Weider Club C4800 System Wesy4733 Users Manual *WESY47330 198381

Weider-Wesy47330-Owner-S-Manual weider-wesy47330-owner-s-manual

WESY47330 to the manual 3e60134b-2a3e-43ce-a682-f815e2d55050

2015-05-18

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Page Count: 41

CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.
Model No. WESY47330
Serial No.
Write the serial number in the
space above for future reference.
Serial Number Decal (Under Seat)
QUESTIONS?
As a manufacturer, we are com-
mitted to providing complete
customer satisfaction. If you
have questions, or if there are
missing or damaged parts, we
will guarantee complete satis-
faction through direct assis-
tance from our factory.
TO AVOID DELAYS, PLEASE
CALL DIRECT TO OUR TOLL-
FREE CUSTOMER HOT LINE.
The trained technicians on our
customer hot line will provide
immediate assistance, free of
charge.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
Visit our website at
www.weiderfitness.com
new products, prizes,
fitness tips, and much more!
USER’S MANUAL
Patent Pending
2
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the center of
this manual. Remove the PART IDENTIFICATION CHART and PART LIST/EXPLODED DRAWING before begin-
ning assembly.
WEIDER is a registered trademark of ICON Health & Fitness, Inc.
TABLE OF CONTENTS
3
WARNING DECAL PLACEMENT
The decals shown here have been placed on the weight system. If a decal is missing or illegible, please
call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until
6 p.m. Mountain Time, to order a free replacement decal. Apply the decal in the location shown.
Decal 1
Decal 1
Decal 2
Decal 3
Decal 2
Decal 3
Decal 3
Decal 2
Keep hands and
fingers clear of
this area.
Keep clear of
this area.
1. Read all instructions in this manual before
using the weight system. Use the weight sys-
tem only as described in this manual.
2. It is the responsibility of the owner to ensure
that all users of the weight system are ade-
quately informed of all precautions.
3. The weight system is intended for home use
only. Do not use the weight system in any
commercial, rental, or institutional setting.
4. Use the weight system only on a level sur-
face. Cover the floor beneath the weight sys-
tem to protect the floor.
5. Make sure all parts are properly tightened
each time the weight system is used.
Replace any worn parts immediately.
6. Keep children under 12 and pets away from
the weight bench at all times.
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protec-
tion while exercising.
9. The weight system is designed to support a
maximum user weight of 300 pounds. The
weight system is designed to be used by
only one person at a time.
10. Make sure that the cables remain on the pul-
leys at all times. If the cables bind as you are
exercising, stop immediately and make sure
that the cables are on the pulleys.
11. Always stand on the foot plate when per-
forming an exercise that could cause the
weight system to tip.
12. Never release the butterfly arms, leg lever, lat
bar, leg press, or accessories while weights
are raised; the weights will fall with great
force.
13. Always disconnect the lat bar from the
weight system when performing an exercise
that does not use it.
14. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cool-
ing down.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. ICON assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the weight system.
IMPORTANT PRECAUTIONS
4
5
BEFORE YOU BEGIN
Thank you for selecting the versatile WEIDER®CLUB
C4800 weight system. The weight system offers a
selection of weight stations designed to develop every
major muscle group of the body. Whether your goal is to
tone your body, build dramatic muscle size and
strength, or improve your cardiovascular system, the
weight system will help you to achieve the specific
results you want.
For your benefit, read this manual carefully before
using the weight system. If you have additional ques-
tions, please call our Customer Service Department toll-
free at 1-800-999-3756, Monday through Friday,
6 a.m. until 6 p.m. Mountain Time (excluding holidays).
To help us assist you, please note the product model
number and serial number before calling. The model
number is WESY47330. The serial number can be
found on a decal attached to the weight system (see the
front cover of this manual).
Before reading further, please review the drawing below
and familiarize yourself with the parts that are labeled.
ASSEMBLED
DIMENSIONS:
Height: 82 in.
Width: 74 in.
Length: 60 in.
Low Pulley
Station
Foot Plate
High Pulley Station
Curl Pad
Shroud
Seat
Leg Press
Backrest
Leg Lever
AB Pulley Station
Butterfly/Press Arm
Lat Bar
Weight Stack
6
Make sure you have the following tools:
• Two adjustable wrenches
• One standard screwdriver
• One phillips screwdriver
• One rubber mallet
•You will also need grease or petroleum jelly, a
small amount of soapy water, and clear tape or
masking tape.
Note: Assembly will be more convenient if you have
a socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
How to Identify Parts
To help you identify the small parts used in assembly,
we have included a PART IDENTIFICATION CHART
in the center of this manual. Place the chart on the
floor and use it to easily identify parts during each
assembly step. Note: Some small parts may have
been pre-attached. If a part is not in the parts
bag, check to see if it has been pre-attached.
How to Orient Parts
As you assemble the weight system, make sure that
all parts are oriented exactly as shown in the draw-
ings.
Tightening Parts
Tighten all parts as you assemble them, unless
instructed to do otherwise.
Questions?
If you have questions after reading the assembly
instructions, please call our Customer Service
Department at 1-800-999-3756.
Assembly Requires Two Persons
For your convenience and safety, assemble the
weight system with the help of another person.
Set Aside Enough Time
Due to the many features of the weight system, the
assembly process will require several hours. By
setting aside plenty of time and by deciding to
make the task enjoyable, assembly will go smoothly.
You may want to assemble the weight system over
a couple of evenings.
Select a Location for the Weight System
Because of its weight and size, the weight system
should be assembled in the location where it will be
used. Make sure that there is enough room to walk
around the weight system as you assemble it.
How to Unpack the Box
To make assembly as easy as possible, we have
divided the assembly process into four stages. The
parts needed for each stage are found in individual
bags. Important: Wait until you begin each stage
to open the parts bag for that stage. Place all
parts of the weight system in a cleared area and
remove the packing materials. Do not dispose of
the packing materials until assembly is completed.
Make Assembly Easier for Yourself
Everything in this manual is designed to
ensure that the weight system can be assem-
bled successfully by anyone. Before begin-
ning assembly, make sure to read the
information on this page. This brief intro-
duction will save you much more time than
it takes to read it.
The Four Stages of the Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of
the weight system.
Arm Assembly—During this stage you will
assemble the arms and the leg lever.
Cable Assembly—During this stage you will
attach the cables and pulleys that connect the
arms to the weights.
Seat Assembly—During the final stage you will
assemble the seats and the backrests.
ASSEMBLY
1.
Press four 50mm x 75mm Inner Caps (46) into
the Base (1) and the Leg Press Base (3).
Insert three M10 x 92mm Carriage Bolts (85) and
an M10 x 121mm Carriage Bolt (49) up into the
Base (1).
Slide the Leg Press Base (3) onto the indicated
M10 x 92mm Carriage Bolt (85) and the M10 x
121mm Carriage Bolt (49). Thread an M10 Nylon
Locknut (101) onto the M10 x 92mm Carriage
Bolt. Do not tighten the Locknut yet.
