Weider Pro 9635 System Wesy9635 Users Manual WESY96352 190003

Weider-Wesy96352-Owner-S-Manual weider-wesy96352-owner-s-manual

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2015-05-18

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USER'S MANUAL

QUESTIONS?

As a manufacturer, we are com-

mitted to providing complete

customer satisfaction. If you have

questions, or find that there are

missing or damaged parts, we

will guarantee you complete sat-

isfaction through direct assis-

tance from our factory.

TO AVOID UNNECESSARY

DELAYS, PLEASE CALL DIRECT

TO OUR TOLL-FREE CUSTOMER

HOT LINE. The trained techni-

cians on our customer hot line

will provide immediate assis-

tance, free of charge to you.

CUSTOMER HOT LINE:

1-800-999-3756

Mon.–Fri., 6 a.m.–6 p.m. MST

Model No. WESY96352

Serial No.

Write the serial number in the space

above for reference.

Serial Number Decal (Under Seat)

CAUTION

Read all precautions and instruc-

tions in this manual before using

this equipment. Save this manual

for future reference.

Visit our website at

www.weiderfitness.com

new products, prizes,

fitness tips, and much more!

TABLE OF CONTENTS

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

HOW TO USE THE HOME GYM SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

TROUBLESHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached to the center of

this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before

beginning assembly.

WEIDER is a registered trademark of ICON Health & Fitness, Inc.

IMPORTANT PRECAUTIONS

WARNING: To reduce the risk of serious injury, read the following important precau-

tions before using the home gym system.

WARNING: Before beginning this or any exercise program, consult your physician. This

is especially important for persons over the age of 35 or persons with pre-existing health problems.

Read all instructions before using. ICON assumes no responsibility for personal injury or property

damage sustained by or through the use of this product.

1. Read all instructions in this manual and in

the accompanying literature before using the

home gym system.

2. It is the responsibility of the owner to ensure

that all users of the home gym system are

adequately informed of all precautions.

3. The home gym system is intended for home

use only. Do not use the home gym system

in any commercial, rental, or institutional set-

ting.

4. Use the home gym system only on a level

surface. Cover the floor beneath the home

gym system to protect the floor.

5. Make sure all parts are properly tightened

each time you use the home gym system.

Replace any worn parts immediately.

6. Keep children under 12 and pets away from

the home gym system at all times.

7. Never release the press arm, butterfly arms,

military press arm, leg lever, leg press plate,

lat bar or nylon strap while weights are

raised. The weights will fall with great force.

8. Keep hands and feet away from moving parts.

9. Do not use the VKR station when either

weight stack is in use.

10. Always wear athletic shoes for foot protec-

tion.

11. Always stand on a foot plate when perform-

ing an exercise that could cause the home

gym system to tip.

12. Keep your hands away from the leg press

upright when the military press arm is being

used. Your hand could become pinched

between the leg press upright and military

press arm.

13. Make sure that the cables remain on the pul-

leys at all times. If the cables bind while you

are exercising, stop immediately and make

sure that the cables are on all of the pulleys.

14. Always disconnect the lat bar from the home

gym system when performing an exercise

that does not use the lat bar.

15. If you feel pain or dizziness at any time while

exercising, stop immediately and begin cool-

ing down.

BEFORE YOU BEGIN

ASSEMBLED

DIMENSIONS:

Height: 76 in.

Width: 89 in.

Length: 64 in.

Foot Plate

Low Pulley

Station

High Pulley Station

Lat Bar

Leg Lever

Butterfly Arms

Military Press Arm

Press Arm

Weight Stacks

Backrests

VKR Arms

Leg Press

Plate

Thank you for selecting the versatile WEIDER®PRO

9635 Home Gym System. The PRO 9635 offers a

selection of weight stations designed to develop every

major muscle group of the body. Whether your goal is

to tone your body, build dramatic muscle size and

strength, or improve your cardiovascular system, the

PRO 9635 will help you to achieve the specific results

you want.

For your benefit, read this manual carefully before

using the WEIDER®PRO 9635 Home Gym System.

If you have additional questions, please call our

Customer Service Department toll-free at 1-800-999-

3756, Monday through Friday, 6 a.m. until 6 p.m.

Mountain Time (excluding holidays). To help us assist

you, please note the product model number and serial

number before calling. The model number is

WESY96352. The serial number can be found on a

decal attached to the WEIDER®PRO 9635 (see the

front cover of this manual).

Before reading further, please review the drawing

below and familiarize yourself with the parts that are

labeled.

ASSEMBLY

1. Before beginning assembly, be sure that

you have read and understand the infor-

mation in the box above.

Locate and open the parts bag labeled

“FRAME ASSEMBLY.”

Press two 2” Square Outer Caps (51) onto

the indicated locations on the Stabilizer (5).

Press a 2” Square Inner Cap (27) into the

end of the Base (4).

Insert six 5/16” x 2 1/2” Carriage Bolts (1) up

through the Stabilizer (5). Insert two 5/16” x

2 1/2” Carriage Bolts up through the Base

(4).

Attach the Base (4) to the Stabilizer (5) with

two 5/16” x 2 3/4” Bolts (11), two 5/16” Flat

Washers (8), and two 5/16” Nylon Locknuts

(3). Do not tighten the Nylon Locknuts

yet.

FRAME ASSEMBLY

Before beginning assembly, carefully read the

following information and instructions:

•Place all parts of the PRO 9635 in a cleared area

and remove the packing materials; do not dis-

pose of the packing materials until assembly is

completed.

• The assembly is broken into five stages: 1) frame

assembly, 2) press and butterfly arm assembly,

3) cable and pulley assembly, 4) seat and back-

rest assembly, and 5) VKR assembly. The hard-

ware for each stage is packaged separately.

• Wait until you begin each assembly stage to open

the parts bag labeled for that assembly stage.

•For help identifying the small parts used in

assembly, use the PART IDENTIFICATION

CHART located in the center of this manual.

