Weider Pro 9628 System Wesy9108 Users Manual *WESY91080 147977

Weider-Wesy91080-Owner-S-Manual weider-wesy91080-owner-s-manual

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2015-05-18

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USERÕS

MANUAL

Model No. WESY91080

Serial No.

The serial number is found in the

location shown below. Write the

serial number in the space above.

CAUTION

Read all precautions and instruc-

tions in this manual before using

this equipment. Save this manu-

al for future reference.

Serial

Number

Decal

PATENT PENDING

QUESTIONS?

As a manufacturer, we are

committed to providing complete

customer satisfaction. If you

have questions, or if there are

missing or damaged parts, we

will guarantee complete satisfac-

tion through direct assistance

from our factory.

TO AVOID UNNECESSARY

DELAYS, PLEASE CALL DIRECT

TO OUR TOLL-FREE CUSTOMER

HOT LINE. The trained techni-

cians on our customer hot line

will provide immediate assis-

tance, free of charge to you.

CUSTOMER HOT LINE:

1-800-999-3756

Mon.ÐFri., 6 a.m.Ð6 p.m. MST

Important Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Cable Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Weight Resistance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Trouble-shooting and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Ordering Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

Note: A PART LIST/EXPLODED DRAWING and a PART IDENTIFICATION CHART are attached to the center of

this manual. Remove the PART LIST/EXPLODED DRAWING and the PART IDENTIFICATION CHART before

beginning assembly.

WARNING: Before beginning this or any exercise program, consult your physician. This is especially

important for persons over the age of 35 or persons with pre-existing health problems. Read all

instructions before using. ICON assumes no responsibility for personal injury or property damage

sustained by or through the use of this product.

Table of Contents

Important Precautions

1. It is the responsibility of the owner to ensure

that all users of the home gym system are

adequately informed of all precautions.

2. Read all instructions in this manual and in

the accompanying literature before using the

home gym system.

3. If you feel pain or dizziness at any time while

exercising, stop immediately and begin cool-

ing down.

4. Use the home gym system only on a level

surface. Cover the floor or carpet beneath the

home gym system for protection.

5. Inspect and tighten all parts often. Replace

any worn parts immediately.

6. Make sure the cables remain on the pulleys

at all times. If the cables bind while you are

exercising, stop immediately and make sure

the cables are on all of the pulleys.

7. Always stand on a foot plate when perform-

ing an exercise that could cause the home

gym system to tip.

8. Keep children under the age of 12 and pets

away from the home gym system at all times.

9. Keep hands and feet away from moving parts.

10. The home gym system is designed to be

used by only one person at a time.

11. Always wear athletic shoes for foot protec-

tion when exercising.

12. Never release the press arm, butterfly arms,

leg lever, lat bar or nylon strap while weights

are raised. The weights will fall with great

force.

13. Always disconnect the lat bar from the home

gym system when performing an exercise

that does not use the lat bar.

14. The home gym system is intended for home

use only. Do not use the home gym system in

a commercial, rental or institutional setting.

15. When using the leg press station, always

make sure the lock pin is fully inserted and

folded down over the adjustment tube so it

cannot slide out.

To reduce the risk of serious injury, read the following important

precautions before using the home gym system.

WARNING:

ASSEMBLED

DIMENSIONS:

Height: 79 in.

Width: 38 in.

Length: 91 in.

Low Pulley Station

Foot Plate

High Pulley Station

Leg Lever

Butterfly Arms

Press Arm

Weight Stack

Seat

Backrest

Thank you for selecting the versatile WEIDER¨PRO

9628 Home Gym System. The PRO 9628 offers a

selection of weight stations designed to develop every

major muscle group of the body. Whether your goal is

to tone your body, build dramatic muscle size and

strength or improve your cardiovascular system, the

PRO 9628 will help you to achieve the results you want.

For your benefit, read this manual carefully before

using the WEIDER¨PRO 9628 Home Gym System.

If you have additional questions, please call our

Customer Service Department toll-free at 1-800-999-

3756, Monday through Friday, 6 a.m. until 6 p.m.

Mountain Time (excluding holidays). To help us assist

you, please note the product model number and serial

number before calling. The model number is

WESY91080. The serial number can be found on a

decal attached to the WEIDER¨PRO 9628 Home Gym

System (see the front cover of this manual).

Please use the drawing below to familiarize your-

self with the major parts and how they fit together.

Before You Begin

Backrest

Leg Press

Seat

Note: This introduction will save you more

time than it takes to read it!

Identifying Parts

To help you identify the small parts used in assem-

bly, we have included a PART IDENTIFICATION

CHART located in the center of this manual. Place

the chart on the floor or work table and use it to

quickly identify different parts as you open the pack-

ages for each step.

Note: Some small parts may have been pre-attached

for shipping. If a part is not in the parts bag, check to

see if it has been pre-attached.

Orienting Parts

As you assemble this product, be sure that all parts

are oriented as shown in the drawings.

Tightening of Parts

Tighten all parts as you assemble them, unless

instructed to do otherwise.

Lining Up the Tools

Assembly requires the following tools (not included):

¥ Two (2) adjustable wrenches

¥ One (1) standard screwdriver

¥ One (1) phillips screwdriver

¥ One (1) rubber mallet

¥ Lubricant, such as grease or petroleum jelly,

and soapy water

¥ Tape, such as clear tape or masking tape

Assembly will be more convenient if you have a

socket set, a set of open-end or closed-end wrenches

or a set of ratchet wrenches.