2. Press two 50mm x 75mm Inner Caps (46) and a
50mm Square Inner Cap (45) into the Butterfly
Upright (2).
Slide the Butterfly Upright (2) on the indicated
M10 x 92mm Carriage Bolts (85) and thread two
M10 Nylon Locknuts (101) onto the Bolts. Do not
tighten the Locknuts yet.
1
3
46
46
45
85
2
101
46
46
46
46
85
85 49
101
1
2
Before beginning assembly, make sure you
understand the information in the box on
page 6. Refer to the PART IDENTIFICATION
CHART in the center of this manual for help
identifying small parts.
7
Frame Assembly
8
3. Press a 50mm Thick Square Inner Cap (47) into
the Leg Lever Base (5). Press two 50mm x 75mm
Inner Caps (46) into the Foot Plate (6).
Attach the Leg Lever Base (5) to the Butterfly
Upright (2) with two M10 x 75mm Bolts (82), an
M10 x 95mm Bolt (105), an M10 Washer (99),
and three M10 Nylon Locknuts (101). Do not
tighten the Locknuts yet.
Attach the Foot Plate (6) to the Leg Lever Base
(5) with two M10 x 65mm Carriage Bolts (88) and
two M10 Nylon Locknuts (101). Do not tighten
the Locknuts yet.
4. Insert the two Weight Guides with Rings (19) into
the indicated holes in the Base (1). Attach the
Weight Guides with Rings to the Base with two
M10 x 65mm Bolts (80), four M10 Washers (99),
four 12.5mm Spacers (69), and two M10 Nylon
Locknuts (101).
Insert the two Weight Guides (18) into the indicat-
ed holes in the Base (1). Attach the Weight
Guides to the Base with two M10 x 65mm Bolts
(80), four M10 Washers (99), four 12.5mm
Spacers (69), and two M10 Nylon Locknuts (101).
3
4
5
105
46 88
6
46
82
99
101
101
101
101
47
2
19 18
101
1
80
99
99
99
99
69
69
69
9
5. Slide two Weight Bumpers (71) onto the Weight
Guides (18).
Slide eight Weights (22) onto the Weight Guides
(18). Make sure the Weights are oriented with
the pin grooves on the side shown.
Press a Weight Tube Bumper (54) into the Long
Weight Tube (23). Insert the Long Weight Tube
into the Weights (22).
Lubricate the indicated holes in a Top Weight (25)
with grease. Slide the Top Weight onto the Weight
Guides (18). Make sure the pin on the Long
Weight Tube (23) rests in the grooves in the
bottom of the Top Weight.
6. Slide two Weight Bumpers (71) onto the Weight
Guides with Rings (19).
Slide the Bottom Weight (21) onto the Weight
Guides with Rings (19). Make sure the Weight is
oriented with the pin groove on the side
shown.
Slide five Weights (22) onto the Weight Guides
with Rings (19). Make sure the Weights are ori-
ented with the pin grooves on the side shown.
Press a Weight Tube Bumper (54) into the Short
Weight Tube (24). Slide the Short Weight Tube
into the Weights (22).
Lubricate the indicated holes in the other Top
Weight (25) with grease. Slide the Top Weight
onto the Weight Guides with Rings (19). Make
sure the pin on the Short Weight Tube (24)
rests in the grooves in the bottom of the Top
Weight.
18 25
23
22
71
54
Pin
Groove
Lubricate
Pin
19
25
24
22
21
71
54
Pin
Groove
Lubricate
Pin
Pin
Groove
5
6
10
7. Press a 50mm x 75mm Inner Cap (46) into the
Top Frame (9).
Slide the welded tubes on the Top Frame (9) over
the upper ends of the Weight Guides (18, 19).
Attach the Top Frame (9) to the Butterfly Upright
(2) with two M10 x 75mm Bolts (82) and two M10
Nylon Locknuts (101). Do not tighten the
Locknuts yet.
Attach the Top Frame (9) to the Weight Guides
(18, 19) with four M10 x 45mm Bolts (51) and
four M10 Nylon Locknuts (101). Do not tighten
the Locknuts yet.
9. Attach the Seat Adjustment Frame (4) to the Leg
Press Base (3) with four M10 x 65mm Carriage
Bolts (88) and four M10 Nylon Locknuts (101).
Tighten the M10 Nylon Locknuts (101) used in
steps 1–3 and 7–9.
8. Press a 50mm Thick Square Inner Cap (47) into
the Sliding Seat Frame (8). Press a 50mm Square
Inner Cap (45) into the indicated end of the Seat
Adjustment Frame (4). Press the Metal Plate (44)
and the 50mm Angled Outer Cap (43) onto the
other end of the Seat Adjustment Frame.
Tighten a “T”-handle (59) into the Sliding Seat
Frame (8). Turn the “T”-handle counterclockwise
to loosen it. Pull out the handle as far as possible
and slide the Seat Adjustment Frame (4) into the
Sliding Seat Frame. Release the handle and let it
engage one of the adjustment holes in the Seat
Adjustment Frame. Then, tighten the handle.
9
101
46
51
82
101
2
18
19
47
59
45
4
44 43
8
4
3
88
88
101
101
101
101
7
8
9
11
10. Attach the Leg Lever Bumper (60) to the Leg
Lever Base (5) with an M4 x 25mm Self-tapping
Screw (103) and an M4 Washer (104).
Press two 50mm Square Inner Caps (45) and two
M10 Round Bushings (79) into the Leg Lever (7).
Lubricate an M10 x 85mm Bolt (96) with grease.
Attach the Leg Lever (7) to the Leg Lever Base
(5) with the Bolt and an M10 Nylon Locknut (101).
Do not overtighten the Locknut; the Leg Lever
must be able to pivot easily.
12. Identify the Left Butterfly Arm (11) by the position
of the indicated bracket. Press a 50mm Round
Inner Cap (52) and a 25mm Round Inner Cap
(76) into the Butterfly Arm.
Attach the Left Butterfly Arm (11) to the Butterfly
Frame (10) with an M10 x 82mm Carriage Bolt
(93) and an M10 Nylon Locknut (101). Do not
overtighten the Locknut; the Butterfly Arm
must be able to pivot easily.
Repeat this step with the Right Butterfly Arm
(12).
11.Press two 50mm Square Inner Caps (45) into the
Butterfly Frame (10).
Lubricate an M10 x 225mm Bolt (86) with grease.
Attach the Butterfly Frame (10) to the Butterfly
Upright (2) with the Bolt, two M10 Washers (99),
and an M10 Nylon Locknut (101). Do not over-
tighten the Locknut; the Butterfly Frame must
be able to pivot easily.
Lubricate the four 56mm Round Bushings (53)
with grease.
5
96 79
60
103
104
101
7
45
45
86
Lubricate
Lubricate
99
99 10 53
53
53
45
2
101
101
Bracket
Lubricate
10
11
10
93
76
52
11
12
12
Arm Assembly
12
13. Attach a Seat Arm (26) to the Sliding Seat Frame
(8) with two M6 x 35mm Bolts (83) and two M6
Nylon Locknuts (102).
