Weider 8530 System Wesy8530 Users Manual *WESY85301Ð135761 (UK)

2015-05-18

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USER'S MANUAL

QUESTIONS?

As a manufacturer, we are com-

mitted to providing you complete

customer satisfaction. If you

have questions, or find there are

missing or damaged parts, we

will guarantee you complete

satisfaction through our

Customer Service Department.

Please CALL:

0345-089009

Or WRITE:

ICON Fitness Lifestyle Ltd.

Greenwich House

223 North Street

Sheepscar

Leeds LS7 2AA

West Yorkshire

Model No. WESY85301

Serial No.

Write the serial number in the space

above for reference.

Serial Number Decal (Under Seat)

PATENT PENDING

CAUTION!

Read all precautions and instruc-

tions in this manual before using

this equipment. Save this manual

for future reference.

IMPORTANT PRECAUTIONS

WARNING: To reduce the risk of serious injury, read the following important precautions before

using the home gym system.

WARNING: Before beginning this or any exercise program, consult your physician. This is especially

important for persons over the age of 35 or persons with pre-existing health problems. Read all

instructions before using. ICON assumes no responsibility for personal injury or property damage

sustained by or through the use of this product.

1. Read all instructions in this manual and in

the accompanying literature before using the

home gym system.

2. Use the home gym system only on a level

surface. Cover the floor beneath the home

gym system for protection.

3. Inspect and tighten all parts often. Replace

any worn parts immediately.

4. Keep children under 12 and pets away from

the home gym system at all times.

5. Never release the press arm, butterfly arms,

squat arm, leg lever, lat bar or nylon strap

while weights are raised. The weights will fall

with great force.

6. Do not use the VKR station when either

weight stack is in use.

7. Always wear athletic shoes for foot

protection.

8. Always stand on a foot plate when perform-

ing an exercise that could cause the home

gym system to tip.

9. Keep hands and feet away from moving

parts.

10. Keep your hands away from the squat arm

upright when the squat arm is being used.

Your hand could become pinched between

the squat arm upright and squat arm.

11. Inspect all cables before each use. Make

sure that the cables remain on the pulleys at

all times. If the cables bind while you are

exercising, stop immediately and make sure

that the cables are on all of the pulleys.

Replace all cables every two years.

12. Always disconnect the lat bar from the home

gym system when performing an exercise

that does not use the lat bar.

13. If you feel pain or dizziness at any time while

exercising, stop immediately and begin cool-

ing down.

TABLE OF CONTENTS

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

HOW TO USE THE HOME GYM SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached to the centre of

this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before

beginning assembly.

BEFORE YOU BEGIN

ASSEMBLED

DIMENSIONS:

Height: 74 in.

Width: 60 in.

Length: 54 in.

Foot Plate

Low Pulley Station

High Pulley Station

Lat Bar

Leg Lever

Butterfly Arms

Squat Arm

Press Arm

Weight Stacks

Backrest

VKR Arms

Weight Pin

Thank you for selecting the versatile WEIDER¨8530

Home Gym System. The WEIDER¨8530 offers a

selection of weight stations designed to develop every

major muscle group of the body. Whether your goal is

to tone your body, build dramatic muscle size and

strength, or improve your cardiovascular system, the

WEIDER¨8530 will help you to achieve the specific

results you want.

For your benefit, read this manual carefully before

using the WEIDER¨8530 Home Gym System. If you

have additional questions, please call our Customer

Service Department at 0345-089009. To help us assist

you, please note the product model number and serial

number before calling. The model number is

WESY85301. The serial number can be found on a

decal attached to the WEIDER¨8530 (see the front

cover of this manual).

Before reading further, please review the drawing

below and familiarise yourself with the parts that are

labelled.

ASSEMBLY

High

Side

1. Before beginning assembly, be sure that

you have read and understand the infor-

mation in the box above.

Press a 2Ó Inner Cap (27) into the indicated

end of the Stabiliser (5). Press 2Ó Outer

Caps (51) onto the other two locations on

the Stabiliser. Press a 2Ó Inner Cap (27) into

the end of the Base (4).

Insert four 5/16Ó x 2 1/2Ó Carriage Bolts (1)

up through the Stabiliser (5).

Attach the Base (4) to the Stabiliser (5) with

two 5/16Ó x 2 3/4Ó Bolts (11), two 5/16Ó Flat

Washers (8), and two 5/16Ó Nylon Locknuts

(3). Do not tighten the Nylon Locknuts

yet.

Slide the VKR Upright (74) and the Squat

Arm Upright (56) onto the 5/16Ó x 2 1/2Ó

Carriage Bolts (1) in the Stabiliser (5). The

high side of the brackets on the VKR

Upright and Squat Arm Upright should be

on the side shown. Hand-tighten four 5/16Ó

Nylon Locknuts (3) onto the Carriage Bolts.

Do not tighten the Nylon Locknuts yet.

FRAME ASSEMBLY

Before beginning assembly, carefully read the

following information and instructions:

¥Place all parts of the WEIDER 8530 in a cleared

area and remove the packing materials; do not

dispose of the packing materials until assembly is

completed.

