Weider 8510 System Wesy8510 Users Manual *WESY85103 152883
Weider-Wesy85103-Owner-S-Manual weider-wesy85103-owner-s-manual
2015-05-18
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® Model No. WESY85103 Serial No. (Write the serial number in the space above for reference.) USERʼS MANUAL Serial Number Decal QUESTIONS? As a manufacturer, we are committed to providing complete customer satisfaction. If you have questions, or find there are missing or damaged parts, we will guarantee you complete satisfaction through direct assistance from our factory. TO AVOID UNNECESSARY DELAYS, PLEASE CALL DIRECT TO OUR TOLL-FREE CUSTOMER HOT LINE. The trained technicians on our customer hot line will provide immediate assistance, free of charge to you. 1-800-999-3756 CUSTOMER HOT LINE: Mon.–Fri., 6 a.m.–6 p.m. MST CAUTION Read all precautions and instructions in this manual before using this equipment. Save this manual for future reference. Visit our website at www.weiderfitness.com new products, prizes, fitness tips, and much more! TABLE OF CONTENTS IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover Note: A PART IDENTIFICATION CHART is attached to the center of this manual. Remove the PART IDENTIFICATION CHART before beginning assembly. 2 IMPORTANT PRECAUTIONS WARNING: To reduce the risk of serious injury, read the following important precautions before using the home gym system. 8. Keep hands and feet away from moving parts. 1. It is the responsibility of the owner to ensure that all users of the home gym system are adequately informed of all precautions. 9. Always stand on a foot plate when performing an exercise that could cause the home gym system to tip. 2. Read all instructions in this manual and in the accompanying literature before using the home gym system. 10. Never release the press arm, butterfly arms, leg lever, lat bar, or nylon strap while weights are raised. The weights will fall with great force. 3. If you feel pain or dizziness at any time while exercising, stop immediately and begin cooling down. 11. Make sure that the cables remain on the pulleys at all times. If the cables bind while you are exercising, stop immediately and make sure that the cables are on all of the pulleys. 4. Use the home gym system only on a level surface. Cover the floor or carpet beneath the home gym system for protection. 12. Always disconnect the lat bar from the home gym system when performing an exercise that does not use the lat bar. 5. Inspect and tighten all parts often. Replace any worn parts immediately. 6. Keep small children and pets away from the home gym system at all times. 13. The home gym system is intended for home use only. Do not use the home gym system in any commercial, rental, or institutional setting. 7. Always wear athletic shoes for foot protection. WARNING: Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product. 3 BEFORE YOU BEGIN Thank you for selecting the versatile WEIDER® 8510 Home Gym System. The WEIDER® 8510 offers a selection of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the WEIDER® 8510 will help you to achieve the specific results you want. Service Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is WESY85103. The serial number can be found on a decal attached to the WEIDER® 8510 (see the front cover of this owner's manual). For your benefit, read this manual carefully before using the WEIDER® 8510 Home Gym System. If you have additional questions, please call our Customer Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled. ASSEMBLED DIMENSIONS: Height: 76 in. Width: 38 in. Length: 53 in. High Pulley Station Lat Bar Butterfly Arms Backrest Press Arm Seat Weight Stack Leg Lever Weight Pin Low Pulley Station Foot Plate 4 ASSEMBLY • As you assemble the home gym system, be sure that all parts are oriented as shown in the drawings. Before beginning assembly, carefully read the following information and instructions: • Place all parts of the home gym system in a cleared