Weider Pro 9730 System Wesy9730 Users Manual

Weider-Wesy97300-Owner-S-Manual weider-wesy97300-owner-s-manual

WESY97300 to the manual 36cfeee0-ad9a-4e1d-a2d7-22aa7ad43a52

2015-05-18

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QUESTIONS?
As a manufacturer, we are com-
mitted to providing complete
customer satisfaction. If you have
questions, or find there are miss-
ing or damaged parts, we will
guarantee you complete satisfac-
tion through direct assistance
from our factory.
TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained techni-
cians on our customer hot line
will provide immediate assis-
tance, free of charge to you.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
Model No. WESY97300
Serial No.
(Write the serial number in the space
above for reference.)
PATENT PENDING
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.
®
USER'S MANUAL
Serial Number Decal
2
TABLE OF CONTENTS
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: An EXPLODED DRAWING/PART LIST and a PART IDENTIFICATION CHART are attached to the center
of this manual. Remove the EXPLODED DRAWING/PART LIST and the PART IDENTIFICATION CHART before
beginning assembly.
WEIDER is a registered trademark of ICON Health & Fitness, Inc.
LIMITED WARRANTY
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and
material, under normal use and service conditions, for a period of ninety (90) days from the date of pur-
chase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is lim-
ited to replacing or repairing, at ICON's option, the product through one of its authorized service centers.
All repairs for which warranty claims are made must be pre-authorized by ICON. This warranty does not
extend to any product or damage to a product caused by or attributable to freight damage, abuse, mis-
use, improper or abnormal usage or repairs not provided by an ICON authorized service center, products
used for commercial or rental purposes, or products used as store display models. No other warranty
beyond that specifically set forth above is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in con-
nection with the use or performance of the product or damages with respect to any economic loss, loss
of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other
consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of inci-
dental or consequential damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of
merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth
herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above
limitation may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813
3
1. It is the responsibility of the owner to ensure
that all users of the home gym system are
adequately informed of all precautions.
2. Read all instructions in this manual and in
the accompanying literature before using the
home gym system.
3. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cool-
ing down.
4. Use the home gym system only on a level
surface. Cover the floor or carpet beneath
the home gym system for protection.
5. Inspect and tighten all parts often. Replace
any worn parts immediately. Replace all
cables every two years.
6. Keep children under 12 years of age and pets
away from the home gym system at all times.
7. Keep hands and feet away from moving
parts.
9. Always wear athletic shoes for foot protec-
tion when exercising.
10. Always stand on a foot plate when perform-
ing an exercise that could cause the home
gym system to tip.
11. Never release the press arm, butterfly arms,
squat arm, leg lever, lat bar, or nylon strap
while weights are raised. The weights will fall
with great force.
12. Make sure that the cables remain on the pul-
leys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
13. Always disconnect the lat bar from the home
gym system when performing an exercise
that does not use the lat bar.
14. The home gym system is intended for home
use only. Do not use the home gym system in
a commercial, rental, or institutional setting.
15. CAUTION DECAL PLACEMENT: The decal
shown below has been placed on the home
gym system in two locations. If either decal
is missing, or if either decal is not legible,
please call our Customer Service Department
toll-free at 1-800-999-3756, Monday through
Friday, 6 a.m. until 6 p.m. Mountain Time
(excluding holidays), to order a replacement
decal. Apply the replacement decal to the
location shown.
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions before
using the home gym system.
WARNING: Before beginning this or any exercise program, consult your physician. This is especially
important for persons over the age of 35 or persons with pre-existing health problems. Read all
instructions before using. ICON assumes no responsibility for personal injury or property damage
sustained by or through the use of this product.
Decal is shown at
75% actual size
4
BEFORE YOU BEGIN
ASSEMBLED
DIMENSIONS:
Height: 78 in.
Width: 34 in.
Length: 71 in.
Low Pulley Station
Foot Plate
High Pulley Station
Lat Bar
Leg Lever
Butterfly Arms
Press Arm
Squat Arm
Weight Stacks
Seats
Backrests
Thank you for selecting the WEIDER®PRO 9730
Home Gym System. The versatile PRO 9730 is
designed to develop every major muscle group of the
body. Whether your goal is a shapely figure, dramatic
muscle size and strength, or a healthier cardiovascular
system, the PRO 9730 will help you to achieve the
specific results you want.
For your benefit, read this manual carefully before
using the WEIDER®PRO 9730 Home Gym System.
If you have additional questions, please call our
Customer Service Department toll-free at 1-800-999-
3756, Monday through Friday, 6 a.m. until 6 p.m.
Mountain Time (excluding holidays). To help us assist
you, please note the product model number and serial
number before calling. The model number is
WESY97300. The serial number can be found on a
decal attached to the WEIDER®PRO 9730 (see the
front cover of this manual).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
5
ASSEMBLY
2
27
11
11 15
78
78
3
5
51
51
11 4
1
Before beginning assembly, carefully read the
following information and instructions:
Place all parts of the home gym system in a
cleared area and remove the packing materials;
do not dispose of the packing materials until
assembly is completed.
The assembly is divided into four stages: 1)
frame assembly, 2) press, squat, and butterfly
arm assembly, 3) cable and pulley assembly, and
4) seat and backrest assembly. The hardware for
each stage is packaged separately.
Wait until you begin each assembly stage to open
that parts bag.
For help identifying the small parts used in
assembly, use the PART IDENTIFICATION
CHART located in the center of this manual.
