Weslo Wlsb40070 Owners Manual 285430

2014-07-31

: Weslo Weslo-Wlsb40070-Owners-Manual weslo-wlsb40070-owners-manual weslo pdf

Open the PDF directly: View PDF .
Page Count: 24

Download
Open PDF In Browser	View PDF

Model No. WLSB40070
WLSG40070
WLSG51020
Serial No.

Write the serial number in the space
above for reference. The serial number decal is on the frame behind the
access cover.

USERʼS MANUAL

QUESTIONS?

If you have questions, or if there
are missing parts, we will guarantee complete satisfaction
through direct assistance from
our factory.

TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained technicians on our customer hot line
will provide immediate assistance, free of charge to you.

1-877-897-7493

CUSTOMER HOT LINE:

Mon.–Fri., 6 a.m.–6 p.m. MST

CAUTION

Read all precautions and instructions in this manual before
using this equipment. Save this
manual for future reference.

Visit our website at

www.weslo.com

new products, prizes,
fitness tips, and much more!

TABLE OF CONTENTS

LIMITED FIVE YEAR WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
CHOOSING A LOCATION FOR THE HYDROTHERAPY SPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
SETUP AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
USING THE HYDROTHERAPY SPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
TROUBLE-SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

LIMITED FIVE YEAR MASSAGE SPA WARRANTY

ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and
material, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. ICON extends a limited five (5) year warranty on the spa shell structure. ICON also extends a limited two (2) year warranty on the pump, motor, and electronics. This warranty extends only to the original
purchaser. ICON's obligation under this warranty is limited to replacing or repairing, at ICON's option, the
product through one of its authorized service centers. All repairs for which warranty claims are made must
be pre-authorized by ICON. This warranty does not extend to any product or damage to a product caused
by or attributable to freight damage, abuse, misuse, improper or abnormal usage, or repairs not provided
by ICON authorized service personnel, to products used for commercial or rental purposes, or to products used as store display models. Specifically excluded are damages caused by or attributable to the following incidents: any damage to the wood exterior resulting from improper maintenance, or any damage
to the wood or tile exterior attributable to freight mishandling; damage resulting from improper winterization; damage to the spa shell resulting from improper chemical treatment, damage to the spa shell resulting from exposure to extreme temperatures, or damage to the spa shell resulting from exposure to direct
sunlight and ultraviolet rays while the spa is empty; damage to the pump, motor, plumbing, and components due to improper maintenance, chemical treatment, or exposure; damage resulting from failure to
properly follow userʼs manual installation, operating, or maintenance instructions. Also excluded are consumable components, including but not restricted to headrests, filter cartridges, and light bulbs. No other
warranty beyond that specifically set forth above is authorized by ICON.

ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection with the use or performance of the product or damages with respect to any economic loss, loss
of or damage to property including water damage, loss of revenues or profits, loss of enjoyment or use,
costs of removal, installation or other consequential damages of whatsoever nature. Some states do not
allow the exclusion or limitation of incidental or consequential damages. Accordingly, the above limitation
may not apply to you.

The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of
merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth
herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above
limitation may not apply to you.

This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813

IMPORTANT SAFETY INSTRUCTIONS

WARNING: TO REDUCE THE RISK OF DROWNING, ELECTRIC SHOCK, OR SERIOUS INJURY, READ
THE FOLLOWING IMPORTANT PRECAUTIONS BEFORE USING THE DAYBREAK.

READ AND FOLLOW ALL INSTRUCTIONS
1. It is the responsibility of the owner to ensure
that all users of the hydrotherapy spa are
adequately informed of all precautions.

9. Do not bring any object into the hydrotherapy spa that could damage the spa shell.

10. Never insert any object into any opening.

2. Use the hydrotherapy spa only as described
in this manual.

11. Do not use breakable containers near or in
the hydrotherapy spa.

3. The hydrotherapy spa is intended for home
use only. Do not use the spa in any commercial, rental, or institutional setting.

12. Do not sit on the spa cover or place objects
on it. It is not designed to support weight.

4. Use the hydrotherapy spa only on a level
surface. Do not use the spa on carpet or
other materials that could be damaged by
moisture. Do not use the spa on rough or
sharp surfaces such as gravel or wood
chips.

13. Remove any water or debris which may collect on the spa cover.

14. Keep children under 12 and pets away from
the hydrotherapy spa when it is not in use.

15. Keep all chemicals away from children and
pets.

5. The hydrotherapy spa will weigh approximately 2,000 pounds when it is filled with
water. Be sure that the location you select for
the spa will support this weight, plus the
weight of the occupants.

16. The pH and chemical balance of the water
must be maintained as explained in this manual (see pages 15 and 16). Failure to do so
may cause injury to users or damage to the
spa, and will void the warranty.

6. Inspect and tighten all parts regularly; replace
any worn or missing parts immediately.

17. Individuals with infections and open sores or
wounds should not use the hydrotherapy
spa. Bacteria thrive in warm and hot water.
Always keep your spa disinfected and maintain the proper chemical balance.

7. DANGER—Risk of injury: Do not remove or
alter the covers on the suction fittings. Never
operate the hydrotherapy spa if the suction
guard is missing or broken. If you need to
replace a suction fitting, be sure that the flow
rate of the replacement is compatible. Keep
hair and body away from the suction guard.
Do not allow long hair to float freely in the
water; long hair should be restrained with a
bathing cap.

8. IMPORTANT: Do not allow the hydrotherapy
spa to be exposed to direct sunlight when it
is empty. The surface of the spa shell can
reach temperatures as high as 150°F in a
matter of minutes if exposed to the sun while
it is empty. These high temperatures can
cause significant damage, such as blistering
of the shell surface and warping of the spa
shell. Any damage caused by sun exposure
is not covered under warranty.

