Weider 8520 System Wesy8520 Users Manual

Weider-Wesy85201-Owner-S-Manual weider-wesy85201-owner-s-manual

WESY85201 to the manual 4f8dd76e-6156-43e0-9a26-78e8776034ff

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USER'S MANUAL

QUESTIONS?

As a manufacturer, we are com-

mitted to providing complete

customer satisfaction. If you have

questions, or find there are miss-

ing or damaged parts, we will

guarantee you complete satisfac-

tion through direct assistance

from our factory.

TO AVOID UNNECESSARY

DELAYS, PLEASE CALL DIRECT

TO OUR TOLL-FREE CUSTOMER

HOT LINE. The trained techni-

cians on our customer hot line

will provide immediate assis-

tance, free of charge to you.

CUSTOMER HOT LINE:

1-800-999-3756

Mon.–Fri., 6 a.m.–6 p.m. MST

Model No. WESY85201

Serial No.

Write the serial number in the space

above for reference.

PATENT PENDING

CAUTION

Read all precautions and instruc-

tions in this manual before using

this equipment. Save this manual

for future reference.

Serial Number Decal

2

TABLE OF CONTENTS

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

Note: An EXPLODED DRAWING/PART LIST and a PART IDENTIFICATION CHART are attached to the center

of this manual. Remove the EXPLODED DRAWING/PART LIST and the PART IDENTIFICATION CHART before

beginning assembly.

WEIDER is a registered trademark of ICON Health & Fitness, Inc.

LIMITED WARRANTY

ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and

material, under normal use and service conditions, for a period of ninety (90) days from the date of pur-

chase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is lim-

ited to replacing or repairing, at ICON's option, the product at one of its authorized service centers. All

products for which warranty claim is made must be received by ICON at one of its authorized service cen-

ters with all freight and other transportation charges prepaid, accompanied by sufficient proof of purchase.

All returns must be pre-authorized by ICON. This warranty does not extend to any product or damage to

a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or

repairs not provided by an ICON authorized service center, products used for commercial or rental pur-

poses, or products used as store display models. No other warranty beyond that specifically set forth

above is authorized by ICON.

ICON is not responsible or liable for indirect, special or consequential damages arising out of or in con-

nection with the use or performance of the product or damages with respect to any economic loss, loss

of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other

consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of inci-

dental or consequential damages. Accordingly, the above limitation may not apply to you.

The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of

merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth

herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above

limitation may not apply to you.

This warranty gives you specific legal rights. You may also have other rights which vary from state to state.

ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813

3

1. It is the responsibility of the owner to ensure

that all users of the home gym system are

adequately informed of all precautions.

2. Read all instructions in this manual and in

the accompanying literature before using the

home gym system.

3. If you feel pain or dizziness at any time while

exercising, stop immediately and begin cool-

ing down.

4. Use the home gym system only on a level

surface. Cover the floor or carpet beneath

the home gym system for protection.

5. Inspect and tighten all parts often. Replace

any worn parts immediately.

6. Keep small children and pets away from the

home gym system at all times.

7. The home gym system is designed to be

used by only one person at a time.

8. Keep hands and feet away from moving parts.

9. Always wear athletic shoes for foot protec-

tion.

10. Always stand on a foot plate when perform-

ing an exercise that could cause the home

gym system to tip.

11. Never release the press arm, butterfly arms,

leg lever, lat bar, leg press plate, or nylon

strap while weights are raised. The weights

will fall with great force.

12. Make sure that the cables remain on the pul-

leys at all times. If the cables bind while you

are exercising, stop immediately and make

sure that the cables are on all of the pulleys.

13. Always disconnect the lat bar from the home

gym system when performing an exercise

that does not use the lat bar.

14. The home gym system is intended for home

use only. Do not use the home gym system

in any commercial, rental, or institutional set-

ting.

IMPORTANT PRECAUTIONS

WARNING: To reduce the risk of serious injury, read the following important precautions before

using the home gym system.

WARNING: Before beginning this or any exercise program, consult your physician. This is especially

important for persons over the age of 35 or persons with pre-existing health problems. Read all

instructions before using. ICON assumes no responsibility for personal injury or property damage

sustained by or through the use of this product.

4

BEFORE YOU BEGIN

ASSEMBLED

DIMENSIONS:

Height: 76 in.

Width: 38 in.

Length: 59 in.

Leg Press Plate

Low Pulley Station

Foot Plate

High Pulley Station

Lat Bar

Leg Lever

Butterfly Arms

Press Arm

Weight Stack

Seat

Backrest

Weight Pin

Thank you for selecting the versatile WEIDER®8520

Home Gym System. The WEIDER®8520 offers a

selection of weight stations designed to develop every

major muscle group of the body. Whether your goal is

to tone your body, build dramatic muscle size and

strength, or improve your cardiovascular system, the

WEIDER®8510 will help you to achieve the specific

results you want.