Repeat with the other Seat Arm (26).
15. Lubricate wo M10 x 80mm Bolts (110) with
grease. Attach the two Leg Press Brackets (16) to
the Press Arms (13, 14) with the Bolts and two
M10 Nylon Locknuts (101). Do not tighten the
Locknuts yet. Make sure the warining decal is
in the location shown.
14. Press a 50mm Thick Angled Cap (109) into the
top of the Rear Press Arm (13). Press a 50mm
Angled Cap (108) into the top of the Front Press
Arm (14).
Lubricate an M10 x 77mm Bolt (106) with grease.
Attach the Rear Press Arm (13), which has a hole
in the lower area, to the Leg Press Base (3) with
the Bolt and an M10 Nylon Locknut (101). Do not
overtighten the Locknut; the Press Arm must
be able to pivot easily.
Attach the Front Press Arm (14) to the Leg
Press Base (3) in the same manner.
102
83
8
26
26
109
108
106
Hole
3
14
13
101
110
Lubricate
16
16
Warning
Decal
13
14
101
13
14
15
13
16. Attach the Leg Press Plate (15) to the Leg Press
Brackets (16) with two M10 x 85mm Bolts (96),
four M10 Thick Spacers (70), and two M10 Nylon
Locknuts (101).
Note: The four M10 Thick Spacers (70) must
be between the Leg Press Brackets (16) and
the welded tube on the Leg Press Plate (15).
The two holes in the welded tube must be
closer to the top of the Leg Press Plate.
Tighten the M10 Nylon Locknuts (101) used in
step 15. Do not overtighten the Locknuts; the
leg press arms must be able to pivot easily.
18. Wrap the Lat Cable (62) over a 100mm Pulley
(38). Attach the Pulley and a Long Cable Trap
(68) to the Top Frame (9) with an M10 x 50mm
Bolt (81) and an M10 Nylon Locknut (101). Make
sure the Cable Trap is oriented to hold the
Cable in the groove of the Pulley.
19. Wrap the Lat Cable (62) under a 100mm Pulley
(38). Attach the Pulley and a Long Cable Trap
(68) to the top set of holes in the indicated end of
the two Pulley Plates (41) with an M10 x 50mm
Bolt (81) and an M10 Nylon Locknut (101). Make
sure the Cable Trap is oriented to hold the
Cable in the groove of the Pulley.
17. Refer to the CABLE DIAGRAMS on pages 29
and 30 as you assemble the cables and to
identify the cables.
Identify the Lat Cable (62). Route the Cable up
through the Butterfly Upright (2), so that the ball
is in the indicated location, and around a 100mm
Pulley (38). Attach the Pulley inside the Upright
with an M10 x 65mm Bolt (80), two M10 Washers
(99), two 12.5mm Spacers (69), and an M10
Nylon Locknut (101).
16
70
99
99
2
69
69
62 38
80
Ball
70
Welded
Tube
101
101
101
101
68
38
81
9
62
38 68
41
41
81
62
16
17
18
19
15
Cable Assembly
96
14
20. Route the Lat Cable (62) up through the Top
Frame (9), over a 100mm Pulley (38), and back
down through the Top Frame. Attach the Pulley
inside the Top Frame with an M10 x 65mm Bolt
(80), two M10 Washers (99), two 12.5mm
Spacers (69), and an M10 Nylon Locknut (101).
21. Wrap the Lat Cable (62) under a 100mm Pulley
(38). Attach the Pulley to the Double “U”-bracket
(42) with an M10 x 45mm Bolt (51) and an M10
Nylon Locknut (101).
23. Route the Lat Cable (62) over a 100mm Pulley
(38) and down through the Top Frame (9). Attach
the Pulley inside the Top Frame with an M10 x
65mm Bolt (80), two M10 Washers (99), two
12.5mm Spacers (69), and an M10 Nylon Locknut
(101).
24. Set the tether on a Weight Pin (98) over the Long
Weight Tube (23). Set a 50mm Washer (95) on
the Weight Tube.
Thread an M12 Nut (58) all the way onto the Lat
Cable (62). Screw the Cable partway into the
Long Weight Tube (23). Tighten the Nut against
the 50mm Washer (95).
22. Route the Lat Cable (62) up through the Top
Frame (9) and over a 100mm Pulley (38). Attach
the Pulley inside the Top Frame with an M10 x
65mm Bolt (80), two M10 Washers (99), two
12.5mm Spacers (69), and an M10 Nylon Locknut
(101).
20
22
21
23
24
38
62
80
80
51
99
99
101
69
69
9
9
99
101
101
69
99
80
99
69
99
9
101
69
38
38
42
62
38
62
62
98
58
23 95
62
69
15
25. Identify the Upper Short Stack Cable (63).
Attach the Cable inside the Top Frame (9) with an
M10 x 65mm Bolt (80), two M10 Washers (99),
and an M10 Nylon Locknut (101).
27. Route the Upper Short Stack Cable (63) up
through the Top Frame (9) and over a 100mm
Pulley (38). Attach the Pulley inside the Top
Frame with an M10 x 65mm Bolt (80), two M10
Washers (99), two 12.5mm Spacers (69), and an
M10 Nylon Locknut (101).
28. Route the Upper Short Stack Cable (63) over a
100mm Pulley (38) and down through the Top
Frame (9). Attach the Pulley inside the Top Frame
with an M10 x 65mm Bolt (80), two M10 Washers
(99), two 12.5mm Spacers (69), and an M10
Nylon Locknut (101).
29. Set the tether on the other Weight Pin (98) over
the Short Weight Tube (24). Set a 50mm Washer
(95) on the Weight Tube.
Thread an M12 Nut (58) all the way onto the
Upper Short Stack Cable (63). Screw the Cable
partway into the Short Weight Tube (24). Tighten
the Nut against the 50mm Washer (95).
26. Wrap the Upper Short Stack Cable (63) under a
100mm Pulley (38). Attach the Pulley and a Long
Cable Trap (68) to the indicated hole in a “U”-
bracket (40) with an M10 x 50mm Bolt (81) and
an M10 Nylon Locknut (101). Make sure the
Cable Trap is oriented to hold the Cable in the
groove of the Pulley.
25
26
27
28
29
80
101
101
99
99
63
9
63
38 68
81
40
80
99
69
99
9
101
69
38
63
80
99
69
99
9
101
69
38
63
63
98
58
24
95
16
30. Identify the Butterfly Cable (67). Attach the
Cable inside the Butterfly Upright (2) with an M10
x 65mm Bolt (80), two M10 Washers (99), and an
M10 Nylon Locknut (101).
31. Wrap the Butterfly Cable (67) around a 100mm
Pulley (38). Attach the Pulley to the Butterfly
Frame (10) with an M10 x 213mm Bolt (92), two
M10 Washers (99), and an M10 Nylon Locknut
(101).