18. Shower before and after using the hydrotherapy spa. This will remove any deodorant,
perspiration, or body oils which could contaminate the water. Showering after will
remove any residual chemicals and will also
remove any bacteria which may have been in
the spa.

19. DANGER—When connecting the power cord
(see PLUGGING IN THE HYDROTHERAPY
SPA on page 11), plug the power cord directly into a grounded circuit capable of carrying
15 or more amps. No other appliance should
be on the same circuit. Replace the power
cord immediately if damaged.

20. Do not use an extension cord with the
hydrotherapy spa. This could damage the
motor and will void the warranty.

28. DANGER—To reduce the risk of drowning:
• Never use the hydrotherapy spa alone;
• Children should not use the spa unless
they are supervised by an adult;
• Keep pets away from the spa at all times;
• Always replace and lock the spa cover
when the spa is not in use.

21. DANGER—If you will be using the hydrotherapy spa outside, do not bury the power cord.
Keep the power cord away from lawn mowers,
hedge trimmers, and other similar equipment.

29. WARNING—To reduce the risk of injury: The
water temperature should never exceed
104°F (40°C). Temperatures between 100°F
(38°C) and 104°F (40°C) are considered to be
safe for healthy adults. However, if you plan
to remain in the hydrotherapy spa for more
than 10 to 15 minutes, a lower temperature is
recommended. Lower temperatures are also
recommended for children. Children should
not be allowed to swim under the surface of
the water in the spa.

22. WARNING—The power cord is equipped with
a Ground Fault Circuit Interrupter (GFCI),
located at the end of the power cord. The
GFCI must be tested before each use. To test
the GFCI, press the “test” button while the
hydrotherapy spa is running. The spa should
shut off. Press the “reset” button. The spa
should resume normal operation. If the spa
continues to run after the “test” button is
pressed, then the GFCI is damaged. Do not
use the spa until the GFCI has been repaired
or replaced by a qualified electrician.

30. WARNING—To reduce the risk of injury:
Always use an accurate thermometer to
determine the water temperature before
using the hydrotherapy spa.

23. Keep all electrical appliances such as radios,
telephones, televisions, and lights at least
five feet (1.52 meters) away from the water.

31. WARNING—To reduce the risk of injury:
Pregnant women should consult with their
physician before using the hydrotherapy spa.
Pregnant women should not use the
hydrotherapy spa if the water temperature is
above 100°F (38°C); the unborn child could
be seriously harmed. This is especially
important during the first 90 days of the
pregnancy.

24. A wire connector is provided on the pump
motor of this unit to connect a minimum No.
8 AWG (8.04 mm2) solid copper conductor
between this unit and any metal equipment,
electrical enclosure made of metal, metal
water pipes, or conduit within five feet
(1.52m) of the unit.

25. DANGER—Risk of electric shock: Do not set
up the hydrotherapy spa within five feet of
any metal objects or surfaces. As an alternative, you may use the spa within five feet of
metal objects if each metal object is permanently connected to the wire connector on
the pump motor of this unit by a minimum
No. 8 AWG (8.04 mm2) solid copper conductor (see instruction 24).

32. DANGER—To reduce the risk of drowning:
Prolonged immersion in the hydrotherapy
spa may cause hyperthermia, a dangerous
condition which occurs when the internal
body temperature rises several degrees
above the normal body temperature of 98.6°F.
The symptoms of hyperthermia are nausea,
dizziness, drowsiness, and fainting. Effects
include: a lack of awareness, inability to perceive heat or danger, and a greater risk of
drowning due to a loss of consciousness.
Special note: Individuals suffering from
hyperthermia may be unable to realize that
they must exit the hydrotherapy spa, and
they also may be physically unable to do so.

26. Do not operate the pump motor when the
hydrotherapy spa is empty. The pump motor
may be seriously damaged if it is operated
without water circulating.

27. DANGER—Risk of drowning: Exercise
extreme caution to prevent unauthorized and
unsupervised use of the hydrotherapy spa by
children. Children must always be supervised.

33. WARNING—To reduce the risk of drowning:
Do not use the hydrotherapy spa if you are
under the influence of alcohol or drugs. Heat
from the water, in conjunction with alcohol or
drugs can cause unconsciousness.

34. WARNING—To reduce the risk of injury or
drowning: Consult your physician about possible side-effects of any medications you
may be taking before using the hydrotherapy
spa. Heat from the water, in conjunction with
some medications may cause drowsiness
and increase the risk of drowning. Others
can effect blood pressure, heart rate, and circulation.

37. WARNING—To reduce the risk of injury: It is
especially important for persons over the age
of 35 or persons with pre-existing health
problems, such as obesity, heart disease,
high or low blood pressure, circulatory problems, or diabetes to consult their physician
before using the hydrotherapy spa.

38. The included warning sign must be posted
where all users of the hydrotherapy spa can
see and read it (see POSTING THE WARNING
SIGN on page 14).

35. Do not use the hydrotherapy spa immediately after strenuous exercise.

36. If you feel pain or dizziness at any time while
using the hydrotherapy spa, discontinue use
and contact a physician.

39. WARNING DECAL PLACEMENT: Locate the
decals shown below and familiarize yourself
with the information on the decals.

WARNING: Read all instructions before using the hydrotherapy spa. ICON assumes no responsibility
for personal injury or property damage sustained by or through the use of this product.