Note: Some small parts may have been pre-
attached for shipping. If a part is not in the parts
bag, check to see if it has been pre-attached.
As you assemble the home gym system, be sure
that all parts are oriented as shown in the
drawings.
Tighten all parts as you assemble them, unless
instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE
REQUIRED FOR ASSEMBLY:
Two (2) adjustable wrenches
One (1) standard screwdriver
One (1) phillips screwdriver
One (1) rubber mallet
Lubricant, such as grease or petroleum jelly,
and soapy water will also be needed.
Assembly will be more convenient if you have the
following tools: A socket set, a set of open-end or
closed-end wrenches, or a set of ratchet wrenches.
1. Before beginning assembly, be sure that
you have read and understand the infor-
mation in the box above.
Press a 2” Square Inner Cap (27) into the
end of the Rear Base (51). Press a 2” Square
Cover Cap (78) onto each end of the
Stabilizer (5).
Insert two 5/16” x 2 1/2” Carriage Bolts (1)
up through the Rear Base (51). Insert two
5/16” x 2 3/4” Bolts (11) through the Rear
Base and Stabilizer (5) as shown.
2. Press a 2” Square Inner Cap (27) into the
end of the Front Base (4).
Insert two 5/16” x 2 1/2” Carriage Bolts (1)
up through the Front Base (4). Slide the
Front Base onto the two 5/16” x 2 3/4” Bolts
(11) in the Rear Base (51) and Stabilizer (5).
Fully tighten two 5/16” Nylon Locknuts (3)
onto the Carriage Bolts.
FRAME ASSEMBLY
27
1
6
3. Press a 2” Square Inner Cap (27) into the
Rear Upright (56).
Attach a Rubber Bumper (90) to the Rear
Upright (56) with a #8 x 1/2” Tap Screw (89).
Slide the Rear Upright (56) onto the 5/16” x
2 1/2” Carriage Bolts (1) in the Rear Base
(51). Hand tighten a 5/16” Nylon Locknut (3)
onto each Carriage Bolt. The high side of
the bracket on the Rear Upright must be
on the side shown. Do not tighten the
Nylon Locknuts yet.
4. Press a 1” Square Inner Cap (65) into the
Front Upright (42).
Slide the Front Upright (42) onto the 5/16” x
2 1/2” Carriage Bolts (1) in the Front Base
(4). Hand tighten a 5/16” Nylon Locknut (3)
onto each Carriage Bolt. Do not tighten the
Nylon Locknuts yet.
3
89
90
27
1
3
51
3
1
4
FRAME ASSEMBLY
High Side of
Bracket
56
65
4
42
7
5. Set two Weight Bumpers (19) onto one of the
brackets on the Stabilizer (5). Insert two
Weight Guides (62) through the Weight
Bumpers and the bracket on the Stabilizer.
Be sure that the drilled holes in the
Weight Guides are at the top, as shown.
Press a 1” Round Cover Cap (70) onto the
bottom of each Weight Guide.
Slide eight Weights (25) onto the Weight
Guides (62). Be sure that all of the Weights
are turned so the pin grooves are on the
same side.
Assemble the other stack of Weights (25) in
the same manner.
6. Press a Weight Tube Bumper (64) into the
end of a Weight Tube (63). Insert the Weight
Tube into either stack of Weights (25). Be
sure that the pins on the Weight Tube are
resting in the pin grooves in the upper
Weight.
Lubricate the insides of the holes in a Top
Weight (76). Slide the Top Weight onto the
Weight Guides (62) and set it on the stack of
Weights (25).
Assemble the other Weight Tube (63) and
Top Weight (76) in the same manner.
6
5
FRAME ASSEMBLY
25
Pin Grooves
must be on
this side
Pin Grooves
must be on
this side 19
5
70
70
64
63
Lubricate
Pins
76
62
62
25
Drilled holes
must be at
the top
25
63
76
25
62
7. Press a 2” Square Inner Cap (27) into each
end of the Top Frame (55). Press a 1 3/4”
Square Inner Cap (44) into each end of the
crossbar on the Top Frame. Press two 1”
Round Inner Caps (49) into the top of the
crossbar.
Attach the Top Frame (55) to the Front Upright
(42) and the Rear Upright (56) with four 5/16”
x 2 3/4” Bolts (11), four 5/16” Washers (8),
and four 5/16” Nylon Locknuts (3).
8. Attach the each set of the Weight Guides (62)
to the Top Frame (55) with a 5/16” x 6” Bolt
(60), two 1/2” x 3/4” Spacers (61), and a 5/16”
Nylon Locknut (3).
Tighten all Nylon Locknuts used in steps 3
through 8.
9. Press a 1” x 7/8” Plastic Bushing (75) onto
each welded spacer on the Press Frame (17).
Slide the Press Frame into place on the Front
Base (4). Note: This will be a tight fit. The
Plastic Bushings should fit onto each end
of the indicated tube in the Base. Be sure
that the indicated holes are on the side
shown.
Lubricate the 3/8” x 8” Bolt (59). Attach the
Press Frame (17) to the Front Base (4) with
the Bolt and a 3/8” Nylon Locknut (21).
8
ARM ASSEMBLY FRAME ASSEMBLY
62
61
61 3
60
55
17
4
Tube
75
Welded
Spacers
Holes must be
on this side
21
3
60
62
9
Lubricate
59
7
11
8
3
27
27
42
Crossbar
49 44
44
27
27
11
8
3
55
56
8
9
10. Press a 1 3/4” Square Inner Cap (44) into the
top of a Press Arm (46). Press a 1” Round
Inner Cap (49) into the side of the Press Arm.