For your benefit, read this manual carefully before

using the WEIDER®8520 Home Gym System. If you

have additional questions, please call our Customer

Service Department toll-free at 1-800-999-3756,

Monday through Friday, 6 a.m. until 6 p.m. Mountain

Time (excluding holidays). To help us assist you,

please note the product model number and serial

number before calling. The model number is

WESY85201. The serial number can be found on a

decal attached to the WEIDER®8520 (see the front

cover of this manual).

Before reading further, please review the drawing

below and familiarize yourself with the parts that are

labeled.

5

ASSEMBLY

1

56

High Side of

Bracket

3

5

51

51 14

1

4

1

Before beginning assembly, carefully read the

following information and instructions:

•Place all parts of the home gym system in a

cleared area and remove the packing materials;

do not dispose of the packing materials until

assembly is completed.

• The assembly is divided into four stages: 1)

frame assembly, 2) press and butterfly arm

assembly, 3) cable and pulley assembly, and 4)

seat and backrest assembly. The hardware for

each stage is packaged separately.

• Wait until you begin each assembly stage to open

that parts bag.

•For help identifying the small parts used in

assembly, use the PART IDENTIFICATION

CHART located in the center of this manual.

Note: Some small parts may have been pre-

attached for shipping. If a part is not in the parts

bag, check to see if it has been pre-attached.

•As you assemble the home gym system, be sure

that all parts are oriented as shown in the

drawings.

•Tighten all parts as you assemble them, unless

instructed to do otherwise.

THE FOLLOWING TOOLS (NOT INCLUDED) ARE

REQUIRED FOR ASSEMBLY:

• Two (2) adjustable wrenches

• One (1) standard screwdriver

• One (1) phillips screwdriver

• One (1) rubber mallet

• Lubricant, such as grease or petroleum jelly,

and soapy water will also be needed.

Assembly will be more convenient if you have the

following tools: A socket set, a set of open-end or

closed-end wrenches, or a set of ratchet wrenches.

1. Before beginning assembly, be sure that

you have read and understand the infor-

mation in the box above.

Press a 2” Square Outer Cap (51) onto each

end of the Stabilizer (5). Press a 2” Square

Inner Cap (27) into the end of the Base (4).

Insert two 5/16” x 2 3/4” Carriage Bolts (14)

up through the Stabilizer (5). Insert four

5/16” x 2 1/2” Carriage Bolts (1) up through

the Base (4).

Slide the indicated end of the Base (4) onto

the 5/16” x 2 3/4” Carriage Bolts (14) in the

Stabilizer (5). Slide the Rear Upright (56)

onto the Carriage Bolts. Hand tighten a 5/16”

Nylon Locknut (3) onto each Carriage Bolt.

The high side of the bracket on the Rear

Upright must be on the side shown. Do

not tighten the Nylon Locknuts yet.

FRAME ASSEMBLY

27

6

FRAME ASSEMBLY

2. Slide the Front Upright (42) onto the 5/16” x

2 1/2” Carriage Bolts (1) in the Base (4).

Hand tighten a 5/16” Nylon Locknut (3) onto

each Carriage Bolt. Do not tighten the

Nylon Locknuts yet.

3. Press a 2” Square Inner Cap (27) into each

end of the Top Frame (55). Press a 1 3/4”

Square Inner Cap (44) into each end of the

crossbar on the Top Frame. Press two 1”

Round Inner Caps (49) into the top of the

crossbar.

Attach the Top Frame (55) to the Front Upright

(42) and the Rear Upright (56) with four 5/16”

x 2 3/4” Bolts (11), four 5/16” Flat Washers

(8), and four 5/16” Nylon Locknuts (3).

Tighten all Nylon Locknuts used in steps 1

through 3.

4. Set two Weight Bumpers (19) onto the brack-

et on the Base (4) as shown.

Stack eight Weights (25) on the Weight

Bumpers (19). Be sure that all of the Weights

are turned so the pin grooves are on the

same side.

4

2

3

42

3

1

4

11 11

49

8

44

44

27

27

55

56 42

3

Crossbar

25

Pin Groove

19

4—Bracket

3

8

7

FRAME ASSEMBLYARM ASSEMBLY

5. Press the Weight Tube Bumper (64) into the

end of the Weight Tube (63). Insert the

Weight Tube into the stack of Weights (25).

Be sure that the pins on the Weight Tube are

resting in the pin grooves in the upper

Weight.

Lubricate the insides of the holes in the Top

Weight (76). Set the Top Weight onto the

stack of Weights (25).