¥ The assembly is broken into five stages: 1) frame

assembly, 2) press and butterfly arm assembly,

3) cable and pulley assembly, 4) seat and back-

rest assembly, and 5) VKR assembly. The hard-

ware for each stage is packaged separately.

¥ Wait until you begin each assembly stage to open

the parts bag labelled for that assembly stage.

¥For help identifying the small parts used in

assembly, use the PART IDENTIFICATION

CHART located in the centre of this manual.

Note: Some small parts may have been pre-

attached for shipping. If a part is not in the parts

bag, check to see if it has been pre-attached.

¥As you assemble the WEIDER 8530, be sure that

all parts are oriented as shown in the drawings.

¥Tighten all parts as you assemble them, unless

instructed to do otherwise.

THE FOLLOWING TOOLS (NOT INCLUDED) ARE

REQUIRED FOR ASSEMBLY:

¥ Two (2) adjustable wrenches

¥ One (1) standard screwdriver

¥ One (1) phillips screwdriver

¥ One (1) rubber mallet

¥ Lubricant, such as grease or petroleum jelly,

and soapy water will also be needed.

Assembly will be more convenient if you have the

following tools: A socket set, a set of open-end or

closed-end wrenches, or a set of ratchet wrenches.

2. Insert two 5/16Ó x 2 1/2Ó Carriage Bolts (1) up

through the Base (4).

Slide the Front Upright (42) onto the 5/16Ó x

2 1/2Ó Carriage Bolts (1) in the Base (4).

Hand-tighten a 5/16Ó Nylon Locknut (3) onto

each Carriage Bolt. Do not tighten the

Nylon Locknuts yet.

Press a 1Ó Inner Cap (6) into the Front

Upright (42). Press a 2Ó Inner Cap (27) into

the Squat Upright (56). Press a 2Ó Inner Cap

into the VKR Upright (74).

3. Press a 2Ó Inner Cap (27) into the end of the

Top Frame (55). Press a 1 3/4Ó Inner Cap

(44) into each end of the crossbar on the Top

Frame. Press two 1Ó Round Inner Caps (49)

into the top of the crossbar.

Attach the Top Frame (55) to the Front

Upright (42) with two 5/16Ó x 2 3/4Ó Bolts (11),

two 5/16Ó Flat Washers (8), and two 5/16Ó

Nylon Locknuts (3).

Attach the Top Frame (55) to the VKR Upright

(74) and the Squat Upright (56) with two 5/16Ó

x 2 3/4Ó Bolts (11) and two 5/16Ó Nylon

Locknuts (3).

Tighten all Locknuts used in steps 1Ð3.

4. Set two Weight Bumpers (19) on the bracket

on the Base (4) as shown. Set two Weight

Bumpers (19) on the bracket on the Stabiliser

(5).

Stack eight Weights (25) on each set of

Weight Bumpers (19). Be sure that the pin

grooves are all on the same side of each

stack of Weights.

Be careful not to tip either stack of

Weights (25) until step 6 is complete.

FRAME ASSEMBLY

55 3

849

Crossbar

5ÑBracket

Grooves

4ÑBracket

5. Press a Weight Tube Bumper (64) into the

end of a Weight Tube (63). Insert the Weight

Tube into the front stack of Weights (25). Be

sure that the pins on the Weight Tube are

sitting in the pin grooves in the top

Weight.

Lubricate the inside of the holes in a Top

Weight (65). Set the Top Weight onto the front

stack of Weights (25). Insert both Long

Weight Guides (62) into the stack of Weights.

Be sure that the holes in the Weight

Guides are at the top, as shown.

6. Press a Weight Tube Bumper (64) into the

end of the other Weight Tube (63). Insert the

Weight Tube into the rear stack of Weights

(25). Be sure that the pins on the Weight

Tube are sitting in the pin grooves in the

top Weight.

Lubricate the inside of the holes in the other

Top Weight (65). Set the Top Weight onto the

rear stack of Weights (25). Insert both Short

Weight Guides (73) into the stack of Weights.

Be sure that the holes in the Weight

Guides are at the top, as shown.

FRAME ASSEMBLY

Holes

Lubricate

Holes

7. Attach the upper ends of the Long Weight

Guides (62) to the Top Frame (55) with a

5/16Ó x 6Ó Bolt (60), two 1/2Ó x 3/4Ó Spacers

(61), and a Nylon Locknut (3).

Be sure that the Pulley Bracket (20) is in

front of the right Long Weight Guide (62)

as shown.

Attach the upper ends of the Short Weight

Guides (73) to the Top Frame (55) with a

5/16Ó x 6Ó Bolt (60), two 1/2Ó x 3/4Ó Spacers

(61), and a Nylon Locknut (3).

8. Press a 1Ó x 7/8Ó Plastic Bushing (90) onto

each welded spacer on the Press Frame (17).

Slide the Press Frame into place onto the

Base (4). Note: This will be a tight fit. The

Plastic Bushings should fit on each end of

the indicated tube in the Base. Make sure

that the pulleys are on the side shown.

Lubricate the 3/8Ó x 8Ó Bolt (59). Attach the

Press Frame (17) to the Base (4) with the

3/8Ó x 8Ó Bolt and a 3/8Ó Nylon Locknut (21).