Attach the Press Arm to one side of the
Press Frame (17) with two 5/16” x 2 1/2”
Bolts (22) and two 5/16” Nylon Locknuts (3).
Assemble the other Press Arm (46) in the
same manner.
11. Identify the Right Arm (48) and the Left Arm
(47). Note the position of the welded bracket
on each Arm. Arm identification is very
important for step 12.
Attach a “V”-Pulley (6) and a Long Cable
Trap (50) to the Right Arm (48) with a 3/8” x
2.1/2” Bolt (7) and a 3/8” Nylon Locknut (21).
Attach a “V”-Pulley (6) and a Long Cable
Trap (50) to the Left Arm (47) with a 3/8” x
2.1/2” Bolt (7) and a 3/8” Nylon Locknut (21).
12. Lubricate both axles on the Top Frame (55).
Slide the Right Arm (48) onto the right axle.
Note: Be careful not to confuse the Right
Arm with the Left Arm (47); refer to step
11 to identify the Right Arm. Be sure that
the upper end of the Right Arm is behind
the indicated bracket on the Top Frame
(55).
Tap two 1” Retainers (69) and a 1” Round
Cover Cap (70) onto the right axle. Be sure
that the teeth on the Retainers bend
toward the Cover Cap, as shown in the
inset drawing.
Attach the Left Arm (47) in the same manner.
Press 1 3/4” Square Inner Caps (44) into the
lower ends of the Right and Left Arms (47,
48). Wet the lower end of each Arm with
soapy water. Slide a 10” Pad (45) onto the
lower end of each Arm.
12
ARM ASSEMBLY
Axle
47
48
45
45
44
69
69
70
70
Bracket
Lubricate
Axle
55
10
11
44
44
49
46
46 22
3
50
Welded
Brackets
21
48
47
17
49
7
6
50
13. Press two 1” x 2” Inner Caps (83) into the
indicated end of the Squat Arm (79).
Lubricate a 3/8” x 3 1/4” Bolt (85). Attach the
Squat Arm (79) to the Front Upright (42) with
the Bolt and a 3/8” Nylon Locknut (21).
Attach a Handle (92) to one side of the Squat
Arm (79) with a 5/16” x 2 1/2” Bolt (22), two
5/16” Washers (8), a 1/2” x 17/32” Spacer (94),
and a 5/16” Nylon Locknut (3).
Attach the other Handle (92) to the other side
of the Squat Arm (79) in the same manner.
14. During steps 15 through 39, refer to the
CABLE DIAGRAMS on pages 26 and 27 of
this manual to verify proper cable routing.
Before beginning this section, identify the
High Cable (23), the Low Cable (86), the
Rear Cable (95), and the Press Cable (58) by
comparing the lengths and ends of the
cables.
IMPORTANT: While assembling the cables,
do not overtighten the bolts and nuts
securing the pulleys. The pulleys must be
able to turn freely.
15. Locate the High Cable (23). Wrap the High
Cable around a 3 1/2” Pulley (15). Attach the
Pulley to the Top Frame (55) with a 3/8” x
3.3/4” Bolt (71) and a 3/8” Nylon Locknut
(21). Be sure that the end of the Cable with
the ball is on the indicated side of the
Pulley and that the Cable is between the
Pulley and the hook.
14
15
CABLE ASSEMBLY
86 (148”)
23 (159”)
58 (47”)
95 (141”)
23
55
71
21
Hook
Ball 15
13
21
79
92
92
83
22
3
94
42
85
Lubricate
8
3
8
83
22
8
8
94
10
ARM ASSEMBLY
11
16. Wrap the High Cable (23) around a “V”-Pulley
(6). Attach the “V”-Pulley and a Long Cable
Trap (50) to the indicated bracket on the
Front Upright (42) with a 3/8” x 2 1/2” Bolt (7)
and a 3/8” Nylon Locknut (21). Be sure that
the Long Cable Trap is positioned to hold
the Cable in place.
17. Route the High Cable (23) around the “V”-
Pulley (6) on the Left Arm (47). Be sure that
the Cable is in the groove of the Pulley
and that the Long Cable Trap (50) is posi-
tioned to hold the Cable in place. Tighten
the 3/8” x 2 1/2” Bolt (7) and the 3/8” Nylon
Locknut (not shown).
18. Route the High Cable (23) around the “V”-
Pulley (6) on the Right Arm (48). Be sure
that the Cable is in the groove of the “V”-
Pulley and that the Long Cable Trap (50) is
turned to hold the Cable in place. Tighten
the 3/8” x 2 1/2” Bolt (7) and the 3/8” Nylon
Locknut (not shown).
19. See the inset drawing. Lubricate the 5/16” x
5” Bolt (68). Attach the Pulley Bracket (20) to
the Top Frame (55) with the Bolt and a 5/16”
Nylon Locknut (3). The Pulley Bracket must
be oriented as shown.
Route the High Cable (23) around the 3.1/2”
Pulley (15) attached to the Pulley Bracket
(20). Be sure that the Cable is in the
groove of the Pulley and that the Cable
Trap (66) is turned to hold the Cable in
place. Tighten the 3/8” x 2” Bolt (12) and the
3/8” Nylon Locknut (not shown).
18
19
CABLE ASSEMBLY
50
7
23
66
15
12
20
23
48
6
16
17
50
23
7
47
23
7
21
650
6
42
68
55
20
3
12
20. Route the High Cable (23) around one of the
3 1/2” Pulleys (15) attached to the “I” Plates
(81). Be sure that the Cable is in the
groove of the Pulley and that the Cable
and Pulley move smoothly.