Note: Some small parts may have been pre-

attached for shipping. If a part is not in the parts

bag, check to see if it has been pre-attached.

•As you assemble the PRO 9635 be sure that all

parts are oriented as shown in the drawings.

•Tighten all parts as you assemble them, unless

instructed to do otherwise.

THE FOLLOWING TOOLS (NOT INCLUDED) ARE

REQUIRED FOR ASSEMBLY:

• Two (2) adjustable wrenches

• One (1) standard screwdriver

• One (1) phillips screwdriver

• One (1) rubber mallet

• Lubricant, such as grease or petroleum jelly,

and soapy water will also be needed.

Assembly will be more convenient if you have the

following tools: A socket set, a set of open-end or

closed-end wrenches, or a set of ratchet wrenches.

2. Slide the VKR Upright (74) and the Leg Press

Upright (56) onto the indicated 5/16” x 2 1/2”

Carriage Bolts (1) in the Stabilizer (5). The

high side of the brackets on the VKR

Upright and Leg Press Upright should be

on the side shown. Hand-tighten four 5/16”

Nylon Locknuts (3) onto the Carriage Bolts.

Do not tighten the Nylon Locknuts yet.

Press two 2” Square Inner Caps (27) into the

Leg Press Upright (56). Press a 2” Square

Inner Cap into the VKR Upright (74).

Attach the Rubber Bumper (91) to the Leg

Press Upright (56) with the #8 x 1/2” Self-tap-

ping Screw (87).

3. Slide the Front Upright (42) onto the 5/16” x

2 1/2” Carriage Bolts (1) in the Base (4).

Hand-tighten a 5/16” Nylon Locknut (3) onto

each Carriage Bolt. Do not tighten the

Nylon Locknuts yet.

Press a 1” Square Inner Cap (6) into the

Front Upright (42).

High Sides

of Brackets

FRAME ASSEMBLY

4. Press a 2” Square Inner Cap (27) into the end

of the Top Frame (55). Press a 1 3/4” Square

Inner Cap (44) into each end of the crossbar

on the Top Frame. Press two 1” Round Inner

Caps (49) into the top of the crossbar.

Attach the Top Frame (55) to the VKR Upright

(74) and the Leg Press Upright (56) with two

5/16” x 2 3/4” Bolts (11) and two 5/16” Nylon

Locknuts (3).

Attach the Top Frame (55) to the Front

Upright (42) with two 5/16” x 2 3/4” Bolts (11),

two 5/16” Flat Washers (8), and two 5/16”

Nylon Locknuts (3).

5. Slide the Rear Seat Frame (100) onto the

indicated 5/16” x 2 1/2” Carriage Bolts (1) in

the Stabilizer (5). Hand-tighten two 5/16”

Nylon Locknuts (3) onto the Carriage Bolts.

Attach the other end of the Rear Seat Frame

(100) to the Leg Press Upright (56) with two

5/16” x 2 3/4” Bolts (11), two 5/16” Flat

Washers (8), and two 5/16” Nylon Locknuts (3).

Attach the Handle (82) to the Rear Seat

Frame (100) with two 5/16” x 2 1/2” Carriage

Bolts (1) and two 5/16” Nylon Locknuts (3).

Tighten all Nylon Locknuts used in steps

1–5.

6. Set two Weight Bumpers (19) on the bracket

on the Base (4) as shown. Set two Weight

Bumpers (19) on the bracket on the Stabilizer

(5).

Stack eight Weights (25) onto each set of

Weight Bumpers (19). Be sure that the pin

grooves are all on the same side of each

stack of Weights.

Be careful not to tip either stack of

Weights (25) until step 8 is complete.

56 42

Crossbar

100

5—Bracket

4—Bracket

FRAME ASSEMBLY

Grooves

6Pin

Grooves

7. Press a Weight Tube Bumper (64) into the

end of a Weight Tube (63). Insert the Weight

Tube into the front stack of Weights (25). Be

sure that the pin on the Weight Tube is sit-

ting in the pin grooves in the top Weight.

Lubricate the inside of the holes in a Top

Weight (65). Set the Top Weight onto the front

stack of Weights (25). Insert both Long

Weight Guides (62) into the stack of Weights.

Be sure that the holes in the Weight

Guides are at the top, as shown.

8. Press a Weight Tube Bumper (64) into the

end of the other Weight Tube (63). Insert the

Weight Tube into the rear stack of Weights

(25). Be sure that the pin on the Weight

Tube is sitting in the pin grooves in the top

Weight.

Lubricate the inside of the holes in the other

Top Weight (65). Set the Top Weight onto the

rear stack of Weights (25). Insert both Short

Weight Guides (73) into the stack of Weights.

Be sure that the holes in the Weight

Guides are at the top, as shown.

7Holes

Lubricate

Pin Grooves

Holes

Lubricate

Pin Grooves

FRAME ASSEMBLY

9. Attach the upper ends of the Short Weight

Guides (73) to the Top Frame (55) with a 5/16”

x 6” Bolt (60), two 1/2” x 3/4” Spacers (61), and

a 5/16” Nylon Locknut (3).

Attach the upper ends of the Long Weight

Guides (62) to the Top Frame (55) with a 5/16”

x 6” Bolt (60), two 1/2” x 3/4” Spacers (61), and

a 5/16” Nylon Locknut (3).

10. Locate and open the parts bag labeled

“ARM ASSEMBLY.”

Be sure there is a Bushing (98) in each side of

the Stabilizer (5). Press a 2” Square Inner Cap

(27) into each end of the Leg Press Arm (96).

Lubricate a 3/8” x 3 1/4” Bolt (67). Attach the

Leg Press Arm (96) to the Stabilizer (5) with the

Bolt and a 3/8” Nylon Locknut (21). Do not over-

tighten the Nylon Locknut. The Leg Press

Arm must be able to pivot freely.