32. Wrap the Butterfly Cable (67) around a 100mm
Pulley (38). Attach the Pulley to the Butterfly
Upright (2) with an M10 x 65mm Bolt (80), two
M10 Washers (99), two 12.5mm Spacers (69),
and an M10 Nylon Locknut (101).
33. Wrap the Butterfly Cable (67) around a 100mm
Pulley (38). Attach the Pulley to the Butterfly
Frame (10) with an M10 x 213mm Bolt (92), two
M10 Washers (99), and an M10 Nylon Locknut
(101).
30
31
32
80
99
99
67
67
2
92
38
99
99
10
101
101
101
99
99
38
69
69
80
2
33
67
92
38
99
99
10
101
67
17
35. Attach the end of the Butterfly Cable (67) to the
“U”-bracket (40) with an M8 Washer (100) and an
M8 Nylon Locknut (87). Note: Do not complete-
ly tighten the Locknut; it should be tightened
so that only two threads of the Cable show
past the Locknut, as shown in the inset draw-
ing.
36. Identify the Lower Short Stack Cable (64).
Attach the Cable to the Base (1) with an M8 x
67mm Shoulder Bolt (90), two M8 Washers (100),
and an M8 Nylon Locknut (87).
37. Wrap the Lower Short Stack Cable (64) over a
100mm Pulley (38). Attach the Pulley to the
Double “U”-bracket (42) with an M10 x 45mm Bolt
(51) and an M10 Nylon Locknut (101).
38. Note: The following steps are shown from the
back of the weight system.
Wrap the Lower Short Stack Cable (64) under a
100mm Pulley (38). Attach the Pulley and a Long
Cable Trap (68) to the Base (1) with an M10 x
45mm Bolt (51). Make sure the Cable Trap is
oriented to hold the Cable in the groove of the
Pulley.
34. Route the Butterfly Cable (67) through the
Butterfly Upright (2) and over a 100mm Pulley
(38). Attach the Pulley and a Long Cable Trap
(68) to the Butterfly Upright with an M10 x 50mm
Bolt (81) and an M10 Nylon Locknut (101). Make
sure the Cable Trap is oriented to hold the
Cable in the groove of the Pulley.
34
35
36
37
38
67
87
81
38
67 2
67
40
87
87
64
90
100
100
1
100
64
64
38
38
68
1
51
51
101
42
68
101
18
39. Wrap the Lower Short Stack Cable (64) around a
90mm Pulley (39). Attach the Pulley and a Short
Cable Trap (48) to the Base (1) with an M10 x
45mm Bolt (51). Make sure the Cable Trap is
oriented to hold the Cable in the groove of the
Pulley.
41. Locate the Weight Plate (20) that is attached
to the bottom of the Bottom Weight (21).
See the inset drawing. Attach the end of the
Lower Short Stack Cable (64) to the Weight Plate
(20) with an M10 x 45mm Bolt (51) and an M10
Nylon Locknut (101).
42. Identify the Leg Press Cable (65). Attach the
Cable to the Leg Press Base (3) with an M8 x
67mm Shoulder Bolt (90), two M8 Washers (100),
and an M8 Nylon Locknut (87).
43. Wrap the Leg Press Cable (65) around a 100mm
Pulley (38). Attach the Pulley and a Large Cable
Trap (68) to the Rear Press Arm (13) with an M10
x 92mm Bolt (55), an M10 Washer (99), and an
M10 Nylon Locknut (101). Make sure the Cable
Trap is oriented to hold the Cable in the
groove of the Pulley.
40. Wrap the Lower Short Stack Cable (64) under a
90mm Pulley (39). Attach the Pulley to the Base
(1) with an M10 x 45mm Bolt (51), an M10
Washer (99), and an M10 Nylon Locknut (101).
39
40
41
42
64
39
39
51
99
51
20
64 21
101
101
1
48
1
51
100
101
99 13
38
68
55
65
100
87
3
90
65
43
64
19
44. Note: The following steps are shown from the
back of the weight system.
Route the Leg Press Cable (65) under a 100mm
Pulley (38). Attach the Pulley and a Long Cable
Trap (68) to the Leg Press Base (3) with an M10
x 92mm Bolt (55), an M10 Washer (99), and an
M10 Nylon Locknut (101). Make sure the Cable
Trap is oriented to hold the Cable in the
groove of the Pulley.
46. Wap the Leg Press Cable (65) under a 90mm
Pulley (39). Attach the Pulley and a Short Cable
Trap (48) to the Base (1) with an M10 x 50mm
Bolt (81) and an M10 Nylon Locknut (101). Make
sure the Cable Trap is oriented to hold the
Cable in the groove of the Pulley.
45. Wap the Leg Press Cable (65) around a 90mm
Pulley (39). Attach the Pulley and a Short Cable
Trap (48) to the M10 x 121mm Carriage Bolt (49)
in the Base (1) with an M10 Nylon Locknut (101).
Make sure the Cable Trap is oriented to hold
the Cable in the groove of the Pulley.
44
45
46
47
48
47. Attach the end of the Leg Press Cable (65) to the
“U”-bracket (40) with an M8 Washer (100) and an
M8 Nylon Locknut (87). Note: Do not complete-
ly tighten the Locknut; it should be tightened
so that only two threads of the Cable show
past the Locknut, as shown in the inset draw-
ing.
65
65
66
Large
Ball
38
69
69
99
99
57
80
101
40
87
100
87
48. Identify the Ab Cable (66). Route the Cable
under a 100mm Pulley (38) and through the Leg
Lever (7) and the Leg Lever Base (5). Attach the
Pulley inside the Leg Lever with an M10 x 65mm
Bolt (80), two M10 Washers (99), two 12.5mm
Spacers (69), and an M10 Nylon Locknut (101).
Make sure the large ball on the Cable is in the
position shown.
101
101
99
38
68
48
39
65
49 1
55 65
3
101
65
39
148
81
20
49. Route the Ab Cable (66) through the Butterfly
Upright (2). Attach a 100mm Pulley (38) inside
the Leg Lever Base (5) with an M10 x 65mm Bolt
(80), two M10 Washers (99), two 12.5mm
Spacers (69), and an M10 Nylon Locknut (101).
50. Note: This step is shown from the back of the
weight system.
Lay the Ab Cable (66) in the indicated brackets.
Attach a 100mm Pulley (38) inside the bracket on
the Base (1) with an M10 x 45mm Bolt (51) and
an M10 Nylon Locknut (101).
51. Wrap the Ab Cable (66) over a 100mm Pulley
(38). Attach the Pulley and a Long Cable Trap
(68) to the second set of holes from the bottom of
the two Pulley Plates (41) with an M10 x 50mm
Bolt (81) and an M10 Nylon Locknut (101). Make
sure the Cable Trap is oriented to hold the
Cable in the groove of the Pulley. Make sure
the Cable is routed over the Pulley toward the
front of the Butterfly Upright (2).