Giving Yourself a Good Start

Before you begin the assembly process itself, take

the time to complete the steps outlined here.

Clearing the Workspace

Clear a workspace that is large enough to hold all

parts and allow you to walk all the way around the

assembled equipment.

Unpacking the Box

To make the assembly process as smooth as possi-

ble, we have broken it into separate stages. All parts

used in each stage are found in individual packages

in the shipping box. Place all parts in a cleared area

and remove the packing materials. Do not dispose of

the packing materials until assembly is completed.

Important: Wait until you begin each assembly

stage to open the parts bag labeled for that

assembly stage.

Assembly

Making Things Easier for Yourself

Everything in this manual is designed to ensure

that the assembly of our products can be complet-

ed successfully by anyone. However, it is impor-

tant to recognize that your new equipment is a

sophisticated product with many small parts. The

assembly process will take timeÑpossibly several

hours. Most people find that by setting aside plen-

ty of time, and by deciding to make the task

enjoyable, assembly will go smoothly. You may

want to complete the process over a couple of

evenings.

The Four Stages of the Assembly Process

Frame Assembly

You will begin by assembling the base and the

upright frames that serve as the skeleton of the

equipment. The seats and all moving parts will be

attached to the frame.

Arm Assembly

Completes the press and butterfly arms that you

operate while you are exercising.

Cable Assembly

Completes the cables and pulleys that connect the

moving arms with each other and with the weights.

This ties the different parts together and makes the

equipment function as a unit

Seat Assembly

Completes the seats and backrests that support

your body while you are exercising.

1. Before beginning, be sure that you have read and

understood the information on page 4.

Locate and open the parts bag labeled ÒFRAME

ASSEMBLY.Ó

Press a 2Ó Square Cover Cap (78) onto each end of

the Stabilizer (5).

Insert two 3/8Ó x 2 3/4Ó Carriage Bolts (94) up through

the Stabilizer (5) and place it flat on the floor.

2. Press a 2Ó Square Inner Cap (27) into the end of the

Butterfly Base (4).

Insert two 5/16Ó x 2 1/2Ó Carriage Bolts (1) up through

the Butterfly Base. Secure the Carriage Bolts with

pieces of tape (A) to prevent them from falling out.

Place the Butterfly Base (4) on the floor with the

holes in the mounting bracket over the Carriage Bolts

in the Stabilizer (5).

3. Insert four 5/16Ó x 2 1/2Ó Carriage Bolts (1) up

through the Press Base (51) and secure them with

tape.

Place the Press Base (51) on the floor with the holes

in the mounting bracket over the Carriage Bolts in the

Stabilizer (5).

Note: The mounting bracket on the Press Base (51)

should be on top of the mounting bracket on the

Butterfly Base (4).

4. Insert two 3/8Ó x 2 3/4Ó Bolts (93) through the holes in

the two mounting brackets and the Stabilizer (5).

Hand tighten four 3/8Ó Nylon Locknuts (21) onto the

four Bolts in the mounting brackets and Stabilizer.

Do not tighten the Nylon Locknuts yet.

Frame Assembly

93 21

5. Press a 1Ó Square Inner Cap (65) into the side arm

(A) on the Press Upright (56).

Slide the Press Upright (56) onto the 5/16Ó x 2 1/2Ó

Carriage Bolts (1) in the Press Base (51). Hand tight-

en a 5/16Ó Nylon Locknut (3) onto each Carriage Bolt.

Do not tighten the Nylon Locknuts yet.

Note: The Press Upright (56) must be leaning

towards the center of the unit with the side arm facing

outward.

6. Slide the Butterfly Upright (42) onto the 5/16Ó x 2 1/2Ó

Carriage Bolts (1) in the Butterfly Base (4). Hand

tighten a 5/16Ó Nylon Locknut (3) onto each Carriage

Bolt.

Do not tighten the Nylon Locknuts yet.

Note: The Butterfly Upright must be leaning towards

the center of the unit.

7. Set two Weight Bumpers (19) onto the bracket on the

Stabilizer (5).

Insert both Weight Guides (62) through the Weight

Bumpers and the bracket on the Stabilizer (5).

Attach the lower ends of the Weight Guides (62) to

the Stabilizer (5) with a 3/8Ó x 6Ó Bolt (60), two 1/2Ó x

3/4Ó Spacers (61) and a 3/8Ó Nylon Locknut (21).

Tighten the Nylon Locknut fully.

Slide eight Weights (25) onto the Weight Guides.

Make sure all of the Weights are turned so the pin

grooves are on the same side and are facing

away from the center of the unit.

8. Press the Weight Tube Bumper (64) into the end of

the Weight Tube (63).

Insert the Weight Tube into the stack of Weights (25).

Make sure the pin on the Weight Tube is resting

in the pin groove in the upper Weight.

Lubricate the insides of the holes in the Top Weight

(76).

With the slot (B) facing down, slide the Top Weight

onto the Weight Guides and set it on the stack of

Weights (25).

9. Press a 2Ó Square Inner Cap (27) into each end of

the Top Frame (55) and the weight support arm (A).

Press a 1 3/4Ó Square Inner Cap (44) into each end of

the crossbar (B) on the Top Frame.

