap
(66) onto the 3/8Ó x 5Ó Bolt (75). Insert the
Bolt into the indicated side of the Press
Frame (17). Route the Long Cable (69) up
around the Pulley, behind the Press Frame,
and under the Seat Frame (36).

27
36
21
15

Slide a Cable Trap (66) and a 3 1/2Ó Pulley
(15) onto the 3/8Ó x 5Ó Bolt (75). Route the
Long Cable (69) down around the Pulley.
Make sure that both Cable Traps are oriented as shown. Tighten a 3/8Ó Nylon
Locknut (21) onto the Bolt. Do not overtighten the Nylon Locknut; the Pulleys must be
able to turn freely.

66
17

75

15

69

28

21

28. Locate the section of the Long Cable (69)
between the two 3 1/2Ó Pulleys (15) attached
in step 27. Route this section of the Long
Cable around a ÒVÓ Pulley (6). Hold a Cable
Trap (66) against the Pulley to keep the
Cable in the groove of the Pulley.

36
9

66
6

CABLE ASSEMBLY

69
Attach the ÒVÓ Pulley (6) and the Cable Trap
(66) to the second hole from the front of the
Seat Frame (36) using a 3/8Ó x 3 1/4Ó Bolt (8),
a 3/8Ó Flat Washer (9), and a 3/8Ó Nylon
Locknut (21). Do not overtighten the Nylon
Locknut; the Pulley must be able to turn
freely.

15

8

29

29. Route the Long Cable (69) around a 3 1/2Ó
Pulley (15). Hold a Cable Trap (66) against
the Pulley to hold the Long Cable in place.

15 64

Attach the 3 1/2Ó Pulley (15) and the Cable
Trap (66) to the Front Upright (42) using a
3/8Ó x 4 1/4Ó Bolt (64), a 3/8Ó Flat Washer (9),
and a 3/8Ó Nylon Locknut (21). Do not overtighten the Nylon Locknut; the Pulley must
be able to turn freely.
30. Attach the end of the Long Cable (69) to the
Leg Lever (29) using a 3/8Ó x 2 3/4Ó Bolt (85),
a 5/8Ó x 1/2Ó Spacer (82), two 3/8Ó Flat
Washers (9), and a 3/8Ó Nylon Jamnut (67).

66
21

9
69

42
30

29

85
69

67

82
9
9

13

31. Attach the Seat (13) to the Seat Frame (36)
using two 1/4Ó x 3/4Ó Bolts (18), a 1/4Ó x 2 1/4Ó
Bolt (33), and a 1/4Ó Flat Washer (78).

31
13

36
78
33
18
32. Attach the Backrest (41) to the Front Upright
(42) using two 1/4Ó x 3Ó Bolts (43) and two
1/4Ó Flat Washers (78).

32

43

42
78
43

SEAT ASSEMBLY

78

33. Insert 3/4Ó Round Inner Caps (34) into both
end of two Pad Tubes (28). Slide the Pad
Tubes into the holes in the Leg Lever (29)
and the Seat Frame (36). Slide Foam Pads
(30) onto both ends of the Pad Tubes.

33

41

36

30

30

29

28

30
34
34. Attach the Curl Pad (24) to the Curl Post (35)
with two 1/4Ó x 3/4Ó Bolts (18).

34
24

To attach the Curl Post (35) to the training
system, first remove the 1 1/2Ó Square Inner
Cap (32) from the Seat Frame (36). Insert the
Curl Post into the Seat Frame and tighten the
Knob (51) into the Seat Frame and the Curl
Post.

32

18
35

51

Note: When the Curl Post (35) is not in
use, replace the 1 1/2Ó Square Inner Cap
(32).