9. Wet the handle of one Press Arm (46) with

soapy water. Slide a 5Ó Plastic Grip (83) onto

the handle. Press a 1Ó Round Inner Cap (49)

into the other end of the handle. Press a

1 3/4Ó Inner Cap (44) into the Press Arm.

Attach the Press Arm (46) to one side of the

Press Frame (17) with two 5/16Ó x 2 1/2Ó

Bolts (22) and two 5/16Ó Nylon Locknuts (3).

Assemble the other Press Arm (46) in the

same manner.

10. Identify the Right Arm (48) and the Left Arm

(47). Note the position of the welded bracket

on each Arm. Arm identification is very

important for step 11.

Attach a ÒVÓ-Pulley (50) and a Long Cable

Trap (31) to the Right Arm (48) with a 3/8Ó x

2 1/2Ó Bolt (86) and a 3/8Ó Nylon Locknut

(21).

Attach a ÒVÓ-Pulley (50) and a Long Cable

Trap (31) to the Left Arm (47) in the same

manner.

ARM ASSEMBLY FRAME ASSEMBLY

61 361 3

73 62

17 59

Lubricate

4ÑTube

Welded

Spacers

Handle

Welded

Bracket

11. Lubricate both axles on the Top Frame (55).

Slide the Right Arm (48) onto the right axle.

Be careful not to confuse the Right Arm

with the Left Arm (47); note the position of

the ÒVÓ Pulley (50) to identify the Right

Arm. Be sure that the upper end of the

Right Arm is behind the indicated bracket

on the Top Frame (55).

Tap two 1Ó Retainers (69) and a 1Ó Round

Cover Cap (70) onto the axle. Be sure that

the teeth on the Retainers bend toward the

Round Cover Cap, as shown in the inset

drawing.

Attach the Left Arm (47) in the same manner.

Press 1 3/4Ó Inner Caps (44) into the lower

ends of the Right and Left Arms (47, 48). Wet

the lower end of each Arm with soapy water.

Slide a 10Ó Pad (45) onto the lower end of

each Arm.

12. Press two 1Ó x 2Ó Inner Caps (87) into the

indicated end of the Squat Arm (84).

Attach the Squat Arm (84) to the VKR Upright

(74) with a 3/8Ó x 5 1/2Ó Bolt (93) and a 3/8Ó

Nylon Locknut (21). Be sure that the indicat-

ed bracket is pointing down as shown.

Wet the ends of the Squat Arm (84) with

soapy water. Slide the two Squat Arm Pads

(85) onto the Squat Arm.

Attach a Handle (82) to one side of the Squat

Arm (84) with a 5/16Ó x 2 1/2Ó Bolt (22), two

5/16Ó Flat Washers (8), a 1/2Ó x 17/32Ó Spacer

(91), and a 5/16Ó Nylon Locknut (3).

Wet the Handle (82) with soapy water. Slide a

5Ó Plastic Grip (83) onto the Handle. Press a

1Ó Round Inner Cap (49) into the other end of

the Handle.

Assemble another Handle (82) to the other

side of the Squat Arm (84) in the same man-

ner.

ARM ASSEMBLY

83 82

22 85

849

Bracket

AxleÑ

Lubricate

55ÑAxle

Bracket

During steps 13 to 25, refer to the CABLE DIA-

GRAM on page 19 of this manual. Identify the

three cables by their lengths, and note the

positions of the cable traps. IMPORTANT: Do

not overtighten the bolts and nuts securing

the pulleys. The pulleys must turn freely.

13. Locate the Medium Cable (58). Route the

Medium Cable around the indicated 3 1/2Ó

Pulley (15) attached to the Top Frame (55).

Be sure that the ball is on the indicated

side of the Pulley and that the Cable is

between the Pulley and the hook. Tighten

the 3/8Ó x 3 3/4Ó Bolt (88) and the 3/8Ó Nylon

Locknut (not shown).

14. Wrap the Medium Cable (58) around a ÒVÓ-

Pulley (50). Attach the ÒVÓ-Pulley and a Long

Cable Trap (31) to the indicated bracket on

the Front Upright (42) with a 3/8Ó x 2 1/2Ó Bolt

(86) and a 3/8Ó Nylon Locknut (21). Be sure

that the Long Cable Trap is positioned to

hold the Cable in place.

Route the Medium Cable (58) around the ÒVÓ-

Pulley (50) on the Left Arm (47). Be sure that

the Cable is in the groove of the Pulley and

that the Long Cable Trap (31) holds the

Cable in place. Tighten the 3/8Ó x 2 1/2Ó Bolt

(86) and the 3/8Ó Nylon Locknut (not shown).

15. Route the Medium Cable (58) around the ÒVÓ-

Pulley (50) on the Right Arm (48). Be sure

that the Cable is in the groove of the ÒVÓ-

Pulley and that the Long Cable Trap (31) is

positioned to hold the Cable in place.

Tighten the 3/8Ó x 2 1/2Ó Bolt (86) and the 3/8Ó

Nylon Locknut (not shown).