Press two 1Ó Round Inner Caps (49) into the top of the

crossbar (B).

Grooves

25 64

Groove

13. Press Arm AssemblyÑLocate and open the parts

bag labeled ÒARM ASSEMBLY.Ó

Press a 1Ó x 7/8Ó Plastic Bushing (75) onto each

welded spacer on the Press Frame (17). Align the

welded spacers on the Press Frame with the tube (A)

on the Top Frame (55). Note: This will be a tight fit.

The Plastic Bushings should fit onto the ends of

the tube on the Top Frame. Lubricate the 3/8Ó x 7 1/2Ó

Bolt (59). Attach the Press Frame to the Top Frame

with the Bolt and a 3/8Ó Nylon Jam Nut (83).

Arm Assembly

12. Press a 2Ó Square Inner Cap (27) into the Press Seat

Frame (77). Slide the Press Seat Frame onto the

5/16Ó x 2 1/2Ó Carriage Bolts (1) in the Press Base

(51).

Insert two 5/16Ó x 2 3/4Ó Bolts (11) through the brack-

et on the Seat Frame and through the holes in the

Press Upright (42). Hand tighten a 5/16Ó Nylon

Locknut (3) and a 5/16Ó Flat Washer (8) onto each

Carriage Bolt.

Tighten all Nylon Locknuts used in steps 4

through 12.

11. Attach the upper ends of the Weight Guides (62) to

the Top Frame (55) with a 3/8Ó x 6Ó Bolt (60), two 1/2Ó

x 3/4Ó Spacers (61) and a 3/8Ó Nylon Locknut (21).

Tighten the Nylon Locknut fully.

10. Place the Top Frame (55) on top of the two Uprights

(56) and (42) in the direction shown. Align the holes in

the Top Frame with the holes in the brackets on the

Uprights.

Insert four 5/16Ó x 2 3/4Ó Bolts (11) with four 5/16Ó Flat

Washers (8) through the holes in the Top Frame (55)

and the brackets on the Uprights. Hand tighten a

5/16Ó Nylon Locknut (3) unto each Bolt.

Do not tighten the Nylon Locknuts yet.

10 11

59 Lubricate

15. Butterfly Arm Assembly

Attach a ÒVÓ-Pulley (6) and a Long Cable Trap (50) to

each Butterfly Arm (47) and (48) with a 3/8Ó x 2 1/2Ó

Bolt (7) and a 3/8Ó Nylon Locknut (21).

Make sure the Long Cable Traps (50) are posi-

tioned as shown.

Identify the Right Arm (48) and the Left Arm (47) by

imagining yourself sitting on the seat. Note the posi-

tion of the welded bracket (A) on each Arm. Arm

identification is very important for the next step.

14. Press a 1 3/4Ó Square Inner Cap (44) into the lower

end of each Press Arm (46).

Press a 1Ó Round Inner Cap (49) into the side of each

Press Arm.

Attach each Press Arm to the Press Frame (17) with

two 5/16Ó x 2 1/2Ó Bolts (22) and two 5/16Ó Nylon

Locknuts (3).

18. Locate and open the parts bag labeled ÒCable

Assembly and Pulleys.Ó For Cable identification

and routing during steps 18-35, refer to the Cable

Diagram and Cable ID Chart on page 19.

Tighten the Bolt and Locknut on the pre-assembled

Pulley (15) on the Top Frame (55)

Attach a ÒVÓ-Pulley (6) and a Long Cable Trap (50) to

the indicated bracket (A) on the Butterfly Upright (42)

with a 3/8Ó x 2 1/2Ó Bolt (7) and a 3/8Ó Nylon Locknut

(21). Make sure the Long Cable Trap is positioned

as shown, so it will hold the Cable in place.

Cable Assembly

17. Refer to the inset drawing. Attach the Bumper (82) to

the Press Seat Frame (77) with the 1Ó Tap Screw (92).

Press a 2Ó Square Inner Cap (27) into each end of

the Leg Press Arm (89).

Lubricate the 3/8Ó x 3 1/4Ó Bolt (85). Attach the Leg

Press Arm (89) to the Press Base (51) with the Bolt

and a 3/8Ó Nylon Locknut (21).

16. Lubricate both axles (A) on the Top Frame (55).

Slide the Right Arm (48) onto the right axle. Note: Be

careful not to confuse the Right and Left Arm.

Make sure the upper end of the Right Arm is

behind the indicated bracket (B) on the Top

Frame.

Tap two 1Ó Retainers (69) and a 1Ó Round Cover Cap

(70) onto the right axle.

Make sure the teeth on the Retainers (69) bend

toward the Cover Cap (70), as shown in the inset

drawing.

Attach the Left Arm (47) in the same manner.

Press a 1 3/4Ó Square Inner Cap (44) into the lower

end of each Arm (47) and (48).

Wet the lower end of each Arm with soapy water.

Slide a 10Ó Pad (45) onto the lower end of each Arm.

Axle

85 Lubricate 77

15 21

22. Attach the 3 1/2Ó Pulley (15) and a Cable Trap (66) to

the two ÒIÓ-plates (81) with a 3/8Ó x 2Ò Bolt (12) and a

3/8Ó Nylon Locknut (21).

Make sure the Cable Trap (66) is positioned as

shown.