Align the welded tubes on the Leg Press Plate

(95) with one set of holes in the Leg Press Arm

(96). Attach the Leg Press Plate to the Leg

Press Arm with the Press Pin (97).

11. Press a 1” x 7/8” Plastic Bushing (90) onto

each welded spacer on the Press Frame (17).

Slide the Press Frame into place onto the Base

(4). Note: This will be a tight fit. The Plastic

Bushings should fit on each end of the indi-

cated tube in the Base. Make sure that the

pulleys are on the side shown.

Lubricate the 3/8” x 8” Bolt (59). Attach the

Press Frame (17) to the Base (4) with the Bolt

and a 3/8” Nylon Locknut (21).

1117 Pulleys

must be on

this side

59—Lubricate

Welded Spacers

Tube 90

FRAME ASSEMBLYARM ASSEMBLY

61 61

Welded

Tube

96 21

67—Lubricate

12. Press a 1” Round Inner Cap (49) into one of

the Press Arms (46). Press a 1 3/4” Square

Inner Cap (44) into the Press Arm.

Attach the Press Arm (46) to one side of the

Press Frame (17) with two 5/16” x 2 1/2” Bolts

(22) and two 5/16” Nylon Locknuts (3).

Assemble the other Press Arm (46) in the

same manner.

13. Identify the Right Arm (48) and the Left Arm

(47). Note the position of the welded bracket

on each Arm. Arm identification is very

important for step 14.

Attach a “V”-Pulley (50) and a Long Cable

Trap (31) to the Right Arm (48) with a 3/8” x

2 1/2” Bolt (86) and a 3/8” Nylon Locknut (21).

Do not tighten the Nylon Locknut yet.

Attach a “V”-Pulley (50) and a Long Cable

Trap (31) to the Left Arm (47) in the same

manner.

14. Lubricate both axles on the Top Frame (55).

Slide the Right Arm (48) onto the right axle.

Note: Be careful not to confuse the Right

Arm with the Left Arm (47); refer to step 13

to identify the Right Arm. Be sure that the

upper end of the Right Arm is behind the

indicated bracket on the Top Frame (55).

Tap two 1” Retainers (69) and a 1” Round

Cover Cap (70) onto the axle. Be sure that

the teeth on the Retainers bend toward the

Round Cover Cap, as shown in the inset

drawing.

Attach the Left Arm (47) in the same manner.

Press 1 3/4” Square Inner Caps (44) into the

lower ends of the Right and Left Arms (47,

48). Wet the lower end of each Arm with

soapy water. Slide a 10” Pad (45) onto the

lower end of each Arm.

13 86

Welded

Brackets

ARM ASSEMBLY

44 49

55 Bracket

Lubricate

Axle

15. See the inset drawing. Attach the Military

Press Arm (84) to the Pivot Arm (101) with

two 5/16” x 2 1/4” Bolts (33) and two 5/16”

Nylon Locknuts (3).

Press two 1 1/2” Square Inner Caps (32) into

the indicated end of the Military Press Arm

(84). Press two 1” Round Inner Caps (49) into

the Military Press Arm. Slide two 5” Plastic

Grips (83) onto the Military Press Arm.

Attach the Military Press Arm (84) to the VKR

Upright (74) with a 3/8” x 3 1/4” Bolt (67) and

a 3/8” Nylon Locknut (21).

16. Locate and open the parts bags labeled

“CABLE ASSEMBLY” and “PULLEYS.”

During steps 16 through 36, refer to the

CABLE DIAGRAMS on pages 26–27 of this

manual to verify proper cable routing. Before

beginning this section, fully unwind the four

Cables. Identify the four Cables by comparing

the lengths and ends of the Cables. The

approximate length of each Cable is listed (in

inches) after the key number in the drawing.

IMPORTANT: While assembling the cables,

do not overtighten the bolts and nuts

attaching the pulleys. The pulleys must be

able to turn freely.

17. Locate the High Cable (58). Wrap the High

Cable around a 3 1/2” Pulley (15). Attach the

Pulley to the Top Frame (55) with a 3/8” x

3 3/4” Bolt (88) and a 3/8” Nylon Locknut (21).

Be sure that the end of the Cable with the

ball is on the indicated side of the Pulley

and that the Cable is between the Pulley

and the hook.

Ball

Hook

101

5674

23—79”

58—147”

72—194”

99—63”

ARM ASSEMBLYCABLE ASSEMBLY

18. Wrap the High Cable (58) around a “V”-Pulley

(50). Attach the “V”-Pulley and a Long Cable

Trap (31) to the indicated bracket on the Front

Upright (42) with a 3/8” x 2 1/2” Bolt (86) and

a 3/8” Nylon Locknut (21). Be sure that the

Long Cable Trap is positioned to hold the

Cable in place.

19. Route the High Cable (58) around the “V”-

Pulley (50) on the Left Arm (47). Be sure that

the Cable is in the groove of the Pulley

and that the Long Cable Trap (31) is posi-

tioned to hold the Cable in place. Tighten

the 3/8” x 2 1/2” Bolt (86) and the 3/8” Nylon

Locknut (not shown).

20. Route the High Cable (58) around the “V”-

Pulley (50) on the Right Arm (48). Be sure

that the Cable is in the groove of the “V”-

Pulley and that the Long Cable Trap (31) is

turned to hold the Cable in place. Tighten

the 3/8” x 2 1/2” Bolt (86) and the 3/8” Nylon

Locknut (not shown).

21. Attach the Pulley Bracket (20) to the Top

Frame (55) with the 5/16” x 5” Bolt (68) and a

5/16” Nylon Locknut (3). Do not overtighten

the Nylon Locknut; the Pulley Bracket

must be able to move freely.