21. Wrap the High Cable (23) around a 3 1/2”
Pulley (15). Attach the Pulley to the Top
Frame (55) with a 3/8” x 1 3/4” Bolt (87) and
a 3/8” Nylon Locknut (21).
22. Wrap the High Cable (23) around a 3 1/2”
Pulley (15). Attach the Pulley to the Top
Frame (55) with a 3/8” x 1 3/4” Bolt (87) and
a 3/8” Nylon Locknut (21).
21
22
CABLE ASSEMBLY
23
87
55
15
23
21
87
21
15
20
23
15
81
55
23. Attach the High Cable (23) to a Small “U”-
Bracket (67) with a 1/4” Nylon Locknut (2)
and a 1/4” Washer (10). Do not completely
tighten the Nylon Locknut. It should be
threaded onto the end of the Cable only a
couple of turns, as shown in the inset
drawing.
24. Locate the Press Cable (58). Attach the
Press Cable to the Rear Upright (56) with a
5/16” x 3” Bolt (93), a 5/16” Washer (8), and
two 5/16” Nylon Jam Nuts (84). The end of
the Cable must be between the two Nylon
Jam Nuts and there must be enough room
between the Nylon Jam Nuts for the end
of the Cable to pivot.
Wrap the Press Cable (58) around a 3 1/2”
Pulley (15). Attach the Pulley and a Cable
Trap (66) to the Squat Arm (79) with a 3/8” x
3 3/4” Bolt (71), a 3/8” Washer (9), and a 3/8”
Nylon Locknut (21). The Cable Trap must be
turned to hold the Cable in place.
25. Attach the end of the Press Cable (58) to the
Long “U”-Bracket (57) with a 1/4” Nylon Lock-
nut (2) and a 1/4” Washer (10). Do not com-
pletely tighten the Nylon Locknut. It
should be threaded onto the end of the
Cable so only a couple of threads are
showing above the nut, as shown in the
inset drawing.
25
CABLE ASSEMBLY
13
57
10
2
58
58
57
2
10
23
24
23
67
10
2
71
66 15
58
84
93
8
9
21
79
56
23
67
2
10
26. Attach the 3 1/2” Low Pulley (88) and the 5/8”
x 9/16” Spacer (73) to the indicated hole in
the Press Frame (17) with a 3/8” x 3 3/4” Bolt
(71), and a 3/8” Washer (9). Be sure that the
3/8” x 3 3/4” Bolt (71), the 3/8” Washer
(9), the 5/8” x 9/16” Spacer (73), the 3 1/2”
Low Pulley (88), and the 3/8” Nylon
Locknut (21) are oriented as shown.
27. Locate the Low Cable (86). Slide the Low
Cable into place under the 3 1/2” Low Pulley
(88). Be sure that the end of the Cable with
the ball is on the indicated side of the
Press Frame (17) and that the Cable is
between the Pulley and the crossbar on
the Press Frame. Fully tighten a 3/8” Nylon
Locknut (21) onto the 3/8” x 3 3/4” Bolt (71).
Note: You may need to remove the 3 1/2”
Low Pulley (88) from the 3/8” x 3 3/4” Bolt
(71) to properly route the Low Cable (86).
28. Wrap the Low Cable (86) around a 3 1/2”
Pulley (15). Attach the Pulley and a Cable
Trap (66) to the lower hole in the Front
Upright (42) with a 3/8” x 3 3/4” Bolt (71), a
3/8” Washer (9), and a 3/8” Nylon Locknut
(21). Be sure that the Cable Trap is turned
to hold the Cable in place and that the
Cable is routed around the Pulley as
shown.
14
CABLE ASSEMBLY
26
88
73
71
9
17
27
28
86
Crossbar
Ball
88
71
21
17
21
42
15
71
9
86
66
29. Wrap the Low Cable (86) around a 3 1/2”
Pulley (15). Attach the Pulley and a Cable
Trap (66) to the Press Frame (17) with a 3/8”
x 3 1/2” Bolt (16), a 3/8” Washer (9) and a
3/8” Nylon Locknut (21). Be sure that the
Cable Trap is turned to hold the Cable in
place and that the Cable is routed around
the Pulley as shown.
30. Wrap the Low Cable (86) around a “V”-Pulley
(6). Attach the “V”-Pulley to the indicated hole
in the Front Upright (42) with a 3/8” x 3 1/4”
Bolt (85), a 3/8” Washer (9), and a 3/8” Nylon
Locknut (21). Be sure that the Cable is in
the groove of the “V”-Pulley and that the
Cable is routed around the “V”-Pulley as
shown.
31. Wrap the Low Cable (86) around a 3 1/2”
Pulley (15). Attach the Pulley and a Cable
Trap (66) to the Press Frame (17) with a 3/8”
x 3 1/2” Bolt (16), a 3/8” Washer (9), and a
3/8” Nylon Locknut (21). Be sure that the
Cable Trap is turned to hold the Cable in
place and that the Cable is routed around
the Pulley as shown.
32. Wrap the Low Cable (86) around a 3 1/2”
Pulley (15). Attach the Pulley and a Cable
Trap (66) to the indicated hole in the Front
Upright (42) with a 3/8” x 3 3/4” Bolt (71), a
3/8” Washer (9), and a 3/8” Nylon Locknut
(21). Be sure that the Cable Trap is turned
to hold the Cable in place and that the
Cable is routed around the Pulley as
shown.
