White Rodgers 80 Owners Manual 035 14411 000 A 899
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2015-01-05
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OWNER'S MANUAL D IA MO N D 80 B E LT- DR IV E G A S - F IR E D F UR NA CE D CONTENTS HOW YOUR GAS FURNACE WORKS .2 KEEP THE FURNACE AREA CLEAR . . .2 START-UP & SHUTDOWN GENERAL INSTRUCTIONS . . . . . . . . . . . . . . . . . . .2 FOR YOUR SAFETY, READ BEFORE OPERATING: . . . . . . . . . . . . . . . . . . . . . .3 WHAT TO DO IF YOU SMELL GAS: . . . .3 LIGHTING IA M O N 8 0 D WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. - WHAT TO DO IF YOU SMELL GAS INSTRUCTIONS . . . . . . .3 SHUTDOWN INSTRUCTIONs . . . . . . . .4 TURNing OFF GAS TO FURNACE . . . . 4 YOUR FURNACE'S FILTER WHAT IT DOES . . . . . . . . . . . . . . . . . . . .4 FREQUENCY OF CHECKING FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . .4 UPFLOW/HORIZONTAL . . . . . . . . . . . . .5 INSTALLATIONS . . . . . . . . . . . . . . . . . . .5 ï Do not try to light any appliance. ï Do not touch any electrical switch; do not use any phone in your building. ï Immediately call your gas supplier from a neighborís phone. Follow the gas supplierís instructions. LOCATING/REMOVING FILTERS . . . . .5 HOW TO CLEAN YOUR FURNACE'S FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . .5 ï If you cannot reach your gas supplier, call the fire department. MOTOR LUBRICATION . . . . . . . . . . . . . .5 INSTALLATION & MAINTENANCE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . 5 KEEP THIS MANUAL FOR FUTURE REFERENCE - Installation and service must be performed by a qualified installer, service agency or the gas supplier. 035-14411-000 REV A (899) Form 650.74-O2Y 035-14411-000 REV A (899) Form 650.74-O2Y C ongratulations . . . On your purchase of one of the most versatile furnaces available in the industry today. This compact, energy-efficient furnace has been precision designed, manufactured of high-quality materials and has passed many rigorous inspections and tests to ensure many years of satisfactory service. This booklet is meant to increase your understanding of your unit, tell you how to operate it efficiently and how to obtain the greatest measure of comfort at the lowest operating expense. Please read this booklet thoroughly. We appreciate your interest in our product and your decision to purchase our furnace. Enjoy your comfort. HOW YOUR GAS FURNACE WORKS KEEP THE FURNACE AREA CLEAR Your furnace is a very easy appliance to take for granted. Season after season, it sits there in your home, keeping you warm and comfortable. For this reason, you may never have given much thought to the way your furnace operates. In order to get the safest and most efficient operation from your furnace, though, you should understand how your furnace does its job. NEVER . . . use the area around When you set your thermostat to provide more heat in your home, you are starting the heating cycle of the furnace. First, the inducer motor starts to purge the heat exchanger of any remaining gasses. Next, the hot surface ignitor glows and after a warm--up period the gas valve opens and ignition occurs. A short time later the blower starts and distributes the warm air throughout the home. When the temperature set on your thermostat is reached, the gas valve closes, the main burners are turned off, and the blower continues to run until the remaining warm air in the system is distributed. When the blower stops, the heating cycle has ended. 2 as bleaches, detergents, powdered cleansers, etc., can cause corrosion of the heat exchangers. WARNING your furnace as a storage area for items which could block the normal flow of air. This flow of air is required for ventilation of the various furnace components. Insulating materials may be flammable. When a furnace is installed in an attic or other insulated space, or if insulation is added, examine the furnace area to ensure that the furnace is kept clear and free of insulation. WARNING Do not block or obstruct air openings: 1. On the furnace. 2. Air openings communicating with the air in which the furnace is installed. START-UP & SHUTDOWN - GENERAL INSTRUCTIONS 3. The spacings around the furnace. NEVER. . . store flammable materi- als of any kind near your furnace. Gasoline, solvents, and other volatile liquids should be stored only in approved containers outside your home. These materials vaporize easily and are extremely dangerous. NEVER. . . store cleaning materials near your furnace. Materials such [ Read and follow these procedures CAREFULLY and COMPLETELY. Before attempting to start your furnace, always do the following things FIRST: ï Turn the thermostat OFF. ï Open windows or make other provisions to ventilate the area around the furnace. Unitary Products Group 035-14411-000 REV A (899) ï Form 650.74-O2Y WARNING Turn off all electrical power to the furnace. ï WHAT TO DO IF YOU SMELL GAS: If the blower is running, wait until it shuts off automatically. Make sure all metal surfaces of the furnace have cooled to room temperature before beginning. FOR YOUR SAFETY, READ BEFORE OPERATING: WARNING ï Do not try to light any appliance. ï Do not touch any electrical switch; do not use any phone in your building. 