Route the Short Cable (23) around the Pulley (15)

attached to the ÒIÓ-plates in the direction shown.

Route the Short Cable (23) through the first 3 1/2Ó

Pulley (15) on the weight support arm (A).

21. Move to the other side of the unit. Route the Short

Cable (23) around the ÒVÓ-Pulley (6) on the Right

Butterfly Arm (48). Make sure the Long Cable Trap

(50) is positioned as shown.

Tighten the Bolt and Locknut on the pulley bracket

(D).

Tighten the Bolt and Locknut on the pre-assembled

Pulley (15) attached to the pulley bracket (D). Route

the Short Cable (23) around the Pulley in the direc-

tion shown. Make sure the Long Cable Trap (50) is

positioned to hold the Cable in place.

20. Locate the Short Cable (23). It has a ball on one end

and a threaded tip on the other.

Feed the threaded end of the Short Cable (23)

between the pre-assembled 3 1/2Ó Pulley (15) and the

hook (C) on the Top Frame (55). Next, route the Short

Cable around the angled ÒVÓ-Pulley (6) on the

Butterfly Upright (42) and then around the ÒVÓ-Pulley

(6) on the Left Butterfly Arm (47).

Make sure the Long Cable Trap (50) is positioned

to hold the Cable in place. If necessary, adjust the

position of the Long Cable Trap.

A23

19. Attach two 3 1/2Ó Pulleys (15) to the weight support

arm (A) on the Top Frame (55) with two 3/8Ó x 2Ó

Bolts (12) and two 3/8Ó Nylon Locknuts (21).

21 15

12 66

24. Attach a ÒVÓ-Pulley (6) and a Long Cable Trap (50) to

the lower hole on the Press Upright (56) with a 3/8Ó x

4 1/4Ó Bolt (80), a 3/8Ó Flat Washer (9) and a 3/8Ó

Nylon Locknut (21).

Make sure the ÒVÓ-Pulley is on the indicated side

of the Press Upright and that the Long Cable Trap

is positioned as shown.

Tighten the Bolt and Locknut on the pre-assembled

ÒVÓ-pulley (6) on the Press Frame (17).

23. Move to the other side of the unit. Route the Short

Cable (23) through the second 3 1/2Ó Pulley (15) on

the weight support arm.

Make sure the Short Cable (23) is in the groove of

all Pulleys and that the Cable and the Pulleys

move smoothly.

Attach the Short Cable (23) to the Small ÒUÓ-Bracket

(67) with a 1/4Ó Nylon Locknut (2) and a 1/4Ó Flat

Washer (10).

Do not completely tighten the Nylon Locknut. It

should be threaded onto the end of the Cable

only a couple of turns, as shown in the inset

drawing.

Attach the small ÒUÓ-Bracket (67) to the Weight Tube

(63) with the 5/16Ó x 1 3/4Ó Bolt (72) and a 5/16Ó

Nylon Locknut (3).

25. Attach a 3 1/2Ó Pulley (15) and a Cable Trap (66) to

the lower end of the Press Upright (56) with a 3/8Ó x

3 3/4Ó Bolt (71), a 3/8Ó Flat Washer (9) and a 3/8Ó

Nylon Jam Nut (83).

Make sure the Pulley is on the right side of the

Upright and that the Cable Trap is positioned as

shown.

Tighten the Bolt and Locknut on the pre-assembled

Pulley (15) on the Butterfly Base (4).

Make sure the Cable Trap is positioned as shown.

27. Locate the Long Cable (58). It has a closed loop on

one end and a threaded tip on the other.

Attach the closed loop to the Press Upright (56) with

a 5/16Ó x 2 3/4Ó Bolt (11), a 5/16Ó Flat Washer (8) and

a 5/16Ó Nylon Locknut (3).

Make sure the flat side of the closed loop is

turned towards the Upright.

Make sure the Long Cable is attached on the indi-

cated side of the Press Upright.

Route the threaded end of the Long Cable around the

ÒVÓ-Pulley (6) on the Press Frame (17) in the direction

shown.

Route the Long Cable around the ÒVÓ-Pulley (6) on

the Press Upright (56) in the direction shown.

Route the Long Cable around the 3 1/3Ó Pulley (15)

on the Press Upright in the direction shown.

26. Attach a ÒVÓ-Pulley (6) and a Long Cable Trap (50) to

the bracket on the Press Seat Frame (77) with a 3/8Ó

x 2 1/2Ó Bolt (7) and a 3/8Ó Nylon Locknut (21). It may

be necessary to place the Long Cable Trap on top of

the bracket.

Make sure the Long Cable Trap is positioned as

shown.

Attach two 3 1/2Ó Pulleys (15) and two Cable Traps

(66) to the Leg Press Arm (89) with a 3/8Ó x 4 1/2Ó

Bolt (79) and a 3/8Ó Nylon Jam Nut (83). Make sure

the Cable Traps are positioned as shown.

79 6

28. Route the Long Cable (58) around the indicated 3 1/2Ó

Pulley (15) on the Leg Press Arm (89) in the direction

shown.

Route the Long Cable around the ÒVÓ-Pulley (6) on

the Press Seat Frame (77) in the direction shown.

30. Route the Long Cable (58) around the 3 1/2Ó Pulley

(15) on the Butterfly Base (4).