Route the Medium Cable (58) around the

3 1/2Ó Pulley (15) attached to the Pulley

Bracket (20). Be sure that the Cable is in

the groove of the Pulley and that the Cable

Trap (66) holds the Cable in place. Tighten

the 3/8Ó Nylon Locknut (21) and the 3/8Ó x 2Ó

Bolt (not shown). Tighten the 5/16" x 5Ó Bolt

(68) and the 5/16" Nylon Locknut (not shown).

Be sure that the Pulley Bracket swivels freely.

16. See the inset drawing. Attach a 3 1/2Ó Pulley

(15) and a Cable Trap (66) to the upper hole

in the Long ÒUÓ-Bracket (57) with a 3/8Ó x 2Ó

Bolt (12) and a 3/8Ó Nylon Locknut (21). Be

sure that the Cable Trap is inside the Long

ÒUÓ-Bracket. (Note: This may come pre-

assembled.)

Route the Medium Cable (58) through the

3 1/2Ó Pulley (15) and Long ÒUÓ-Bracket (57)

shown in the inset drawing. Be sure that the

Cable is in the groove of the Pulley and

that the Cable and Pulley move smoothly.

CABLE ASSEMBLY

15 88

Ball

86 50

Bracket

58 58

Hook

17. Route the Medium Cable (58) around the

3 1/2Ó Pulley (15) attached to the bracket on

the Top Frame (55). Tighten the 3/8Ó x 2Ó Bolt

(12) and the 3/8Ó Nylon Locknut (21). (Note:

This Pulley is pre-assembled. It has been

shown disassembled for easy part identifica-

tion.) Be sure that the Cable is in the

groove of the Pulley and that the Cable

and Pulley move smoothly.

18. Remove the indicated 3 1/2Ó Low Pulley (95)

from the Press Frame (17). Reattach the

Pulley with the 5/8Ó x 9/16Ó Spacer (7)

between the Pulley and the Press Frame.

Finger tighten the 3/8Ó Nylon Locknut (21).

Locate the Short Cable (23). Route the

Short Cable under the 3 1/2Ó Low Pulley (95)

attached to the lower hole in the Press Frame

(17). Be sure that the end of the Cable with

the ball is on the indicated side of the

Press Frame and that the Cable is between

the Pulley and the crossbar on the Press

Frame. Tighten the 3/8Ó Nylon Locknut (21)

and 3/8Ó x 3 3/4Ó Bolt (88).

Route the Short Cable (23) around the 3 1/2Ó

Pulley (15) attached to the lower hole in the

Front Upright (42). Be sure that the Cable

Trap (not shown) is turned to hold the

Cable in place and that the Cable is routed

around the Pulley as shown. Tighten the

3/8Ó Nylon Locknut (21) and 3/8Ó x 3 3/4Ó Bolt

(not shown).

19. Route the Short Cable (23) around the 3 1/2Ó

Pulley (15) attached to the upper hole in the

Press Frame (17). Be sure that the Cable

Trap (66) is in the Ò3 oÕclockÓ position and

that the Cable is routed around the Pulley

as shown. Tighten the 3/8Ó Nylon Locknut

(21) and 3/8Ó x 3 1/2Ó Bolt (not shown).

Route the Short Cable (23) around the 3 1/2Ó

Pulley (15) attached to the upper hole in the

Front Upright (42). Be sure that the Cable

Trap (not shown) is turned to hold the

Cable in place and that the Cable is routed

around the Pulley as shown. Tighten the

3/8Ó Nylon Locknut (21) and 3/8Ó x 3 3/4Ó Bolt

(not shown).

20. Attach the end of the Short Cable (23) to the

Long ÒUÓ-Bracket (57) with a 1/4Ó Nylon

Locknut (2) and a 1/4Ó Flat Washer (10). Do

not tighten the 1/4Ó Nylon Locknut. It

should be threaded onto the Cable only a

couple of turns.

CABLE ASSEMBLY

Bracket

23 9

Ball

Crossbar

21 66

21. Attach the Medium Cable (58) to a Small ÒUÓ-

Bracket (71) with a 1/4Ó Nylon Locknut (2)

and a 1/4Ó Flat Washer (10). Do not tighten

the 1/4Ó Nylon Locknut. It should be

threaded onto the Cable only a couple of

turns.

Attach the Small ÒUÓ-Bracket (71) to the indi-

cated Weight Tube (63) with a 5/16Ó x 1 3/4Ó

Bolt (24) and a 5/16Ó Nylon Locknut (3).

22. Locate the Long Cable (72). Attach the Long

Cable (72) to the other Small ÒUÓ-Bracket (71)

with a 1/4Ó Nylon Locknut (2) and a 1/4Ó Flat

Washer (10). Do not tighten the 1/4Ó Nylon

Locknut. It should be threaded onto the

Cable only a couple of turns.

Attach the Small ÒUÓ-Bracket (71) to the indi-

cated Weight Tube (63) with a 5/16Ó x 1 3/4Ó

Bolt (24) and a 5/16Ó Nylon Locknut (3).

CABLE ASSEMBLY

23. Route the Long Cable (72) around the 3 1/2Ó

Pulley (15) on the Top Frame (55). Tighten

the Nylon Locknut (21) and the 3/8Ó x 2Ó Bolt

(not shown).