area and remove the packing materials; do not dispose of the packing materials until assembly is completed. • Tighten all parts as you assemble them, unless instructed to do otherwise. THE FOLLOWING TOOLS (NOT INCLUDED) ARE REQUIRED FOR ASSEMBLY: • The assembly is divided into four stages: 1) frame assembly, 2) press and butterfly arm assembly, 3) cable and pulley assembly, and 4) seat and backrest assembly. The hardware for each stage is packaged separately. • Two (2) adjustable wrenches • One (1) standard screwdriver • One (1) phillips screwdriver • Wait until you begin each assembly stage to open that parts bag. • One (1) rubber mallet • For help identifying the small parts used in assembly, use the PART IDENTIFICATION CHART located in the center of this manual. Note: Some small parts may have been preattached for shipping. If a part is not in the parts bag, check to see if it has been pre-attached. • Lubricant, such as grease or petroleum jelly, and soapy water will also be needed. Assembly will be more convenient if you have the following tools: A socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches. 1. Before beginning assembly, be sure that you have read and understand the information in the box above. 1 High Side of Bracket FRAME ASSEMBLY Press a 2” Square Outer Cap (51) onto each end of the Stabilizer (5). Press a 2” Square Inner Cap (27) into the end of the Base (4). 56 Insert two M8 x 67mm Carriage Bolts (14) up through the Stabilizer (5). Insert two M8 x 63mm Carriage Bolts (1) up through the Base (4). Slide the indicated end of the Base (4) onto the M8 x 67mm Carriage Bolts (14) in the Stabilizer (5). Slide the Rear Upright (56) onto the Carriage Bolts. Hand tighten a M8 Nylon Locknut (3) onto each Carriage Bolt. The high side of the bracket on the Rear Upright must be on the side shown. Do not tighten the Nylon Locknuts yet. 3 51 5 51 5 14 4 1 27 2. Slide the Front Upright (42) onto the M8 x 63mm Carriage Bolts (1) in the Base (4). Hand tighten an M8 Nylon Locknut (3) onto each Carriage Bolt. Do not tighten the Nylon Locknuts yet. 2 Press a 1” Square Inner Cap (65) into the Front Upright (42). 42 65 FRAME ASSEMBLY 3 4 1 3. Press a 2” Square Inner Cap (27) into each end of the Top Frame (55). Press a 1 3/4” Square Inner Cap (44) into each end of the crossbar on the Top Frame. Press two 1” Round Inner Caps (49) into the top of the crossbar. 3 4. Set two Weight Bumpers (19) onto the bracket on the Base (4) as shown. Stack six Weights (25) on the Weight Bumpers (19). Be sure that all of the Weights are turned so the pin grooves are on the same side. Be careful not to tip the stack of Weights. 27 3 4 27 42 25 4—Bracket 44 Crossbar 3 56 8 49 44 19 6 11 8 55 Attach the Top Frame (55) to the Front Upright (42) and the Rear Upright (56) with four M8 x 65mm Bolts (11), four 5/16” Flat Washers (8), and four M8 Nylon Locknuts (3). Tighten all Nylon Locknuts used in steps 1 through 3. 11 Pin Groove 5. Press the Weight Tube Bumper (64) into the end of the Weight Tube (63). Insert the Weight Tube into the stack of Weights (25). Be sure that the pins on the Weight Tube are aligned with the pin grooves in the upper Weight. 5 Lubricate the insides of the holes in the Top Weight (76). Set the Top Weight onto the stack of Weights (25). Holes 62 Insert both Weight Guides (62) into the stack of Weights (25). Be sure that the holes in the Weight Guides are at the top, as shown. 76 63 FRAME ASSEMBLY 64 25 6. Attach the upper ends of the Weight Guides (62) to the Top Frame (55) with the m8 x 150mm Bolt (60), two 1/2” x 3/4” Spacers (61), and an M8 Nylon Locknut (3). 6 61 Be sure that the Pulley Bracket (20) is in front of the right Weight Guide (62) as shown. ARM ASSEMBLY Lubricate 3 60 7. Press a 1” x 7/8” Plastic Bushing (75) onto each welded spacer on the Press Frame (17). Slide the Press Frame into place on the Base (4). Note: This will be a tight fit. The Plastic Bushings should fit onto each end of the indicated tube in the Base. Be sure that the pulleys are on the indicated side. Lubricate the M10 x 195mm Bolt (59). Attach the Press Frame (17) to the Base (4) with the M10 x 195mm Bolt and an M10 Nylon Locknut (21). 