Attach the Long Cable to the Long ÒUÓ-Bracket (57)

with a 1/4Ó Nylon Locknut (2) and a 1/4Ó Flat Washer

(10).

Do not completely tighten the Nylon Locknut. It

should be threaded onto the end of the Cable

only a couple of turns, as shown in the inset

drawing.

31. Locate the Medium Cable (86). It has a closed loop

on one end and a ball on the other.

Wrap the end of the Medium Cable with the ball

around a 3 1/2Ó Pulley (15) in the direction shown.

Attach the Pulley to the Butterfly Upright (42) with a

3/8Ó x 3 3/4Ó Bolt (71), a 3/8Ó Flat Washer (9) and a

3/8Ó Nylon Jam Nut (83).

29. Move to the other side of the unit. Route the Long

Cable (58) around the second 3 1/2Ó Pulley (15) on

the Leg Press Arm (89) in the direction shown.

15 4

71 15 86

32. Wrap the Medium Cable (86) around a 3 1/2Ó Pulley

(15) in the direction shown.

Attach the 3 1/2Ó Pulley (15) and a Cable Trap (66) to

the two ÒIÓ-plates (81) with a 3/8Ó x 2Ò Bolt (12) and a

3/8Ó Nylon Locknut (21).

Make sure the Cable Trap (66) is positioned as

shown.

35. Locate and open the parts bag labeled ÒSeat

Assembly.Ó

Attach the Backrest (41) with the name decal to the

Press Upright (56) with two 1/4Ó x 2 1/2Ó Screws (43)

and two 1/4Ó Flat Washers (10).

Seat Assembly

33. Remove the 3 1/2Ó Pulley (15) from the Long ÒUÓ-

Bracket (57).

Route the Medium Cable (86) around the Pulley in

the direction shown.

Re-attach the Pulley to the Long ÒUÓ-Bracket (57) with

the 3/8Ó x 2Ó Bolt (12) and the 3/8Ó Nylon Locknut

(21). Make sure the Cable Trap (66) is positioned

as shown.

34. Attach the closed loop on the end of the Medium

Cable (86) to the Top Frame (55) with a 5/16Ó x 2 3/4Ó

Bolt (11), a 5/16Ó Flat Washer (8) and a 5/16Ó Nylon

Locknut (3).

Make sure the flat side of the closed loop is

turned towards the Top Frame.

36. Insert the 1/4Ó x 2 1/2Ó Carriage Bolt (91) into the cen-

ter hole in a Seat Plate (37). Attach the Seat Plate to

a Seat (13) with two 1/4Ó x 3/4Ó Screws (18).

Insert the 1/4Ó x 2 1/2Ó Carriage Bolt (91) into the indi-

cated hole in the Press Seat Frame (77). Tighten a

1/4Ó Nylon Locknut (2) with a 1/4Ó Flat Washer (10)

onto the Carriage Bolt.

1391

37 18

38. Move to the other end of the unit. Attach the remain-

ing Backrest (41) to the Butterfly Upright (42) with two

1/4Ó x 2 1/2Ó Screws (43) and two 1/4Ó Flat Washers

(10).

37. Attach the other end of the Seat (13) to the Press

Seat Frame (77) with a 1/4Ó Flat Washer (10) and a

1/4Ó x 2 1/2Ó Screw (43).

43 10

39. Press a 1 1/2Ó Square Inner Cap (32) into the

Butterfly Seat Frame (36).

Insert the 1/4Ó x 2Ó Carriage Bolt (38) into the center

hole in a Seat Plate (37).

Attach the Seat Plate to the Seat (13) with two 1/4Ó x

3/4Ó Screws (18).

Insert the 1/4Ó x 2Ó Carriage Bolt (38) into the indicat-

ed hole in the Butterfly Seat Frame. Tighten a 1/4Ó

Nylon Locknut (2) with a 1/4Ó Flat Washer (10) onto

the Carriage Bolt.

Attach the other end of the Seat to the Butterfly Seat

Frame with a 1/4Ó Flat Washer (10) and the 1/4Ó x

2 1/4Ó Screw (24).

24 10 2

40. Press a 1 1/2Ó Square Inner Cap (32) into the Leg

Lever (29).

Lubricate the 5/16Ó x 2 1/4Ó Bolt (33). Attach the Leg

Lever (29) to the Seat Frame (36) with the Bolt and

a 5/16Ó Nylon Locknut (3).

Do not overtighten the Nylon Locknut. The Leg

Lever must be able to pivot freely.

Insert the 5/16Ó x 2Ó Eyebolt (35) into the Leg Lever

(29) from the direction shown. Tighten a 5/16Ó Nylon

Locknut (3) with a 5/16Ó Flat Washer (8) onto the

Eyebolt.

41. Rest the Butterfly Seat Frame (36) on the indicated

pin (A) in the Butterfly Upright (42). Attach the

Butterfly Seat Frame to the Butterfly Upright with a

5/16Ó x 2 3/4Ó Carriage Bolt (14) and the Seat Knob

(40).

33 Lubricate

42. Press two 3/4Ó Round Inner Caps (34) into each Pad

Tube (28).

Insert one Pad Tube into the Butterfly Seat Frame

(36). Slide a Foam Pad (30) onto each end of the

Pad Tube.

Insert the other Pad Tube into the Leg Lever (29).

Slide a Foam Pad (30) onto each end of the Pad

Tube.