See inset drawing. Wrap the Long Cable (72)

around a 3 1/2Ó Pulley (15). Attach the Pulley

and a Cable Trap (66) to the bracket on the

Stabiliser (5) with a 3/8Ó x 2Ó Bolt (12) and a

3/8Ó Nylon Locknut (21). Be sure that the

Cable Trap is turned to hold the Cable in

place.

24. Wrap the Long Cable (72) around a 3 1/2Ó

Pulley (15). Attach the Pulley and a Cable

Trap (66) to the Squat Arm (84) with the 3/8Ó

x 2 1/4Ó Bolt (94) and a 3/8Ó Jam Nut (92). Be

sure that the 3/8Ó Jam Nut is on the side

shown and that the Cable Trap is posi-

tioned to hold the Cable in place.

CABLE ASSEMBLY

Bracket

25. See inset drawing A. Note: The inset draw-

ing shows the view from the other side of

the Squat Arm Upright (56). Wrap the Long

Cable (72) around a ÒVÓ-Pulley (50). Attach

the ÒVÓ-Pulley and a Long Cable Trap (31) to

the top hole in the Squat Arm Upright with the

3/8Ó x 5Ó Bolt (67), the 5/8Ó x 3/8Ó Spacer (76),

a 3/8Ó Flat Washer (9), and a 3/8Ó Nylon

Locknut (21). Position the Long Cable Trap

(31) as shown.

See inset drawing B. Note: The inset draw-

ing shows the view from the other side of

the Squat Arm Upright (56). Slide the end of

the Long Cable (72) onto the end of the 3/8Ó x

2 1/4Ó Bolt (94). Thread another 3/8Ó Jam Nut

(92) onto the Bolt. Do not tighten the sec-

ond Jam Nut. There must be room

between the two Jam Nuts for the end of

the Cable to pivot.

26. Attach the Backrest (41) to the Front Upright

(42) with two 1/4Ó x 2 1/2Ó Screws (43) and

two 1/4Ó Flat Washers (10).

27. Press a 1 1/2Ó Inner Cap (32) into the Seat

Frame (36).

Insert a 1/4Ó x 2Ó Carriage Bolt (38) through

the centre hole in the Seat Plate (37). Attach

the Seat Plate to the Seat (13) with two 1/4Ó x

1/2Ó Screws (18).

Insert the 1/4Ó x 2Ó Carriage Bolt (38) through

the indicated hole in the Seat Frame (36).

Tighten a 1/4Ó Nylon Locknut (2) with a 1/4Ó

Flat Washer (10) onto the Carriage Bolt.

Attach the other end of the Seat (13) to the

Seat Frame (36) with a 1/4Ó Flat Washer (10)

and a 1/4Ó x 2Ó Machine Screw (81).

CABLE ASSEMBLYSEAT ASSEMBLY

43 10

37 32

Insets show view

from other side

28. Press a 1 1/2Ó Inner Cap (32) into the Leg

Lever (29).

Lubricate the 5/16Ó x 2 1/4Ó Bolt (33). Attach

the Leg Lever (29) to the Seat Frame (36)

with the 5/16Ó x 2 1/4Ó Bolt and a 5/16Ó Nylon

Locknut (3).

Insert the 5/16Ó x 2Ó Eyebolt (35) into the Leg

Lever (29) from the direction shown. Tighten

a 5/16Ó Nylon Locknut (3) with a 5/16Ó Flat

Washer (8) onto the Eyebolt.

29. Rest the Seat Frame (36) on the indicated pin

in the Front Upright (42). Attach the Seat

Frame to the Front Upright with a 5/16Ó x

2 3/4Ó Carriage Bolt (14) and the Seat Knob

(40).

30. Press two 3/4Ó Round Inner Caps (34) into

each 13 1/2Ó Pad Tube (28).

Insert the 13 1/2Ó Pad Tube (28) into the Seat

Frame (36). Slide a 6Ó Pad (30) onto each

end of the Pad Tube.

Insert the other 13 1/2Ó Pad Tube (28) into the

Leg Lever (29). Slide a 6Ó Foam Pad (30)

onto each end of the Pad Tube.

31. Press 1 1/2Ó Inner Caps (32) into the ends of

the Left VKR Arm (79) and the Right VKR

Arm (80).

Attach the Left VKR Arm (79) and the Right

VKR Arm (80) to the VKR Upright (74) with

two 5/16Ó x 3Ó Bolts (75) and two 5/16Ó Nylon

Locknuts (3).

SEAT ASSEMBLYVKR ASSEMBLY

33ÑLubricate

32. Wet the handle on the Right VKR Arm (80)

with soapy water. Slide a 5Ó Plastic Grip (83)

onto the Handle. Press a 1Ó Round Inner Cap

(49) into the bottom of the handle.

Attach a 5Ó Plastic Grip (83) and a 1Ó Round

Inner Cap (49) to the handle on the Left VKR

Arm (79) in the same manner.

33. Attach a VKR Armrest (78) to the Right VKR

Arm (80) with two 1/4Ó x 2Ó Machine Screws

(81) and two 1/4Ó Flat Washers (10).