7 55 20 62 7 Pulleys 17 4 —Tube Lubricate 59 21 75 Welded Spacers 8. Press a 1 3/4” Square Inner Cap (44) into the top of a Press Arm (46). Press a 1” Round Inner Cap (49) into each end of the handle on the Press Arm. Attach the Press Arm to one side of the Press Frame (17) with two M8 x 62mm Bolts (22) and two M8 Nylon Locknuts (3). 8 44 ARM ASSEMBLY 46 22 9 50 Welded Brackets Note: The “V”-Pulleys (6), Long Cable Traps (50), M10 x 60mm Bolts (7), and M10 Nylon Locknuts (21) are pre-attached. These have been shown disassembled for easy part identification. 49 49 49 46 Assemble the other Press Arm (46) in the same manner. 9. Identify the Right Arm (48) and the Left Arm (47). Note the position of the welded bracket on each Arm. Arm identification is very important for step 10. 44 6 7 3 17 50 6 47 21 48 10. Lubricate both axles on the Top Frame (55). 10 Slide a 1/8” x 2 1/2” Plastic Bushing (74) onto the right axle. Slide the Right Arm (48) onto the right axle. Note: Be careful not to confuse the Right Arm with the Left Arm (47); refer to step 9 to identify the Right Arm. Be sure that the upper end of the Right Arm is behind the indicated bracket on the Top Frame (55). 55 47 Bracket Lubricate Axle 74 48 Tap two 1” Retainers (69) and a 1” Round Cover Cap (70) onto the right axle. Be sure that the teeth on the Retainers bend toward the Cover Cap, as shown in the inset drawing. Attach the Left Arm (47) in the same manner. Press 1 3/4” Square Inner Caps (44) into the lower ends of the Right and Left Arms (47, 48). Wet the lower end of each Arm with soapy water. Slide a 10” Pad (45) onto the lower end of each Arm. 44 45 69 70 55 45 69 70 8 11. During steps 11 through 25, refer to the CABLE DIAGRAM on page 20 of this manual to verify proper cable routing. Before beginning this section, identify the Long Cable (23) and the Short Cable (58) by comparing the lengths and ends of the cables. 11 23 IMPORTANT: While assembling the cables, do not overtighten the bolts and nuts securing the pulleys. The pulleys must be able to turn freely. CABLE ASSEMBLY 12. Locate the Long Cable (23). Route the Long Cable around the indicated 3 1/2” Pulley (15) attached to the Top Frame (55). Be sure that the end of the Cable with the ball is on the indicated side of the Pulley and that the Cable is between the Pulley and the hook. Tighten the M10 x 90mm Bolt (77) and the M10 Nylon Locknut (not shown). 58 12 23 55 Ball 77 Hook 13. Wrap the Long Cable (23) around a “V”-Pulley (6). Attach the “V”-Pulley and a Long Cable Trap (50) to the indicated bracket on the Front Upright (42) with a M10 x 60mm Bolt (7) and an M10 Nylon Locknut (21). Be sure that the Long Cable Trap is positioned to hold the Cable in place. 13 15 6 7 50 42 23 21 14. Route the Long Cable (23) around the “V”Pulley (6) on the Left Arm (47). Be sure that the Cable is in the groove of the Pulley and that the Long Cable Trap (50) is positioned to hold the Cable in place. Tighten the M10 x 60mm Bolt (7) and the M10 Nylon Locknut (not shown). 14 23 9 7 6 47 50 15. Route the Long Cable (23) around the “V”Pulley (6) on the Right Arm (48). Be sure that the Cable is in the groove of the “V”Pulley and that the Long Cable Trap (50) is turned to hold the Cable in place. Tighten the M10 x 60mm Bolt (7) and the M10 Nylon Locknut (not shown). 15 50 CABLE ASSEMBLY 16 68 78 Route the Long Cable (23) around the 3 1/2” Pulley (15) attached to the bracket on the Top Frame (55). Tighten the M10 x 45mm Bolt (78) and the M10 Nylon Locknut (21). Be sure that the Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly. 10 15 23 17 23 Route the Long Cable (23) around the 3 1/2” Pulley (15) and through the Long “U”-Bracket (57). Be sure that the Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly. 18. Note: The Pulley (15) in this drawing is pre-assembled. It is shown disassembled for easy part identification. 