SAVE THESE INSTRUCTIONS

BEFORE YOU BEGIN

For your safety and benefit, read this manual carefully before using the DAYBREAK 510. If you have
additional questions, please call our Customer Service
Department toll-free at 1-877-897-7493, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time
(excluding holidays). To help us assist you, please
note the product model number and serial number
before calling. The model number is WLSB40070,
WLSG40070, or WLSG51020. The serial number can
be found on a decal attached to the frame inside the
spa (see the front cover of this userʼs manual).

Thank you for selecting the innovative DAYBREAK 510
hydrotherapy spa by WESLO®. The DAYBREAK 510
hydrotherapy spa offers the features and quality of a
traditional hot tub at an affordable price, giving you the
benefits of hydrotherapy in the comfort and privacy of
your own home.

Hydrotherapy is a proven method for soothing tired
muscles after exercise or for relieving the stress of a
busy life. The warm environment stimulates blood flow,
which is essential in the healing process, and the powerful massage action further eases tension and stress.
The DAYBREAK 510 hydrotherapy spa gives you the
specialized treatment you need to feel your best.

Access
Cover

Filter

Light

Console

Before reading further, please familiarize yourself with
the parts that are labeled in the drawing below.

Spa Shell

Spa Cover

Cover Latch
Power Cord with
Ground Fault Circuit
Interrupter (GFCI)

Locking
Buckle

Wood Panels

CHOOSING A LOCATION FOR THE HYDROTHERAPY SPA

There are many factors to consider when choosing a location to set up the hydrotherapy spa. These factors vary
depending on whether you use the hydrotherapy spa inside or outside. We have listed several factors you may
wish to consider as you decide where you want to use the hydrotherapy spa.
If you set up the hydrotherapy spa inside:

If you set up the hydrotherapy spa outside:

1. The hydrotherapy spa will increase the level of
humidity in your home. The location you choose
should be well ventilated. You may need to install
a ventilation fan or use a dehumidifier.

1. You should check your local building codes concerning the use of outdoor spas.

2. The location must be close to an electrical outlet.
Do not use an extension cord with the
hydrotherapy spa.

3. The hydrotherapy spa should be close to a source
of water.

4. We recommend that you place the hydrotherapy
spa on a water- and stain-resistant, non-slip surface. Do not use the hydrotherapy spa on rough
or sharp surfaces such as gravel or wood chips.

4. Do not use the hydrotherapy spa on carpet or
other material that may be damaged by moisture.
We recommend that you place the hydrotherapy
spa on a water- and stain-resistant, non-slip surface with a floor drain for any water that may
splash from the hydrotherapy spa.

5. Be sure that the location you choose is stable. It
must be able to support the weight of the
hydrotherapy spa when it is filled with water, plus
the weight of the occupants. The hydrotherapy
spa weighs approximately 2,000 pounds when
filled with water.

6. Think about environmental factors, such as rain,
wind, shade, sunlight, and so forth.

7. You should be able to monitor the use of the
hydrotherapy spa from your home, to prevent
unauthorized use by children. You may want to
enclose the spa with a fence and self-latching
gate to prevent unauthorized use.

6. Do not use the hydrotherapy spa above a finished
living area, due to the risk of water damage.
7. Be sure that there is room around the hydrotherapy spa to permit servicing of the unit. The dimensions of the spa are: 5ʼ 10” W x 6ʼ 4” L x 2ʼ 6” H.
You should allow for this size when choosing the
location.

8. Be sure that there is room around the hydrotherapy spa to permit servicing of the unit. The dimensions of the spa are: 5ʼ 10” W x 6ʼ 4” L x 2ʼ 6” H.
You should allow for this size when choosing the
location.

8. The hydrotherapy spa is not designed for in-floor
installation. However, it is compatible with a deck
system that is built flush with the top of the spa,
provided you leave access to the motor for service.

9. The hydrotherapy spa is not designed for inground
installation. However, it is compatible with a deck
system that is built flush with the top of the spa,
provided you leave access to the motor for service.

9. Be sure to note any other considerations, such as
aesthetics or privacy concerns, that may affect the
safety or enjoyment of using the hydrotherapy
spa.

10. Be sure to note any other considerations, such as
aesthetics or privacy concerns, that may affect the
safety or enjoyment of using the hydrotherapy
spa.

SETUP AND ASSEMBLY

Before beginning assembly, carefully read the
following information and instructions:

• Read each assembly step before you begin.

• Tighten all parts as you assemble them, unless
instructed to do otherwise.

• Place all parts in a cleared area and remove the
packing materials from the spa shell; do not dispose of the packing materials until assembly is
completed and the spa is in operation.

ASSEMBLY REQUIRES THE FOLLOWING
TOOLS (not included):
• One (1) phillips screwdriver

• During assembly, make sure that all parts are oriented as shown in the drawings.

1. Before beginning assembly, be sure that you
have read and understand the information on
the previous two pages.

Remove the four cover screws from the access
cover. Remove the access cover from the spa unit
by sliding the access cover down and pulling the
bottom of the access cover away from the spa unit.
Be careful not to damage the spa shell.

Spa
Shell

Cover
Screws

Remove the power cord with the GFCI from inside
the spa unit.

GFCI

Access
Cover

2. Locate the two gate valves. One is shown and the
other is near the Pump Motor (13, see step 3). Fully
open the gate valves.

3. Close the valve knob on the drain hose. Thread the
cap onto the drain hose. Thread the drain plug into
the Pump Motor (13). Tighten the pump fittings.

Cover
Screw
Gate
Valve

See the inset drawing. Make sure the locking clips
are snapped securely in place.

Pump
Fittings

Gate
Valve

Drain Plug

Cap

Locking
Clip

Valve
Knob

Drain Hose

4. Wipe out the spa shell using a damp cloth. Remove
the two warning decals (not shown) from the spa
shell. Before you fill the spa, be sure that it is in the
position you want, and that it can be easily serviced, if needed. Once the spa is filled with water, it
must be drained to be moved.