Insert both Weight Guides (62) into the stack

of Weights (25). Be sure that the holes in

the Weight Guides are at the top, as

shown.

6. Attach the upper ends of the Weight Guides

(62) to the Top Frame (55) with the 5/16” x 6”

Bolt (60), two 1/2” x 3/4” Spacers (61), and a

5/16” Nylon Locknut (3).

Be sure that the Pulley Bracket (20) is in

front of the Weight Guide (62) as shown.

7. Press a 1” x 7/8” Plastic Bushing (75) onto

each welded spacer on the Press Frame (17).

Slide the Press Frame into place on the Base

(4). Note: This will be a tight fit. The

Plastic Bushings should fit onto each end

of the indicated tube in the Base. Be sure

that the pulley is on the indicated side.

Lubricate the 3/8” x 8” Bolt (59). Attach the

Press Frame (17) to the Base (4) with the

3/8” x 8” Bolt and a 3/8” Nylon Locknut (21).

7

5

6

55

76

63

64

25

62

Lubricate

Pins

60 20

62

3

4—Tube

Welded

Spacers

17 Lubricate

59

Pulley

21

75

61

Holes

8

ARM ASSEMBLY

8. Press a 1 3/4” Square Inner Cap (44) into the

top of a Press Arm (46). Wet the handle on

the Press Arm with soapy water. Slide a

Handgrip (31) onto the handle. Press a 1”

Round Inner Cap (49) into the other end of

the handle. Attach the Press Arm to one side

of the Press Frame (17) with two 5/16” x 2 1/2”

Bolts (22) and two 5/16” Nylon Locknuts (3).

Assemble the other Press Arm (46) in the

same manner.

9. Identify the Right Arm (48) and the Left Arm

(47). Note the position of the welded bracket

on each Arm. Arm identification is very

important for step 10.

Attach a “V”-Pulley (6) and a Long Cable Trap

(50) to the Right Arm (48) with a 3/8” x 2 1/2”

Bolt (7) and a 3/8” Nylon Locknut (21).

Attach a “V”-Pulley (6) and a Long Cable Trap

(50) to the Left Arm (47) with a 3/8” x 2 1/2”

Bolt (7) and a 3/8” Nylon Locknut (21).

10. Lubricate both axles on the Top Frame (55).

Slide the Right Arm (48) onto the right axle.

Note: Be careful not to confuse the Right

Arm with the Left Arm (47); refer to step 9

to identify the Right Arm. Be sure that the

upper end of the Right Arm is behind the

indicated bracket on the Top Frame (55).

Tap two 1” Retainers (69) and a 1” Round

Cover Cap (70) onto the right axle. Be sure

that the teeth on the Retainers bend

toward the Cover Cap, as shown in the

inset drawing.

Attach the Left Arm (47) in the same manner.

Press 1 3/4” Square Inner Caps (44) into the

lower ends of the Right and Left Arms (47,

48). Wet the lower end of each Arm with

soapy water. Slide a 10” Pad (45) onto the

lower end of each Arm.

10

50

50

46

3

22

46

49

44

17

44

49

31

Bracket

Lubricate Axle

45

47

55

48

45

44

69

70

6

48

47

Welded

Brackets

21

8

9

69

55

70

76

11. Press a 1 3/4” Square Inner Cap (44) into the

Seat Frame (36). Attach a Bumper (73) to the

Seat Frame with a 1/2” Tap Screw (65).

Slide the Seat Frame (36) onto the 5/16” x

2 1/2” Carriage Bolts (1) in the Base (4). See

the inset drawing. The bracket on the Seat

Frame must be behind the Press Frame

(17). Hand-tighten a 5/16” Nylon Locknut (3)

onto each Carriage Bolt. Do not tighten the

Nylon Locknuts until the end of this

assembly step.

Attach the Seat Frame (36) to the Front

Upright (42) with two 5/16” x 2 3/4” Bolts (11),

two 5/16” Flat Washers (8), and two 5/16”

Nylon Locknuts (3).

Tighten all Nylon Locknuts used in this

step now.

12. Attach a Bumper (73) to the Rocker Arm (32)

with a 1/2” Tap Screw (65).

Lubricate a 3/8” x 3 1/4” Bolt (35). Attach the

Rocker arm (32) to the Base (4) with the 3/8”

x 3 1/4” Bolt and a 3/8” Nylon Locknut (21).

13. Lubricate a 3/8” x 2 1/2” Bolt (7). Attach the

Leg Lever (29) to the Rocker Arm (32) with

the 3/8” x 2 1/2” Bolt and a 3/8” Nylon Jam

Nut (33).

Press a 1 3/4” Square Inner Cap (44) into

each end of the Leg Lever (29).