36

14

34

35. Attach the Shroud (59) to the brackets on the
Top Frame (55) and the Base (4) using four
#8 x 1/2Ó Screws (79).

35

79

55

79

SEAT ASSEMBLY

59
36. Make sure that all parts have been properly
tightened. The use of the remaining parts will
be explained in ADJUSTMENT, beginning on
page 16 of this manual.
Before using the training system, pull each
cable a few times to be sure that the cables
move smoothly over the pulleys. If one of the
cables does not move smoothly, find and correct the problem. IMPORTANT: If the cables
are not properly installed, they may be
damaged when heavy weight is used. See
the Cable Diagram on page 19 of this manual for proper cable routing. If there is
any slack in the cables, you will need to
remove it by tightening the cables. See
Trouble-Shooting and Maintenance on
page 18.

15

79
4

ADJUSTMENT
The instructions below describe how each part of the training system can be adjusted. Refer to the exercise
guide accompanying this manual to see how the training system should be used for each exercise. IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct starting position for the exercise to be performed. If there is any slack in the cables or chain as an exercise
is performed, the effectiveness of the exercise will be reduced.
CHANGING THE WEIGHT SETTING
To change the weight setting of the weight stack,
insert the Weight Pin (26) under the desired Weight
(25). Be sure to insert the Weight Pin until the bent
end of the Weight Pin is touching the Weights, and
turn the bent end downward. The weight setting of the
weight stack can be changed from 6.5 pounds to 86.5
pounds, in increments of 10 pounds. Note: Due to
the cables and pulleys, the actual amount of
resistance at each exercise station may vary from
the weight setting. Use the WEIGHT RESISTANCE
CHART on page 17 to find the actual amount of
resistance at each weight station.

26
25

ATTACHING THE LAT BAR OR NYLON STRAP TO
THE HIGH PULLEY STATION OR THE LOW PULLEY STATION

53
52

Attach the Lat Bar (54) to the Short Cable (23) or the
Long Cable (69, not shown) with a Cable Clip (53).
For some exercises, the Chain (52) should be
attached between the Lat Bar and the Cable with two
Cable Clips. Adjust the length of the Chain
between the Lat Bar and the Cable so the Lat Bar
is in the correct starting position for the exercise
to be performed.

23

54

39

The Nylon Strap (39) can be attached in the same
manner.
ATTACHING AND REMOVING THE CURL PAD
24
For some exercises, the Curl Pad (24) must be
attached to the training system. Remove the 1 1/2Ó
Square Inner Cap (32) from the Seat Frame (36).
Insert the Curl Post (35) into the Seat Frame, and
tighten the Knob (51) into the Seat Frame and the
Curl Post.

32

36
51
35

To remove the Curl Post (35) from the Seat Frame
(36), first remove the Knob (51). Lift the Curl Post off
the Seat Frame and insert the 1 1/2Ó Square Inner
Cap (32).

16

WEIGHT RESISTANCE CHART
This chart shows the approximate weight resistance at each exercise station. ÒTopÓ refers to the 6.5 lb. top
weight. The other numbers refer to the 10 lb. weight plates. The butterfly arm resistance listed is the resistance
for each butterfly arm.The actual resistance at each weight station may vary due to differences in individual weight plates, as well as friction between the cables, pulleys, and weight guides.

WEIGHT
PLATES

High Pulley
(lbs.)

Arm Press
(lbs.)

Butterfly
(lbs.)

Leg Raise
(lbs.)

Low Pulley
(lbs.)

Top

22

22

20

18

15

1

38

42

39

32

31

2

53

62

58

47

47

3

69

82

77

62

62

4

84

102

98

77

78

5

100

122

114

91

94

6

115

142

133

106

110

7

131

162

152

121

125

8

146

182

171

136

141

17

TROUBLE-SHOOTING AND MAINTENANCE
Inspect and tighten all parts each time you use the training system. Replace any worn parts immediately. The
training system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
23

Woven cable, the type of cable used on the training
system, can stretch slightly when it is first used. If
there is slack in the cables before resistance is felt,
the cables should be tightened.