See the inset drawing. Route the High Cable

(58) around the 3 1/2” Pulley (15) attached to

the Pulley Bracket (20). Tighten the 3/8” x 2”

Bolt (12) and a 3/8” Nylon Locknut (not

shown). Be sure that the Cable is in the

groove of the Pulley and that the Cable

Trap (66) is turned to hold the Cable in

place.

18 86

CABLE ASSEMBLY

31 50

Bracket

22. See the inset drawing. Attach a 3 1/2” Pulley

(15) and a Cable Trap (66) to the upper hole in

a Long “U”-Bracket (57) with a 3/8” x 2” Bolt

(12) and a 3/8” Nylon Locknut (21). Be sure

that the Cable Trap is inside the Long “U”-

Bracket. Note: This may come pre-assem-

bled.

Route the High Cable (58) through the Long

“U”-Bracket (57) and the 3 1/2” Pulley (15)

shown in the inset drawing. Be sure that the

Cable is in the groove of the Pulley and that

the Cable and Pulley move smoothly.

23. Wrap the High Cable (58) around a 3 1/2”

Pulley (15). Attach the Pulley to the bracket on

the Top Frame (55) with a 3/8” x 2” Bolt (12)

and a 3/8” Nylon Locknut (21). Be sure that

the Cable is in the groove of the Pulley and

that the Cable and Pulley move smoothly.

24. Note: This assembly step shows how to

complete the assembly of several pre-

attached parts.

The 5/8” x 9/16” Spacer (7) has been pre-

attached on the outside of the 3 1/2” Low

Pulley (76) for shipping purposes. Remove the

3/8” Nylon Locknut (21), the Spacer, and the

Pulley from the 3/8” x 3 3/4” Bolt (88). Do not

remove the Bolt. The Bolt has been shown

removed for part identification.

Reattach the 3 1/2” Low Pulley (76), with the

5/8” x 9/16” Spacer (7) between the Pulley and

the Press Frame (17). Do not tighten the 3/8”

Nylon Locknut (21) yet. Be sure that the

3/8” x 3 3/4” Bolt (88), the 3/8” Flat Washer

(9), the 5/8” x 9/16” Spacer (7), the 3 1/2”

Low Pulley (76), and the 3/8” Nylon Locknut

(21) are oriented as shown.

Bracket

CABLE ASSEMBLY

17 76

988

25. Locate the Low Cable (23). Route the Low

Cable under the 3 1/2” Low Pulley (76)

attached to the lower hole in the Press Frame

(17). Be sure that the end of the Cable with

the ball is on the indicated side of the

Press Frame and that the Cable is between

the Pulley and the crossbar on the Press

Frame. Tighten the 3/8” Nylon Locknut (21)

and the 3/8” x 3 3/4” Bolt (not shown).

26. Route the Low Cable (23) around the 3 1/2”

Pulley (15) attached to the lower hole in the

Front Upright (42). See the inset drawing.

Be sure that the Cable Trap (66) is turned

to hold the Cable in place and that the

Cable is routed around the Pulley as

shown. Tighten the 3/8” Nylon Locknut (21)

and the 3/8” x 3 3/4” Bolt (88).

27. Route the Low Cable (23) around the 3 1/2”

Pulley (15) attached to the upper hole in the

Press Frame (17). Be sure that the Cable

Trap (66) is turned to hold the Cable in

place and that the Cable is routed around

the Pulley as shown. Tighten the 3/8” Nylon

Locknut (21) and the 3/8” x 3 1/2” Bolt (not

shown).

28. Route the Low Cable (23) around the 3 1/2”

Pulley (15) attached to the upper hole in the

Front Upright (42). See the inset drawing.

Be sure that the Cable Trap (66) is turned

to hold the Cable in place and that the

Cable is routed around the Pulley as

shown. Tighten the 3/8” Nylon Locknut (21)

and the 3/8” x 3 3/4” Bolt (88).

Inset shows view

from other side

CABLE ASSEMBLY

Ball

Inset shows view

from other side

23 15

Crossbar

29. Attach the end of the Low Cable (23) to the

Long “U”-Bracket (57) with a 1/4” Nylon

Locknut (2) and a 1/4” Flat Washer (10). Do

not completely tighten the Nylon Locknut.

It should be threaded onto the end of the

Cable so only a couple of threads are

showing above the Nylon Locknut, as

shown in the inset drawing.

30. Attach the High Cable (58) to a Small “U”-

Bracket (71) with a 1/4” Nylon Locknut (2) and

a 1/4” Flat Washer (10). Do not completely

tighten the Nylon Locknut. It should be

threaded onto the end of the Cable only a

couple of turns, as shown in the inset

drawing.

Attach the Small “U”-Bracket (71) to the indi-

cated Weight Tube (63) with a 5/16” x 1 3/4”

Bolt (24) and a 5/16” Nylon Locknut (3).

31. Locate the Military Press Cable (72). Attach

the Military Press Cable to the other Small

“U”-Bracket (71) with a 1/4” Nylon Locknut (2)

and a 1/4” Flat Washer (10). Do not com-

pletely tighten the Nylon Locknut. It

should be threaded onto the end of the

Cable only a couple of turns, as shown in

the inset drawing.

Attach the Small “U”-Bracket (71) to the indi-

cated Weight Tube (63) with a 5/16” x 1 3/4”

Bolt (24) and a 5/16” Nylon Locknut (3).

CABLE ASSEMBLY

32. Wrap the Military Press Cable (72) around a

3 1/2” Pulley (15). Attach the Pulley to the Top

Frame (55) with a 3/8” x 2” Bolt (12) and a

3/8” Nylon Locknut (21).

See the inset drawing. Wrap the Long Cable

(72) around a 3 1/2” Pulley (15). Attach the

Pulley and a Cable Trap (66) to the bracket

on the Stabilizer (5) with a 3/8” x 2” Bolt (12)

and a 3/8” Nylon Locknut (21). Be sure that

the Cable Trap is turned to hold the Cable

in place.