2. Set the thermostat to lowest setting. ï Extinguish any open flame. 3. Turn off all electrical power to the appliance. ï Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. ï If you cannot reach your gas supplier, call the fire department. c. [ If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, personal injury or loss of life. a. This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burners. Do not try to light the burners by hand. b. BEFORE OPERATING, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. LIGHTING INSTRUCTIONS Use only your hand to operate ON/OFF switch or to turn the gas control knob. Never use tools. If the knob will not turn by hand, don't try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion. WARNING Do not use this furnace if any part has been under water. Immediately call a qualified service technician to inspect the furnace and to replace any part of the control system and any gas control which has been underwater. 1. STOP! Read all preceding safety information. 4. This furnace is equipped with an ignition device which automatically lights the burners. Do not try to light the burners by hand. 5. Remove the control access panel. 6. Turn gas control switch to OFF. 7. Wait five (5) minutes to clear out any gas. If you then smell gas, STOP! Follow step B in the preceding safety information. If you don't smell gas, go to the next step. 8. Turn gas control switch to ON. Do not force. 9. Replace control access panel. 10. Turn on all electrical power to the appliance. 11. Set thermostat to the desired setting. 12. The unit will go through a 17second igniter warm-up period. Then if the unit does not light within 7 seconds, the unit will go through two additional cycles before locking out. 13. If the furnace will not operate, shutdown furnace per the following instructions and call your service technician or gas supplier. Unitary Products Group 3 035-14411-000 REV A (899) Form 650.74-O2Y SHUTDOWN INSTRUCTIONS TURNING OFF GAS TO FURNACE 2. Remove the control access panel. 3. Turn gas control switch to ìOFFî. If gas valve is equipped with a control knob - turn knob clockwise to ìOFFî position. 4. Replace the control access panel. CAUTION Should overheating occur, or the gas supply fail to shut off, shut off the main manual gas valve to the furnace before shutting off the electrical supply. Set thermostat to the lowest setting. TO GAS SUPPLY EXTERNAL MANUAL SHUTOFF VALVE HONEYWELL VR8205 GAS VALVE Wiring Terminals Wrench Boss Outlet Inlet DROP LEG ON - OFF Switch GAS VALVE Main Regulator Adjust Outlet Pressure Tap WHITE-RODGERS 36E24 GAS VALVE TYPICAL GAS PIPING 1. Set thermostat to the lowest setting. WARNING Turn off all electrical power to the furnace if service is to be performed. 4 As the filter continues to collect these particles, it becomes clogged and no longer allows enough air to circulate through the furnace. If this happens, the heat exchangers and blower motor could overheat; a potentially dangerous situation. It is very important to keep the air filter clean! Never operate your furnace without a suitable air filter. WARNING GROUND JOINT UNION MAY BE INSTALLED INSIDE OR OUTSIDE UNIT TO GAS SUPPLY ing parts of the furnace, where they could cause serious damage. It also keeps the dirt from circulating through your home. YOUR FURNACE'S FILTER - WHAT IT DOES The filter in your furnace takes the lint and dust out of the air that passes through it. This keeps dirt particles from getting into the mov- When replacing filters DO NOT use a type with excessively high pressure drop. Some high efficiency filters available will cause the furnace to operate improperly and could result in a safety hazard. FREQUENCY OF CHECKING FILTERS Clean or change your furnace's filter at least every three months. If you need to replace a filter, replace it with the same type or contact a qualified service person. If your home is new, you should check the filter every week for the first four weeks after you begin to use the furnace, and then at least every three weeks after that, especially if the system runs constantly. Unitary Products Group 035-14411-000 REV A (899) LOCATING/REMOVING FILTERS WARNING Turn off ALL electrical power to the furnace when conducting any service or inspection procedure. Furnace may have isolated electrical supplies one providing power to the Circulating Blower (230V or 115V) and another supplying the control circuit (115V) which controls the Circulating Blower. The spring loaded safety cutoff switch, mounted to the blower deck DOES NOT interrupt ALL electrical potential in the blower