13

11

8

12

9

ARM ASSEMBLY

Bracket

17

36

1

44

36

3

3

42

73

32

73

65

4

21

7—Lubricate

29

32

44

44

Lubricate—35

65

4

11

33

14. During steps 15 through 29, refer to the

CABLE DIAGRAM on page 19 of this manual

to verify proper cable routing. Before begin-

ning this section, identify the Long Cable (23)

and the Short Cable (58) by comparing the

lengths of the cables.

IMPORTANT: While assembling the cables,

do not overtighten the bolts and nuts

securing the pulleys. The pulleys must be

able to turn freely.

15. Locate the Long Cable (23). Route the Long

Cable around the indicated 3 1/2” Pulley (15)

attached to the Top Frame (55). Be sure that

the end of the Cable with the ball is on the

indicated side of the Pulley and that the

Cable is between the Pulley and the hook.

Tighten the 3/8” x 3 3/4” Bolt (71) and the 3/8”

Nylon Locknut (not shown).

16. Wrap the Long Cable (23) around a “V”-Pulley

(6). Attach the “V”-Pulley and a Long Cable

Trap (50) to the indicated bracket on the

Front Upright (42) with a 3/8” x 2 1/2” Bolt (7)

and a 3/8” Nylon Locknut (21). Be sure that

the Long Cable Trap is positioned to hold

the Cable in place.

17. Route the Long Cable (23) around the “V”-

Pulley (6) on the Left Arm (47). Be sure that

the Cable is in the groove of the Pulley

and that the Long Cable Trap (50) is posi-

tioned to hold the Cable in place. Tighten

the 3/8” x 2 1/2” Bolt (7) and the 3/8” Nylon

Locknut (not shown).

17

14

15

16

58

23

55

71

Hook

Ball

15

50

23

7

47

23

7

21

650

23

6

42

CABLE ASSEMBLY

10

11

18. Route the Long Cable (23) around the “V”-

Pulley (6) on the Right Arm (48). Be sure

that the Cable is in the groove of the “V”-

Pulley and that the Long Cable Trap (50) is

turned to hold the Cable in place. Tighten

the 3/8” x 2 1/2” Bolt (7) and the 3/8” Nylon

Locknut (not shown).

19. Route the Long Cable (23) around the 3 1/2”

Pulley (15) attached to the Pulley Bracket

(20). Be sure that the Cable is in the

groove of the Pulley and that the Cable

Trap (66) is turned to hold the Cable in

place. Tighten the 3/8” x 2” Bolt (12) and the

3/8” Nylon Locknut (not shown).

Be sure that the 5/16” x 5” Bolt (68) is proper-

ly tightened and that the Pulley Bracket (20)

can move freely.

20. See the inset drawing. Attach a 3 1/2” Pulley

(15) and a Cable Trap (66) to the indicated

hole in the Long “U”-Bracket (57) with a 3/8” x

2” Bolt (12) and a 3/8” Nylon Locknut (21). Be

sure that the Cable Trap is inside the “U”-

Bracket. Note: This may come pre-assem-

bled.

Route the Long Cable (23) around the 3 1/2”

Pulley (15) and through the Long “U”-Bracket

(57). Be sure that the Cable is in the

groove of the Pulley and that the Cable

and Pulley move smoothly.

21. Note: The 3 1/2” Pulley (15) labeled in this

step is pre-attached. It is shown removed

for easy part identification.

Route the Long Cable (23) around the 3 1/2”

Pulley (15) attached to the bracket on the Top

Frame (55). Tighten the 3/8” x 2” Bolt (12)

and the 3/8” Nylon Locknut (21). Be sure that

the Cable is in the groove of the Pulley

and that the Cable and Pulley move

smoothly.

21

18

19

20

CABLE ASSEMBLY

48

50 76

23

66

15

12

20

68

23

21

12

15

23

57

66

12

15

23

Bracket

55

21

23

12

22. Locate the Short Cable (58). Route the

Short Cable under the 3 1/2” Low Pulley (77).

Be sure that the end of the Cable with the

ball is on the indicated side of the Pulley

and that the Cable is between the Pulley

and the welded spacer on the Leg Lever

(29). Tighten the 3/8” x 3 1/2” Bolt (16) and

the 3/8” Nylon Locknut (not shown).

23. Wrap the Short Cable (58) around a “V”-

Pulley (6). Attach the Pulley and a Long

Cable Trap (50) inside the bracket on the

Seat Frame (36) with a 3/8” x 2 1/2” Bolt (7)

and a 3/8” Nylon Locknut (21). Be sure that

the Cable Trap is turned to hold the Cable

in place and that the Cable is routed

around the Pulley as shown.