Miscellaneous Assembly

43. Leg Press Assembly

Attach the Leg Press Plate (87) to the Adjustment

Tube (88) with a 5/16Ó x 2 1/2Ó Bolt (22), two 5/16Ó

Flat Washers (8) and a 5/16Ó Nylon Locknut (3).

Make sure the Leg Press Plate and the

Adjustment Tube are oriented as shown.

Press a 1 3/4Ó Square Inner Cap (44) into the

Adjustment Tube (88).

44. Attach the Adjustment Tube (88) to the Leg Press

Arm (89) with the Small Lock Pin (90).

Make sure the Leg Press Plate (87) is oriented as

shown.

BUTTERFLY

45. Remove the decals from the decal sheets (not shown) and apply them to the home gym system in the loca-

tions shown in the illustration below.

ARM

PRESS

LEG

PRESS

LEG EXTEN-

SION/CURL

HIGH PULLEY

LOW PULLEY

46. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in

ADJUSTMENT, beginning on page 20 of this manual.

Before using the home gym system, pull each cable a few times to be sure that the cables move smoothly

over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If

the cables are not properly installed, they may be damaged when heavy weight is used. If there is

any slack in the cables, you will need to remove the slack by tightening the cables. See TROUBLE-

SHOOTING AND MAINTENANCE on page 22.

Cable Diagram

The Cable Diagram below shows the proper routing of the Short Cable (23), the Medium Cable (86) and the

Long Cable (58). The numbers show the correct route for each cable. Make sure the Cables are routed cor-

rectly, that the Pulleys move smoothly and that the Cable Traps do not touch or bind the Cables.

Incorrect cable routing can damage the weight system.

Medium Cable (86)

Short Cable (23)

Long Cable (58)

Cable ID Chart

Attaching the Lat Bar or Nylon Strap to the

High Pulley Station

Attach the Lat Bar (54) to the Short Cable (23) with a

Cable Clip (53). For some exercises, the Chain (52)

should be attached between the Lat Bar and the Medium

Cable with two Cable Clips. Adjust the length of the

Chain between the Lat Bar and the Medium Cable so

the Lat Bar is in the correct starting position for the

exercise to be performed.

The Nylon Strap (39) can be attached in the same man-

ner.

Adjustment

Changing the Weight Setting

To change the weight setting of the weight stack, insert a

Weight Pin (26) under the desired Weight (25). Be sure to

insert the Weight Pin until the bent end of the Weight Pin

is touching the Weights, and turn the bent end downward.

The weight setting of the weight stack can be changed

from 6.5 pounds to 106.5 pounds, in increments of 12.5

pounds. Note: Due to the cables and pulleys, the

amount of resistance at each exercise station may

vary from the weight setting. Use the WEIGHT

RESISTANCE CHART on page 23 to find the approxi-

mate amount of resistance at each weight station.

25 26

Attaching and Removing the Butterfly Seat

Set the bracket on the Butterfly Seat Frame (36) onto the

indicated pins on the Butterfly Upright (42). Attach the

Butterfly Seat Frame to the Butterfly Upright with the

5/16Ó x 2 3/4Ó Carriage Bolt (14) and the Seat Knob (40).

For some exercises, the Butterfly Seat Frame (36) must

be removed. First, be sure that the chain is not attached

to the leg lever. Next, remove the Seat Knob (40) and the

5/16Ó x 2 3/4Ó Carriage Bolt (14) from the Seat Frame. Lift

the Seat Frame off the Butterfly Upright (42).

14 36

The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise

poster accompanying this manual to see how the home gym system should be set up for each exercise.

IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the cor-

rect starting position for the exercise to be performed. If there is any slack in the cables or chain as an

exercise is performed, the effectiveness of the exercise will be reduced.

Attaching the Leg Lever to the Low Pulley

Station

To use the Leg Lever (29), the seat must be attached to

the Butterfly upright (see ATTACHING AND REMOVING

THE BUTTERFLY SEAT on page 20).

Attach one end of the Chain (52) to the Medium Cable

(86) with a Cable Clip (53). Attach the other end of the

Chain to the Eyebolt (35) with a Cable Clip. Always

remove the Chain (52) from the Eyebolt (35) before

removing the seat.

Attaching the Lat Bar or Nylon Strap to the

Low Pulley Station

Attach the Lat Bar (54) to the Medium Cable (86) with a

Cable Clip (53). For some exercises, the Chain (52)

should be attached between the Lat Bar and the Long

Cable with two Cable Clips. Adjust the length of the

Chain between the Lat Bar and the Long Cable so the

Lat Bar is in the correct starting position for the exer-

cise to be performed.

The Nylon Strap (39) can be attached in the same

manner.

Adjusting the Position of the Foot Plate

To adjust the position of the foot plate, pull out the Small

Lock Pin (90). Move the Adjustment Tube (88) to the

desired position and re-insert the Lock Pin.

Press Butterfly High Leg Leg Low

Weight Arm Arm Pulley Lever Press Pulley

Plates (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)

Top 19 5 7 7 31 7

141 10 20 17 74 17

262 23 30 30 115 30

384 32 40 43 146 43

4108 38 53 58 183 58

5131 43 65 68 220 68

6168 48 76 83 283 83

7195 51 87 95 334 95

8225 60 98 107 395 107

This chart shows the approximate weight resistance at each station. ÒTopÓ refers to the 6.5 lbs. top

weight. The other numbers refer to the 12.5 lbs. weight plates. Note: The actual resistance at each

weight station may vary due to differences in individual weight plates, as well as friction between

the cables, pulleys, and weight guides.