66 20 Be sure that the M8 x 115mm Bolt (68) is properly tightened and that the Pulley Bracket (20) can move freely. 17. See the inset drawing. Attach a 3 1/2” Pulley (15) and a Cable Trap (66) to the indicated hole in the Long “U”-Bracket (57) with a M10 x 50mm Bolt (12) and an M10 Nylon Locknut (21). Be sure that the Cable Trap is inside the “U”-Bracket. Note: This may come preassembled. 6 48 23 16. Route the Long Cable (23) around the 3 1/2” Pulley (15) attached to the Pulley Bracket (20). Be sure that the Cable is in the groove of the Pulley and that the Cable Trap (66) is turned to hold the Cable in place. Tighten the M10 x 45mm Bolt (78) and the M10 Nylon Locknut (not shown). 7 23 15 66 12 21 57 18 Bracket 55 21 23 15 78 19. Loosen the M10 Nylon Locknut (21) on the lower 3 1/2” Pulley (15) on the Press Frame (17). 19 Locate the Short Cable (58). Route the Short Cable (58) under the 3 1/2” Pulley (15). Be sure that the end of the Cable with the ball is on the indicated side of the Press Frame (17) and that the Cable is between the Pulley and the crossbar on the Press Frame. Tighten the M10 Nylon Locknut (21) and the M10 x 90mm Bolt (77). 21 77 CABLE ASSEMBLY 15 58 20. Route the Short Cable (58) around the 3 1/2” Pulley (15) attached to the lower hole in the Front Upright (42). See the inset drawing. Be sure that the Cable Trap (66) is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown. Tighten the M10 Nylon Locknut (21) and the M10 x 95mm Bolt (71). Ball Crossbar 17 20 42 71 58 15 66 Inset shows view from other side 42 15 21 11 58 21. Route the Short Cable (58) around the 3 1/2” Pulley (15) attached to the upper hole in the Press Frame (17). Be sure that the Cable Trap (66) is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown. Tighten the M10 Nylon Locknut (21) and the M10 x 80mm Bolt (not shown). 21 58 15 CABLE ASSEMBLY 21 22. Route the Short Cable (58) around the 3 1/2” Pulley (15) attached to the upper hole in the Front Upright (42). See the inset drawing. Be sure that the Cable Trap (66) is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown. Tighten the M10 Nylon Locknut (21) and the M10 x 95mm Bolt (71). 22 42 71 58 58 42 21 12 15 66 17 15 66 Inset shows view from other side 23. Attach the end of the Short Cable (58) to the Long “U”-Bracket (57) with an M8 Nylon Locknut (3) and a 5/16” Flat Washer (8). Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable so only a couple of threads are showing above the nut, as shown in the inset drawing. 23 3 57 CABLE ASSEMBLY 8 58 3 8 57 24. Attach the Long Cable (23) to the Small “U”Bracket (67) with an M8 Nylon Locknut (3) and a 5/16” Flat Washer (8). Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable only a couple of turns, as shown in the inset drawing. 58 24 Attach the Small “U”-Bracket (67) to the Weight Tube (63) with the M8 x 45mm Bolt (72) and an M8 Nylon Locknut (3). 23 3 8 3 23 8 3 13 67 67 72 63 25. Attach the Backrest (41) to the Front Upright (42) with two M6 x 65mm Screws (43) and two 1/4” Flat Washers (10). 25 42 41 SEAT ASSEMBLY 43 10 26. Press a 1 1/2” Square Inner Cap (32) into the Seat Frame (36). Insert the M6 x 50mm Carriage Bolt (38) into the center hole in the Seat Plate (37). Attach the Seat Plate to the Seat (13) with two M6 x 16mm Screws (18). 26 Insert the M6 x 50mm Carriage Bolt (38) into the indicated hole in the Seat Frame (36). Tighten an M6 Nylon Locknut (2) with a 1/4” Flat Washer (10) onto the Carriage Bolt. Attach the other end of the Seat (13) to the Seat Frame (36) with a 1/4” Flat Washer (10) and the M6 x 50mm Screw (24). 27. Press a 1 1/2” Square Inner Cap (32) into the Leg Lever (29). Lubricate the M8 x 57mm Bolt (33). Attach the Leg Lever (29) to the Seat Frame (36) with the M8 x 57mm Bolt and an M8 Nylon Locknut (3). Do not overtighten the Nylon Locknut. The Leg Lever must be able to pivot freely. Insert the M8 x 50mm Eyebolt (35) into the Leg Lever (29) from the direction shown. Tighten an M8 Nylon Locknut (3) with a 5/16” Flat Washer (8) onto the Eyebolt. 