Fill to Here

See the inset drawing. Locate the weir door and
pull it toward you until it is fully open. Insert a garden hose or other clean water source into the filter
housing, and fill the spa. The spa can be filled with
cold water; however, if you use warm or hot water,
it will be ready to use sooner. Fill the spa until the
water is about four inches below the console. Do
not overfill the spa.

5. Place the Spa Cover (18) over the spa. Be sure
that the Spa Cover is properly centered.

Snap a Buckle (2) onto each of the four latches on
the Spa Cover (18).

See the inset drawing. Position one of the Buckles
(2) on the wood panels on the Spa Unit (15) and
hold the Buckle in place, so the strap on the Spa
Cover (18) is tight. (Note: It may be easier to position the Buckles if a second person holds the strap
on the opposite side of the Spa Cover tight.) The
Spa Cover must be tight. Do not place the
Buckle over one of the grooves in the wood
panels. Remove the latch. Attach the Buckle to the
side of the spa with two Buckle Screws (1). Note: It
may be helpful to use a drill with a 1/16” drill bit
to make starter holes in the wood panels. You
may also want to apply a little soap or wax to
the screw threads.

Attach the other three Buckles (2) to the Spa Unit
(15) in the same manner.

Weir Door
Strap

Latch

USING THE HYDROTHERAPY SPA

TESTING AND TREATING THE WATER

The hydrotherapy spa is designed to seat two adults.
The nine thera-jets can be regulated to provide a
relaxing massage to sooth away stress, and the
strength of the water massage can be adjusted by the
air control. The hydrotherapy spa holds 200 gallons
(167 imperial gallons) of water and offers an automatic, programmable heating (80°F to 104°F [21°C to
40°C]) and filtration system.

The first time you use the spa, you should test and
treat the water. You must also treat the water each
time you refill the spa. A test strip and a chemical
pack are available at your local pool and spa store.
Follow the directions carefully on the chemical pack to
test and treat the water. Always keep the chemicals
away from children and pets.

The guidelines below explain how to properly use the
hydrotherapy spa. Follow these guidelines to maintain
the hydrotherapy spa for your long-term enjoyment.

See WATER CHEMISTRY on page 13 for information
concerning proper water maintenance.

PLUGGING IN THE HYDROTHERAPY SPA

STARTING THE HYDROTHERAPY SPA

Important: The hydrotherapy spa is equipped with a
120/240V convertible electronics package. Operation
at 240V will allow the heater to run more efficiently
and less often. Conversion of the spa to 240V operation must be performed only by a qualified,
licensed electrician and must comply with all
local, state, and federal electrical codes. Please
refer to the instructions on the inside of the electronics
package for information about converting the spa to
240V operation.

Once you have tested the GFCI, you should verify the
water flow from the pumping unit. Set the air control
on the console to the lowest setting (see CONSOLE
DIAGRAM on page 13). The pumping unit will heat
the water as it pumps. Cover the hydrotherapy spa
with the spa cover. The spa cover must be tight.
(See SECURING THE SPA COVER on page 14.) The
water will heat at about 2.0°F (1°C) an hour with the
cover on. If you are using the spa indoors, and the
room temperature is maintained at 70°F (21°C), it will
take approximately 24 to 26 hours for the water to
reach the set temperature.

Once the hydrotherapy spa is filled with water, the
power cord can be plugged in and the spa can be
turned on. Note: The first time the power cord is
plugged in, the spa will turn on automatically.

The temperature and water flow can be set or
changed by the controls on the console (see CONSOLE DIAGRAM on page 13).

When connecting the power cord, plug the power cord
directly into a grounded circuit capable of carrying 15
or more amps. No other appliance should be on the
same circuit. Replace the power cord immediately if it
becomes damaged.

There is a Ground
Fault Circuit
Interrupter (GFCI)
on the end of the
power cord. Always
test the GFCI
before using the
hydrotherapy spa.

Test and
Reset
Buttons
GFCI

Grounded
circuit capable
of carrying 15 or
more amps

First, turn on the
spa by pressing the
jet control on the
console (see USING THE CONSOLE on page 13).
Once the unit is running, press the GFCI “test” button.
The spa should shut off. Press the “reset” button. The
spa should resume normal operation. If the spa continues to run after the “test” button is pressed, the GFCI is
damaged. Do not use the spa until the GFCI has been
repaired or replaced by a qualified electrician.

SPA SHELL DIAGRAM

B
E
A
A

SPA OPERATION

A
B

The filter (C) can be removed for replacement and
cleaning (see page 18).

Refer to the diagram above. The function of each
component is explained below:

The suction vent (D), located near the floor of the
spa, brings the water into the pump, in order to operate the system. The suction cover should always be in
place over the suction vent. Never operate the spa
without the suction cover in place.

The six uni-directional thera-jets (A) are located on
both sides of the spa. Five jets focus a water massage on your upper or lower back, and the remaining
jet provides a foot water massage when you are in
the reclining seat.

This spa is ozone ready. An optional ozone generator
can be installed to utilize the ozone jet (E). Ozone
provides a way to help sanitize your spa with minimal
chemical treatment.

The three multi-directional thera-jets (B) can be
adjusted for a custom hydro-massage. To turn the
thera-jets off and on, push or pull the centers of the
thera-jets.

One of the jets is located on the reclining seat and
focuses a water massage on your lower back.
Another jet is located on one of the bench seats,
below a uni-directional thera-jet, and focuses a water
massage on your lower or middle back. The remaining jet, located on the other bench seat, focuses a
water massage on your upper or lower back.

The temperature probe (F) reads the water temperature, which is displayed on the console.