78
2

Slack can be removed from the cables by tightening
the Short Cable (23). To tighten the Short Cable, first
loosen the 1/4Ó Nylon Locknut (2) on the end of the
Short Cable. Next, tighten the end of the Short Cable
further into the ÒUÓ Bracket. Retighten the 1/4Ó Nylon
Locknut against the 1/4Ó Flat Washer (78).

To remove slack from the Long Cable (69), remove
the ÒVÓ Pulley (6) and the Cable Trap (not shown)
from the Seat Frame (36). Then, reattach the Pulley
and the Cable Trap to a hole further back in the Seat
Frame.

6

36

Make sure that the cables are not too tight, or the top
weight will be lifted off the weight stack.
If the cables need to be replaced, see the back cover
of this manual.
69

18

CABLE DIAGRAM
The diagram below shows the proper routing of the Short Cable (23) and the Long Cable (69). Use the diagram
to be sure that the cables and the cable traps have been assembled correctly. If the cables have not been correctly routed, the training system will not function properly and damage may occur. The cable traps should be
positioned so that the cables will not come off the pulleys. Be sure that the cable traps do not touch or bind
the cables.
2
3
1ÑHigh Pulley
7

5

4
Short CableÑ23

6
3

8ÑWeight
Stack

6

7

4

9ÑLeg Lever

5

8

1ÑLow Pulley
Long CableÑ69
2

19

NOTES

20

NOTES

21

PART LISTÑModel No. WESY19000
Key No. Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

4
2
9
1
1
5
4
5
10
2
1
4
1
2
8
1
1
4
2
1
22
5
1
1
8
1
5
2
1
4
4
3
1
4
1
1
1
1
1
2
1
1
2
4
2

Description

R0800A

Key No. Qty.

3/8Ó x 2 1/4Ó Carriage Bolt
1/4Ó Nylon Locknut
5/16Ó Nylon Locknut
Base
Stabilizer
ÒVÓ-Pulley
3/8Ó x 2 1/2Ó Bolt
3/8Ó x 3 1/4Ó Bolt
3/8Ó Flat Washer
1Ó Inner Cap
Weight Tube Sleeve
3/8Ó x 2Ó Bolt
Seat
5/16Ó x 3 1/4Ó Bolt
3 1/2Ó Pulley
3/8Ó x 4Ó Bolt
Press Frame
1/4Ó x 3/4Ó Bolt
Weight Bumper
Pulley Bracket
3/8Ó Nylon Locknut
5/16Ó x 2 1/2Ó Bolt
Short Cable
Curl Pad
Weight
Weight Pin
1 1/2Ó x 2 1/2Ó Inner Cap
Pad Tube
Leg Lever
Foam Pad
Hand Grip
1 1/2Ó Square Inner Cap
1/4Ó x 2 1/4Ó Bolt
3/4Ó Round Inner Cap
Curl Post
Seat Frame
Seat Plate
1/4Ó x 2 1/4Ó Carriage Bolt
Nylon Strap
5/8Ó x 3/4Ó Spacer
Backrest
Front Upright
1/4Ó x 3Ó Bolt
1 3/4Ó Square Inner Cap
Foam Arm Pad

46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
#
#
#

2
1
1
2
4
1
1
2
1
1
1
1
2
1
1
2
2
1
3
2
5
2
4
1
2
2
1
2
1
1
1
1
5
4
1
1
3
2
2
1
1
1
1
1
1