15
CABLE ASSEMBLY
29
30
86
15
16
66
21
17
86
6
42
21
9
85
9
31
32
86
15
66
16
21
17
42
66
15
21
9
9
71
86
33. Route the Low Cable (86) over the lower
3.1/2” Pulley (15) attached to the “I”-Plates
(81). The Cable must be routed from the
direction shown.
34. Slide a 5/16” Washer (8) onto a 5/16” x 3” Bolt
(93). Insert the Bolt into the Front Base (4).
Slide theend of the Press Cable (88) onto the
Bolt. Fully tighten a 5/16” Nylon Locknut (3)
onto the Bolt. Do not overtighten the Nylon
Locknut.
35. Attach the Small “U”-Bracket (67) to the indi-
cated Weight Tube (63) a the 5/16” x 1 3/4”
Bolt (72) and a 5/16” Nylon Locknut (3).
36. Locate the Rear Cable (95). Attach the Rear
Cable to the Rear Base (51) with the 3/8” x
3/4” Bolt (24) and a 3/8” Nylon Locknut (21).
Route the Rear Cable (95) over the 3 1/2”
Pulley (15) attached to the Long “U”-Bracket
(57).
36
16
CABLE ASSEMBLY
33
34
93
15
86
86
81
8
4
3
35
67
63
3
72
24
51
15
57
95
21
37. Wrap the Rear Cable (95) around a 3 1/2”
Pulley (15). Attach the Pulley to the bracket
on the Stabilizer (5) with a 3/8” x 1 3/4” Bolt
(87) and a 3/8” Nylon Locknut (21).
38. Wrap the Rear Cable (95) around a 3 1/2”
Pulley (15). Attach the Pulley to the indicated
bracket on the Top Frame (55) with a 3/8” x
1.3/4” Bolt (87) and a 3/8” Nylon Locknut (21).
The Cable must be routed from the direc-
tion shown.
39. Attach the Rear Cable (95) to a Small “U”
Bracket (67) with a 1/4” Nylon Locknut (2)
and a 1/4” Washer (10). Do not completely
tighten the Nylon Locknut. It should be
threaded onto the end of the Cable only a
couple of turns, as shown in the inset
drawing.
Attach the Small “U” Bracket (67) to the indi-
cated Weight Tube (63) with a 5/16” x 1 3/4”
Bolt (72) and a 5/16” Nylon Locknut (3).
37
38
39
17
CABLE ASSEMBLY
95 15
5
87
21
72
67
95 3
95
15
55
87
21
95
2
67
10
63
2
10
40. Attach the Small Backrest (80) to the Rear
Upright (56) with two 1/4” x 2 1/2” Screws
(43) and two 1/4” Washers (10).
41. Press a 1 3/4” Square Inner Cap (44) into the
Rear Seat Frame (77).
Insert the 1/4” x 2 1/2” Carriage Bolt (91) into
the center hole in a Seat Plate (37). Attach
the Seat Plate to a Seat (13) with two 1/4” x
3/4” Screws (18).
Insert the 1/4” x 2 1/2” Carriage Bolt (91) into
the indicated hole in the Rear Seat Frame
(77). Tighten a 1/4” Nylon Locknut (2) with a
1/4” Washer (10) onto the Carriage Bolt.
Attach the other end of the Seat (13) to the
Rear Seat Frame (77) with a 1/4” Washer
(10) and a 1/4” x 2 1/2” Screw (43).
42. Align the holes in the Rear Seat Frame (77)
with one set of holes in the Rear Upright (56).
Attach the Rear Seat Frame to the Rear
Upright with a 5/16” x 2 3/4” Carriage Bolt
(14) and a Seat Knob (40).
SEAT ASSEMBLY
18
40
80
56
10 43
41
42
13
91
44
37
77
18
43
2
77
56
40
14
10
19
43. Attach the Large Backrest (41) to the Front
Upright (42) with two 1/4” x 2 1/2” Screws
(43) and two 1/4” Washers (10). The
Backrest must be oriented as shown.
44. Press a 1 1/2” Square Inner Cap (32) into the
Front Seat Frame (36).
Insert the 1/4” x 2 1/4” Carriage Bolt (38) into
the center hole in a Seat Plate (37). Attach
the Seat Plate to the Seat (13) with two 1/4” x
3/4” Screws (18).
Insert the 1/4” x 2 1/4” Carriage Bolt (38) into
the indicated hole in the Front Seat Frame
(36). Tighten a 1/4” Nylon Locknut (2) with a
1/4” Washer (10) onto the Carriage Bolt.
Attach the other end of the Seat (13) to the
Front Seat Frame (36) with a 1/4” Washer
(10) and the 1/4” x 2 1/4” Screw (82).
SEAT ASSEMBLY
43
42
41
Thick End
10
43
44
13
38
37
18
36
32
82 2
10
20
45. Press a 1 1/2” Square Inner Cap (32) into the
Leg Lever (29).
Lubricate the 5/16” x 2 1/4” Bolt (33). Attach
the Leg Lever (29) to the Seat Frame (36)
with the Bolt and a 5/16” Nylon Locknut (3).
Do not overtighten the Nylon Locknut. The
Leg Lever must be able to pivot freely.
Insert the 5/16” x 2” Eyebolt (35) into the Leg
Lever (29) from the direction shown. Tighten
a 5/16” Nylon Locknut (3) with a 5/16”
Washer (8) onto the Eyebolt.