The spa also has a light (G) for evening use.

The spa features automatic freeze protection. If the
water temperature falls below 40°F, the pump will
begin circulating and heating the water to prevent the
water from freezing.

CONSOLE DIAGRAM

Jet
Light
Button Button

Temperature
Buttons

mometer to check the temperature of the water. Note:
The word “COOL” will appear in the console display if
the temperature of the water is more than 20°F cooler
than the set temperature. When this happens, the
heater will automatically activate to warm the water.
The word “ICE” will appear in the display if the temperature drops below 40°F. If this happens, the pump
will automatically circulate the water and warm the
plumbing to keep the water from freezing.

Refer to the diagram above. The function of each
control is explained below:

Jet Button: Turns the spa jets on and off. If the button is pressed once, the spa jets will run at low speed,
providing gentle hydrotherapy. If the button is pressed
again, the jets will run at high speed, providing more
intense hydrotherapy. If the button is pressed a third
time, the jets will shut off.

The temperature buttons can also be used to change
the filter cycle time. First, press either of the temperature buttons. While the console display is flashing,
press the jet button. The letters “FC” should appear in
the display. Next, press the temperature buttons to
select a 2-, 4-, or 6-hour filter cycle time. Then, press
the jet button again. If the filter cycle time is not
changed, it will default to 2 hours.

The spa also features an automatic mode that heats
and filters the water when the spa is left unattended.
When the spa is first plugged in, or if the buttons on
the console have not been pressed for longer than
twenty minutes, the automatic mode will begin filtering
or heating the water as needed. Note: To keep the
filter and heat cycles from running, the power
cord must be unplugged.

Air Control: Determines the amount of air flowing
through the hydrotherapy jets during operation. If the
control is turned counterclockwise, the amount of air
flowing through the jets will increase. If the control is
turned clockwise, the amount of air will decrease.

Light Button: Turns the underwater light on and off.

Temperature Buttons: Control the temperature setting
of the water. The temperature can be set from 80°F to
104°F. The water heats at about 1.8°F per hour with
the cover on. Use a medical or other accurate ther-

SECURING THE SPA COVER

ATTACHING THE RED AND BLUE LIGHT COVERS

To secure the spa cover, snap the latches on the spa
cover into the buckles on the side panels.

The hydrotherapy spa
includes red and blue
light covers for the spa
light. To attach one of
the light covers, hold
the light cover over the
light and press it into
place.

To lock the buckles,
insert the key and turn
Latch
it clockwise a quarter
turn. To unlock the
Buckle
buckles, insert the key
Key
and turn it counterclockwise a quarter
turn. Important:
Always keep the
buckles locked when
the spa is not in use. Keep the keys in a safe
place, out of the reach of children.

POSTING THE WARNING SIGN

Light
Cover
Light

The warning sign, shown below, must be posted on a wall or fence, where all users of the hydrotherapy spa will
be able to see it. If the spa is moved, the sign must also be moved and reposted near the spa.

MAINTENANCE

MAINTAINING THE SPA COVER

The hydrotherapy spa is designed to provide you with
years of enjoyment. Please follow the guidelines
below to properly maintain your hydrotherapy spa.

The spa cover should be cleaned monthly. Using
water and a non-abrasive cleaner, clean the entire
spa cover. Rinse the cover with a garden hose to
remove any cleaner residue and then let the cover dry
completely. Use a non-silicone based vinyl conditioner
on the cover after you clean it to help protect it from
sun damage.

MAINTENANCE SCHEDULE

DAILY
• Check the water level and refill the spa to the level
shown in step 3 on page 10.
• Check the pH balance and sanitizer level. Adjust if
necessary (see WATER CHEMISTRY below).
• Clean the surface of the water with a skimming net.

REPLACING THE LIGHT BULB

If the light in the spa shell burns out, you will need to
remove the access cover to replace it (see ATTACHING AND REMOVING THE ACCESS COVER on
page 16).

WEEKLY
• Clean the spa shell at the waterline.
• Check and thoroughly clean the filter (see CHECKING AND CLEANING THE FILTER on page 18).
• Replace the filter if needed (see ORDERING
REPLACEMENT PARTS on the back cover).

Locate the light housing. Turn the housing counterclockwise and remove it from the spa shell.

MONTHLY
• Clean the spa cover (see MAINTAINING THE SPA
COVER below).
• Soak the filter for two hours in a trisodium phosphate (TSP) solution. Rinse the filter in clean water.
• Replace the filter if needed (see ORDERING
REPLACEMENT PARTS on the back cover).

Light Housing

Light
Housing

EVERY THREE MONTHS
• Drain the spa and refill with clean water. Sanitize
and test the pH of the water.
• Check for any leaks around the pump or joints in
the pipes. The seals will wear out over time; detecting leaks early can reduce repair costs.
• Clean the interior of the spa. Do not use solvents or
waxes.

To replace the light bulb, pull the old bulb out of the
housing and insert a new light bulb. Re-attach the
light housing to the spa shell. Re-attach the access
cover to the spa unit.

WATER CHEMISTRY

EVERY SIX MONTHS
• Treat the exterior with a wood sealant (see MAINTAINING THE SPA EXTERIOR below).

The maintenance of the pH level is very important to
the operation of the spa. To maintain the proper pH
level and to sanitize the spa, you can purchase a
chemical starter kit from your local pool and spa supply store.

MAINTAINING THE SPA EXTERIOR

The wood panel exterior has been treated with a
sealant at the factory to protect the wood from water
damage. We suggest that you treat the wood finish
twice a year with an additional coat of weather
sealant. Contact your local spa and pool supplier for
advice on which sealants work best in your climate.
CLEANING THE SPA SHELL

The spa shell should be cleaned with a mild soap
solution. Do not use solvents. The spa should always
be clean and dry before being moved or stored.