Attach a VKR Armrest (78) to the Left VKR

Arm (79) in the same manner.

Attach the VKR Backrest (77) to the VKR

Upright (74) with two 1/4Ó x 2 1/2Ó Screws

(43) and two 1/4Ó Flat Washers (10).

34. Remove the decals from the Decal Sheet (not

shown) and apply them to the home gym sys-

tem in the locations shown:

AÑ8530

BÑHIGH PULLEY

CÑBUTTERFLY

DÑMILITARY PRESS

EÑSQUAT STATION

F ÑBENCH PRESS

GÑLEG DEVELOPER

HÑLOW PULLEY

I ÑVKR

Make sure that all parts have been properly tight-

ened. Use of the remaining parts will be explained

in HOW TO USE THE HOME GYM SYSTEM,

beginning on page 16 of this manual.

Before using the home gym system, pull each

cable a few times to be sure that the cables move

smoothly over the pulleys. If one of the cables

does not move smoothly, find and correct the

problem. IMPORTANT: If the cables are not

properly installed, they may be damaged when

heavy weight is used. See the CABLE DIA-

GRAM on page 19 of this manual for proper

cable routing. If there is any slack in the

cables, the cables should be tightened. See

TROUBLE-SHOOTING AND MAINTENANCE on

page 18.

VKR ASSEMBLY

DECALS

HOW TO USE THE HOME GYM SYSTEM

The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise

poster accompanying this manual to see how the home gym system should be set up for each exercise.

IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the cor-

rect starting position for the exercise to be performed. If there is any slack in the cables or chain as an

exercise is performed, the effectiveness of the exercise will be reduced.

CHANGING THE WEIGHT SETTING

The WEIDER 8530 features two weight stacks. The

front weight stack is connected to the upper and

lower pulleys, the press arm, and the butterfly arms.

The rear weight stack is connected to the squat arm.

To change the weight setting of either weight stack,

insert a Weight Pin (26) under the desired Weight

(25). Insert the Weight Pin until the bent end of the

Weight Pin is touching the Weights, and turn the bent

end downward. The weight setting of either weight

stack can be changed from 6.5 pounds to 106.5

pounds, in increments of 12.5 pounds. Note: Due to

the cables and pulleys, the actual amount of

resistance at each exercise station may vary from

the weight setting. Use the WEIGHT RESISTANCE

CHART on page 17 to find the actual amount of

resistance at each weight station.

ATTACHING THE LAT BAR OR NYLON STRAP TO

THE HIGH PULLEY STATION

Attach the Lat Bar (54) to the Medium Cable (58) with

a Cable Clip (53). For some exercises, the Chain (52)

should be attached between the Lat Bar and the

Medium Cable with two Cable Clips. Adjust the

length of the Chain between the Lat Bar and the

Medium Cable so the Lat Bar is in the correct

starting position for the exercise to be performed.

The Nylon Strap (39) can be attached in the same

manner.

ATTACHING THE LAT BAR OR NYLON STRAP TO

THE LOW PULLEY STATION

Attach the Lat Bar (54) to the Short Cable (23) with a

Cable Clip (53). For some exercises, the Chain (52)

should be attached between the Lat Bar and the

Short Cable with two Cable Clips. Adjust the length

of the Chain between the Lat Bar and the Short

Cable so the Lat Bar is in the correct starting

position for the exercise to be performed.

The Nylon Strap (39) can be attached in the same

manner.

ATTACHING AND REMOVING THE SEAT

To attach the Seat (13), set the bracket on the Seat

Frame (36) onto the indicated pins on the Front

Upright (42). Attach the Seat Frame to the Front

Upright with the 5/16Ó x 2 3/4Ó Carriage Bolt (14) and

the Seat Knob (40).

For some exercises, the Seat (13) must be removed.

First, be sure that the chain is not attached to the leg

lever. Next, remove the Seat Knob (40) and the 5/16Ó

x 2 3/4Ó Carriage Bolt (14) from the Seat Frame (36).

Lift the Seat Frame off the Front Upright (42).

ATTACHING THE LEG LEVER TO THE LOW

PULLEY STATION

To use the Leg Lever (29), the seat must be attached

to the front upright (see ATTACHING AND REMOV-

ING THE SEAT above.)

Attach one end of the Chain (52) to the Short Cable

(23) with a Cable Clip (53). Attach the other end of

the Chain to the Eyebolt (35) with a Cable Clip.

36 13

53 52

WEIGHT RESISTANCE CHART

This chart shows the approximate weight resistance at each station. ÒTopÓ refers to the 6.5 lbs. top weight. The

other numbers refer to the 12.5 lbs. weight plates. The butterfly arm resistance listed is the resistance for each

butterfly arm. Note: The actual resistance at each weight station may vary due to differences in individual weight

plates, as well as friction between the cables, pulleys, and weight guides.