49
50
51
52
38
38
51
80
66
66
2
99
99 101
101
Brackets
101
69
69
5
1
38
66
81
38
68
101
2
2
81
41
52. Note: The following steps are shown from the
back of the weight system.
Wrap the Ab Cable (66) under a 100mm Pulley
(38). Attach the Pulley and a Long Cable Trap
(68) to the Butterfly Upright (2) with an M10 x
50mm Bolt (81) and an M10 Nylon Locknut (101).
Make sure the Cable Trap is oriented to hold
the Cable in the groove of the Pulley.
68
66
21
54. Wrap the Ab Cable (66) over a 100mm Pulley
(38). Attach the Pulley and a Long Cable Trap
(68) to the indicated hole in the indicated “U”-
bracket (40) with an M10 x 50mm Bolt (81) and
an M10 Nylon Locknut (101). Make sure the
Cable Trap is oriented to hold the Cable in the
groove of the Pulley.
55. Wrap the Ab Cable (66) under a 100mm Pulley
(38). Attach the Pulley to the Butterfly Upright (2)
with an M10 x 45mm Bolt (51) and an M10 Nylon
Locknut (101).
54
55
56
53
53. Wrap the Ab Cable (66) under a 100mm Pulley
(38). Attach the Pulley and a Long Cable Trap
(68) to the Butterfly Upright (2) with an M10 x
50mm Bolt (81) and an M10 Nylon Locknut (101).
Make sure the Cable Trap is oriented to hold
the Cable in the groove of the Pulley.
56. Route the Ab Cable (66) over a 100mm Pulley
(38) and through the Butterfly Upright (2). Attach
the Pulley inside the Upright with an M10 x 65mm
Bolt (80), two M10 Washers (99), two 12.5mm
Spacers (69), and an M10 Nylon Locknut (101).
66
68
68
66
51
38
2
38
40
81
101
101
101
66
99
99
101
69
69 66
2
38
2
81
38
80
22
57. Attach the Shroud (17) to the Top Frame (9) and
the Base (1) with four M8 x 15mm Bolts (97) and
four M8 Washers (100).
57
58. Attach the Backrest (32) to the Sliding Seat
Frame (8) with four M6 x 16mm Bolts (89). 58
Seat Assembly
97
97
89
89 8
32
17
1
9
97
100
100
100
100
97
23
60. Attach the Leg Lever Lock (61) to the Leg Lever
Base (5) with an M10 x 68mm Bolt (84), an M10
Washer (99), and an M10 Nylon Locknut (101).
Do not overtighten the Locknut; the Leg Lever
Lock must be able to pivot easily.
59. Attach a Seat (30) to the Sliding Seat Frame (8)
with four M6 x 16mm Bolts (89). Note: The holes
in the Seat are not centered; orient the Seat
so that the holes are closer to the indicated
end.
59
60
61. Press two 19mm Round Inner Caps (57) into a
Pad Tube (33). Insert the Pad Tube into the
Butterfly Upright (2). Slide two Round Pads (34)
onto the Pad Tube.
Repeat this step with the other two Pad Tubes
(33), the Leg Lever Base (5), and the Leg
Lever (7).
61
30
Holes should
be closer to
this end
89
61
84
33
33
33
7
5
2
57
57
34
5
99 101
89
8
34
24
63. Press a 45mm Square Inner Cap (50) into the
Seat Post (27).
Attach the other Seat (30) to the Seat Post (27)
with four M6 x 16mm Bolts (89). Note: The holes
in the Seat are not centered; orient the Seat
so that the holes are closer to the indicated
end.
62. Attach the Butterfly Backrest (31) to the Butterfly
Upright (2) with four M6 x 16mm Bolts (89).
64. Attach a “T”-handle (59) to the Butterfly Upright
(2).
Pull the “T”-handle (59) out as far as it will go and
slide the Seat Post (27) into the Butterfly Upright
(2). Engage the “T”-handle into the Seat Post.
64
63
62
89 2
31
89
27
Holes should
be closer to
this end
30
50
27
59 2
89
89
25
65. Attach the tether on a Butterfly Pin (78) to the
Butterfly Frame (10) with an M4 x 15mm Self-tap-
ping Screw (107).
Repeat this step with the other Butterfly Pin
(78).
66. Attach the Curl Pad (29) to the Curl Post (28) with
four M6 x 16mm Bolts (89).
67. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in
ADJUSTMENTS, beginning on the following page.
Before using the weight system, pull each cable a few times to be sure that the cables move smoothly over
the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If the
cables are not properly installed, they may be damaged when heavy weight is used. See the CABLE
DIAGRAMS on pages 29 and 30 of this manual for proper cable routing. If there is any slack in the
cables, you will need to remove the slack by tightening the cables. See TROUBLESHOOTING AND
MAINTENANCE on page 31.
65
66
78
29
28
89
89
78
10
107
This section explains how to adjust the weight system. See the EXERCISE GUIDELINES on page 32 for impor-
tant information about how to get the most benefit from your exercise program.
Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts immediate-
ly. The weight system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use solvents.
26
CHANGING THE WEIGHT SETTING
To change the setting of a weight stack, insert a
Weight Pin (98) under the desired Weight (22). Insert
the Weight Pin so that the bent end touches the
weight stack. Turn the bent end down.
To use the Bottom Weight (21) with the leg press,
insert the Weight Pin (98) under the Bottom Weight.
Remove the other Weight Pin from the left weight
stack.
To use the left weight stack with the leg press, insert
a Weight Pin (98) under the Bottom Weight (21).
Then, insert the other Weight Pin under the desired
Weight (22) in the right weight stack.
Note: Due to the cables and pulleys, the amount
of resistance at each exercise station may vary
from the weight setting. Use the WEIGHT
RESISTANCE CHART on page 28 to find the
approximate amount of resistance at each weight
station.
66
7
33
61
22
21
98
ATTACHING THE ACCESSORIES TO A PULLEY
STATION
Attach the Ankle Strap (74) to the Ab Cable (66) at the
low pulley station with a Spring Clip (75). The other
accessories can be attached at any pulley station in
the same manner.
For some exercises, the 16” Chain (73) should be
attached between the accessory and the cable with
two Spring Clips (75). Adjust the length of the Chain
between the accessory and the cable so the acces-
sory is in the correct starting position for the exer-
cise to be performed.
USING THE LEG LEVER LOCK
Some exercises, such as the preacher curl, can be
performed more comfortably with the Leg Lever (7)
locked in position. To lock the Leg Lever, turn the Leg
Lever Lock (61) until it engages the Pad Tube (33) in
the Leg Lever.
74
75
ADJUSTMENTS
A
B
78
78
11
11
27
27
29
94
7
ADJUSTING THE SEAT
To adjust the height of the Seat (30), loosen the
“T”-handle (59) and pull it out as far as it will go.
Move the Seat to the desired height and reengage
the “T”-handle into the Seat Post (27). Fully tighten
the “T”-handle.