24. Wrap the Short Cable (58) around a 3 1/2”

Pulley (15). Attach the Pulley to the Rocker

Arm (32) with a 3/8” x 3 1/2” Bolt (16), a 3/8”

Flat Washer (9), and a 3/8” Nylon Locknut

(21). Be sure that the Cable Trap (66) is

turned to hold the Cable in place and that

the Cable is routed around the Pulley as

shown.

25. Note: The 3 1/2” Pulley (15) labeled in this

step is pre-attached. It is shown removed

for easy part identification.

Route the Short Cable (58) around the 3 1/2”

Pulley (15) attached to the lower hole in the

Front Upright (42). Be sure that the Cable

Trap (66) is turned to hold the Cable in

place and that the Cable is routed around

the Pulley as shown. Tighten the 3/8” Nylon

Locknut (21) and the 3/8” x 3 3/4” Bolt (71).

25

22

23

24

CABLE ASSEMBLY

58 77 Ball

16

58

621

16

66

15

32

9

21

29

7

50

36

58

42

21

71

58

9

66

15

Welded Spacer

13

26. Note: The 3 1/2” Pulley (15) labeled in this

step is pre-attached. It is shown removed

for easy part identification.

Route the Short Cable (58) around the 3 1/2”

Pulley (15) attached to the upper hole in the

Press Frame (17). Be sure that the Cable is

routed around the Pulley as shown.

Tighten the 3/8” Nylon Locknut (21) and the

3/8” x 3 1/2” Bolt (16).

27. Note: The 3 1/2” Pulley (15) labeled in this

step is pre-attached. It is shown removed

for easy part identification.

Route the Short Cable (58) around the 3 1/2”

Pulley (15) attached to the upper hole in the

Front Upright (42). Be sure that the Cable

Trap (66) is turned to hold the Cable in

place and that the Cable is routed around

the Pulley as shown. Tighten the 3/8” Nylon

Locknut (21) and the 3/8” x 3 3/4” Bolt (71).

28. Attach the end of the Short Cable (58) to the

Long “U”-Bracket (57) with a 1/4” Nylon Lock-

nut (2) and a 1/4” Flat Washer (10). Do not

completely tighten the Nylon Locknut. It

should be threaded onto the end of the

Cable so only a couple of threads are

showing above the nut, as shown in the

inset drawing.

26

27

28

CABLE ASSEMBLY

16

9

17

15

21

71

9

42

15

58

66

58

21

66

57

2

10

58

58

57

2

10

14

29. Attach the Long Cable (23) to the Small “U”-

Bracket (67) with a 1/4” Nylon Locknut (2)

and a 1/4” Flat Washer (10). Do not com-

pletely tighten the Nylon Locknut. It

should be threaded onto the end of the

Cable only a couple of turns, as shown in

the inset drawing.

Attach the Small “U”-Bracket (67) to the

Weight Tube (63) with the 5/16” x 1 3/4” Bolt

(72) and a 5/16” Nylon Locknut (3).

30. Attach the Backrest (41) to the Front Upright

(42) with two 1/4” x 2 1/2” Screws (43) and

two 1/4” Flat Washers (10).

31. Insert the 1/4” x 2 1/2” Carriage Bolt (38) into

the center hole in the Seat Plate (37). Attach

the Seat Plate to the Seat (13) with two 1/4” x

1/2” Screws (18).

Insert the 1/4” x 2 1/2” Carriage Bolt (38) into

the indicated hole in the Seat Frame (36).

Tighten a 1/4” Nylon Locknut (2) with a 1/4”

Flat Washer (10) onto the Carriage Bolt.

Attach the other end of the Seat (13) to the

Seat Frame (36) with a 1/4” Flat Washer (10)

and the 1/4” x 2 1/4” Screw (24).

31

29

30

CABLE ASSEMBLYSEAT ASSEMBLY

23

67

2

10

63

72

67

3

10 2

23

41

42

10

43

2

24

36

13

37

18

38

10

15

32. Press a 1 3/4” Square Inner Cap (44) into the

Press Adjustment Tube (79).

Align one set of holes in the Press Adjustment

Tube (79) with the holes in the Rocker Arm

(32). Insert the “L”-Pin (40) through the holes.

Be sure that the Press Adjustment Tube is

oriented as shown.

Attach the Press Plate (78) to the Press

Adjustment Tube (79) with a 5/16” x 2 1/2”

Bolt (22), two 5/16” Flat Washers (8), and a

5/16” Nylon Locknut (3).

33. Press a 3/4” Round Inner Cap (34) into each

end of the Short Pad Tube (28). Press a 3/4”

Round Inner Cap into each end of the Long

Pad Tube (80).