14 13 36 24 38 37 32 18 10 2 27 36 3 2 Lubricate–33 29 35 32 8 3 28. Rest the Seat Frame (36) on the indicated pin in the Front Upright (42). Attach the Seat Frame to the Front Upright with a M8 x 67mm Carriage Bolt (14) and the Seat Knob (40). 28 40 14 36 Pin SEAT ASSEMBLY 42 29. Press 3/4” Round Inner Caps (34) into the ends of both 12 1/2” Pad Tubes (28). Insert one 12 1/2” Pad Tube (28) into the Seat Frame (36). Slide a 5 1/2” Pad (30) onto each end of the Pad Tube. 29 Insert the other 12 1/2” Pad Tube (28) into the Leg Lever (29). Slide a 5 1/2” Pad (30) onto each end of the Pad Tube. 36 30 15 34 28 29 34 30 30. Remove the decals from the decal sheet (not shown) and apply them to the home gym system in the locations shown below. 30 HIGH PULLEY BUTTERFLY 8510 BENCH PRESS LEG EXTENSION LEG CURL LOW PULLEY 31. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in ADJUSTMENT, beginning on page 17 of this manual. Before using the home gym system, pull each cable a few times to be sure that the cables move smoothly over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If the cables are not properly installed, they may be damaged when heavy weight is used. See the CABLE DIAGRAM on page 20 of this manual for proper cable routing. If there is any slack in the cables, you will need to remove it by tightening the cables. See TROUBLE-SHOOTING AND MAINTENANCE on page 19. 16 ADJUSTMENT The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise poster accompanying this manual to see how the home gym system should be set up for each exercise. IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct starting position for the exercise to be performed. If there is any slack in the cables or chain as an exercise is performed, the effectiveness of the exercise will be reduced. CHANGING THE WEIGHT SETTING To change the weight setting of the weight stack, insert a Weight Pin (26) under the desired Weight (25). Be sure to insert the Weight Pin until the bent end of the Weight Pin is touching the Weights, and turn the bent end downward. The weight setting of the weight stack can be changed from 6.5 pounds to 81.5 pounds, in increments of 12.5 pounds. Note: Due to the cables and pulleys, the actual amount of resistance at each exercise station may vary from the weight setting. Use the WEIGHT RESISTANCE CHART on page 18 to find the actual amount of resistance at each weight station. 25 26 ATTACHING THE LAT BAR OR NYLON STRAP TO THE HIGH PULLEY STATION Attach the Lat Bar (54) to the Long Cable (23) with a Cable Clip (53). For some exercises, the Chain (52) should be attached between the Lat Bar and the Long Cable with two Cable Clips. Adjust the length of the Chain between the Lat Bar and the Long Cable so the Lat Bar is in the correct starting position for the exercise to be performed. 53 23 52 The Nylon Strap (39) (not shown) can be attached in the same manner. 54 ATTACHING THE LAT BAR OR NYLON STRAP TO THE LOW PULLEY STATION Attach the Lat Bar (54) to the Short Cable (58) with a Cable Clip (53). For some exercises, the Chain (52) should be attached between the Lat Bar and the Pulley Cable with two Cable Clips. Adjust the length of the Chain between the Lat Bar and the Short Cable so the Lat Bar is in the correct starting position for the exercise to be performed. The Nylon Strap (39) (not shown) can be attached in the same manner. 58 53 52 17 54 ATTACHING AND REMOVING THE SEAT Set the bracket on the Seat Frame (36) onto the indicated pins on the Front Upright (42). Attach the Seat Frame to the Front Upright with the M8 x 67mm Carriage Bolt (14) and the Seat Knob (40). 40 36 42 For some exercises, the Seat (13) must be removed. First, be sure that the chain is not attached to the leg lever. Next, remove the Seat Knob (40) and the M8 x 67mm Carriage Bolt (14) from the Seat Frame (36). Lift the Seat Frame off the Front Upright (42). 