compartment when the blower access panel is removed. Form 650.74-O2Y opening of the ductwork to be effective. Filters should not shift collapse or dislodge from the installed position during operation. A factory supplied (external) Bottom-return Filter Accessory is available. This accessory kit requires the use of (2) 16" x 28" x 1" washable (woven) filters or (2)16" x 28" x 2" disposable (Fiberglas) filters. Filters for this kit can be accessed by removing the snap-on cover plate and sliding the filters out of their support frames. Filters are not supplied with this kit. F L O O R E X T E R N A L F IL T E R R A C K T Y P IC A L S ID E F IL T E R A P P L IC A T IO N E X T E R IO R F IL T E R R A C K & B O T T O M M O U N T F IL T E R Filters are to be applied external to the furnace cabinet and are typically installed in return-air ducting. Return-air duct(s) may consist of either bottom only, or bottom and one side. Single-side or Dual-side returns are NOT ALLOWED. NOTE: Some installations may have more than one return duct and each duct may have more than one filter. Clean or replace all filters in accordance with the recommendations above. Replace any filter with the same type filter and consult a qualified service person if filter substitution is necessary. When servicing the filter(s) observe direction of airflow on reassembly. Filters should completely cover the sheet metal Unitary Products Group R E T U R N A IR D U C T (S ) EXTERIOR FILTER RACK & BOTTOM MOUNT FILTER HOW TO CLEAN YOUR FURNACE'S FILTER High-velocity filters may be cleaned with a vacuum cleaner or washed with a garden hose. Be sure to shake off excess water before re-installing the filter. MOTOR LUBRICATION INSTALLATION & MAINTENANCE INSTRUCTIONS YORK strongly recommends regular periodic preventative maintenance on this equipment. In order to ensure safe, reliable operation and long product life, it is recommended that the entire heating system be inspected annually by a qualified service person. The person most familiar with the equipment in your system is a YORK dealer. The YORK dealer can ensure your maintenance program meets the conditions of the ìYORK Warrantyî, maximize the efficiency of the equipment, and service your unit within the mandated guidelines with regard to unlawful discharge of refrigerants. The inspection should include heating elements and vent piping to see that they are clear and free of obstructions and without holes or corrosion. Make sure the horizontal run of the vent system slopes upward and all of the connections are secure. Make sure the return air duct connections are physically sound and sealed to the furnace casing. Make sure no sagging, cracks, gaps, etc. exist around the base of the furnace. Routine periodic maintenance checks should be done on your furnace at least every time you check The motors in these furnaces are permanently lubricated, and require no periodic oiling. 5 035-14411-000 REV A (899) Form 650.74-O2Y the filters. Proper burner flame appearance is shown below. CAUTION BLUE CONE PORTION OF FLAME SHOULD ENTER HEAT EXCHANGER TUBE. Before proceeding, be sure the area is well ventilated. Turn the thermostat OFF. If the blower is running, wait until it stops automatically. Turn OFF the gas and electrical power supplies to the furnace. Check all metal parts and surfaces to be sure they have cooled to room temperature before you begin. Blue cone portion of flame should enter heat exchanger tube PROPER BURNER FLAME APPEARANCE Remove the front panels and turn the gas control to the OFF position. Check the following items: 6 and that there are no obvious signs of deterioration. ï Check for dust and lint on the sensor and main burners. ï Check the vent pipe and chimney for blockage, corrosion or leakage or any obstructions. ï Check all components to be sure they are in good condition If all components appear to be in good operating condition, turn the gas control to the ON position. Replace the front panels. Restore gas and power supplies to the furnace, and set thermostat to the desired temperature. If, during your inspection of your furnace, you find any of the following conditions, do not operate the furnace: ï Excessive amounts of dust and lint on components. ï Damaged or deteriorated components or surfaces. ï Leaks or blockage in the vent pipe passages. Call a certified servicing contractor to check your furnace, or for more information if you have questions about the operation of your furnace. Unitary Products Group 035-14411-000 REV A (899) Form 650.74-O2Y SERVICE RECORD Unitary Products Group 7 035-14411-000 REV A (899) Form 650.74-O2Y SERVICE RECORD Subject to change without notice. Printed in U.S.A. Copyright © by Unitary Products Group 1999. All rights reserved. Supersedes: 650.74-O2Y (1198) Unitary 5005 York Product Drive Group North 650.74-O2Y (899) Norman OK 73069
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