33. Wrap the Military Press Cable (72) around a 3

1/2” Pulley (15). Attach the Pulley and a

Cable Trap (66) to the Pivot Arm (101) with

the 3/8” x 3 3/4” Bolt (88), a 3/8” Flat Washer

(9), and a 3/8” Nylon Locknut (21). Be sure

that the Nylon Locknut is on the side

shown and that the Cable Trap is posi-

tioned to hold the Cable in place.

CABLE ASSEMBLY

72 21

101

Bracket

34. See inset drawing A. Attach a 3 1/2” Pulley

(15) and a Cable Trap (66) to the upper hole

in the Long “U”-Bracket (57) with a 3/8” x 2”

Bolt (12) and a 3/8” Nylon Locknut (21). Be

sure that the Cable Trap is inside the Long

“U”-Bracket. (Note: This may come pre-

assembled.)

Route the Military Press Cable (72) through

the Long “U”-Bracket (57) and the 3 1/2”

Pulley (15). Be sure that the Cable is in the

groove of the Pulley and that the Cable

and Pulley move smoothly.

See inset drawing B. Slide a 5/16” Flat

Washer (8) onto a 5/16” x 2 3/4 Bolt (11).

Insert the Bolt through the Pivot Arm (101)

from the indicated side. Tighten a 5/16” Nylon

Jam Nut (93) onto the Bolt. Slide the end of

the Military Press Cable (72) onto the end of

the Bolt. Thread another 5/16” Nylon Jam Nut

onto the Bolt. Do not fully tighten the sec-

ond Jam Nut. There must be room

between the two Jam Nuts for the end of

the Cable to pivot.

35. Locate the Leg Press Cable (99). Attach the

end of the Leg Press Cable to the Long “U”-

Bracket (57) with a 1/4” Nylon Locknut (2) and

a 1/4” Flat Washer (10). Do not completely

tighten the Nylon Locknut. It should be

threaded onto the end of the Cable only a

couple of turns, as shown in the inset

drawing.

Wrap the Leg Press Cable (99) around a

3 1/2” Pulley (15). Attach the Pulley to the Leg

Press Upright (56) with the 3/8” x 3 1/2” Bolt

(16), a 3/8” Flat Washer (9), and a 3/8” Nylon

Locknut (21). The ball on the Cable must be

on the indicated side of the Pulley. Be sure

that the Cable and Pulley move smoothly

and that the Cable is between the Pulley

and the welded rod.

CABLE ASSEMBLY

Ball

101

Welded

Rod

36. Attach the Press Bracket (94) to the Leg

Press Arm (96) with a 5/16” x 3” Bolt (75) and

a 5/16” Nylon Locknut (3).

Wrap the Leg Press Cable (99) around a 3 1/2”

Pulley (15). Attach the Pulley to the Press

Bracket (94) with the 3/8” x 2” Bolt (12) and a

3/8” Nylon Locknut (21).

Slide a 5/16” Flat Washer (8) onto a 5/16” x

2 3/4” Bolt (11). Insert the Bolt through the

lowest hole in the Rear Seat Frame (100)

from the indicated side. (Note: The three

holes are for cable adjustment.) Tighten a

5/16” Nylon Jam Nut (93) onto the Bolt. Slide

the end of the Leg Press Cable (99) onto the

end of the Bolt. Thread another 5/16” Nylon

Jam Nut onto the Bolt. Do not fully tighten

the second Jam Nut. There must be room

between the two Jam Nuts for the end of

the Cable to pivot.

37. Locate and open the parts bag labeled

“SEAT ASSEMBLY.”

Insert a 1/4” x 2 1/2” Carriage Bolt (92)

through the center hole in a Seat Plate (37).

Attach the Seat Plate to the Rear Backrest

(85) with two 1/4” x 3/4” Screws (18).

Insert the 1/4” x 2 1/2” Carriage Bolt (92)

through the indicated hole in the Leg Press

Upright (56). Tighten a 1/4” Nylon Locknut (2)

with a 1/4” Flat Washer (10) onto the Carriage

Bolt. Attach the top of the Rear Backrest (85)

to the Leg Press Upright with a 1/4” x 2 1/2”

Screw (43) and a 1/4” Flat Washer (10).

38. Attach one end of a Seat (13) to the Rear

Seat Frame (100) with two 1/4” x 3/4” Screws

(18). Attach the other end of the Seat to the

Rear Seat Frame with a 1/4” Flat Washer (10)

and a 1/4” x 2 1/2” Screw (43).

CABLE ASSEMBLYSEAT ASSEMBLY

100

39. Attach the Front Backrest (41) to the Front

Upright (42) with two 1/4” x 2 1/2” Screws

(43) and two 1/4” Flat Washers (10). The

Backrest must be oriented as shown.

40. Press a 1 1/2” Square Inner Cap (32) into the

Front Seat Frame (36).

Insert a 1/4” x 2” Carriage Bolt (38) through

the center hole in the Seat Plate (37). Attach

the Seat Plate to the Seat (13) with two 1/4” x

3/4” Screws (18).

Insert the 1/4” x 2” Carriage Bolt (38) through

the indicated hole in the Front Seat Frame

(36). Tighten a 1/4” Nylon Locknut (2) with a

1/4” Flat Washer (10) onto the Carriage Bolt.

Attach the other end of the Seat (13) to the

Front Seat Frame (36) with a 1/4” Flat

Washer (10) and a 1/4” x 2” Machine Screw

(81).

41. Press a 1 1/2” Square Inner Cap (32) into the

Leg Lever (29).

Lubricate the 5/16” x 2 1/4” Bolt (33). Attach

the Leg Lever (29) to the Front Seat Frame

(36) with the Bolt and a 5/16” Nylon Locknut

(3).

Insert the 3/8” x 2” Eyebolt (35) into the Leg

Lever (29) from the direction shown. Tighten a

3/8” Nylon Locknut (21) with a 3/8” Flat

Washer (9) onto the Eyebolt.