46. Rest the Front Seat Frame (36) on the indi-
cated pin in the Front Upright (42). Attach the
Front Seat Frame to the Front Upright with a
5/16” x 2 3/4” Carriage Bolt (14) and the Seat
Knob (40).
47. Press 3/4” Round Inner Caps (34) into the
ends of both Pad Tubes (28).
Insert one Pad Tube (28) into the Front Seat
Frame (36). Slide a Foam Pad (30) onto each
end of the Pad Tube.
Insert the other Pad Tube (28) into the Leg
Lever (29). Slide a Foam Pad (30) onto each
end of the Pad Tube.
SEAT ASSEMBLY
45
36
29
32
35 8
3
3
Lubricate—33
46
40
42
36
14
Pin
47
36
29
30
30
34
34 28
21
MISC
48. Remove the backing from the PRO 9730
decal and apply it to the home gym system
as shown.
49. Make sure that all parts have been properly tightened. The use of the remaining parts will be
explained in ADJUSTMENT, beginning on page 22 of this manual.
Before using the home gym system, pull each cable a few times to be sure that the cables move
smoothly over the pulleys. If one of the cables does not move smoothly, find and correct the problem.
IMPORTANT: If the cables are not properly installed, they may be damaged when heavy weight
is used. See the CABLE DIAGRAMS on page 26 and 27 of this manual for proper cable routing.
If there is any slack in the cables, you will need to remove it by tightening the cables. See
TROUBLE-SHOOTING AND MAINTENANCE on page 25.
48
PRO 9730
22
ADJUSTMENT
The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise
poster accompanying this manual to see how the home gym system should be set up for each exercise.
IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the cor-
rect starting position for the exercise to be performed. If there is any slack in the cables or chain as an
exercise is performed, the effectiveness of the exercise will be reduced.
54
53
52
23
39
25
26
54
86
52
53
CHANGING THE WEIGHT SETTING
To change the weight setting of either weight stack,
insert a Weight Pin (26) under the desired Weight
(25). Be sure to insert the Weight Pin until the bent
end of the Weight Pin is touching the Weights, and
turn the bent end downward. The weight setting of
the weight stack can be changed from 6.5 pounds to
106.5 pounds, in increments of 12.5 pounds. Note:
Due to the cables and pulleys, the amount of
resistance at each exercise station may vary from
the weight setting. Use the WEIGHT RESISTANCE
CHART on page 24 to find the approximate
amount of resistance at each weight station.
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE HIGH PULLEY STATION
Attach the Lat Bar (54) to the High Cable (23) with a
Cable Clip (53). For some exercises, the Chain (52)
should be attached between the Lat Bar and the High
Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the High Cable so
the Lat Bar is in the correct starting position for
the exercise to be performed.
The Nylon Strap (39) can be attached in the same
manner.
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE LOW PULLEY STATION
Attach the Lat Bar (54) to the Low Cable (86) with a
Cable Clip (53). For some exercises, the Chain (52)
should be attached between the Lat Bar and the Low
Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the Low Cable so
the Lat Bar is in the correct starting position for
the exercise to be performed.
The Nylon Strap (39) can be attached in the same
manner.
39
23
ATTACHING THE LEG LEVER TO THE LOW
PULLEY STATION
To use the Leg Lever (29), the seat must be attached
to the front upright (see ATTACHING AND REMOV-
ING THE SEATS below).
Attach one end of the Chain (52) to the Low Cable
(86) with a Cable Clip (53). Attach the other end of
the Chain to the Eyebolt (35) with a Cable Clip.
Always remove the Chain (52) from the Eyebolt
(35) before removing the seat.
ATTACHING AND REMOVING THE SEATS
See drawing A. Set the bracket on the Front Seat
Frame (36) onto the indicated pins on the Front
Upright (42). Attach the Front Seat Frame to the Front
Upright with the 5/16” x 2 3/4” Carriage Bolt (14) and
the Seat Knob (40).
For some exercises, the Front Seat Frame (36) must
be removed. First, be sure that the chain is not
attached to the leg lever. Next, remove the Seat Knob
(40) and the 5/16” x 2 3/4” Carriage Bolt (14) from the
Front Seat Frame. Lift the Front Seat Frame off the
Front Upright (42).
See drawing B. Align the holes in the Rear Seat
Frame (77) with one set of holes in the Rear Upright
(56). Attach the Rear Seat Frame to the Rear Upright
with the 5/16” x 2 3/4” Carriage Bolt (14) and the Seat
Knob (40).
For some exercises, the Rear Seat Frame (77) must
be removed. Remove the Seat Knob (40) and the
5/16” x 2 3/4” Carriage Bolt (14) from the Rear Seat
Frame. Lift the Seat Frame off the Rear Upright (56).
40
42
A
B
14
40
14
77
56
36
29
53
52
35
86
24
WEIGHT RESISTANCE CHART
This chart shows the approximate weight resistance at each station. “Top” refers to the 6.5 lb. top weight. The
other numbers refer to the 12.5 lb. weight plates. Weight resistance shown for the butterfly arm station is for
each butterfly arm.
PRESS BUTTERFLY LEG HIGH LOW SQUAT
WEIGHT ARM ARM LEVER PULLEY PULLEY ARM
PLATES (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)
Top 24 14 21 15 19 31
145 21 41 303458
269 42 60 435277
3 98 51 76 58 68 102
4 117 65 87 74 82 143
5 142 86 101 92 98 169
6 162 94 116 106 117 196
7 191 118 140 121 128 204
8 210 126 169 134 147 215
The actual resistance at each weight station may vary due to differences in individual weight plates, as
well as friction between the cables, pulleys, and weight guides.