Light
Bulb

CAUTION: The chemicals used to maintain the pH
balance of the water and to sanitize the water can
be dangerous. Always follow these basic guidelines when handling the chemicals:
1. Always read and follow the directions on the
label, unless directed otherwise.
2. Never mix different chemicals.
3. Do not exceed the recommended amounts of
chemicals—follow the directions on the label.
4. Keep all chemicals out of the reach of children
and pets.

5. Keep containers closed tightly when not in use.
6. Never add water to the chemicals—always add
the chemicals to the water as directed.
7. Always store chemicals in a cool, dry place

MAINTAINING THE PROPER PH BALANCE

The pH factor is a measure of the relative acidity or
alkalinity in the water, and is measured on a scale of
1 to 14. Pure water has a value of 7, which is neutral.
Any value above 7 is alkaline, and any value below 7
is acidic. You should maintain a slightly alkaline pH
level, between 7.2 and 7.8, in the hydrotherapy spa.

Severe problems can occur when the pH balance is
not maintained within this range. If the pH level
exceeds 7.8, dissolved minerals can build up and clog
the plumbing in the spa jet unit. If the pH level falls
below 7.2, the acid level in the water will begin to corrode the metal parts in the spa jet unit. Also, the sanitation agents in the water will not be effective if the pH
level is not properly maintained. Damage caused by
improper pH levels is not covered under the warranty.

Temperature
Display

Pump and
Light Buttons

Up and Down
Buttons

ATTACHING AND REMOVING THE ACCESS COVER

To maintain the proper pH level, test the pH of the
water regularly. To test the water, purchase a pH test
kit at a pool and spa supply store. The pH reading
should be between 7.2 and 7.8. If the level is too low,
add a pH increaser (usually soda ash). If the level is
too high, add a pH reducer (usually sodium bisulfate).
Test the water again after five minutes. See the
instructions with your pH test kit for additional information about testing and adjusting the pH.

To remove the access cover, remove the four cover
screws from the access cover. Slide the access cover
down and pull the bottom of the access cover away
from the spa unit. Be careful not to damage the spa
shell as you remove the cover.
Spa
Shell

SANITIZING THE HYDROTHERAPY SPA

The most common sanitizing agent is a solid bromine
concentrate. The amount required varies according to
several factors, such as user load, temperature, and
water conditions. Proper water maintenance is a complex process. Contact your local pool and spa supplier
for information concerning which chemicals you
should use in your area to sanitize the spa.

Spa Unit

Access
Cover

Cover Screws

ADJUSTING THE FILTER CYCLE

The spa filter cycle runs automatically to clean the
water in the spa. However, the number of times that
the filter cycle needs to run depends on how often the
spa is used.

Cover
Screw

Power Cord

To replace the access cover, insert the top of the
cover under the edge of the spa shell. Slide the cover
up until the bottom of the cover will clear the trim
along the bottom of the spa unit.

If many different people use the spa regularly, then
the water will need to be filtered more often than if it
is only used occasionally by a few. The number of
daily cycles, as well as the length of the cycle can be
adjusted.

Slide the cover into place and re-attach the four cover
screws.

If you will be storing the spa for any period of time,
you should place the power cord inside the spa unit
before re-attaching the access cover.

DRAINING THE HYDROTHERAPY SPA

DRAINING THE PUMP

The hydrotherapy spa should be drained at least four
times a year and refilled with clean water. You may
need to drain the spa more often, depending on the
user load. This must be done, because after repeated
chemical treatment, the water becomes chemically
saturated. Once this happens, additional chemical
treatment of the water is no longer effective. The spa
should also be drained if you will not be using it for
long periods of time. The spa must always be drained
before major repairs are made.

After the hydrotherapy spa is drained (see DRAINING
THE HYDROTHERAPY SPA ), the pump in the spa
jet unit should also be drained if the hydrotherapy spa
will be stored for more than thirty days, or if it may be
exposed to freezing temperatures.

To drain the pump,
remove the access
Pump
cover from the spa
unit (see ATTACHING
AND REMOVING
THE ACCESS
COVER on page 16).
Drain Plug
Locate the pump
inside the spa unit.
Remove the drain plug from the pump, and allow the
water to drain from the pump.

The hydrotherapy spa should always be covered
when it is empty. Direct sunlight can cause extensive damage. The surface of the spa shell can
reach temperatures as high as 150°F in a matter
of minutes if exposed to the sun while it is empty.
These high temperatures can cause significant
damage, such as blistering of the shell surface
and warping of the spa shell. Any damage caused
by sun exposure is not covered under warranty.

WINTER USE AND CARE

The hydrotherapy spa is designed for year-round use.
If you decide to store the hydrotherapy spa for the
winter, store it in a warm, dry location. Follow the
steps below to winterize the hydrotherapy spa.

To drain the hydrotherapy spa, follow these steps:
1. Set the temperature control on the console to the
lowest setting.
2. Unplug the power cord.
3. Remove the access cover from the back of the
spa unit.
4. Remove the drainage hose from the clip, and
remove the cap. Attach a garden hose to the
valve on the drainage hose.
5. Open the valve by turning the knob counterclockwise. The water will begin to drain.
6. When the spa is empty, close the valve and
remove the garden hose. Replace the cap, and
return the drainage hose to the clip and replace
the access cover.
7. Refill the spa and treat the water with chemicals
(see pages 15 and 16).