30
ATTACHING THE CURL PAD
To use the Curl Pad (29), first engage the leg lever
lock (see USING THE LEG LEVER LOCK on the pre-
vious page.) Slide the Curl Post (not shown) onto the
Leg Lever (7). Tighten the Curl Post “T”-handle (94)
into the Curl Post and the Leg Lever.
10
12
11
78
78
CONVERTING THE BUTTERFLY ARMS
To use the Butterfly Arms (11, 12) as fly arms, insert
the Butterfly Pins (78) into the inner holes in the
Butterfly Frame (10) (see inset drawing A).
To use the Butterfly Arms (11, 12) as press arms,
insert the Butterfly Pins (78) into the outer holes in the
Butterfly Frame (10) and the tabs on the Butterfly
Arms (see inset drawing B).
Make sure that the Butterfly Pins (78) are fully
inserted into the same holes on both sides of the
Butterfly Frame (10) before performing any exer-
cises.
59
WEIGHT RESISTANCE CHART
The chart below shows the approximate weight resistance at each exercise station. “Left Top” and “Right Top”
refer to the 6 lb. top weights. “Bottom” refers to the 12.5 lb. bottom weight. The other numbers refer to the 12.5
lb. weight plates. Weight resistance shown for the butterfly arm station is for each butterfly arm. Note: The actu-
al resistance at each station may vary due to differences in individual weight plates as well as friction
between the cables, pulleys, and weight guides.
WEIGHT
Left Top
1
2
3
4
5
Bottom
Right Top
1
2
3
4
5
6
7
8
LEG
PRESS
(lbs.)
29
57
81
112
140
168
232
-
275
303
331
365
400
435
455
495
HIGH
PULLEY
(lbs.)
-
-
-
-
-
-
-
21
36
51
63
78
85
102
117
136
BUTTER-
FLY ARM
(lbs.)
-
-
-
-
-
-
-
27
41
54
68
81
95
109
122
134
PRESS
ARM
(lbs.)
-
-
-
-
-
-
-
53
82
107
135
162
189
217
245
269
AB
PULLEY
(lbs.)
-
-
-
-
-
-
-
26
38
55
67
81
94
110
124
137
LEG
LEVER
(lbs.)
-
-
-
-
-
-
-
25
45
66
84
104
124
144
165
185
LOW
PULLEY
(lbs.)
-
-
-
-
-
-
-
19
33
47
63
77
90
102
116
130
28
CABLE DIAGRAMS
The cable diagrams show the approximate lengths and the proper routing of the Lat Cable (62), Upper Short
Stack Cable (63), Lower Short Stack Cable (64), Leg Press Cable (65), Ab Cable (66), and Butterfly Cable (67).
Use the diagrams to make sure that the cables and the cable traps have been assembled correctly. If the cables
have not been correctly routed, the weight system will not function properly and damage may occur. The num-
bers show the correct route for each cable. Make sure that the cable traps do not touch or bind the cables.
2
3
4
5
6
1
2
4
5
6
1
2
Upper Short Stack Cable (63)
Length: 82 3/4 inches
Lower Short Stack Cable (64)
Length: 153 1/2 inches
Leg Press Cable (65)
Length: 119 inches
3
1
3
4
5
29
3
4
6
7
5
6
7
1
2
4
5
6
7
1
2
3
8
81
2
4
5
30
Butterfly Cable (67)
Length: 107 1/2 inches
Ab Cable (66)
Length: 217 inches
Lat Cable (62)
Length: 188 1/4 inches
31
TROUBLESHOOTING
Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts immedi-
ately. The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is
slack in the cables before resistance is felt, the cables should be tightened. To tighten the cables, first insert the
weight pins into the centers of the weight stacks. Slack can be removed from the cables in several ways:
See drawing 1. To tighten the Lat Cable (62) or the
Upper Short Stack Cable (not shown), first loosen the
M12 Nut (58) on the end of the Cable away from the
50mm Washer (95). Screw the end of the Cable far-
ther into the Long Weight Tube (23) or the Short
Weight Tube (not shown). Finally, retighten the
Locknut against the Washer.
See drawing 2. Slack can be removed from the
cables by moving a 100mm Pulley (38) in the Pulley
Plates (41). First, remove the upper or lower M10
Nylon Locknut (101), M10 x 50mm Bolt (81), Pulley,
and Long Cable Trap (68) from the Pulley Plates.
Reattach the Pulley and the Cable Trap between a
set of holes closer to the center of the Pulley Plates
with the Bolt and Locknut. Make sure the Cable Trap
is oriented to hold the cable in the groove of the
Pulley.
See drawing 3. To remove additional slack, remove
the M10 Nylon Locknut (101), M10 x 50mm Bolt (81),
100mm Pulley (38), and Long Cable Trap (68) from
either “U”-bracket (40). Reattach the Pulley and the
Cable Trap between the indicated set of holes in the
“U”-bracket with the Bolt and Locknut.
See drawing 4. Slack can also be removed from the
cables by tightening the M8 Nylon Locknut (87) at the
end of the Leg Press Cable (65) or the Butterfly
Cable (67). To do this you may need to remove the
100mm Pulley (38) from the “U”-bracket (40).
Do not overtighten the cables. If the cables are
overtightened, the top weights will be lifted off the
weight stacks.
If a cable slips off the pulleys repeatedly, it may
have become twisted. Remove the cable and re-
install it. If the cables need to be replaced, see
ORDERING REPLACEMENT PARTS on the back
cover of this manual.
81
101
41
41
3
1
2
4
62
95
58
23
68
68
65 or 67
38
68
38
38
101
87
81
40
100
40
38
32
EXERCISE GUIDELINES
THE FOUR BASIC TYPES OF WORKOUTS
Muscle Building
To increase the size and strength of your muscles,
push them close to their maximum capacity. Your mus-
cles will continually adapt and grow as you progres-
sively increase the intensity of your exercise. You can
adjust the intensity level of an individual exercise in
two ways:
• by changing the amount of resistance used
• by changing the number of repetitions or sets per-
formed. (A “repetition” is one complete cycle of an
exercise, such as one sit-up. A “set” is a series of
repetitions.)
The proper amount of resistance for each exercise
depends upon the individual user. You must gauge
your limits and select the amount of resistance that is
right for you. Begin with 3 sets of 8 repetitions for each
exercise you perform. Rest for 3 minutes after each
set. When you can complete 3 sets of 12 repetitions
without difficulty, increase the amount of resistance.
Toning
You can tone your muscles by pushing them to a mod-
erate percentage of their capacity. Select a moderate
amount of resistance and increase the number of rep-
etitions in each set. Complete as many sets of 15 to
20 repetitions as possible without discomfort. Rest for
1 minute after each set. Work your muscles by com-
pleting more sets rather than by using high amounts of
resistance.
Weight Loss
To lose weight, use a low amount of resistance and
increase the number of repetitions in each set.
Exercise for 20 to 30 minutes, resting for a maximum
of 30 seconds between sets.