25
TROUBLE-SHOOTING AND MAINTENANCE
Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The
home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the home
gym system, can stretch slightly when it is first used.
If there is slack in the cables before resistance is felt,
the cables should be tightened. Insert the Weight Pin
(26) under one of the indicated Weights (25). Slack
can be removed from the cables by tightening the
1/4” Nylon Locknuts (2) at the end of the High Cable
(23) or Rear Cable (95) (see drawing 1) and at the
end of the Press Cable (58) (see drawing 2). To do
this you may need to remove the Small “U”-Bracket
(67) from the Weight Tube (not shown) or remove the
3 1/2” Pulley (15) from the Long “U”-Bracket (57).
Make sure that the cables are not too tight or the Top
Weight (76) will be lifted off the weight stack.
Additional slack can be removed by moving the 3 1/2”
Pulley (15) to the other hole in the Long “U”-Bracket
(57). Remove the 3/8” Nylon Locknut (21) and the
3/8” x 2” Bolt (12) from the Cable Trap (66), Pulley,
and “U”-Bracket. Re-attach the Pulley and Cable Trap.
Be sure that the Cable trap is in the proper position
and that the Cable and Pulley move smoothly.
Note: If a cable tends to slip off the pulleys often,
the cable may have become twisted. Remove the
cable and re-install it.
If the cables need to be replaced, see ORDERING
REPLACEMENT PARTS on the back cover of this
manual.
57
67
76
26
25
66
15
2
2
86
21
23, 95
2
58
12
1
26
CABLE DIAGRAMS
The cable diagrams on this page and the next page show the proper routing of the High Cable (23), the Low
Cable (86), the Rear Cable (95), and the Press Cable (58). Use the diagrams to be sure that the Cables have
been assembled correctly. The starting and ending points of each Cable have been labeled. The numbers show
the proper route for each Cable. IMPORTANT: If the Cables have not been correctly routed, the WEIDER
PRO 9730 will not function properly and damage may occur.
Low Cable (86)
Rear Cable (95)
2
3
4
5
6
7
1
Low Pulley
5
Weight Stack
1
Rear Base
4
3
2
8
Front Base
27
High Cable (23) Press Cable (58)
Weight Stack
9
High Pulley
1
22
3
1
Rear Upright
3
Long “U”
Bracket
4
6
7
8
5
ORDERING REPLACEMENT PARTS
To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre-
pared to give the following information:
1. The MODEL NUMBER of the product (WESY97300).
2. The NAME of the product (WEIDER®9730 Home Gym System).
3. The SERIAL NUMBER of the product (see the front cover of this manual).
4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING at the
center of this manual).
Part No. 142239 G03529-C R1097A Printed in Canada © 1997 ICON Health & Fitness, Inc.
WESY97300 R1097A
Please Note: The assembly is divided into four stages: 1) frame assembly, 2) press, squat, and
butterfly arm assembly, 3) cable and pulley assembly, and 4) seat and backrest assembly. The
hardware for each stage is packaged separately. Wait until you begin each assembly stage to
open that parts bag.
REMOVE THIS PART IDENTIFICATION
CHART FROM THE MANUAL
This chart is provided to help you identify the small parts used in assembly. Important: Some parts
may have been pre-assembled for shipping purposes. If you cannot find a part in the parts bags,
check to see if it has been pre-assembled. The number in parenthesis below each part refers to the
key number of the part. The second number refers to the quantity needed for assembly.
1/4" Washer (10)–11
5/16" Washer (8)–11
3/8" Washer (9)–7
1/4" x 2 1/2" Screw (43)–5
3/8" Nylon Locknut (21)–22
1/4" Nylon Locknut (2)–5
1/4" x 2 1/2" Carriage Bolt (91)–1
5/16" x 2 1/2" Carriage Bolt (1)–4
5/16" x 2 3/4" Carriage Bolt (14)–2
5/16" x 5" Bolt (68)–1
5/16" x 6" Bolt (60)–2
5/16" x 2 3/4" Bolt (11)–6
1/4" x 2 1/4" Carriage Bolt (38)–1
5/16" Nylon Locknut (3)–24
5/16" Nylon Jam Nut (84)–2
#8 x 1/2" Tap Screw (89)–1
1/4" x 2 1/4" Screw (82)–1
1/4" x 3/4" Screw (18)–4
1" Retainer (69)–4
5/16" x 1 3/4" Bolt (72)–2
1/2" x 3/4" Spacer (61)–4
3/8" x 2" Bolt (12)–4
3/8" x 3 1/2" Bolt (16)–2
5/16" x 2 1/2" Bolt (22)–6
3/8" x 2 1/2" Bolt (7)–3
3/8" x 3 3/4" Bolt (71)–5
3/8" x 8" Bolt (59)–1
Cable Clip (53)–3
1 1/8" x 2 1/2" Plastic Bushing (74)–2
1" x 7/8" Plastic Bushing (75)–2
5/16" x 2 1/4" Bolt (33)–1
5/8" x 9/16" Spacer (73)–1
3/8" x 3 1/4" Bolt (85)–2
3/8" x 1 3/4" Bolt (87)–4
5/16" x 3" Bolt (93)–2
1/2" x 17/32" Spacer (94)–2
3/8" x 3/4" Bolt (24)–4
1" Round Inner Cap (49)–6
1" Round Cover Cap (70)–6
3/4" Round Inner Cap (34)–
4
5/16" x 2" Eyebolt (35)—1
1 1/2" Square Inner Cap (32)—2
1 3/4" Square Inner Cap (44)–7
2" Square Inner Cap (27)–6
2" Square Cover Cap (78)–2
1" x 2" Inner Cap (83)–2
1" Square Inner Cap (65)—1
81
REMOVE THIS PART LIST/EXPLODED
DRAWING FROM THE MANUAL
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.