Insert the Short Pad Tube (28) into the Seat

Frame (36). Slide a 5 1/2” Pad (30) onto each

end of the Short Pad Tube.

Insert the Long Pad Tube (80) into the Leg

Lever (29). Slide a 5 1/2” Pad (30) onto each

end of the Long Pad Tube.

34. Remove the backing from the 8520 decal and

apply it to the home gym system as shown.

Make sure that all parts have been properly

tightened. The use of the remaining parts will

be explained in ADJUSTMENT, beginning on

page 16 of this manual.

Before using the home gym system, pull each

cable a few times to be sure that the cables

move smoothly over the pulleys. If one of the

cables does not move smoothly, find and cor-

rect the problem. IMPORTANT: If the cables

are not properly installed, they may be

damaged when heavy weight is used. See

the CABLE DIAGRAM on page 19 of this

manual for proper cable routing. If there is

any slack in the cables, you will need to

remove it by tightening the cables. See

TROUBLE-SHOOTING AND MAINTE-

NANCE on page 18.

32

33

34

DECAL PLACEMENT SEAT ASSEMBLY

44 79 3

8

8

22

Slant must be

turned this way

32

40

78

36

28

80

34

34

30

30

30 29

8520

16

ADJUSTMENT

The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise

poster accompanying this manual to see how the home gym system should be set up for each exercise.

IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the cor-

rect starting position for the exercise to be performed. If there is any slack in the cables or chain as an

exercise is performed, the effectiveness of the exercise will be reduced.

54

53

52

23

39

25 26

54

58

52

53

CHANGING THE WEIGHT SETTING

To change the weight setting of the weight stack,

insert a Weight Pin (26) under the desired Weight

(25). Be sure to insert the Weight Pin until the bent

end of the Weight Pin is touching the Weights, and

turn the bent end downward. The weight setting of the

weight stack can be changed from 6.5 pounds to

106.5 pounds, in increments of 12.5 pounds. Note:

Due to the cables and pulleys, the amount of

resistance at each exercise station may vary from

the weight setting. Use the WEIGHT RESISTANCE

CHART on page 17 to find the approximate

amount of resistance at each weight station.

ATTACHING THE LAT BAR OR NYLON STRAP TO

THE HIGH PULLEY STATION

Attach the Lat Bar (54) to the Long Cable (23) with a

Cable Clip (53). For some exercises, the Chain (52)

should be attached between the Lat Bar and the Long

Cable with two Cable Clips. Adjust the length of the

Chain between the Lat Bar and the Long Cable so

the Lat Bar is in the correct starting position for

the exercise to be performed.

The Nylon Strap (39) can be attached in the same

manner.

ATTACHING THE LAT BAR OR NYLON STRAP TO

THE LOW PULLEY STATION

Attach the Lat Bar (54) to the Short Cable (58) with a

Cable Clip (53). For some exercises, the Chain (52)

should be attached between the Lat Bar and the

Pulley Cable with two Cable Clips. Adjust the length

of the Chain between the Lat Bar and the Short

Cable so the Lat Bar is in the correct starting

position for the exercise to be performed.

The Nylon Strap (39) can be attached in the same

manner.

Always remove the leg press plate and lock the

leg lever before using the low pulley station (see

ADJUSTING AND REMOVING THE LEG PRESS

PLATE AND ADJUSTMENT TUBE and LOCKING

THE LEG LEVER on page 17).

39

17

ADJUSTING AND REMOVING THE LEG PRESS

PLATE AND ADJUSTMENT TUBE

To adjust the position of the Leg Press Plate (78),

remove the “L”-Pin (40) from the Press Adjustment

Tube (79) and the Rocker Arm (32). Align a different

set of holes in the Press Adjustment Tube with the set

of holes in the Rocker Arm. Re-insert the “L”-Pin.

For some exercises, the Press Adjustment Tube (79)

must be removed. Remove the “L”-Pin (40). Lift the

Press Adjustment Tube off the bracket on the Rocker

Arm (32).

LOCKING THE LEG LEVER

When the low pulley station is in use, the Leg Lever

(29) must be locked in place. Insert the “L”-Pin (40)

through the hole in the Leg Lever and the hole in the

Rocker Arm (32).

32 79

40

78

40

29

32

PRESS BUTTERFLY LEG HIGH LOW LEG

WEIGHT ARM ARM LEVER PULLEY PULLEY PRESS

PLATES (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)

Top 13 9 27 14 32 30

1 36 23 52 30 52 65

2 57 32 81 44 93 97

3 73 46 115 58 121 130

4 99 58 142 69 144 170

5 118 74 171 88 178 215

6 132 88 201 101 217 247

7 151 112 217 114 230 319

8 165 131 264 131 262 347

WEIGHT RESISTANCE CHART

This chart shows the approximate weight resistance at each station. “Top” refers to the 6.5 lb. top weight. The

other numbers refer to the 12.5 lb. weight plates. Weight resistance shown for the butterfly arm station is for

each butterfly arm.