Cross Training
Cross training is an efficient way to get a complete and
well-balanced fitness program. An example of a bal-
anced program is:
• Plan strength training workouts on Monday,
Wednesday, and Friday.
• Plan 20 to 30 minutes of aerobic exercise, such as
running on a treadmill or riding on an elliptical or
exercise bike, on Tuesday and Thursday.
• Rest from both strength training and aerobic exercise
for at least one full day each week to give your body
time to regenerate.
The combination of strength training and aerobic exer-
cise will reshape and strengthen your body, plus devel-
op your heart and lungs.
PERSONALIZING YOUR EXERCISE PROGRAM
Determining the exact length of time for each workout,
as well as the number of repetitions or sets completed,
is an individual matter. It is important to avoid overdo-
ing it during the first few months of your exercise pro-
gram. You should progress at your own pace and be
sensitive to your body’s signals. If you experience pain
or dizziness at any time while exercising, stop immedi-
ately and begin cooling down. Find out what is wrong
before continuing. Remember that adequate rest and a
proper diet are important factors in any exercise pro-
gram.
Warming Up
Begin each workout with 5 to 10 minutes of stretching
and light exercise to warm up. Warming up prepares
your body for more strenuous exercise by increasing
circulation, raising your body temperature and deliver-
ing more oxygen to your muscles.
Working Out
Each workout should include 6 to 10 different exercis-
es. Select exercises for every major muscle group,
emphasizing areas that you want to develop most. To
give balance and variety to your workouts, vary the
exercises from session to session.
Schedule your workouts for the time of day when your
energy level is the highest. Each workout should be
followed by at least one day of rest. Once you find the
schedule that is right for you, stick with it.
Exercise Form
Maintaining proper form is an essential part of an
effective exercise program. This requires moving
through the full range of motion for each exercise, and
moving only the appropriate parts of the body.
Exercising in an uncontrolled manner will leave you
feeling exhausted. On the exercise guide accompany-
ing this manual you will find photographs showing the
correct form for several exercises, and a list of the
muscles affected. Refer to the muscle chart on the
next page to find the names of the muscles.
The repetitions in each set should be performed
smoothly and without pausing. The exertion stage of
each repetition should last about half as long as the
return stage. Proper breathing is important. Exhale
during the exertion stage of each repetition and inhale
during the return stroke. Never hold your breath.
33
Rest for a short period of time after each set. The
ideal resting periods are:
• Rest for three minutes after each set for a muscle
building workout.
• Rest for one minute after each set for a toning work-
out.
• Rest for 30 seconds after each set for a weight loss
workout.
Plan to spend the first couple of weeks familiarizing
yourself with the equipment and learning the proper
form for each exercise.
Cooling Down
End each workout with 5 to 10 minutes of stretching.
Include stretches for both your arms and legs. Move
slowly as you stretch and do not bounce. Ease into
each stretch gradually and go only as far as you can
without strain. Stretching at the end of each workout
is an effective way to increase flexibility.
Staying Motivated
For motivation, keep a record of each workout. The
chart on pages 34 and 35 of this manual can be pho-
tocopied and used to schedule and record your work-
outs. List the date, the exercises performed, the resist-
ance used, and the numbers of sets and repetitions
completed. Record your weight and key body meas-
urements at the end of every month. Remember, the
key to achieving the greatest results is to make exer-
cise a regular and enjoyable part of your everyday life.
O
P
Q
R
S
T
U
V
X
W
N
M
J
G
F
H
I
K
E
C
D
B
A
L
MUSCLE CHART
A. Sternomastoid (neck)
B. Pectoralis Major (chest)
C. Biceps (front of arm)
D. Obliques (waist)
E. Brachioradials (forearm)
F. Hip Flexors (upper thigh)
G. Abductor (outer thigh)
H. Quadriceps (front of thigh)
I. Sartorius (front of thigh)
J. Tibialis Anterior (front of calf)
K. Soleus (front of calf)
L. Anterior Deltoid (shoulder)
M. Rectus Abdominus (stomach)
N. Adductor (inner thigh)
O. Trapezius (upper back)
P. Rhomboideus (upper back)
Q. Posterior Deltoid (shoulder)
R. Triceps (back of arm)
S. Latissimus Dorsi (mid back)
T. Spinae Erectors (lower back)
U. Gluteus Medius (hip)
V. Gluteus Maximus (buttocks)
W. Hamstring (back of leg)
X. Gastrocnemius (back of calf)
34
MONDAY
Date:
/ /
EXERCISE WEIGHT SETS REPS
EXERCISE WEIGHT SETS REPS
EXERCISE WEIGHT SETS REPS
AEROBIC EXERCISE
AEROBIC EXERCISE
TUESDAY
Date:
/ /
WEDNESDAY
Date:
/ /
THURSDAY
Date:
/ /
FRIDAY
Date:
/ /
Make photocopies of this page for scheduling and recording your workouts.
35
MONDAY
Date:
/ /
EXERCISE WEIGHT SETS REPS
EXERCISE WEIGHT SETS REPS
EXERCISE WEIGHT SETS REPS
AEROBIC EXERCISE
AEROBIC EXERCISE
TUESDAY
Date:
/ /
WEDNESDAY
Date:
/ /
THURSDAY
Date:
/ /
FRIDAY
Date:
/ /
Make photocopies of this page for scheduling and recording your workouts.
M10 x 45mm Bolt (51)
M10 x 65mm Bolt (80)
M10 x 50mm Bolt (81)
M10 x 68mm Bolt (84)
M10 x 65mm Carriage Bolt (88)
M8 x 15mm Bolt (97)
M6 x 16mm Bolt (89)
M6 x 35mm Bolt (83)
M4 x 25mm Self-
tapping Screw (103)
M10 Nylon Locknut (101)
M8 Nylon Locknut (87)
M6 Nylon Locknut (102)
M12 Nut (58)
50mm Washer (95)
M8 Washer (100)
M4 Washer (104)
M4 x 15mm Self-
tapping Screw (107)
M10 Washer (99)
PART IDENTIFICATION CHART
Refer to the drawings below to identify small parts used in assembly. The number in parentheses by each draw-
ing is the key number of the part, from the PART LIST in the center of this manual. Note: Some small parts
may have been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.
M10 x 121mm Carriage Bolt (49)
M10 x 92mm Bolt (55)
M10 x 75mm Bolt (82)
M10 x 92mm Carriage Bolt (85)
M10 x 225mm Bolt (86)
M10 x 213mm Bolt (92)
M10 x 82mm Carriage Bolt (93)
M10 x 85mm Bolt (96)
M8 x 67mm Shoulder Bolt (90)
M10 x 80mm Bolt (110)
M10 x 77mm Bolt (106)
M10 x 95mm Bolt (105)
50mm Square Inner Cap (45)
45mm Square Inner Cap (50)
50mm Round Inner Cap (52)
50mm x 75mm Inner Cap (46)
50mm Thick Square Inner Cap (47)
25mm Round Inner Cap (76)
19mm Round Inner Cap (57)
50mm Angled Outer Cap (43)
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover
of the user’s manual for information about ordering replacement parts.