42. Rest the Front Seat Frame (36) on the indi-

cated pin in the Front Upright (42). Attach the

Front Seat Frame to the Front Upright with a

5/16” x 2 3/4” Carriage Bolt (14) and the Seat

Knob (40).

Thick

End

SEAT ASSEMBLY

43. Press two 3/4” Round Inner Caps (34) into

each Pad Tube (28).

Insert a Pad Tube (28) into the Seat Frame

(36). Slide a Foam Pad (30) onto each end of

the Pad Tube.

Insert the other Pad Tube (28) into the Leg

Lever (29). Slide a Foam Foam Pad (30) onto

each end of the Pad Tube.

44. Locate and open the parts bag labeled

“VKR ASSEMBLY.”

Press 1 1/2” Square Inner Caps (32) into the

ends of the Left VKR Arm (79) and the Right

VKR Arm (80).

Attach the Left VKR Arm (79) and the Right

VKR Arm (80) to the VKR Upright (74) with

two 5/16” x 3” Bolts (75) and two 5/16” Nylon

Locknuts (3).

45. Attach the VKR Backrest (77) to the VKR

Upright (74) with two 1/4” x 2 1/2” Screws (43)

and two 1/4” Flat Washers (10).

Attach a VKR Armrest (78) to the Right VKR

Arm (80) with two 1/4” x 2” Machine Screws

(81) and two 1/4” Flat Washers (10).

Attach a VKR Armrest (78) to the Left VKR

Arm (79) in the same manner.

80 75

SEAT ASSEMBLYVKR ASSEMBLY

46. Remove the adhesive backing from the PRO 9635 decal and apply it to the Front Upright (42) under the

“WEIDER” nameplate as shown.

47. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in

HOW TO USE THE HOME GYM SYSTEM, beginning on page 22 of this manual.

Before using the home gym system, pull each cable a few times to be sure that the cables move smoothly

over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If

the cables are not properly installed, they may be damaged when heavy weight is used. See the

CABLE DIAGRAMS on page 26 and 27 of this manual for proper cable routing. If there is any slack

in the cables, you will need to remove it by tightening the cables. See TROUBLESHOOTING AND

MAINTENANCE on page 25.

WEIDER

Nameplate

PRO 9635

Decal

HOW TO USE THE HOME GYM SYSTEM

The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise

poster accompanying this manual to see how the home gym system should be set up for each exercise.

IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the cor-

rect starting position for the exercise to be performed. If there is any slack in the cables or chain as an

exercise is performed, the effectiveness of the exercise will be reduced.

CHANGING THE WEIGHT SETTING

The PRO 9635 features two weight stacks. The front

weight stack is connected to the upper and lower pul-

leys, the press arm, and the butterfly arms. The rear

weight stack is connected to the military press arm

and leg press.

To change the weight setting of either weight stack,

insert a Weight Pin (26) under the desired Weight

(25). Insert the Weight Pin until the bent end of the

Weight Pin is touching the Weights, and turn the bent

end downward. The weight setting of either weight

stack can be changed from 6.5 pounds to 106.5

pounds, in increments of 12.5 pounds. Note: Due to

the cables and pulleys, the amount of resistance

at each exercise station may vary from the weight

setting. Use the WEIGHT RESISTANCE CHART on

page 24 to find the approximate amount of resis-

tance at each weight station.

ATTACHING THE LAT BAR OR NYLON STRAP TO

THE HIGH PULLEY STATION

Attach the Lat Bar (54) to the High Cable (58) with a

Cable Clip (53). For some exercises, the Chain (52)

should be attached between the Lat Bar and the High

Cable with two Cable Clips. Adjust the length of the

Chain between the Lat Bar and the High Cable so

the Lat Bar is in the correct starting position for

the exercise to be performed.

The Nylon Strap (39) can be attached in the same

manner.

ATTACHING THE LAT BAR OR NYLON STRAP TO

THE LOW PULLEY STATION

Attach the Lat Bar (54) to the Low Cable (23) with a

Cable Clip (53). For some exercises, the Chain (52)

should be attached between the Lat Bar and the Low

Cable with two Cable Clips. Adjust the length of the

Chain between the Lat Bar and the Low Cable so

the Lat Bar is in the correct starting position for

the exercise to be performed.

The Nylon Strap (39) can be attached in the same

manner.

ATTACHING AND REMOVING THE SEAT

To attach the Seat (13), set the bracket on the Seat

Frame (36) onto the indicated pins on the Front

Upright (42). Attach the Seat Frame to the Front

Upright with the 5/16” x 2 3/4” Carriage Bolt (14) and

the Seat Knob (40).

For some exercises, the Seat (13) must be removed.

First, be sure that the chain is not attached to the leg

lever. Next, remove the Seat Knob (40) and the 5/16”

x 2 3/4” Carriage Bolt (14) from the Seat Frame (36).

Lift the Seat Frame off the Front Upright (42).

ATTACHING THE LEG LEVER TO THE LOW

PULLEY STATION

To use the Leg Lever (29), the seat must be attached

to the front upright (see ATTACHING AND REMOV-

ING THE SEAT above).

Attach one end of the Chain (52) to the Short Cable

(23) with a Cable Clip (53). Attach the other end of

the Chain to the

3/8” x 2”

Eyebolt (35) with a Cable

Clip.

ADJUSTING THE LEG PRESS PLATE

Remove the Press Pin (97) from the Leg Press Plate

(95) and the Leg Press Arm (96).

Align the welded tubes on the Leg Press Plate (95)

with the desired set of holes in the Leg Press Arm

(96). Re-insert the Press Pin (97) through the welded

tubes on Leg Press Plate and the holes in the Leg

Press Arm.

36 13

53 52

Welded

Tube

WEIGHT RESISTANCE CHART

This chart shows the approximate weight resistance at each weight station. “Top” refers to the 6.5 lb. top weight.