WEIGHT PRESS ARM BUTTERFLY ARM LEG LEVER HIGH PULLEY LOW PULLEY SQUAT ARM

PLATES (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)

Top 2 0 10 15 14 24 31

145 22 36 28 54 52

270 33 54 44 82 75

3 99 42 75 60 115 101

4 128 48 96 72 147 114

5 153 60 115 90 175 136

6 184 69 137 103 209 157

7 204 79 146 126 223 174

8 247 91 176 138 269 194

TROUBLE-SHOOTING AND MAINTENANCE

Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The

home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.

TIGHTENING THE CABLES

Woven cable, the type of cable used on the home gym system, can stretch slightly when it is first used. If there

is slack in the cables before resistance is felt, the cables should be tightened.

Tightening the Medium and Short Cables

If any slack is felt when using the front weight stack, both

the Medium Cable (58) and the Short Cable (23) will need

to be tightened. Insert the weight pin into the middle of the

weight stack. Slack can be removed from these cables

three ways:

¥ See drawing 1. Tighten the 1/4Ó Nylon Locknut (2) that

connects the end of the Short Cable (23) to the Long

ÒUÓ-Bracket (57).

¥ See drawing 1. Move the 3 1/2Ó Pulley (15) to the other

hole in the Long ÒUÓ-Bracket (57). Remove the 3/8Ó

Nylon Locknut (21) and the 3/8Ó x 2Ó Bolt (12) from the

Cable Trap (66), Pulley, and Long ÒUÓ-Bracket. Re-

attach the Pulley and Cable Trap. Be sure that the

Cable Trap is in the proper position and that the Cable

and Pulley move smoothly.

¥ See drawing 2. Tighten the 1/4Ó Nylon Locknut (2) that

connects the end of the Medium Cable (58) to the

Small ÒUÓ-Bracket (71).

Tightening the Long Cable

If any slack is felt when using the rear weight stack, the

Long Cable (72) will need to be tightened. Insert the weight

pin into the middle of the weight stack. Slack can be

removed from these cables two ways:

¥ See drawing 2. Tighten the 1/4Ó Nylon Locknut (2) that

connects the end of the Long Cable (72) to the Small

ÒUÓ-Bracket (71).

¥ See drawing 3. Move the ÒVÓ-Pulley (50) to another

hole in the Squat Arm Upright (56). Remove the 3/8Ó

Nylon Locknut (21) and the 3/8Ó x 5Ó Bolt (not shown)

from the Long Cable Trap (not shown), and Pulley. Re-

attach the Pulley and Cable Trap. Be sure that the

Cable trap is in the proper position and that the Cable

and Pulley move smoothly.

Do not overtighten the cables. The top weight will be

lifted off the weight stack.

Note: Inspect all cables before each use. If a cable

tends to slip off the pulleys often, the cable may have

become twisted. Remove the cable and re-install it.

If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.

Replace all cables every two years.

CABLE DIAGRAM

The cable diagram below shows the proper routing of the Long Cable (72), the Medium Cable (58), and the

Short Cable (23). Use the diagram to be sure that the three cables and cable traps have been assembled cor-

rectly. If the cables have not been correctly routed, the home gym system will not function properly and damage

may occur. The insets show the proper positioning of the cable traps. The cable traps should be positioned so

that the cables will not come off the pulleys. Be sure that the cable traps do not touch or bind the cables.

Short Cable (23)

Long Cable (72)

Medium

Cable (58)

1ÑRear Weight

Stack

ÑLow Pulley

ÑLong ÒUÓ-Bracket

TOP VIEW

ÑHigh Pulley

ÑFront Weight

Stack

5ÑThis side of Pulley

must be against the

Squat Arm Upright

6Ñ

Squat Arm

Bracket

ORDERING REPLACEMENT PARTS

If you encounter any difficulties or problems with this product, contact the ICON Fitness Lifestyle Ltd. office, or

write:

ICON Fitness Lifestyle Ltd.

Greenwich House

223 North Street

Sheepscar

Leeds LS7 2AA

West Yorkshire

Tel: Country Code: 0345-089009

Fax: 0113-2411120

1. The MODEL NUMBER of the product (WESY85301).

2. The NAME of the product (WEIDER¨8530 Home Gym System).

3. The SERIAL NUMBER of the product (see the front cover of this manual).

4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING

attached at the centre of this manual.)

15 66

51 1

12 66

31 50 76 21

93 92

83 87 85

8382

12 11

21 9

1043

34 34

11 8

EXPLODED DRAWINGÑModel No. WESY85301

R1197A

PART LISTÑModel No. WESY85301 R1197A

Note: Ò#Ó indicates a non-illustrated part. Specifications are subject to change without notice.