Weight Resistance Chart

Tightening the Cables

Woven cable, the type of cable used on the home gym

system, can stretch slightly when it is first used. If there is

slack in the Cables before resistance is felt, the Cables

should be tightened. Insert the Weight Pin (26) under one

of the indicated Weights (25). Slack can be removed from

the Cables by tightening the 1/4Ó Nylon Locknuts (2) at

the end of the Short Cable (23) (see drawing 1) and at

the end of the Long Cable (58) (see drawing 2). To do this

you may need to remove the Small ÒUÓ-Bracket (67) from

the Weight Tube (not shown) or remove the 3 1/2Ó Pulley

(15) from the Long ÒUÓ-Bracket (57). Make sure that the

Cables are not too tight or the Top Weight (76) will be lift-

ed off the weight stack.

Additional slack can be removed by moving the 3 1/2Ó

Pulley (15) to the other hole in the ÒIÓ-Brackets (81) as

shown in the upper inset drawing. Remove the 3/8Ó Nylon

Locknut (21) and the 3/8Ó x 2Ó Bolt (12) from the Cable

Trap (66), Pulley (15) and ÒUÓ-Bracket. Re-attach the

Pulley without the Cable Trap. Make sure the Cable and

Pulley move smoothly.

Slack can also be removed by moving the 3 1/2Ó Pulley

(15) to the other hole in the Long ÒUÓ-Bracket (57) as

shown in the lower inset drawing. Remove the 3/8Ó Nylon

Locknut (21) and the 3/8Ó x 2Ó Bolt (12) from the Cable

Trap (66), the Pulley and ÒUÓ-Bracket. Re-attach the

Pulley without the Cable Trap. Make sure the Cable and

Pulley move smoothly.

Note: If a Cable tends to slip off the Pulleys often, the

Cable may have become twisted. Remove the Cable

and re-install it.

If the Cables need to be replaced, see ORDERING

REPLACEMENT PARTS on the back cover of this manual. 57

81 21

Trouble-shooting and Maintenance

Inspect and tighten all parts each time you use the home gym system. Replace any worn parts

immediately. The home gym system can be cleaned using a damp cloth and mild non-abrasive

detergent. Do not use solvents.

1/4" Flat Washer (10)

5/16" Flat Washer (8)

3/8" Flat Washer (9)

5/16" x 1 3/4" Bolt (72)

3/8" Nylon Locknut (21)

1/4" Nylon Locknut (2)

3/8" Nylon Jam Nut (83)

5/16" x 2 1/2" Carriage Bolt (1)

5/16" x 2 3/4" Carriage Bolt (14)

5/16" x 5" Bolt (68)

3/8" x 6" Bolt (60)

5/16" x 2 3/4" Bolt (11)

1/4" x 2" Carriage Bolt (38)

5/16" Nylon Locknut (3)

1/4" x 2 1/4" Screw (24)

1/4" x 2 1/2" Carriage Bolt (91)

1/4" x 3/4" Screw (18)

1" Tap Screw (92)

1/4" x 2 1/2" Screw (43)

1" Round Inner Cap (49)

1" Round Cover Cap (70)

3/4" Round Inner Cap (34)

5/16" x 2" Eyebolt (35)

1 1/2" Square Inner Cap (32)

1 3/4" Square Inner Cap (44)

2" Square Inner Cap (27)

2" Square Cover Cap (78)

1" Square Inner Cap (65)

1" Retainer (69)

1/2" x 3/4" Spacer (61)

3/8" x 2" Bolt (12)

3/8" x 3 1/2" Bolt (16)

5/16" x 2 1/2" Bolt (22)

3/8" x 2 1/2" Bolt (7)

3/8" x 3 3/4" Bolt (71)

3/8" x 7 1/2" Bolt (59)

Cable Clip (53)

1" x 7/8" Plastic Bushing (75)

5/16" x 2 1/4" Bolt (33)

1/2" x 1 1/4" Spacer (73)

3/8" x 3 1/4" Bolt (85)

3/8" x 4 1/2" Bolt (79)

3/8" x 4 1/4" Bolt (80)

3/8" x 2 3/4" Bolt (93)

3/8" x 2 3/4" Carriage Bolt (94)

1 1/8" x 2 1/2" Plastic Bushing (74)

20 15

321

12 15

28 30

827 12

83 27

27 91

37 13

EXPLODED DRAWINGÐModel No. 831.159370 R0697A

83 17

31 44

1566 83

Exploded DrawingÑModel No. WESY91080

Note: Ò#Ó indicates a non-illustrated part. Specifications are subject to change without notice.