13 14 ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION To use the Leg Lever (29), the seat must be attached to the front upright (see ATTACHING AND REMOVING THE SEAT above). 52 Attach one end of the Chain (52) to the Short Cable (58) with a Cable Clip (53). Attach the other end of the Chain to the Eyebolt (35) with a Cable Clip. 53 58 29 35 WEIGHT RESISTANCE CHART This chart shows the approximate weight resistance at each station. “Top” refers to the 6.5 lb. top weight. The other numbers refer to the 12.5 lb. weight plates. Weight resistance shown for the butterfly arm station is for each butterfly arm. WEIGHT PLATES PRESS ARM (lbs.) BUTTERFLY ARM (lbs.) LEG LEVER (lbs.) HIGH PULLEY (lbs.) LOW PULLEY (lbs.) Top 20 10 15 14 24 1 2 3 45 70 99 22 33 128 48 6 184 69 153 54 42 4 5 36 75 60 28 44 60 54 82 115 96 72 147 137 103 209 115 90 175 The actual resistance at each weight station may vary due to differences in individual weight plates, as well as friction between the cables, pulleys, and weight guides. 18 TROUBLE-SHOOTING AND MAINTENANCE Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents. TIGHTENING THE CABLES 1 Woven cable, the type of cable used on the home gym system, can stretch slightly when it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened. Slack can be removed from the cables by tightening the M8 Nylon Locknuts (3) at the end of the Long Cable (23) (see drawing 1) and at the end of the Short Cable (58) (see drawing 2). To do this you may need to remove the Small “U”-Bracket (67) from the Weight Tube (not shown) or remove the 3 1/2” Pulley (15) from the Long “U”-Bracket (57). Make sure that the cables are not too tight, or the Top Weight (76) will be lifted off the weight stack. 23 67 3 76 Additional slack can be removed by moving the 3 1/2” Pulley (15) to the other hole in the Long “U”-Bracket (57). Remove the M10 Nylon Locknut (21) and the M10 x 50mm Bolt (12) from the Cable Trap (66), Pulley, and “U”-Bracket. Re-attach the Pulley and Cable Trap. Be sure that the Cable trap is in the proper position and that the Cable and Pulley move smoothly. 2 23 66 Note: If a cable tends to slip off the pulleys often, the cable may have become twisted. Remove the cable and re-install it. 21 If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual. 3 19 15 57 12 58 CABLE DIAGRAM The cable diagram below shows the proper routing of the Short Cable (58) and the Long Cable (23). Use the diagram to be sure that the two cables and the cable traps have been assembled correctly. If the cables have not been correctly routed, the home gym system will not function properly and damage may occur. The numbers show the correct route for each cable. The starting and ending points of each cable are labeled. Be sure that the cable traps do not touch or bind the cables. 7 2 1—High Pulley 3 5 4 6 Long Cable (23) TOP VIEW 5—Long “U”-Bracket Short Cable (58) Weight Stack—8 4 3 1—Low Pulley 2 20 NOTES 21 PART LIST—Model No. WESY85103 Key No. Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 2 1 19 1 1 3 3 7 4 4 4 1 1 3 8 1 1 2 2 1 12 4 1 1 6 1 3 2 1 4 2 2 1 4 1 1 1 1 1 1 Description M8 x 63mm Carriage Bolt M6 Nylon Locknut M8 Nylon Locknut Base Stabilizer “V”-Pulley M10 x 60mm Bolt 5/16” Flat Washer 3/8” Flat Washer 1/4” Flat Washer M8 x 65mm Bolt M10 x 50mm Bolt Seat M8 x 67mm Carriage Bolt 3 1/2” Pulley m10 x 80mm Bolt Press Frame M6 x 16mm Screw Weight Bumper Pulley Bracket M10 Nylon Locknut M8 x 62mm Bolt Long Cable M6 x 50mm Screw Weight Weight Pin 2” Square Inner Cap 12 1/2” Pad Tube Leg Lever 5 1/2” Pad Hand Grip 1 1/2” Square Inner Cap M8 x 57mm Bolt 3/4” Round Inner Cap M8 x 50mm Eyebolt Seat Frame Seat Plate M6 x 50mm Carriage Bolt Nylon Strap Seat Knob Key No. Qty. 