The other numbers refer to the 12.5 lb. weight plates. The butterfly arm resistance listed is the resistance for

each butterfly arm.

WEIGHT PRESS BUTTERFLY LEG HIGH LOW MILITARY LEG

ARM ARM LEVER PULLEY PULLEY PRESS ARM PRESS

PLATES (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)

Top 20 10 15 16 30 29 40

1 45 22 36 30 60 50 80

2 70 33 54 52 `100 72 146

3 99 42 75 68 130 95 166

4 128 48 96 87 170 120 210

5 153 60 115 100 200 140 240

6 184 69 137 120 255 160 268

7 204 79 146 135 270 180 325

8 247 91 176 155 320 205 360

The actual resistance at each weight station may vary due to differences in individual weight plates, as

well as friction between the cables, pulleys, and weight guides.

TROUBLESHOOTING AND MAINTENANCE

Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The

home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.

TIGHTENING THE CABLES

Woven cable, the type of cable used on the home gym system, can stretch slightly when it is first used. If there

is slack in the cables before resistance is felt, the cables should be tightened. If any slack is felt when using the

front weight stack, both the High Cable (58) and the Low Cable (23) will need to be tightened. If any slack is felt

when using the rear weight stack, both the Military Press Cable (72) and the Leg Press Cable (99) will need to

be tightened.

To tighten the cables, insert the weight pin into the middle of

the weight stack. Slack can be removed from these cables

several ways:

• See drawing 1. Tighten the 1/4” Nylon Locknut (2) that

connects the end of the Low Cable (23) to the Long “U”-

Bracket (57).

The Leg Press Cable (99) can be tightened in the same

manner.

• See drawing 1. Move the 3 1/2” Pulley (15) to the other

hole in one of the Long “U”-Brackets (57). Remove the

3/8” Nylon Locknut (21) and the 3/8” x 2” Bolt (12) from

the Cable Trap (66), Pulley, and Long “U”-Bracket. Re-

attach the Pulley and Cable Trap. Be sure that the Cable

Trap is in the proper position and that the Cable and

Pulley move smoothly.

The other Long “U”-Bracket (57) can be adjusted in the

same manner.

• See drawing 2. Tighten the 1/4” Nylon Locknut (2) that

connects the end of the High Cable (58) to the Small “U”-

Bracket (71).

The Military Press Cable (72) can be tightened in the

same manner.

• See Drawing 3. If additional slack is felt while using the

Leg Press Arm (96), then the end of the Leg Press Cable

(99) must be moved to the next hole in the Rear Seat

Frame (100). Remove the 5/16” x 2 3/4” Bolt (11), the

5/16” Washer (8), the end of the Cable, and both 5/16”

Nylon Jam Nuts (93) from the Rear Seat Frame. Re-

attach the Bolt, the Washer, the end of the Cable, and

both Nylon Jam Nuts to the next hole in the Rear Seat

Frame.

Do not overtighten the cables. The top weight will be lifted off the weight stack.

If a cable tends to slip off the pulleys often, it may have become twisted. Remove the cable and re-install

it.

If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.

66 15

23 or 99

100

11 8

CABLE DIAGRAMS

The cable diagrams on these pages show the proper routing of the High Cable (58), the Low Cable (23), the

Military Press Cable (72), and the Leg Press Cable (99). Use the diagrams to be sure that the four cables and

the cable traps have been assembled correctly. If the cables have not been correctly routed, the home gym sys-

tem will not function properly and damage may occur. The insets show the proper positioning of the cable traps.

The cable traps should be positioned so that the cables will not come off the pulleys. Be sure that the cable

traps do not touch or bind the cables.

Low Cable (23)

—Low Pulley

—Long “U”-Bracket

TOP VIEW

—High Pulley

High Cable (58)

Front Weight Stack—

High Cable (58) and Low Cable (23)

Military Press Cable (72)

Leg Press Cable (99)

Rear Weight Stack—1

4—

Rear Seat Frame

6—

Pivot Arm

1—

Long “U”-Bracket

Military Press Cable (72) and Leg Press Cable (99)

5/16" Nylon Locknut (3)–33

1/4" Flat Washer (10)–17

5/16" Flat Washer (8)–8

3/8" Flat Washer (9)–7

1/4" x 2 1/2" Screw (43)–6

3/8" Nylon Locknut (21)–21

1/4" x 2" Machine Screw (81)–5

5/16" Nylon Jam Nut (93)–4

3/8" x 2" Bolt (12)–7

5/16" x 2 1/2" Bolt (22)–4

3/8" x 2 1/2" Bolt (86)–3

5/16" x 2 3/4" Bolt (11)–10

5/16" x 2 1/4" Bolt (33)–3

5/16" x 3" Bolt (75)–3

1/4" Nylon Locknut (2)–6

3/8" x 1 3/4" Bolt (24)–2

5/16" x 2 3/4" Carriage Bolt (14)–1

5/16" x 2 1/2" Carriage Bolt (1)–10

1/4" x 2" Carriage Bolt (38)–1

1/4" x 2 1/2" Carriage Bolt (92)–1

1" Retainer (69)–4

3/8" x 3 1/2" Bolt (16)–2

1/4" x 3/4" Screw (18)–6

5/16" x 5" Bolt (68)–1

3/8" x 3 3/4" Bolt (88)–5

3/8" x 8" Bolt (59)–1

Cable Clip (53)–3

1 1/8" x 2 1/2" Plastic Bushing (89)–2

1" x 7/8" Plastic Bushing (90)–2

5/16" x 6" Bolt (60)–2

3 1/2" Pulley (15)–13

(Not shown to scale)

"V"-Pulley (50)–3

(Not shown to scale)

3/8" x 3 1/4" Bolt (67)–2

#8 x 1/2" Self-tapping Screw (87)–2

1" Round Inner Cap (49)–8

1" Round Cover Cap (70)–2

3/4" Round Inner Cap (34)–4

1/2" x 3/4" Spacer (61)–4

1 1/2" Square Inner Cap (32)–6

1 3/4" Square Inner Cap (44)–6

2" Square Inner Cap (27)–8 2" Square Outer Cap (51)–2

1" Square Inner Cap (6)–1

PART LIST—Model No. WESY96352 R0902A

Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.