The actual resistance at each weight station may vary due to differences in individual weight plates, as well as

friction between the cables, pulleys, and weight guides.

18

TROUBLE-SHOOTING AND MAINTENANCE

Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The

home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.

TIGHTENING THE CABLES

Woven cable, the type of cable used on the home

gym system, can stretch slightly when it is first used.

If there is slack in the cables before resistance is felt,

the cables should be tightened. Slack can be

removed from the cables by tightening the 1/4” Nylon

Locknuts (2) at the end of the Long Cable (23) (see

drawing 1) and at the end of the Short Cable (58)

(see drawing 2). To do this you may need to remove

the Small “U”-Bracket (67) from the Weight Tube (not

shown) or remove the 3 1/2” Pulley (15) from the

Long “U”-Bracket (57). Make sure that the cables are

not too tight or the Top Weight (76) will be lifted off

the weight stack.

Additional slack can be removed by moving the 3 1/2”

Pulley (15) to the other hole in the Long “U”-Bracket

(57). Remove the 3/8” Nylon Locknut (21) and the

3/8” x 2” Bolt (12) from the Cable Trap (66), Pulley,

and “U”-Bracket. Re-attach the Pulley and Cable Trap.

Be sure that the Cable trap is in the proper position

and that the Cable and Pulley move smoothly.

Note: If a cable tends to slip off the pulleys often,

the cable may have become twisted. Remove the

cable and re-install it.

If the cables need to be replaced, see ORDERING

REPLACEMENT PARTS on the back cover of this

manual.

57

67

76

66

15

2

2

58

12

23

1

2

23

21

19

CABLE DIAGRAM

The cable diagram below shows the proper routing of the Short Cable (58) and the Long Cable (23). Use the

diagram to be sure that the two cables and the cable traps have been assembled correctly. If the cables have

not been correctly routed, the home gym system will not function properly and damage may occur. The numbers

show the correct route for each cable. The starting and ending points of each cable are labeled. Be sure that

the cable traps do not touch or bind the cables.

4

3

2

7

6

5

4

3

2

Weight Stack—8

6

1—Low Pulley

1—High Pulley

Long Cable (23)

7—Long “U”-Bracket

Short Cable (58)

5

ORDERING REPLACEMENT PARTS

To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday

through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre-

pared to give the following information:

1. The MODEL NUMBER of the product (WESY85201).

2. The NAME of the product (WEIDER®8520 Home Gym System).

3. The SERIAL NUMBER of the product (see the front cover of this manual).

4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING at the

center of this manual).

Part No. 134908 R1096A Printed in Canada © 1996 ICON Health & Fitness, Inc.

This chart is provided to help you identify the small parts used in assembly. Important: Some parts may

have been pre-assembled for shipping purposes; if you cannot find a part in the parts bags, check to

see if it has been pre-assembled.

REMOVE THIS PART IDENTIFICATION

CHART FROM THE MANUAL!

Please Note: The assembly is divided into four stages: 1) frame assembly, 2) press and butterfly

arm assembly, 3) cable and pulley assembly, and 4) seat and backrest assembly. The hardware

for each stage is packaged separately. Wait until you begin each assembly stage to open that

parts bag.

WESY85201 R1096A

Arruela Plana de 1/4”

Arruela Plana de 5/16” (8)–8

Arruela Plana de 3/8”

(9)–5

Parafuso de 1/4” x 2 1/2”

(43)–2

Parafuso de 5/16” x 1 3/4”

(72)–1

Pino de Montagem 5/16” x 2 1/2”

(1)–4

Pino de Montagem de 5/16” x 2 3/4”

(14)–2

Parafuso de 1/4” x 1/2”

(18)–2

Parafuso de 5/16” x 2 1/2”

(22)–5

Pino de 5/16” x 5” (68)–1

Pino de 5/16” x 6” (60)–1

Parafuso de 5/16” x 2 3/4”

(11)–6

Pino de Montagem de 1/4” x 2 1/2”

(38)–1

Parafuso de 1/4” x 2 1/4”

(24)–1

Retentor de 1” (69)–4

Contrapino de 3/8” (21)–15

Porca de Nylon de 3/8” (33)–1

Pino de 3/8” x 2 (12)–3

Pino de 3/8” x 3 1/2”

(16)–3

Pino de 3/8” x 2 1/2” (7)–5

Pino de 3/8” x 3 3/4”

(71)–3

Clipe do Cabo (53)–3

Pino de 3/8” x 3 1/4”

(35)–1

Contraporca de Nylon de 1/4”

(3)–20

Contraporca de Nylon de 1/4”

(2)–3

Tampa Interna Redonda de 1”

(49)–4

Coberta Redonda de 1” (70)–2

Tampa Interna Redonda de

3/4” (34)–4

Espaçador de 1/2” x 3/4”

(61)–2

Tampa Interna Quadrada de 1 3/4”

(44)–10

Tampa Interna Quadrada de

22” (27)–3 Tampa Externa Quadrada de 2”

(51)–2

Mancal Plástico de 1’ x7/8” (75)–2

REMOVE THIS PART LIST/EXPLODED

DRAWING FROM THE MANUAL!