Knob
Cap

Valve

1. Drain the spa (see DRAINING THE
HYDROTHERAPY SPA at the left).
2. Remove all remaining water from the spa shell.
Dry the spa shell with towels.
3. Set the air control on the console to the lowest
setting. Use a wet/dry vacuum to pull any remaining water from the system. To do this, place the
vacuum nozzle over each thera-jet, starting with
the highest jet and finishing with the lowest one.
4. Set the air control on the console to the highest
setting and repeat step 3.
5. Drain the pump (see DRAINING THE PUMP
above). Once the water has drained from the
pump, place the vacuum nozzle over the
drainage hole in the pump and vacuum any additional water from the pump. Note: For additional
protection you can remove the pump/motor
from the spa to store it in a climate controlled
room.
6. Clean the spa shell (see page 15).
7. Clean the filter (see page 18).
8. Re-attach the access cover (see page 16).
9. Re-attach the spa cover.

Drain Hose

CONVERTING THE SPA TO A 240 VOLT POWER
SOURCE

Removing and Cleaning the Filter Cartridges:
1. Follow steps one through four above to remove
the basket.
2. Reach into the housing and turn the valve on the
diverter until it is fully open.
3. Stick two fingers into the holes in the diverter and
lift the diverter and the top filter cartridge directly
upwards until the edge of the diverter clears the
housing. Then turn the diverter towards you and
pull it out. In this process, the diverter may come
out of the filter cartridge. If so, reach into the
housing and lift the filter cartridge out.
4. Lift the lower filter cartridge out of the housing.
5. Clean the filter cartridges with a garden hose or
under a faucet. Spray from the top to the bottom
of each pleat. Note: To avoid damage to the
cartridges, do not use a brush to clean them.
6. To remove body oils or sun tan lotions, soak the
cartridges in a cleaning solution which can be
obtained from a pool and spa supply store.
7. Inspect the filter cartridges for damage. Replace
the cartridge if there is any sign of damage.
8. Put one filter cartridge back in the filter housing.
9. Push the tube on the diverter into the other filter
cartridge as far as it will go. Place the top filter
cartridge back in the housing.
10. Put the basket back into the housing and press
down until it snaps into place. Close the weir
door.

The hydrotherapy spa is designed to operate with a
120V or 240V power source. For your convenience,
the spa is shipped ready to be plugged directly into a
120V/15 amp home outlet.

To greatly improve spa performance, the spaʼs power
supply can be converted to receive power from a 240v
power source. If the spa is converted, it must be
wired directly into a 240V GFCI in your home by a
qualified electrician. See the inside of the electronics pack for instructions. WARNING: Only a qualified electrician should perform the conversion
procedure.
CHECKING AND CLEANING THE FILTER

The filter should be checked periodically for build-up
of dirt and oil. To check or clean the filter, it is necessary to remove the basket and the two filter cartridges from the filter housing.

Removing and Cleaning the Basket:
1. Turn off the power.
2. Pull the weir door towards you until it is fully
open.
3. Reach into the basket with four fingers and pull
the basket towards you until it snaps free.
4. Lift the basket out of the housing by pulling on
the handle on the far side and turning the basket
towards you.
5. Clean the basket by spraying it with a garden
hose or holding it under a faucet. Note: Avoid
hitting the basket against objects to clean it,
since this may break the basket.
6. Put the basket back into the housing and press
down until it snaps into place.
7. Close the weir door.

ADJUSTING THE DIVERTER

The diverter regulates the flow of water to the filter in
order to make the pump run smoothly. Start by leaving the valve wide open. If the pump runs smoothly,
no further adjustment will be necessary.

If the pump begins to cavitate (if you hear a cracking
sound or if the speed of the pump surges up and
down), turn the valve slightly to reduce water flow.
Keep adjusting the valve in small increments until the
pump runs smoothly.

TROUBLE-SHOOTING

Most problems can be solved by following the simple steps below. Find the symptom that applies, and
follow the steps listed. If further assistance is needed, call our Customer Service Department toll-free at
1-877-897-7493, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time.
1. SYMPTOM: THE SPA WILL NOT OPERATE

b. The pump may have a bad bearing. Contact
our customer service department or, if your spa
is no longer under warranty, you may also contact a local spa and pool service provider.

a. Check the power cord. The power cord must
be plugged into a grounded outlet (see PLUGGING IN THE HYDROTHERAPY SPA on page
11).

6. SYMPTOM: THE WATER DOES NOT HEAT

b. Check to see if the GFCI breaker is tripped, or
was not turned on. Reset the GFCI breaker.

a. Make sure that the hydrotherapy spa is fully
covered with the spa cover. The spa cover
must be tight for the water to heat. Set the
air control to low. Set the temperature to the
desired setting. The water will heat at a rate of
2.0°F an hour. If you are using the spa indoors,
and the room temperature is maintained at
70°F, it will take approximately 24 to 36 hours
for the water to reach the set temperature.

2. SYMPTOM: THE CIRCUIT BREAKER OR THE
GFCI TRIPS WHILE THE SPA IS OPERATING

a. Reset the circuit breaker or the GFCI. If the circuit breaker or the GFCI trips again, contact a
qualified electrician for service.

3. SYMPTOM: THE PUMP HUMS

b. If you are using the hydrotherapy spa outdoors,
it may take longer for the water to heat. See
the chart below for the approximate heating
time.

a. The filter may be dirty or damaged. Remove
the filter housing from the spa jet unit and clean
or replace the filter.

Air Temperature
70°F +
50°F–70°F
30°F–50°F

b. The pump may have a foreign object stuck in
the impeller. Contact our customer service
department or, if your spa is no longer under
warranty, you may also contact a local spa and
pool service provider.

b. If the water still has not heated after four days,
contact our customer service department or, if
your spa is no longer under warranty, you may
also contact a local spa and pool service
provider.

c. The pump may have a loose wire connection.
Contact our customer service department or, if
your spa is no longer under warranty, you may
also contact a local spa and pool service
provider.

c. If actual water temperature is lower that the set
temperature, and the Heat On LED indicator on
the console is not lit, contact our customer service department or, if your spa is no longer
under warranty, you may also contact a local
spa and pool service provider.