PART LIST—Model No. WESY97300 R1097A
Key No. Qty. Description
1 4 5/16” x 2 1/2” Carriage Bolt
2 5 1/4” Nylon Locknut
3 24 5/16” Nylon Locknut
4 1 Front Base
5 1 Stabilizer
6 4 “V”-Pulley
7 3 3/8” x 2 1/2” Bolt
8 11 5/16” Washer
9 7 3/8” Washer
10 11 1/4” Washer
11 6 5/16” x 2 3/4” Bolt
12 4 3/8” x 2” Bolt
13 2 Seat
14 2 5/16” x 2 3/4” Carriage Bolt
15 14 3 1/2” Pulley
16 2 3/8” x 3 1/2” Bolt
17 1 Press Frame
18 4 1/4” x 3/4” Screw
19 4 Weight Bumper
20 1 Pulley Bracket
21 22 3/8” Nylon Locknut
22 6 5/16” x 2 1/2” Bolt
23 1 High Cable
24 1 3/8” x 3/4” Bolt
25 16 Weight
26 2 Weight Pin
27 7 2” Square Inner Cap
28 2 Pad Tube
29 1 Leg Lever
30 4 Foam Pad
31 6 Hand Grip
32 2 1 1/2” Square Inner Cap
33 1 5/16” x 2 1/4” Bolt
34 4 3/4” Round Inner Cap
35 1 5/16” x 2” Eyebolt
36 1 Front Seat Frame
37 2 Seat Plate
38 1 1/4” x 2 1/4” Carriage Bolt
39 1 Nylon Strap
40 2 Seat Knob
41 1 Large Backrest
42 1 Front Upright
43 5 1/4” x 2 1/2” Screw
44 7 1 3/4” Square Inner Cap
45 2 10” Pad
46 2 Press Arm
47 1 Left Arm
48 1 Right Arm
49 6 1” Round Inner Cap
Key No. Qty. Description
50 3 Long Cable Trap
51 1 Rear Base
52 1 Chain
53 3 Cable Clip
54 1 Lat Bar
55 1 Top Frame
56 1 Rear Upright
57 1 Long “U”-Bracket
58 1 Press Cable
59 1 3/8” x 8” Bolt
60 2 5/16” x 6” Bolt
61 4 1/2” x 3/4” Spacer
62 4 Weight Guide
63 2 Weight Tube
64 2 Weight Tube Bumper
65 1 1” Square Inner Cap
66 7 Cable Trap
67 2 Small “U”-Bracket
68 1 5/16” x 5” Bolt
69 4 1” Retainer
70 6 1” Round Cover Cap
71 5 3/8” x 3 3/4” Bolt
72 2 5/16” x 1 3/4” Bolt
73 1 5/8” x 9/16” Spacer
74 2 1 1/8” x 2 1/2” Plastic Bushing
75 2 1” x 7/8” Plastic Bushing
76 2 Top Weight
77 1 Rear Seat Frame
78 2 2” Square Cover Cap
79 1 Squat Arm
80 1 Small Backrest
81 2 “I” Plate
82 1 1/4” x 2 1/4” Screw
83 2 1” x 2” Inner Cap
84 2 5/16” Nylon Jam Nut
85 2 3/8” x 3 1/4” Bolt
86 1 Low Cable
87 4 3/8” x 1 3/4” Bolt
88 1 3 1/2” Low Pulley
89 1 #8 x 1/2” Tap Screw
90 1 Rubber Bumper
91 1 1/4” x 2 1/2” Carriage Bolt
92 2 Handle
93 2 5/16” x 3” Bolt
94 2 1/2” x 17/32” Spacer
95 1 Rear Cable
# 1 User’s Manual
# 1 Exercise Poster
78
5
70
70
70
70
78
19
19
25
25
64
64
26
26
63
63
10
2
10
2
76
23
67 3
72
95
67 3
72
62
60 60
61
61
3
3
23
27
71
15
11 11
8
8
27
55 68
27 87 21
44
44
49
21
87
15
21
27
87 15 21
20
21 1566 12
3
56
89
90
27
893
84
58
10 43
80
3
53
21
12
15
81
7
50
6
21
3
42
41
10
43
85
9
21 21
66
15
65
21
6
3
15
66
71 9
27
4
1
3
3
93
58
95
21
57
10
2
12
15
31
31
54
39
52
11
11
27
1
51
43
10
77 40
2
10
14
44 18
37
91
13
71 66 15
31
92
3
94
8
83 8
22
85
21
79
9
49
49
92
31
83 22
94
8
3
8
13
40
14
38
18
37 32
28
30
30
34
34
10
2
82
29
3
33
35
30
34
32 8
3
34
30
28
36 44
44
31
31
49
49
46
46
22
3
9
16
21
75 59
15
66
21 86
88
73
66
15
21 971
16
45
45
44
44
47
48
70
70
69
69
21
6
50
7
74
74
17
3
86
15
76
24
21
66
87
21
8
EXPLODED DRAWING—Model No. WESY97300 R1097A

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