81

Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.

PART LIST—Model No. WESY85201 R1096A

Key No. Qty. Description

1 4 5/16” x 2 1/2” Carriage Bolt

2 3 1/4” Nylon Locknut

3 20 5/16” Nylon Locknut

4 1 Base

5 1 Stabilizer

6 4 “V”-Pulley

7 5 3/8” x 2 1/2” Bolt

8 8 5/16” Flat Washer

9 5 3/8” Flat Washer

10 6 1/4” Flat Washer

11 6 5/16” x 2 3/4” Bolt

12 3 3/8” x 2” Bolt

13 1 Seat

14 2 5/16” x 2 3/4” Carriage Bolt

15 8 3 1/2” Pulley

16 3 3/8” x 3 1/2” Bolt

17 1 Press Frame

18 2 1/4” x 1/2” Screw

19 2 Weight Bumper

20 1 Pulley Bracket

21 15 3/8” Nylon Locknut

22 5 5/16” x 2 1/2” Bolt

23 1 Long Cable

24 1 1/4” x 2 1/4” Screw

25 8 Weight

26 1 Weight Pin

27 3 2” Square Inner Cap

28 1 Small Pad Tube

29 1 Leg Lever

30 4 5 1/2” Pad

31 4 Hand Grip

32 1 Rocker Arm

33 1 3/8” Nylon Jam Nut

34 4 3/4” Round Inner Cap

35 1 3/8” x 3 1/4” Bolt

36 1 Seat Frame

37 1 Seat Plate

38 1 1/4” x 2 1/2” Carriage Bolt

39 1 Nylon Strap

40 1 “L”-Pin

41 1 Backrest

Key No. Qty. Description

42 1 Front Upright

43 2 1/4” x 2 1/2” Screw

44 10 1 3/4” Square Inner Cap

45 2 10” Pad

46 2 Press Arm

47 1 Left Arm

48 1 Right Arm

49 4 1” Round Inner Cap

50 4 Long Cable Trap

51 2 2” Square Outer Cap

52 1 Chain

53 3 Cable Clip

54 1 Lat Bar

55 1 Top Frame

56 1 Rear Upright

57 1 Long “U”-Bracket

58 1 Short Cable

59 1 3/8” x 8” Bolt

60 1 5/16” x 6” Bolt

61 2 1/2” x 3/4” Spacer

62 2 Weight Guide

63 1 Weight Tube

64 1 Weight Tube Bumper

65 2 1/2” Tap Screw

66 6 Cable Trap

67 1 Small “U”-Bracket

68 1 5/16” x 5” Bolt

69 4 1” Retainer

70 2 1” Round Cover Cap

71 3 3/8” x 3 3/4” Bolt

72 1 5/16” x 1 3/4” Bolt

73 2 Bumper

74 2 1 1/8” x 2 1/2” Plastic Bushing

75 2 1” x 7/8” Plastic Bushing

76 1 Top Weight

77 1 3 1/2” Low Pulley

78 1 Leg Press Plate

79 1 Press Adjustment Tube

80 1 Long Pad Tube

# 1 User’s Manual

# 1 Exercise Poster

7

50

6

21

69

70

69

70 47

48

44

45

44

45

74

74

11

11

8

8

55

27 12

15 44 15 71

23

27

21

44

21

49

3

61

60

56

15 321

6

50 7

42

66

6855

3

21

66

15

20

12

12

2

57 58

21

3

5

19

26

51

25

64

63

76

9

21

10

43

10

62

67

3

72

10

2

41

14

51

1

1

4

15

15

33

66

66

49

46

49

46

22

39

16

44

44

15

21

59

75

21

13

27

37

18

38 30

28

34

30

34

3

3

54

31

31

52

53

39

73 65

44

310

2

24 21

6

7

44

79 83

8

22

78

32

7365

15

66 16

29

16

77

921 34

30

80

58

30

34

21

35

9

21

11 17

36

31

31

33

7

3

71

40

50

44

44

66

8

23

EXPLODED DRAWING—Model No. WESY85201 R1096A