4. SYMPTOM: THE PUMP HUMS
BUT DOES NOT ROTATE

a. The pump may be jammed. Contact our customer service department or, if your spa is no
longer under warranty, you may also contact a
local spa and pool service provider.

7. SYMPTOM: THE WATER IS NOT BEING
CLEANED BY THE FILTER

5. SYMPTOM: THE PUMP IS NOISY WHILE
OPERATING

a. There may be debris in the pump. Contact our
customer service department or, if your spa is
no longer under warranty, you may also contact
a local spa and pool service provider.

Heating Time
24 to 36 hours
2 to 3 days
3 to 4 days

a. Check to see if the filter is in place. Clean the
filter if it is dirty.

b. Check the chemical balance of the water. If the
pH is incorrect, the sanitizing agents will not
function properly.

8. SYMPTOM: THE WATER PULSATES OR
THERE IS MINIMUM WATER FLOW

10. SYMPTOM: THE SPA CONTINUES TO RUN
AFTER IT HAS BEEN SHUT OFF

a. Adjust the water level. This usually occurs only
when the water level is low. Add water until the
thera-jets are covered (see step 3 on page 10).

a. To turn the spa jets on, press the Jet button
once. To turn the spa jets off, press the button
an additional two times. After you press it once,
the spa jets will shut off for about 30 seconds,
and restart. Press the button again. The spa
jets will remain off for three hours, at which
time they will begin running the filter cycle. At
any time after the spa jets have been shut off,
the pump will begin cycling the water if the temperature falls below the minimum setting.

9. SYMPTOM: THE WATER LEVEL DROPS

a. Some water loss due to evaporation is normal.
If rapid water loss occurs, or if you notice wetness on the floor around the hydrotherapy spa,
then the spa shell may have a leak. Contact
your local spa and pool service provider for
repairs.

b. A clamp or seal inside the pump compartment
may be loose. Check inside the pump compartment for excess water, and watch the pump
unit while it is operating to see if water drips
from any of the plumbing. If you can identify the
location of the leak inside the spa jet unit, tighten the clamp or replace the damaged seal.

NOTES

PART LIST—Model No. WLSB40070, WLSG40070, or WLSG51020
Key No. Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

8
4
4
4
1
1
1
2
2
2
1
8
1
1
4
2
1
1
1
3
1
1
10

Description

Key No. Qty.

Buckle Screw
Buckle
#8 x 5/8” Screw
Motor Washer
Rubber Insulator Pad
Blue Lens
Zip Tie
2” O-Ring
Removable Collar
Filter Cartridge
Hose Cap
#10 x 1” Screw
Pump Motor
Control Unit
Lock Washer
Heater Gasket
Air Control Knob
Spa Cover
Red Lens
Multidirectional Jet
Diverter
Basket
#8 x 1 1/2” Screw

24
25
26
27
28
29
30
31
32
33
34
35
36
#
#
#
#
#
#
#
#
#
#

1
2
2
2
1
1
1
1
1
1
1
1
1
2
1
1
2
2
2
4
1
1
36

Description

R0202A

Filter Door
Cover Screw
Suction Cover
Standoff Suction Bushing
O-ring
Drain Plug
Hose Washer
Sensor Fitting Assembly
Diverter Valve
Trim Plate
Foam, Weir
1/2” Plumbing Elbow
NSP
Key
Userʼs Manual
Light Bulb
Ground Wire
Short Panel
Long Panel
Corner Panel
Warning Sign
Warning Sign, Drowning
#10 x 2” Panel Screw

Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.
32

36
35

21
10

EXPLODED DRAWING—Model No. WLSB40070, WLSG40070, or WLSG51020

R0202A

17
20
20

20
25

9
14
3

12
15

ORDERING REPLACEMENT PARTS

To order replacement parts, simply call our Customer Service Department toll-free at 1-877-897-7493, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be prepared to give the following information when calling:
1. The MODEL NUMBER of the product (WLSB40070, WLSG40070, or WLSG51020)

2. The NAME of the product (WESLO® DAYBREAK 510)

3. The SERIAL NUMBER of the product (see the front cover of this manual)

4. The KEY NUMBER and DESCRIPTION of the desired part(s) (see the PART LIST attached in the center of
this manual).

WESLO® is a registered trademark of ICON Health & Fitness, Inc.

Part No. 176370 R0202A

Source Exif Data:

File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.4
Linearized                      : No
XMP Toolkit                     : 3.1-701
Create Date                     : 2010:01:28 11:07:17Z
Creator Tool                    : QuarkXPress(R) 7.31
Modify Date                     : 2010:02:17 14:55:12-07:00
Metadata Date                   : 2010:02:17 14:55:12-07:00
Producer                        : QuarkXPress(R) 7.31
X Press Private                 : %%DocumentProcessColors: Cyan Magenta Yellow Black.%%EndComments
Format                          : application/pdf
Title                           : 285430
Document ID                     : uuid:1f6def2c-1c0f-11df-a3c8-001f5b3d7c00
Instance ID                     : uuid:1f6df9a4-1c0f-11df-a3c8-001f5b3d7c00
Page Count                      : 24
Creator                         : QuarkXPress(R) 7.31

EXIF Metadata provided by EXIF.tools

Weslo Wlsb40070 Owners Manual 285430

Navigation menu

Versions of this User Manual:

Views

Navigation