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 # # 1 1 2 6 2 2 1 1 6 3 2 1 2 1 1 1 1 1 1 1 2 2 1 1 1 5 1 1 4 2 2 1 1 2 2 1 2 2 1 1 Description Backrest Front Upright M6 x 65mm Screw 1 3/4” Square Inner Cap 10” Pad Press Arm Left Arm Right Arm 1” Round Inner Cap Long Cable Trap 2” Square Outer Cap Chain Cable Clip Lat Bar Top Frame Rear Upright Long “U”-Bracket Short Cable M10 x 195mm Bolt M8 x 150mm Bolt 1/2” x 3/4” Spacer Weight Guide Weight Tube Weight Tube Bumper 1” Square Inner Cap Cable Trap Small “U”-Bracket M8 x 115mm Bolt 1” Retainer 1” Round Cover Cap M10 x 95mm Bolt M8 x 45mm Bolt 5/8” x 9/16” Spacer 1 1/8” x 2 1/2” Plastic Bushing 1” x 7/8” Plastic Bushing Top Weight M10 x 90mm Bolt M10 x 45mm Bolt Userʼs Manual Exercise Poster Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. 22 R0802A EXPLODED DRAWING—Model No. WESY85103 11 8 27 11 55 15 78 8 49 21 3 60 56 66 3 8 15 21 12 57 3 61 55 78 58 76 8 3 3 44 50 15 66 21 67 62 23 63 64 51 31 39 54 52 53 45 45 40 14 66 65 3 3 44 44 15 9 36 44 49 13 38 37 18 10 24 71 46 34 30 49 32 2 35 34 33 30 32 31 23 27 28 49 3 29 30 28 17 44 34 8 3 3 21 34 30 22 4 1 47 48 43 10 26 19 14 7 41 51 70 70 42 72 69 21 69 21 25 21 5 6 74 6 3 3 50 23 27 21 74 7 77 15 68 20 3 44 R0802A 9 46 15 21 66 75 49 59 16 77 73 15 58 3/4" Round Inner Cap (34)–4 5/8" x 9/16" Spacer (73)–1 1" Round Inner Cap (49)–6 1" Round Cover Cap (70)–2 1/2" x 3/4" Spacer (61)—2 1" Square Inner Cap (65)—1 M8 x 50mm Eyebolt (35)—1 1 1/2" Square Inner Cap (32)—2 2" Square Inner Cap (27)–3 1 3/4" Square Inner Cap (44)–6 2" Square Outer Cap (51)–2 M6 Nylon Locknut (2)–1 M6 x 50mm Screw (24)–1 M8 Nylon Locknut (3)–19 M6 x 65mm Screw (43)–2 M10 Nylon Locknut (21)–12 M8 x 45mm Bolt (72)–1 1/4" Flat Washer (10)–4 M8 x 57mm Bolt (33)–1 5/16" Flat Washer (8)–7 M8 x 62mm Bolt (22)–4 3/8" Flat Washer (9)–4 M6 x 16mm Screw (18)–2 M6 x 50mm Carriage Bolt (38)–1 M8 x 65mm Bolt (11)–4 M8 x 63mm Carriage Bolt (1)–2 M8 x 67mm Carriage Bolt (14)–3 M8 x 115mm Bolt (68)–1 M8 x 150mm Bolt (60)–1 1 1/8" x 2 1/2" Plastic Bushing (74)–2 M10 x 45mm Bolt (78)–2 M10 x 50mm Bolt (12)–1 M10 x 60mm Bolt (7)–3 M10 x 80mm Bolt (16)–1 M10 x 90mm Bolt (77)–2 M10 x 95mm Bolt (71)–2 1" x 7/8" Plastic Bushing (75)–2 Cable Clip (53)–2 M10 x 195mm Bolt (59)–1 1" Retainer (69)–4 ORDERING REPLACEMENT PARTS To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be prepared to give the following information: 1. The MODEL NUMBER of the product (WESY85103). 2. The NAME of the product (WEIDER® 8510 Home Gym System). 3. The SERIAL NUMBER of the product (see the front cover of this manual). 4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST on page 22 of this manual). LIMITED WARRANTY ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and material, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing or repairing, at ICON's option, the product through one of its authorized service centers. All repairs for which warranty claims are made must be pre-authorized by ICON. This warranty does not extend to any product or damage to a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or repairs not provided by an ICON authorized service center; products used for commercial or rental purposes; or products used as store display models. No other warranty beyond that specifically set forth above is authorized by ICON. ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection with the use or performance of the product or damages with respect to any economic loss, loss of property, loss of revenues or profits, loss of enjoyment or use, costs of removal or installation or other consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or consequential damages. Accordingly, the above limitation may not apply to you. The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation may not apply to you. This warranty gives you specific legal rights. You may also have other rights which vary from state to state. ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813 Part No. 152883 R0802A Printed in China © 2002 ICON Health & Fitness, Inc.
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