Description
Press Arm
Left Arm
Right Arm
1Ó Round Inner Cap
Long Cable Trap
Knob
Chain
Cable Clip
Lat Bar
Top Frame
Top Weight
ÒUÓ-Bracket
Pulley Plate
Shroud
5/16Ó x 6Ó Bolt
1/2Ó x 1/2Ó Spacer
Weight Guide
Weight Tube
3/8Ó x 4 1/4Ó Bolt
1Ó Round Outer Cap
Cable Trap
3/8Ó Nylon Jamnut
1Ó Retainer
Long Cable
5/16Ó Flat Washer
Back Plate
Weight Tube Cap
1 1/2Ó x 2 1/2Ó Outer Cap
4 1/2Ó Pulley
3/8Ó x 5Ó Bolt
3/8Ó x 2 1/4Ó Bolt
Pro-Pulley
1/4Ó Flat Washer
#8 x 1/2Ó Screw
#10 x 1Ó Screw
1/2Ó Nylon Locknut
5/8Ó x 1/2Ó Spacer
Lat Bar Holder Sleeve
1 1/4Ó x 2 1/2Ó Plastic Bushing
3/8Ó x 2 3/4Ó Bolt
5/16Ó x 1 3/4Ó Bolt
Bumper
UserÕs Manual
Exercise Poster
Exercise Chart Decal

Note: Ò#Ó indicates a non-illustrated part. Specifications are subject to change without notice.

22

EXPLODED DRAWINGÑModel No. WESY19000
71

7

76
50
6
21
55 10

74

3

60

40

79
27
40

79

12

27

31

54

8
82
27

21

21

50

31

83

21 27
15

7

62

53

6

67 10

81

59

23

9

8 9
20
61

9

R0800A

9 82
7
21

51

50

24
35

84
18

6

84

6

68
21
21

47

65

45

65

68
41

44

48

13

43 78

42
38

79
79

45

78

9

66

3 2

64

56

15
66

21
9

25

18
6

66

15

11

50
33
21

78

21

44

86

21
9

71

8
23
57

37

36

30

32
18

28
22
32

87 80
67

9

49
34 44

30

29

78

8
64 2 3

21 34

21

34

82

85

9
28

30

31

32
46

44
69

26

63

31
49

19

19

3

46

15
66

21

21
72

22

3

15 66

73
14

17

21
3

70

21
15 4

70

5

73

77

21
58

12
15 58

12

16
69

53
1

21
27

1

23

52

75

39

1/4" Flat Washer (78)
1/4" x 3/4" Bolt (18)

5/16" Flat Washer (70)

1/4" x 2 1/4" Bolt (33)

1/4" x 3" Bolt (43)
3/8" Flat Washer (9)

1/4" x 2 1/4" Carriage Bolt (38)
1/4" Nylon Locknut (2)

5/16" x 1 3/4" Bolt (86)
5/16" Nylon Locknut (3)

5/16" x 2 1/2" Bolt (22)
3/8" Nylon Jam Nut (67)

5/16" x 3 1/4" Bolt (14)
3/8" Nylon Locknut (21)

1/2" Nylon Locknut (81)

#8 x 1/2" Screw (79)

3/8" x 2" Bolt (12)

3/8" x 2 1/4" Carriage Bolt (1)

Ê
#10 x 1" Screw (88)
3/8" x 2 1/4" Bolt (76)

3/8" x 2 1/2" Bolt (7)

1/2" x 1/2" Spacer (61)

3/8" x 2 3/4" Bolt (85)
5/8" x 1/2" Spacer (82)
3/8" x 3 1/4" Bolt (8)

3/8" x 4" Bolt (16)
5/8" x 3/4" Spacer (40)

3/8" x 4 1/4" Bolt (64)

3/8" x 5" Bolt (75)

5/16" x 6" Bolt (60)

Cable Clip (53)

1" Retainer (68)

ORDERING REPLACEMENT PARTS
To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be prepared to give the following information:
¥ The MODEL NUMBER of the product (WESY19000)
¥ The NAME of the product (WEIDER¨ 245 Training System)
¥ The SERIAL NUMBER of the product (see the front cover of this manual)
¥ The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and the EXPLODED DRAWING on
pages 22 and 23).

Part No. 166861 R0800A

Printed in Canada © 2000 ICON Health & Fitness, Inc.



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