Key No. Qty. Description Key No. Qty. Description
11Base
21Butterfly Upright
31Leg Press Base
41Seat Adjustment Frame
51Leg Lever Base
61Foot Plate
71Leg Lever
81Sliding Seat Frame
91Top Frame
10 1 Butterfly Frame
11 1 Left Butterfly Arm
12 1 Right Butterfly Arm
13 1 Rear Press Arm
14 1 Front Press Arm
15 1 Leg Press Plate
16 2 Leg Press Bracket
17 1 Shroud
18 2 Weight Guide
19 2 Weight Guide with Ring
20 1 Weight Plate
21 1 Bottom Weight
22 13 Weight
23 1 Long Weight Tube
24 1 Short Weight Tube
25 2 Top Weight
26 2 Seat Arm
27 1 Seat Post
28 1 Curl Post
29 1 Curl Pad
30 2 Seat
31 1 Butterfly Backrest
32 1 Backrest
33 3 Pad Tube
34 6 Round Pad
35 2 Handgrip
36 2 Butterfly Arm Grip
37 2 Lat Bar Grip
38 27 100mm Pulley
39 4 90mm Pulley
40 2 “U”-bracket
41 2 Pulley Plate
42 1 Double “U”-bracket
43 1 50mm Angled Outer Cap
44 1 Metal Plate
45 6 50mm Square Inner Cap
46 9 50mm x 75mm Inner Cap
47 2 50mm Thick Square Inner Cap
48 3 Short Cable Trap
49 1 M10 x 121mm Carriage Bolt
50 1 45mm Square Inner Cap
51 12 M10 x 45mm Bolt
52 2 50mm Round Inner Cap
53 4 56mm Round Bushing
54 2 Weight Tube Bumper
55 2 M10 x 92mm Bolt
56 2 Square Bushing
57 6 19mm Round Inner Cap
58 2 M12 Nut
59 2 “T”-handle
60 1 Leg Lever Bumper
61 1 Leg Lever Lock
62 1 Lat Cable
63 1 Upper Short Stack Cable
64 1 Lower Short Stack Cable
65 1 Leg Press Cable
66 1 Ab Cable
67 1 Butterfly Cable
68 11 Long Cable Trap
69 28 12.5mm Spacer
70 8 M10 Thick Spacer
71 4 Weight Bumper
72 1 Ab Strap
73 1 16” Chain
74 1 Ankle Strap
75 3 Spring Clip
76 2 25mm Round Inner Cap
77 1 Lat Bar
78 2 Butterfly Pin
79 8 M10 Round Bushing
80 16 M10 x 65mm Bolt
81 9 M10 x 50mm Bolt
82 4 M10 x 75mm Bolt
83 4 M6 x 35mm Bolt
84 1 M10 x 68mm Bolt
85 3 M10 x 92mm Carriage Bolt
86 1 M10 x 225mm Bolt
87 4 M8 Nylon Locknut
88 6 M10 x 65mm Carriage Bolt
89 20 M6 x 16mm Bolt
90 2 M8 x 67mm Shoulder Bolt
91 2 Plastic Grip
92 2 M10 x 213mm Bolt
93 2 M10 x 82mm Carriage Bolt
94 1 Curl Post “T”-handle
95 2 50mm Washer
96 3 M10 x 85mm Bolt
97 4 M8 x 15mm Bolt
98 2 Weight Pin
99 43 M10 Washer
100 10 M8 Washer
101 69 M10 Nylon Locknut
102 4 M6 Nylon Locknut
103 1 M4 x 25mm Self-tapping Screw
104 1 M4 Washer
105 1 M10 x 95mm Bolt
106 6 M10 x 77mm Bolt
107 2 M4 x 15mm Self-Tapping Screw
108 1 50mm Angled Cap
109 1 50mm Thick Angled Cap
110 2 M10 x 80mm Bolt
#1User’s Manual
#1Grease Pack
PART LIST—Model No. WESY47330 R1003B
36
1
2
3
4
5
61
84
82
80 46 88
46
6
60 69 38
66 34
80
99
7
57
33
57
34
45
94
79
96
47
34
38
105
57 33
52
12
11
52
93
53
53
78
92
79
45
79
45
79
78
38
53
53
101
93
89
28
29
34
57
33
57
31
66
45
80
80
81
79
7969 69
80
46
67
80
46
38
38
41
68
68
38
38
41
81
82
80
69
68 38
69
69
38
69
69
81
80
80
80
69
69
46
63
38
81
100
65
40
37
77
37
47
89
8
83
26
35
30
56
51 38
51
38
46 81
34
42
51
51
38
89
89
38
59
30
27
89
89
50
99
38
51
67
40
81 100
38
96
110
16
16
74
55
38
108
106
99
43
44
88
55
90
64
85
85
88
45
39
81
99 38
85
46
51
39
39
48
35
26
48
39
89
89
83
59
56
17
51
71
18
19
51
80
80
64 71
20
70
106
70
106
70
106
22
22
21
23
24
62
58
63
25 25
100 65
46
106
90
99
99
99
99
99
99
99
99
99
99
99
99
99
99
99
99
99
9
99
10
13
14
109
15
32
34
38
38
38
57
62
51
101
101
101
101
101
101
101
101
101
101
101
101
101
101 87
95
101
101
101
101
101
101
51
101
87
101
102
102
101
101
101
101
101
101 101
87
101
101
101
101
101
101
101
101 101
101
101 101
101
69
69
69
101
101
87
103
97
97
97
97
101
98
99
107
107
76
76
99
68
68
70
70
49
69
69
69 69
91
68
48
99
99
99
99
99
99
99
45
54
54 68
100
68
86
100
68
68
68
99
99
99
101
99
58
95
100
100
100
100
69
69
100
75
73
72
104
46
EXPLODED DRAWING—Model No. WESY47330 R1003B
Part No. 198381 R1003B Printed in China © 2003 ICON Health & Fitness, Inc.
LIMITED WARRANTY
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and mate-
rial, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This
warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing
or repairing, at ICON's option, the product through one of its authorized service centers. All repairs for which
warranty claims are made must be pre-authorized by ICON. This warranty does not extend to any product or
damage to a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage
or repairs not provided by an ICON authorized service center; products used for commercial or rental pur-
poses; or products used as store display models. No other warranty beyond that specifically set forth above
is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection
with the use or performance of the product or damages with respect to any economic loss, loss of property,
loss of revenues or profits, loss of enjoyment or use, costs of removal or installation or other consequential
damages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or conse-
quential damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer-
chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein.
Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation
may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813
To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre-
pared to give the following information:
1. The MODEL NUMBER of the product (WESY47330)
2. The NAME of the product (WEIDER®CLUB C4800 weight system)
3. The SERIAL NUMBER of the product (see the front cover of this manual)
4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING in the
center of this manual)
ORDERING REPLACEMENT PARTS

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