Key No. Qty. Description

1 10 5/16” x 2 1/2” Carriage Bolt

26 1/4” Nylon Locknut

333 5/16” Nylon Locknut

4 1 Base

5 1 Stabilizer

6 1 1” Square Inner Cap

7 1 5/8” x 9/16” Spacer

8 8 5/16” Flat Washer

9 7 3/8” Flat Washer

10 17 1/4” Flat Washer

11 10 5/16” x 2 3/4” Bolt

12 7 3/8” x 2” Bolt

13 2 Seat

14 1 5/16” x 2 3/4” Carriage Bolt

15 13 3 1/2” Pulley

16 2 3/8” x 3 1/2” Bolt

17 1Press Frame

18 61/4” x 3/4” Screw

19 4 Weight Bumper

20 1 Pulley Bracket

21 21 3/8” Nylon Locknut

22 45/16” x 2 1/2” Bolt

23 1Low Cable

24 2 5/16” x 1 3/4” Bolt

25 16 Weight

26 2 Weight Pin

27 8 2” Square Inner Cap

28 2Pad Tube

29 1 Leg Lever

30 4 Foam Pad

31 3 Long Cable Trap

32 6 1 1/2” Square Inner Cap

33 3 5/16” x 2 1/4” Bolt

34 4 3/4” Round Inner Cap

35 13/8” x 2” Eyebolt

36 1Front Seat Frame

37 2 Seat Plate

38 1 1/4” x 2” Carriage Bolt

39 1 Nylon Strap

40 1 Seat Knob

41 1 Front Backrest

42 1 Front Upright

43 6 1/4” x 2 1/2” Screw

44 6 1 3/4” Square Inner Cap

45 2 10” Pad

46 2 Press Arm

47 1 Left Arm

48 1 Right Arm

49 8 1” Round Inner Cap

50 3 “V”-Pulley

51 2 2” Square Outer Cap

52 1 Chain

Key No. Qty. Description

53 3 Cable Clip

54 1 Lat Bar

55 1 Top Frame

56 1 Leg Press Upright

57 2 Long “U”-Bracket

58 1 High Cable

59 1 3/8” x 8” Bolt

60 2 5/16” x 6” Bolt

61 4 1/2” x 3/4” Spacer

62 2 Long Weight Guide

63 2 Weight Tube

64 2 Weight Tube Bumper

65 2 Top Weight

66 8 Cable Trap

67 2 3/8” x 3 1/4” Bolt

68 1 5/16” x 5” Bolt

69 4 1” Retainer

70 2 1” Round Cover Cap

71 2 Small “U”-Bracket

72 1 Military Press Cable

73 2 Short Weight Guide

74 1 VKR Upright

75 3 5/16” x 3” Bolt

76 13 1/2” Low Pulley

77 1VKR Backrest

78 2VKR Armrest

79 1Left VKR Arm

80 1 Right VKR Arm

81 5 1/4” x 2” Machine Screw

82 1 Handle

83 10 5” Plastic Grip

84 1 Military Press Arm

85 1Rear Backrest

86 33/8” x 2 1/2” Bolt

87 1#8 x 1/2” Self-tapping Screw

88 5 3/8” x 3 3/4” Bolt

89 2 1 1/8” x 2 1/2” Plastic Bushing

90 2 1” x 7/8” Plastic Bushing

91 1 Rubber Bumper

92 1 1/4” x 2 1/2” Carriage Bolt

93 4 5/16” Nylon Jam Nut

94 1 Press Bracket

95 1Leg Press Plate

96 1Leg Press Arm

97 1Press Pin

98 2 Bushing

99 1 Leg Press Cable

100 1 Rear Seat Frame

101 1 Pivot Arm

# 1 User’s Manual

# 1 Exercise Poster

12 11

1043

34 34

19 11 8

66 15

321

83 78

100

84 83

11 8

993

101

18 37

EXPLODED DRAWING—Model No. WESY96352 R0902A

ORDERING REPLACEMENT PARTS

To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday

through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre-

pared to give the following information:

1. The MODEL NUMBER of the product (WESY96352).

2. The NAME of the product (WEIDER®PRO 9635 Home Gym System).

3. The SERIAL NUMBER of the product (see the front cover of this manual).

4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING

attached at the center of this manual).

LIMITED WARRANTY

ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and

material, under normal use and service conditions, for a period of ninety (90) days from the date of pur-

chase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is lim-

ited to replacing or repairing, at ICON's option, the product through one of its authorized service centers.

All repairs for which warranty claims are made must be pre-authorized by ICON. This warranty does not

extend to any product or damage to a product caused by or attributable to freight damage, abuse, mis-

use, improper or abnormal usage or repairs not provided by an ICON authorized service center; products

used for commercial or rental purposes; or products used as store display models. No other warranty

beyond that specifically set forth above is authorized by ICON.

ICON is not responsible or liable for indirect, special or consequential damages arising out of or in con-

nection with the use or performance of the product or damages with respect to any economic loss, loss

of property, loss of revenues or profits, loss of enjoyment or use, costs of removal or installation or other

consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of inci-

dental or consequential damages. Accordingly, the above limitation may not apply to you.

The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of

merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth

herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above

limitation may not apply to you.

This warranty gives you specific legal rights. You may also have other rights which vary from state to state.

ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813

Weider Pro 9635 System Wesy9635 Users Manual WESY96352 190003

Weider-Wesy96352-Owner-S-Manual weider-wesy96352-owner-s-manual

WESY96352 to the manual a28dd0f0-e7a4-461f-a400-d09eb76dee92

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