Key No. Qty. Description

1 6 5/16Ó x 2 1/2Ó Carriage Bolt

2 4 1/4Ó Nylon Locknut

3 23 5/16Ó Nylon Locknut

4 1 Butterfly Base

5 1 Stabilizer

6 6 ÒVÓ-Pulley

7 4 3/8Ó x 2 1/2Ó Bolt

8 11 5/16Ó Flat Washer

9 3 3/8Ó Flat Washer

10 10 1/4Ó Flat Washer

11 7 5/16Ó x 2 3/4Ó Bolt

12 7 3/8Ó x 2Ó Bolt

13 2 Seat

14 1 5/16Ó x 2 3/4Ó Carriage Bolt

15 12 3 1/2Ó Pulley

16 2 3/8Ó x 3 1/2Ó Bolt

17 1 Press Frame

18 4 1/4Ó x 3/4Ó Screw

19 2 Weight Bumper

20 1 Pulley Bracket

21 19 3/8Ó Nylon Locknut

22 6 5/16Ó x 2 1/2Ó Bolt

23 1 Short Cable

24 1 1/4Ó x 2 1/4Ó Screw

25 8 Weight

26 1 Weight Pin

27 7 2Ó Square Inner Cap

28 2 Pad Tube

29 1 Leg Lever

30 4 Foam Pad

31 4 Hand Grip

32 2 1 1/2Ó Square Inner Cap

33 1 5/16Ó x 2 1/4Ó Bolt

34 4 3/4Ó Round Inner Cap

35 1 5/16Ó x 2Ó Eyebolt

36 1 Butterfly Seat Frame

37 2 Seat Plate

38 1 1/4Ó x 2Ó Carriage Bolt

39 1 Nylon Strap

40 1 Seat Knob

41 2 Backrest

42 1 Butterfly Upright

43 5 1/4Ó x 2 1/2Ó Screw

44 7 1 3/4Ó Square Inner Cap

45 2 10Ó Pad

46 2 Press Arm

47 1 Left Butterfly Arm

48 1 Right Butterfly Arm

Key No. Qty. Description

49 4 1Ó Round Inner Cap

50 5 Long Cable Trap

51 1 Press Base

52 1 Chain

53 3 Cable Clip

54 1 Lat Bar

55 1 Top Frame

56 1 Press Upright

57 1 Long ÒUÓ-Bracket

58 1 Long Cable

59 2 3/8Ó x 7 1/2Ó Bolt

60 2 3/8Ó x 6Ó Bolt

61 4 1/2Ó x 3/4Ó Spacer

62 2 Weight Guide

63 1 Weight Tube

64 1 Weight Tube Bumper

65 1 1Ó Square Inner Cap

66 8 Cable Trap

67 1 Small ÒUÓ-Bracket

68 1 5/16Ó x 5Ó Bolt

69 4 1Ó Retainer

70 2 1Ó Round Cover Cap

71 1 3/8Ó x 3 3/4Ó Bolt

72 1 5/16Ó x 1 3/4Ó Bolt

73 2 1/2Ó x 1 1/4Ó Spacer

74 2 Plastic Bushing

75 2 1Ó x 7/8Ó Plastic Bushing

76 1 Top Weight

77 1 Press Seat Frame

78 2 2Ó Square Cover Cap

79 1 3/8Ó x 4 1/2Ó Bolt

80 1 3/8Ó x 4 1/4Ó Bolt

81 2 ÒIÓ-Plate

82 1 Bumper

83 6 3/8Ó Nylon Jam Nut

84 2 Leg Press Bushing

85 1 3/8Ó x 3 1/4Ó Bolt

86 1 Medium Cable

87 1 Leg Press Plate

88 1 Adjustment Tube

89 1 Leg Press Arm

90 1 Lock Pin

91 1 1/4Ó x 2 1/2Ó Carriage Bolt

92 1 1Ó Tap Screw

93 2 3/8Ó x 2 3/4Ó Bolt

94 2 3/8Ó x 2 3/4Ó Carriage Bolt

# 1 UserÕs Manual

# 1 Exercise Poster

Part ListÑModel No. WESY91080 R0998A

Ordering Replacement Parts

Limited Warranty

To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday

through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre-

pared to give the following information:

1. The MODEL NUMBER of the product (WESY91080).

2. The NAME of the product (WEIDER¨PRO 9628 Home Gym System).

3. The SERIAL NUMBER of the product (see the front cover of this manual).

4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING

attached at the center of this manual).

ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and mate-

rial, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This

warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing

or repairing, at ICON's option, the product at one of its authorized service centers. All products for which war-

ranty claim is made must be received by ICON at one of its authorized service centers with all freight and other

transportation charges prepaid, accompanied by sufficient proof of purchase. All returns must be pre-autho-

rized by ICON. This warranty does not extend to any product or damage to a product caused by or attribut-

able to freight damage, abuse, misuse, improper or abnormal usage or repairs not provided by an ICON

authorized service center, products used for commercial or rental purposes, or products used as store display

models. No other warranty beyond that specifically set forth above is authorized by ICON.

ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection

with the use or performance of the product or damages with respect to any economic loss, loss of property,

loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other consequential dam-

ages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or consequen-

tial damages. Accordingly, the above limitation may not apply to you.

The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer-

chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein.

Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation

may not apply to you.

This warranty gives you specific legal rights. You may also have other rights which vary from state to state.

ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813

WEIDER is a registered trademark of ICON Health & Fitness, Inc.

Weider Pro 9628 System Wesy9108 Users Manual *WESY91080 147977

Weider-Wesy91080-Owner-S-Manual weider-wesy91080-owner-s-manual

WESY91080 to the manual 4ea2ef29-4cef-4ec5-b6e0-80acc92cb0a0

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