Key No. Qty. Description

1 6 5/16Ó x 2 1/2Ó Carriage Bolt

2 4 1/4Ó Nylon Locknut

3 27 5/16Ó Nylon Locknut

4 1 Base

5 1 Stabiliser

6 1 1Ó Inner Cap

7 1 5/8Ó x 9/16Ó Spacer

8 9 5/16Ó Flat Washer

9 4 3/8Ó Flat Washer

10 13 1/4Ó Flat Washer

11 6 5/16Ó x 2 3/4Ó Bolt

12 6 3/8Ó x 2Ó Bolt

13 1 Seat

14 1 5/16Ó x 2 3/4Ó Carriage Bolt

15 10 3 1/2Ó Pulley

16 1 3/8Ó x 3 1/2Ó Bolt

17 1 Press Frame

18 2 1/4Ó x 1/2Ó Screw

19 4 Weight Bumper

20 1 Pulley Bracket

21 16 3/8Ó Nylon Locknut

22 6 5/16Ó x 2 1/2Ó Bolt

23 1 Short Cable

24 2 5/16Ó x 1 3/4Ó Bolt

25 16 Weight

26 2 Weight Pin

27 5 2Ó Inner Cap

28 2 13 1/2Ó Pad Tube

29 1 Leg Lever

30 4 6Ó Pad

31 4 Long Cable Trap

32 4 1 1/2Ó Inner Cap

33 1 5/16Ó x 2 1/4Ó Bolt

34 4 3/4Ó Round Inner Cap

35 1 5/16Ó x 2Ó Eyebolt

36 1 Seat Frame

37 1 Seat Plate

38 1 1/4Ó x 2Ó Carriage Bolt

39 1 Nylon Strap

40 1 Seat Knob

41 1 Backrest

42 1 Front Upright

43 4 1/4Ó x 2 1/2Ó Screw

44 6 1 3/4Ó Inner Cap

45 2 10Ó Pad

46 2 Press Arm

47 1 Left Arm

48 1 Right Arm

Key No. Qty. Description

49 8 1Ó Round Inner Cap

50 4 ÒVÓ-Pulley

51 2 2Ó Outer Cap

52 1 Chain

53 2 Cable Clip

54 1 Lat Bar

55 1 Top Frame

56 1 Squat Arm Upright

57 1 Long ÒUÓ-Bracket

58 1 Medium Cable

59 1 3/8Ó x 8Ó Bolt

60 2 5/16Ó x 6Ó Bolt

61 4 1/2Ó x 3/4Ó Spacer

62 2 Long Weight Guide

63 2 Weight Tube

64 2 Weight Tube Bumper

65 2 Top Weight

66 7 Cable Trap

67 1 3/8Ó x 5Ó Bolt

68 1 5/16Ó x 5Ó Bolt

69 4 1Ó Retainer

70 2 1Ó Round Cover Cap

71 2 Small ÒUÓ-Bracket

72 1 Long Cable

73 2 Short Weight Guide

74 1 VKR Upright

75 2 5/16Ó x 3Ó Bolt

76 1 5/8Ó x 3/8Ó Spacer

77 1 VKR Backrest

78 2 VKR Arm Rest

79 1 Left VKR Arm

80 1 Right VKR Arm

81 5 1/4Ó x 2Ó Machine Screw

82 2 Handle

83 8 5Ó Plastic Grip

84 1 Squat Arm

85 2 Squat Arm Pad

86 3 3/8Ó x 2 1/2Ó Bolt

87 2 1Ó x 2Ó Inner Cap

88 4 3/8Ó x 3 3/4Ó Bolt

89 2 1 1/4Ó x 2 1/2Ó Plastic Bushing

90 2 1Ó x 7/8Ó Plastic Bushing

91 2 1/2Ó x 17/32Ó Spacer

92 2 3/8Ó Jam Nut

93 1 3/8Ó x 5 1/2Ó Bolt

94 1 3/8Ó x 2 1/4Ó Bolt

# 1 UserÕs Manual

5/16" Nylon Locknut (3)Ð27

1/4" Flat Washer (10)Ð13

5/16" Flat Washer (8)Ð7

3/8" Flat Washer (9)Ð4

1/4" x 2 1/2" Screw (43)Ð4

3/8" Nylon Locknut (21)Ð16

1/4" x 2" Machine Screw (81)Ð5

3/8" Jam Nut (92)Ð2

5/16" x 2 1/2" Carriage Bolt (1)Ð6

5/16" x 2 3/4" Carriage Bolt (14)Ð1

3/8" x 2" Bolt (12)Ð6

5/16" x 2 1/2" Bolt (22)Ð6

3/8" x 2 1/2" Bolt (86)Ð3

1/4" x 2" Carriage Bolt (38)Ð1

5/16" x 2 3/4" Bolt (11)Ð6

5/16" x 2 1/4" Bolt (33)Ð1

3/8" x 5" Bolt (67)Ð1

3/8" x 1 3/4" Bolt (24)Ð2

5/16" x 3" Bolt (75)Ð2

1/4" Nylon Locknut (2)Ð4

1" Round Inner Cap (49)Ð8

1" Round Cover Cap (70)Ð2

3/4" Round Inner Cap (34)Ð4

1/2" x 3/4" Spacer (61)Ð4

5/16" x 2" Eyebolt (35)Ñ1

1 1/2" Inner Cap (32)Ð4

1 3/4" Inner Cap (44)Ð6

2" Inner Cap (27)Ð5 2" Outer Cap (51)Ð2

1" Inner Cap (6)Ð1

1" x 2" Inner Cap (87)Ð2

1/2" x 17/32" Spacer (91)Ð2

5/8" x 9/16" Spacer (7)Ð1

5/8" x 5/8" Spacer (76)Ð1

Weider 8530 System Wesy8530 Users Manual *WESY85301Ð135761 (UK)

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